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3-1. Control Devices PDF

1. The document describes the control devices in an excavator, including the ergonomic console box and suspension seat that provide operator comfort. 2. The centralized electronic monitor system allows the operator to monitor machine status and conditions at a glance and includes a safety warning system for early detection of malfunctions. 3. The cluster display includes gauges for coolant temperature, fuel level, hydraulic oil temperature, and RPM, as well as warning lamps and pilot lamps to notify the operator of machine conditions. Abnormal readings on the gauges or illumination of the warning lamps indicates an issue that requires checking or repair.

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muhammad lukman
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
25 views

3-1. Control Devices PDF

1. The document describes the control devices in an excavator, including the ergonomic console box and suspension seat that provide operator comfort. 2. The centralized electronic monitor system allows the operator to monitor machine status and conditions at a glance and includes a safety warning system for early detection of malfunctions. 3. The cluster display includes gauges for coolant temperature, fuel level, hydraulic oil temperature, and RPM, as well as warning lamps and pilot lamps to notify the operator of machine conditions. Abnormal readings on the gauges or illumination of the warning lamps indicates an issue that requires checking or repair.

Uploaded by

muhammad lukman
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 85

CONTROL DEVICES

1. CAB DEVICES

1) The ergonomically designed console box and suspension type seat provide the operator with com-
fort.
2) ELECTRONIC MONITOR SYSTEM
(1) The centralized electronic monitor system allows the status and conditions of the machine to be
monitored at a glance.
(2) It is equipped with a safety warning system for early detection of machine malfunction.

Aircon & heater switch Air vent


Accel dial switch Speaker
Horn switch Seat
Breaker operation sw Storage box
RH control lever
Radio & CD/MP3 player
Switch panel
Starting switch
Cluster
Master switch
Electric box assy
MCU
Resistor
Fuse box

One touch decel switch


Travel lever Power max switch
Travel pedal LH control lever
Foot rest Safety
Safetylever
lever

3009SH3CD01

3-1
2. CLUSTER (TYPE 1)

1) STRUCTURE
The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in
case of abnormal machine operation or conditions for the appropriate operation and inspection.
Also, The LCD is to set and display for modes, monitoring and utilities with the switches.
The switches are to set the machine operation modes.
※ The cluster installed on this machine does not entirely guarantee the condition of the
machine. Daily inspection should be performed according to chapter 6, Maintenance.
※ When the cluster provides a warning immediately check the problem, and perform the
required action.

Time display

Warning lamps
(See page 3-4)

Gauge(See page 3-3)


Main menu(See page 3-11)

Engine rpm/Tripmeter
(See page 3-19)

4 Pilot lamps
(See page 3-7)

Switches
(See page 3-9)

21093CD07

※ The warning lamp pops up and/or blinks and the buzzer sounds when the machine has a
problem.
The warning lamp blinks until the problem is cleared. Refer to page 3-4 for details.

3-2
2) GAUGE
(1) Operation screen
Default Option 1 Engine coolant temperature gauge
2 Hydraulic oil temperature gauge
3 3 3 Fuel level gauge
1 2
1 4 RPM / Tripmeter display
2

4 4
21093CD07A

※ Operation screen type can be set by the screen type menu of the display.
Refer to page 3-21 for details.

(2) Engine coolant temperature gauge


① This gauge indicates the temperature of coolant.
·White range : 40-105˚C (104-221˚F)
·Red range : Above 105˚C (221˚F)
② If the indicator is in the red range or lamp blinks in red,
turn OFF the engine and check the engine cooling system.
※ If the gauge indicates the red range or lamp blinks in
21093CD07G
red even though the machine is on the normal condition,
check the electric device as that can be caused by the poor
connection of electricity or sensor.

(3) Hydraulic oil temperature gauge


① This gauge indicates the temperature of hydraulic oil.
·White range : 40-105˚C(104-221˚F)
·Red range : Above 105˚C(221˚F)
② If the indicator is in the red range or lamp blinks is red,
reduce the load on the system. If the gauge stays in the red
range, stop the machine and check the cause of the problem.
21093CD07E ※ If the gauge indicates the red range or lamp blinks in
red even though the machine is on the normal condition,
check the electric device as that can be caused by the poor
connection of electricity or sensor.

(4) Fuel level gauge


① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the red range, or lamp blinks in red.
※ If the gauge indicates the red range or lamp blinks in
red even though the machine is on the normal condition,
check the electric device as that can be caused by the poor
connection of electricity or sensor.
21093CD07F

(5) RPM / Tripmeter display


① This displays the engine rpm or the tripmeter.
※ Refer to page 3-19 for details.
21093CD02D

3-3
3) WARNING LAMPS

Battery charging warning lamp Air cleaner warning lamp


Check engine warning lamp Overload warning lamp
Engine oil pressure warning lamp

Emergency warning lamp

Fuel level warning lamp


Engine coolant
temperature warning lamp Hydraulic oil temperature
warning lamp
4
21093CD08D

※ Each warning lamp on the top of the LCD pops up on the center of LCD and the buzzer sounds
when the each warning is happened. The pop-up warning lamp moves to the original position and
blinks when the select switch is pushed. And the buzzer stops.
Refer to page 3-10 for the select switch.

(1) Engine coolant temperature


① Engine coolant temperature warning is indicated two steps.
- 100˚C over : The lamp blinks and the buzzer sounds.
- 105˚C over : The lamp pops up on the center of LCD and
the buzzer sounds.
② The pop-up lamp moves to the original position and blinks
21093CD08A
when the select switch is pushed. Also, the buzzer stops and
lamp keeps blink.
③ Check the cooling system when the lamp keeps ON.

(2) Hydraulic oil temperature


① Hydraulic oil temperature warning is indicated two steps.
- 100˚C over : The lamp blinks and the buzzer sounds.
- 105˚C over : The lamp pops up on the center of LCD and
the buzzer sounds.
② The pop-up lamp moves to the original position and blinks
when the select switch is pushed. Also, the buzzer stops and
21093CD08C
lamp keeps blink.
③ Check the hydraulic oil level and hydraulic oil cooling system.

(3) Fuel level


① This warning lamp blinks and the buzzer sounds when the level
of fuel is below 61ℓ(16.1 U.S. gal).
② Fill the fuel immediately when the lamp blinks.

21093CD08B

3-4
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings is happened.
- Engine coolant overheating (over 105˚C)
- Hydraulic oil overheating (over 105˚C)
- Pump EPPR circuit abnormal or open
21093CD30
- Attachment flow EPPR circuit abnormal or open
- MCU input voltage abnormal
- Accel dial circuit abnormal or open
- Cluster communication data error
- Engine ECM commuication data error.
※ The pop-up warning lamp moves to the original position and
blinks when the select switch is pushed. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp blinks, machine must be checked and
serviced immediately.

(5) Engine oil pressure warning lamp


① This lamp blinks when the engine oil pressure is low.
② If the lamp blinks, shut OFF the engine immediately. Check oil
level.

21093CD32

(6) Battery charging warning lamp


① This lamp blinks when the battery charging voltage is low.
② Check the battery charging circuit when this lamp blinks.

21093CD34

(7) Air cleaner warning lamp


① This lamp blinks when the filter of air cleaner is clogged.
② Check the filter and clean or replace it.

21093CD35

3-5
(8) Overload warning lamp (opt)
① When the machine is overload, the overload warning lamp
blinks during the overload switch is ON. (if equipped)
② Reduce the machine load.

21093CD36

(9) Check engine warning lamp


① This lamp blinks when the communication between MCU and
engine ECM on the engine is abnormal, or if the cluster
received any fault code from engine ECM.
② Check the communication line between them.
If the communication line is OK, then check the fault code on
21093CD33
the cluster.
③ This lamp blinks when "Engine check water in fuel" is dis-
played in the message box then check water separator.

29093CD03

3-6
4) PILOT LAMPS

Work tool mode pilot lamp Message display


Work mode pilot lamp Travel speed pilot lamp
Power/User mode pilot lamp 4
Auto idle pilot lamp
Power max pilot lamp Maintenance pilot lamp
Preheat pilot lamp Fuel warmer pilot lamp
Warming up pilot lamp Decel
Decel pilot
pilotlamp
lamp
21093CD09

(1) Mode pilot lamps


No Mode Pilot lamp Selected mode

Heavy duty power work mode

1 Power mode Standard power mode

Economy power mode

2 User mode User preferable power mode

General operation mode

3 Work mode Breaker operation mode

Crusher operation mode

Low speed traveling


4 Travel mode
High speed traveling

5 Auto idle mode Auto idle

4
6 Work tool mode Oil flow level of breaker or crusher mode

7 Message display "Setting is completed" display after selection

(2) Power max pilot lamp


① The lamp will be ON when pushing power max switch on the
LH RCV lever.
② The power max function is operated maximum 8 seconds.
※ Refer to the page 3-38 for power max function.

21093CD38

3-7
(3) Preheat pilot lamp
① Turning the start key switch ON position starts preheating in
cold weather.
② Start the engine after this lamp is OFF.

21093CD39

(4) Warming up pilot lamp


① This lamp is turned ON when the coolant temperature is below
30˚C (86˚F ).
② The automatic warming up is cancelled when the engine
coolant temperature is above 30˚C, or when 10 minutes have
passed since starting the engine.
21093CD40

(5) Decel pilot lamp


① Operating one touch decel switch on the RCV lever makes the
lamp ON.
② Also, the lamp will be ON and engine speed will be lowered
automatically to save fuel consumption when all levers and
pedals are at neutral position, and the auto idle function is
21093CD41
selected.
※ One touch decel is not available when the auto idle pilot lamp
is turned ON.
※ Refer to the page 3-38.

(6) Fuel warmer pilot lamp


① This lamp is turned ON when the coolant temperature is below
10˚C (50˚F ) or the hydraulic oil temperature 20˚C (68˚F ).
② The automatic fuel warming is cancelled when the engine
coolant temperature is above 60˚C, or the hydraulic oil temper-
ature is above 45˚C since the start switch was ON position.
21093CD43

(7) Maintenance pilot lamp


① This lamp will be ON when the consuming parts are needed to
change or replace. It means that the change or replacement
interval of the consuming parts remains below 30 hours.
② Check the message in maintenance information of main menu.
Also, this lamp lights ON for 3 minutes when the start switch is
21093CD44
ON position.

3-8
5) SWITCHES

Power/User mode Auto idle pilot lamp


pilot lamp
Work mode Travel speed pilot lamp
pilot lamp

Power mode switch Escape(previous or parent menu)


Rear camera(option)
Work mode switch Auto idle/Buzzer stop switch
User mode switch Travel speed switch
Select switch

21093CD45

※ When the switches are selected, the pilot lamps are displayed on the LCD. Refer to the page
3-7 for details.

(1) Power mode switch


① This switch is to select the machine power mode and selected
power mode pilot lamp is displayed on the pilot lamp position.
·P : Heavy duty power work.
·S : Standard power work.
·E : Economy power work.
21093CD45A
② The pilot lamp changes E → S → P → E in order.

(2) Work mode switch


① This switch is to select the machine work mode, which shifts
from general operation mode to optional attachment operation
mode.
· : General operation mode
· : Breaker operation mode (if equipped)
21093CD45C
· : Crusher operation mode (if equipped)
·Not installed : Breaker or crusher is not installed.
※ Refer to the page 4-11 for details.

3-9
(3) User mode switch
① This switch is used to memorize the current machine operating
status in the MCU and activate the memorized user mode.
·Memory : Push more than 2 seconds.
·Action : Push within 2 seconds.
·Cancel : Push this switch once more within 2 seconds.
21093CD45D
② Refer to the page 3-12 for another set of user mode.

(4) Select switch


① This switch is used to select or change the menu and input
value.
② Knob push
·Long (over 2 sec) : Return to the operation screen
·Medium (0.5~2 sec) : Return to the previous screen
21093CD45E
·Short (below 0.5 sec) : Select menu
③ Knob rotation
This knob changes menu and input value.
·Right turning : Down direction / Increase input value
·Left turning : Up direction / Decreased input value

(5) Auto idle/ buzzer stop switch


① This switch is used to activate or cancel the auto idle function.
·Pilot lamp ON : Auto idle function is activated.
·Pilot lamp OFF : Auto idle function is cancelled.
② The buzzer sounds when the machine has a problem.
In this case, push this switch and buzzer stops, but the
21093CD45F
warning lamp blinks until the problem is cleared.

(6) Travel speed control switch


① This switch is used to select the travel speed alternatively.
· : High speed
· : Low speed

21093CD45G

(7) Escape/Camera switch


① This switch is used to return to the previous menu or parent
menu.
② In the operation screen, pushing this switch will display the
view of the camera on the machine (if equipped).
Please refer to page 3-22 for the camera.
21093CD45H
③ If the camera is not installed, this switch is used only ESC
function.

3-10
6) MAIN MENU

Press
21093CD64

21093CD64B

21093CD64A

※ Please refer to select switch, page 3-10 for selection and change of menu and input value.

(1) Structure
No Main menu Sub menu Description
Work tool Breaker, Crusher, Not installed
U mode power User mode only
Boom/Arm speed Boom speed, Arm speed
1
Auto power boost Enable, Disable
Mode Initial mode Default, U mode
21093CD64D Cluster switch (back up) Switch function
Active fault MCU, Engine ECM
Logged fault MCU, Engine ECM
Delete logged fault All logged fault delete, Initialization canceled
2
Monitoring (analog) Machine information
Monitoring
Monitoring Monitoring (digital) Switch status, Output status
21093CD64E Operating hours Operating hours for each mode
Maintenance information Replacement, Change interval oils and filters
Machine security ESL mode setting, Password change
Machine Information Cluster, MCU, Engine, Machine
3
A/S phone number A/S phone number, A/S phone number change
Management Service menu
Management Power shift, Hourmeter start, Replacement history,
21093CD64F Update
Display item Engine speed, Tripmeter A, Tripmeter B, Tripmeter C
Clock Clock
Brightness Manual, Auto
4 Unit Temperature, Pressure, Flow, Date format
Language Korean, English, Chinese
Display
Display
Screen type A type, B type
21093CD64G

Tripmeter 3 kinds (A, B, C)


DMB (-#0205) DMB select, DAB select, Channel scan, Exit
Entertainment (-#0205) Play MP4, codec.
5
Camera setting Basic direction, Display switching, Full screen
Utilities Message box Record for fault, attachment etc.
21093CD64H

3-11
(2) Mode setup
① Work tool

21093CD65

21093CD65A 21093CD65B
A B

· A : Select one installed optional attachment.


· B : Max flow - Set the maximum flow for the attachment.
Flow level - Reduce the operating flow from maximum flow.
Breaker - Max 7 steps, Reduced 10 lpm each step.
Crusher - Max 4 steps, Reduced 20 lpm each step.
※ The flow level is displayed with the work mode pilot lamp.

② U mode power
Power
Step Engine Idle speed
speed (rpm) shift
( ) (rpm) (bar)
1 1500 1000 (low idle) 0
2 1550 1050 3
21093CD65D 3 1600 1100 (decel rpm) 6
4 1650 1150 9
21093CD65E
5 1700 1200 12
· Engine high idle rpm, auto idle rpm and pump torque 6 1750 1250 16
(power shift) can be modulated and memorized 7 1800 1300 20
separately in U-mode. 8 1850 1350 26
· U-mode can be activated by user mode switch. 9 1900 1400 32
10 1950 1450 38

③ Boom/Arm speed

21093CD65F

21093CD65G

· Boom speed
- Control type
Manual - Boom up speed is fixed as set steps.
Auto - Boom up speed is automatically adjusted as working conditions by the MCU.
- Speed setting - Boom up speed is increased as much as activated steps.
· Arm speed
- Regeneration - Arm regeneration function can be activated or cancelled.
Enable - Arm in speed is up.
Disable - Fine operation.

3-12
④ Auto power boost

21093CD65L

21093CD65M

· The power boost function can be activated or cancelled.


· Enable - The digging power is automatically increased as working conditions by the MCU.
It is operated max 8 seconds.
· Disable - Not operated.

⑤ Initial mode

21093CD65P

21093CD65Q

· Default - The initial power mode is set E mode when the engine is started.
· U mode - The initial power mode is set U mode when the engine is started.

⑥ Cluster switch (back up)

21093CD65S

21093CD65T

- The cluster switch can be selected and changed by this menu when the switches are
abnormal on the cluster.
- In order to exit "Cluster switch" mode, please put the cursor on the ESC/CAM switch by
turning the select switch and push the select switch.
- In "Cluster switch", other switches except "Select switch" do not work.

3-13
(3) Monitoring
① Active fault

21093CD66

21093CD66A 21093CD66B

· The active faults of the MCU or engine ECM can be checked by this menu.

② Logged fault

21093CD66C

21093CD66D 21093CD66E

· The logged faults of the MCU or engine ECM can be checked by this menu.

③ Delete logged fault

21093CD66F

21093CD66G 21093CD66H

· The logged faults of the MCU or engine ECM can be deleted by this menu.

④ Monitoring
Monitoring(Analog)

21093CD66J

21093CD66K 21093CD66L

· The machine status such as the engine rpm, oil temperature, voltage and pressure etc. can
be checked by this menu.

3-14
⑤ Monitoring (digital)

21093CD66M

21093CD66N 21093CD66P

· The switch status or output status can be confirmed by this menu.


· The activated switch or output pilot lamps are light ON.

⑥ Operating hours

21093CD66Q

21093CD66R

· The operating hour of each mode can be confirmed by this menu.

3-15
(4) Management
刮 Maintenance information

21093CD67

21093CD67A

21093CD67Q 21093CD67R

21093CD67S 21093CD67T

余 Alarm(GGGGGGGGGGGGG) : Gray - Normal


Yellow - First warning
Red - Second warning
余 Replacement : The elapsed time will be reset to zero (0).
余 Change interval : The change or replace interval can be changed in the unit of 50 hours.
余 OK : Return to the item list screen.
余 Change or relpace interval
No Item Interval
1 Engine oil 500
2 Final gear oil 1000
3 Swing gear oil 1000
4 Hydraulic oil 5000
5 Pilot line filter 1000
6 Drain filter 1000
7 Hydraulic oil return filter 1000
8 Engine oil filter 500
9 Fuel filter 500
10 Pre-filter 500
11 Hydraulic tank breather 1000
12 Air cleaner (inner) 500
13 Radiator coolant 2000
14 Swing gear pinion grease 1000

3-16
② Machine security

21093CD67C

21093CD67D 21093CD67E

· ESL mode
- ESL : Engine Starting Limit
- ESL mode is desingned to be a theft deterrent or will
prevent the unauthorized operation of the machine.
- If the ESL mode was selected Enable, the password will
be required when the start switch is turned ON.
21093CD67EE
- Disable : Not used ESL function
Enable (always) : The password is required whenever the
operator start engine.
Enable (interval) : The password is required when the oper-
ator start engine first. But the operator
restarts the engine within the interval
time, the password is not required.
The interval time can be set maximum 4 21093CD67H

hours.

21093CD67U Enter the current password 21093CD67V

· Password change
- The password is 5~10 digits.

Enter the new password 21093CD67VV

21093CD67X 21093CD67XX
The new password is stored in the MCU. Enter the new password again

3-17
③ Machine Information

21093CD67F

21093CD67G

· This can confirm the identification of the cluster, MCU, engine and machine.

④ A/S phone number

21093CD67J

21093CD67K 21093CD67L

21093CD67Z 21093CD67Y

⑤ Service menu

21093CD67M

21093CD67N 21093CD67P
Enter the password

21093CD67ZZ

· Power shift (standard/option) : Power shift pressure can be set by option menu.
· Hourmeter start : Operating hours since the machine line out can be checked by this menu.
· Replacement history : Replacement history of the MCU and cluster can be checked by this
menu.
· Update : Firm ware can be upgraded by this menu. (the USB port is located under the
cluster)

3-18
(5) Display
① Display item

21093CD68

21093CD68A 21093CD68W

21093CD68B 21093CD68E

Center display
Center display

· The center display type of the LCD can be selected by this menu.
· The engine speed or each of the tripmeter (A,B,C) is displayed on the center display.

② Clock

21093CD68C

21093CD68D

· The first line's three spots "**/**/****" represent Month/Day/Year each.


· The second line shows the current time. (0:00~23:59)

3-19
③ Brightness

21093CD68F

21093CD68G 21093CD68H
Manual (1st~10th step)

21093CD68J 21093CD68K
Auto (day/night)

※ If "Auto" is chosen, brightness for day and night can be differently set up. Also by using the
bar in lower side, users can define which time interval belongs to day and night.
(in bar figure, gray area represents night time while white shows day time)

④ Unit

21093CD68L

21093CD68M 21093CD68N

· Temperature : ˚C ↔ ˚F
· Pressure : bar ↔ MPa ↔ kgf/cm2
· Flow : lpm ↔ gpm
· Date format : yy/mm/dd ↔ mm/dd/yy ↔ dd-Mar-yy

⑤ Language

21093CD68R

21093CD68S 21093CD68T

· User can select preferable language and all displays are changed the selected language.

3-20
⑥ Screen type

21093CD68U

21093CD68V 21093CD68W
A Type Standard

21093CD68Y
B Type 21093CD68X Option

(6) Utilities
① Tripmeter

21093CD69

21093CD69A 21093CD69B

· Maximum 3 kinds of tripmeters can be used at the same time.


· Each tripmeter can be turned on by choosing "Start" while it also can be turned off by
choosing "Stop".
· If the tripmeter icon is activated in the operation screen, it can be controlled directly there.

② DMB (-#0205)

21093CD69C

21093CD69D 21093CD69E

· DMB select : TV channel can be selected by this menu.


· DAB select : Audio channel can be selected by this menu.
· Channel scan : This menu can be used other region for TV/Audio.
· Exit : Exit DMB menu

3-21
③ Entertainment (-#0205)
· Play MP4 or codec file of external hard disk through USB port.
· The USB port is located under the cluster.

21093CD69F

21093CD69G

④ Camera setting

21093CD69J

21093CD69K 21093CD69L

· Three cameras can be installed on the machine.


· The display order can be set by this menu.

21093CD69M 21093CD69N

· If the camera was not equipped, this menu is not useful.


· In the operation screen, if the ESC/CAM switch is pushed, the first ordered display camera
will be viewed.
· Turnning the select switch in clockwise direction, the next ordered will be shown and in
counter-clockwise direction, the previously ordered will be shown.
· Push the select switch, the displayed screen will be enlargement.

⑤ Message box
· The history of the machine operating status can be checked by this menu.

21093CD69Q

21093CD69R

3-22
2. CLUSTER (TYPE 2)

1) MONITOR PANEL
The monitor panel consists of LCD and lamps as shown below, to warn the operator in case of
abnormal machine operation or conditions for the appropriate operation and inspection.
· LCD : Indicate operating status of the machine.
· Warning lamp : Indicate abnormality of the machine (red).
· Pilot lamp : Indicate operating status of the machine (amber).
※ The monitor installed on this machine does not entirely guarantee the condition of the
machine. Daily inspection should be performed according to chapter 6, Maintenance.
※ When the monitor provides a warning immediately check the problem, and perform the
required action.

LCD(Refer to the page 3-24


3-24for
fordetails)
details)

Warning lamp Pilot lamp


(Refer to the page 3-30 (Refer to the page 3-30
for details) for details)

2209S3CD02

※ The warning lamp lights ON and the buzzer sounds when the machine has a problem.
In this case, press the buzzer stop switch and buzzer stop, but the warning lamp lights until
the problem is cleared.

3-23
2) LCD main operation display
Default screen
screen screen
Option screen 1 Time display
2 2
1 1 2 RPM display
4
4
5
3 Hydraulic oil temperature gauge
3 3
5 4 Fuel level gauge
1607A3CD02A 1607A3CD02B 5 Engine coolant temperature gauge

(1) Time display


① This displays the current time.
※ Refer to the page 3-28 to set time for details.
1607A3CD02C

(2) RPM display


① This displays the engine rpm.
1607A3CD02C

(3) Hydraulic oil temperature gauge

12th step
① This gauge indicates the temperature of hydraulic oil in 12 step
gauge.
·1st step : Below 30˚C (86˚F)
·2nd~10th step : 30-105˚C (86-221˚F)
1st step ·11th~12th step : Above 105˚C (221˚F)
1607A3CD02D
② The gauge between 2nd and 10th steps illuminates when
operating.
③ Keep idling engine at low speed until the gauge between 2nd
and 10th steps illuminates, before operation of machine.
④ When the gauge of 11th and 12th steps illuminates, reduce
the load on the system. If the gauge stays in the 11th~12th
steps, stop the machine and check the cause of the problem.
(4) Fuel level gauge

1st step ① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the 1st step or fuel icon blinks in red.
※ If the gauge illuminates the 1st step or fuel icon blinks in
red even though the machine is on the normal condition,
check the electric device as that can be caused by the poor
1607A3CD02E
connection of electricity or sensor.
(5) Engine coolant temperature gauge

12th step
① This gauge indicates the temperature of coolant in 12 step
gauge.
·1st step : Below 30˚C (86˚F)
·2nd~10th step : 30-105˚C (86-221˚F)
1st step
·11th~12th step : Above 105˚C (221˚F)
1607A3CD02F ② The gauge between 2nd and 10th steps illuminates when
operating.
③ Keep idling engine at low speed until the gauge between 2nd
and 10th steps illuminates, before operation of machine.
④ When the gauge of 11th and 12th steps illuminates, turn OFF
the engine, check the radiator and engine.
3-24
3) Warning
arning of main operation screen
(1) Warning display
① Engine coolant temperature
- This lamp blinks and the buzzer sounds
when the temperature of coolant is over
the normal temperature 105˚C (221˚F).
- Check the cooling system when the lamp
blinks.
② Fuel level
- This lamp blinks and the buzzer sounds
when the level of fuel is below 61ℓ (16.1
U.S. gal).
- Fill the fuel immediately when the lamp
blinks.
③ Hydraulic oil temperature
- This warning lamp operates and the
buzzer sounds when the temperature of
hydraulic oil is over 105˚C (221˚F).
- Check the hydraulic oil level when the
lamp blinks.
- Check for debris between oil cooler and
radiator.
④ All gauge
- This lamp blinks and the buzzer sounds
when the all gauge is abnormal.
- Check the each system when the lamp
blinks.

⑤ Communication error
- Communication problem between MCU
and cluster makes the lamp blinks and
the buzzer sounds.
- Check if any fuse for MCU burnt off.
If not check the communication line
between them.
(2) Pop-up icon display
No Switch Selected mode Interval No Switch Selected mode Interval

1 Work mode General work 3 Auto Light ON


switch mode deceleration
switch
Heavy duty Light OFF
work mode

2 Power mode High power 4 Travel speed Low speed


switch work mode control
switch
Standard power High speed
work mode

3-25
4) LCD

1 : LCD
SYSTEM MENU

: Escape,
1
Monitoring Diagnosis Management
2
Settings Display User Mode
Return to the previous menu

3 : Down / Left Direction

4 : Up/Right Direction

: Select (enter)
5
2 Activate the currently chosen item
4
3 5
2209S3CD05

(1) Main menu


1 2 3 4
1 : Menu information

: Monitoring
2
- Equipment, Switch, Output

: Diagnosis
3
- Current error, Recorded error

5 6 7 4 : Maintenance
2507A4OP94
: Settings
5 - Time set, Dual mode
- System lock (reserved)

: Display
6
- Operation skin, Brightness, Language

7 : User mode

3-26
(2) Display map
① Monitoring

② Diagnosis
a. Protocol type 1

(Error display)

(Recorded error delete)

3-27
b. Protocol type 2
- If there are more than 2 error codes, each one can be displayed by pressing or switch
respectively.
- 3 error codes (①SPN200200, ②FMI06, ③SPN6789, ④FMI04, ⑤345) display.

① ② ⑤ No change

① ③ ④

① ③ ③

③ Maintenance

④ Setting
a. Time set

: Adjusting
: Setting
b. System lock - Reserved

3-28
c. Dual mode
- Changing the MCU mode

⑤ Display
a. Operation skin

b. Brightness

c. Language

⑥ User mode

Usermode(U) is not selected.

: Adjusting : Adjusting : Adjusting


: Setting : Setting : Setting

3-29
5) Warning
arning and pilot lamp
(1) Engine oil pressure warning lamp

① This lamp blinks and the buzzer sounds after starting the
engine because of the low oil pressure.
② If the lamp blinks during engine operation, shut OFF engine
immediately. Check oil level.

21073CD07

(2) Air cleaner warning lamp


① This lamp blinks and the buzzer sounds when the filter of air
cleaner is clogged.
② Check the filter and clean or replace it.

21073CD08

(3) CPU controller check warning lamp


① If any fault code is received from MCU, this lamp blinks and the
buzzer sounds.
② Check the communication line between MCU and cluster.

21073CD10

(4) Battery charging warning lamp


① This lamp blinks and the buzzer sounds when the starting
switch is ON, it is turned OFF after starting the engine.
② Check the battery charging circuit when this lamp blinks during
engine operation.

21073CD13

(5) Overload warning lamp (opt)


① When the machine is overload, the overload warning lamp
blinks during the overload switch is ON.

21073CD15

3-30
(6) Power max pilot lamp
① The lamp will be ON when pushing power max switch on the LH
RCV lever.

21073CD11

(7) Decel pilot lamp


① Operating auto decel or one touch decel makes the lamp ON.
② The lamp will be ON when pushing one touch decel switch on
the LH RCV lever.

21073CD17

(8) Warming up pilot lamp


① This lamp is turned ON when the coolant temperature is below
30˚C (86˚F).
② The automatic warming up is cancelled when the engine cool-
ant temperature is above 30˚C, or when 10 minutes have
passed since starting.
21073CD18

(9) Preheat pilot lamp


① Turning the start key switch ON position starts preheating in cold
weather.
② Start the engine as this lamp is OFF.

21073CD12

(10) Check engine warning lamp


① This lamp blinks and the buzzer sounds when the
communication between MCU controller and ECM on the
engine is abnormal, or if any fault code received from ECM.
② Check the communication line between them.
If the communication line is OK, then check the fault code on
29073CD10
the cluster.

3-31
6) SWITCH PANEL

Work mode switch Power mode switch

Travel speed switch


User mode switch

Buzzer stop switch


Auto deceleration switch Select switch

2209S3CD10

※ When the switches (Work mode, Power mode, Auto decel, Travel speed control) are selected,
the pop-up icon is displayed on the LCD.
Refer to the page 3-25 for details.

(1) Work mode switch


① This switch is to select the machine operation mode, which
shifts from general operation mode to heavy operation mode
and breaker mode in a raw by pressing the switch.
· : Heavy duty work mode
· : General work mode
2209S3CD11
※ Refer to the page 4-16 for details.

(2) User mode switch


① This switch is to select the maximum power or user mode.
·M : Maximum power
·U : Memorizing operators preferable power setting.
※ Refer to the page 4-16 for details.

1607A3CD21

3-32
(3) Auto deceleration switch
① This switch is used to actuate or cancel the auto deceleration
function.
② When the switch actuated and all control levers and pedals are
at neutral position, engine speed will be lowered automatically
to save fuel consumption.
1607A3CD22
·Light ON : Auto deceleration function is selected.
·Light OFF : a. Auto deceleration function is cancelled so that
the engine speed increased to previous
setting value.
b. One touch decel function is available.

(4) Power mode switch


① The lamp of selected mode is turned ON by pressing the
switch ( ).
·H : High power work.
·S : Standard power work.

21073CD23

(5) Travel speed control switch


① This switch is to control the travel speed which is changed to
high speed (rabbit mark) by pressing the switch and low speed
(turtle mark) by pressing it again.

21073CD24

(6) Buzzer stop switch


① When the starting switch is turned ON first, normally the alarm
buzzer sounds for 2 seconds during lamp check operation.
② The red lamp lights ON and the buzzer sounds when the
machine has a problem.
In this case, press this switch and buzzer stops, but the red
1607A3CD25
lamp lights until the problem is cleared.

(7) Select switch


① This switch is used to enter main menu and sub menu of LCD.
※ Refer to the page 3-23 for details.

1607A3CD25A

3-33
3. SWITCHES

Cab light switch Quick clamp switch


Travel alarm switch Beacon switch
Washer switch Overload switch
Wiper switch Breaker switch
Main light switch USB socket

B
A
C

SEAT(OPT)
Heated seat
switch

Air compressor switch


Accel dial switch
Horn switch
Breaker operation switch
Start switch
Master switch

One touch decel switch


Power max switch

2209S3CD47

1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine.
Release key immediately after starting.
※ If you turn ON the starting switch in cold weather, the fuel warmer
21073CD27
is automatically operated to heat the fuel by sensing the coolant
temperature. Start the engine in 1~2 minutes after turning ON the
starting switch. More time may take according to ambient
temperature.
※ Key must be in the ON position with engine running to maintain
electrical and hydraulic function and prevent serious machine
damage.

3-34
2) MASTER SWITCH
(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
※ Never turn the master switch to O (OFF) with the engine running.
Engine and electrical system damage could result.
OFF
OFF
13033CD81

3) ACCEL DIAL SWITCH


(1) There are 10 dial setting.
Increase
(2) Setting 1 is low idle and setting 10 is high idle.
·By rotating the accel dial to right : Engine speed increases
·By rotating the accel dial to left : Engine speed decreases
Decrease
235Z93CD46A

4) MAIN LIGHT SWITCH


(1) This switch used to operate the head light and work light.
Pilot lamp(2nd)
· Press the switch once, the head light comes ON and the 1st pilot
lamp ON.
· Press the switch once more, the work light comes ON and the 2nd
pilot lamp ON.
Pilot lamp(1st) · Press the switch again, return to a first step position.
21093CD46B
· Press the switch more than one second to turn off lights.

5) WIPER SWITCH
(1) This switch used to operate wiper.
Pilot lamp(2nd)
· Press the switch once the wiper operates intermittently and the 1st
pilot lamp comes ON.
· Press the switch once more, the wiper operates low speed and
the 2nd pilot lamp comes ON.
Pilot lamp(1st) · Press the switch again return to a first step position.
21093CD46C
· Press the switch more than one second to turn off wiper.

6) WASHER SWITCH
(1) The washer liquid is sprayed and the wiper is operated only while
Pilot lamp
pressing this switch.
(2) The pilot lamp is turned ON when operating this switch.

21093CD46D

3-35
7) TRAVEL ALARM SWITCH
(1) This switch is to activate travel alarm function surrounding when the
Pilot lamp
machine travels to forward and backward.
(2) On pressing this switch, the alarm operates only when the machine
is traveling.

21093CD46F

8) CAB LIGHT SWITCH (option)

Pilot lamp
(1) This switch turns ON the cab light on the cab.
B
A
C

21093CD46G

9) OVERLOAD SWITCH (option)


(1) When this switch turned ON, buzzer makes sound and overload
OFF
ON warning lamp comes ON in case that the machine is overload.
(2) When it turned OFF, buzzer stops and warning lamp goes out.

21093CD46H

10) QUICK CLAMP SWITCH (option)


Safety button (1) This switch is used to engage or disengage the moving hook on
quick clamp.
Lock Unlock
※ Refer to the page 8-6 for details.

21093CD46J

11) BEACON SWITCH (option)


(1) This switch turns ON the rotary light on the cab.
(2) The indicator lamp is turned ON when operating this switch.

21093CD46L

3-36
12) BREAKER SELECTION SWITCH (option)
(1) This switch is used to select breaker.
※ The breaker operates only when this switch is selected.

3009SH3CD03

13) USB SOCKET


(1) MP3 files are played when a USB device is connected to the USB
port.
(2) In addition, the AUX port enables headphone and other devices.

3009SH3CD04

14) HEATED SEAT SWITCH (option)


(1) This switch is used to heat the seat.
·Heater ON : 10±3.5 ˚C
O
·Heater OFF : 20±3 ˚C
I (2) On pressing the switch, the indicator lamp is turned ON.

21093CD46M

15) HORN SWITCH


(1) This switch is at the top of right side control lever.
On pressing, the horn sounds.
Horn switch

RH RCV-lever
21093CD46N

16) BREAKER OPERATION SWITCH


Breaker (1) On pressing this switch, the breaker operates only when the breaker
operation
switch operation mode is selected.

RH RCV-lever
21093CD46P

3-37
17) ONE TOUCH DECEL SWITCH
(1) This switch is used to actuate the deceleration function quickly.
One touch
decel switch
(2) The engine speed is increased to previous setting value by pressing
the switch again.
(3) One touch decel function is available only when the auto idle pilot
lamp is turned OFF.
LH RCV-lever
21093CD46Q

18) POWER MAX SWITCH


(1) This switch activate power max function.
Power max When this switch is kept pressed, hydraulic power of work equipment
switch
will be increased to approx 110 percent during 8 seconds.
(2) After 8 seconds, function is cancelled automatically even the switch
keeps pressed.
LH RCV-lever
21093CD46R
※ Do not use for craning purposes.

19) AIR COMPRESSOR SWITCH (option)


(1) This switch is used to activate the air compressor.
OFF ON
(2) The indicator lamp is turned on when operating this switch.
IR
A

17W93CD46N

3-38
4. LEVERS AND PEDALS

RH control lever

Travel lever
LH control lever
Travel pedal
Safety lever
Seat & console box adjust lever LH adjusting lever

3009SH3CD05

1) LH CONTROL LEVER
(1) This joystick is used to control the swing and the arm.
(2) Refer to operation of working device in chapter 4 for details.

21093CD48A

2) RH CONTROL LEVER
(1) This joystick is used to control the boom and the bucket.
(2) Refer to operation of working device in chapter 4 for details.

21093CD48B

3-39
3) SAFETY LEVER
(1) All control levers and pedals are disabled from operation by locating
the lever to lock position as shown.
※ Be sure to lower the lever to LOCK position when leaving from

Unlock
operator's seat.
(2) By pull lever to UNLOCK position, the machine is operational.
Lock ※ Do not use the safety lever for handle when getting on or off the
21093CD48C
machine.

4) TRAVEL LEVER
(1) This lever is mounted on travel pedal and used for traveling by hand.
The operation principle is same as the travel pedal.
(2) Refer to traveling of the machine in chapter 4 for details.

21093CD48D

5) TRAVEL PEDAL
(1) This pedal is used to move the machine forward or backward.
(2) If left side pedal is pressed, left track will move.
If right side pedal is pressed, right track will move.
(3) Refer to traveling of machine in chapter 4 for details.

21093CD48E

6) SEAT AND CONSOLE BOX ADJUST LEVER


(1) This lever is used to move the seat and console box to fit the
contours of the operator's body.
(2) Pull the lever to adjust forward or backward over 170 mm (6.7").

Adjust lever
21093CD48F

3-40
5. AIR CONDITIONER AND HEATER
■ FULL AUTO AIR CONDITIONER AND HEATER (standard)
Full auto air conditioner and heater system automatically keeps the optimum condition in accordance
with operator's temperature configuration sensing ambient and cabin inside temperature.
※ Refer to the page 3-45 for semi auto air conditioner and heater.
· Location of air flow ducts

Fresh air switch LCD Mode switch

Auto switch

Power OFF switch

Fan speed switch Air conditioner switch

Air recirculation switch Temperature control switch


3009SH3CD06

3-41
1) POWER OFF SWITCH
(1) This switch makes the system and the LED OFF.
Just before the power OFF, set values are stored.
(2) Default setting values
Function Air conditioner In/outlet LCD Temperature Mode

Value OFF Inlet OFF Previous sw OFF Previous sw OFF


370073CD54

2) AUTO SWITCH
(1) Turn the starting switch to ON position, LCD lights ON.
Auto air conditioner and heater system automatically keeps the
optimum condition in accordance with operator's temperature
configuration sensing ambient and cabin inside temperature.
(2) This switch can restart system after system OFF.
370073CD52

3) AIR CONDITIONER SWITCH (compressor switch)


(1) This switch turns the compressor and the LCD ON.
(2) In accordance with the temperature sensed by duct (evaporator)
sensor, compressor turns ON or OFF automatically.
※ Air conditioner operates to remove vapor and drains water
through a drain hose. Water can be sprayed into the cab in case
370073CD53
that the drain cock at the ending point of drain hose has a
problem.
In this case, exchange the drain cock.

4) FAN SPEED SWITCH


(1) Fan speed is controlled automatically by setted temperature.
(2) This switch controls fan speed manually.
· There are 8 up/down steps to control fan speed.
· The maximum step or the minimum step beeps 5 times.
(3) This switch makes the system ON.
370074CD56

3-42
5) TEMPERATURE CONTROL SWITCH
(1) Setting temperature indication ( Lo, 18~31˚C, Hi, scale : 1˚C)
(2) Max cool and max warm beeps 5 times.
(3) The max cool or the max warm position operates as following table.
Temperature Compressor Fan speed In/Outlet Mode
Max cool ON Max (Hi) Recirculation Vent
370074CD57
Max warm OFF Max (Hi) Fresh Foot
(4) Temperature unit can be changed between celsius (˚C) and fahren-
heit (˚F)
① Default status (˚C)
② Push Up/Down temperature control switch simultaneously more
than 5 second displayed temperature unit change (˚C → ˚F)

6) MODE SWITCH
(1) Operating this switch, it beeps and displays symbol of each mode in
order.
·A type : Vent → Vent/Foot → Foot → Foot/Def → Vent
Vent Vent/Foot Foot Foot/Def
Mode switch

370074CD50 A ● ●
Outlet B ● ● ●
C ●
·B type : Vent → Vent/Foot → Def/Foot → Def/Vent → Def/Vent/Foot
Vent Vent/Foot Def/Foot Def/Vent Def/Vent/Foot
Mode switch

A ● ● ● ●
Outlet B ● ● ●
C ● ● ●
(2) When defroster mode operating, FRESH AIR/AIR RECIRCULATION
switch turns to FRESH AIR mode and air conditioner switch turns
ON.

7) FRESH AIR/AIR RECIRCULATION SWITCH


(1) It is possible to change the air-inlet method.
① Fresh air ( )
Inhaling air from the outside.
※ Check out the fresh air filter periodically to keep a good efficiency.
② Air recirculation ( )
It recycles the heated or cooled air to increase the energy efficiency.
36073CD58
※ Change air occasionally when using recirculation for a long time.
※ Check out the recirculation filter periodically to keep a good
efficiency.

3-43
8) SELF DIAGNOSIS FUNCTION
(1) Procedure

Starting switch ON

Press the air recirculation button over 5 times within


2 seconds during pressing the AUTO switch

All symbol of LCD blink 5 times

Switch OFF
Error check System OFF

Press AUTO switch

Cancelled diagnosis function(normal function)


3607A3CD69

(2) Error check


· The corresponding error code flickers on the setup temperature display panel, the other symbol
bol will turn OFF.
· Error code flickers every 0.5 second.
· If error code is more than two, each code flickers 2 times in sequence.
· Error code
Error code Description Error code Description
11 Cabin inside sensor 16 Mode actuator 1
12 Ambient sensor 17 Mode actuator 2
14 Duct (evaporator) sensor 18 Intake actuator
15 Temp actuator - -

(3) Fail safe function

Error description Fail safe function

Cabin inside sensor (11) 25˚C alternate value control


Ambient sensor (12) 20˚C alternate value control
Duct (evaporator) sensor (14) 1˚C alternate value control
If opening amount is 0 %, the alternate value is 0 %
Temp actuator (15)
If not, the alternate value is 100 %
Mode actuator 1, 2 (16, 17) The alternate value is Vent

3-44
■ SEMI AUTO AIR CONDITIONER AND HEATER (option)
Semi auto air conditioner and heater are equipped for pleasant operation against outside tempera-
ture and defrost on window glass.
※ Refer to the page 3-41 for full auto air conditioner and heater.

· Location of air flow ducts

CALL

MUTE

MODE

V
SEEK

VOL

Switch panel

Inlet change over switch

Outlet change over switch


Temperature control switch
Fan speed switch
Power switch
Air conditioner switch

21093CD53

3-45
1) POWER SWITCH
(1) This switch makes the system and the LED simultaneously ON or OFF.
(2) Default setting values

Function Air conditioner Fan speed Temperature Outlet Inlet

Value OFF 1 Max cool Face Recirculation

21073CD53

2) AIR CONDITIONER SWITCH (compressor switch)


(1) Operating this switch turns the compressor and the LED
simultaneously ON or OFF.
(2) In accordance with the evaporator temperature, compressor turns on
or off automatically without changing LED state.
※ Air conditioner operates to remove vapor and drains water
21073CD53
through a drain hose. Water can be sprayed into the cab in case
that the vacuum valve of drain hose has a problem.
In this case, exchange the vacuum valve.

3) FAN SPEED SWITCH


(1) It is possible to control the fan to four steps.
(2) The first step or the fourth step gives 5 times beeps.

21073CD52

4) TEMPERATURE CONTROL SWITCH


(1) There are 9 steps to control temperature from max cool to max warm
controlled up and down by 1 step.
(2) Max cool and max warm arouse 5 times beeps.
(3) For the max warm or the max cool it's better to be configured as
following table.
21073CD50
Temperature Air conditioner Fan speed Outlet Inlet
Max cool ON 4 Face Recirculation
Max warm OFF 3 Foot Fresh

3-46
5) OUTLET CHANGE OVER SWITCH
(1) There are four steps of air flow.
Mode
Switch position

A ● ●
21073CD51
Outlet B ● ● ●

C ●

(2) When defroster switch operating, INLET switch turns to FRESH


mode and air conditioner switch turns ON.
(3) In case of heating range (5~Max warm), air conditioner won't turns
ON.

6) INLET CHANGE OVER SWITCH


(1) It is possible to change the air-inlet method.
① Fresh
Inhaling air from the outside to pressurize cab inside.
Fresh
※ Check out the fresh air filter periodically to keep a good efficiency.
② Recirculation
Recirculation It recycles the heated or cooled air to increase the energy efficiency.
21073CD49
※ Change air occasionally when using recirculation for a long time.
※ Check out the recirculation filter periodically to keep a good effi-
ciency.
(2) Recirculation function operates when the system is OFF but it can be
changed whenever needed.

3-47
6. OTHERS

Fuel tank
Seat
MCU Radio & USB player

Cigar lighter
RS232 & J1939
12V socket service socket
Service meter

EMERGENCY

Fuse & relay box


CN-16&16B
CN-16&16A CN-16A
CN-16B

Emergency engine
connector

4809S3CD01

1) CIGAR LIGHTER
(1) This can be used when the engine starting switch is ON.
(2) The lighter can be used when it springs out in a short while after
being pressed down.
※ Service socket
13033CD69
Use cigar lighter socket when you need emergency power.
Do not use the lighter exceeding 24
24V,, 100W.
100

2) 12V SOCKET
(1) Utilize the power of 12V as your need and do not exceed power of
12 V, 30 W.

R5573CD49

3-48
3) RADIO AND USB PLAYER
: MACHINE SERIAL NO.: R480LC-9S : -#0464, R520LC-9S : -#0437

14 LCD display 1 13

3 4 2 5 6 7 8 9 10 11 12

75793CD62

ÿFRONT PANEL PRESENTATION


1 SEL -------- Sound function selection button 10 6 -------- Preset memory button 6
(audio selection) D+ --------------- Directory up
2 -------- Power and volume button 11 -------- Aux function

3 MODE -------- Mode button 12 BSM -------- Preset scan (PS)


(select RADIO / USB / AUX) Best station memory (BSM)

4 ------- UP / DOWN tuning button 13 MUTE -------- Audio mute button


14 AM/FM -------- AM / FM button (radio)
5 1 ------- Preset memory button 1
DISP ---------- ID3 v2 display
6 2 ------- Preset memory button 2
SCN ------------ File scan
7 3 ------- Preset memory button 3
RPT ------------ Repeat play selector
8 4 ------- Preset memory button 4
RDM ------------ Random play selector
9 5 ------- Preset memory button 5
D- ---------------- Directory down

3-49
ÿGENERAL
(1) Power and volume button
Η Power ON / OFF button
Press power button to turn the unit ON or OFF shortly.
When the power is ON, the previous mode (last memory) will
appear.
75793CD66 Θ Volume up / down control
Turn volume up / down button right to increase the volume level. The
level will be shown in VOLUME xx on the LCD display. Turn it left to
decrease the volume level. After 5 seconds of volume indication,
display will return to the previous mode.

(2) Sound function selection button (audio selection)


Η This button is to adjust the sound. Each time you press power but-
ton shortly, LCD displays each mode as follows :
SEL
BASS TREBLE BAL BEEP LOUD VOLUME
75793CD65

ö When this button is pressed, LCD display shows selected function


for 5 seconds and then returns back to the previous mode. On
selected function, level can be controlled by turning this button. The
display will automatically return to normal indication in 5 seconds
after the last adjustment is made or when another function is acti-
vated.
Θ Bass control
To adjust the bass level, first select the bass mode by pressing the
select button SEL
until BASS indication appears on the LCD display.
Within 5 seconds of choosing the bass mode, turn power button
right / left to adjust the bass level as desired.
The bass level will be shown on the LCD display from a minimum of
BASS –10 to a maximum of BASS +10.
The display will automatically return to the normal indication in 5
seconds after the last adjustment or when another function is acti-
vated.
Ι Treble control
To adjust the treble level, first select the treble mode by pressing the
select button SEL
until TREBLE indication appears on the LCD dis-
play. Within 5 seconds of choosing the treble mode, turn power but-
ton right / left to adjust the treble level as desired.
The treble level will be shown on the LCD display from a minimum
of TREBLE -10 to a maximum of TREBLE +10.
The display will automatically return to the normal indication in 5
seconds after the last adjustment or when another function is acti-
vated.

3-50
Κ Balance control
To adjust the left-right speaker balance, first select the balance
mode by pressing the select button SEL
until the BAL indication
appears on the LCD display.
Within 5 seconds of choosing the balance mode, turn power button
right / left to adjust the balance as desired.
The balance position will be shown on the LCD display from BAL
10L (full left) to BAL 10R (full right).
When the volume level between the left and right speakers is equal,
BAL L=R will be shown on the LCD display panel.
The display will automatically return to the normal indication in 5
seconds after the last adjustment or when another function is acti-
vated.
Λ Beep control
To adjust the beep mode, first select the beep mode by pressing the
select button SEL
until BEEP indication appears on the LCD display.
The beep mode will be shown on the LCD display from BEEP 2ND,
BEEP OFF and BEEP ON by turning power button right / left.
The display will automatically return to the normal indication in 5
seconds after the last adjustment or when another function is acti-
vated.
Select BEEP ON when you wish to hear the BEEP sound whenever
any function button is pressed.
Select BEEP 2ND when you wish to hear the BEEP sound whenev-
er any tuner pre-set button and/or tune seek buttons are pressed for
more than 3 seconds.
Μ Loud control
When listening to music at low volume levels, this feature will boost
the bass and treble response.
This action will compensate for the reduction in bass and treble per-
formance experienced at low volume.
To select the loudness feature, press select button until LOUD
SEL

ON or LOUD OFF is displayed, then turn power button left or right


to activate or deactivate loudness.

(3) Mode button


Η Press mode button to select RADIO / USB / AUX.

MODE

75793CD67

(4) Audio mute button


Η Press mute button momentarily to mute volume and MUTE
mark will blink on the LCD display.
MUTE Press the button again to return to the mode in use before the
mute mode was activated.
75793CD77

3-51
ÿRADIO
(1) AM / FM / LW band selector
Η Each time this button is pressed, the radio button is changed.
Each time this button is pressed, LCD displays each band as
AM/FM follows :
FM1 FM2 FM3 AM LW
75793CD78

ö LW band is only available for Europe.

(2) Up / down tuning


Η To automatically select a radio station, momentarily press the up
tune seek button or down tune seek button for less than 3
seconds to search for the closest radio station.
To manually select a radio station, press the up tuning & down
75793CD68 tuning button for longer than 3 seconds.
The radio frequency will move up or down step by step each
time you press button.

(3) Station pre-set button


Η Pressing these buttons shortly will recall your favorite pre-set
1 2
radio stations.
To store your favorite stations into any of the 6 pre-set memories
3 4 in each band (AM/FM/LW), use the following procedure :
a. Turn the radio ON and select the desired band.
5 6 b. Select the first station to be pre-set using the manual up/
75793CD69~74 down or automatic seek tuning control button.
c. Press the chosen pre-set button to store your selected station
into and continue to hold it in. The beep sound will be
momentarily heard and the pre-set number will apear on the
LCD display indicating that the station is now set into that
pre-set memory position and can be recalled at any time, by
pressing that pre-set button.

3-52
(4) Pre-set scan (PS) / Best station memory (BSM) button
Η Pre-set scan (PS)
Press BSM button shortly to scan the 6 pre-set station stored the
BSM memories on each band (AM/FM/LW).
The unit will stop at each pre-set station (the pre-set number on the
75793CD76 LCD display will flash during pre-set scan operation) and remain on
the selected frequency. Press the button momentarily again to
remain on the station currently being heard.
Θ Best station memory (BSM)
Pressing BSM button for longer than 2 seconds will activate the
BSM tuning feature which will automatically scan and enter each
station into memory.
If you have already set the pre-set memories to your favorite
stations, activating the BSM tuning feature will erase those stations
and enter the new ones.
This BSM feature is most useful when traveling in a new area where
you are not familiar with the local stations.

ÿUSB PLAYER
(1) USB function
There are two ways to play mp3 files in a USB device : using USB socket in the cab and the USB /
AUX cable connected to the front side of the player.
余 Use of USB socket
Η Connect a USB device, which saves mp3 files, to USB socket in the cabin.
Θ If a USB device has not been connected, MP3 files are automatically played when you insert it
into the USB port.
Ι If a USB device has connected, MP3 files are played when you press mode for USB.
余 Use of USB / AUX cable (option)

75793CD81

Η Connect the USB/AUX cable to the player in order to play MP3 files in a USB device.
Θ If a USB device has not been connected, MP3 files are automatically played when you
insert it into the cable.
Ι If a USB device has connected, MP3 files are played when you press mode for USB.

3-53
(2) File selection & cue / review button
Η File selection function
This button is used to select file up / down. Each time the forward
file select is pressed, file number is increased.
Each time the backward file select is pressed, file number is
75793CD68 decreased.
Θ Cue / review functions
High-speed audible search of file on a USB can be made by this
button (the cue and review functions).
Press and hold the cue button to advance rapidly in the forward
direction or the review button to advance rapidly in the backward
direction.

(3) MP3 directory / file searching


Η The power button is used to select a particular directory and file.
Press and hold for more than 3 seconds while playing MP3 file.
Turn right / left the power button to search the directory. Press the button when you find the want-
ed directory.
For example, the directory search generally changes in two methods depending on the order of
writing as follows.
ÂMethod 1 : ROOT Dir01 Dir02 Dir03 Dir04 Dir05 Dir06 Dir07
ÂMethod 2 : ROOT Dir01 Dir02 Dir05 Dir03 Dir06 Dir04 Dir07

If you want to search the file in the located directory, turn right / left the power button consecu-
tively. Press the button when you find the wanted file. The unit will then play the selected file.
For instance, the file search changes in Dir01 as follows.

File01 File02 File03 File04

ö MP3 direction / file configuration

ROOT

Directory01

File01 File02 File03 File04 Dir02 Dir03 Dir04

File05 File06 Dir05 File07 File08 Dir06 File09 File10 Dir07

3-54
(4) ID3 v2 display
Η Disp button is used to change the display information.
While playing an MP3 file, you can change the file information
1 DISP shown on the LCD display.
Each time you press DISP (display), the display changes to show
75793CD82 the following.
ö If the MP3 disc does not have any ID3 information, the display will
show NO ID3 on LCD display.

Directory name / file name (normal mode)

Album name / performer / title

File number / elapsed time

(5) File scan (SCN)


Η During USB play, press SCN button to play the first 10 seconds of
each file on the whole file on the USB (SCN mark will appear on the
2 SCN LCD display).
When a desired file is reached, press the SCN button again to can-
75793CD83 cel the function.
The unit will then play the selected file.
ö In case of playing MP3 file, when the SCN (scan) button is pressed
and held for longer than 2 seconds, the SCN mark will blink on the
LCD display and all files in the selected directory will be introduced
until the file scan mode is cancelled by pressing the SCN button
again or by activating the random or repeat functions.

(6) Repeat play selector (RPT)


Η During USB play, press RPT button to play the selected file repeat-
edly (RPT will appear on the LCD display).
3 RPT Play of the file will continue to repeat until this button is pressed
again and the RPT disappears from the LCD display.
75793CD84 ö In case of playing MP3 file, when the RPT button is pressed and
held longer than 2 seconds, the RPT mark will blink on the LCD dis-
play and play all files in the selected directory and will be repeated
until the directory repeat mode is cancelled by pressing the repeat
button again or by activating the scan or random functions (RPT
mark will disappear from LCD display).

3-55
(7) Random play selector (RDM)
Η During USB play, press RDM button to play the files on the USB in a
random shuffled order (RDM will appear on the LCD display). The
4 RDM file select function will also select file in the random order instead of
the normal process.
75793CD85 The random play mode can be cancelled by this button again.
ö In case of MP3 file, when the random button is pressed and held
longer than 2 seconds, the RDM mark will blink on the LCD display
and play all files in directory randomly until the directory random
mode is cancelled by pressing the random button again or by acti-
vating the scan or repeat functions (RDM mark will disappear from
LCD display).

(8) Directory down


Η Press D- button briefly while playing MP3. The previous directory is
located each time you press this button.
5 D-

75793CD86

(9) Directory up
Η Press D+ button briefly while playing MP3 . The next directory is
located each time you press this button.
6 D+ ö If the MP3 file does not have a directory, the unit play MP3 at
10-file intervals.
75793CD87 ö If any MP3 file does not exist in USB, this button can not oper-
ate.

ÿAUX PLAYER
(1) Aux function
余 Use of USB socket
Η If you want to listen to music of a external audio device, connect a
external audio device into the USB port.
Θ Press mode button to change a current mode for AUX. If audio file
AUX USB
of audio device is playing, you can listen to music through speaker.
HB1003CD63

余 Use of USB /AUX cable (option)


Η If you want to listen to music of a external audio device, connect a
external audio device through USB / AUX cable.
Θ Press mode button to change a current mode for AUX. If audio file
of audio device is playing, you can listen to music through speaker.
75793CD75

3-56
RADIO AND USB PLAYER
: MACHINE SERIAL NO.: R480LC-9S : #0465-#0917, R520LC-9S : #0438-#0830

11 18 3 LCD display 12 14 13 15

4 2 17 5 6 7 8 9 10 1 16
75793CD62-2

ÿFRONT PANEL PRESENTATION


1 SEL -------- Audio selection button 10 6 -------- Preset memory button 6
D+ --------------- Directory up
-------- Audio selection knob
11 -------- Aux function

BSM
2 -------- Power and volume button 12 -------- Preset scan (PS)
Best station memory (BSM)
MODE
3 -------- Mode button 13 MUTE -------- Audio mute button
(select RADIO / USB / AUX)
14 AM/FM -------- AM / FM button (radio)
4 ------- UP / DOWN tuning button
15 -------- Send

16 -------- End
5 1 ------- Preset memory button 1
DISP ---------- ID3 v2 display 17 MIC
-------- MIC (microphone)
6 2 ------- Preset memory button 2
SCN ------------ File scan 18 AUX -------- Aux connector

7 3 ------- Preset memory button 3


RPT ------------ Repeat play selector
8 4 ------- Preset memory button 4
RDM ------------ Random play selector
9 5 ------- Preset memory button 5
D- ---------------- Directory down

3-57
ÿGENERAL
(1) Power and volume button
Η Power ON/OFF button
Press power button to turn the unit ON or OFF shortly.
When the power is ON, the previous mode (last memory) will
appear.
75793CD66 Θ Volume up / down control
Turn volume up / down button right to increase the volume level. The
level will be shown in VOLUME xx on the LCD display. Turn it left to
decrease the volume level. After 5 seconds of volume indication,
display will return to the previous mode.

(2) Sound function selection button (audio selection)


Η This button is to adjust the sound. Each time you press SEL button
shortly, LCD displays each mode as follows :
SEL BASS TREBLE BAL LOUD EQ

75793CD65
ö When this button is pressed, LCD display shows selected function
for 5 seconds and then returns back to the previous mode. On
selected function, level can be controlled by turning this button. The
display will automatically return to normal indication in 5 seconds
after the last adjustment is made or when another function is acti-
vated.
Θ Bass control
To adjust the bass level, first select the bass mode by pressing the
SEL button until BASS indication appears on the LCD display.
Within 5 seconds of choosing the bass mode, turn button selection
knob right / left to adjust the bass level as desired.
The bass level will be shown on the LCD display from a minimum of
BASS –10 to a maximum of BASS +10.
The display will automatically return to the normal indication in 5
seconds after the last adjustment or when another function is acti-
vated.
Ι Treble control
To adjust the treble level, first select the treble mode by pressing the
SEL button until TREBLE indication appears on the LCD display.
Within 5 seconds of choosing the treble mode, turn button selection
knob right / left to adjust the treble level as desired.
The treble level will be shown on the LCD display from a minimum
of TREBLE -10 to a maximum of TREBLE +10.
The display will automatically return to the normal indication in 5
seconds after the last adjustment or when another function is acti-
vated.

3-58
Κ Balance control
To adjust the left-right speaker balance, first select the balance
mode by pressing the SEL button until the BAL indication appears
on the LCD display.
Within 5 seconds of choosing the balance mode, turn button selec-
tion knob right / left to adjust the balance as desired.
The balance position will be shown on the LCD display from BAL
10L (full left) to BAL 10R (full right).
When the volume level between the left and right speakers is equal,
BAL L=R will be shown on the LCD display panel.
The display will automatically return to the normal indication in 5
seconds after the last adjustment or when another function is acti-
vated.
Λ Loud control
When listening to music at low volume levels, this feature will boost
the bass and treble response.
This action will compensate for the reduction in bass and treble per-
formance experienced at low volume.
To select the loudness feature, press SEL button until LOUD ON or
LOUD OFF is displayed, then turn power button (type A) or selec-
tion knob (type B) left or right to activate or deactivate loudness.
Μ Equalizer (EQ)
You can select an equalizer curve designed for 4 music types (POP,
ROCK, CLASSIC, JAZZ).
To select the desired curve, first select the EQ mode by pressing
SEL button until the "EQ OFF" indication appears on the display
panel. Within 5 seconds of choosing the EQ mode, turn power and
volume button (type A) or selection knob (type B) to select an equal-
izer curve as desired.

(3) Mode button


Η Press mode button to select RADIO / USB / AUX / BT audio.

MODE

75793CD67

(4) Audio mute button


Η Press mute button momentarily to mute volume and MUTE
mark will blink on the LCD display.
MUTE Press the button again to return to the mode in use before the
mute mode was activated.
75793CD77

3-59
ÿRADIO
(1) AM / FM / LW band selector
Η Each time this button is pressed, the radio button is changed.
Each time this button is pressed, LCD displays each band as
AM/FM follows :
FM1 FM2 FM3 AM LW
75793CD78

ö LW band is only available for Europe.

(2) Up / down tuning


Η To automatically select a radio station, momentarily press the up
tune seek button or down tune seek button for less than 3
seconds to search for the closest radio station.
To manually select a radio station, press the up tuning & down
75793CD68 tuning button for longer than 3 seconds.
The radio frequency will move up or down step by step each
time you press button.

(3) Station pre-set button


Η Pressing these buttons shortly will recall your favorite pre-set
1 2
radio stations.
To store your favorite stations into any of the 6 pre-set memories
3 4 in each band (AM/FM/LW), use the following procedure :
a. Turn the radio ON and select the desired band.
5 6 b. Select the first station to be pre-set using the manual up/
75793CD69~74 down or automatic seek tuning control button.
c. Press the chosen pre-set button to store your selected station
into and continue to hold it in. The beep sound will be
momentarily heard and the pre-set number will apear on the
LCD display indicating that the station is now set into that
pre-set memory position and can be recalled at any time, by
pressing that pre-set button.

3-60
(4) Pre-set scan (PS) / Best station memory (BSM) button
Η Pre-set scan (PS)
Press BSM button shortly to scan the 6 pre-set station stored the
BSM memories on each band (AM/FM/LW).
The unit will stop at each pre-set station (the pre-set number on the
75793CD76 LCD display will flash during pre-set scan operation) and remain on
the selected frequency. Press the button momentarily again to
remain on the station currently being heard.
Θ Best station memory (BSM)
Pressing BSM button for longer than 2 seconds will activate the
BSM tuning feature which will automatically scan and enter each
station into memory.
If you have already set the pre-set memories to your favorite sta-
tions, activating the BSM tuning feature will erase those stations
and enter the new ones.
This BSM feature is most useful when traveling in a new area where
you are not familiar with the local stations.

ÿUSB PLAYER

75793CD81-1

(1) USB function


Η Connect a USB device if you want to listen to MP3 file in a USB device.
Θ It will automatically play MP3 file in the USB device and the LCD display will show “READING
USB”.
ö If there are no files on USB device, playback will revert back to the previous mode after display-
ing “NO FILE”.
(2) AUX function
Η If you want to listen to music of a external audio device, connect a external audio device through
AUX cable.
Θ Change AUX mode by pressing MODE button.
If audio file of Audio device is playing, you can listen to music through speaker.

3-61
(3) File selection & cue / review button
Η File selection function
This button is used to select file up / down.
Each time the forward file select is pressed, file number is
increased.
75793CD68 Each time the backward file select is pressed, file number is
decreased.
Θ Cue / review functions
High-speed audible search of file on a USB can be made by this
button (the cue and review functions).
Press and hold the cue button to advance rapidly in the forward
direction or the review button to advance rapidly in the backward
direction.

(4) MP3 directory / file searching


Η The D-, D+ button is used to select a particular directory and file.
Press and hold for more than 3 seconds while playing MP3 file.
Turn right / left the power button (type A) or selection knob (type B) to search the directory. Press
the button when you find the wanted directory.
For example, the directory search generally changes in two methods depending on the order of
writing as follows.
ÂMethod 1 : ROOT Dir01 Dir02 Dir03 Dir04 Dir05 Dir06 Dir07

ÂMethod 2 : ROOT Dir01 Dir02 Dir05 Dir03 Dir06 Dir04 Dir07

If you want to search the file in the located directory, turn right / left the power button (type A) or
selection knob (type B) consecutively. Press the button when you find the wanted file. The unit
will then play the selected file.
For instance, the file search changes in Dir01 as follows.

File01 File02 File03 File04

ö MP3 directory / file configuration

ROOT

Directory01

File01 File02 File03 File04 Dir02 Dir03 Dir04

File05 File06 Dir05 File07 File08 Dir06 File09 File10 Dir07

3-62
(5) ID3 v2 display
Η Disp button is used to change the display information.
While playing an MP3 file, you can change the file information
1 DISP shown on the LCD display.
Each time you press DISP (display), the display changes to show
75793CD82 the following.
ö If the MP3 disc does not have any ID3 information, the display will
show NO ID3 on LCD display.

Directory name / file name (normal mode)

Album name / performer / title

File number / elapsed time

(6) File scan (SCN)


Η During USB play, press SCN button to play the first 10 seconds of
each file on the whole file on the USB (SCN mark will appear on the
2 SCN LCD display).
When a desired file is reached, press the SCN button again to can-
75793CD83 cel the function.
The unit will then play the selected file.
ö In case of playing MP3 file, when the SCN (scan) button is pressed
and held for longer than 2 seconds, the SCN mark will blink on the
LCD display and all files in the selected directory will be introduced
until the file scan mode is cancelled by pressing the SCN button
again or by activating the random or repeat functions.

(7) Repeat play selector (RPT)


Η During USB play, press RPT button to play the selected file repeat-
edly (RPT will appear on the LCD display).
3 RPT Play of the file will continue to repeat until this button is pressed
again and the RPT disappears from the LCD display.
75793CD84 ö In case of playing MP3 file, when the RPT button is pressed and
held longer than 2 seconds, the RPT mark will blink on the LCD dis-
play and play all files in the selected directory and will be repeated
until the directory repeat mode is cancelled by pressing the repeat
button again or by activating the scan or random functions (RPT
mark will disappear from LCD display).

3-63
(8) Random play selector (RDM)
Η During USB play, press RDM button to play the files on the USB in a
random shuffled order (RDM will appear on the LCD display). The
4 RDM file select function will also select file in the random order instead of
the normal process.
75793CD85 The random play mode can be cancelled by this button again.
ö In case of MP3 file, when the random button is pressed and held
longer than 2 seconds, the RDM mark will blink on the LCD display
and play all files in directory randomly until the directory random
mode is cancelled by pressing the random button again or by acti-
vating the scan or repeat functions (RDM mark will disappear from
LCD display).

(9) Directory down


Η Press D- button briefly while playing MP3. The previous directory is
located each time you press this button.
5 D-

75793CD86

(10) Directory up
Η Press D+ button briefly while playing MP3 . The next directory is
located each time you press this button.
6 D+ ö If the MP3 file does not have a directory, the unit play MP3 at
10-file intervals.
75793CD87 ö If any MP3 file does not exist in USB, this button can not oper-
ate.

3-64
RADIO AND USB PLAYER (WITH BLUETOOTH)
: MACHINE SERIAL NO.: R480LC-9S : #0918-, R520LC-9S : #0831-

1 LCD 2

3 12

4 13

5 14

17 6 7 8 9 10 11 15 16

9403CD100

ÿFRONT PANEL PRESENTATION

1 -------- Power ON/OFF, 10 ------- Station preset 5


Volume UP/DOWN button DIR- ----------- Directory down button
2 -------- Manual UP/DOWN Tuning, 11 -------- Station preset 6
File search, SEL button DIR+ ---------- Directory up button
3 -------- Mode button, 12 -------- Scan play button (SCAN)
Audio mute button Best station memory (BSM) button
4 ------- Call & Pair button 13 -------- Auto tune up, Seek up button

5 ------- Call end button 14 -------- Auto tune down, Track down button

6 ------- Station preset 1 15 -------- USB connector


DIS ------------ Display button
16 -------- AUX IN Jack
7 ------- Station preset 2
17 -------- MIC hole
8 ------- Station preset 3
RPT ------------ Repeat play button
9 ------- Station preset 4
RDM ----------- Random play button

3-64-1
3-65
RADIO AND USB PLAYER (WITHOUT BLUETOOTH)
: MACHINE SERIAL NO.: R480LC-9S : #0918-, R520LC-9S : #0831-

1 LCD 2

3 12

4 13

5 14

6 7 8 9 10 11 15 16

9403CD101

ÿFRONT PANEL PRESENTATION

1 -------- Power ON/OFF, 10 ------- Station preset 5


Volume UP/DOWN button DIR- ----------- Directory down button
2 -------- Manual UP/DOWN Tuning, 11 ------- Station preset 6
File search, SEL button DIR+ ----------- Directory up button
3 -------- Mode button, 12 -------- Scan play button (SCAN)
Audio mute button Best station memory (BSM) button
4 ------- Radio seek up button 13 -------- Track up button

5 ------- Radio seek down button 14 -------- Track down button

6 ------- Station preset 1 15 -------- USB connector


DIS ------------- Display button
16 -------- AUX IN Jack
7 ------- Station preset 2
8 ------- Station preset 3
RPT ------------ Repeat play button
9 ------- Station preset 4
RDM ----------- Random play button

3-64-2
3-66
ÿGENERAL
(1) Power and volume button
Η Power ON / OFF button
Press power button (1) to turn the unit on or off.
Θ Volume UP/DOWN control knob
Turn VOL knob (1) right to increase the volume level.
Turn VOL knob (1) left to decrease the volume.
9403CD102
After 5 seconds the display will return to the previous display mode.
Ι Initial volume level set up
I-VOL is the volume level the unit will play at when next turned on.
To adjust the I-VOL level, press and hold VOL button (1) for longer
than 2 seconds. The current volume level displays on the display
panel.
Then turn button (1) right or left to set the volume level as the I-VOL
level.
Κ Clock ON/OFF control
The CLOCK was default at off status. To turn CLOCK ON, press
and hold VOL button (1) for longer than 2 seconds to display I-VOL,
then short press VOL again, turn VOL knob while CLOCK OFF dis-
play, then the CLOCK ON will be displayed.
ö Due to time tolerance, the clock display on the Audio unit might
have little difference.
Λ Clock adjustment
With CLOCK ON selected, press VOL knob again after CLOCK ON
display, the hour will blink, turn VOL knob right or left to adjust hour.
Simply press VOL again, the minute will blink, turn VOL knob to
adjust minute. Then press VOL again to confirm the clock once
finished.

3-64-3
3-67
(2) Menu Selection
Η This button can adjust the sound effect and other things.
Each time you press this button (2), LCD displays as follows :
BAS TREB BAL L=R FAD F=R EQ LOUD ON
BEEP 2ND
9403CD103 On each setting, the level can be controlled by turning TUNE knob (2).
When the last adjustment is made, after 5 seconds, the display will
automatically return to the previous display mode.
Θ Bass control
To adjust the bass tone level, first select the bass mode by pressing
SEL button (2) repeatedly until BASS appears on the display panel.
Then turn knob (2) right or left within 5 seconds to adjust the bass
level as desired. The bass level will be shown on the display panel
from a minimum of BASS-7 to a maximum of BASS+7.
Ι Treble control
To adjust the treble tone level, first select the treble mode by
pressing SEL button (2) repeatedly until TREB appears on the
display panel. Then turn knob (2) right or left within 5 seconds to
adjust the treble level as desired. The treble level will be shown on
the display panel from a minimum of TREB -7 to a maximum of
TREB +7.
Κ Balance control
To adjust the left-right speaker balance, first select the balance
mode by pressing SEL button (2) repeatedly until BAL indication
appears on the display panel. Then turn knob (2) right or left within 5
seconds to adjust the balance as desired. The balance position will
be shown by the bars on the display panel from BAL 10R (full right)
to BAL 10L (full left).
Λ Fader control
To adjust the front-rear speaker balance, first select the fader mode
by pressing SEL button (2) repeatedly until FADER indication
appears on the display panel. Then turn knob (2) right or left within 5
seconds to adjust the front-rear speaker level as desired. The fader
position will be shown by the bars on the display panel from FAD
10F (full front) to FAD 10R (full rear).
Μ EQ control
You can select an equalizer curve for 4 music types (CLASSIC,
POP, ROCK, JAZZ). Press button (2) until EQ is displayed, then turn
knob (2) right or left to select the desired equalizer curve. Each time
you turn the knob, LCD displays as follows :
EQ OFF CLASSIC POP ROCK JAZZ
ö When the EQ mode is activated, the BASS and TREBLE modes
are not displayed.

3-64-4
3-68
Ν Loud control
When listening to music at low volume levels, this feature will boost
the bass and treble response. This action will compensate for the
reduction in bass and treble performance experienced at low
volume.
To select the loudness feature, press button (2) until LOUD is
displayed, then turn knob (2) right or left to activate or deactivate
loudness.
Ξ Beep control
To adjust the BEEP mode, first select the BEEP mode by pressing
button (2) repeatedly until BEEP indication appears on the display
panel. Then turn knob (2) left or right within 5 seconds to select
BEEP 2ND, BEEP OFF or BEEP ON.
 BEEP 2ND : You will only hear the beep sound when the buttons
are held down for more than 2 seconds.
 BEEP OFF : You can not hear the sound beep when you press
the buttons.
 BEEP ON : You can hear the beep sound each time you press
the buttons.

(3) Mute control


Η Press and hold MUTE button (3) for over 2 seconds to mute sound output and MUTE ON will
blink on the LCD. Press the button again to cancel MUTE function and resume to normal playing
mode.

(4) Mode selection


Η Repeat press MODE button (3) to switch between FM1, FM2, AM, USB, AUX, BT MUSIC.
ö If there is no USB, AUX, Bluetooth Phone connected, it would not display USB, AUX, BT
when you press button (3).

3-64-5
3-69
ÿRADIO
(1) Mode button
Η Repeat press MODE button to select FM1, FM2 or AM.

9403CD104

(2) Manual tuning button


Η To manually tune to a radio station, simply turn encoder TUNE (2)
left or right to increase or decrease the radio frequency.

9403CD105

(3) Auto tuning button


Η To automatically select a radio station, simply press Seek up or
Track down button.

9403CD106

9403CD107

(4) Station preset button


Η In radio mode, pressing buttons (6) to (11) will recall the radio
stations that are memorized. To store desired stations into any of
the 6 preset memories, in either the AM or FM bands, use the
following procedure :
a. Select the desired station.
b. Press and hold one of the preset buttons for more than 2
9403CD108 seconds to store the current station into preset memory. Six
stations can be memorized on each of FM1, FM2, and AM.

3-64-6
3-70
(5) Preset scan (PS) / Best station memory (BSM) button
Η Press BSM button (12) momentarily to scan the 6 preset stations
stored in the selected band. When you hear your desired station,
press it again to listen to it.
Press BSM button (12) for longer than 2 seconds to activate the
9403CD109 Best Station Memory feature which will automatically scan and
enter each station into memory.
ö If you have already set the preset memories to your favorite
stations, activating the BSM tuning feature will erase those
stations and enter into the new ones. This BSM feature is most
useful when travelling in a new area where you are not familiar
with the local stations.

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ÿUSB PLAYER
(1) USB playback
Η The unit was equipped with a front USB jack and also a rear USB
Jack.
With a USB device plugged in the front USB jack, it will be detected
as front USB mode. And with a USB device plugged in the rear
9403CD110 USB jack, it will be detected as rear USB. To get to a USB mode,
press MODE (3) button momentarily or insert the USB device in
front or rear USB jack.
ö If no mp3 or wma files in USB device, it will convert to the previ-
ous mode after display NO FILE.
(2) Track Up / Down button
Η Press SEEK up (13) or TRACK down (14) to select the next or
previous track. Press and hold the buttons to advance the track
rapidly in the forward or backward direction.

9403CD106

9403CD107

(3) MP3 directory / File searching


Η Button (2) is used to select a particular directory and file in the
device. Turn button (2) right or left to display the available directories.
Press button (2) momentarily when the desired directory is
displayed, then turn button (2) right or left again to display the tracks
in that directory. Press button (2) to begin playback when the
9403CD111
desired file is displayed.

(4) Directory Up / Down button


Η During MP3/WMA playback, simply press DIR- button (10) to select
the previous directory (if available in the device); simply press DIR+
button (11) to select the next directory (if available in the device).
ö If the USB device does not contain directories, it would play
MP3/WMA tracks at 10- file when you press DIR- button (10),
and play MP3/WMA tracks at 10+ file when you press DIR+ (11)
9403CD112
button.

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(5) Track Scan Play (SCAN) button
- SCAN playback : Simply press SCAN (12) button to play the first 10
seconds of each track.
- SCAN folder : Press and hold SCAN button for longer than 2
seconds to scan play the tracks in current folder.
9403CD113 - SCAN off : Simply press it again to cancel SCAN feature.

(6) Track Repeat Play (RPT) button


- REPEAT playback : Simply press RPT (8) button to play current
track repeatedly.
- REPEAT folder : Press and hold RPT for longer than 2 seconds to
repeat play the tracks in current folder.
9403CD114 - REPEAT off : Simply press it again to cancel REPEAT feature.

(7) Track Random Play (RDM) button


- RANDOM playback : Simply press RDM (9) button to play the tracks
in the device in a random sequence.
- RANDOM folder : Press and hold RDM button for longer than 2
seconds to random play the tracks in current
9403CD115 folder.
- RANDOM off : Simply press it again to cancel RANDOM feature.

(8) ID3 v2 (DISP)


Η While a MP3 file is playing, press DISP button (6) to display ID3
information. Repeat push DISP button (6) to show directory name /
file name and album name / performer / title.
ö If the MP3 disc does not have any ID3 information, it will show
9403CD116
NO ID3.

USB Information and Notice


a. Playback FILE SYSTEM and condition allowance.
- FAT, FAT12, FAT16 and FAT32 in the file system.
- V1.1, V2.2 and V2.3 in the TAG (ID3) version.
b. Display up to 32 characters in the LCD display.
c. No support any of MULTI-CAED Reader.
d. No high speed playback but only playing with normal full speed.
ö DRM files in the USB may cause malfunction to playback in
the radio unit.
ö The temperature below -10 Celsius, the audio unit with USB
hook up would be affected to play well.

3-64-9
3-73
ÿAUX OPERATION
It is possible to connect your portable media player to the audio system for playback of the audio
tracks via the cab speakers.
To get the best results when connecting the portable media to the audio system, follow these steps :
- Use a 3.5 mm stereo plug cable to connect the media player headphone socket at each end as
follows.
- Adjust the portable media player to approximately 3/4 volume and start playback.
- Press the MODE button (3) on the audio unit to change into AUX mode.
- The volume and tone can now be adjusted on the audio unit to the desired level.
ö The audio quality of your media player and the audio tracks on it may not be of the same
sound quality as the audio system is CD Player.
ö If the sound of the media player is too low compared with the radio or CD, increase the
volume of the player.
ö If the sound of the media player is too loud and/or distorted, decrease the volume of the
player.
ö When in AUX mode, only the Volume, Bass, Treble, EQ and Mode functions of the audio unit
can be used.

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3-74
ÿBLUETOOTH (if equipped)
1) Using a bluetooth wireless connection
(1) Your audio unit supports bluetooth wireless technology. You can set up a wireless link with
bluetooth cellular phone.
(2) Keep PAIRING the cellular phone with audio unit in a few minutes as the phone are being
switched on well enough.
ö Since this audio unit is on standby to connect with your cellular phone via bluetooth wireless
technology, using this audio unit without running the engine can result battery drainage.
ö This audio unit phone call reception is on standby when ignition switch is set to ACC OFF or
ON.
ö The line-of-sight distance between this audio unit and your cellular phone must be 10
meters or less for sending and receiving voice and data via bluetooth wireless technology.
However the transmission distance may become shorter than the estimated distance
depending on the environment in use.
ö Digital Noise & Echo suppression system provides the best sound clarity with little or no
distortion (Echo & side tone will happen depending on cellular phone or service network).
ö To ensure the quality of calling, you should select a proper bluetooth VR level. This audio
unit has already set with the best bluetooth VR level.

ྙ Bluetooth icon
It will blink while establishing the bluetooth pairing.
It will light after a bluetooth device connected.

290F3CD215

ྚ Battery icon
It indicates the battery status of the connected bluetooth device.

7709A3BT02

ྛ Single strength icon


It indicates the signal strength of the connected bluetooth device.

7709A3BT03

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3-75
2) Pairing in hands free modes
(1) Press and hold CALL button (4) for 2 seconds until you hear beep
sound, then appears PAIR STR on the display.
(2) For the next procedure, go to cellular phone pairing mode.

9403CD117 (3) If it is in pairing status with audio unit and cellular phone, PAIRING
will show on the display.
(4) If you want to exit pairing mode, press CALL END button (5) briefly
while pairing, then it will show PAIR CLR on the display.
(5) Bluetooth Icon and PAIR OK appear on the display when pairing is
successful.

3) Cellular phone pairing mode


(1) Browse your cellular phone menu and find the connectivity or bluetooth connection section.
(2) Select search for a new handsfree device function and allow the phone to find the mobile.
(3) HYUNDAI should appear on your cellular phone screen.
(4) Press connect menu among the handsfree option on your cellular phone.
(5) The cellular phone should prompt for a pin code. Insert the pin code 1234.
(6) The cellular phone should confirm that it has established a new paired connection.
(7) Close the menu. The pairing is now completed. It appears PAIR FAIL on the display for 3 seconds.
ö Each cellular phone type has distinct phone menu so you may need to refer to your manufactures
instruction for the correct procedure on how to connect a new bluetooth device.
ö Please retry to the pairing instruction if HYUNDAI does not appear on the cellular phone screen.
ö Please select authorized, if there is authorized menu in the menu of bluetooth connection in your
cellular phone.
ö Once the bluetooth pairing is completed between your cellular pone and this audio unit, the both
units will be automatically recognized on its paring and when you turn on the key in your car even
though this audio unit is turned off.
ö This audio unit can store up to 6 phones pairings. If the memory is full, the first stored paired
phone will be deleted.
ö The connecting priority will be given to the last connected cellular phone.
ö If you want to change the connecting priority, try to connect this audio unit from the cellular phone.

3-64-12
4) Bluetooth connection and disconnection
(1) When established bluetooth connection between this audio unit and
the cellular phone, bluetooth icon on the display appears and then
the display shows HF/AV CONN when handsfree & AV profile
connected.
(2) To disconnect bluetooth link
Press and hold CALL END button (4) for 2 seconds, it shows DIS
CON and disappears bluetooth Icon on the display.

9403CD118

(3) To disconnect bluetooth link


Press CALL button (3) briefly, it blinks bluetooth Icon on the display
while bluetooth is being connected. If the connection is completed, it
appears bluetooth Icon on the display.
9403CD117
ö When your cellular phone battery is at low charge, the bluetooth
connection may occasionally be lost. To maintain good connectivity
ensure that your phone battery is adequately charged.
ö In case of failure of bluetooth pairing :
- Delete item in paired list on your phone.
- Reset both phone by power off/on and the audio unit by ACC off/
on.
ö Connecting priority of handsfree profile is higher than headset
profile.
ö The headset mode does not support caller ID, reject call and call
Transfer.

5) Using the audio unit as a handsfree device


(1) When the audio unit is ringing, it shows CALL and follows with the
phone number ********** on the display.
(2) To accept call
Press CALL button (4), it appears ANSWER CALL and follows
TALKING on the display.
(3) To end call
To end call, press CALL END button (5), it appears REJECT on the
display.
9403CD117/8
ö If reject call is activated in your phone, then your cellular phone
does not support reject call function.

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3-77
6) Audio transfer between the audio unit and phone
The audio transfer function is for switching the call from the audio unit to the cellular phone for
private conversation.
(1) Press CALL button (4) briefly during conversation, it appears CALL
TRANS on the display. To switch back to the audio unit, press button
(4) briefly during private conversation, then it appears CALL TRANS
on the display again.
9403CD117
ö This function will be a cause of disconnection of bluetooth link in
some nokia phones, but you do not worry just press button (4)
during private conversation, then switch back to the audio unit
automatically.
ö The quality of calling between cellular phone and audio unit is
better than calling between one audio unit and another one.

7) Last call number dialing


(1) Press CALL button (4) briefly, it appears CALL TO, then simply
press CALL button once again, it would make the last call with
phone number display on LCD.
If Reject call is activated in your phone, then your cellular phone
9403CD117 does not support Reject Call function.
ö If you are using SAMSUNG phone, then you may need to press
once more send button. First press button shows phone contact
list in your phone, then second press make the last call.

8) To make a call by cellular phone


The audio transfer function is for switching the call from the audio unit to the cellular phone for
private conversation.
(1) The audio unit activated automatically when you make a call by cellular phone.
(2) When you make a call processing by cellular phone, it shows CALLING on the display.
(3) When you receive a call, the phone number ******** appears on the display.

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3-78
9) Using the audio unit as bluetooth music
The audio unit supports A2DP (Audio Advanced Distribution Profile) and AVRCP (Audio Video
Remote Control Profile), and both profiles are available to listen music at the audio unit via cellular
phone which is supporting the two profiles above.
(1) To play music, search the menu on your cellular phone as below :
i.e : Menu File manager Music Option Play via bluetooth.
It appears BT MP3 on the display.
(2) During BT MP3 playing, you could select the previous or next track by pressing SEEK up or
TRACK down button on audio unit or operate via your cellular phone.
(3) To stop music, press button (5) briefly and it will automatically switch into the previous mode.
(4) To resume music playing, press the play button on your cellular phone.
ö This function maybe different depends on cellular phone. Please follow the cellular phone menu.
Some kinds of phone need to pair once more for bluetooth MP3 connection.
ö This function will be caused to disconnect A2DP, AVRCP depends on cellular phone.
ö Information about songs (e.g.: the elapsed playing time, song title, song index, etc.) cannot be
displayed on this audio unit.

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3-79
ÿRESET AND PRECAUTIONS
1) Reset function
Interfere noise or abnormal compressed files in the MP3 disc or USB instrument may cause
extraordinary operation (or unit frozen/locking up). It’s strongly recommended to use appropriate
USB storage not cause any malfunction to the audio unit. In the unlikely event that the player fails to
operate correctly, try out to reset unit by any of following two methods.

(1) press and hold simultaneously for about 5 seconds. (without Bluetooth)

Press and hold simultaneously for about 5 seconds. (with Bluetooth)


(2) Take out the fuse for the audio system in the vehicle once and then plug again.
ö It will be necessary to re-enter the radio preset memories as these will have been erased when
the microprocessor was reset.
After resetting the player, ensure all functions are operation correctly.

2) Precautions
When the inside of the car is very cold and the player is used soon after switching on the heater,
moisture may form on the disc or the optical parts of the player and proper playback may not be
possible.
If moisture forms on the optical parts of the player, do not use the player for about one hour. The
condensation will disappear naturally allowing normal operation.
(1) Operation voltage : 9~32 volts DC, negative
(2) Output power : 40 watts maximum (20 watts x 2 channels)
(3) Tuning range
Area Band Frequency range Step
FM 87.5~107.9 MHZ 200K
USA
AM 530~1710 KHZ 10K
FM 87.5~108.0 MHZ 50K
EUROPE
AM 522~1620 KHZ 9K
FM 87.5~108.0 MHZ 100K
ASIA
AM 531~1602 KHZ 9K
FM 87.5~107.9 MHZ 100K
LATIN
AM 530~1710 KHZ 10K

ú AREA Selection :
- To select an area, press and hold related buttons at FM1 band for about 3 seconds.
- USA Area: Press and hold mode + 1DIS buttons for 3 seconds
- EUROPE Area: Press and hold mode + 2 buttons for 3 seconds
- ASIA Area: Press and hold mode + 3RPT buttons for 3 seconds
- LATIN Area: Press and hold mode + 4RDM buttons for 3 seconds.
(4) USB version : USB 1.1
(5) Bluetooth version : V2.1
(6) Bluetooth supported profile :
- A2DP : Advanced Audio Distribution Profile
- AVRCP : Audio/Video Remote Control Profile
- HFP : Hands-Free Profile

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3-80
4) SEAT (standard)
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due
to long work hours and enhance work efficiency.

(1) Horizontal adjustment (A)


D
Η Pull lever A to adjust seat forward or backward.
Θ The seat can be moved forward and backward
over 169 mm (6.7") in 13 steps.
(2) Tilt adjustment (B)
E Pull or push lever B to adjust seat cushion upward
or downward.
(3) Adjustable Backrest
C Pull lever C to adjust seat backrest.
(4) Arm rest adjustment (E)
F This can be adjusted by turning the knob E.
A (5) Head rest adjustment (D)
This is adjustable vertically to fit operator's
B requirements, over a 75 mm (3.0") height range and
2209S3CD54
79.5˚ angle.
(6) Weight adjustment (F)
Adjust the handle to the operator's weight (50~
130 kg).
Always check the condition of the seat belt and
mounting hardware before operating the machine.
Replace the seat belt at least once every three
years, regardless of appearance.

3-65
5) SEAT (heated, option)
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due
to long work hours and enhance work efficiency.

(1) Forward/Backward adjustment (A)


Η Pull lever A to adjust seat forward or backward.
Θ The seat can be moved forward and backward
over 140 mm (5.5") in 13 steps.
(2) Height/weight adjustment (B)
Η Turn the handle to adjust seat upward or down-
ward
F G ½ Turn to clockwise, the seat is moved to upward
B and the weight is increased.
If it is turned to counterclockwise, the seat is
moved to downward and the weight is decreased.
Handle Upward
Θ Method of changing direction (up/down)
½ First, pull the handle to outside.
Downward
½ Second, rotate 180˚ and release the handle.
(3) Reclining adjustment (C)
D
Pull lever C to adjust seat back rest.
(4) Arm rest adjustment (E)
This can be adjusted by pushing the button E to
right and left.
(5) Head rest adjustment (D)
E
C This is adjustable vertically to fit operator's require-
ments over 60 mm (2.4").
A
B (6) Seat cushion tilt adjustment (F)
Pull lever F to adjust seat cushion tilting angle.
21093CD55
(7) Seat cushion length adjustment (G)
Pull lever G to adjust seat cushion forward or back-
ward.
Always check the condition of the seat belt and
mounting hardware before operating the machine.
Replace the seat belt at least once every three
years, regardless of appearance.

3-66
6) FUSE & RELAY BOX

30A 20A 10A

10A 5A

30A 10A 30A


SPARE HEAD LAMP POWER ANTI- BREAKER AC COMP CLUSTER ECM
RY RY RESTART RY RY
SPARE ECM ROOM LP/
RY CASSETTE

SPARE MCU

20A 10A 20A 20A 20A 20A 20A 10A 20A 10A 20A 30A 20A 10A 30A 30A 20A 10A 10A 10A 20A 20A

LAMP(OPT)
CABIN

CONVERTER
HEAD LAMP
FUELP/P
HEATER
PRE-

SOLENOID
(BEACON)
OPTION

CIGAR

SOLENOID

SEAT
SOL
SAFETY
HEATER
AIRCON &

HORN

STOP
START,
HEATER
FUEL-

WIPER

CLUSTER

CASSETTE
PANEL
SWITCH

MCU EPPR

MCU CONT
LAMP
WORK
WORK LAMP FUEL CABIN LAMP
RY HEATER RY HORN PRE ECM
RY RY HEATER POWER

30A 20A 10A


HOLDER

START
KEY
FUSE

RY RY
AIR
CONVERT

WIPER

21093CD56

(1) The fuses protect the electrical parts and wiring from burning out.
(2) The fuse box cover indicates the capacity of each fuse and circuit it protects.
ö Replace a fuse with another of the same capacity.
Before replacing a fuse, be sure to turn OFF the starting switch.

7) MCU
(1) To match the pump absorption torque with the engine torque, MCU
LED varies EPPR valve output pressure, which control pump discharge
amount whenever feedbacked engine speed drops under the
G
Y
reference rpm of each mode set.
R

(2) Three LED lamps on the MCU display as below.

LED lamp Trouble Service


G is turned ON Normal -

21093CD57 G and R are Trouble on MCU Â Change the MCU


turned ON
G and Y are Trouble on serial  Check if serial communication
turned ON communication line lines between controller and
cluster are disconnected
Three LED are Trouble on MCU power  Check if the input power wire
turned OFF (24 V, GND) of controller is
disconnected
 Check the fuse
G : green, R : red, Y : yellow

3-67
8) EMERGENCY ENGINE SPEED CONTROL CONNECTOR
(1) When the CAN communication between the ECM and the MCU is
abnormal due to malfunction of the MCU, change CN-16 connection
from CN-16A to CN-16B and then control the engine speed by
rotating accel dial switch.
ö Never connect connector CN-16 with CN-16B when MCU is in
normal operation.
CN-16&16A
CN-16B

CN-16A

NORMAL

CN-16B

CN-16

EMERGENCY

32093CD04

9) SERVICE METER
(1) This meter shows the total operation hours of the machine.
HOURS
(2) Always ensure the operating condition of the meter during the
machine operation. Inspect and service the machine based on
hours as indicated in chapter 6, maintenance.
21093CD59

10) RS232 & J1939 SERVICE SOCKET


(1) MCU communicates the machine data with Laptop computer
through RS232 service socket.
(2) ECM communicates the engine data with cummins INSITE adapter
through J1939 service socket.
21093CD61
Η ECM fault code check
Θ ECM program change
Ι Engine data monitoring & test

3-68
11) UPPER WINDSHIELD
Auto lock latch (1) Perform the following procedure in order to open the upper windshield.
① Pull both levers with hold both grips that are located at the top of the
windshield frame and push the windshield upward.
Grip ② Hold both grips and back into the lock position until auto lock latch is
Lever
engaged, then release the lever locked position.
When working, without having locked the windshield by the auto
lock (by pushing the windshield to the rear untill it's completely
fixed), please be careful as it can cause personal injury if the wind-
shield is not fixed or falls off.
21093CD62

(2) Perform the following procedure in order to close the upper windshield.
Auto lock latch
① Pull the lever of the auto lock latch in order to release the auto lock
latch.
② Reverse above step ① and ② in order to close the upper wind-
shield.

21093CD63

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