MANUAL OF INSTALLATION, MAINTENANCE AND

OPERATION
FILTER SEPARATOR
 Filter Separator MIFE-01

INDEX

1 – INSTRUCTIONS PRIOR TO COMMISSIONING ........................................................................................................... 3

2 – SAFETY AND HEALTH ................................................................................................................................................. 3
2.1.Noise ........................................................................................................................................................................... 3
2.2.Installation ................................................................................................................................................................. 3
3 – DEFINTION ..................................................................................................................................................................... 3
4 – TRANSPORT .................................................................................................................................................................. 4
5 – STORAGE ...................................................................................................................................................................... 4
6 – INTRODUCTION ............................................................................................................................................................ 4
7 – INSTALLATION .............................................................................................................................................................. 4
7.1 – FILTER SEPARATOR WITH ARTICULATE CLOSING (QOC – Quick Opening Closure): ................................ 5
7.1.1 – OPERATION ..................................................................................................................................................... 5
7.1.2 – Maintenance ..................................................................................................................................................... 6
7.1.3 –IMPORTANT OBSERVATIONS ........................................................................................................................ 6
7.2 – FILTER SEPARATOR WITH QUARTHER PARTED RING ................................................................................... 7
7.2.1 – OPERATION ..................................................................................................................................................... 7
7.2.2 – Maintenance ..................................................................................................................................................... 8
7.2.3 – IMPORTANT OBSERVATIONS ....................................................................................................................... 8
8 – STORAGE ...................................................................................................................................................................... 8
9 – GENERAL RECOMMENDATIONS ................................................................................................................................ 8
10 – WARRANTY ................................................................................................................................................................. 9

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1 – INSTRUCTIONS PRIOR TO COMMISSIONING

It should be clearly understood that the information given under the Commissioning Instructions below do not intend to
revoke or substitute instructions laid by any relevant entity and reference should be made to the relevant Standards
and/or existent recommendations on this subject.
It is implied that before Commissioning the performance of the appropriate "Cleaning and Purification Procedures" will be
observed and all the instructions contained in "Pressurization" and "Labor Safety and Health Standards" shall be strictly
attended.
The recommendations of valves' suppliers, as for instance, "open slowly" or "open very slowly" should be strictly
observed.

2 – SAFETY AND HEALTH

Regulators, valves, and other pressurized components that contain toxic or flammable gases, or other hazardous
products, are potentially dangerous if not correctly operated and maintained. It is mandatory that all users of these
equipments are properly instructed and warned on their potential danger, and certify yourself that the personnel
responsible for installation, test, commissioning, operation, and maintenance of the plant are skilled enough to perform
their duties. Instruction manuals are provided for orientation of the operators, but it is supposed that they have a basic
knowledge level. If any doubts or ambiguities remain that could affect the proper procedures ask Gascat, which will be
pleased to instruct, or to provide the suitable service or instruction. NOT TO TAKE ANY RISK. Our telephone, fax
numbers, and e-mail are the following:

Gascat Indústria e Comércio Ltda.

Rodovia SP 73, 1141 – Indaiatuba / São Paulo.
CEP 13347-390 – Brazil
Phone: 55 19 3936-9300
Fax: 55 19 3935-6009
E-mail [email protected]

The comments below, while not completely inclusive, provide guidance on possible sources of risk to safety and health.

2.1.Noise

Regulators, valves, and other pressure reducers can produce high noise levels, which can be harmful to persons
exposed to them for long periods of time. Users should assure themselves that appropriate provisions will be taken, in
order to foresee health safety of employees and/or third parties, according to valid standards and recommendations.

2.2.Installation

All equipment, piping, and vessels are designed to support mechanical efforts, as, for instance, torque and bending
momentum, in addition to internal pressure. However, careful shall be exercised during installation not to develop
excessive efforts, which can cause cracks that may result in serious breakage when the regulator is put into operation.
Excessive tensions can also be caused if the equipment is overburden by piping, which should be otherwise
appropriately supported.
All regulators, shutoff valves, relief valves, etc., shall be installed taking into account the correct flow sense.
Impulse lines are important components of any control system and it is essential for them to be correctly installed
according to instructions.
Impulse lines should be appropriately supported to reduce excessive vibration, which can provoke fatigue breaks. They
should also be positioned so that they cannot serve as feet or hands supports. Impulse lines should be slightly sloping so
that liquids and condensates drain towards the main piping.
Auxiliary systems should not be changed, or modified, without knowledge of the operation conditions and permission of
the responsible in charge.

3 – DEFINTION

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The cartridge filter separator is an equipment designed and manufactured according to international safety standards,
which objective is to remove from the gaseous flow the solid particles, that in excess can damage other equipment
installed downstream.

4 – TRANSPORT

The filters shall be transported carefully in order to avoid chocks or efforts over its structure. Its movement shall be using
metallic cables or polyester belts that shall be fixed in the lifting eyes, centralizing to avoid the cable or belt contact the
other components.

5 – STORAGE

The filters shall be stored in dry local, with cover and positioned to become easy the lifting.

During the storage period it shall not be removed the flanges protection, valve vents, etc. The storage local shall be
away of circulation of vehicles and animals. It should be avoided the storage near of corrosive materials and avoid put
any material over the filter.

In case of painting damage, it shall be immediately repaired with original ink.

In case of storage for long periods or in areas with aggressive atmosphere, it is recommended to pressurize the system
with an inert gas and monitor the pressure during the period.

6 – INTRODUCTION

The Filter Separators are supplied hydrostatically tested, painted and assembled with all componentes necessary for its
operation. Occasionally, it can be assembled with other equipment. In this condition it is also tested and evaluated by
Gascat QC.

Filter separators can be supplied with the filter elements assembled nd ready for operation after installation, observing
the flow direction in the filter body.

7 – INSTALLATION

Before installation, it shall foresee in the installation ball valves upstream and downstream, allowing the filter isolation for
maintenance. Pack shall be removed and protections.

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7.1 – FILTER SEPARATOR WITH ARTICULATE CLOSING (QOC – Quick Opening Closure):

WELDED MODEL

SCREW
CLOSING LEVER ARTICULATION
AND CLOSING SYSTEM

COVER

DPI CONNECTIONS

E S

DRAIN

METRIUS MODEL:
CLOSING LEVER

COVER

PINS
ARTICULATION
AND
CLOSING

DPI CONNECTIONS

FILTER ELEMENT

DRAIN

1- Carefully check the flow direction informed in the body filter related to process flow direction;
2- Foresee, before installation, the joints that should be installed in the connections (inlet/outlet)
3- Fix the filter in the local, tight the flange screws in the crossing way;
4- Connect the instruments and manometers in the connections indicate in the drawing;
5- Connect the drain (if exist), and close it.
Observation: do not turn the filter cover before tightly fixed in the definitive place.

7.1.1 – OPERATION

1- After the filter installed, verify if all connections are properly tight, with the instruments or plugs, and tight if
necessary.
2- Release the cover using the lever and relief the tight pressure enough to allow rotating or removing the cover.
3- Turn the articulate for rotation or removal of cover out of filter, taking the nozzle released to remove or include
the filter element.
4- Check the seal ring in the internal channel and if necessary change it.
5- Verify the conditions of the seal channel of filter nozzle where it is assembled and clean it.
6- Check if the filter element is tightly fixed by the central shaft, tight the nut (if applicable).
7- To replace the filter element release the nut (if applicable), remove the element. Replace by the new one
verifying the lower side. Include the nut (if applicable) tight it.
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8- Put the filter cover with the articulation (or manually in the Metrius models), centralizing it, and lock the
articulation using the screws or pins, turn the screw of central tightness; the cover should move to inside the
ring up to touch the seal. Check the centralization and position of it;
9- Tight the central screw, using the levers, manually. The lever size is enough to the tork and proper sealing. It is
no recommended to use cables or levers in this operation, since it will damage some components affecting the
safety of the filter;
10- Check if all connections are properly tighted;
11- Open the inlet ball valve to release the gas slowly; allowing the filter pressurization gradually and constantly,
checking if there is leak. If necessary tight the central screw.
12- At this stage the filter is ready to work; open the downstream ball valve slowly to release the regular working.

7.1.2 – Maintenance

It is recommended to replace the filter when the differential pressure achieves 0.5 kgf/cm² (~8 psig) or each six months
or when estipulate by the user, respecting such differential.

To start the maintenance or discharge of filter it is important that the equipment had been depressurized (with no
pressure inside) and that its flow had been transferred to the by-pass, avoiding interrupting the gas supply.

The filter insulating shall be done closing the valves located upstream and downstream releasing the internal pressure
through vents, filter vent or discharge valve located in the filter (if applicable).

With the filter isolated and depressurized proceed with the following steps below:

1- Open the drain valve to discharge the condensate or solids accumulated;

2- Close the drain filter (if applicable) and start open the filter as recommended in items 2 to 12 – Operation in 7.1;
3- If necessary and with the filter opened, clean it internally manually;
4- Keep Always the threads with grease and inspect the articulation screws, if necessary change it by new ones.

7.1.3 –IMPORTANT OBSERVATIONS

1- If the filter is pressurized, do not open it in any case under risk of equipment damage and accidents.
2- As being a pressure vessel, it is recommended training for the users regarding operation and installation.
3- It is also recommend that the only trained staff realize the maintenance and operation of the filter.
4- Do not follow recommendations can cause warranty termination.

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7.2 – FILTER SEPARATOR WITH QUARTHER PARTED RING

1- Carefully check the flow direction informed in the body filter related to process flow direction;
2- Foresee, before installation, the joints that should be installed in the connections (inlet/outlet)
3- Fix the filter in the local, tight the flange screws in the crossing way;
4- Connect the instruments and manometers in the connections indicate in the drawing;
5- Connect the drain (if exist), and close it.
Observation: do not turn the filter cover before tightly fixed in the definitive place.

7.2.1 – OPERATION

1. Check if all connections are properly fixed with instruments and devices and tight it.
2. Release the safety screw (3), release the tork in the davit (1), move the cover (7) downward and remove the
segment of quarther ring observing the marks of assemblage.
3. Through the davit (1) arm (3) lift and turn the cover out of the filter, releasing the superior nozzle free to remove /
replace the filter element. Include the screw (3) avoiding loose the sphere (8).
4. Check the sealing channel (6) and replace it if necessary.
5. Check the internal walls of filter nozzle, where the ring is placed, and clean applying a thin layer of grease if
necessary.
6. Check if the elemento (9) is tight by the central shaft, tight the nut.
7. To replace the filter element release the central nut, remove the cover and element. Replace it by new one
verifying the lower side, include the cover and nut and tight it.
8. Put the cover (7) back to the filter, centralizing it, and release the screw that holds the davit (1). The cover shall
move to into the place up to touch the face. If necessary use a device for this job.
9. Install the quarther ring (5), observing the marks. When there is a rain drain channel it shall be free of particles.
10. Fix the safety screw passing it through the guide hole.
11. Check if all connections are properly tight.
12. Open the upstream valve releasing the gas slowly; allowing the filter pressurization gradual and constantly. At
this moment the cover shall move upward to adjust itself in the retainer rings (5).
13. With the filter pressurized check if there is any leak and tight the screws.
14. The filter are in conditions to start working. Open the downstream ball valve releasing the gas.
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7.2.2 – Maintenance

It is recommended to replace the filter when the differential pressure achieves 0.5 kgf/cm² (~8 psig) or each six months
or when estipulate by the user, respecting such differential.

To start the maintenance or discharge of filter it is important that the equipment had been depressurized (with no
pressure inside) and that its flow had been transferred to the by-pass, avoiding interrupting the gas supply.

The filter insulating shall be done closing the valves located upstream and downstream releasing the internal pressure
through vents, filter vent or discharge valve located in the filter (if applicable).

With the filter isolated and depressurized proceed with the following steps below:

1. Open the drain valve to discharge of condensate or solids accumulate.

2. If necessary, carefully, inject gas at low pressure to become easier this job.
3. Close the drain valve and start the filter opening as recommended in items 2 to 14 – Operation in 7.2

7.2.3 – IMPORTANT OBSERVATIONS

1. The incorrect try of cover safety screw opening can result in gas flow in high velocity that will alert
the user that the filter is pressurized and should not be opened.
2. Even removing this screw the filter cover will stay fix in the place, locked by the quarther segmented
ring.
3. It is recommended that the
4. It is also recommend that the only trained staff realize the maintenance and operation of the filter.
5. Do not follow recommendations can cause warranty termination.

8 – STORAGE

• The filter shall not suffer mechanical shocks, under risk to damage the components.
• The filter shall be stored in clean and dry local, protected against weather and with sealed nozzles.

9 – GENERAL RECOMMENDATIONS

• The filters are hydro and pneumatic tested with conditions required.
• The criteria and steps of maintenance are in the manual, however, in case of doubt about use, operation
and maintenance, Gascat shall be consulted.
• GASCAT recommend only genuine spare parts under risk of warranty termination.

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10 – WARRANTY

Gascat guarantees its products to count of invoice date for a period of 12 months in case the product are in operation,
extending up to 18 months if in stock. Such warranty cover only cases where confirmed the existence of defects, non-
observed during product manufacturing.

The warranty is not valid if confirmed deffect or damage due of accident, normal waste, non-adequate installation,
operation and use, non-adequate storage, installation out of standard techncis or in case of repair or modification done
by the user without Gascat previous authorization.

The information of this manual express the supply conditions of Gascat, independently of performance.

The information hereby shall not be understood or suggested performance warranty related to the final products, object
of system utilization, nor work as recommendation for the use of any product or process mentioned in the specifications.
This system only shall be operated by qualified technician and trained for such job, being that any modification that affect
the system security can be executed without Gascat previous authorization.

GASCAT Ind e Com Ltda reserves the right, without previous notice, to change, introducing improvements in the
drawings or specifications of products hereby mentioned.

IN CASE OF DOUBT OR FOR FURTHER INFORMATION CONTACT GASCAT INFORMING THE

SERIAL NUMBER AND FILTER MODEL.

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