Introduction

CHEMICAL ANCHORING - ANCHOR STUDS

Chemical Anchoring
Chemical Anchoring - Anchor Studs

Anchor Studs

The key advantage of ChemSet™ chemical anchors is that they do not The superior strength of grade 5.8 carbon steel threaded stud anchors
iMPart an expansion stress on the surrounding substrate. This makes gives the ChemSet™ chemical anchor systems greater steel capacity
chemical anchoring ideal for close to edge fixings or for close anchor than regular grade 4.6 threaded rod.
spacings.
The Ramset™ ChemSet™ range of chemical anchoring systems
The superior bond of ChemSet chemical anchors makes them ideal
™
provide different options of cost and performance for the designer and
for installing starter bars, because the required pull out strength for the applicator.
is achieved in shallower holes than is possible with cementitious
For the designer, selection of the correct chemical anchoring solution
mortars.
to his or her design problem will often be based upon the strength
The ability of ChemSet™ chemical anchors to sustain cyclic tensile capacity of the system, but may also involve issues such as chemical
loads depends on adhesive bond, not on preload or tightening torque. resistance.
The adhesive bond does not deteriorate or change over time making The following section introduces the designer and/or engineer to the
Chemset™ chemical anchors ideal for cyclic and vibrating load cases. components of the ChemSet™ chemical anchoring range and provides
information to allow selection of the anchor with the right capacity for
various environmental conditions.
Estimating Chart
Fixings per cartridge for ChemSet Injection:
™

Number of fixings
Nominal hole Nominal hole Reo 502
Anchor size
™
Epcon C6
™

diameter (mm) depth mm Epcon™ C8 ChemSet™ 801 ChemSet™ 101

Plus Plus
450ml 600ml 600ml Cartridge Jumbo Cartridge Jumbo
M10 12 90 76 103 103 62 132 66 133
M12 14 110 49 67 67 41 86 43 87
M16 18 125 31 43 43 26 54 27 55
M20 24 150 12 17 17 10 22 11 22
M24 26 160 13 18 18 11 24 12 24

114 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Anchor Studs
CHEMICAL ANCHORING - ANCHOR STUDS

GENERAL INFORMATION

Chemical Anchoring - Anchor Studs

MATERIAL SPECIFICATION
Product
™
Steel threaded studs for use with all ChemSet HCR

anchoring products, capsules and injection adhesives.

Benefits, Advantages and Features

L
Ensures maximum performance from ChemSet™ chemical
anchors:
•M  ade from high performance Grade 5.8 Steel. db

Superior corrosion resistance:

• AISI 316(A4) Stainless Steel. dh
h
Outstanding exterior resistance: t
• 4 2 micron Hot Dip Galvanised.
Convenient:
• S upplied with nuts and washers and setting tool for
spin capsules.
•D  epth setting mark to ensure correct embedment.

DESCRIPTION AND PART NUMBERS

ChemSet™ Anchor Studs
Thread Size Description Box
Quantity

M10 ChemSet™ Anchor Stud M10 x 130 CS10130 CS10130GH CS10130SS 10

M12 ChemSet™ Anchor Stud M12 x 160 CS12160 CS12160GH CS12160SS 10
M12 ChemSet Anchor Stud M12 x 180
™
CS12180 10
M16 ChemSet™ Anchor Stud M16 x 190 CS16190 CS16190GH CS16190SS 10
M20 ChemSet Anchor Stud M20 x 260
™
CS20260 CS20260GH CS20260SS 6
M24 ChemSet™ Anchor Stud M24 x 300 CS24300 CS24300GH CS24300SS 6

Other sizes and steel types available on request. (Maybe subject to lead time)

ENGINEERING PROPERTIES
ChemSet™ Anchor Studs - Typical Properties
See working loads of each anchoring adhesive in previous pages Carbon Steel Stainless Steel
Thread Overall Length, Effective Max Fixture Yield Strength, Carbon Steel Yield Strength, Stainless Steel Section
Size L (mm) Length, Le Thickness, t fy UTS, fu fy UTS, fu Modulus, Z
(mm) (mm) (MPa) (MPa) (MPa) (MPa) (mm3)
M10 130 115 25 430 540 450 650 62.3
M12 160 140 30 430 540 450 650 109.2
M12 180 160 50 430 540 450 650 109.2
M16 190 165 40 420 520 450 650 277.5
M20 260 225 80 420 520 450 650 540.9
M24 300 265 105 420 520 450 650 935.5

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 115

 Notes
CHEMICAL ANCHORING - ANCHOR STUDS
Chemical Anchoring - Anchor Studs

116 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Reo 502™ PLUS
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

AVAILABLE IN AUSTRALIA ONLY (New Zealand refer to EPCONTM C6 PLUS range)

GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
*
HCR

Product

Chemical Anchoring - Anchor Studs

DESIGN LIFE
ChemSetTM WetReo
Oversized Holes
holes
502TMCoredPLUS
holes
is aDrilledheavy
holes
duty pure Epoxy
Flooded holes Solid Concrete Seismic Cracked Concrete Drinking water
for anchoring threaded studs and reinforcing bar into safe

cracked and uncracked concrete.

Benefits, Advantages and Features Fire Rated Dynamic loading

Design According to AS5216 (formerly TS101) and European

design method EN 1992-4 (formerly TR029 & TR045)
• European Technical Approval 001 Part 5-option 1
• 50 year design life
Greater productivity:
• Anchors in dry, damp, wet or flooded holes
• Easy dispensing even in cold weather
Greater security:
• Strong bond
Principal Applications
• Threaded Studs
• Rated for sustained loading • Starter Bars
Versatile: • Threaded Inserts
• Anchors in carbide drilled and diamond drilled holes* • Over-head installation
• Cold and temperate climates • Steel Columns
Greater safety: • Hand Rails
• Low odour • Road Stitching
• VOC Compliant

Installation Recommended Installation Temperatures

Minimum Maximum
Substrate 5°C 40°C
Adhesive 10°C 40°C

Service Temperature Limits

-40°C to 70°C

1 2 3 4 5 6
Setting Times
1. Drill recommended diameter and depth hole.
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are Temperature Curing time in
Cartridge
of base Gel Time dry and wet
clean. Alternativly clean dust and debris from hole with stiff wire or nylon Temperature
material concrete
brush and blower in the following sequence: blow x 2, brush x 2, blow x
2, brush x 2, blow x 2. 5°C Minimum 10°C 300 min 24 h
3. Dispense adhesive to waste until colour is uniform light grey ( 2-3 10°C 10°C 150 min 18 h
trigger pulls ). Insert mixing nozzle to bottom of hole. Fill hole to 3/4 the 15°C 15°C 40 min 12 h
hole depth slowly, ensuring no air pockets form. 20°C 20°C 25 min 8h
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole while 25°C 25°C 18 min 6h
turning. 30°C 30°C 12 min 4h
5. Allow ChemSetTM Reo 502TM PLUS to cure as per setting times. 40°C 40°C 6 min 2h
6. Attach fixture. Note: Cartrdige temperatue minimum +10°C
Note
*Performance of cored & oversized holes was not included in the ETAG
test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 117

 ChemSet™ Reo 502™ PLUS
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

AVAILABLE IN AUSTRALIA ONLY

Installation and performance details: ChemSet™ Reo 502™ PLUS and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Anchor Drilled Fixture Anchor
size, db hole hole effective Tightening Edge distance, ec Anchor spacing, ac Concrete substrate
(mm) diameter, diameter, depth, h torque, Tr (Nm) (mm) (mm) thickness, bm (mm)
dh (mm) df (mm) (mm)
M10 12 12 90 20 135 270 120
Chemical Anchoring - Anchor Studs

M12 14 14 110 40 165 330 140

M16 18 18 125 95 187.5 375 160
150 225 450 190
M20 22 22 180
170 255 510 220
160 240 480 200
M24 26 26 315
210 315 630 270
M30 35 33 280 650 420 840 350
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
Reduced Characteristic Capacity#
ANSI 316 Stainless Steel
Anchor Grade 5.8 Steel Studs Grade 8.8 Steel Studs Non-Cracked Concrete
Studs
size, db Tension, φNuc (kN)**
Tension, Tension, Tension,
(mm) Shear, Shear, Shear,
φφNus φφNus φφNus Concrete Compressive Strength, f'c
φVus (kN) φVus (kN) φVus (kN)
(kN)*** (kN)*** (kN)*** 20 MPa 32 MPa 40 MPa
M10 11.8 18.9 17.5 28.2 14.2 19.8 28.0 29.4 30.3
M12 17.5 28.1 26.0 41.9 21.1 29.5 37.8 43.1 44.4
M16 33.1 53.9 50.9 82.1 41.4 57.7 45.8 52.3 53.8
60.2 76.2 80.7
M20 49.9 81.3 76.8 123.9 62.4 87.1
72.6 88.9 91.4
66.3 84.0 94.0
M24 72.3 117.8 111.3 179.5 90.4 126.2
99.7 126.2 135.5
M30 - - 185.5 299.2 - - 153.5 173.8 178.8
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.67 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY φNuc x 0.5
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.67 and Nus = Characteristic ultimate steel tensile capacity .
For conversion to Working Load Limit MULTIPLY ψNus x 0.67 for Gr 5.8 & Gr 8.8 #Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity. Data is based on a Service temperature limit of -40°C to +70°C
All data relevant for Dry, Wet and Flooded Holes
DESCRIPTION AND PART NUMBERS
Description Cartridge Size Part No.
ChemSet Reo 502 PLUS 600ml REO502P600
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Stainless Steel High Corrosion Resistance
Grade 8.8 Threaded Rod
HCR Grade 1.4529/1.4565 Threaded Rod Section
Anchor Size,
Shank Yield Shank Yield modulus Z
db Stressed Stressed
diameter, ds Strength fy UTS fu MPa diameter, ds Strength fy UTS fu MPa (mm2)
Area (mm2) Area (mm )2
(mm) MPa (mm) MPa
M10 8.6 58 640 800 8.2 52.8 450 650 62.3
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
M24 21.2 353 640 800 20.7 336.5 450 650 935.5
M30 26.7 561 640 800 - - - - -
Refer to "Engineering Properties" for ChemSet™ Anchor Studs Grade 5.8 and AISI 316 Stainless Steel in the SARB ANZ page 115.

118 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Reo 502™ PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN AUSTRALIA ONLY

STEP 1 Select anchor to be evaluated

Table 1a Indicative combined loading – interaction diagram

Chemical Anchoring - Anchor Studs

180
Notes:
160 ~ Shear Limited by Grade 5.8 steel capacity
~ Tension limited by concrete capacity
Design tensile action effect, N* (KN)

140 ~ No edge or spacing effects

~ f'c = 32 MPa
120

100
M30
80
M24
60
M20
40
M12
20
M16
M10
0
0 20 40 60 80 100 120 140
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M10 M12 M16 M20 M24 M30
Min. Anchor Spacing - am 40 40 40 50 50 60
Min. Edge Distance - em 40 40 40 50 50 60

Step 1c Calculate anchor effective depth, h (mm)

Refer to “Description and Part Numbers” table for ChemSet Anchor Studs page in the SARB ANZ page 115.
™

Effective depth, h (mm) Substrate thickness, bm (mm)

Preferred h = hn otherwise, bm = greater of: 1.25 x h,

h + (2 x dh)
h = Le - t

t = total thickness of material(s) being fastened.

1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 119

 ChemSet™ Reo 502™ PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN AUSTRALIA ONLY

STEP 2 Verify concrete tensile capacity - per anchor
Table 2a Reduced characteristic ultimate concrete tensile capacity, φφNuc (kN), ψc = 1/1.5 = 0.67, f’c = 32 MPa
Combined pull-out and concrete cone resistance - φNucp Concrete
Anchor Size, db M10 M12 M16 M20 M24 M30 Cone
Chemical Anchoring - Anchor Studs

Drilled Hole Dia, dh (mm) 12 14 18 22 26 35 Resistance -

Effective Depth, h (mm) φNucc
70 22.9 24.3
80 26.1 29.7
90 29.4 35.3 35.4
100 32.7 39.2 41.5
110 35.9 43.1 46.0 47.9
120 39.2 47.0 50.2 54.5
125 40.8 49.0 52.3 58.0
140 45.7 54.9 58.5 68.7
150 49.0 58.8 62.7 78.4 76.2
160 52.3 62.7 66.9 83.6 100.4 84.0
170 55.5 66.7 71.1 88.9 106.6 91.9
180 58.8 70.6 75.3 94.1 112.9 100.2
190 62.1 74.5 79.5 99.3 119.2 108.6
200 65.3 78.4 83.6 104.6 125.5 117.3
210 82.3 87.8 109.8 131.7 130.4 126.2
240 94.1 100.4 125.5 150.6 149.0 154.2
280 117.1 146.4 175.6 173.8 194.4
320 133.8 167.3 200.7 198.6 237.5
350 183.0 219.6 217.3 271.6
400 209.1 250.9 248.3 331.9
450 282.3 279.4 396.0
480 301.1 298.0 436.3
550 341.4 535.1
600 372.5 609.7
Table 2a-2 Cracked Concrete effect, tension, Xncr
Cracked Concrete Effect - Xncr Xncr
where φNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)

20 to 50 0.67 0.67 0.79 0.75 0.75 0.63 0.70

Bold values are at Chemset Anchor Stud nominal Depths Note: Effective depth, h must be > 6 x drilled hole diameter, dh for anchor to
achieve tabled shear capacities. For Non-cracked concrete Xncr = 1.
For Sustained Loads MULTIPLY φNuc x 0.6 All data relevant for Dry, Wet and Flooded Holes
Calculate ψNurc for both ψNucp and ψNucc then choose the minimum - Refer to Checkpoint 2

Table 2b-1 Concrete service temperature limits effect, tension, Xns

Xns
Service temperature limits effect, tension, Xns
whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
Service temperature (˚C) (from Table 2a)

-40˚C to +70˚C 1.00 1.00

Table 2b-2 Concrete compressive strength effect, tension, Xnc

Cracked & Non-Cracked Concrete - Xnc Xnc
where φNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)

20 0.96 0.96 0.96 0.96 0.96 0.96 0.79

25 0.98 0.98 0.98 0.98 0.98 0.98 0.88
32 1.00 1.00 1.00 1.00 1.00 1.00 1.00
40 1.03 1.03 1.03 1.03 1.03 1.03 1.12
50 1.05 1.05 1.05 1.05 1.05 1.05 1.25

120 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Reo 502™ PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN AUSTRALIA ONLY

N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24 M30
Edge distance, e (mm)
40 0.47 0.43 0.41

Chemical Anchoring - Anchor Studs

45 0.50 0.45 0.43
e 50 0.53 0.48 0.45 0.40 0.36
55 0.56 0.50 0.47 0.41 0.38
65 0.61 0.55 0.51 0.44 0.40 0.37
Xne = 0.25 + 0.5*(e/h) 70 0.64 0.57 0.53 0.46 0.42 0.38
Where em ≤ e ≤ ec 80 0.69 0.61 0.57 0.49 0.44 0.39
ec = 1.5*h 100 0.81 0.70 0.65 0.54 0.49 0.43
Note: Tabled values are based on 115 0.89 0.77 0.71 0.59 0.52 0.46
135 1 0.86 0.79 0.65 0.57 0.49
the nominal effective depth,
165 1 0.91 0.74 0.64 0.54
h shown in the installation details.
187 1 0.80 0.70 0.58
For other values of Xne, please use 255 1 0.86 0.71
equation shown above. 315 1 0.81
420 1

N Table 2d - Concrete anchor spacing effect, tension, Xna

Anchor size, db M10 M12 M16 M20 M24 M30
Anchor spacing, a (mm)
40 0.57 0.56 0.55
45 0.58 0.57 0.56
50 0.59 0.58 0.57 0.55 0.53
a 55 0.60 0.58 0.57 0.55 0.54
65 0.62 0.60 0.59 0.56 0.55 0.54
85 0.66 0.63 0.61 0.58 0.57 0.55
Xna = 0.5 + a/(6*h)
100 0.69 0.65 0.63 0.60 0.58 0.56
Where am ≤ a ≤ ac 125 0.73 0.69 0.67 0.62 0.60 0.57
ac = 3*h 150 0.78 0.73 0.70 0.65 0.62 0.59
Note: Tabled values are based on 200 0.87 0.80 0.77 0.70 0.66 0.62
the nominal effective depth, 270 1 0.91 0.86 0.76 0.71 0.66
h shown in the installation details. 330 1 0.94 0.82 0.76 0.70
For other values Xna, please use 375 1 0.87 0.80 0.72
equation shown above. 510 1 0.90 0.80
630 1 0.88
840 1

2 Design reduced ultimate concrete tensile capacity, φNurc

ψNurc = minimum of ψNucp *Xncr *Xns *Xnc *Xne *Xna and ψNucc *Xncr *Xns *Xnc *Xne *Xna

Verify anchor tensile capacity - per anchor

STEP 3 Table 3a Reduced characteristic ultimate steel tensile capacity, φNus, (kN) where φn = 0.67 for Gr 5.8 & Gr 8.8
Anchor size, db M10 M12 M16 M20 M24 M30
Grade 5.8 18.9 28.1 53.9 81.3 117.8 -
A4/316 SS 19.8 29.5 57.7 87.1 126.2 -
Grade 8.8 28.2 41.9 82.1 123.9 179.5 299.2
Note: φn = 0.58 for A4/316 SS

3 Design reduced ultimate tensile capacity, φNur

φNur = minimum of φNurc, φNus
Check N*/φNur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 121

 ChemSet™ Reo 502™ PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN AUSTRALIA ONLY

STEP 4 Step 4 - Verify concrete shear capacity - per anchor

Table 4a Reduced characteristic ultimate concrete edge shear capacity, φVuc (kN),ψ = 1/1.5 = 0.67 f’c = 32 MPa
Chemical Anchoring - Anchor Studs

Anchor size, db M10 M12 M16 M20 M24 M30

Effective depth, h (mm) 90 110 125 170 210 280
Edge distance, em
40 5.0 5.5 6.2
50 9.4 10.8
60 15.8
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor size, db M10 M12 M16 M20 M24 M30
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0

Table 4b - Concrete compressive strength effect, shear, Xvc

f'c (MPa) 20 25 32 40 50
Xvc 0.79 0.86 1 1.11 1.22

Table 4c - Concrete load direction effect, concrete edge shear, Xvd

Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2

Load direction effect,

conc. edge shear, Xvd

Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72

Xve = e/em *√e/em

For 2 anchors fastening Xve

a
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
V
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
ba>1,5.e 2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
Xve = 3*e+a *√e/em 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
6*em 3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65

a1
a2
a3
an-1
For 3 anchors fastening and more

V 3*e + a1 +a2 +a3 +…+an-1

Xve = *√e/em
ba>1,5.e 3*n*em

122 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Reo 502™ PLUS
STRENGTH
Shear force LIMIT STATE DESIGN
A
a Failure wedge
B
Concrete edge
eB AVAILABLE IN AUSTRALIA ONLY
ANCHORS IN LINE TOWARDS AN EDGE Table 4e Reduced characteristic ultimate concrete pryout capacity, ψVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
Anchor size, db M10 M12 M16 M20 M24 M30
Effective depth, h (mm) 90 110 125 170 210 280

Chemical Anchoring - Anchor Studs

-40˚C to +70˚C 58.8 86.3 104.6 177.7 263.5 335.2

e1 Shear Force
Table 4f A
 nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
wedge
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900

Concrete edges
Edge distance, e1 (mm)
ANCHOR AT A CORNER 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86

4a Design reduced ultimate concrete edge shear capacity, φVurc

ψVurc = ψVuc *Xvcr *Xvc *Xvd *Xve *Xvs

4b Design reduced ultimate concrete pryout capacity, φVurcp

ψVurcp =ψVucp *Xncr *Xnc *Xne *Xna

Verify anchor shear capacity - per anchor

STEP 5 Table 5a Reduced characteristic ultimate steel shear capacity, φVus, (kN) whereφv = 0.67
Anchor size, db M10 M12 M16 M20 M24 M30
Grade 5.8 11.8 17.5 33.1 49.9 72.3 -
A4/316 SS 14.2 21.1 41.4 62.4 90.4 -
Grade 8.8 17.5 26.0 50.9 76.8 111.3 185.5

5 Design reduced ultimate shear capacity, φVur

φVur = minimum of φVurc, φVurcp, φVus
Check V*/φVur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 123

 ChemSet™ Reo 502™ PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN AUSTRALIA ONLY

STEP 6 Combined Loading

6 Check
Chemical Anchoring - Anchor Studs

N*/ψNur + V*/ψVur ≤ 1.2,

if not satisfied return to step 1

Example
Specifiy - Threaded Stud Anchors Ramset™ ChemSetTM Reo 502TM PLUS
Ramset™ ChemSetTM Reo 502TM PLUS Injection with M16 grade 5.8 ChemSet™
with (Anchor Size) grade 5.8 ChemSet™ Anchor Stud (CS16190GH). Drilled hole
Anchor Stud (Anchor Stud Part Number) depth to be 125mm. To be installed
Drilled Hole Depth to be (h) mm. according to Ramset™ Technical Data
Sheet.

124 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 EPCON™ C8 Xtrem™
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

PERFORMANCE RELATED MATERIAL INSTALLATION RELATED

*
HCR

Epcon C8

GENERAL INFORMATION ETA ETA

Chemical Anchoring - Anchor Studs

Product European Technical Approval
ETAG 001 Part 5 Option 1
European Technical Approval
ETAG 001 Part 5 TR023
Seismic Cracked
10/0309 Concrete Drinking water
EPCON™ C8Oversized
Xtrem Holes ™
is aWetHigh
holes Cored holes
Performance PureDrilledEpoxy
holes Flooded holes Solid Concrete ETA 0679-CPD-0549 ETA 07/0189
safe
0679-CPD-0276

Anchoring adhesive for use in Cracked and Non-Cracked Structaset 401 Chemset Maxima

concrete. For structures subject to external exposure, ETA ETA

permanently damp or aggressive conditions. European Technical Approval European Technical Approval
Fire Rated Dynamic loading

Benefits, Advantages and Features

ETAG 001 Part 5 Option 1 ETAG 001 Part 5 Option 7
PENDING ETA 03/0008 0679-CPR-0011

Design According to AS5216 (formerly TS101) and European Chemset 101 Plus & UltraFix Plus

design method EN 1992-4 (formerly TR029 & TR045): ETA

• Highest level of European approval for chemical anchors European Technical Approval
ETAG 001 Part 5 Option 7
• 100 Year design life Galvanised And Stainless Steel
Anchors ETA-13/0681
1020-CPD-090-029852

• Approved for flooded holes

• Approved for floor, wall & overhead applications
• Data for 100 years sustained loading
Principal Applications
Greater productivity: • Anchoring into cracked & non cracked concrete
• Anchors in dry, damp, wet or flooded holes • Road barrier hold down bolts
• No weather delays • Bridge refurbishment
• Fast, easy dispensing with high flow mixer • Road & Rail tunnel construction
Greater security: • Reinforcing bar from 10 to 32mm
• Highest performance in cracked concrete • Starter Bars
Versatile • Threaded studs from M8 to M30
• Anchors all stud & bar diameters in all directions • Threaded Stud material: Zn, A4 316, HCR steels
• Oversized holes* • Threaded Stud material: 5.8, 8.8, 10.9 grade
• Anchors in carbide drilled and diamond cored holes*
• For tropical and Cold weather conditions
Greater safety:
Installation temperature limits:
• Low odour
• Substrate: 5°C to 40°C
Fire Rated : Refer Fire rated anchoring section • Adhesive: 5°C to 40°C
Installation Load should not be applied to anchor until the chemical has sufficiently
cured as specified.
Service temperature limits:
-40°C to 80°C

Setting Times EPCON™ C8 Xtrem™

Temperature of Curing time in Curing time in
Gel Time
base material dry concrete wet concrete
5°C - 9°C 20 min 30 h 60 h
1 2 3 4 5 6 10°C - 19°C 14 min 23 h 46 h
20°C - 24°C 11 min 16 h 32 h
1. Drill recommended diameter and depth hole.
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are 25°C - 29°C 8 min 12 h 24 h
clean. Alternatively, clean dust and debris from hole with stiff wire or 30°C - 39°C 5 min 8h 16 h
nylon brush and blower in the following sequence: blow x 2, brush x 2, 40°C 5 min 6h 12 h
blow x 2.
3. Dispense adhesive to waste until colour is uniform light grey ( 2-3 Note
trigger pulls ). Insert mixing nozzle to bottom of hole. Fill hole to 3/4 the *Performance of cored & oversized holes was not included in the ETAG
hole depth slowly, ensuring no air pockets form. test program and therefore is based on testing conducted at ramsetreid
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole while Concrete Structures Laboratory.
turning.
5. Allow EPCON™ C8 Xtrem™ to cure as per setting times.
6. Attach fixture.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 125

 EPCON™ C8 Xtrem™
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

Installation and performance details: EPCON™ C8 Xtrem™ and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*

Anchor size, Drilled hole Fixture hole Anchor

db (mm) effective Tightening Concrete substrate
diameter, dh diameter, df Edge distance, ec (mm) Anchor spacing, ac (mm)
depth, h torque, Tr (Nm) thickness, bm (mm)
(mm) (mm)
(mm)
M10 12 12 90 20 135 270 120
Chemical Anchoring - Anchor Studs

M12 14 14 110 40 165 330 140

M16 18 18 125 95 187.5 375 160
150 225 450 190
M20 25 22 180
170 255 510 220
160 240 480 200
M24 28 26 315
210 315 630 270
M30 35 33 280 650 420 840 350
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
Reduced Characteristic Capacity#
Anchor Grade 5.8 Steel Studs Grade 8.8 Steel Studs ANSI 316 Stainless Steel Studs Non-Cracked Concrete
size, db Tension, φNuc (kN)**
Shear, Tension, φφNus Shear, Tension, φφNus Shear, Tension, φφNus
(mm) Concrete Compressive Strength, f'c
φVus (kN) (kN)*** φVus (kN) (kN)*** φVus (kN) (kN)***
20 MPa 32 MPa 40 MPa
M10 11.8 18.9 17.5 28.2 14.2 19.8 25.1 26.6 28.1
M12 17.5 28.1 26.0 41.9 21.1 29.5 36.9 39.4 41.7
M16 33.1 53.9 50.9 82.1 41.4 57.7 38.2 48.3 53.6
50.2 63.5 70.5
M20 49.9 81.3 76.8 123.9 62.4 87.1
60.5 76.6 85.1
55.3 70.0 77.7
M24 72.3 117.8 111.3 179.5 90.4 126.2
83.1 105.2 116.8
M30 - - 185.5 299.2 - - 128.0 162.0 179.8
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify
capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.56 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY φNuc x 0.6
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.67 and Nus = Characteristic ultimate steel tensile capacity .
For conversion to Working Load Limit MULTIPLY φNus x 0.67 for Gr 5.8 & Gr 8.8
#Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity.
Data is based on a Service temperature limit of -40°C to +40°C
FLOODED HOLES: Multiply ψNuc x 0.69

DESCRIPTION AND PART NUMBERS

Description Cartridge Size Part No. Drilled hole depth, h1 (mm)
EPCON™ C8 Xtrem™ 450ml C8-450 h1 = h
h = Effective depth
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Stainless Steel High Corrosion Resistance
Grade 8.8 Threaded Rod
HCR Grade 1.4529/1.4565 Threaded Rod Section
Anchor Size,
Shank Shank modulus Z
db Stressed Area Yield Strength Stressed Area Yield Strength
diameter, ds UTS fu MPa diameter, ds UTS fu MPa (mm2)
(mm2) fy MPa (mm2) fy MPa
(mm) (mm)
M10 8.6 58 640 800 8.2 52.8 450 650 62.3
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
M24 21.2 353 640 800 20.7 336.5 450 650 935.5
M30 26.7 561 640 800 - - - - -
Refer to "Engineering Properties" for ChemSet™ Anchor Studs Grade 5.8 and AISI 316 Stainless Steel in the SARB ANZ page 115.

126 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 EPCON™ C8 Xtrem™
STRENGTH LIMIT STATE DESIGN

STEP 1 Select anchor to be evaluated

Table 1a - Indicative combined loading - interaction diagram

Chemical Anchoring - Anchor Studs

180

160
Notes:
Design tensile action effect, N* (KN)

140 ~ Shear Limited by Grade 5.8 steel capacity

~ Tension limited by concrete capacity
120 ~ No edge or spacing effects
~ f'c = 32 MPa
100

80
M30
60
M24
M20
40
M16
20
M12
M10
0
0 20 40 60 80 100 120 140
Design shear action effect, V* (kN)

Table 1b - Absolute minimum edge distance and anchor spacing values, em and am (mm) for cracked
concrete
Anchor size, db M10 M12 M16 M20 M24 M30
Min. Anchor spacing - am 50 60 80 100 120 150
Min. Edge Distance - em 50 60 80 100 120 150

Step 1c Calculate anchor effective depth, h (mm)

Refer to “Description and Part Numbers” table for ChemSet Anchor Studs in the SARB ANZ page 115.
™

Effective depth, h (mm)

Preferred h = hn otherwise, Substrate thickness bm (mm)

Anchor Stud Size (mm)
h = Le - t
t = total thickness of material(s) being fastened. M10 M12 M16 to M30
h + 30mm ≥ 100mm h + (2 x dh)

1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 127

 EPCON™ C8 Xtrem™
STRENGTH LIMIT STATE DESIGN

STEP 2 Verify concrete tensile capacity - per anchor

Table 2a Reduced characteristic ultimate concrete tensile capacity, φNuc (kN), ψc = 1/1.8 = 0.56, f’c = 32 MPa
Combined pull-out and concrete cone resistance - φNucp Concrete
Anchor Size, db M10 M12 M16 M20 M24 M30 Cone
Drilled Hole Dia, dh (mm) 12 14 18 25 28 35 Resistance -
Effective Depth, h (mm) φNucc
70 20.7 20.2
80 23.7 24.7
Chemical Anchoring - Anchor Studs

90 26.6 32.3 29.5

100 29.6 35.9 34.6
110 32.6 39.4 50.2 39.9
120 35.5 43.0 54.8 45.4
125 37.0 44.8 57.1 48.3
140 41.4 50.2 63.9 57.3
150 44.4 53.8 68.5 81.4 63.5
160 47.4 57.4 73.1 86.8 98.5 70.0
170 50.3 61.0 77.6 92.2 104.6 76.6
180 53.3 64.5 82.2 97.6 110.8 83.5
190 56.2 68.1 86.7 103.1 116.9 90.5
200 59.2 71.7 91.3 108.5 123.1 97.8
210 75.3 95.9 113.9 129.2 165.8 105.2
240 86.1 109.6 130.2 147.7 189.5 128.5
280 127.8 151.9 172.3 221.1 162.0
320 146.1 173.6 196.9 252.7 197.9
350 189.9 215.4 276.4 226.4
400 217.0 246.1 315.8 276.6
450 276.9 355.3 330.0
480 295.4 379.0 363.5
550 434.3 445.9
600 473.8 508.1
Table 2a-2 Cracked Concrete effect, tension, Xncr
Cracked Concrete Effect - Xncr Xncr
where φNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψψNucc
f'c (MPa) (from Table 2a)
20 to 50 0.59 0.55 0.52 0.56 0.60 0.53 0.70
Bold values are at Chemset Anchor Stud nominal Depths Note: Effective depth, h must be > 6 x drilled hole diameter, dh for anchor to achieve tabled shear
capacities. For Sustained Loads MULTIPLY φNuc x 0.6 FLOODED HOLES: Multiply ψNuc x 0.69 For Non-cracked concrete Xncr = 1
If Service temperature limit is -40°C to +40°C then Refer to Checkpoint 2 If Service temperature limit is -40°C to +80°C then φNuc = φNucp

Table 2b-1 Concrete service temperature limits effect, tension, Xns

Service temperature limits effect, tension, Xns Xns
where φNuc = φNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
Service temperature (˚C) (from Table 2a)
-40˚C to +40˚C 1.00 1.00 1.00 1.00 1.00 1.00 1.00
-40˚C to +80˚C 0.56 0.55 0.52 0.52 0.52 0.53 1.00

Table 2b-2 Concrete compressive strength effect, tension, Xnc

Non-Cracked Concrete - Xnc Xnc
NON- CRACKED where ψNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)
20 0.94 0.93 0.92 0.90 0.88 0.86 0.79
25 0.97 0.96 0.95 0.95 0.94 0.92 0.86
32 1.00 1.00 1.00 1.00 1.00 1.00 1.00
40 1.06 1.06 1.07 1.09 1.11 1.13 1.11
50 1.08 1.09 1.12 1.14 1.17 1.22 1.22

Cracked & Non-Cracked Concrete - Xnc Xnc

CRACKED where ψNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)
20 0.95 0.95 0.94 0.93 0.92 0.91 0.79
25 0.97 0.97 0.97 0.96 0.95 0.95 0.86
32 1.00 1.00 1.00 1.00 1.00 1.00 1.00
40 1.03 1.04 1.05 1.07 1.06 1.08 1.11
50 1.05 1.07 1.08 1.09 1.10 1.14 1.22

128 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 EPCON™ C8 Xtrem™
STRENGTH LIMIT STATE DESIGN

N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24 M30
Edge distance, e (mm)
50 0.53

Chemical Anchoring - Anchor Studs

60 0.58 0.52
e 80 0.69 0.61 0.57
90 0.75 0.66 0.61
100 0.81 0.70 0.65 0.54
Xne = 0.25 + 0.5*(e/h) 120 0.92 0.80 0.73 0.60 0.54
Where em ≤ e ≤ ec 135 1.00 0.86 0.79 0.65 0.57
ec = 1.5*h 150 0.93 0.85 0.69 0.61 0.52
Note: Tabled values are based on 165 1.00 0.91 0.74 0.64 0.54
187 1.00 0.80 0.70 0.58
the nominal effective depth,
255 1.00 0.86 0.71
h shown in the installation details.
315 1.00 0.81
For other values of Xne, please use 420 1.00
equation shown above.
Table 2d - Concrete anchor spacing effect, tension, Xna
Anchor size, db M10 M12 M16 M20 M24 M30
N
Anchor spacing, a (mm)
50 0.59
60 0.61 0.59
80 0.65 0.62 0.61
100 0.69 0.65 0.63 0.60
120 0.72 0.68 0.66 0.62 0.60
a 150 0.78 0.73 0.70 0.65 0.62 0.59
200 0.87 0.80 0.77 0.70 0.66 0.62
270 1.00 0.91 0.86 0.76 0.71 0.66
Xna = 0.5 + a/(6*h)
330 1.00 0.94 0.82 0.76 0.70
Where am ≤ a ≤ ac 375 1.00 0.87 0.80 0.72
ac = 3*h 510 1.00 0.90 0.80
Note: Tabled values are based on 630 1.00 0.88
the nominal effective depth, 840 1.00
h shown in the installation details.
For other values Xna, please use
equation shown above.

2 Design reduced ultimate concrete tensile capacity, φNurc

ψNurc = ψNuc *Xncr *Xns *Xnc *Xne *Xna
If Service temperature limit is -40°C to +40°C then
ψNurc = minimum of ψNucp *Xncr *Xns *Xnc *Xne *Xna and ψNucc *Xncr *Xns *Xnc *Xne *Xna

Verify anchor tensile capacity - per anchor

STEP 3 Table 3a Reduced characteristic ultimate steel tensile capacity, φNus, (kN) where φn = x 0.67 for Gr 5.8 & Gr 8.8
Anchor size, db M10 M12 M16 M20 M24 M30
ChemSet™ Anchor Stud Grade
18.9 28.1 53.9 81.3 117.8 -
5.8 Carbon Steel
ChemSet™ Anchor Stud
19.8 29.5 57.7 87.1 126.2 -
A4/316 Stainless Steel
ChemSet™ Anchor Stud Grade
28.2 41.9 82.1 123.9 179.5 299.2
8.8 Carbon Steel

Note φn= 0.58 for A4/316 SS

3 Design reduced ultimate tensile capacity, φNur

φNur = minimum of φNurc, φNus
Check N*/φNur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 129

 EPCON™ C8 Xtrem™
STRENGTH LIMIT STATE DESIGN

STEP 4 Step 4 - Verify concrete shear capacity - per anchor

Table 4a Reduced characteristic ultimate concrete edge shear capacity, φVuc (kN),ψ = 1/1.5 = 0.67, f’c = 32 MPa
Chemical Anchoring - Anchor Studs

Anchor size, db M10 M12 M16 M20 M24 M30

Effective depth, h (mm) 90 110 125 170 210 280
Edge distance, em
50 6.7
60 9.1
80 14.3
100 21.4
120 29.5
150 43.95
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor size, db M10 M12 M16 M20 M24 M30
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0

Table 4b - Concrete compressive strength effect, shear, Xvc

f'c (MPa) 20 25 32 40 50
Xvc 0.79 0.86 1.0 1.11 1.22

Table 4c - Concrete load direction effect, concrete edge shear, Xvd

Angle, α° 0-55 60 70 80 90-180
Load direction effect, Xvd 1 1.1 1.2 1.5 2
conc. edge shear, Xvd

Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72

Xve = e/em *√e/em

For 2 anchors fastening Xve
a
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
V 1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
ba>1,5.e 2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
Xve = 3*e+a *√e/em 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
6*em 3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
an-1 For 3 anchors fastening and more

3*e + a1 +a2 +a3 +…+an-1

V Xve = *√e/em
3*n*em
ba>1,5.e

130 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

Failure wedge
a a

EPCON™ C8 Xtrem™
Concrete edge e

STRENGTH LIMIT STATE DESIGN

INTERFERENCE BETWEEN SHEAR WEDGES

Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
Shear force
Anchor size, db M10 M12 M16 M20 M24 M30
A
a
Effective depth, h (mm) 90 110 125 170 210 280
Failure wedge
Concrete edge
B
-40˚C to +40˚C 60.3 88.5 125.7 199.4 274.4 457.4
eB
-40˚C to +80˚C 33.9 49.8 71.2 113.9 158.3 246.3
ANCHORS IN LINE TOWARDS AN EDGE

Table 4f - Anchor at a corner effect, concrete edge shear, Xvs

Note: For e1/e2 > 1.25, Xvs = 1.0

e1 Shear Force Edge distance, e2 (mm) 50 60 75 125 200 300 400 600 900
Edge distance, e1 (mm)
e2 50 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
Failure
wedge
60 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
Concrete edges
75 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
ANCHOR AT A CORNER
125 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86

4a Design reduced ultimate concrete edge shear capacity, φVurc

ψVurc = ψVuc *Xvcr *Xvc *Xvd *Xve *Xvs

4b Design reduced ultimate concrete pryout capacity, φVurcp

ψVurcp = ψVucp *Xncr *Xnc *Xne *Xna

Verify concrete shear capacity - per anchor

STEP 5 Table 5a Reduced characteristic ultimate steel shear capacity, ψVus, (kN) where ψv = 0.67
Anchor size, db M10 M12 M16 M20 M24 M30
ChemSet™ Anchor Stud Grade
11.8 17.5 33.1 49.9 72.3 -
5.8 Carbon Steel
ChemSet™ Anchor Stud A4/316
14.2 21.1 41.4 62.4 90.4 -
Stainless Steel
ChemSet™ Anchor Stud Grade
17.5 26.0 50.9 76.8 111.3 185.5
8.8 Carbon Steel

5 Design reduced ultimate shear capacity, φVur

ψVur = minimum of ψVurc, ψVurcp, ψVus
Check V*/φVur ≤ 1,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 131

 EPCON™ C8 Xtrem™
STRENGTH LIMIT STATE DESIGN

STEP 6 Combined Loading

6 Check
Chemical Anchoring - Anchor Studs

N*/ψNur + V*/ψVur ≤ 1.2,

if not satisfied return to step 1

Example
Specifiy - Threaded Stud Anchors Ramset™ EPCON™ C8 Xtrem™ with
Ramset™ EPCON™ C8 Xtrem™ with
M16 grade 5.8 ChemSet™ Anchor Stud
(Anchor Size) grade 5.8 ChemSet™
(CS16190GH). Drilled hole depth to be
Anchor Stud (Anchor Stud Part Number)
125mm. To be installed according to
Drilled Hole Depth to be (h) mm.
Ramset™ Technical Data Sheet.

132 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 EPCON™ C6 PLUS
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

AVAILABLE IN NEW ZEALAND ONLY (Australia refer to ChemSetTM Reo502TM PLUS range)

GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
*
HCR

Product

Chemical Anchoring - Anchor Studs

DESIGN LIFE
EPCON™ C6 PLUS is a heavy duty pure Epoxy for
anchoring threaded studs and reinforcing bar into
Oversized Holes Wet holes Cored holes Drilled holes Flooded holes Solid Concrete Seismic Cracked Concrete Drinking water
safe

cracked and uncracked concrete.

Benefits, Advantages and Features Fire Rated Dynamic loading
Design According to AS5216 (formerly TS101) and European
design method EN 1992-4 (formerly TR029 & TR045):
Certified Performance
• Anchors in dry, damp, wet or flooded holes
• European Technical Approval 001 Part 5-option 1
• 50 year design life
Greater productivity:
• Easy dispensing even in cold weather Principal Applications
Greater security: • Threaded Studs
• Strong bond • Starter Bars
• Rated for sustained loading • Threaded Inserts
Versatile: • Over-head installation
• Anchors in carbide drilled and diamond drilled holes* • Steel Columns
• Cold and temperate climates • Hand Rails
• Road Stitching
Greater safety:
• Low odour
• VOC Compliant
Recommended Installation Temperatures
Minimum Maximum
Installation Substrate 5°C 40°C
Adhesive 10°C 40°C

Service Temperature Limits

-40°C to 70°C

3 4 5 6
Setting Times
1 2 Temperature Curing time in
Cartridge
of base Gel Time dry and wet
1. Drill recommended diameter and depth hole. Temperature
material concrete
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are 5°C Minimum 10°C 300 min 24 h
clean. Alternativly clean dust and debris from hole with stiff wire or nylon 10°C 10°C 150 min 18 h
brush and blower in the following sequence: blow x 2, brush x 2, blow x
15°C 15°C 40 min 12 h
2, brush x 2, blow x 2.
20°C 20°C 25 min 8h
3. Dispense adhesive to waste until colour is uniform light grey ( 2-3
trigger pulls ). Insert mixing nozzle to bottom of hole. Fill hole to 3/4 the 25°C 25°C 18 min 6h
hole depth slowly, ensuring no air pockets form. 30°C 30°C 12 min 4h
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole while 40°C 40°C 6 min 2h
turning. Note: Cartrdige temperatue minimum +10°C
5. Allow EPCON™ C6 PLUS to cure as per setting times. Note
6. Attach fixture. *Performance of cored & oversized holes was not included in the ETAG
test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 133

 EPCON™ C6 PLUS
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

AVAILABLE IN NEW ZEALAND ONLY

Installation and performance details: EPCON™ C6 PLUS and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Anchor Drilled Fixture Anchor
size, db hole hole effective Tightening Edge distance, ec Anchor spacing, ac Concrete substrate
(mm) diameter, diameter, depth, h torque, Tr (Nm) (mm) (mm) thickness, bm (mm)
dh (mm) df (mm) (mm)
M10 12 12 90 20 135 270 120
Chemical Anchoring - Anchor Studs

M12 14 14 110 40 165 330 140

M16 18 18 125 95 187.5 375 160
150 225 450 190
M20 22 22 180
170 255 510 220
160 240 480 200
M24 26 26 315
210 315 630 270
M30 35 33 280 650 420 840 350
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify
capacity.
Reduced Characteristic Capacity#
ANSI 316 Stainless Steel
Anchor Grade 5.8 Steel Studs Grade 8.8 Steel Studs Non-Cracked Concrete
Studs
size, db Tension, φNuc (kN)**
Tension, Tension, Tension,
(mm) Shear, Shear, Shear,
φφNus φφNus φφNus Concrete Compressive Strength, f'c
φVus (kN) φVus (kN) φVus (kN)
(kN)*** (kN)*** (kN)*** 20 MPa 32 MPa 40 MPa
M10 11.8 18.9 17.5 28.2 14.2 19.8 28.0 29.4 30.3
M12 17.5 28.1 26.0 41.9 21.1 29.5 37.8 43.1 44.4
M16 33.1 53.9 50.9 82.1 41.4 57.7 45.8 52.3 53.8
60.2 76.2 80.7
M20 49.9 81.3 76.8 123.9 62.4 87.1
72.6 88.9 91.4
66.3 84.0 94.0
M24 72.3 117.8 111.3 179.5 90.4 126.2
99.7 126.2 135.5
M30 - - 185.5 299.2 - - 153.5 173.8 178.8
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.67 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY φNuc x 0.5
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.67 and Nus = Characteristic ultimate steel tensile capacity .
For conversion to Working Load Limit MULTIPLY φNus x 0.67 for Gr 5.8 & Gr 8.8 #Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity. Data is based on a Service temperature limit of -40°C to +70°C
All data relevant for Dry, Wet and Flooded Holes
DESCRIPTION AND PART NUMBERS
Description Cartridge Size Part No.
EPCON C6 PLUS 600ml EC6P600
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Stainless Steel High Corrosion Resistance
Grade 8.8 Threaded Rod
HCR Grade 1.4529/1.4565 Threaded Rod Section
Anchor Size,
Shank Yield Shank Yield modulus Z
db Stressed Stressed
diameter, ds Strength fy UTS fu MPa diameter, ds Strength fy UTS fu MPa (mm2)
Area (mm2) Area (mm2)
(mm) MPa (mm) MPa
M10 8.6 58 640 800 8.2 52.8 450 650 62.3
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
M24 21.2 353 640 800 20.7 336.5 450 650 935.5
M30 26.7 561 640 800 - - - - -
Refer to "Engineering Properties" for ChemSet™ Anchor Studs Grade 5.8 and AISI 316 Stainless Steel in the SARB ANZ page 115.

134 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 EPCON™ C6 PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN NEW ZEALAND ONLY

STEP 1 Select anchor to be evaluated

Table 1a Indicative combined loading – interaction diagram

Chemical Anchoring - Anchor Studs

200

180

160
Notes:
Design tensile action effect, N* (KN)

140 ~ Shear Limited by Grade 5.8 steel capacity

~ Tension limited by concrete capacity
120 ~ No edge or spacing effects
~ f'c = 32 MPa
100
M30
80
M24
60
M20
40
M16
20 M12
M10
0
0 20 40 60 80 100 120 140
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M10 M12 M16 M20 M24 M30
Min. Anchor Spacing - am 40 40 40 50 50 60
Min. Edge Distance - em 40 40 40 50 50 60

Step 1c Calculate anchor effective depth, h (mm)

Refer to “Description and Part Numbers” table for ChemSet Anchor Studs page in the SARB ANZ page 115.
™

Effective depth, h (mm) Substrate thickness, bm (mm)

Preferred h = hn otherwise, bm = greater of: 1.25 x h,

h + (2 x dh)
h = Le - t

t = total thickness of material(s) being fastened.

1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 135

 EPCON™ C6 PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN NEW ZEALAND ONLY

STEP 2 Verify concrete tensile capacity - per anchor

Table 2a Reduced characteristic ultimate concrete tensile capacity, φφNuc (kN), ψc = 1/1.5 = 0.67, f’c = 32 MPa
Combined pull-out and concrete cone resistance - φNucp Concrete
Anchor Size, db M10 M12 M16 M20 M24 M30 Cone
Chemical Anchoring - Anchor Studs

Drilled Hole Dia, dh (mm) 12 14 18 22 26 35 Resistance -

Effective Depth, h (mm) φNucc
70 22.9 24.3
80 26.1 29.7
90 29.4 35.3 35.4
100 32.7 39.2 41.5
110 35.9 43.1 46.0 47.9
120 39.2 47.0 50.2 54.5
125 40.8 49.0 52.3 58.0
140 45.7 54.9 58.5 68.7
150 49.0 58.8 62.7 78.4 76.2
160 52.3 62.7 66.9 83.6 100.4 84.0
170 55.5 66.7 71.1 88.9 106.6 91.9
180 58.8 70.6 75.3 94.1 112.9 100.2
190 62.1 74.5 79.5 99.3 119.2 108.6
200 65.3 78.4 83.6 104.6 125.5 117.3
210 82.3 87.8 109.8 131.7 130.4 126.2
240 94.1 100.4 125.5 150.6 149.0 154.2
280 117.1 146.4 175.6 173.8 194.4
320 133.8 167.3 200.7 198.6 237.5
350 183.0 219.6 217.3 271.6
400 209.1 250.9 248.3 331.9
450 282.3 279.4 396.0
480 301.1 298.0 436.3
550 341.4 535.1
600 372.5 609.7
Table 2a-2 Cracked Concrete effect, tension, Xncr
Cracked Concrete Effect - Xncr Xncr
where φNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)

20 to 50 0.67 0.67 0.79 0.75 0.75 0.63 0.70

Bold values are at Chemset Anchor Stud nominal Depths Note: Effective depth, h must be > 6 x drilled hole diameter, dh for anchor to
achieve tabled shear capacities. For Non-cracked concrete Xncr = 1.
For Sustained Loads MULTIPLY φNuc x 0.6 All data relevant for Dry, Wet and Flooded Holes
Calculate ψNurc for both ψNucp and ψNucc then choose the minimum - Refer to Checkpoint 2

Table 2b-1 Concrete service temperature limits effect, tension, Xns

Xns
Service temperature limits effect, tension, Xns
whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
Service temperature (˚C) (from Table 2a)

-40˚C to +70˚C 1.00 1.00

Table 2b-2 Concrete compressive strength effect, tension, Xnc

Cracked & Non-Cracked Concrete - Xnc Xnc
where φNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)

20 0.96 0.96 0.96 0.96 0.96 0.96 0.79

25 0.98 0.98 0.98 0.98 0.98 0.98 0.88
32 1.00 1.00 1.00 1.00 1.00 1.00 1.00
40 1.03 1.03 1.03 1.03 1.03 1.03 1.12
50 1.05 1.05 1.05 1.05 1.05 1.05 1.25

136 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 EPCON™ C6 PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN NEW ZEALAND ONLY

N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24 M30
Edge distance, e (mm)
40 0.47 0.43 0.41

Chemical Anchoring - Anchor Studs

45 0.50 0.45 0.43
e 50 0.53 0.48 0.45 0.40 0.36
55 0.56 0.50 0.47 0.41 0.38
65 0.61 0.55 0.51 0.44 0.40 0.37
Xne = 0.25 + 0.5*(e/h) 70 0.64 0.57 0.53 0.46 0.42 0.38
Where em ≤ e ≤ ec 80 0.69 0.61 0.57 0.49 0.44 0.39
ec = 1.5*h 100 0.81 0.70 0.65 0.54 0.49 0.43
Note: Tabled values are based on 115 0.89 0.77 0.71 0.59 0.52 0.46
135 1 0.86 0.79 0.65 0.57 0.49
the nominal effective depth,
165 1 0.91 0.74 0.64 0.54
h shown in the installation details.
187 1 0.80 0.70 0.58
For other values of Xne, please use 255 1 0.86 0.71
equation shown above. 315 1 0.81
420 1

N Table 2d - Concrete anchor spacing effect, tension, Xna

Anchor size, db M10 M12 M16 M20 M24 M30
Anchor spacing, a (mm)
40 0.57 0.56 0.55
45 0.58 0.57 0.56
50 0.59 0.58 0.57 0.55 0.53
a 55 0.60 0.58 0.57 0.55 0.54
65 0.62 0.60 0.59 0.56 0.55 0.54
85 0.66 0.63 0.61 0.58 0.57 0.55
Xna = 0.5 + a/(6*h)
100 0.69 0.65 0.63 0.60 0.58 0.56
Where am ≤ a ≤ ac 125 0.73 0.69 0.67 0.62 0.60 0.57
ac = 3*h 150 0.78 0.73 0.70 0.65 0.62 0.59
Note: Tabled values are based on 200 0.87 0.80 0.77 0.70 0.66 0.62
the nominal effective depth, 270 1 0.91 0.86 0.76 0.71 0.66
h shown in the installation details. 330 1 0.94 0.82 0.76 0.70
For other values Xna, please use 375 1 0.87 0.80 0.72
equation shown above. 510 1 0.90 0.80
630 1 0.88
840 1

2 Design reduced ultimate concrete tensile capacity, φNurc

ψNurc = minimum of ψNucp *Xncr *Xns *Xnc *Xne *Xna and ψNucc *Xncr *Xns *Xnc *Xne *Xna

Verify anchor tensile capacity - per anchor

STEP 3 Table 3a Reduced characteristic ultimate steel tensile capacity, φNus, (kN) where φn = 0.67 for Gr 5.8 & Gr 8.8
Anchor size, db M10 M12 M16 M20 M24 M30
Grade 5.8 18.9 28.1 53.9 81.3 117.8 -
A4/316 SS 19.8 29.5 57.7 87.1 126.2 -
Grade 8.8 28.2 41.9 82.1 123.9 179.5 299.2
Note φn = 0.58 for A4/316 SS

3 Design reduced ultimate tensile capacity, φNur

φNur = minimum of φNurc, φNus
Check N*/φNur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 137

 EPCON™ C6 PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN NEW ZEALAND ONLY

STEP 4 Step 4 - Verify concrete shear capacity - per anchor

Table 4a Reduced characteristic ultimate concrete edge shear capacity, φVuc (kN),ψ = 1/1.5 = 0.67, f’c = 32 MPa

Anchor size, db M10 M12 M16 M20 M24 M30

Chemical Anchoring - Anchor Studs

Effective depth, h (mm) 90 110 125 170 210 280

Edge distance, em
40 5.0 5.5 6.2
50 9.4 10.8
60 15.8
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor size, db M10 M12 M16 M20 M24 M30
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0

Table 4b - Concrete compressive strength effect, shear, Xvc

f'c (MPa) 20 25 32 40 50
Xvc 0.79 0.86 1 1.11 1.22

Table 4c - Concrete load direction effect, concrete edge shear, Xvd

Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2

Load direction effect,

conc. edge shear, Xvd

Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72

Xve = e/em *√e/em

a
For 2 anchors fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
V
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
ba>1,5.e
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
Xve = 3*e+a *√e/em
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
6*em 3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65

a1
a2
a3
an-1 For 3 anchors fastening and more

3*e + a1 +a2 +a3 +…+an-1

V
Xve = *√e/em
ba>1,5.e
3*n*em

138 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 EPCON™ C6 PLUS
STRENGTH
Shear force LIMIT STATE DESIGN
A
a Failure wedge
B
AVAILABLE
Concrete edge
e B IN NEW ZEALAND ONLY
ANCHORS IN LINE TOWARDS AN EDGE Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
Anchor size, db M10 M12 M16 M20 M24 M30
Effective depth, h (mm) 90 110 125 170 210 280

Chemical Anchoring - Anchor Studs

-40˚C to +70˚C 58.8 86.3 104.6 177.7 263.5 335.2

e1 Shear Force
Table 4f A
 nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
wedge
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900

Concrete edges
Edge distance, e1 (mm)
ANCHOR AT A CORNER 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86

4a Design reduced ultimate concrete edge shear capacity, φVurc

ψVurc = ψVuc *Xvcr *Xvc *Xvd *Xve *Xvs

4b Design reduced ultimate concrete pryout capacity, φVurcp

ψVurcp =ψVucp *Xncr *Xnc *Xne *Xna

Verify anchor shear capacity - per anchor

STEP 5 Table 5a Reduced characteristic ultimate steel shear capacity, φVus, (kN) whereφv = 0.67
Anchor size, db M10 M12 M16 M20 M24 M30
Grade 5.8 11.8 17.5 33.1 49.9 72.3 -
A4/316 SS 14.2 21.1 41.4 62.4 90.4 -
Grade 8.8 17.5 26.0 50.9 76.8 111.3 185.5

5 Design reduced ultimate shear capacity, φVur

φVur = minimum of φVurc, φVurcp, φVus
Check V*/φVur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 139

 EPCON™ C6 PLUS
STRENGTH LIMIT STATE DESIGN

AVAILABLE IN NEW ZEALAND ONLY

STEP 6 Combined Loading

6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
Chemical Anchoring - Anchor Studs

if not satisfied return to step 1

Example
Specifiy - Threaded Stud Anchors Ramset™ EPCON™ C6 PLUS Injection
Ramset™ EPCON™ C6 PLUS with (Anchor
with M16 grade 5.8 Chemset™ Anchor
Size) grade 5.8 Chemset™ Anchor Stud
Stud (CS16190GH). Drilled hole depth to
(Anchor Stud Part Number) Drilled Hole
be 125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.

140 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ 801 Xtrem™ XC2
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED

HCR

Chemical Anchoring - Anchor Studs

Product DESIGN LIFE
Chemset™ 801 Xtrem™ XC2 is a heavy duty Epoxy
Oversized Holes Wet holes Cored holes Drilled holes Flooded holes Solid Concrete Seismic Cracked Concrete Drinking water
Acrylate for anchoring threaded studs and reinforcing safe

bar into cracked and uncracked concrete.

Benefits, Advantages and Features
Design According to AS5216 (formerly TS101) and European Fire Rated Dynamic loading

design method EN 1992-4 (formerly TR029 & TR045)

• European Technical Approval 001 Part 5-option 1
• 50 year design life
• Flooded Holes
• Fire rated
Greater productivity:
• Easy dispensing even in cold weather
• Apply torque in 2 hours @ 20ºC
Greater security: Principal Applications
• Strong bond • Threaded Studs
• Rated for sustained loading • Starter Bars
Versatile: • Threaded Inserts
• Earthquake, Fire & Flooded Conditions • Over-head installation
• Cold and temperate climates • Steel Columns
Greater safety: • Hand Rails
• Low odour • Road Stitching
• Suitable for contact with drinking water
• VOC Compliant
Made in Australia Recommended Installation Temperatures
Minimum Maximum
Substrate 0°C 40°C
Installation Adhesive 5°C 40°C

Service Temperature Limits

-40°C to 80°C

Setting Times
Temperature
Curing time in Curing time in
1 2 3 4 5 6 of base Gel Time
dry concrete wet concrete
1. Drill recommended diameter and depth hole. material
2. Important: Use Ramset™ Dustless Drilling System to ensure holes +5°C 60 min 240 min 480 min
are clean. Alternativly clean dust and debris from hole with stiff wire or 6°C - 10°C 40 min 180 min 360 min
nylon brush and blower in the following sequence: blow x 2, brush x 2, 11°C - 20°C 15 min 120 min 240 min
blow x 2. 21°C - 30°C 8 min 90 min 180 min
3. Dispense adhesive to waste until colour is uniform light grey ( 2-3 31°C - 40°C 4 min 60 min 120 min
trigger pulls ). Insert mixing nozzle to bottom of hole. Fill hole to 3/4 the Note: Cartridge temperature minimum +5°C
hole depth slowly, ensuring no air pockets form.
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole while
turning.
5. Allow Chemset™801 Xtrem™ XC2 to cure as per setting times.
6. Attach fixture.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 141

 ChemSet™ 801 Xtrem™ XC2
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

Installation and performance details: ChemSet™ 801 Xtrem™ XC2 and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Chemical Anchoring - Anchor Studs

Anchor Drilled Fixture Anchor

size, db hole hole effective Tightening Edge distance, ec Anchor spacing, ac Concrete substrate
(mm) diameter, diameter, depth, h torque, Tr (Nm) (mm) (mm) thickness, bm (mm)
dh (mm) df (mm) (mm)
M10 12 12 90 20 135 270 120
M12 14 14 110 40 165 330 140
M16 18 18 125 95 187 375 160
150 225 450 190
M20 25 22 180
170 255 510 220
160 240 480 200
M24 28 26 315
210 315 630 270
M30 35 33 280 650 420 840 350
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
Reduced Characteristic Capacity#
ANSI 316 Stainless Steel
Anchor Grade 5.8 Steel Studs Grade 8.8 Steel Studs Non-Cracked Concrete
Studs
size, db Tension, φNuc (kN)**
Tension, Tension, Tension,
(mm) Shear, Shear, Shear,
φφNus φφNus φφNus Concrete Compressive Strength, f'c
φVus (kN) φVus (kN) φVus (kN)
(kN)*** (kN)*** (kN)*** 20 MPa 32 MPa 40 MPa
M10 11.8 18.9 17.5 28.2 14.2 19.8 28.0 29.4 30.3
M12 17.5 28.1 26.0 41.9 21.1 29.5 37.8 43.1 44.4
M16 33.1 53.9 50.9 82.1 41.4 57.7 45.8 56.6 58.3
60.2 76.2 85.0
M20 49.9 81.3 76.8 123.9 62.4 87.1
72.6 87.7 96.3
66.3 84.0 94.0
M24 72.3 117.8 111.3 179.5 90.4 126.2
93.4 118.2 129.8
M30 - - 185.5 299.2 - - 149.5 175.0 197.4
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.67 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY φNuc x 0.5
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.67 and Nus = Characteristic ultimate steel tensile capacity .
For conversion to Working Load Limit MULTIPLY φNus x 0.67 for Gr 5.8 & Gr 8.8 #Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity.
Data is based on a Service temperature limit of -40°C to +70°C Flooded Holes: Multiply φNuc x 0.75
DESCRIPTION AND PART NUMBERS
Description Cartridge Size Part No.
ChemSet™ 801 Xtrem™ XC2 750ml C801X750 (AU & NZ)
ChemSet™ 801 Xtrem™ XC2 380ml C801X380 (AU Only)
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Stainless Steel High Corrosion Resistance
Grade 8.8 Threaded Rod
HCR Grade 1.4529/1.4565 Threaded Rod Section
Anchor Size,
Shank Yield Shank Yield modulus Z
db Stressed Stressed
diameter, ds Strength fy UTS fu MPa diameter, ds Strength fy UTS fu MPa (mm2)
Area (mm2) Area (mm )2
(mm) MPa (mm) MPa
M10 8.6 58 640 800 8.2 52.8 450 650 62.3
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
M24 21.2 353 640 800 20.7 336.5 450 650 935.5
M30 26.7 561 640 800 - - - - -
For ChemSet™ Anchor Studs please refer to page 115.

142 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ 801 Xtrem™ XC2
STRENGTH LIMIT STATE DESIGN

Select anchor to be evaluated

STEP 1
Table 1a Indicative combined loading – interaction diagram

Chemical Anchoring - Anchor Studs

200

180

160
Notes:
Design tensile action effect, N* (KN)

140 ~ Shear Limited by Grade 5.8 steel capacity

~ Tension limited by concrete capacity
120 ~ No edge or spacing effects
~ f'c = 32 MPa
100

80
M30
60
M24
M20
40
M16
20 M12
M10
0
0 20 40 60 80 100 120 140
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20 M24 M30
Min. Anchor Spacing - am 50 60 75 90 115 140
Min. Edge Distance - em 45 45 50 55 60 80

Step 1c Calculate anchor effective depth, h (mm)

Refer to “Description and Part Numbers” table for ChemSet Anchor Studs page in the SARB ANZ page 115.™

Effective depth, h (mm) Substrate thickness bm (mm)

Preferred h = hn otherwise, Anchor Stud Size (mm)

M10 M12 M16 M20 M24 M30
h = Le - t h + 30mm ≥ 100mm h + (2 x dh)

t = total thickness of material(s) being fastened.

1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 143

 ChemSet™ 801 Xtrem™ XC2
STRENGTH LIMIT STATE DESIGN

STEP 2 Verify concrete tensile capacity - per anchor

Table 2a Reduced characteristic ultimate concrete tensile capacity, φNuc (kN), ψc = 1/1.5 = 0.67, f’c = 32 MPa
Combined pull-out and concrete cone resistance - φNucp Concrete
Chemical Anchoring - Anchor Studs

Anchor Size, db M10 M12 M16 M20 M24 M30 Cone

Drilled Hole Dia, dh (mm) 12 14 18 25 28 35 Resistance -
Effective Depth, h (mm) φNucc
70 22.9 24.3
80 26.1 29.7
90 29.4 35.3 35.4
100 32.7 39.2 41.5
110 35.9 43.1 49.8 47.9
120 39.2 47.0 54.4 54.5
125 40.8 49.0 56.6 58.0
140 45.7 54.9 63.4 68.7
150 49.0 58.8 68.0 77.4 76.2
160 52.3 62.7 72.5 82.6 90.1 84.0
170 55.5 66.7 77.0 87.7 95.7 91.9
180 58.8 70.6 81.6 92.9 101.3 100.2
190 62.1 74.5 86.1 98.1 107.0 108.6
200 65.3 78.4 90.6 103.2 112.6 117.3
210 82.3 95.1 108.4 118.2 131.2 126.2
240 94.1 108.7 123.9 135.1 150.0 154.2
280 126.9 144.5 157.6 175.0 194.4
320 145.0 165.1 180.2 200.0 237.5
350 180.6 197.0 218.7 271.6
400 206.4 225.2 249.9 331.9
450 253.3 281.2 396.0
480 270.2 299.9 436.3
550 343.7 535.1
600 374.9 609.7
Table 2a-2 Cracked Concrete effect, tension, Xncr
Cracked Concrete Effect - Xncr Xncr
where ψNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)
20 to 50 0.43 0.43 0.50 0.59 0.65 0.68 0.70
Flooded Holes: MultiplyφNuc x 0.75 For Sustained Loads MULTIPLY φNuc x 0.6 Bold values are at Chemset Anchor Stud nominal Depths
Note: Effective depth, h must be > 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
Note:The maximum embedment depth shall be reduced to 12db for installation in flooed holes For Non-cracked concrete Xncr = 1.
If Service temperature limit is -40°C to +40°C then Refer to Checkpoint 2 If Service temperature limit is -40°C to +80°C then φNuc = φNucp

Table 2b-1 Concrete service temperature limits effect, tension, Xns

Service temperature limits effect, tension, Xns Xns
where φNuc = φNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
Service temperature (˚C) (from Table 2a)
-40˚C to +40˚C 1.00 1.00
-40˚C to +80˚C 0.90 1.00

Table 2b-2 Concrete compressive strength effect, tension, Xnc

Non-Cracked Concrete - Xnc Xnc
NON- CRACKED where ψNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)
20 0.96 0.96 0.96 0.89 0.89 0.85 0.79
25 0.96 0.96 0.96 0.89 0.89 0.85 0.88
32 1.00 1.00 1.00 1.00 1.00 1.00 1.00
40 1.03 1.03 1.03 1.10 1.10 1.13 1.12
50 1.05 1.05 1.05 1.16 1.16 1.21 1.25

Cracked Concrete - Xnc Xnc

CRACKED where ψNuc = ψNucp (from Table 2a) whereφNuc
Anchor Size, db M10 M12 M16 M20 M24 M30 =ψNucc
f'c (MPa) (from Table 2a)
20 0.79
25 0.88
32 0.96 0.96 0.96 0.89 0.89 0.85 1.00
40 1.12
50 1.25

144 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ 801 Xtrem™ XC2
STRENGTH LIMIT STATE DESIGN

N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24 M30
Edge distance, e (mm)
45 0.50 0.45
50 0.53 0.48 0.45

Chemical Anchoring - Anchor Studs

55 0.56 0.50 0.47 0.41
e 60 0.58 0.52 0.49 0.43 0.39
80 0.69 0.61 0.57 0.49 0.44 0.39
90 0.75 0.66 0.61 0.51 0.46 0.41
Xne = 0.25 + 0.5*(e/h) 100 0.81 0.70 0.65 0.54 0.49 0.43
Where em ≤ e ≤ ec 120 0.92 0.80 0.73 0.60 0.54 0.46
ec = 1.5*h 135 1 0.86 0.79 0.65 0.57 0.49
Note: Tabled values are based on 165 1 0.91 0.74 0.64 0.54
the nominal effective depth, 187 1 0.80 0.70 0.58
h shown in the installation details. 255 1 0.86 0.71
For other values of Xne, please use 315 1 0.81
420 1
equation shown above.
Table 2d - Concrete anchor spacing effect, tension, Xna
N Anchor size, db M10 M12 M16 M20 M24 M30
Anchor spacing, a (mm)
50 0.59
60 0.61 0.59
75 0.64 0.61 0.60
90 0.67 0.64 0.62 0.59
115 0.71 0.67 0.65 0.61 0.59
a 130 0.74 0.70 0.67 0.63 0.60
140 0.76 0.71 0.69 0.64 0.61 0.58
Xna = 0.5 + a/(6*h) 150 0.78 0.73 0.70 0.65 0.62 0.59
Where am ≤ a ≤ ac 200 0.87 0.80 0.77 0.70 0.66 0.62
ac = 3*h 270 1 0.91 0.86 0.76 0.71 0.66
Note: Tabled values are based on 330 1 0.94 0.82 0.76 0.70
375 1 0.87 0.80 0.72
the nominal effective depth,
510 1 0.90 0.80
h shown in the installation details. 630 1 0.88
For other values Xna, please use 840 1
equation shown above.

2 Design reduced ultimate concrete tensile capacity, φNurc

ψNurc = ψNuc *Xncr *Xns *Xnc *Xne *Xna
If Service temperature limit is -40°C to +40°C then
ψNurc = minimum of ψNucp *Xncr *Xns *Xnc *Xne *Xna and ψNucc *Xncr *Xns *Xnc *Xne *Xna

Verify anchor tensile capacity - per anchor

STEP 3 Table 3a Reduced characteristic ultimate steel tensile capacity, φNus, (kN) where φn = 0.67 for Gr 5.8 & Gr 8.8
Anchor size, db M10 M12 M16 M20 M24 M30
ChemSet™ Anchor Stud
18.9 28.1 53.9 81.3 117.8 -
Grade 5.8 Carbon Steel
ChemSet™ Anchor Stud
19.8 29.5 57.7 87.1 126.2 -
A4/316 Stainless Steel
ChemSet™ Anchor Stud
28.2 41.9 82.1 123.9 179.5 299.2
Grade 8.8 Carbon Steel
Noteφn = 0.58 for A4/316 SS

Design reduced ultimate tensile capacity, φNur

3 ψNur = minimum of ψNurc, ψNus
Check N*/φNur ≤ 1,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 145

 ChemSet™ 801 Xtrem™ XC2
STRENGTH LIMIT STATE DESIGN

STEP 4 Step 4 - Verify Concrete Shear Capacity - per anchor

Table 4a-1 Reduced characteristic ultimate concrete edge shear capacity, φVuc (kN),ψ = 1/1.5 = 0.67, f’c = 32 MPa
Chemical Anchoring - Anchor Studs

Anchor size, db M10 M12 M16 M20 M24 M30

Effective depth, h (mm) 90 110 125 170 210 280
Edge distance, em
45 5.8 6.4
50 8.0
55 10.5
65 13.1
70 21.5
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor size, db M10 M12 M16 M20 M24 M30
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0

Table 4b - Concrete compressive strength effect, shear, Xvc

f'c (MPa) 20 25 32 40 50
Xvc 0.79 0.86 1.0 1.11 1.22

Table 4c - Concrete load direction effect, concrete edge shear, Xvd

Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Load direction effect,
conc. edge shear, Xvd

Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72

Xve = e/em *√e/em

a
For 2 anchors fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
V
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
ba>1,5.e
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
Xve = 3*e+a *√e/em
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
6*em 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65

a1
a2
a3
an-1
For 3 anchors fastening and more

3*e + a1 +a2 +a3 +…+an-1

Xve = *√e/em
V

ba>1,5.e 3*n*em

146 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 INTERFERENCE BETWEEN SHEAR WEDGES

ChemSet™ 801 Xtrem™ XC2

STRENGTH LIMIT STATE DESIGN
Shear force

A
a Failure wedge
B
Concrete edge
eB
Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
ANCHORS IN LINE TOWARDS AN EDGE Anchor size, db M10 M12 M16 M20 M24 M30
Effective depth, h (mm) 90 110 125 170 210 280

Chemical Anchoring - Anchor Studs

-40˚C to +40˚C 56.5 82.9 108.9 156.7 211.1 288.4
-40˚C to +80˚C 52.8 77.4 100.5 142.4 190.0 271.4

e1 Shear Force Table 4f A

 nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
wedge
Edge distance, e1 (mm)
Concrete edges
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
ANCHOR AT A CORNER
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86

4a Design reduced ultimate concrete edge shear capacity, φVurc

ψVurc = ψVuc *Xvcr *Xvc *Xvd *Xve *Xvs

4b Design reduced ultimate concrete pryout capacity, φVurcp

ψVurcp = ψVucp *Xncr *Xnc *Xne *Xna

Verify anchor shear capacity - per anchor

STEP 5 Table 5a Reduced characteristic ultimate steel shear capacity, ψVus, (kN) whereψv = 0.67
Anchor size, db M10 M12 M16 M20 M24 M30
ChemSet™ Anchor Stud
11.8 17.5 33.1 49.9 72.3 -
Grade 5.8 Carbon Steel
ChemSet™ Anchor Stud
14.2 21.1 41.4 62.4 90.4 -
A4/316 Stainless Steel
ChemSet™ Anchor Stud
17.5 26.0 50.9 76.8 111.3 185.5
Grade 8.8 Carbon Steel

5 Design reduced ultimate shear capacity, φVur

ψVur = minimum of ψVurc, ψVurcp, ψVus
Check V*/φVur ≤ 1,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 147

 ChemSet™ 801 Xtrem™ XC2
STRENGTH LIMIT STATE DESIGN

STEP 6 Combined Loading

Chemical Anchoring - Anchor Studs

6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1

Example
Specifiy - Threaded Stud Anchors Ramset™ 801 Xtrem™ XC2 Injection with
Ramset™ 801 Xtrem™ XC2 with (Anchor
M16 grade 5.8 ChemSet™ Anchor Stud
Size) grade 5.8 ChemSet™ Anchor Stud
(CS16190GH). Drilled hole depth to be
(Anchor Stud Part Number) Drilled Hole
125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.

148 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ 101 PLUS
CHEMICAL INJECTION - NON-CRACKED CONCRETE

GENERAL INFORMATION

Chemical Anchoring - Anchor Studs

PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED

Epcon C8

ETA ETA

Product European Technical Approval

ETAG 001 Part 5 Option 1
European Technical Approva
ETAG 001 Part 5 TR023
ETA 10/0309 0679-CPD-0549 ETA 07/0189 0679-CPD-0276
™
ChemSet Injection 101 PLUS is a marine grade Structaset 401 Chemset Maxima

polyester adhesive anchor. ETA ETA

Benefits, Advantages and Features European Technical Approval

ETAG 001 Part 5 Option 1
PENDING
European Technical Approva
ETAG 001 Part 5 Option 7
ETA 03/0008 0679-CPR-0011

Design according to AS5216 (formerly TS101) and European Chemset 101 Plus & UltraFix Plus

design method EN1992-4 (formerly TR029)

ETA

• Certified Performance European Technical Approval ETAG 001-5 European Technical Approval
Option 7 ETAG 001 Part 5 Option 7
Galvanised And Stainless Steel
Anchors ETA-13/0681
1020-CPD-090-029852

Fast installation:
• Load in 50 minutes (at 20°C)
• Easy cold weather dispensing Principal Applications
Versatile:
• Hollow brick and block
• Suitable for anchoring into a wide variety of substrates
• Stadium seating
• Solid concrete, hollow block and brick
• Starter Bars
• Flooded holes
• Balustrades
• Styrene Free
• Cold and temperate climates
• VOC Compliant Installation temperature limits:
Australian Made • Substrate: 0°C to 40°C.
• Adhesive: 5°C to 40°C.
Load should not be applied to anchor until the chemical has
Installation sufficiently cured as specified in the following diagrams.

Service temperature limits:

-40°C to 80°C.

Setting Times
3 4 5 6
Temperature Curing time in
Cartridge
1 2 of base Gel Time dry and wet
Temperature
material concrete
1. Drill recommended diameter and depth hole.
5°C 5°C 18 min 145 min
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are
10°C 10°C 10 min 85 min
clean. Alternatively, clean dust and debris from hole with stiff wire or
nylon brush and blower in the following sequence: blow x 4, brush x 3, 20°C 20°C 6 min 50 min
blow x 4, brush x 3, blow x 4. 25°C 25°C 5 min 40 min
3. Dispense adhesive to waste until colour is uniform light grey ( 2-3 trigger +30°C +30°C 5 min 35 min
pulls ). Insert mixing nozzle to bottom of hole. Fill hole to 3/4 the hole Note: Cartrdige temperatue minimum +5°C
depth slowly, ensuring no air pockets form.
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole while
turning..
5. ChemSet™ Injection to cure as per setting times.
6. Attach fixture.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 149

 ChemSet™ 101 PLUS
CHEMICAL INJECTION - NON-CRACKED CONCRETE

Installation and performance details: ChemSet™ 101 Plus and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Chemical Anchoring - Anchor Studs

Anchor Drilled Fixture Anchor

size, db hole hole effective Tightening Edge distance, ec Anchor spacing, ac Concrete substrate
(mm) diameter, diameter, depth, h torque, Tr (Nm) (mm) (mm) thickness, bm (mm)
dh (mm) df (mm) (mm)
M10 12 12 90 20 135 270 120
M12 14 14 110 40 165 330 140
M16 18 18 125 95 187 375 160
M20 22 22 170 180 255 510 220
M24 26 26 210 315 315 630 270
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify
capacity.
Reduced Characteristic Capacity#
ANSI 316 Stainless Steel
Anchor Grade 5.8 Steel Studs Grade 8.8 Steel Studs Non-Cracked Concrete
Studs
size, db Tension, φNuc (kN)**
Tension, Tension, Tension,
(mm) Shear, Shear, Shear,
φφNus φφNus φφNus Concrete Compressive Strength, f'c
φVus (kN) φVus (kN) φVus (kN)
(kN)*** (kN)*** (kN)*** 20-25 MPa 32-40 MPa 50 MPa
M10 11.8 18.9 17.5 28.2 14.2 19.8 12.6 14.1 16.3
M12 17.5 28.1 26.0 41.9 21.1 29.5 20.7 23.2 27.0
M16 33.1 53.9 50.9 82.1 41.4 57.7 33.2 37.1 43.1
M20 49.9 81.3 76.8 123.9 62.4 87.1 50.4 56.5 65.6
M24 72.3 117.8 111.3 179.5 90.4 126.2 70.4 78.8 91.5
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.56 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY φNuc x 0.6
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.67 and Nus = Characteristic ultimate steel tensile capacity .
For conversion to Working Load Limit MULTIPLY φNus x = 0.67 for Gr 5.8 & Gr 8.8
#Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity.
Data is based on a Service temperature limit of -40°C to +80°C
All data relevant for Non-Cracked Concrete, Dry, Wet and Flooded Holes

DESCRIPTION AND PART NUMBERS

Description Cartridge Size Part No.
ChemSet™ 101 PLUS Cartridge 380 ml C101C
ChemSet™ 101 PLUS Cartridge 750 ml C101J
ChemSet™ 101 PLUS Kit 2 x 380 ml ISKP
Mixer Nozzle for 101 PLUS - ISNP

ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Stainless Steel High Corrosion Resistance
Grade 8.8 Threaded Rod
HCR Grade 1.4529/1.4565 Threaded Rod Section
Anchor Size,
Shank Yield Shank Yield modulus Z
db Stressed Stressed
diameter, ds Strength fy UTS fu MPa diameter, ds Strength fy UTS fu MPa (mm2)
Area (mm2) Area (mm )2
(mm) MPa (mm) MPa
M10 8.6 58 640 800 8.2 52.8 450 650 62.3
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
M24 21.2 353 640 800 20.7 336.5 450 650 935.5
For ChemSet™ Anchor Studs please refer to page 115.

150 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ 101 PLUS
STRENGTH LIMIT STATE DESIGN

Select anchor to be evaluated

STEP 1

Chemical Anchoring - Anchor Studs

Table 1a Indicative combined loading – interaction diagram

100

90

80
Notes:
Design tensile action effect, N* (KN)

70 ~ Shear Limited by Grade 5.8 steel capacity

~ Tension limited by concrete capacity
60 ~ No edge or spacing effects
~ f'c = 32 MPa
50
M24
40
M20
30

20
M16
M12
10
M10
0
0 10 20 30 40 50 60 70 80
Design shear action effect, V* (kN)

Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20 M24
Min. Anchor Spacing - am 40 50 65 80 96
Min. Edge Distance - em 40 50 65 80 96

Step 1c Calculate anchor effective depth, h (mm)

Refer to “Description and Part Numbers” table for ChemSet Anchor Studs page in the SARB ANZ page 115.
™

Effective depth, h (mm) Substrate thickness bm (mm)

Preferred h = hn otherwise, Anchor Stud Size (mm)

M10 M12 M16 M20 M24
h = Le - t
h + 30mm ≥ 100mm h + (2 x dh)
t = total thickness of material(s) being fastened.

1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 151

 ChemSet™ 101 PLUS
STRENGTH LIMIT STATE DESIGN

STEP 2 Verify concrete tensile capacity - per anchor

Table 2a Reduced characteristic ultimate concrete tensile capacity, φNuc (kN), ψc = 1/1.8 = 0.56, f’c = 32 MPa
Combined pull-out and concrete cone resistance - φNucp
Chemical Anchoring - Anchor Studs

Anchor Size, db M10 M12 M16 M20 M24

Drilled Hole Dia, dh (mm) 12 14 18 22 26
Effective Depth, h (mm)
80 12.5
85 13.3
90 14.1
100 15.6 21.1
110 17.2 23.2
120 18.8 25.3
125 26.4 37.1
140 29.6 41.6
145 30.6 43.1
160 47.5 53.2
170 50.5 56.5
180 53.5 59.8
190 56.5 63.1 71.3
200 59.4 66.5 75.1
210 69.8 78.8
240 79.8 90.1
280 105.1
290 108.8
Bold values are at Chemset Anchor Stud nominal Depths
For Sustained Loads MULTIPLY φNuc x 0.6
All data relevant for Non-Cracked Concrete, Dry, Wet and Flooded Holes
Table 2b-1 Concrete service temperature limits effect, tension, Xns
Service temperature (˚C) -40˚C to +80˚C

Xns 1.00

Table 2b-2 Concrete compressive strength effect, tension, Xnc

f'c (MPa) 20 25 32 40 50

Xnc 0.89 0.89 1.00 1.00 1.16

152 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ 101 PLUS
STRENGTH LIMIT STATE DESIGN

N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24

Chemical Anchoring - Anchor Studs

Edge distance, e (mm)
40 0.47
50 0.53 0.48
55 0.56 0.50
e 65 0.61 0.54 0.51
80 0.69 0.61 0.57 0.49
90 0.75 0.66 0.61 0.51
Xne = 0.25 + 0.5*(e/h) 100 0.81 0.70 0.65 0.54 0.49
Where em ≤ e ≤ ec 120 0.92 0.80 0.73 0.60 0.54
ec = 1.5*h 135 1 0.86 0.79 0.65 0.57
Note: Tabled values are based on 165 1 0.91 0.74 0.64
the nominal effective depth, 187 1 0.80 0.70
h shown in the installation details. 255 1 0.86
For other values of Xne, please use 315 1
equation shown above.
Table 2d - Concrete anchor spacing effect, tension, Xna
Anchor size, db M10 M12 M16 M20 M24
N Anchor spacing, a (mm)
40 0.57
50 0.59 0.57
65 0.62 0.59 0.58
80 0.64 0.62 0.60 0.57
100 0.68 0.65 0.63 0.59 0.57
130 0.74 0.70 0.67 0.63 0.60
a 140 0.76 0.71 0.69 0.64 0.61
150 0.78 0.73 0.70 0.65 0.62
Xna = 0.5 + a/(6*h) 200 0.87 0.80 0.77 0.70 0.66
Where am ≤ a ≤ ac 270 1 0.91 0.86 0.76 0.71
ac = 3*h 330 1 0.94 0.82 0.76
Note: Tabled values are based on 375 1 0.87 0.80
510 1 0.90
the nominal effective depth,
630 1
h shown in the installation details.
For other values Xna, please use
equation shown above.

2 Design reduced ultimate concrete tensile capacity, φNurc

ψNurc = ψNuc *Xns *Xnc *Xne *Xna

Verify anchor tensile capacity - per anchor

STEP 3 Table 3a Reduced characteristic ultimate steel tensile capacity, φNus, (kN) whereφn = 0.67 for Gr 5.8 & Gr 8.8
Anchor size, db M10 M12 M16 M20 M24
ChemSet™ Anchor Stud
18.9 28.1 53.9 81.3 117.8
Grade 5.8 Carbon Steel
ChemSet™ Anchor Stud
19.8 29.5 57.7 87.1 126.2
A4/316 Stainless Steel
ChemSet™ Anchor Stud
28.2 41.9 82.1 123.9 179.5
Grade 8.8 Carbon Steel
Note: φn = 0.58 for A4/316 SS

3 Design reduced ultimate tensile capacity, φNur

φNur = minimum of φNurc, φNus
Check N*/φNur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 153

 ChemSet™ 101 PLUS
STRENGTH LIMIT STATE DESIGN

STEP 4 Step 4 - Verify concrete shear capacity - per anchor

Table 4a Reduced characteristic ultimate concrete edge shear capacity, φVuc (kN),ψ = 1/1.5 =0.67, f’c = 32 MPa
Chemical Anchoring - Anchor Studs

Anchor size, db M10 M12 M16 M20 M24

Effective depth, h (mm) 90 110 125 170 210
Edge distance, em
40 5.0
50 7.3
65 11.1
80 16.3
100 23.7

Table 4b - Concrete compressive strength effect, shear, Xvc

f'c (MPa) 20 25 32 40 50
Xvc 0.79 0.86 1.0 1.11 1.22

Table 4c - Concrete load direction effect, concrete edge shear, Xvd

Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Load direction effect,
conc. edge shear, Xvd

Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72

Xve = e/em *√e/em

For 2 anchors fastening Xve

a
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
V
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
ba>1,5.e
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
Xve = 3*e+a *√e/em
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
6*em 3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65

a1
a2
a3
an-1 For 3 anchors fastening and more

3*e + a1 +a2 +a3 +…+an-1

V
Xve = *√e/em
ba>1,5.e
3*n*em

154 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ 101 PLUS
STRENGTH
Shear force LIMIT STATE DESIGN
A
a Failure wedge
B
Concrete edge
eB

ANCHORS IN LINE TOWARDS AN EDGE Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
Anchor size, db M10 M12 M16 M20 M24
Effective depth, h (mm) 90 110 125 170 210

Chemical Anchoring - Anchor Studs

-40˚C to +80˚C 33.8 55.7 89.1 135.6 189.2

e1 Shear Force Table 4f A

 nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
wedge
Edge distance, e1 (mm)
Concrete edges
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
ANCHOR AT A CORNER
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86

4a Design reduced ultimate concrete edge shear capacity, φVurc

ψVurc = ψVuc *Xvc *Xvd *Xve *Xvs

4b Design reduced ultimate concrete pryout capacity, φVurcp

ψVurcp = ψVucp *Xnc *Xne *Xna

Verify anchor shear capacity - per anchor

STEP 5 Table 5a Reduced characteristic ultimate steel shear capacity, φVus, (kN) whereφv = 0.67
Anchor size, db M10 M12 M16 M20 M24
ChemSet™ Anchor Stud
11.8 17.5 33.1 49.9 72.3
Grade 5.8 Carbon Steel
ChemSet™ Anchor Stud
14.2 21.1 41.4 62.4 90.4
A4/316 Stainless Steel
ChemSet™ Anchor Stud
17.5 26.0 50.9 76.8 111.3
Grade 8.8 Carbon Steel

5 Design reduced ultimate shear capacity, φVur

φVur = minimum of φVurc, φVurcp, φVus
Check V*/φVur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 155

 ChemSet™ 101 PLUS
STRENGTH LIMIT STATE DESIGN

STEP 6 Combined Loading

Chemical Anchoring - Anchor Studs

6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1

Example
Specifiy - Threaded Stud Anchors Ramset™ ChemSet™ 101 PLUS Injection
Ramset™ ChemSet™ 101 PLUS with
with M16 grade 5.8 ChemSet™ Anchor
(Anchor Size) grade 5.8 ChemSet™
Stud (CS16190GH). Drilled hole depth to
Anchor Stud (Anchor Stud Part Number)
be 125mm. To be installed according to
Drilled Hole Depth to be (h) mm.
Ramset™ Technical Data Sheet.

156 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Maxima™
SPIN CAPSULES - NON-CRACKED CONCRETE

GENERAL INFORMATION

Chemical Anchoring - Anchor Studs

PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED

Product
™ ™
ChemSet Maxima Spin Capsule is a heavy duty,
acrylic capsule anchor.
Benefits, Advantages and Features
Design according to AS5216 (formerly TS101) and European
design method EN1992-4 (formerly TR029) ETA

Certified Performance
European Technical Approval 001 Part 5 Option 7.
No measuring, no mess, no waste:
• Adhesive is contained in pre-measured capsules.
Versatile:
Principal Applications
• Use in damp or flooded holes or even underwater. • Structural steel
Fast installation: • Machine hold down
• Cures in minutes and can be loaded in 20 min (at 20°C). • Factory fit out
• Fencing
High bond strength: • Stadium seating
• Acrylic adhesive. • Balustrades
High corrosion resistance: • Signs
(See table 4.5 pages 20 and 21.) • Applications requiring a set number of fixings
Rated for Sustained Loading
VOC Compliant
Installation temperature limits:
Installation • Substrate: -5°C to 35°C.
Load should not be applied to anchor until the chemical has
sufficiently cured as specified.

Service temperature limits:

-40°C to 80°C.

Setting Times
1 2 3 4 5 6
Temperature of Curing time in dry Curing time in wet
1. Drill recommended diameter and depth hole. base material concrete concrete
2. Important: Use Ramset™ Dustless Drilling System to ensure holes ≥ +0°C 5h 10 h
are clean. Alternatively, clean dust and debris from hole with stiff wire ≥ +5°C 1h 2h
or nylon brush and blower in the following sequence: blow x 4, brush
≥ +20°C 20 min 40 min
x 3, blow x 4, brush x 3, blow x 4.
3. Insert correct size Spin capsule into the hole. ≥ +30°C 10 min 20 min
4. Using appropriate driver accessories, drive the ChemSet™ Anchor
Stud into the hole using a hammer drill (on rotation).
5. Cure as per setting times.
6. Attach fixture and tighten nut in accordance with recommended
tightening torque.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 157

 ChemSet™ Maxima™
SPIN CAPSULES - NON-CRACKED CONCRETE

Installation and performance details: ChemSet™ Maxima™ and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Chemical Anchoring - Anchor Studs

Anchor Drilled Fixture Anchor

size, db hole hole effective Tightening Edge distance, ec Anchor spacing, ac Concrete substrate
(mm) diameter, diameter, depth, h torque, Tr (Nm) (mm) (mm) thickness, bm (mm)
dh (mm) df (mm) (mm)
M10 12 12 90 20 135 270 120
M12 14 14 110 40 165 330 140
M16 18 18 125 95 187 375 160
M20 22 22 170 180 255 510 220
M24 26 26 210 315 315 630 270
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
Reduced Characteristic Capacity#
ANSI 316 Stainless Steel
Anchor Grade 5.8 Steel Studs Grade 8.8 Steel Studs Non-Cracked Concrete
Studs
size, db Tension, φNuc (kN)**
Tension, Tension, Tension,
(mm) Shear, Shear, Shear,
φφNus φφNus φφNus Concrete Compressive Strength, f'c
φVus (kN) φVus (kN) φVus (kN)
(kN)*** (kN)*** (kN)*** 20 MPa 32 MPa 40 MPa
M10 11.8 18.9 17.5 28.2 14.2 19.8 18.8 21.5 23.8
M12 17.5 28.1 26.0 41.9 21.1 29.5 27.6 31.5 34.8
M16 33.1 53.9 50.9 82.1 41.4 57.7 41.9 47.8 52.8
M20 49.9 81.3 76.8 123.9 62.4 87.1 67.6 77.1 85.2
M24 72.3 117.8 111.3 179.5 90.4 126.2 100.3 114.3 126.4
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.67 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY φNuc x 0.5
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.67 and Nus = Characteristic ultimate steel tensile capacity.
For conversion to Working Load Limit MULTIPLY φNus x = 0.67 for Gr 5.8 & Gr 8.8
#Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity.
Data is based on a Service temperature limit of -40°C to +80°C
All data relevant for Non-Cracked Concrete - DO NOT USE IN FLOODED HOLES

DESCRIPTION AND PART NUMBERS

Capsule Dimensions (mm) To suit ChemSet™ Anchor Stud
Capsule Part No.
Capsule Dimensions (mm) Capsule length, L Anchor Size, db Effective depth, h (mm)
11 80 M10 90 CHEM10
13 95 M12 110 CHEM12
17 95 M16 125 CHEM16
21.5 115 M20 150 CHEM2024
21.5 115 M24 160 CHEM2024
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Stainless Steel High Corrosion Resistance
Grade 8.8 Threaded Rod
HCR Grade 1.4529/1.4565 Threaded Rod Section
Anchor Size,
Shank Yield Shank Yield modulus Z
db Stressed Stressed
diameter, ds Strength fy UTS fu MPa diameter, ds Strength fy UTS fu MPa (mm2)
Area (mm2) Area (mm )2
(mm) MPa (mm) MPa
M10 8.6 58 640 800 8.2 52.8 450 650 62.3
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
M24 21.2 353 640 800 20.7 336.5 450 650 935.5
For ChemSet™ Anchor Studs please refer to page 115

158 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Maxima™
STRENGTH LIMIT STATE DESIGN

Select anchor to be evaluated

STEP 1

Chemical Anchoring - Anchor Studs

Table 1a Indicative combined loading – interaction diagram

120

100
Notes:
90 ~ Shear Limited by Grade 5.8 steel capacity
~ Tension limited by concrete capacity
80 ~ No edge or spacing effects
~ f'c = 32 MPa
Design tensile action effect, N* (KN)

70

60
M24
50

40
M20

30
M16
20
M12
10
M10
0
0 10 20 30 40 50 60 70 80
Design shear action effect, V* (kN)

Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20 M24
Min. Anchor Spacing - am 45 55 65 85 105
Min. Edge Distance - em 45 55 65 85 105

Step 1c Calculate anchor effective depth, h (mm)

Refer to “Description and Part Numbers” table for ChemSet Anchor Studs page in the SARB ANZ page 115.
™

1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 159

 ChemSet™ Maxima™
STRENGTH LIMIT STATE DESIGN

STEP 2 Verify concrete tensile capacity - per anchor

Table 2a Reduced characteristic ultimate concrete tensile capacity, φNuc (kN), ψc = 1/1.5 = 0.67, f’c = 32 MPa
Combined pull-out and concrete cone resistance - φNucp
Chemical Anchoring - Anchor Studs

Anchor Size, db M10 M12 M16 M20 M24

Drilled Hole Dia, dh (mm) 12 14 18 22 26
Effective Depth, h (mm)
90 21.5
110 31.5
125 47.8
170 77.1
210 114.3
For Sustained Loads MULTIPLY φNuc x 0.6
All data relevant for Non-Cracked Concrete
DO NOT USE IN FLOODED HOLES
Table 2b-1 Concrete service temperature limits effect, tension, Xns
Service temperature (˚C) -40˚C to +80˚C

Xns 1.00

Table 2b-2 Concrete compressive strength effect, tension, Xnc

f'c (MPa) 20 25 32 40 50

Xnc 0.88 0.93 1.00 1.11 1.18

160 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Maxima™
STRENGTH LIMIT STATE DESIGN

N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24

Chemical Anchoring - Anchor Studs

Edge distance, e (mm)
45 0.50
50 0.53
55 0.56 0.50
e 65 0.61 0.54 0.51
85 0.72 0.63 0.59 0.50
90 0.75 0.66 0.61 0.51
Xne = 0.25 + 0.5*(e/h) 105 0.83 0.72 0.67 0.55 0.50
Where em ≤ e ≤ ec 120 0.92 0.80 0.73 0.60 0.54
ec = 1.5*h 135 1 0.86 0.79 0.65 0.57
Note: Tabled values are based on 165 1 0.91 0.74 0.64
the nominal effective depth, 187 1 0.80 0.70
h shown in the installation details. 255 1 0.86
For other values of Xne, please use 315 1
420
equation shown above.
Table 2d - Concrete anchor spacing effect, tension, Xna
N Anchor size, db M10 M12 M16 M20 M24
Anchor spacing, a (mm)
45 0.58
55 0.60 0.58
65 0.62 0.59 0.58
85 0.65 0.62 0.61 0.58
105 0.69 0.65 0.64 0.60 0.58
a 130 0.74 0.70 0.67 0.63 0.60
140 0.76 0.71 0.69 0.64 0.61
Xna = 0.5 + a/(6*h) 150 0.78 0.73 0.70 0.65 0.62
Where am ≤ a ≤ ac 200 0.87 0.80 0.77 0.70 0.66
ac = 3*h 270 1 0.91 0.86 0.76 0.71
Note: Tabled values are based on 330 1 0.94 0.82 0.76
375 1 0.87 0.80
the nominal effective depth,
510 1 0.90
h shown in the installation details. 630 1
For other values Xna, please use
equation shown above.

2 Design reduced ultimate concrete tensile capacity, φNurc

ψNurc = ψNuc *Xns *Xnc *Xne *Xna

Verify anchor shear capacity - per anchor

STEP 3 Table 3a Reduced characteristic ultimate steel tensile capacity, φNus, (kN) whereφn = 0.67 for Gr 5.8 & Gr 8.8
Anchor size, db M10 M12 M16 M20 M24
ChemSet™ Anchor Stud
18.9 28.1 53.9 81.3 117.8
Grade 5.8 Carbon Steel
ChemSet™ Anchor Stud
19.8 29.5 57.7 87.1 126.2
A4/316 Stainless Steel
ChemSet™ Anchor Stud
28.2 41.9 82.1 123.9 179.5
Grade 8.8 Carbon Steel
Note: φn = 0.58 for A4/316 SS

3 Design reduced ultimate tensile capacity, φNur

φNur = minimum of φNurc, φNus
Check N*/φNur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 161

 ChemSet™ Maxima™
STRENGTH LIMIT STATE DESIGN

STEP 4 Step 4 - Verify concrete shear capacity - per anchor

Table 4a Reduced characteristic ultimate concrete edge shear capacity, ψVuc (kN),φ = 1/1.5 = 0.67, f’c = 32 MPa
Anchor size, db M10 M12 M16 M20 M24
Chemical Anchoring - Anchor Studs

Effective depth, h (mm) 90 110 125 170 210

Edge distance, em
45 5.8
55 8.2
65 11.1
85 17.6
105 25.1

Table 4b - Concrete compressive strength effect, shear, Xvc

f'c (MPa) 20 25 32 40 50
Xvc 0.79 0.86 1.0 1.11 1.22

Table 4c - Concrete load direction effect, concrete edge shear, Xvd

Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2

Load direction effect,

conc. edge shear, Xvd

Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72

Xve = e/em *√e/em

a For 2 anchors fastening Xve

e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
V 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
ba>1,5.e 1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
Xve = 3*e+a *√e/em 2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
6*em 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65

a1
a2
a3
an-1
For 3 anchors fastening and more

V
3*e + a1 +a2 +a3 +…+an-1
Xve = *√e/em
ba>1,5.e
3*n*em

162 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 ChemSet™ Maxima™
STRENGTH
Shear force LIMIT STATE DESIGN
A
a Failure wedge
B
Concrete edge
eB

ANCHORS IN LINE TOWARDS AN EDGE Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
Anchor size, db M10 M12 M16 M20 M24
Effective depth, h (mm) 90 110 125 170 210

Chemical Anchoring - Anchor Studs

-40˚C to +80˚C 43.0 63.0 95.5 154.2 228.6

e1 Shear Force Table 4f Anchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
wedge
Edge distance, e1 (mm)
Concrete edges
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
ANCHOR AT A CORNER
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86

4a Design reduced ultimate concrete edge shear capacity, φVurc

ψVurc = ψVuc *Xvc *Xvd *Xve *Xvs

4b Design reduced ultimate concrete pryout capacity, φVurcp

ψVurcp = ψVucp *Xnc *Xne *Xna

Verify anchor shear capacity - per anchor

STEP 5 Table 5a Reduced characteristic ultimate steel shear capacity, φVus, (kN) whereφv = 0.67

Anchor size, db M10 M12 M16 M20 M24
ChemSet™ Anchor Stud
11.8 17.5 33.1 49.9 72.3
Grade 5.8 Carbon Steel
ChemSet™ Anchor Stud
14.2 21.1 41.4 62.4 90.4
A4/316 Stainless Steel
ChemSet™ Anchor Stud
17.5 26.0 50.9 76.8 111.3
Grade 8.8 Carbon Steel

5 Design reduced ultimate shear capacity, φVur

φVur = minimum of φVurc, φVurcp, φVus
Check V*/φVur ≤ 1.0,
if not satisfied return to step 1

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 163

 ChemSet™ Maxima™
STRENGTH LIMIT STATE DESIGN

STEP 6 Combined Loading

Chemical Anchoring - Anchor Studs

6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1

Example
Specifiy - Threaded Stud Anchors Ramset™ Maxima Spin Capsule with
Ramset™ Maxima with (Anchor Size)
M16 grade 5.8 ChemSet™ Anchor Stud
grade 5.8 ChemSet™ Anchor Stud
(CS16190GH). Drilled hole depth to be
(Anchor Stud Part Number) Drilled Hole
125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.

164 www.ramset.com.au 1300 780 063 www.ramset.co.nz 0800 RAMSET

 Notes
CHEMICAL INJECTION - NON-CRACKED & CRACKED CONCRETE

Chemical Anchoring - Anchor Studs

www.ramset.co.nz 0800 RAMSET www.ramset.com.au 1300 780 063 165