GRUNDFOS INSTRUCTIONS

Multilift MD, MLD

Installation and operating instructions

Other languages

http://net.grundfos.com/qr/i/98127059
 English (GB) Installation and operating instructions
English (GB)

Original installation and operating instructions 1. Symbols used in this document

TABLE OF CONTENTS Warning

Page If these safety instructions are not observed, it may
1. Symbols used in this document 2 result in personal injury.
2. Scope of delivery 2
2.1 MD 2 Warning
2.2 MLD 2 These instructions must be observed for
3. General description 3 explosion-proof pumps.
3.1 Applications 4
4. Transportation and storage 4 If these safety instructions are not observed, it may
Caution
result in malfunction or damage to the equipment.
5. Product description 4
5.1 Lifting station 4 Notes or instructions that make the job easier and
5.2 LC 221 controller 6 Note
ensure safe operation.
6. Operating LC 221 controller 10
6.1 Description of display 10 2. Scope of delivery
6.2 Setup menu 12
6.3 Information menu 13 2.1 MD
6.4 Description of fault indications 14 Grundfos Multilift MD lifting stations are supplied complete with
7. Installation of lifting station 16 collecting tank, butterfly-non-return valves, a sensor unit with
7.1 General description 16 cable and two pumps with cable, both connected to the LC 221
7.2 Guidelines for installation of lifting station 17 controller. The controller includes a power supply cable with plug.
7.3 Procedure for installation of lifting station 17 An accessories bag containing the following items is also
8. Installation of LC 221 controller 19 included:
8.1 Location 19 • 1 x installation and operating instructions
8.2 Mechanical installation 19
• 1 x Quick guide for controller menu
8.3 Electrical connection 20
8.4 Setting of LC 221 20 • 1 x discharge adapter flange, DN 80, with connection piece,
DN 100 (outer diameter, 110 mm)
8.5 Wiring diagrams 21
• 1 x flexible hose, DN 100, and two clamps to connect the
9. Startup 22
discharge pipe
10. Maintenance and service 22
• 1 x flexible hose, DN 70, and two clamps to connect the
10.1 Mechanical maintenance 23
venting pipe
10.2 Motor 23
10.3 Electrical maintenance 23 • 2 x screw and expansion anchor for tank fixation
10.4 Cleaning the level sensor 24 • 3 x screw and washer for fastening a pipe plug in the inlet disk,
10.5 Contaminated lifting station or components 24 if required
11. Fault finding 25 • 1 x socket seal, DN 100
12. Technical data 26 • 1 x socket seal, DN 50, for diaphragm pump connection or
12.1 Lifting station 26 inlet, DN 50
12.2 Collecting tank 26 • 1 x gasket kit, DN 80, 4 bolts M16, nuts and washers
12.3 Pump 26 (galvanised).
12.4 LC 221 controller 26
2.2 MLD
13. Disposal 26
Grundfos Multilift MLD lifting stations are supplied complete with
Warning collecting tank, butterfly-non-return valves, a sensor unit with
cable and two pumps with cable, both connected to the LC 221
Prior to installation, read these installation and
controller. The controller includes a power supply cable with plug.
operating instructions. Installation and operation
must comply with local regulations and accepted An accessories bag containing the following items is also
codes of good practice. included:
• 1 x installation and operating instructions
Warning • 1 x Quick guide for controller menu
The use of this product requires experience with and • 1 x discharge adapter flange, DN 80, with connection piece,
knowledge of the product. DN 100 (outer diameter, 110 mm)
Persons with reduced physical, sensory or mental
• 1 x flexible hose, DN 100, and two clamps to connect
capabilities must not use this product, unless they
discharge pipe
are under supervision or have been instructed in the
use of the product by a person responsible for their • 1 x flexible hose, DN 70, and two clamps to connect venting
safety. pipe
Children must not use or play with this product. • 4 x screw and expansion anchor for tank fixation
• 1 x socket seal, DN 150
• 1 x flexible hose connection with two clamps, DN 50, for
diaphragm pump connection or inlet, DN 50
• 1 x gasket kit, DN 80, 4 bolts M16, nuts and washers
(galvanized).

2
3. General description

English (GB)
Grundfos Multilift MD and MLD lifting stations are supplied
complete with collecting tank, pumps, level sensor, LC 221
controller and connection accessories.
The following gives a description of the components.

TM05 1521 2911

TM05 1522 2911

Fig. 1 Multilift MD front and rear view Fig. 2 Multilift MLD front and rear view

Pos. Description
1 Pump
2 Lifting eye for pumps
3 Nameplate
4 Venting port, DN 70 (outer diameter, 75 mm), open
5 Screw cap for pressure tube and tank inspection opening
6 Vertical inlet, DN 150 (seal is accessory)
7 Fixing point
Non-return butterfly valve, DN 80, with inspection cover
8
and drain screw to lift up the valve flap
Discharge adapter flange, DN 80, to pipe ∅110 with
9
flexible connection piece and 2 clamps
Side or top inlet, DN 50 (seals are accessory).
10
Socket for MD; connecting piece for MLD
Collecting tank with carrying handle moulded into tank
11
body
Port for manually operated diaphragm pump, 1 1/2".
12 Socket with seal for MD; connecting piece with flexible
connection hose and clamps for MLD
13 Horizontal inlet, DN 100 (seal is accessory)
Adjustable inlet disk, DN 100
14
(DN 150 optional as accessory)
15 Separate inspection cover

3
 3.1 Applications 5.1 Lifting station
English (GB)

Grundfos Multilift MD and MLD lifting stations are designed for The Grundfos Multilift MD and MLD lifting stations are supplied
the collection and pumping of domestic wastewater with no free complete with two single- or three-phase submersible pumps
flow to sewer level. Grundfos Multilift MD and MLD lifting stations connected to the LC 221 controller incorporating a level sensor.
are designed for the collection and pumping of the following
Type key, lifting station
liquids:
• domestic wastewater, including grey wastewater without Example M L D .22 .3 .4
faeces, black wastewater with faeces (discharge from water
Multilift lifting station
closets)
L = large tank
• sludge-containing water.
D = 2 pumps
The lifting stations are capable of pumping liquids containing
Output power, P2 / 100 (W)
fibres, textiles, faeces, etc., below sewer level from multi-family
houses, offices, schools, hotels, restaurants, public areas and 1 = single-phase motor
other commercial buildings and similar industrial applications. 3 = three-phase motor
Do not pump rainwater with the Multilift MD and MLD lifting 2 = 2-pole motor
stations for these two reasons: 4 = 4-pole motor
• The motors of the lifting stations are not designed for Nameplate, lifting station
continuous operation which may be necessary in case of
heavy rainfall.
• Rainwater must not be discharged into a lifting station inside a
building according to EN 12056-4.
1
If in doubt, please contact Grundfos for advice. DK - 8850 Bjerringbro, Denmark
2 Typ
Do not discharge the following substances/types of wastewater 10
via a lifting station: 3 Prod.-Nr.
11
• solid matter, tar, high content of sand, cement, ash, cardboard, P. c. Serial no.
4 12
debris, garbage etc. f Hz Qmax m 3/h
5 13
• wastewater from sanitary installations situated above the flood Phases Hmin m
level (this must be drained away via a free-flow drainage 6 14
U V Hmax m
system according to EN 12056-1). 15
7 I1/1 A T Med C
• wastewater containing hazardous substances such as greasy max
16
8
wastewater from large-scale catering establishments. P1 kW T Amb
max C
17
For drainage of greasy wastewater, use a grease separator G kg

TM04 7639 2210

19 0197 98127055
according to EN 1825-2 between a canteen or commercial

96075419
kitchen and the Multilift MD or MLD. 20
Made in Germany
18
4. Transportation and storage 9

Fig. 3 Nameplate, lifting station

Warning
The motor lifting eye is only intended for lifting the
pump. Never lift or lower the lifting station by means Pos. Description
of the lifting eye.
1 Type designation

Note Lift the lifting station by the collecting tank. 2 Product number
3 Production code (year/week)
For long periods of storage, the LC 221 controller must be
protected against moisture and heat. 4 Frequency [Hz]
After a long period of storage, the pumps must be inspected 5 Number of phases + voltage [V]
before they are started up again. Make sure that the impellers 6 Voltage [V]
can rotate freely. 7 Full-load current [A]
8 Motor input power P1 [kW]
5. Product description
9 EAC and CE mark
The MD and MLD Multilift lifting stations are described in the
following sections: 10 Duty type
• section 5.1 Lifting station describing the lifting station with 11 Serial number
collecting tank, pumps, non-return valve and level sensor 12 Maximum flow rate [m3/h]
• section 5.2 LC 221 controller describing the controller as well 13 Minimum head [m]
as the functions and operation of the controller.
14 Maximum head [m]
In section 7. Installation of lifting station and the following
15 Maximum liquid temperature [°C]
sections, the above components are described as one unit.
16 Maximum ambient temperature [°C]
17 Weight [kg]
18 European norm identification code
19 Notified Body
20 Reference number for the Declaration of Performance

4
5.1.1 Collecting tank

English (GB)
The gas-, odour- and pressure-tight collecting tank is made of
wastewater resistant polyethylene (PE) and has all necessary
ports for the connection of inlet pipes, discharge pipe, venting http://net.grundfos.com/qr/i/98288126
pipe and a manually operated diaphragm pump, which is
available as an accessory.
The MD collecting tank has a turnable, eccentric disk in the 5.1.3 Shaft seal
back allowing adjustment of the inlet to any height between 180
and 315 mm above the floor. The most common heights are The pumps have three shaft seals, the oil chambers in between are
marked beside the inlet. See section 7.3 Procedure for filled for life and therefore require no maintenance.
installation of lifting station. For replacement in case of service, please see service
instructions.
Furthermore, the MD collecting tank offers four horizontal inlets in
the sides (2 x DN 100 and 2 x DN 50) and three vertical inlets at 5.1.4 Motor cable
the top of the tank (2 x DN 150 and 1 x DN 50). The centres of the The motor cable is fitted to the motor via a cable entry.
horizontal inlets are 120 mm (DN 50) and 250 mm (DN 150) The enclosure class is IP68. The length of the cable is either 4 m
above the floor. or 10 m.
The side and back inlets 180 and 250 mm above the floor are for Nameplate, motor
direct connection to wall-hung or floor-standing toilet according to
EN 33 and EN 37. Further sanitary appliances can be connected
to the other ports.
The MLD collecting tank offers one vertical inlet, DN 50, at the
top of the tank and one vertical inlet, DN 150, in the stepped part 1 DK - 8850 Bjerringbro, Denmark

of the tank. Prod.-Nr. 98189706 - A

2 P.c. 1217 Serial no. 001 9
The tank volume and effective volume (volume between start and
stop) for Multilift MD and MLD lifting stations appear from the 3 f 50 Hz S3-40%-1min 10
following table: Phases 3 0.77 11
4 -1
U 400 V n 1405 min 12
MD 5
I
1/1 5.3 A F 13
6
Inlet level [mm] 180 250 315 7
P 1 2.8 kW G 24 kg
14
P 2 2.2 IP68
Total tank volume [l] 130 8

TM03 3618 0506

Effective tank volume [l] 49 69 86

98189706
MLD Made in Germany 15

Inlet level [mm] 560

Fig. 4 Nameplate, motor
Total tank volume [l] 270
Effective tank volume [l] 190 Pos. Description

Setting to the relevant start inlet level must be made during the 1 Product number and model
start-up phase via the setup menu. See section 6.2 Setup menu. 2 Production code (year/week)
The first step after power supply connection is a start-up phase 3 Frequency
with level setting. 4 Number of phases
To minimise sedimentation, the tank bottom is chamfered to lead 5 Rated voltage
the wastewater to the pump. 6 Rated current
5.1.2 Pumps 7 Input power
The pump impellers are designed as free-flow vortex impellers, 8 Shaft power
ensuring almost unchanged performance throughout the entire 9 Serial number
life of the pump. The stator housing of the motor is made of cast 10 Operating mode
iron. The pump has a mechanical shaft seal.
11 Power factor
See more technical data in section 12. Technical data.
12 Rated speed
Single-phase motors are protected by a thermal switch in the
13 Insulation class
windings and run via a capacitor inside the controller cabinet.
14 Weight
Three-phase motors are protected by a thermal switch in the
windings and an additional thermal circuit breaker in the cabinet 15 Production country
of Multilift MD/MLD22, 24, 32 and 38 to cut out the motor in case
of overload.
If the phase sequence for three-phase pumps is wrong, the
controller will indicate fault and prevent the pump(s) from starting.
For correction of phase sequence, see fig. 14. For direction of
rotation, see section 10.2 Motor.
If the motor is overloaded, it will stop automatically.
Note When it has cooled to normal temperature, it will
restart automatically.
Performance curves are available in the databooklet, which you
can download via the QR code or link below:

5
 5.1.5 Non-return valve 5.2 LC 221 controller
English (GB)

The DN 80 non-return valve includes a drain screw to lift up the The LC 221 is a level controller specially designed for controlling
internal flap in order to drain the discharge pipe in case of and monitoring the Grundfos lifting stations, Multilift MD and
maintenance or service. The valve is designed and tested MLD. The basis for the control is the signal received continuously
according to EN12050-4. See fig. 5. from the piezoresistive, analogue level sensor.
The level controller switches the MD and MLD Multilift pumps on
Loosen the lock nut a little before turning the drain
Note screw. and off according to the liquid level measured by the level sensor.
When the first start level is reached, the first pump will start, and
when the liquid level has been lowered to the stop level, the pump
will be stopped by the controller. If the liquid level rises up to the
second start level, the second pump will also start, and when the
liquid level has been lowered to the stop level, the pumps will be
stopped by the controller.
Starts alternate between the two pumps.
In case of pump failure in one pump, the other pump will take
over (automatic pump changeover).
An alarm will be indicated in case of high water-level in the tank,
pump failure, etc.
Furthermore, the level controller has many more functions as
described below.

TM051530 2911

Fig. 5 Butterfly (double) non-return valve, DN 80

5.1.6 Level sensor

The piezoresistive pressure sensor placed in the controller is
connected via a hose to a pressure tube in the tank. The screw
cap where the hose is connected includes a connection for a DN
100 tube. This tube, the pressure tube, extends down into the
tank. The rising liquid level compresses the air inside the
pressure tube and hose, and the piezoresistive sensor transforms
the changing pressure into an analogue signal. The control box
uses the analogue signal to start and stop the pump and to
indicate high water-level alarm. The pressure tube is fixed
underneath the screw cap and can be taken out for maintenance,
service and for cleaning the inside of the tube. An O-ring ensures
tightness.
The hose is supplied in lengths of 4 or 10 m. The hose must be
connected to the controller.

TM05 1859 3811

Fig. 7 LC 221 level controller for Multilift MD and MLD

The LC 221 controller has the following functions:

• on/off control of two wastewater pumps based on a continuous
signal from a piezoresistive level sensor with alternating
operation and automatic changeover in case of pump failure
• motor protection with motor-protective circuit breaker and/or
current measurement as well as connection of thermal
switches
TM05 0332 1011

• motor protection via operating-time limitation with subsequent

emergency operation. Normal operating times are max.
25 seconds (MD) and 55 seconds (MLD), and the operating
time is limited to three minutes (see section 6.4 Description of
fault indications, fault code F011).
Fig. 6 Screw cap with hose, DN 100 tube
• automatic test runs (2 seconds) during long periods of
inactivity (24 hours after last operation)
• re-starting delay up to 45 seconds after returning from power
cut-off to mains operation (in order to even out the mains load
when several appliances are started up at the same time)

6
• setting of delay times: Type key, LC 221 controller

English (GB)
– stopping delay (time from the stop level is reached till the
pump is stopped) - reduces water hammer if pipes are long Example LC 221 .2 .230 .1 .10 .30
– starting delay (time from the start level is reached till the LC 221 = controller type
pump is started)
1 = one-pump controller
– alarm delay (time from a fault appears till an alarm is 2 = two-pump controller
indicated). This prevents short-time high-level alarm in case
Voltage [V]
of temporary high inflow to the tank.
• automatic current measurement for alarm indications 1 = single-phase
3 = three-phase
• setting of current values:
Max. operating current [A]
– overcurrent (preset)
– rated current (preset) Capacitors [μF]
– dry running current (preset). Starting method:
[ ] = DOL
• operating indication of:
SD = Star-delta
– operating mode (auto, manual)
– operating hours Nameplate, LC 221 controller
– impulses (number of starts) The controller type, voltage variant, etc. are stated in the type
designation on the nameplate situated on the side of the
– highest measured motor current.
controller cabinet.
• alarm indication of:
– pump status (running, fault)
– phase sequence failure and missing phase 1
9
– thermal-switch failure 2
– high-water alarm (5 seconds delay) Type LC 221.1.230.1.10.30/150 MPU 10
3
Prod.-No. 98189707 V01
– time for service/maintenance (selectable). 4 11
P.c. 1221 Serial no. 0012
• selection of automatic alarm resetting 5 12
Phases 1 U 220-240 V
• fault log of up to 20 alarms 6 IPump max 10 A Pmax 3 W 13
• selection between different start levels 7 Ucontact max 250 V Icontact max 2 A 14
• selection of maintenance interval (0, 3, 6 or 12 months). 8 IFuse max 16 A G 5.2 kg 15
O O
TAmb min 0 C TAmb max 40
As standard, the LC 221 has four potential-free outputs for: C

TM054782 3311
16
Ic < 10 kA f 50 Hz
– pump running IP55

98189707
– pump failure
Made in Germany
– high water-level alarm
– common fault.
Fig. 8 Example of an LC 221 nameplate
Furthermore, LC 221 has six digital inputs for the following
functions:
– connecting an analogue sensor (4-20 mA or 0-5 V) Pos. Description
– connecting up to four level switches and pressure sensors 1 Type designation
instead of analogue sensor. An additional float switch can 2 Product number
be connected to the alarm input as backup for the analogue
3 Production code (year, week)
sensor.
– connecting a separate level switch to be used for flood 4 Number of phases
detection outside Multilift MD or MLD. Lifting stations are 5 Maximum pump input current
often installed in a sump inside the basement - the lowest 6 Maximum voltage at potential-free contact
point in the building. In case of e.g. groundwater inflow or
7 Maximum backup fuse
water pipe burst, an alarm will be indicated by the controller.
– connecting a piezoresistive pressure sensor PCB 8 Minimum ambient temperature
(pre-assembled) 9 Version
– connecting an external alarm reset 10 Serial number
– connecting the thermal switch of the motor. 11 Rated voltage
For updates and further adjustments, a PC Tool can be 12 Power consumption
connected. See service instructions.
13 Maximum current at potential-free contact
To allow for the situation that the normal power supply should fail,
a battery (accessory) can be installed which activates an acoustic 14 Weight
alarm (buzzer). The buzzer is activated as long as the fault exists. 15 Maximum ambient temperature
It cannot be reset. 16 Frequency
In case of sectional power failure, the common alarm output
which is a potential-free changeover contact can be used to
forward the alarm signal to a control room by means of an
external power source.

7
 5.2.1 Design Display (pos. 1)
The display shows all relevant operating data and fault indications.
English (GB)

The LC 221 level controller incorporates the necessary

components to control and protect the pumps, such as relays and The operation and fault indications are described in section
capacitors for single-phase motors, contactors for three-phase 6.1 Description of display.
motors and additional motor-protective circuit breaker Operating buttons (pos. 2)
(> Multilift MD22 or MLD22). The level controller is operated by the operating buttons placed
The control panel offers a user interface with operating buttons under the display. The functions of the operating buttons are
and a display for indication of operating conditions and fault described in the table below:
indications.
Operating
Furthermore, it has an integrated piezoresistive pressure sensor Description
button
which is activated by compressed air directly via the pressure
tube inside the collecting tank. Finally, it has terminals for power • go left in the main menu.
supply, connection to the pump and the inputs and outputs • go up in the submenus.
mentioned in section 5.2 LC 221 controller. • decrease values in the submenus.
The front cover is closed by four bayonet fastenings with quarter • confirm a selection.
turn locks. On the left side, the locks are extended and connected • activate the submenus.
to the cabinet bottom with hinge strings. The cabinet offers the • reset the buzzer.
possibility of being mounted on a wall without opening it first.
• go right in the main menu.
A drilling template and six screws with rubber guides are
enclosed. • go down in the submenus.
• increase values in the submenus.
5.2.2 Control panel
Status LEDs (pos. 3)
1 3 4 The upper LED (green) is on when the power supply is on.
The lower LED flashes (red) in case of fault to make the fault
visible from a long distance and is thus an addition to the display
symbols and fault codes.
Selector switch (pos. 4)

Switch Description of function

The operating mode is selected by the
ON-OFF-AUTO selector switch which has three
different positions:
POS I:
Starts the pump manually. The operating time
TM05 1860 3811

protection is active and indicates alarm after three

minutes. Normal operating times are up to max.
25 seconds (MD) and 55 seconds (MLD).
POS O:
2
• Stops the pump when running and cuts off the
Fig. 9 Control panel power supply to the pump. The three symbols
"Settings locked", "Information" and "Setup" will
Pos. Description be visible.
• Resets fault indications.
1 Display POS AUTO:
2 Operating buttons Automatic operation. The pump will start and stop
3 Status LEDs according to the signal from the level sensor.
4 ON-OFF-AUTO selector switch

8
5.2.3 Internal layout of LC 221

English (GB)
Figure 10 shows the internal layout of LC 221.

Note: Cable connections for pos. 8-15:

Use a cable tie if leads protrude more than
20 mm from the cable sheath.

X5

7
7
20

>20

TM05 3597 1612 - TM05 3719 1712

Fig. 10 Internal layout LC 221 (three-phase PCB as example)

Pos. Description Comments Terminal designation

1 Terminals for power supply PE, N, L3, L2, L1
2 Terminals for connecting pump 1 PE, N, W1, V1, U1
3 Terminals for connecting pump 2 PE, N, W2, V2, U2
4 Terminals for thermal switch, pump 1 T1, T2
5 Terminals for thermal switch, pump 2 T1, T2
6 Terminals for external reset 230 V 11, 12
7 Terminals for external alarm (outside the tank) 230 V 13, 14
8 Terminals for common fault X11
9 Terminals for high water-level alarm Potential-free changeover NO/NC X10
10 Terminals for failure, pump 2 contacts with max. 250 V / 2 A. X9
Attention: Connect these terminals
11 Terminals for failure, pump 1 to supply network potential or low X8
12 Terminals for operation, pump 2 voltage but do not mix the two. X7
13 Terminals for operation, pump 1 X6
Terminals for level switches Digital 81-88
14 Terminals for additional high water-level alarm
Digital 81, 82
(inside the tank)
15 Terminals for analogue sensor 0-5 V or 4-20 mA 91 (GND), 92 (Signal), 93 (12 V)
16 Service connector to PC Tool -
17 Connector for GENIbus interface module Not in use for this application -
Fine-wire fuse:
18 Control circuit fuse -
100 mAT / 20 mm x ∅5
19 Piezoresistive pressure sensor module 0-5 V -
20 DIP switches Not in use for this application -
Non-rechargeable batteries only.
21 Connector for battery, 9 V The controller is not equipped with a -
charging device.

9
 6. Operating LC 221 controller
English (GB)

6.1 Description of display

The display of the LC 221 level controller is shown in fig. 11.

TM05 1861 3811

Fig. 11 LC 221 display

The table below describes the symbols shown in the display as well as the corresponding functions and indications.

Symbol Function Description

The symbol is visible when the setup menu is locked. This prevents unauthorised persons from
Settings locked
making changes to the settings. To unlock the buttons, enter the code 1234.

Automatic operating The symbol is visible when the level controller is in automatic mode, i.e. when the selector switch
mode is in position AUTO.

The symbol is visible when there is information about faults, operating hours, number of starts,
max. current of pump. The symbol will be visible if the level controller detects a fault and the fault
Information
will be written into the fault log. After you have entered the fault log, the symbol will switch off.
See section 6.3 Information menu.

The setup menu holds information about setup for start level, rated current, the stop-, start- and alarm
Setup delay, selection of maintenance interval, reset (automatic or manual) and reset back to factory
settings. For the procedure and a description of the settings, see section 6.2 Setup menu.

The symbol is visible if an alarm situation occurs. The type of alarm will appear from the
Alarm
information menu. The symbol disappears when the fault has disappeared.

Impulse counter The symbol is visible when the number of starts in the information menu is shown in the display.

The symbol is visible when the operating hours in the information menu and the delays set in the
Settable times and fault
setup menu are shown in the display. The symbol flashes when max. operating time has been
indication
exceeded.

10
Symbol Function Description

English (GB)
In automatic mode, faults are indicated by means of a code, and in normal operation these two
values are shown:
• the liquid level in the tank, if the pump is not running
• the current consumption, if the pump is running. If both pumps are running, the current
consumption shown is the value for both pumps.
In the information menu, the following information is indicated:
• fault codes
• operating hours
Values in the form of • impulses
digits
• max. measured motor current.
In the setup menu, the following information is indicated:
• set start level
• set delays
• set currents
• sensor calibration (presettings for piezoresistive level sensor)
• service intervals
• total reset to factory settings.

Pump operation and The symbol is visible when pump 1 is running and flashes when pump 1 has a fault. In case of
pump fault in pump 1 fault, it can be combined with other symbols or fault codes in the display.

Pump operation and The symbol is visible when pump 2 is running and flashes when pump 2 has a fault. In case of
pump fault in pump 2 fault, it can be combined with other symbols or fault codes in the display.

(Only three-phase pumps)

Phase-sequence fault The symbol flashes in case of a phase-sequence fault and missing phase.
See section 6.4 Description of fault indications.

The symbol is visible if the motor temperature exceeds the permissible value and the thermal
Thermal-switch failure
switch cuts out the pump.

High-water alarm The symbol is visible if the liquid level in the tank reaches max. level.

Liquid level The symbol is visible when the current liquid level is indicated in the middle of the display.

11
 6.2 Setup menu The following settings can be made:
English (GB)

All settings are preset except for the start level. The start level • start level
depends on the inlet height and must be set during the start-up • rated current
phase. See section 8.4 Setting of LC 221. However, in case • stop delay
adjustments are required, settings can be made via the setup
• start delay
menu. To open the setup menu, mark the symbol using the
button and press the button . Navigate through the menu by • alarm delay
means of the buttons and . Select the desired menu item by • time for maintenance
pressing the button . Enter values or select settings from a list • alarm reset (manually or automatically)
by means of the buttons and . Save the settings by pressing • reset to factory settings.
the button . See also fig. 12.

Setup menu

180
L_01 Start level [mm] 250
315

I_02 Rated current [A] 3.8

T_01 Stop delay [sec.] 2

T_02 Start delay [sec.] 0

T_03 Alarm delay [sec.] 5

M_01 Maintenance interval [month] 0, 3, 6, 12

Manual/
A_01 Reset alarm Automatic

G_01 Reset to factory settings

TM06 6676 2016

EXIT Back to main menu EXIT

Fig. 12 Menu structure for setup menu

12
6.3 Information menu In the information menu the following data can be read:

English (GB)
All status data and fault indications can be seen in the information • fault indications
menu. The information menu can be seen in all operating modes • operating hours
(ON-OFF-AUTO). To open the information menu, mark the • number of starts
symbol using the button and press the button .
• max. measured motor current.
Navigate through the menu by means of the buttons and .
Select the desired menu item by pressing the button .
See also fig. 13.

Information menu

20 faults from 01 to 20
20 F006 …
F_01 Fault LOG 01 F002

R_01 Hour counter 000020

R_02 Impulse counter 007200

R_03 Measured max. motor current [A] 3.9

TM05 1809 3811

EXIT Back to main menu EXIT

Fig. 13 Menu structure for information menu

13
 6.4 Description of fault indications
English (GB)

If a fault occurs, the symbol will be visible, an audible alarm will be given by the buzzer and the fault code will be written by means of
the 14-segment characters in the display. To see the kind of fault, if it is automatically reset and the code is not longer visible, open the
fault log (see fig. 13). When you leave the fault log, the symbol will disappear.
The last 20 faults are stored in the fault log as fault codes. The meaning of the fault codes are described in the table below:

Reset of
Fault Displayed Flashing fault
Meaning Description
code text symbols indications
Auto Man

(Only three-phase pumps)

Phase sequence
F001 F001 ● The phase sequence between control board and power supply is
failure
wrong. See fig. 14.

One phase (Only three-phase pumps)

F002 F002 ● ●
missing One phase is missing.

F003 High liquid level F003 ● ● The liquid level is high in relation to preset value.

F004 Sensor failure SENSOR - ● ● Sensor signal out of range or lost.

Overtemperature, Motor thermal switches connected to the controller will stop pump 1
F005 TEMP ● ●
pump 1 in case of overheating.

Overtemperature, Motor thermal switches connected to the controller will stop pump 2
F006 TEMP ● ●
pump 2 in case of overheating.

Overcurrent, Pump 1 is stopped if an overcurrent is measured for a certain period

F007 F007 ●
pump 1 of time (blockage protection).

Overcurrent, Pump 2 is stopped if an overcurrent is measured for a certain period

F008 F008 ●
pump 2 of time (blockage protection).
Operating time The pump has run for more than the allowed operating time and the
F011 exceeded, pump F011 ● ● controller has stopped the pump for a defined cool-down period in
1 order to prevent overheating. The operating time and cool down
period depends on the pump. See duty type on nameplate.
Check that the outlet isolating valve is open.
Operating time
Check that the non-return valve is functioning. A leaky non-return
F012 exceeded, pump F012 ● ●
valve can allow liquid in the outlet pipe to flow back in to the
2 collecting tank.
Remove any blockage from the venting system, see fig. 33.
An external level switch can be connected to the controller to give
F013 External fault EXT - ● an alarm when basement outside the lifting station is flooded by
groundwater or water from burst water pipe.
F014 Battery failure BAT - ● ● The battery is empty and must be replaced.
Relay or
Pump 1 receives a signal to stop, but does not react. This situation
F015 contactor does RELAY ●
is detected by current measurement.
not open, pump 1
Relay or
Pump 1 receives a signal to start, but does not react. This situation
F016 contactor does RELAY
is detected by current measurement.
not close, pump 1
Relay or
Pump 2 receives a signal to stop, but does not react. This situation
F017 contactor does RELAY ●
is detected by current measurement.
not open, pump 2
Relay or
Pump 2 receives a signal to start, but does not react. This situation
F018 contactor does RELAY
is detected by current measurement.
not close, pump 2
Communication failure between the main board and the display. As
Display is the display is off, the fault code can be found via PC tool only.
F019 ●
Display off. Check the patch cable RJ45 between the main board and the
communication display.
failure Communication failure between the main board and the display.
F117 F117 ● The display is still on and is displaying the fault code F117. Check
the patch cable RJ45 between the main board and the display.
Alarm triggered by the additional float switch inside the tank. The
piezoresistive sensor has failed to detect the start level. The float
switch is triggered and starts a pump for 20 seconds (preset value,
changeable via PC tool).
High level alarm
F020 F020 ● Check the tank, the level sensor hose and the hose connections for
in tank
any air leakage.
The level sensor hose is connected correctly to the pneumatic
coupling underneath the controller when you cannot pull it out
without pressing the locking mechanism.

14
If a fault occurs, the red LED will flash, the symbol will be

English (GB)
visible and the fault will be added to the fault log.
Furthermore,Hthe buzzer will be activated, the symbol will be
visible, the corresponding symbols will flash and the fault code
will be displayed. When the fault has disappeared or has been
removed, the controller will automatically switch to normal
operation again. However, the controller enables resetting of the
fault indication (visible and acoustic alarms) either manually
(Man) or automatically (Auto).
If manual resetting was selected in setup menu, the acoustic
alarm and red LED can be reset by pressing the button .
The fault indication will be reset when the fault has disappeared,
has been removed or the ON-OFF-AUTO switch has been set to
OFF position.
You can get an overview of faults in the fault log in information
menu.
The symbol will be visible as long as the fault log is open.
If automatic resetting was selected in menu setup, the red LED
and the symbol will disappear, and the buzzer will be
deactivated again after the fault has disappeared, has been
removed or the ON-OFF-AUTO switch has been set to OFF
position. However, even if automatic resetting was selected,
some of the fault indications have to be reset manually.
See the table above.
Every 30 minutes the fault indication will be written from the
short-term memory into the long-term memory.
TM05 3455 0616

Fig. 14 Changing phases of a three-phase controller with

phase inverter

15
 7. Installation of lifting station
English (GB)

7.1 General description

When installing the Multilift MD or MLD lifting station, make sure
that all local regulations covering venting, access to the stations,
etc. are observed.
7.1.1 Installation sketches

TM05 1864 3811

4 7 2 1 6 5
Fig. 15 Installation sketch, Multilift MD

TM05 1865 3811

6 5
Fig. 16 Installation sketch, Multilift MLD

Pos. Accessories Product number

1 Socket seal, DN 100 97726942
2 Socket seal, DN 50 98079669
3 Diaphragm pump, 1 1/2" 96003721
4 PVC isolating valve, DN 100 96615831
5 Cast iron isolating valve, DN 80 96002011
6 Gasket kit, DN 80, with bolts, nuts and washers 96001999
7 Inlet disk with socket seal, DN 150, for replacement 98079681

16
7.2 Guidelines for installation of lifting station 7.3 Procedure for installation of lifting station

English (GB)
The guidelines for correct mechanical installation of lifting station 7.3.1 Inlet pipe connections, Multilift MD
are according to EN 12056-4.
1. Check the scope of delivery.
See section 7.1.1 Installation sketches. For scope of delivery see section 2. Scope of delivery.
• Install the lifting station in a properly lit and vented room with 2. Prepare the adjustable inlet on the back of Multilift MD.
60 cm free space around all parts to be serviced and operated. The turnable inlet disk has a DN 100 inlet and allows the inlet
• Provide a pump sump below the floor level. If a lifting station is height to be adjusted to any height between 180 and 315 mm
installed in a basement with the risk of penetrating above floor level. The most common heights, 180, 250 and
groundwater, it is advisable (in certain countries required) to 315 mm, are marked beside the inlet. See fig. 17. An inlet disk
install a drainage pump in a separate pump sump below floor with a DN 150 inlet is available as an accessory. See fig. 18.
level in order to drain the room. See figures 15 and 16. The screws around the outer ring of the inlet disk are not fully
tightened allowing the inlet disk to be turned. This will allow
The collecting tank, pump and cables may be flooded the inlet to be adjusted to the desired inlet height. When the
Note (max. 2 m for 7 days). desired inlet height has been set, tighten all screws.
All screws must be tightened to max. 9 Nm.
The controller must be installed in a dry and well
Caution
ventilated place. Before connecting Multilift MD, consider that when
• All pipe connections must be flexible to reduce resonance. turning the inlet disk to fit to the height of the inlet
Note pipe, the lifting station and the discharge will move
• Lifting stations must be secured against uplift and twist.
sideways accordingly (max. 72.5 mm). See fig. 17.
• All discharge pipes from lifting station, diaphragm pump and
drainage pump must have a bend above the local backwater
level. The highest point of the bend/reversed water seal must
be above street level. See figures 15 and 16.
• For discharge pipes, DN 80 and upwards, install an isolating
valve in the discharge pipe. Also provide an isolating valve in
the inlet line.
• Surface water must not be discharged into the lifting station
inside the building. It must have its own pumping station
outside the building.
• Lifting stations must be provided with an approved non-return
valve according to EN 12050-4.
• The volume of the discharge pipe above the non-return-valve
up to the backwater level must be smaller than the effective
tank volume.
• In general, a lifting station for black wastewater must be

TM05 0351 1011

vented above roof level. However, it is permitted to lead the
ventilation, as a secondary ventilation, into the main building
ventilation system. Special venting valves (accessory) must be
placed outside the building.
• If the wastewater is discharged into a collecting line, this Fig. 17 DN 100 inlet disk, adjustable from 180 to 315 mm
collecting line must have a filling ratio of at least h/d = 0.7. above the floor to the middle of the inlet pipe
The collecting line must be at least one nominal diameter
bigger after the discharge pipe connection.
• The controller must be placed in a flood safe place and be
equipped with an alarm.
• Use a diaphragm pump for simple, manual draining of the
collecting tank in case of pump failure (not obligatory).
TM051669 3411

Fig. 18 Optional DN 150 inlet disk, adjustable from 207 to

279 mm above the floor to the middle of the inlet pipe

17
 4. Prepare the connection for diaphragm pump (optional).
Use cup drill, ∅43, for DN 50 connection socket. To avoid
English (GB)

sharp cutting edges, the hole must be deburred.

TM05 0336 1011

Fig. 19 Untightened screw in outer ring

Multilift MD lifting stations are supplied with loose

TM05 1242 2511

screws in the outer ring of the turnable inlet disk. See
Caution fig. 19. Check and tighten all screws to max. DN 50 - ∅43
tightening torque of 9 Nm before connecting the inlet
DN 100 - ∅100
pipe.
DN 150 - ∅150
If the main inlet is not to be used it can easily be Fig. 21 Cutting or drilling of optional connection holes
plugged using a standard DN 100 pipe plug fastened
Note with three screws and washers. 5. Connect the inlet pipe to the tank.
See fig. 20. Install an isolating valve between inlet pipe and lifting station
to avoid inflow during maintenance and service.
We recommend an easy-to-handle PVC isolating valve.
TM05 0329 1011 - TM05 0352 1011

TM05 1503 2811

Fig. 22 Installation of isolating valve

Fig. 20 Plugging the main inlet
Make sure that weight from inlet, discharge and vent
3. Prepare optional inlets by cutting out the desired one.
Caution pipes does not rest on the tank. Long pipe sections,
Use cup drills ∅150 for DN 150, ∅100 for DN 100 and ∅43 for
valves, etc. must be supported.
DN 50 inlets. The cutting line is recessed. To avoid sharp
cutting edges, the holes must be deburred. The socket seals
are provided with collars. Warning
Never step on the lifting station.

18
7.3.2 Inlet pipe connections, Multilift MLD 4. Fix the tank to the floor.

English (GB)
1. Check the scope of delivery.
For scope of delivery, see section 2. Scope of delivery.
2. Prepare the ∅150 inlet.
Use a cup drill ∅150 to drill out the hole along the recessed
line. See fig. 21. The tank minimum inlet level for MLD is
approximately 560 mm. See fig. 23.
3. Prepare the additional ∅50 inlet.
Cut along the stepped line of the ∅50 inlet port on top of the
tank.

TM05 0334 1011

Fig. 25 Fixing point for fixation of tank to the floor

8. Installation of LC 221 controller

Warning
Before making any connections in LC 221 or working
on pump, pit, etc., make sure that the power supply
has been switched off and that it cannot be
accidentally switched on.
TM03 3613 0406
The installation must be carried out by authorised personnel in
accordance with local regulations.

8.1 Location

Fig. 23 Minimum inlet level for MLD Warning

7.3.3 Further connections for Multilift MD and MLD Do not install the LC 221 controller in explosion
hazard areas.
1. Connect the discharge pipe.
Install an isolating valve between the non-return valve and the LC 221 can be installed at ambient temperatures ranging from
supplied flexible connection hose, DN 100 (internal diameter 0 °C to +40 °C.
110 mm). A flexible connection can be ensured if a distance of Enclosure class: IP55.
approx. 3 cm is left between the pipe ends of the connection Install the controller as close as possible to the lifting station.
piece and the discharge pipes.
When installed outdoors, LC 221 must be placed in a protective
shed or enclosure. LC 221 must not be exposed to direct sunlight.

8.2 Mechanical installation

Warning
When drilling the holes, take care not to damage any
cables or water and gas pipes. Ensure a safe
installation.

LC 221 can be mounted without removing the front

Note
cover.

Proceed as follows:
• Mount LC 221 on a plane wall surface.
TM05 1866 3811

• Mount LC 221 with the cable entries pointing downwards

(additional cable entries, if required, must be fitted in the
bottom plate of the cabinet).
• Mount LC 221 with four screws through the mounting holes in
Fig. 24 Isolating valve on top of non-return valve the back plate of the cabinet. Drill the mounting holes with a
6 mm drill using the drilling template supplied with the
2. Connect the venting pipe. controller. Fit the screws into the mounting holes and tighten
The DN 70 venting port on top of the tank is open. securely. Fit the plastic caps.
Connect the venting pipe to the venting port via a flexible
connection piece. The venting pipe must be led out above the
roof into the open air in accordance with local regulations.
Check the use of venting valves (accessory) according to
local regulations if venting above the roof is impossible.
A flexible connection can be ensured if a distance of
approx. 3 cm is left between the venting pipe end and the
venting port.
3. Connect the diaphragm pump (optional).
Fit the diaphragm pump on the discharge side. To facilitate
servicing of the diaphragm pump, we recommend fitting a
1 1/2" isolating valve to the tank port.

19
 8.4 Setting of LC 221
English (GB)

Only the start level corresponding to the inlet level to the

collecting tank needs to be set. All other values are preset but
can be adjusted if required.
Select the height of the inlet pipe, 180, 250 or 315 mm above
floor level, using the buttons and , and press the button
to save the desired value. If the height of the inlet pipe is between
two values, e.g. 220 mm above the floor, choose the nearest
lower value (180 mm). Now the controller is ready for automatic
mode.
The following values can be changed, if necessary:
Start level
The start level must be set according to the inlet pipe height
above floor level (180, 250 and 315 mm). Stop and alarm levels
are preset.
Rated current
Preset value from factory according to the rated current of the
motor. The protection against pump blockage is a preset value for
overcurrent.
Stop delay
The stop delay increases the effective volume and reduces the
quantity of residual water in the tank. It also prevents water
TM05 1940 4011
hammer. The non-return valve closes more softly. The preset
value is 0.
Start delay
Normally there is no need to make adjustments for lifting stations
Fig. 26 Mounting of controller to the wall except on a houseboat or pontoon boat. The preset value is 0.

8.3 Electrical connection Alarm delay

High temporary inflow can cause short-time high-level alarm.
Warning This situation may arise when a backwash filter of a swimming
The protective earth (PE) of the power outlet must be pool is connected to Multilift MD. Preset value is 5 seconds.
connected to the protective earth of the product. The Maintenance interval
plug must have the same PE connection system as The maintenance/service interval can be set to 0, 3, 6 or
the power outlet. 12 months and is indicated in the "SERVICE" display (no acoustic
signal).
Warning
Reset alarm
The installation must be fitted with a residual current
device (RCD) with a tripping current less than 30 mA. It is possible to set the controller to reset some alarms
automatically when the fault disappears; however, most alarms
must be reset manually. See section 6.4 Description of fault
Warning
indications. Preset value is AUTO.
The product must be connected to an external main
switch with a minimum contact gap of 3 mm (0.12 Reset to factory settings
inch) in all poles. The controller will reboot, and start-up settings will have to be
made again. See section 6.2 Setup menu.
Warning
8.4.1 External alarm
LC 221 must be connected in accordance with the
rules and standards in force for the application in Lifting stations are often installed in sumps below the basement
question. of buildings. That is the deepest point in the building, and an
additional alarm level switch can be placed outside the lifting
station to detect flooding caused by leakages, pipe bursts or
Warning
groundwater inflow.
Before opening the cabinet, switch off the power
The external alarm can be connected to a level switch (230 V /
supply.
2 A) at terminals 13, 14.
The operating voltage and frequency are marked on the controller
nameplate. Make sure that the controller is suitable for the power
supply on which it will be used.
All cables/wires must be fitted through the cable entries and
gaskets.
The power outlet must be placed near the cabinet as the
controller is supplied with a 1.5 m cable.
Maximum back-up fuse is stated on the controller nameplate.

20
8.5 Wiring diagrams

English (GB)
TM05 3595 1612
Fig. 29 Wiring diagram, three-phase Multilift MD/MLD.22.3.4
with contactors

TM05 3593 1612

Fig. 27 Wiring diagram, single-phase Multilift MD/MLD.12.1.4

and MD/MLD.15.1.4

TM05 3596 1612

Fig. 30 Wiring diagram, three-phase Multilift MD/MLD.24.3.2,
MD/MLD.32.3.2 and MD/MLD.38.3.2 with
motor-protective circuit breaker
TM05 3594 1612

Fig. 28 Wiring diagram, three-phase Multilift MD/MLD.12.3.4

and MD/MLD.15.3.4

21
 9. Startup 10. Maintenance and service
English (GB)

The Multilift MD and MLD require a minimum of maintenance.

Warning
Before starting any work on a pump used for Warning
pumping liquids which could be hazardous to health, Before carrying out maintenance and service on
clean and vent the pump, pit, etc., thoroughly lifting stations used for pumping liquids which might
according to local regulations. be hazardous to health, make sure that the lifting
station has been thoroughly flushed with clean water
Warning
and that the discharge pipe has been drained. Rinse
Before making any connections in LC 221 or working the parts in water after dismantling. Make sure that
on pump, pit, etc., make sure that the power supply the isolating valves have been closed. The work
has been switched off and that it cannot be must be carried out in accordance with local
accidentally switched on. regulations.
Prior to start-up, the connection and settings must have been
carried out according to sections 8.3 Electrical connection and Warning
8.4 Setting of LC 221. Before making any connections in LC 221 or working
Start-up must be carried out by authorised personnel. on lifting stations, make sure that the power supply
has been switched off and that it cannot be
Proceed as follows:
accidentally switched on.
1. Check all connections.
According to EN 12056-4 lifting stations must be checked at the
2. Connect the plug to the power supply and follow the controller
following regular intervals:
start-up sequence.
Note: It will take up to 45 seconds to boot the controller. • every 12 months in single-family houses
This time can be reduced to 5 seconds by pressing the OK • every 6 months in multi-family dwellings
button. When the power supply is connected for the first time, • every 3 months in commercial and industrial applications.
three values for the start level can be chosen (180, 250 or During the check, local regulations must be observed.
315 mm above floor level) according to the inlet height to the
The periodic checks of the lifting station must be carried out by
collecting tank. If the inlet height is between two levels, authorised personnel and must comprise electrical and
choose the lower level for start in the display. All other
mechanical maintenance.
settings are preset. Some settings can be changed.
Check the following points:
See section 8.4 Setting of LC 221. Now the controller is ready
for automatic mode (selector switch in pos. AUTO). • Discharge and inlet connections
3. Open the isolating valves in discharge and inlet lines. Check all connections to the lifting station for tightness and
leakages. Make sure that weight from the inlet, discharge and
4. Activate a sanitary appliance connected to the inflow of the
venting pipes does not rest on the tank. Long pipe sections,
Multilift MD or MLD and monitor the increasing liquid level in
valves, etc. must be supported.
the tank up to the start level. Check the starts and stops at
least twice. • Power consumption
See nameplate.
If the pump cable was disconnected from the • Cable entry
controller, for instance to lead the cable through an Make sure that the cable entry is watertight and that the
Note empty cable conduit, check the direction of rotation cables are not bent sharply and/or pinched.
of the pump. See section 10.2 Motor. • Pump parts
Remove eight screws and dismantle the pump from the tank
and check that the vent hole of the pump housing is clear.
When the pumps is mounted again, we recommend to replace
the O-ring between pump and tank. Make a test run with clean
water. In case of noise, vibration or abnormal running, contact
Grundfos.
• Ball bearings
Check the shaft for noisy or heavy operation. Replace defective
ball bearings. A general overhaul of the pump is usually
required in case of defective ball bearings or poor motor
function. This work must be carried out by the manufacturer or
an authorised service workshop.
Cleaning the non-return valve (if required)
Proceed as follows:
1. Close the isolating valves in the discharge pipe and in the
inlet pipe (if fitted) or drain the discharge pipe by tightening
the drain screw on the side of the non-return valve. See fig. 5.
2. Clean the non-return valve via its inspection cover.
Replace the gasket of the inspection cover when
reassembling the non-return valve.

22
10.1 Mechanical maintenance

English (GB)
• Remove possible deposits and/or sludge build-up in the
collecting tank.
• Remove any blockages on the inlet side of the lifting station.
A blockage will typically be a large solid object.
• Check and replace the gaskets of connections at valves, etc.,
if necessary.
• Check the tank for cracks and deformations. These may occur
in case of faulty assembly and therefore excessive stress on
the tank.
Note: The above list is not complete. The lifting station may be
installed in environments which require thorough and frequent
maintenance.

10.2 Motor
Check the direction of rotation of the pump in the following way:
• Turn off the power.
• Unscrew the lifting eye on top of motor. See fig. 31.

TM05 0344 1011

• The top of the motor shaft is now visible. See fig. 32.
Check that rotor and impeller can be turned freely by turning
the shaft with a large slotted screwdriver.

TM05 0338 1011 Fig. 33 Vent holes in pump housing and collecting tank

Fig. 31 Lifting eye

TM05 0330 1011

Fig. 34 Alignment marks on tank and pump flange

10.3 Electrical maintenance

• Check the gasket of the LC 221 cabinet front cover and of the
cable entries.
• Check the cable connections.
• Check the controller functions.
• Check and clean the level sensor. See section 10.4 Cleaning
the level sensor.
• If LC 221 is installed in a particularly moist environment in a
basement, we recommend checking the terminals on the PCB
TM05 0339 1011

in order to identify possible corrosion. In typical installations,

the contacts will work for several years and do not require any
inspection.
• Replace the 9 V battery, if fitted, in connection with annual
service.
Fig. 32 Top of slotted motor shaft
The above list is not complete. LC 221 may be
If the pump has been disassembled, remember to Note installed in environments which require thorough and
align the vent hole in the pump with the vent hole in frequent maintenance.
Caution
the tank when remounting the pump to the tank. See
figures 33 and 34.

23
 10.4 Cleaning the level sensor
English (GB)

1. Push the ON-OFF-AUTO selector switch to position OFF ( ).

See section 5.2.2 Control panel.
2. Loosen the screw cap by turning it counterclockwise.
See fig. 35.
3. Lift the pressure tube carefully out of the collecting tank.
Do not lift it by means of the hose.
4. Check for possible deposits on or in the pressure tube. See
section 5.1.6 Level sensor.
5. Scrape off any deposits. If necessary, remove the hose from
the controller, and rinse the tube and hose with clean water at
low pressure. Make sure no water remains in the hose.
6. Refit the pressure tube by screwing the screw cap on to the
tank. Reconnect the hose to the controller.
7. Check the sensor by test running Multilift MD, MLD.

TM05 0545 1011

Fig. 35 Removing the level sensor

10.5 Contaminated lifting station or components

Warning
If a Multilift lifting station has been used for a liquid
which is injurious to health or toxic, it will be
classified as contaminated.
If Grundfos is requested to service the lifting station, Grundfos
must be contacted with details about the pumped liquid, etc. before
the lifting station is returned for service. Otherwise Grundfos can
refuse to accept the lifting station for service.
Lifting stations which have been in contact with the pumped liquid
must be thoroughly cleaned before they are returned to Grundfos.
Any costs of returning the lifting station are to be paid by the
customer.
However, any application for service (no matter to whom it may
be made) must include details about the pumped liquid if the
lifting station has been used for liquids which are injurious to
health or toxic.

24
11. Fault finding

English (GB)
Warning
Before carrying out any work on lifting stations used for pumping liquids which might be hazardous to health, make sure that
the lifting station has been thoroughly flushed with clean water and that the discharge pipe has been drained. Rinse the parts
in water after dismantling. Make sure that the isolating valves have been closed. The work must be carried out in accordance
with local regulations.
Before making any connections in the LC 221 or work on lifting stations, etc., it must be ensured that the power supply has
been switched off and that it cannot be accidentally switched on.

Fault Cause Remedy

1. The pump(s) a) No power supply. Switch on the power supply or wait until the power cut
does/do not run. None of the indicator lights are on. is over. During the power cut, drain the collecting tank
With battery back-up: with diaphragm pump.
See section 5.2 LC 221 controller.
b) The ON-OFF-AUTO selector switch is in position Push the ON-OFF-AUTO selector switch into position
OFF ( ), see section 6. Operating LC 221 ON ( ) or AUTO ( ).
controller.
c) Control circuit fuses are blown. Check and eliminate the cause. Replace the control
circuit fuses.
d) The motor-protective circuit breaker has cut out Check the pump and tank as well as the setting of the
the pump (only relevant if a motor-protective motor-protective circuit breaker. If the pump is
circuit breaker has been installed). The pump blocked, remove the blockage. If the setting of the
symbol in the display is flashing and the red motor-protective circuit breaker is wrong, readjust it
indicator light for fault is flashing. The fault (compare the setting with the nameplate).
indication in the display is RELAY and the fault
code is F018.
e) Motor/supply cable is defective or the connections Check motor and supply cable. Replace cable or
have become loose. retighten connections if necessary.
f) The fault indication in the display is SENSOR and Clean the level sensor (see section 10.4 Cleaning the
in the fault code is F005 and/or F006. level sensor), and start up again. Check the cable and
the connection on the controller board. If the signal is
still wrong, please call Grundfos service.
g) The module power circuit board or the LCD board Replace the PCB or LCD board.
is defective.
2. The sensor signal is a) Discharge valves are not all opened. Open all discharge isolating valves.
out of range. b) There is a blockage in the tank or pump. Remove blockage.
All pumps are c) The pump venting is not working, which means Remove blockage from the pump venting hole,
started and high that the pump cannot built pressure. located above the impeller.
level alarm is on. d) The lifting station is undersized. Recalculate the inflow parameters and compare with
the size and pumping volume of the lifting station.
Contact the nearest Grundfos sales company for
ordering a new product if needed.
3. The pump(s) is/are a) The level sensor fails. The sensor gives wrong Clean the level sensor
starting/stopping signal. (see section 10.4 Cleaning the level sensor).
too frequently and b) The operating time protection is activated, the Check that the discharge valve is open. Check the
even if there is no pump and time symbols are flashing, the red LED venting of the pump housing. If blocked clean the vent
inflow. is flashing and the display indicates fault code hole. See fig. 33.
F011 and/or F012. If the pump runs longer than 3
minutes, a protection program of the controller will
stop the pump for 3 minutes and the other pump
will take over. At the next start impulse, the first
pump will be activated again. If the venting
problem persists, the pump will be stopped after 3
minutes and so on.
Note: Normal operating times are up to
60 seconds depending on duty point and effective
tank volume.
c) The thermal switch has cut out the pump. The Allow the pump to cool. After cooling, the pump will
pump and thermal switch symbols on the display restart automatically unless the LC 221 has been set
are flashing, and the red indicator light for fault is to manual restarting. See section 8.4 Setting of LC
permanently on. The fault indication in the display 221. If so, the ON-OFF-AUTO selector switch must be
is TEMP and in the fault code is F005 and/or pushed into position OFF ( ) for a short period.
F006. Check the inflow parameters and the non-return valve.
The risk is low, but if the non-return valve flap is leaky,
liquid in the discharge pipe can flow back.
A high number of starts without cooling time in
between over a longer period can cause thermal
cut-out. Consider S3 duty. See section 12. Technical
data.
See also section 10.4 Cleaning the level sensor.
4. One pump starts a) Test run 24 hours after last operation. No action necessary. It is a safety function that
sometimes without prevents the shaft sealing from seizing up.
visible reason.

25
 12. Technical data 12.4 LC 221 controller
English (GB)

12.1 Lifting station Controller

Voltage variants, 1 x 230 V, 3 x 230 V,
Depending on variant.
Weight: rated voltages: 3 x 400 V
See nameplates
Voltage tolerances for LC 221: - 10 %/+ 6 % of rated voltage
0-40 °C
Temperature range: For short periods up to 60 °C Mains frequency for LC 221: 50/60 Hz
(max. 5 minutes per hour) Supply system earthing: For TN systems
Flood conditions: Max. 2 m for 7 days Controller power consumption: 6 W
< 70 dB(A) according to Fine-wire fuse:
Control circuit fuse:
Sound pressure level: EN 12050-1 and the Machinery 100 mAT / 250 V / 20 mm x ∅5
Directive Ambient temperature:
During operation: 0 to +40 °C (must not be
12.2 Collecting tank exposed to direct sunlight)
In stock: -30 to +60 °C
Material: PE (polyethylene) Enclosure class: IP55
12.3 Pump Potential-free contacts: NO/NC, max. 250 VAC / 2 A
Input external reset: 230 V
Motor
Mains frequency: 50 Hz Cabinet of LC 221
Isolation class: F (155 °C) Height = 390 mm
Impeller type: Vortex External dimensions: Width = 262 mm
Enclosure class: IP68 Depth = 142 mm
pH-range: 4-10 ABS
Material:
Starts per hour: Max. 60 (acrylonitrile butadiene styrene)
Max density of liquid: 1100 kg/m3 Depending on variant.
Weight:
See nameplate

Component Material
Pump housing Cast iron
Impeller PPE+PS
Stainless steel,
Pump shaft
DIN W.-Nr. 1.4301
Motor cable Polychloroprene
O-rings NBR rubber

Multilift MD Power P1 / P2 Number of

Duty Voltage [V] I1/1 / Istart [A] RPM [min -1] Plug type
Multilift MLD [kW] poles
E/F, I
MD/MLD.12.1.4 1 x 230 V 1.9 / 1.4 9 / 39
1430 4 -
MD/MLD.12.3.4 3 x 400 V 1.8 / 1.5 3.7 / 19 CEE 3P+N+E, 16 A
S3 -50 %, 1 min.
E/F, I
MD/MLD.15.1.4 1 x 230 V 2.3 / 1.7 10.1 / 39
1410 4 -
MD/MLD.15.3.4 3 x 400 V 2.3 / 1.8 4 / 19 CEE 3P+N+E, 16 A
MD/MLD.22.3.4 3 x 230 V 10.2 / 51.5 CEE 3P+E 16 A
2.8 / 2.3 1430 4
MD/MLD.22.3.4 3 x 400 V 5.5 / 29.7 CEE 3P+N+E, 16 A
MD/MLD.24.3.2 3 x 230 V 9.7 / 88.7 CEE 3P+E 16 A
S3 -50 %, 1 min. 3.1 / 2.6 2920 2
MD/MLD.24.3.2 3 x 400 V 5.5 / 39 CEE 3P+N+E, 16 A
MD/MLD.32.3.2 3 x 230 V 88.7 CEE 3P+E 16 A
4.0 / 3.4 2920 2
MD/MLD.32.3.2 3 x 400 V 6.7 / 39 CEE 3P+N+E, 16 A
MD/MLD.38.3.2 3 x 230 V 13 / 88.7 CEE 3P+E 16 A
S3 -40 %, 1 min. 4.6 / 3.9 2880 2
MD/MLD.38.3.2 3 x 400 V 7.5 / 39 CEE 3P+N+E, 16 A

13. Disposal
This product or parts of it must be disposed of in an The crossed-out wheelie bin symbol on a product
environmentally sound way: means that it must be disposed of separately from
1. Use the public or private waste collection service. household waste. When a product marked with this
2. If this is not possible, contact the nearest Grundfos company symbol reaches its end of life, take it to a collection
point designated by the local waste disposal
or service workshop.
authorities. The separate collection and recycling of such
products will help protect the environment and human health.

26
Appendix 1

Appendix
Fig. A - Dimensional sketches - MD

TM05 0441 1011

27
 Fig. B - Dimensional sketches - MLD
Appendix

TM05 0442 1011

28
Argentina Denmark Latvia Slovenia

Grundfos companies
Bombas GRUNDFOS de Argentina S.A. GRUNDFOS DK A/S SIA GRUNDFOS Pumps Latvia GRUNDFOS LJUBLJANA, d.o.o.
Ruta Panamericana km. 37.500 Centro Martin Bachs Vej 3 Deglava biznesa centrs Leskoškova 9e, 1122 Ljubljana
Industrial Garin DK-8850 Bjerringbro Augusta Deglava ielā 60, LV-1035, Rīga, Phone: +386 (0) 1 568 06 10
1619 Garín Pcia. de B.A. Tlf.: +45-87 50 50 50 Tālr.: + 371 714 9640, 7 149 641 Telefax: +386 (0)1 568 06 19
Phone: +54-3327 414 444 Telefax: +45-87 50 51 51 Fakss: + 371 914 9646 E-mail: [email protected]
Telefax: +54-3327 45 3190 E-mail: [email protected]
www.grundfos.com/DK Lithuania South Africa
Australia GRUNDFOS Pumps UAB GRUNDFOS (PTY) LTD
GRUNDFOS Pumps Pty. Ltd. Estonia Smolensko g. 6 Corner Mountjoy and George Allen Roads
P.O. Box 2040 GRUNDFOS Pumps Eesti OÜ LT-03201 Vilnius Wilbart Ext. 2
Regency Park Peterburi tee 92G Tel: + 370 52 395 430 Bedfordview 2008
South Australia 5942 11415 Tallinn Fax: + 370 52 395 431 Phone: (+27) 11 579 4800
Phone: +61-8-8461-4611 Tel: + 372 606 1690 Fax: (+27) 11 455 6066
Telefax: +61-8-8340 0155 Fax: + 372 606 1691 Malaysia E-mail: [email protected]
GRUNDFOS Pumps Sdn. Bhd.
Austria Finland 7 Jalan Peguam U1/25 Spain
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. OY GRUNDFOS Pumput AB Glenmarie Industrial Park Bombas GRUNDFOS España S.A.
Grundfosstraße 2 Trukkikuja 1 40150 Shah Alam Camino de la Fuentecilla, s/n
A-5082 Grödig/Salzburg FI-01360 Vantaa Selangor E-28110 Algete (Madrid)
Tel.: +43-6246-883-0 Phone: +358-(0) 207 889 500 Phone: +60-3-5569 2922 Tel.: +34-91-848 8800
Telefax: +43-6246-883-30 Telefax: +60-3-5569 2866 Telefax: +34-91-628 0465
France
Belgium Pompes GRUNDFOS Distribution S.A. Mexico Sweden
N.V. GRUNDFOS Bellux S.A. Parc d’Activités de Chesnes Bombas GRUNDFOS de México S.A. de GRUNDFOS AB
Boomsesteenweg 81-83 57, rue de Malacombe C.V. Box 333 (Lunnagårdsgatan 6)
B-2630 Aartselaar F-38290 St. Quentin Fallavier (Lyon) Boulevard TLC No. 15 431 24 Mölndal
Tél.: +32-3-870 7300 Tél.: +33-4 74 82 15 15 Parque Industrial Stiva Aeropuerto Tel.: +46 31 332 23 000
Télécopie: +32-3-870 7301 Télécopie: +33-4 74 94 10 51 Apodaca, N.L. 66600 Telefax: +46 31 331 94 60
Phone: +52-81-8144 4000
Belarus Germany Telefax: +52-81-8144 4010 Switzerland
Представительство ГРУНДФОС в GRUNDFOS GMBH GRUNDFOS Pumpen AG
Минске Schlüterstr. 33 Netherlands Bruggacherstrasse 10
220125, Минск 40699 Erkrath GRUNDFOS Netherlands CH-8117 Fällanden/ZH
ул. Шафарнянская, 11, оф. 56, БЦ Tel.: +49-(0) 211 929 69-0 Veluwezoom 35 Tel.: +41-44-806 8111
«Порт» Telefax: +49-(0) 211 929 69-3799 1326 AE Almere Telefax: +41-44-806 8115
Тел.: +7 (375 17) 286 39 72/73 e-mail: [email protected] Postbus 22015
Факс: +7 (375 17) 286 39 71 Service in Deutschland: 1302 CA ALMERE Taiwan
E-mail: [email protected] e-mail: [email protected] Tel.: +31-88-478 6336 GRUNDFOS Pumps (Taiwan) Ltd.
Telefax: +31-88-478 6332 7 Floor, 219 Min-Chuan Road
Bosnia and Herzegovina Greece E-mail: [email protected] Taichung, Taiwan, R.O.C.
GRUNDFOS Sarajevo GRUNDFOS Hellas A.E.B.E. Phone: +886-4-2305 0868
Zmaja od Bosne 7-7A, 20th km. Athinon-Markopoulou Av. New Zealand Telefax: +886-4-2305 0878
BH-71000 Sarajevo P.O. Box 71 GRUNDFOS Pumps NZ Ltd.
Phone: +387 33 592 480 GR-19002 Peania 17 Beatrice Tinsley Crescent Thailand
Telefax: +387 33 590 465 Phone: +0030-210-66 83 400 North Harbour Industrial Estate GRUNDFOS (Thailand) Ltd.
www.ba.grundfos.com Telefax: +0030-210-66 46 273 Albany, Auckland 92 Chaloem Phrakiat Rama 9 Road,
e-mail: [email protected] Phone: +64-9-415 3240 Dokmai, Pravej, Bangkok 10250
Hong Kong Telefax: +64-9-415 3250 Phone: +66-2-725 8999
Brazil GRUNDFOS Pumps (Hong Kong) Ltd. Telefax: +66-2-725 8998
BOMBAS GRUNDFOS DO BRASIL Unit 1, Ground floor Norway
Av. Humberto de Alencar Castelo Branco, Siu Wai Industrial Centre GRUNDFOS Pumper A/S Turkey
630 29-33 Wing Hong Street & Strømsveien 344 GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
CEP 09850 - 300 68 King Lam Street, Cheung Sha Wan Postboks 235, Leirdal Gebze Organize Sanayi Bölgesi
São Bernardo do Campo - SP Kowloon N-1011 Oslo Ihsan dede Caddesi,
Phone: +55-11 4393 5533 Phone: +852-27861706 / 27861741 Tlf.: +47-22 90 47 00 2. yol 200. Sokak No. 204
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Tel. +359 2 49 22 200 Telefax: +36-23 511 111 Tel: (+48-61) 650 13 00 Столичне шосе, 103
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email: [email protected] India Телефон: (+38 044) 237 04 00
GRUNDFOS Pumps India Private Limited Portugal Факс.: (+38 044) 237 04 01
Canada 118 Old Mahabalipuram Road Bombas GRUNDFOS Portugal, S.A. E-mail: [email protected]
GRUNDFOS Canada Inc. Thoraipakkam Rua Calvet de Magalhães, 241
2941 Brighton Road Chennai 600 096 Apartado 1079 United Arab Emirates
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China Jln. Cililitan Besar No.454. Makasar, GRUNDFOS Pompe România SRL Telefax: +971 4 8815 136
GRUNDFOS Pumps (Shanghai) Co. Ltd. Jakarta Timur Bd. Biruintei, nr 103
10F The Hub, No. 33 Suhong Road ID-Jakarta 13650 Pantelimon county Ilfov United Kingdom
Minhang District Phone: +62 21-469-51900 Phone: +40 21 200 4100 GRUNDFOS Pumps Ltd.
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PRC E-mail: [email protected] Leighton Buzzard/Beds. LU7 4TL
Phone: +86 21 612 252 22 Ireland Phone: +44-1525-850000
Telefax: +86 21 612 253 33 GRUNDFOS (Ireland) Ltd. Russia Telefax: +44-1525-850011
Unit A, Merrywell Business Park ООО Грундфос Россия
COLOMBIA Ballymount Road Lower ул. Школьная, 39-41 U.S.A.
GRUNDFOS Colombia S.A.S. Dublin 12 Москва, RU-109544, Russia GRUNDFOS Pumps Corporation
Km 1.5 vía Siberia-Cota Conj. Potrero Phone: +353-1-4089 800 Тел. (+7) 495 564-88-00 (495) 737-30-00 9300 Loiret Blvd.
Chico, Telefax: +353-1-4089 830 Факс (+7) 495 564 8811 Lenexa, Kansas 66219
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Phone: +57(1)-2913444
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Telefax: +57(1)-8764586
Tel.: +39-02-95838112 11070 Novi Beograd Representative Office of Grundfos
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Phone: +385 1 6595 400 1-2-3, Shin-Miyakoda, Kita-ku, Singapore Факс: (+998) 71 150 3292
Telefax: +385 1 6595 499 Hamamatsu GRUNDFOS (Singapore) Pte. Ltd.
www.hr.grundfos.com 431-2103 Japan 25 Jalan Tukang Addresses Revised 14.03.2018
Phone: +81 53 428 4760 Singapore 619264
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Korea
779 00 Olomouc
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Phone: +420-585-716 111
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Phone: +82-2-5317 600 Phona: +421 2 5020 1426
Telefax: +82-2-5633 725 sk.grundfos.com
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