High Frequency Intelligent Lithium Battery Charger

XL-LDCDJ series

1 Overview
XL-LDCDJ Series of high-frequency intelligent lithium battery chargers, using AC voltage input, DC voltage
output adjustable ACDC multiple 6KW modules in parallel. The module adopts DSP digital control, resonant soft
switching, active PFC technology; the module has the characteristics of high power density, high power factor,
low harmonics, and high efficiency. It has the performance of multiple modules that can be connected in parallel.

It’s suitable for all kinds of electric forklifts, electric cars, electric sightseeing cars, electric golf carts, electric

tricycles, stackers, electric tractors, electric lifts, electric scrubbers, power departure systems and solar systems’s

Lead-acid batteries and lithium Batteries

2 Main features
 High efficiency
Reduce energy consumption, meet the requirements of energy saving and emission reduction, and save
customer’s cost。
 High power density
Can save customer space and reduce system cost。
 DSP digital control
Fewer components, higher environmental stability, higher reliability, and easier expansion。
 Low input harmonics
Reduce the pollution to the power grid and improve the adaptability of the power grid。
 Wide input voltage range, wide output voltage range
Suitable for most occasions with different input and output voltages。
 LCD display
Real-time display and recording of charging data。
 Modular design of charging power supply
Parallel output, small size, light weight, high reliability
 With "four remotes" function
 Charger function and fault signal are uploaded to BMS in real time。
 Real-time measurement of charger voltage and current, and upload BMS。
 According to the BMS instructions, control the charger to switch on and off。
 According to BMS instructions, real-time adjustment of charger output voltage and current。
 Remote monitoring（optional）：The charging data can be monitored in real time through remote
monitoring and configuration.
 Wide operating temperature range
Satisfy most harsh working environments
 Built-in anti-reverse protection, with failure self-isolation function
Multiple fault protection, high charging safety, improve system reliability。
 Perfect fault self-detection tips
 convenient for customer maintenance。

3 Technical index
Table 1：Main technical index

Item Parameters
Type 48V100A 48V200A 80V130A 80V200A
DC output

Rated output power 6kW 12kw 12kW 18kW

Rated output current 100A 200A 130A 200A

Output voltage range 42VDC～92VDC 42VDC～92VDC 60VDC～105VDC 60VDC～105VDC

Current limit adjustable
10%~110% Steplessly adjustable
range
Peak-to-peak noise ≤200mV ≤200mV ≤0.5% ≤0.5%

Telephone scale noise ＜2mV ＜2mV no request no request

Voltage precision ≤±0.5%

current precision ≤±1%

average current ≤±5%

efficiency ≥93% ≥94%
AC input

Rated input voltage 3 phase 380Vac

Input voltage range 323Vac～456Vac（full load）

Input Current ＜16A ＜20A ＜20A ＜30A

Frequency 45Hz～65Hz
Power factor（PF） ≥0.94

Current distortion（THD） ≤5%

Working environment conditions

operating temperature -30℃～45℃ normal work；45℃~65℃Derating output； -30℃～50℃ normal work；50℃~75℃ Derating output；

Storage temperature -40℃～75℃

Relative humidity 0～95%
altitude 2000m Full load output
Product safety and reliability

Input to the chassis can withstand 50Hz Effective value 2500VAC or equivalent 3535VDC Withstand voltage for 1 minute；
Dielectric strength
Input to output can withstand 50Hz Effective value 3000VAC or equivalent 4242VDC Withstand voltage for 1 minute；
MTBF ＞120000hrs
Dimensions and weight

Dimensions 503（wide）×648（high）×330（deep）
Modules NT weight 25Kg

Communications and Alert

Communication Interface CAN

Maximum number of
3pcs
parallel
Output positive and negative insurance protection

Alarms and status are reported and monitored through the CAN communication interface, and three panel LEDs indicate
4 Structure and interface
4.1 Structure

4.2 Input and output interface

Definition table

Signal Remarks
Pin number Signal definition illustrate
name
protecting earthing terminal of the
protecting earthing Ensure well connected
1(blue) PE charger with module plate
One phase of
2（red） The AC power input terminal
AC three-phase
of the charger, the input mode Long-term use, directly
input One phase of
3（green） is three-phase three-wire connected to the power
three-phase
system, no phase sequence distribution cabinet
One phase of
4（yellow） requirement
three-phase
1 OUT- DC output negative
REMA 320(95515-46)
2 OUT+ DC output positive
Weak signal terminal, CAN
DC 3 S+/CAN_H communication interface
output between module and superior
4 S-/CAN_L equipment
5 12V+ Auxiliary power 12V+
6 12V- Auxiliary power 12V-

 Notice:
In order to ensure safety, please ensure that the protecting earthing PE terminal
in the AC input is correctly connected to the ground；

5 Display content

Color screen page 1：Real-time display of current charging parameters and charging status

Color screen page 2：Real-time display of BMS information and message

Color screen page3：Real-time display of charger information and messages

 6 Instructions
1） The charger should be placed in an environment without direct sunlight and no high temperature, and more than
10cm of heat dissipation space should be reserved around the charger。
2） Correctly connect the output connector to the vehicle battery terminal。
3） Correctly connect the input AC power cords (red, yellow, and green wires) to the AC three-phase 380V grid。
4） Reliably connect the yellow and green wires and the plate to the ground terminal。
5） Correctly connect the communication CAN connector with the battery-side CAN connector。
6） Close the air switch。
7） If the CAN communication is normal, the battery and the power grid are detected to be normal, and then the
normal charging is started.。
8） Charge according to BMS communication data in real time during the charging process。

9） Press during charging or button，Enter the charging data, charging module data and BMS data
display respectively。

10) Press during charging or ，Pause or start the charger。

11) After charging is complete, disconnect the air switch, unplug the output connector and CAN connector。
12) In case of emergency, please turn off the air switch immediately。
13） High voltage inside, please do not open the shell to prevent electric shock。

7 Packaging, transportation and storage

7.1 Packaging
The charger is packaged in a carton individually. Use shockproof foamed plastic for packaging.
The packing box contains installation instructions and factory certificate.

7.2 Transportation
The charger should be transported under the condition that the packaging is intact, and there should be no violent
vibration and collision during the transportation, to prevent moisture and rain, and try to use pallets for transportation。

7.3 Storage
The charger should be stored at -40°C～+75°C, the relative humidity not more than 95%, no corrosive gas, and
ventilated room. The storage period is 1 year.。