Voice Coil Temp
Voice Coil Temp
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Adam J. Hill
s0787532
I, Adam J. Hill, confirm that this dissertation and the work presented in it are my own
achievement.
1. Where I have consulted the published work of others this is always clearly attributed.
2. Where I have quoted from the work of others the source is always given. With the
exception of such quotations the dissertation is entirely my own work.
3. I have acknowledged all main sources of help.
4. If my research follows on from previous work or is part of a larger collaborative
research project I have made clear exactly what I have contributed myself.
5. I have read and understood the penalties associated with plagiarism.
Signed:
Matriculation Number: s0787532
Date: August 21, 2008
2
Abstract
The modern day loudspeaker’s performance is limited by a number of factors. An important
limiting factor is voice coil heating. Most loudspeakers are extremely inefficient. That is, of
the input electrical power only a small fraction of that power is actually converted into
acoustical power. The vast majority of this lost power is converted into heat in the voice coil.
The heat generated can lead to a significant loss of performance and may eventually lead to
the destruction of a loudspeaker. It is important to understand the causes and effects of voice
coil temperature gain to allow for loudspeakers that are designed in anticipation of this
problem. This paper will explore the principles behind loudspeaker behavior and the
simulation of and experimentation on a loudspeaker under varying voice coil temperatures.
This will help to understand exactly how the voice coil’s temperature affects the overall
loudspeaker performance.
3
Table of Contents
Abstract ......................................................................................................................................3
Table of Contents.......................................................................................................................4
Acknowledgements....................................................................................................................5
1. Introduction............................................................................................................................6
2. Project goals and specifications .............................................................................................8
2.1 Research goals .................................................................................................................8
2.2 Simulation goals ..............................................................................................................8
2.3 Experimentation goals .....................................................................................................9
3. Existing work/knowledge ....................................................................................................10
4. Loudspeaker principles ........................................................................................................11
4.1 Brief history ...................................................................................................................11
4.2 Structural details ............................................................................................................12
4.3 Electrical/Mechanical/Acoustical relationship ..............................................................14
4.4 Evaluating performance.................................................................................................15
4.5 Effects of increased voice coil temperature...................................................................21
4.6 Solutions to limit voice coil temperature increase.........................................................22
5. Loudspeaker Simulation ......................................................................................................26
5.1 Loudspeaker parameters ................................................................................................26
5.2 Key equations ................................................................................................................26
5.3 Overview of MATLAB software...................................................................................27
5.4 Simulation results ..........................................................................................................28
5.5 Limiting factors of the simulation .................................................................................31
6. Loudspeaker Experimentation .............................................................................................32
6.1 Measurement techniques................................................................................................32
6.1.1 Maximum length sequences....................................................................................32
6.1.2 Sinus-Logarithmic sweep........................................................................................35
6.2 Software overview .........................................................................................................36
6.2.1 Maximum length sequences....................................................................................36
6.2.2 Sinus-Logarithmic sweep........................................................................................39
6.2.3 Final measurement software package .....................................................................40
6.3 Experimental setup ........................................................................................................42
6.3.1 Hardware utilized....................................................................................................42
6.3.2 Positioning and settings ..........................................................................................43
6.3.3 Drawbacks and limitations......................................................................................45
7. Experimental results and analysis........................................................................................46
7.1 Maximum length sequences...........................................................................................49
7.2 Sinus-logarithmic sweep................................................................................................58
7.3 Further measurement analysis .......................................................................................62
7.4 Sources of error..............................................................................................................67
8. Conclusion ...........................................................................................................................69
9. List of References ................................................................................................................71
Appendix A – MATLAB software user’s guide......................................................................73
Simulation software .............................................................................................................73
Measurement software.........................................................................................................74
Analysis software.................................................................................................................75
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Acknowledgements
This project would not have been possible without the guidance and supervision of Dr.
Jonathan Kemp. His expertise in acoustical measurements is what made this project feasible
in the limited amount of time given. Also, I would like to thank my director of studies,
Professor Murray Campbell, for his support and encouragement and also Mr. Les Russell for
his assistance with my experimental setups.
Finally, I would not have been able to study in the Acoustics & Music Technology MSc
program at the University of Edinburgh without the endless support from my loving family
back in Chicago. They have helped me in every way that they can to pursue an education in a
field that I have come to love. Without them I would have never been able to take part in this
great program.
5
1. Introduction
Loudspeaker performance optimization has been the subject of numerous research projects
for the better part of a century. These projects have focused on everything from the materials
used for the voice coil and diaphragm to the volume of enclosed air in the speaker. One area
that has been explored, although maybe not to as great of an extent as the other areas, is the
effect of voice coil temperature on loudspeaker performance.
Ideally, a loudspeaker would operate in a linear manner. A linear increase of input power
would directly correspond to a linear increase of output power. Unfortunately, this is not
possible under all realistic (or unrealistic) operating conditions. Nonlinearities can arise due
to everything from an overdriven signal to impedance mismatches and of course due to voice
coil heating.
The question is exactly how much does voice coil heating play into the occurrence of this
non-linear behavior? Is it a negligible factor or can it seriously degrade the output’s audio
quality? Also, could this voice coil heating cause permanent damage to the loudspeaker?
These questions, among others, will be addressed in this paper using the knowledge of
previous work done in this area as well as original experimental work through the use of
logarithmic sinusoidal sweeps and Maximum Length Sequences (MLS). The experimental
work will measure the response of a loudspeaker at various on-axis and off-axis positions as
its voice coil heats up.
As well as referencing previous work and original experimental work, a simple loudspeaker
performance simulator will be developed to give a basic idea of how different performance
parameters can vary depending on voice coil temperature. This could help to explain the
change in measured performance during experimentation.
Chapter 2 will outline the project goals and specifications. This will include the research,
simulation and experimentation goals. Chapter 3 will give a brief summary of existing work
and knowledge concerning voice coil temperature effects and prevention methods. Chapter 4
will cover loudspeaker principles. This will include a brief history of the loudspeaker, the
6
structural details of a general cone driver, the electrical/mechanical/acoustical relationship of
the loudspeaker parameters, the common methods of performance evaluation, the known
effects of voice coil heating and the methods to minimize voice coil heating.
Chapter 5 will present a simple loudspeaker simulation using original MATLAB software.
This will cover the simulation methods including the key parameters and equations and will
also describe the methods of software implementation.
Chapter 6 will discuss the loudspeaker experimentation. It will go over the experimental
setup, the measurement techniques and the original MATLAB software written to carry out
these experiments. Chapter 7 will present the experimental results including a detailed
analysis.
The paper will be concluded in Chapter 8 directly followed by a reference section. A quick
software user’s guide will be presented in Appendix A. All MATLAB code and key
measurement data/plots are contained on the CD that is included with this paper.
7
2. Project goals and specifications
The main aim of this project it to gain a thorough understanding of the effects of voice coil
temperature on loudspeaker performance. The gained knowledge of temperature effects will
aide my future exploration of the field of loudspeaker design and audio engineering. Work
will be divided into three separate areas:
8
2.3 Experimentation goals
This project will focus on experimentation. The primary goal of all experiments will be to
determine the loudspeaker’s frequency and impulse response at a given listening position
with a known voice coil temperature. The two measurement techniques will be logarithmic
sinusoidal sweeps and Maximum Length Sequences (MLS). Both methods are commonly
used for acoustical measurements and should, if performed correctly, give results that are in
agreement. This should help ensure the reliability of the experimental results and will help
develop the conclusions to this research project.
9
3. Existing work/knowledge
The effects of voice coil heating have been the focus of a number of research projects. These
projects have included exploring techniques for voice coil temperature estimation [5] [6].
These projects were aimed at determining the voice coil temperature without any direct
measurements other than knowledge of the input signal characteristics and the thermal time
constants of the drivers used. This system was used to apply negative impedance to the
system to counteract the voice coil impedance increase with temperature. Similar studies
have been carried out focusing on amplifier design [12] [13]. These projects have taken the
knowledge of the thermal properties of the voice coil and have designed amplifier circuitry to
that works to reduce the effects of voice coil heating.
The majority of voice coil heating research has focused on developing techniques to
counteract the increased voice coil resistance. Fewer projects have focused on specifically
studying the effects on the frequency response of the driver at various measurement
orientations. It is known that the acoustical output should decrease as the voice coil
temperature rises [2], but is this decrease linear over the entire frequency range and is it
constant from on-axis to off-axis positions? These topics will be explored in this project.
10
4. Loudspeaker principles
Loudspeaker devices can also be referred to as transducers or drivers. In this paper, the
radiating device will be referred to as the driver. The overall enclosure (including the driver)
will be referred to as the loudspeaker. This research project focuses on the dynamic cone
driver mounted in a sealed enclosure. The driver/sealed enclosure loudspeaker system is the
simplest of all loudspeaker systems (and also fairly common). Adding ports and/or horns to
the system adds to its complexity and requires many more considerations in regard to design
and simulation. The simplicity of the sealed enclosure will allow this research to target
temperature effects without worrying about additional parameter contributions to the
performance of the loudspeaker.
11
4.2 Structural details
There are five separate elements in the moving system of a driver: the cone, the outer
suspension (surround), the inner suspension (spider), the voice coil and the dust dome
(Figure 4.3) [1]. These five elements must work well together or else various forms of
distortion can arise.
The cone is the part of the driver that radiates the sound. It is important to make the cone out
of a material that is rigid enough to hold together under heavy drive situations but also be
able to provide high damping to avoid the reflection of waves along with cone’s surface [1].
It is important to understand that the cone does not move forward and backward in complete
unison; the cone actually moves in a quick ripple, going from the inner portion of the cone
which is nearest to the voice coil outwards to the surround. Since the outer part of the cone
doesn’t move at exactly the same moment as the inner part, an outward moving wave is
created. When this wave reaches the surround it can be partially reflected back towards the
inner part of the cone due to a lack of damping in the cone and surround [1].
This can be easily related to the problem of voltage reflection in electronics. Ideally, two
components will be connected that have equal input/output impedances. This allows for
100% of the voltage sent from one source to be received by the other. With an impedance
mismatch, there will be a certain percentage of the voltage reflected back to the source which
will interfere with the forward traveling voltage, possibly causing the system to behave other
than expected. This is the same with the waves in the cone. These reflected waves can
interact with the forward going waves and cause the driver to break up (distort). An
12
additional effect can be a variable radiating surface area on the cone [2]. This causes
emphasis to be placed on the material used to construct the cone.
The two parts of the suspension system, the surround (outer) and spider (inner), add stability
to the driver. The surround attaches the outer part of the cone to the driver’s metal frame.
Along with providing stability for the cone, the surround also contributes to the damping of
the waves traveling along the cone. The stiffness of the surround adds to the mechanical
resistance of the driver, but is necessary to have a certain amount of stiffness to keep the cone
centered [1].
The spider is usually folded like an accordion and attaches the voice coil former (cylindrical
object which the voice coil wraps around) to the metal frame of the driver. The spider serves
as a stabilizer for the voice coil, making sure it remains centered in the magnetic air gap
inside the driver. While the spider is very stiff in the direction perpendicular to the coil’s
movement, it is fairly flexible in the direction parallel to the coil motion [1]. If the spider isn’t
stiff enough in the perpendicular direction, the voice coil could begin to rub against the pole
pieces causing the driver to distort and possibly destroy itself. A double spider configuration
is commonly used in low frequency drivers to increase stability [1]. The spider also
contributes to the driver’s resonant frequency when operating at high drive levels and in some
deigns must be constructed of a porous material to allow for the venting of enclosed air
around the voice coil [1].
The voice coil is a cylindrical coil of tightly wound copper or aluminum wire that is located
in the magnetic air gap in a driver. The electrical current moving through a wire will induce a
magnetic force field surrounding the wire. Since the voice coil is sitting in the magnetic field
of the driver’s magnet, when a current is applied to the coil the added magnetic force field
will naturally try to move towards magnetic stability (positive to negative, negative to
positive) which in turn causes the driver to move [1]. The voice coil is where the vast
majority of the heat is generated due to inefficiencies during the conversion from electrical to
mechanical energy [2].
There are a number of design parameters that can either increase or decrease the amount of
heat generated in the voice coil. One parameter is the voice coil’s diameter (of its cylindrical
former). When this diameter is increased (with the DC resistance and conductor length
13
remaining the same), the cross-sectional area of the conductor is increased. This decreases the
resistance per unit length (current can flow more easily through the wire). The decrease in
resistance per unit area will result in less heat buildup, allowing the voice coil to operate
cooler [8].
Also, the height of the cylindrical structure of the voice coil affects the heat generated in the
same way. This is especially useful if the driver design calls for the voice coil to overhang the
magnetic air gap [8]. This means that the coil will be taller than the magnetic air gap so that
there is always an equal length of conductor in the gap. The added height to the voice coil
(with the conductor length and DC resistance remaining the same) requires a decrease in the
wire gauge resulting in a greater cross-sectional area. This has the same effect as increasing
the coil diameter in generating less heat per unit length [8].
Lastly, the dust dome attaches the top of the voice coil former to the center of the cone. Its
primary function is to keep debris from entering the magnetic air gap but also serves to stiffen
the moving system [1].
14
The four key electrical parameters are:
1) Re, the DC resistance of the voice coil (in ohms).
2) Le, the self inductance of the voice coil (in Henrys).
3) B, the magnetic induction in the air gap where the voice coil is located (in Tesla).
4) l, the length of conductor in the magnetic air gap (in meters). Depending on the
driver’s design, the entire voice coil may or may not be inside the magnetic gap.
Sometimes the coil will be deep enough to overhang the magnetic gap, keeping
the length of conductor in the gap constant. Other times the coil will have a
variable length of conductor in the gap due to the movement of the coil in and out
of the gap [2].
The two acoustical parameters make up the overall radiation impedance. They are split into
real and imaginary components since each has a different effect on the performance of the
driver [2].
1) Rr, the radiation resistance (in ohms). This is frequency dependent and also
depends on the radiating surface area (S). This tends to be directly proportional to
frequency.
2) Xr, the imaginary component of the radiation impedance. This also depends on the
radiating surface area and can increase the cone’s inertia when operating at low
frequencies [2].
15
Frequency response is easily determined by driving a loudspeaker with a logarithmic
sinusoidal sweep (usually from 20 Hz to 20 kHz) with an input power of one Watt at a
measurement distance of one meter [2]. The amplitude of the response is measured on a
logarithmic scale in decibels (dB). An ideal loudspeaker would exhibit a perfectly flat
response over the entire measured frequency range (equal measured amplitude at all
frequencies). Due to the design parameters of the driver and its enclosure, though, there exist
many limiting factors in performance that become apparent at different frequencies. These
factors are best described using Thiele-Small parameters. These parameters, all introduced in
Chapter 4.3, include:
• a = radiator radius
• S = radiator area
• M = moving mass
• K = suspension stiffness
• Rm = suspension resistance
• Re = voice coil resistance
• Le = voice coil inductance
• B = magnetic inductance in the air gap
• l = length of conductor in the air gap [2]
These parameters usually are published by driver manufacturers for use in designing
loudspeaker enclosures and proper amplification and crossover systems. There are a number
of equations to relate these parameters to one another. All equations are taken from Chapter
12 of [2].
First, a useful equation in enclosure design will find the ideal enclosed volume with the
driver’s Thiele-Small parameters. This ideal volume will theoretically give the driver the
maximum linear frequency response.
(4.1)
Where,
= ideal air volume in the enclosure (m3)
= 1.4, adiabatic constant for air
= 1.013 x105 Pa, static air pressure
= quality factor for free air resonance
16
To calculate the ideal enclosed volume, the quality factor for free air resonance must be
found. This is the quality factor of the driver when it is not mounted inside the enclosure.
(4.2)
(4.3)
Where,
= overall mass of the moving system (Kg)
= 1.2 density of air (Kg/m3)
Now that the ideal enclosed volume has been calculated, the rest of the theoretical
performance characteristics can be calculated. It is possible to use a non-ideal enclosed
volume by simply replacing the result of (4.1) with the true enclosure volume.
(4.4)
(4.5)
(4.6)
Where,
= resonant frequency (Hz)
= overall stiffness (N/m)
= added enclosure stiffness (N/m)
Next, the frequency dependant acoustical pressure magnitude can be calculated by taking the
magnitude of both parts of the pressure equation and multiplying the two.
(4.7)
(4.8)
(4.9)
(4.10)
Where,
= on-axis acoustical pressure (Pa)
17
= driving voltage (V)
= test frequency (rad/s)
= resonant frequency (rad/s)
= total quality factor
= wave number
= measurement distance (m)
To find the pressure magnitude, the total quality factor must be found.
(4.11)
Generally, a linear pressure scale is hard to analyze for loudspeaker performance. A
logarithmic scale is commonly used with the pressure expressed as the sound pressure level
(SPL). These values are measured in decibels (dB). There is a simple process to calculate the
SPL.
(4.12)
Where,
= sound pressure level (dB)
In addition to SPL the axial intensity is useful for further acoustical calculations.
(4.13)
Where,
= axial intensity (dB)
= 344, speed of sound in air at room temperature (m/s)
Axial intensity means that it is the radiated acoustical intensity within the ideal coverage area
of a loudspeaker [2]. For example, an omni-directional loudspeaker would be on-axis
anywhere around the loudspeaker, whereas a cardioid loudspeaker would have an on-axis
coverage area of less than 180 degrees. With the axial intensity value known, other important
loudspeaker performance parameters can be calculated.
(4.14)
(4.15)
Where,
= average power radiated (W)
= required input electrical power (W)
18
To find the required input power from the power amplifier, the loudspeaker efficiency
coefficient needs to be found. The efficiency coefficient is extremely important in
determining the amount of heat that will be created within the voice coil. The efficiency
coefficient is the ratio of input electrical power to output acoustical power [1]. If the
coefficient is 0.03 (3% efficient), for example, then only 3% of the input power will become
acoustical output and the remaining 97% of the input power will be converted into heat in the
voice coil.
(4.16)
(4.17)
(4.18)
Where,
= efficiency coefficient
= radiation resistance (Kg/s)
= mechanical impedance (Kg/s)
The mechanical impedance is generally a complex number except for the case when the test
frequency equals the resonant frequency [2]. For this case it is a purely real number and will
have a minimum amplitude at this point making the loudspeaker most efficient when
operating at the resonant frequency. Additionally, the electrical impedance, which is also
dependant on the mechanical resistance, is at its maximum at this point.
(4.19)
Where,
= electrical impedance (Ω)
The impedance spike as seen in Figure 4.4 will result in a decrease in current within the
voice coil, so there will be no increase (and possibly a slight decrease) in output at the
resonant frequency. This is important to note, because in loudspeaker design it is important to
maintain a flat frequency response over the desired operational frequency range.
Sometimes it is useful to create a simplified analogous circuit model of the system when only
a small number of parameters are known (Figure 4.5). This can be used to determine the
electrical impedance of the loudspeaker.
19
K
Re Le M
Rm
Vm
Figure 4.5: Analogous circuit model for simplified electrical impedance calculation [6]
Where,
= input voltage on voice coil
= DC voice coil resistance
= temperature resistance coefficient
= voice coil inductance
= suspension compliance
= moving mass
= suspension resistance
After performing simple circuit analysis, the simplified electrical impedance equation is
found.
(4.20)
Where,
= magnitude of the total electrical impedance
20
4.5 Effects of increased voice coil temperature
An increase in voice coil temperature can have a number of adverse effects on the overall
performance of a loudspeaker. The voice coil temperature directly affects the coil’s resistance
which in turn, affects the performance [8].
(4.21)
Where,
= voice coil resistance at temperature T (Ω)
= voice coil resistance at room temperature (Ω)
= 4.33 x 10-3 temperature resistance coefficient for copper
= voice coil temperature (°C)
= voice coil temperature at room temperature (°C) [8]
It can be seen in (4.21) that as the voice coil temperature increases, the voice coil resistance
increases. Assuming that there is a constant voltage applied to the loudspeaker, then as the
voice coil resistance increases the current driven through the voice coil decreases (Ohm’s
Law).
(4.22)
Where,
= current in voice coil (A)
= driving voltage (V)
= voice coil resistance (Ω)
The current will directly affect the mechanical force exerted on the moving mechanism of the
loudspeaker (voice coil and cone) through the basic principles of magnetism where the
electrical signal is converted to a mechanical signal [1].
(4.23)
Where,
= driving piston (cone) force (N)
The force on the moving mechanism will decrease with the current. Clearly, as the voice coil
temperature rises, the voice coil resistance will rise and the current moving through the voice
coil will decrease, thus decreasing the overall acoustical output of the loudspeaker.
21
The increase in voice coil resistance will affect a number of other performance parameters
along with the radiated output pressure/power including:
• - the ideal enclosure volume
• - the enclosure stiffness
• - the total quality factor
• - the electrical impedance
• - the efficiency coefficient
• - the input power required
The voice coil temperature affects the majority of loudspeaker performance parameters. As
temperature increases the loudspeaker will output less power less efficiently and will require
greater input power to maintain the necessary output level. Fortunately, loudspeakers are
designed with heat dissipation in mind.
22
1. Conduction: Depends on the physical heat path and the properties of the
loudspeaker materials. Mostly takes place between the air enclosed in the
magnetic gap and also the pole pieces.
2. Radiation: Depends on the surface emission rate and the surface area of the voice
coil.
3. Forced convection: Air is vented through the voice coil as the diaphragm moves,
cooling the coil.
4. Thermal storage: The heat is stored in surrounding materials such as the magnet
structure, the back plate, and the frame. This is not necessarily considered heat
transfer since it is the storage of heat, but will require these materials to release the
heat at some point [9].
Without these heat transfer mechanisms, the voice coil temperature could potentially increase
uncontrollably until the driver fails. This has been seen personally on a number of occasions
when a loudspeaker has been heavily driven for an extended period of time. Most often, the
voice coil will warp due to the great heat and will press itself against the magnet structure,
thus freezing the moving mechanism in place. The only solution to this problem is to replace
the voice coil structure.
Under more extreme conditions, the voice coil heat can actually cause other components of
the driver to combust (generally the cone which is usually made of a paper product) (Images
4.1 & 4.2).
Images 4.1 & 4.2: Driver after voice coil temperature induced combustion
Generally, the pole pieces provide the best path of heat transfer from the voice coil. This is
due to their close proximity to the coil inside the magnetic air gap. A common practice is to
23
blacken these pole pieces to maximize the heat that is routed through them from the voice
coil [8].
The distance between the voice coil and the pole pieces in the magnetic gap ideally should be
kept to a minimum to allow for maximum heat transfer out of the coil [8]. This must be done
carefully, though, keeping voice coil thermal expansion in mind. With too small a gap
between the two components, the coil could expand and begin to rub against the pole pieces
resulting in the above mentioned damages.
The diameter of the voice coil must also be considered in driver design since the larger the
diameter, the cooler the voice coil can stay since the generated heat is less concentrated into a
single small area [8]. Additionally, the larger the air gap (both wide and deep) the greater the
heat transfer capacity. The downside to this option, though, is an increase in production costs
[8]. Therefore, there must be reasonable compromises between the driver performance, the
heat transfer capabilities and the production costs.
Since the difference between the electrical input power and the acoustical output power
equals the heat power in the voice coil, the heat transfer performance can be theoretically
determined with the knowledge of key characteristics of the driver components. First, the
heat power can be determined by a simple equation as long as the voice coil’s DC resistance
and the input current are known [9].
(4.24)
Where,
= heat power in the voice coil
= input current to the voice coil
= DC voice coil resistance (temperature dependant)
The DC voice coil resistance will increase by approximately 0.0393% per degree Celsius (for
a copper coil) [9]. To determine the transfer of this heat power out of the voice coil, a simple
electrical analogous circuit can be drawn (Figure 4.7).
24
Q Ri
Rv Rhs Q
Ro
Where,
= heat power passing through the coil
= thermal resistance of voice coil varnish
= thermal resistance of heat flow in the air gap
= thermal resistance from voice coil to back plate
= total thermal resistance of magnetic and heat sink structure
To determine the total thermal resistance of the entire system, simple circuit analysis can be
performed.
(4.25)
Where,
= total thermal resistance in the system
This now can be used to determine the amount the voice coil temperature will drop due to
heat transfer and also the amount of heat energy that will be stored in each element due to the
heat transfer out of the voice coil [9].
(4.26)
(4.27)
Where,
= temperature drop across the element (°C)
= heat energy stored in the heat sink structure
= mass of the heat sink structure
= specific heat of the heat sink structure
These relationships are key to the design of an effective driver. Without careful consideration
to the heat transfer capabilities of the driver, the voice coil can have serious performance
issues over time including permanent damage.
25
5. Loudspeaker Simulation
The purpose of the loudspeaker simulation software is to be able to theoretically predict how
the loudspeaker will behave due to varying parameters. This helps to explain observations in
the experimental data and possibly to explain any odd behavior at high voice coil
temperatures.
26
Where,
= ideal enclosed air volume (m^3)
= free air quality factor
= resonant frequency
= pressure magnitude (Pa)
= total quality factor
= axial sound pressure level (dB)
= axial intensity (dB)
= average power radiated (W)
= required input power (W)
= efficiency ratio
= mechanical impedance (Kg/s)
= electrical impedance (Ω)
= DC voice coil resistance due to temperature (Ω)
27
The user is also allowed to select the method of enclosure volume calculation. The first
option is to use the calculated ideal enclosed air volume. This will give the loudspeaker
optimally flat response over the frequency range. Alternatively, the user can enter the
dimensions of the enclosure or directly enter the volume of the enclosure.
Once all the parameters have been defined the user can select the number of measurement
points to be taken during the one parameter sweep and the scale for the plotting (linear or
logarithmic). Once the calculations are finished, the user has a number of plotting options to
view the relationships between the swept parameter and the performance characteristics of
the loudspeaker (Figure 5.1).
Figure 5.1: Loudspeaker simulation tool (w/ Sovereign 8-125 Thiele-Small parameters)
28
These values were examined with a range of voice coil temperatures from 20 °C to 100 °C.
At these temperatures, the efficiency and electrical impedance are at their peak around 90 Hz
(Figures 5.2 & 5.3). This indicates that the loudspeaker’s resonant frequency is close to 90
Hz. This is close to the manufacturer’s specification of a resonant frequency at 73.9 Hz. The
difference is due to the effects of the enclosure [16].
29
Figure 5.3: Electrical impedance vs. frequency calculation
Upon examining the axial SPL behavior as the voice coil temperature increases (Figure 5.4)
a noticeable non-linearity appears just above 100 Hz. At 100 °C the frequency is 2 dB greater
in SPL than the rest of the frequency range. If this is a valid simulation, then this heightened
response around 100 Hz at high voice coil temperatures should appear in the experimental
results in Chapter 6.
30
Figure 5.4: Axial SPL vs. frequency calculation
At room temperature, the efficiency peaks just over 2.5%, but now at this higher voice coil
temperature the efficiency is 2.25%, meaning heat is being generated at a greater rate than at
room temperature. This decrease in efficiency results in the overall decrease in axial SPL
(Figure 5.4) of about 3 dB.
Voice coil temperature plays a key factor in the overall loudspeaker performance. As the
temperature rises, the loudspeaker becomes less efficient in converting the input electrical
power into acoustical power. This results in a decrease in the output SPL and a slightly
worsened frequency response and more heat generated within the driver.
31
6. Loudspeaker Experimentation
The loudspeaker measurements are the focus of this project. Over the course of the research
period, a measurement technique was developed and refined using existing loudspeaker
measurement techniques and then combined into one functional piece of software. The
purpose of the experiments were to directly explore the effects of voice coil temperature on
loudspeaker performance.
To better illustrate, take the example of the generation of an MLS signal of the 4th order [3].
First, the recursion relation must be stated:
(6.1)
This recursion relation can now be applied to the shift register to generate the MLS.
Figure 6.1: Block diagram for a 4th order MLS shift register [3]
The term in the diagram relates to the in (6.1). The term relates to . To find next
term ( ) and are put through an exclusive or (XOR) operator. This means that the
32
output will only equal one when either or equals one. If both or neither equal one, then
the output will be zero. The output vector will be generated from the elements shifted out of
the register on the right hand side. The initial condition used for this project will be ones for
all elements. Any initial conditions can be used, though, with the exception of all zeros
because in that case the XOR output would always equal zero, giving an output vector of all
zeros [3].
The length of the output vector is directly determined by the order of the sequence.
(6.2)
Where,
= the length of the sequence
= the order of the MLS
In this case, the length of the sequence will be 15. This means that the shift register will cycle
through fifteen different states before returning to its initial state of all ones. It then repeats
itself. To make the signal best suited for a loudspeaker system, the signal needs to be
converted to a -1 to 1 scale to allow for full loudspeaker movement [3]. In the signal’s current
state, the loudspeaker would only move from its equilibrium position outward. With this new
scale the loudspeaker can move within its entire range.
(6.3)
Where,
= adjusted MLS element (-1 to 1 scale)
= raw MLS element (0 to 1 scale)
Now that the MLS vector has been created it can be sent through the system for
measurement. It is important to note that the MLS must be played twice in order to avoid an
unwanted impulse spike at the beginning of the signal due to the system being excited from
rest [3]. After recording the MLS played twice, the first pass of the sequence can be discarded
and the second pass can be used as the measurement.
It is a simple process to extract the impulse response of the system. The goal will be to
extract the system impulse response, , from the MLS signal, , and the measured signal, . It
is known that the measured signal is a result of convolution of the input with the system
response [3].
(6.4)
33
Next, correlation is performed on the entire equation with respect to the MLS signal.
(6.5)
The correlation of the MLS with itself (auto-correlation) equals one, meaning that the MLS is
exactly the same as itself. Now all that is left is a simple equation to find the system impulse
response, [7].
(6.6)
This means that once the measurement has been taken, all that needs to be done is to find the
correlation between the input and output signals. This should give the impulse response of the
system.
Using only one variation of MLS signal is not always sufficient. This is due to the presence
of harmonic distortion in measurements. A simple solution to this problem is to generate five
different MLS signals from five different recursion relations [15]. Once the five MLS signals
are measured they can be averaged to remove any unwanted distortion. This is accomplished
by averaging the measurements, discarding the maximum and minimum values for each time
step. This takes the measured signal spikes out of the averaging calculation, thus removing
the distortion (Figure 6.2 & 6.3) [15].
0.25
hbest
h1
0.2 h2
h3
h4
0.15 h5
Amplitude (linear)
0.1
0.05
-0.05
-0.1
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
Time (seconds)
Figure 6.2: 5 MLS signals w/averaged “best” response (July 27, 2008 meas. data)
34
-4
x 10
hbest
h1
h2
5
h3
h4
h5
0
Amplitude (linear)
-5
-10
(6.7)
Where,
= logarithmic sweep signal
35
= starting frequency (Hz)
= ending frequency (Hz)
= duration of the sweep (seconds)
Since this experiment called for five different 13th order MLS signals, it was necessary to find
five different recursion relations for the generation of the signals [15].
(6.8)
(6.9)
(6.10)
(6.11)
(6.12)
36
Figure 6.4: Initial MLS measurement tool GUI (measurement of PC sound card)
The initial version of the MLS measurement tool gave a user a number of options (Figure
6.4). The program first generates the five MLS signals. These can be played back by clicking
the buttons below the MLS plots and can be written to .wav files. The user can define both
the sampling rate and the identification number to be used with the current measurement
which will be used when writing the data to .wav files.
Next, the MLS measurements can be made by clicking the record button or previous
measurements can be loaded for further analysis by clicking the load button. Once the
measurements are present, “CALCULATE RESPONSE” can be clicked to extract the
impulse response of the system to calculate the frequency response.
Once this has been done, the results can be written to .wav files and also expanded magnitude
and phase spectra can be plotted (Figure 6.5). This program also allows for the playback of
37
pink and white noise. This is used to drive the loudspeaker between measurements, causing
the voice coil temperature to rise.
Figure 6.5: Magnitude and phase spectra of PC sound card MLS measurement
Since all measurements were set up identically, the MLS measurement tool was simplified to
automatically play the MLS signals, take the measurements and analyze the data when the
start button was clicked (Figure 6.6). Again, this GUI allowed for expanded spectra plotting
and .wav file writing using the user-defined identification number.
38
Both MLS measurement tools utilize the wavrecord function in MATLAB to record the
measurements and the corr function to extract the impulse response from the measurement. A
disadvantage to the simplified MLS measurement tool is that it does not offer the option to
playback pink or white noise. This issue is addressed for the final software package (Chapter
6.2.3).
39
Figure 6.8: Magnitude and phase spectra for PC sound card sweep measurement
Once all measurements have been taken, white noise can be played for a user-determined
length of time in minutes. Once the noise is finished playing a new set of measurements can
be taken. This can be repeated as many times as necessary (Figure 6.9).
40
Figure 6.9: Final loudspeaker measurement tool (displaying one set of measurements)
Next, software to perform the data analysis was created (Figure 6.10). This software allows
for direct comparison of two measurements at a time. The user first loads the data set from
the loudspeaker measurement tool. Once the data has been loaded, the software will generate
a plot of measured temperature, measured voice coil resistance and calculated voice coil
temperature as a function of time.
Figure 6.10: Final measurement analysis tool (displaying analysis from anechoic
chamber measurements of the loudspeaker on August 1, 2008)
41
Now the user can choose which measurement numbers to plot and compare. The software
allows for the plots to be expanded into a separate window for detailed examination. This
software is extremely useful for a number of reasons:
1) MLS and sweep measurement agreement verification
2) direct comparison of MLS and sweep measurements from different data sets
3) ability to determine voice coil temperature effects on the frequency response
at varying measurement positions and voice coil temperatures
Image 6.1: Computer & mixer setup Image 6.2: Power amp setup
The 607 had a single 8” driver for low and mid frequencies and a tweeter for the highs. To
simplify the experiments, the tweeter was disconnected from the system and the passive
crossover circuitry was bypassed to allow for a direct connection to the 8” driver.
42
The original 8” driver was rated at 8 ohms with unknown Thiele-Small parameters. This
driver’s voice coil ended up warping after only a few experimental runs. It was replaced by a
Fane Sovereign 8-125 8” driver (8 ohms). This driver came with Thiele-Small parameters and
also had a design that made for easier temperature readings (Images 6.3 & 6.4). All results
presented in this paper were obtained by measuring this driver only.
Image 6.3: Sovereign 8-125 rear Image 6.4: Sovereign 8-125 in the enclosure
A Neumann KM-184 condenser microphone with known frequency response (Figure 6.11)
was used for all measurements. This was placed on a mic stand exactly one meter from the
driver’s dust dome and on the same horizontal plane at the exact center of the driver. The
output from the microphone ran back into the Tascam mixer and was routed to the right
output channel. This was directly connected to sound card’s input.
Figure 6.11: Neumann KM-184 frequency response from 20 Hz to 20 kHz and polar
pattern at 1 kHz (courtesy of www.neumann.com)
43
through the computer software and the recorded signal from the microphone was controlled
by the head amp on the channel strip of the mixer.
All settings were kept identical for all measurements. The only setup variable was the
orientation of the loudspeaker. Four positions were used: 0° (directly on axis), 30°, 60° and
90° (directly to the side of the loudspeaker). The microphone was kept stationary at all times
while the loudspeaker was rotated to the required angle (Image 6.5).
44
Figure 6.12 (left): Measured sound card frequency response
Figure 6.13 (right): Measured sound card + Tascam mixer frequency response
(green = MLS, blue = sweep)
The above figures show that the sound card adds a gradual amplitude roll off as the frequency
drops below 100 Hz. There is a roughly 15 dB drop from 100 Hz down to 10 Hz. This drop
off must be taken into consideration when analyzing the loudspeaker measurements, but as
long as the same mixer and sound card combination are used in all measurements, this drop
off should not negatively impact the results.
Another time consuming situation involved what is now believed to be a problem with the
sound card of the initial computer used to take the measurements. The MLS measurements
never seemed to line up correctly. They seemed to have additional data from each MLS
signal recording. This caused the correlation calculation to result in little to no correlation,
giving no clear impulse response. This problem was resolved by using a different computer.
A considerable amount of time was spent examining the software before it was determined
that it was a hardware problem. Once this issue was resolved, measurements had to be
completely redone.
45
7. Experimental results and analysis
The analysis tool created for this project (Figure 6.10) allows for a number of different
methods of data analysis through plotting. First, the measured temperature, calculated voice
coil temperature and DC voice coil resistance versus time plot was created (Figure 6.14).
Figure 6.14: Temperature and DC resistance versus time plot (August 1, 2008
measurement data)
This plot illustrates the relationship between the back plate temperature and the voice coil
temperature. The voice coil temperature is calculated directly from the DC resistance value,
so it is expected that the two lines follow each other exactly. It can bee seen that both
temperatures exhibit an approximately logarithmic rise over time. The discrete steps seen in
the voice coil temperature and resistance lines can be attributed to the lack of measurement
precision of the multimeter used in the measurements.
Evidence of heat transfer is clear as the back plate temperature quickly rises above the voice
coil temperature after passing ten minutes of operation. After two hours of continuous
operation there is a 15 °C temperature difference between the two. This shows that this driver
was designed with adequate heat transfer mechanisms. The heat has been drawn out of the
voice coil and into the surrounding structure. It can be expected that over time the
46
temperature difference would continue to rise until the structure reaches equilibrium (heat in
= heat out) [2].
At 220 minutes into the testing, the white noise signal was turned off with new measurements
now taken every minute. Again, the efficient heat transfer in the driver is visible as the
temperature drops almost 40 °C over only twenty minutes. As the temperature gets lower the
rate of temperature decrease lessens indicating that while the driver can quickly dissipate heat
when experiencing high temperature levels, at lower temperature levels the voice coil is
slower to cool.
In the loudspeaker measurements, the voice coil started at 18 °C (room temperature). The
back plate temperature measurement reached a maximum at 91 °C, corresponding to a voice
coil temperature of 76 °C (Equation 4.21). The majority of the data analysis will involve
comparing the measurements at the two temperature extremes. Additional analysis will
attempt to discover a pattern of change for the frequency response as the temperature
changes.
There are data errors present at a few measurement points. This is due to the computer’s lag
time in taking quick measurements from the sound card. This would occasionally result in an
MLS measurement being inaccurate. No errors occurred with any sweep measurements,
therefore even when lacking a valid MLS measurement at a given temperature, there always
exists a valid sweep measurement. These two measurements were used together to help
validate the results, but also can help when one of the measurement types fails.
Due to the possibility of measurement error, it was important to first compare the MLS and
sweep measurements for each polar position for the key data (temperature extremes) to
ensure both are valid (Figures 6.15, 6.16, 6.17, 6.18).
47
Figure 6.15: 0° MLS and sweep compare @ 18 °C (left) and 91 °C (right)
(MLS = green, sweep = blue)
Figure 6.16: 30° MLS and sweep compare @ 18 °C (left) and 91 °C (right)
(MLS = green, sweep = blue)
Figure 6.17: 60° MLS and sweep compare @ 18 °C (left) and 91 °C (right)
(MLS = green, sweep = blue)
48
Figure 6.18: 90° MLS and sweep compare @ 18 °C (left) and 91 °C (right)
(MLS = green, sweep = blue)
The above figures confirm that the MLS and sweep measurements line up closely for all
polar positions. This will allow for the use of both measurements in data analysis for these
temperature levels. The 0° polar position measurements can be compared to the
manufacturer’s advertised frequency response plot (Figure 6.19).
Figure 6.19: Frequency response plots for the Sovereign 8-125 driver (left) [14] and the
measured driver frequency response (in enclosure) at room temperature (right)
The measured frequency response plot (on-axis at room temperature) lines up very nicely
with the manufacturer’s frequency response chart. Differences are due to the driver being
mounted in the enclosure [16].
49
(perfectly on-axis) and at 90 degrees off-axis. This is due to normalization that occurs within
the software.
The first comparison made was from 0 degrees (perfectly on-axis) measurements using data
points corresponding to a back plate temperature of 18 °C and 91 °C (Figure 6.20).
An exception to this low frequency behavior is centered around 110 Hz. This behavior was
shown in the loudspeaker simulation in Chapter 5 (Figure 5.4). An explanation for this may
be that the boosted range is very close to the loudspeaker’s resonant frequency of 90 Hz. 110
Hz is close to the starting point of a maximally flat response in the simulation. As the voice
50
coil temperature increases, the increased DC voice coil resistance may cause the resonant
frequency to show itself in the loudspeaker’s response through a decrease in the total quality
factor.
The second frequency range showing a decrease in amplitude is a high frequency range from
10 – 20 kHz. This is largely due to a decrease in the total stiffness of the system. While the
suspension stiffness is unchanged with temperature, the enclosed air stiffness changes due the
rise in internal air temperature. This results in a change in total stiffness, giving the decrease
in high frequency amplitude since it is harder for the moving mechanism of the driver to
spring back to equilibrium position when operating at high frequencies.
The third frequency range that is affected by the voice coil temperature is a mid range
frequency band centered just under 1 kHz. This decrease is amplitude is more difficult to
explain. Upon inspection of the equations presented in Chapter 4, this dip in amplitude could
be due to the inner dimensions of the loudspeaker enclosure.
As in a rectangular room, there should exist normal modes in this loudspeaker enclosure of
dimensions 50 x 33 x 23 cm. These modes can be calculated using a simple equation that
takes the dimensions and the speed of sound in air into account (Table 6.1) [16].
(6.13)
Where,
= normal mode frequency (Hz)
= speed of sound in air (343.371 m/s @ 20 °C, 360.513 m/s @ 50 °C)
= height of the enclosure (50 cm)
= width of the enclosure (33 cm)
= depth of the enclosure (23 cm)
= mode labels (0, 1, 2, 3, …)
The enclosed air temperature was not directly measured, so an estimate had to be made by
observing a clear frequency shift around 3.8 kHz. Through (6.13) a mode was found to be
located at 3.748 kHz at 20 °C which would rise to 3.935 kHz at 50 °C. This shift lines up
nicely with the noticeable frequency shift in the generated spectrogram (Figure 6.20). With
this observation, the estimated maximum internal air temperature is 50 °C. Judging from the
51
spectrogram, the air temperature does not seem to rise linearly, but since only the minimum
and maximum temperatures are concerned, the shift can be calculated as linear.
Figure 6.20: Spectrogram used for air temperature estimate (red line = modal shift)
52
There appears to be a concentration of modes around the 600 Hz to 1.2 kHz area which is
exactly where the mid-range drop in response occurs (Figure 6.21). Note that the modes will
shift upwards as the temperature of the enclosed air increases [16]. A shift from 20 °C to 50
°C will result in the frequencies shifting up by 4.99% (Figure 6.22, 6.23 & 6.24; Table 6.1).
This mid-range dip is described in [17] as a result of these internal resonant modes. Since the
driver is located in the x-y plane and its motion is parallel to the z axis, the most important
modes will be those that also have motion parallel to the z axis. With this in mind, the most
important modes should be first, those only along the z-axis: (0, 0, 1) and (0, 0, 2). (0, 0, 2) is
out of the range we are focusing on, but (0, 0, 1) is located at 747 Hz at room temperature.
Figure 6.22 shows this mode to be located in the first half of the mid-range dip. With the air
temperature increased to 50 °C, this mode rises to 784 Hz which is again in the first half of
the mid-range dip (Figure 6.23).
A second type of mode that can play a large role in this mid-range dip is the type that has
motion both in the direction of the driver movement and also along the x axis (up/down
direction). This would correspond to the (1, 0, 1) mode which is located at 822 Hz at room
temperature and at 863 Hz at 50 °C. This mode is located at the point where the mid-range
dip is at its maximum at both temperatures (Figures 6.22 & 6.23). The strong effect of this
mode is due to the driver being in the lower half of the enclosure. Along this diagonal, there
will be a full wavelength within the enclosure [16]. This means that the driver will encounter
only half the wave at a time so it will either be pushing or pulling the driver at any one time
(but never doing both).
All other modes are not expected to have as significant an effect on the dip because they can
be pulling and pushing the driver at the same time. This doesn’t allow for a strong coupling
between the driver motion and the wave motion. In general, the modes of (0, 0, z) and (1, 0,
z) would have the strongest effect, but where z > 1, the frequency is out of the mid range dip
area that is described in [17], allowing us to focus on modes with z = 1.
An important note is that the enclosure is not perfectly rectangular. The important modes
discussed above occur between parallel walls of the enclosure, but other walls are not
parallel. Also, the inside of the enclosure has a supporting structure which further
53
complicates determining the modes. For this project, the simple rectangular dimensions
calculation was used (6.13) and it must be stressed that this will not give the exact internal
modes of this enclosure. It does give close approximations, though, which are seen as the
calculated modes line up nicely with the experimental data (Figures 6.21, 6.22 & 6.23).
54
Through close examination of the MLS measurements, the mid-range dip is visible at room
temperature, but is far less in amplitude than when at heightened temperatures. It is possible
that as the temperature rises, the internal pressure between the driver and the air inside the
enclosure becomes greater, resulting in the noticeable drop in response (Figure 6.23).
With the decrease in amplitude due to voice coil temperature giving interesting results, it is
important to examine if these effects are present (and to what extent) at off-axis measurement
positions. The first position analyzed was 30 degrees off-axis (Figure 6.24). Nothing else
was changed in the measurement procedure.
55
Figure 6.24: 30° off-axis MLS comparison (18 °C = blue, 91 °C = green)
The same decreases in amplitude over the three frequency ranges are still present at thirty
degrees off-axis, but are less in magnitude. Again, a low frequency drop can be seen and this
will be explored further in the sweep analysis. The high frequency response still decreases
with temperature, but is less in extent that with the on-axis measurements.
The mid-range amplitude dip is again present. While the on-axis measurement showed a drop
of around 6 dB at this point, at 30 degrees off-axis the drop appears to only be around 3 dB.
The smaller drop at this position can be due to slight time delay between the arrival of the
sounds on the nearer portion of the cone and the sounds on the distant portion of the cone.
This can cause a phase problem, resulting in a decease in amplitude at the measurement
point.
Continuing on with the analysis, the MLS measurements at 60 degrees off-axis were
compared (Figure 6.25).
56
Figure 6.25: 60° off-axis MLS comparison (18 °C = blue, 91 °C = green)
This measurement set does not clearly exhibit a drop in amplitude for the low and high
frequency ranges. This can be attributed to the time delay issue of the signal arriving at the
microphone at slightly different times causing a phase issue. The boost around 110 Hz is still
clearly visible, as expected from the simulations in Chapter 5.
Again, there is a clear dip in amplitude around 1 kHz, although this time around 2 dB in
magnitude. This lessened magnitude can again be attributed to the phase issue, but it is a
great enough drop to still be noticed.
Lastly, the 90 degree off-axis measurements were compared to one another (Figure 6.26). It
would be expected that this comparison would follow the pattern already seen where the
amplitude dips are less noticeable the more off-axis the measurement position.
57
Figure 6.26: 90° off-axis MLS comparison (18 °C = blue, 91 °C = green)
This measurement comparison follows the established pattern of the previous comparisons.
While the high frequency dip has disappeared, the mid-range dip and the boost around 110
Hz are still noticeable. One interesting observation is that this dip has now shifted slightly
down in frequency. Now it is centered around 800 Hz. This may be due to phase issues for
the higher frequencies in this range.
58
First, the data will be compared to the MLS data (Figures 6.27, 6.28, 6.29, 6.30). If the plots
are consistent with one another, the measurement analysis can move forward with full
confidence of data validity.
Figure 6.27: MLS (left) and sweep (right) data comparison on-axis
(18 °C = blue, 91 °C = green)
Figure 6.28: MLS (left) and sweep (right) data comparison @ 30° off-axis
(18 °C = blue, 91 °C = green)
Figure 6.29: MLS (left) and sweep (right) data comparison @ 60° off-axis
(18 °C = blue, 91 °C = green)
59
Figure 6.30: MLS (left) and sweep (right) data comparison @ 90° off-axis
(18 °C = blue, 91 °C = green)
All measurements contain nearly identical frequency response dips. The only difference, as
expected, is that the loss in low frequency response with temperature is not present in the
sweep measurements. Since both the simulation results in Chapter 5 and the sweep
measurements show no drop in low frequency response with temperature, the MLS data
showing the drop can be attributed to a lack of accuracy of the MLS at low frequencies.
The sweep measurements can now be used to compare the frequency responses at the
different measurement positions (Figures 6.31, 6.32 & 6.33). The comparisons will all be
done with respect to the on-axis measurement.
60
measurements, it is observable that both positions experience a similar change in frequency
response, most notably around 1 kHz. Another visible (and expected) change in response due
to temperature is the boost around 110 Hz. This is present at both measurement positions,
helping to verify the simulation results. It appears that both measurement positions have
experienced an amplitude decrease around 1 kHz of approximately equal magnitude. The
existence of this relationship will be examined in the remaining two measurement position
comparisons.
61
The already noticeable trends in the change in frequency responses continue with the analysis
of the ninety degree off axis measurements. Now, the high frequency drop off begins well
below 1 kHz, around 400 Hz. The low frequency response still remains nearly unaltered due
to the position change. This is because low frequencies have much longer wavelengths than
the driver itself. This makes the time difference of signal arrival at the microphone almost
trivial as phase differences will not be enough to cause a noticeable drop in amplitude [1].
The analysis of the sweep measurement gives two important results. First, it verifies the MLS
data except for the low frequency drop. Secondly, the sweep comparison was performed
between measurement positions, which was not possible with the MLS data, and shows that
there is a correlation between the off-axis measurement position and the point of high
frequency roll off. At thirty degrees off-axis the roll-off begins around 1.3 kHz while at
ninety degrees off-axis the roll-off begins around 400 Hz. This means that the farther off-axis
a listener is located, the more the high frequency will be reduced. This will result in a more
muffled sound off-axis that is less than desirable in a high quality system that aims to cover a
wide listening area. This loss in high frequency response is only heightened with increased
voice coil temperature, but there doesn’t appear to me more of a loss with temperature the
farther off-axis the measurement position.
As stated earlier, there exist a few MLS data errors. These occur at the on-axis position at 60
°C and 70 °C. To avoid an inaccurate plot, data was taken from measurements on a different
day, but under identical conditions. The temperature and DC voice coil inductance are
identical for the bad data and the replacement data, allowing the plot to be as accurate as
possible, without error.
The resulting plots (Figures 6.34, 6.35, 6.36 & 6.37) should exhibit the observed
characteristics from the previously performed analysis. The new plots will give a more
62
detailed picture of how the frequency response changes over time in an easy to read format.
Since the loudspeaker response is roughly flat over the mid-range frequency spectrum, the
logarithmic scaled plots may be difficult to read when examining for response change as the
temperature increases. In response to this problem, linear scaled plots were also generated to
help in the analysis process.
63
Figure 6.37: 90 ° off-axis frequency response versus voice coil temperature
(left = logarithmic, right = linear)
These plots show clear dips around the peak amplitude values. Also, under close inspection,
each plot shows the amplitude dip centered around 1 kHz to increase with temperature. In
some cases for the off-axis measurements, certain frequency ranges rise for a certain
temperature range. This again is likely due to the phase issues which affect the frequency
response, primarily at higher frequencies where the wavelength is much less than the driver’s
diameter [1].
The three dimensional plots were then rotated to give a two-dimensional spectrogram view of
the data. This will give the clearest idea of what happens to the frequency response due to the
increased voice coil temperature and will also allow for further examination of the modal
shifting effects on the response.
64
frequency response, on the other hand, appears to be only slightly affected. The visible shifts
in peak amplitudes can be attributed to the increase of the speed of sound in the enclosed air
[16] as discussed earlier. It should be expected that all frequencies on the plot exhibit an
upward shift in value as temperature increases (Figures 6.39 & 6.40).
Figure 6.39: On-axis spectrogram with modal shifts due to temperature (red lines)
Figure 6.40: On-axis spectrogram with modal shifts (red lines) around 1 kHz
65
A very interesting shift of modes can be seen around the 1 kHz area as temperature increases
(Figure 6.40). These modes seem to shift directly into the range exhibiting the loss in mid-
range response. This serves to strengthen the argument that these enclosure resonant modes
play a role in the loudspeaker’s frequency response as the temperature rises.
Similar patterns exist at thirty degrees off-axis. Again, a drop in response around 1 kHz is
noticeable. Above 10 kHz, there is a significant drop in frequency response. At this
measurement location the two highest drops occur around 15 kHz and 17 kHz. As with the
on-axis measurements, the low frequency range is mostly unaffected by the temperature
increase.
At a measurement position of 60 degrees off-axis, the high frequency response pattern begins
to change. Now the response starts to drop off due to temperature starting around 7 kHz. The
most significant drops now occur around 10 kHz while 15 kHz experiences less of a drop.
The drop around 1 kHz is still present at this measurement position.
66
The expected increase in amplitude around 110 Hz becomes very visible at this measurement
position. While the rest of the spectrum is experiencing a decrease in amplitude, this area is
experiencing an increase in amplitude. This is important to notice, because otherwise it would
appear that the upwards shift in frequency due to the air temperature has been reversed. With
the knowledge of the increased response at this frequency, this behavior can be understood.
At ninety degrees off-axis, the frequency response over the temperature range exhibits similar
trends as with sixty degrees off-axis. The high frequency response drop now begins around 6
kHz. The plot shows a drop present around just under 1 kHz which is consistent with
previous observations. Even at ninety degrees off-axis, the low frequency range is largely
unaffected by the temperature increase of the voice coil except for the now clearly visible
increase around 100 Hz.
67
Figure 6.44: Frequency response vs. temperature plot with data errors
68
8. Conclusion
Through research, simulation and experimentation, it is clear that voice coil temperature
affects the performance of a loudspeaker. The majority of these effects occur due to the direct
relationship between the voice coil temperature and DC resistance. The change in DC
resistance can affect the majority of performance parameters including electrical impedance,
efficiency and axial SPL. The increase in DC resistance also causes certain low frequency
values (around 110 Hz in the tested loudspeaker) to increase in amplitude as temperature
rises. This can be attributed to the changes in the electrical impedance and quality factor
around the nearby resonant frequency (90 Hz in this case).
Aside from the DC resistance relationship, the voice coil temperature also causes the
enclosed air in a loudspeaker to rise in temperature. This will bring a rise in the speed of
sound inside the enclosure, causing the response pattern to shift upwards with temperature.
While the low frequency range is largely unaffected by the voice coil temperature, high
frequencies experience a significant decrease in amplitude. This is likely due to the change in
stiffness of the enclosed air making it harder for the driver to move at high velocities without
any lag.
The most interesting frequency range affected by voice coil temperature is a mid-range band.
The explanation presented in this paper is that this drop in amplitude is due to the resonant
modes due to the enclosure dimensions. These modes interact to cause significant drops in
this frequency range that become more visible as the voice coil temperature rises.
All these effects on the frequency response were present at all measurement positions ranging
from perfectly on-axis to ninety degrees off-axis. The only differences in response between
these positions were due to phase related issues and had no dependence on the voice coil
temperature.
Future work concerning this subject should include experimentation with different driver and
enclosure combinations and also experimentation with the driver suspended in free-air. When
in free air will the mid-range loss in response be present or is this drop indeed due to the
enclosure dimensions? Also, does the amount of insulation inside the enclosure affect the
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magnitude of this drop? These questions must be answered before the mid-range drop in
response can be clearly explained.
It is clear that the simulated and measured frequency response changes due to the voice coil
temperature are legitimate consequences thanks to repeated tests giving identical results. This
drop in response is easily noticeable in a situation where the loudspeaker has been under
heavy drive for an extended period of time. The high frequency loss will make for a muddier
sound with the boost around 110 Hz (for this tested loudspeaker) adding to this effect. Also,
peak SPL will be considerably lower at higher temperatures.
Voice coil temperature rise is an issue that cannot be ignored in loudspeaker design. Efficient
heat transfer mechanisms must be present in the design. Also, the great temperature increase
must be considered when choosing construction materials. The driver must be able to remain
consistently functional throughout this large temperature range to be a successful driver
design. Even with these considerations, though, a loudspeaker will most certainly experience
a decrease in performance do to the rise in voice coil temperature.
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9. List of References
[1] Eargle, John. “Loudspeaker Handbook – Second Edition.” Kluwer Academic Publishers.
New York, USA. 2003.
[2] Davis, Don. “Sound System Engineering – Third Edition.” Focal Press. New York, USA.
2006.
[3] Kemp, Jonathan A. “Theoretical and experimental study of wave propagation in brass
musical instruments.” University of Edinburgh. Edinburgh, UK. 2002.
[4] Hsu, Kenneth. “Simulation of Room Acoustics.” University of Queensland, Australia.
November, 1996.
[5] Hsu, T.S. “Temperature prediction of the voice coil of a moving coil loudspeaker by
computer simulation.” National University of Singapore. January, 1999.
[6] Anderson, Ronny. “Loudspeaker voice coil temperature estimation.” Lulea University of
Technology. March 8, 2008.
[7] Bjor, Ole Herman. “Maximum Length Sequence.” Norsonic. Tranby , Norway. 2000.
[8] Gander, Mark R. “Dynamic linearity and power compression in moving-coil
loudspeakers.” JBL, Inc. Northridge, California, USA. September, 1986.
[9] Hendricksen, Cliff. “Heat transfer mechanisms in loving-coil loudspeakers.” Altec
Corporation. Anaheim, California, USA. 1977.
[10] Picinali, Lorenzo. “Techniques for the extraction of the impulse response of a linear and
time-invariant system.” De Montfort University. Leicester, UK. 2006.
[11] Small, Richard H. “Closed-box loudspeaker systems. Part I: Analysis.” University of
Sydney, Australia. December, 1972.
[12] Hawksford, M. O. J. “Distortion reduction in moving-coil loudspeaker systems using
current drive technology.” University of Essex. Colchester, UK. March, 1989.
[13] Hawksford, M. O. J. “Transconductance Power Amplifier Systems for Current-Driven
Loudspeakers.” University of Essex. Colchester, UK. October, 1989.
[14] Fane International Ltd. “Sovereign 8-125 Specifications.”
http://www.fane-acoustics.com/pdfs/Sovereign8-125_SpecSheet.pdf
[15] Kemp, Jonathan A. “Improvements to Bore Profile Measurement in Acoustic Pulse
Reflectometry.” Proceedings of the Institute of Acoustics. Volume 30, Part 2. 2008.
[16] Kinsler, Lawrence E. “Fundamentals of Acoustics – Fourth Edition.” John Wiley &
Sons, Inc. New York, USA. 2000.
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[17] Dedieu, Stephane. “Loudspeaker enclosure incorporating a leak to compensate for the
effect of acoustic modes on loudspeaker frequency response.” Mitel Networks Corp
(CA) EP1542496. 2005. http://www.freepatentsonline.com/EP1542496A1.html.
[18] Schoenherr, Steven E. “Loudspeaker History.” University of San Diego. 2001.
http://history.sandiego.edu/GEN/recording/loudspeaker.html
72
Appendix A – MATLAB software user’s guide
This section serves as a simple guide to help in successful operation of the final versions of
the MATLAB simulation, measurement and analysis software developed for this project.
Simulation software
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Measurement software
NOTE: After the “START” button has been pressed, DO NOT press any more keyboard
buttons UNLESS the loudspeaker is in proper position and are prompted to press
enter. Pressing any keys at any other times will cause the measurements to be taken
at improper times.
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Analysis software
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