COLUMN CAP,CAST IN SITU

AFTER PANELS FIXING

NOTES-
2500 B 1. ALL DIMENSION ARE IN MM, UNLESS SPECIFIED OTHERWISE.
CAPS CAST IN SITU
AFTER PANELS FIXING
2. IT IS TYPICAL DRAWING. BASED ON SITE CONDITIONS. ACTUAL WORKING
LIFTING HOOK 20MM DIA CONSTRUCTION DRAWING SHALL BE PREPARED BY EXECUTION DIVISION AND
250
APPROVED BY SECTION SR. DEN.

50
T T 3. GRADE OF CONCRETE FOR:

150
a) PRECAST PSC COLUMN AND PSC PANEL = M-45 GRADE.
b) RCC FOOTING & OTHER RCC WORK = M-30 GRADE
4. MINIMUM CLEAR COVER TO REINFORCEMENT FOR MODERATE ENVIRONMENT
CONDITION AS PER Cl. 15.9.2 OF IRS:CONCRETE BRIDGE CODE SHALL BE AS FOLLOWS:
600

600
WR a) FOR FOOTING/PEDESTAL/COLUMN = 50 MM
b) FOR BEAM/GIRDER = 35 MM
c) FOR SLAB = 25 MM
PRE-CAST PSC PANEL
(M-45) 600x80x2330
5. CEMENT SHALL BE 53 GRADE ORDINARY PORTLAND CEMENT CONFIRMING TO IS:12269.
6. CURING OF CONCRETE SHALL BE DONE BY STEAM CURING METHOD DESCRIBED IN
CL.8.4.3 OF IRS:CONCRETE BRIDGE CODE.
7. TMT BARS OF GRADE FE-500/500D CONFIRMING TO IS:1786 (LATEST) SHALL BE USED IN
600

600
1950
WR
1900

RCC WORK.
PRE-CAST PSC PANEL 8. INDENTED WIRE WITH ULTIMATE TENSILE STRESS OF 1470 MPa CONFIRMING TO IS:6003
A (M-45) 600x80x2330
(2010) SHALL BE USED FOR PRE-STRESSING.
50 MM DIA. 9. PRE-STRESSING WIRES SHALL BE STRESSED UPTO MAXIMUM OF 75% OF ULTIMATE
LIFTING HOLE TENSILE STRESS AS PER CL.16.8 OF IRS:CONCRETE BRIDGE CODE
10.LIFTING HOOK SHALL BE PROVIDED IN COLUMN & FOOTING DURING CASTING AS
SHOWN IN DETAIL-B.
600

600
WR 11. TWO CIRCULAR HOLES OF 50 MM DIA. SHALL BE PROVIDED IN THE PSC PANEL FOR
EASY HANDLING.
12.PCC 100MM THICK 1:3:6 TO BE DONE AT SITE AFTER PROPERLY COMPACTION SOIL
BELOW.
G.L. G.L. G.L. G.L. G.L. G.L.

100
13. THIS DRAWING IS BASED ON SAFE BEARING CAPACITY(SBC) OF 10 TONNES PER SQM.
D 200 D SUITABLE ADJUSTMENT IN FOUNDATION SIZE/DESIGN BE MADE TO ACHIEVE THE GIVEN
200*

200*

200*
200 200 SAFE BEARING CAPACITY OF SOIL AT SITE.
100

FREE FLOWING M60

14.SURFACES OF RCC FOOTING SHALL BE COATED/PAINTED WITH COALTAR.
GRADE NON SHRINK 15.SR. DEN SHOULD PLAN FOR SINGLE LANE SERVICE ROAD ON ONE SITE OF TRACK
CEMENTITIOUS WHEREVER CONSTRUCTION OF BOUNDARY WALL LEADS TO BLOCKING OF THE
500

500

500
PRECISON GROUT
C C ACCESS OF ROAD VEHICLES REQUIRED FOR MAINTENANCE/REPAIRS/EMERGENCIES
ALONG WITH THE PROVISION OF APPROPRIATE BARRIER AT THE ENTRY POINT.
150 16.STEPPED CONSTRUCTION SHALL BE CARRIED OUT ON SLOPING GROUND WITH STEPS
25 25 25 AT COLUMNS. HEIGHT OF PRECAST COLUMN BE SUITABLY INCREASED ON BASIS OF
200

200

200
100 100 100 NATURAL GROUND SLOPE.
17.SEQUENCE OF CONSTRUCTION:

100
100 MM THK. PCC 1:3:6
a. IN FOUNDATION PIT, PRECAST RCC FOOTING ASSEMBLY SHALL BE LAID AFTER
PCC.
800 800 1300 1300
b. PRECAST PSC COLUMN WITH TWO PANELS OUT OF THREE PANELS ,BE ERECTED
1000 1000 1500 1500 AND ALIGNED.
c. AFTER ACHIEVING SUITABLE STRENGTH OTHER PANEL SHALL BE FIXED AND
COLUMN CAP SHALL BE FIXED AT TOP OF COLUMN.
SEC. AT X-X 18. THIS DRAWING IS TO BE NORMALLY ADOPTED IN LIGHTLY BUILT UP OR NON-BUILT UP
FRONT ELEVATION OF BOUNDARY WALL SEC. AT Y-Y AREA WITH OCCASIONAL TRESPASSING.
19. THIS WALLS IS NOT DESIGNED FOR RESISTING ANY EARTH PRESSURE
250 20.APPROXIMATE DEAD LOAD OF EACH MEMBER IS AS FOLLOWS:
a. PRECAST FOOTING = 1100 KG
X 80 MM THK.
b. PRECAST PRESTRESSED COLUMN = 415 KG
PRE CAST PANEL
Y 250 PRECAST PSC
COLUMN
LIFTING HOOK 20 MM Ø
AT CENTER
c. PRECAST PRESTRESSED BEAM PANEL = 300 KG
21.EACH BEAM PANEL HAS BEEN DESIGN FOR A HORIZONTAL POINT LOAD OF 200 KG IN
ADDITION TO WIND LOAD.

100
10 Ø 150 C/C ON

200
10 Ø 150 C/C ON
BOTH WAY
Y BOTH WAY

500
X

500
SEC. T-T 200 200
10 Ø 150 C/C ON 200 200
LIFTING HOOK 20 MM Ø

100 25
(PLAN OF BOUNDARY WALL) BOTH WAY 300 300 L
NA

100
25 10 Ø 150 C/C ON
IO

200
200

S
VI
BOTH WAY

100
O
PR

200
7 MM Ø HTS WIRE HAVING 50
UTS=1470 MPa ,7 NOS. 800 1300 R
FO
250
250 EQUALLY SPACED
1000 1500
80

300
300 SEC. AT D-D SEC. AT B-B DETAILS AT -B
(LIFTING HOOK ARRANGEMENT)
250

40
90

80

(ELEVATION OF FOOTING)
250

(ELEVATION OF FOOTING)
300

150

50
80

D
60 60
50
PLAN ELEVATION WESTERN RAILWAY
SEC.D-D SEC. A-A 300 700 300
LIFTING HOOK 20 MM Ø
AT CENTER TYPE PLAN
(COLUMN C/S FOR (COLUMN C/S FOR TOP DETAILS OF BOUNDARY WALL HAVING PRECAST PRESTRESSED
BOTTOM 800MM LENGTH) 1850MM LENGTH) COLUMN CAP BEAM PANEL & COLUMN AND PRECAST RCC FOOTING
300
(DHEERAJ KUMAR)
7 MM Ø HTS WIRE OF UTS=1470 MPa, CE/W-CCG

1000
800

300

700
5 NOS. EQUALLY SPACED @ 100 C/C
2330 Digitally signed by HIMANSHU
80 200 (HIMANSHU SHARMA) SHARMA
2330
B B DY.CE(D)-CCG Date: 2021.01.14 17:12:48 +05'30'

200
XEN(D)-CCG
(N.K. CHAUDHARY) K S KRISHNAN Digitally signed by K S KRISHNAN
Date: 2021.01.14 16:43:10 +05'30'
AXEN(D)-CCG
600

600

Rishi Kumar Digitally signed by Rishi Kumar

80

50 MM DIA. 1300 (R. K. GARHEWAL) Garhewal

PLAN LIFTING HOLE SSE(DRG)-CCG Garhewal Date: 2021.01.14 12:18:07 +05'30'

1500
SHAILESH Digitally signed by SHAILESH

D
300 300 (SHAILESH SHETTY) SHEKHAR SHETTY
SHEKHAR SHETTY Date: 2021.01.14 11:35:52 +05'30'

PRECAST PSC PANEL DETAILS SIDE VIEW SEC. AT C-C JE(D)-CCG

FRONT VIEW
(FOOTING PLAN) TYPE PLAN NO. TP BR-79 HQ/2021