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MAGNETOM
MR

Function Description
System

Cooling

MAGNETOM ESSENZA
10130587

© Siemens 2006
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.

Print No.: M4-060.850.18.03.02 English

Replaces: M4-060.850.18.02.02 Doc. Gen. Date: 11.08
2 Revision / Disclaimer
1Revision / Disclaimer

Document revision level

The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.

Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.

MAGNETOM M4-060.850.18.03.02 Page 2 of 28 Siemens

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Table of Contents 3
0Table of Contents

1 _______ Introduction ____________________________________________________ 4

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Secondary Water Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Supplied Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Primary Water Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cooling Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 _______ ICS passive_____________________________________________________ 9

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Water Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electric Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Supply and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3 _______ ICS active _____________________________________________________ 18

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Water Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electric Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Supply and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4 _______ Changes to previous version _____________________________________ 28

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4 Introduction
1-
General
1Introduction

The MAGNETOM ESSENZA utilizes a newly designed water-cooling system. The cooling
requirements of the MAGNETOM ESSENZA are somewhat lower than of other 1.5 T sys-
tems. This is mainly due to the reduced gradient performance. Please be aware that the
system needs water cooling even when in the “System off” status. The reason is the helium
compressor (MREF) for the cold-head cooling the magnet.

max. 21 kW

maximum cooling capability

~16 kW

(dutycycle sequence running)

~10 kW
System on
but inactive

~7 kW
System on

System
off

Fig. 1: Cooling requirements

There are two versions of the Integrated Cooling System (ICS) available for the MAGNE-
TOM ESSENZA:
• ICS passive (standard) - this version requires primary cooling water provided by the
customer via an existing in-house cooling system or a purchased chiller.
• ICS active (optional) - with this option the customer is independent of any external
water cooling supply.

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Introduction 5
ICS passive - block diagram
Fig. 2:
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6 Introduction
ICS active - block diagram
Fig. 3:
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Introduction 7

Secondary Water Circuit 1.1

The secondary water circuit of both the passive and active version of the ICS is almost
identical.

Supplied Components 0

The ICS supplies the following components with cooling water (the so-called secondary
water circuit):

• in the ICS itself

Air Conditioning System (ACS) 8 to 12 l/min 2 kW

Helium Compressor (MREF = Magnet REFrigerator) 8 to 12 l/min 6 kW

• in the ECA

RF-Power Amplifier (RFPA) 8 to 12 l/min 0.7 kW

Gradient Power Amplifier (GPA) 10 to 15 l/min 5 kW

• in the magnet room

Gradient Coil (GC) and RF-InfraStructure (RFIS_60) 14 to 20 l/min 7 kW

Transmit Antenna Selector (TAS) at inflow of gradient coil n. a. n. a.

Water Requirements 0

• Water type: normal tap water

• Temperature: 19° to 22° C
• Static filling pressure: 1.7 bar

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8 Introduction

Primary Water Circuit 1.2

The primary water circuit provides cooling for the internal secondary water circuit.

Cooling Water Supply 0

For the primary water supply there are two possibilities:

• ICS passive uses the primary cooling water supplied by the customer from an in-house
supply or a separate chiller.
• ICS active has a build-in primary cooling circuit including a water-to-air heat exchanger,
the so-called External Fan Unit (EFU), positioned outside. The water hose length
between ICS active and EFU is 20 m and can be optionally prolonged to 40 m by an
additional 20 m hose set.

Water Requirements 0

Requirements for the ICS passive:

• Water type: n. a. (depends on customer chiller)
• Temperature: 6° to 12° C
• Flow rate: 30 l/min (for 12°C)
• Static filling pressure: n. a. (depends on customer chiller)

Requirements for the ICS active:

• Water type: use the glycol/water mixture delivered with the system
• Temperature: n. a. (internally regulated)
• Flow rate: n. a. (internally regulated)
• Static filling pressure: 1.7 bar

NOTE The primary water circuit of the ICS active has to be filled
with the glycol/water mixture from Siemens only!

A new ICS active is delivered with 75 l (plus additional 25 l for 40 m option) of glycol/water
mixture. Additionally, it can be ordered as a spare part in 25 l canisters.

NOTICE Water-cooled components could be damaged by frost!

¹ Drain all water from FRUs before they are sent back.

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ICS passive 9
2-
General
2ICS passive

ICS passive incorporates four functional blocks:

• Primary water circuit; most of it is supplied by the customer.
• Secondary water circuit, which cools all the system components mentioned in chapter 1
(Supplied Components / p. 7)
• Helium compressor
• Air conditioning system (ACS), providing air cooling for the GPA and the rest of the
ECA.

1. Electronics module
2. Water cooling circuit
3. Helium compressor for the mag-
net (MREF)
4. Air conditioning system (ACS)

Fig. 4: ICS passive

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10 ICS passive

Water Circuit 2.1

The photo below shows the water pipes of the ICS passive. The insulated part in the back
of the photo belongs to the primary water circuit. Therefore, the non-insulated part is the
secondary water circuit.
The numbers of the legend correspond to the numbers in the flow-diagram on the next
page.

1. Heat exchanger
2. Pressure sensor
3. Expansion vessel
4. Safety valve
5. Secondary water pump
6. Temperature sensor
7. Air bleeder
8. Pressure gauge
9. Solenoid valve
10. Flow sensor
11. Shut-off valves
12. Filling and drain valves
13. Strainer (not visible)
14. 3-way valve

Fig. 5: ICS passive (water circuit)

NOTE If the pressure (B2) on the suction side of the secondary

water pump (2/Fig. 6 / p. 11) drops below 0.5 bar the cooling
system is switched off. To reset this error condition, you
need to reach a static fill pressure of at least 1.5 bar (hyster-
esis).

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ICS passive 11
ICS passive - flow diagram
Fig. 6:
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12 ICS passive

Electric Circuit 2.2

The electronics module in the ICS passive cabinet is located at the top (1/Fig. 4 / p. 9).
It contains
• circuit breakers,
• contactors, and
• a printed circuit board (control unit)
to protect and control the active cooling system.

Supply and Circuit Breakers 0

The ICS passive is supplied by 25 A circuit breaker F103 in the Mains Connection Box.
Using terminal X101, the 3-phase supply is connected to the ICS active electronics mod-
ule.

Fig. 7: Electronics module - ICS passive

List of circuit breakers and protected devices:

• Q1: Helium compressor for magnet cooling (MREF)
• Q2: Secondary water pump via contactor K1
• F1: 230 V AC for ACS and transformer T1
• F2: 24 V AC supply for the control unit

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ICS passive 13
ICS passive - electrical diagram
Fig. 8:
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14 ICS passive

NOTICE The ICS is directly connected to the local power supply via
the Mains Connection Box.
Incorrect voltage setting can damage components! There-
fore, check and adjust the voltage setting of
¹ the helium compressor for the magnet (MREF) and
¹ the transformer T1 in the electronics module.

The four fans in the ACS are supplied by 230 V AC taken from transformer T1. Contactor
K2 is always energized. The possibility to de-energize the two fans (M13 and M14) is cur-
rently not being used.

Control Unit 0

The control unit is located on the right side of the electronics module. It controls and super-
vises the function of the cooling system and provides a CANopen communication link to
the measurement control of the system.
Its 24 V AC supply comes from transformer T1 via circuit breaker F2.

1. CANopen connection
2. H3; red LED: normally off, indicating
no fault.
3. H2; yellow LED: normally off, indicat-
ing system OK. It is on during control-
ler restart.
4. H1; green LED: normally blinking,
indicating program active.
5. A-LEDs (Tab. 1 / p. 16)
6. E-LEDs (Tab. 2 / p. 17)
7. H4; red LED: Not used

Fig. 9: Control unit

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ICS passive 15
Fig. 10: ICS passive - control unit
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16 ICS passive

A-LEDs
Eight green input LEDs (E1 to E8) and eight green output LEDs (A1 to A8) indicate the
function and status of the cooling system.

Fig. 11: A-LEDs - ICS passive

Tab. 1 A-LEDs

LED Device activated Prerequisite or function

A1 motor M6 of 3-way valve valve opens for cooling
in secondary circuit
A2 motor M6 of 3-way valve valve opens for bypass (no cooling)
in secondary circuit
A3 K2 (ACS fans 3 and 4) None
A4 Not used

A5 Not used

A6 K1 (secondary pump) circuit breaker Q2 is ON

A7 by-pass valve Y1 permanently activated in 60 Hz systems
A8 Not used

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ICS passive 17

E-LEDs

Fig. 12: E-LEDs - ICS passive

Tab. 2 E-LEDs

LED LED=ON indicates Reason if LED=OFF

E1 secondary pump running circuit breaker Q2 tripped
E2 Not used

E3 Not used

E4 helium compressor for the circuit breaker Q1 tripped

magnet (MREF) is running
E5 water flow in primary circuit water flow in primary circuit (supplied by customer
OK chiller) too low or flow switch B12 broken
E6 Not used

E7 Not used

E8 water flow to gradient coil OK water flow to GC too low or flow switch B11 broken

NOTE Please be aware that the meanings of the LEDs are different
on ICS active and ICS passive, even though the board is iden-
tical.

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18 ICS active
3-
General
3ICS active

ICS active incorporates five functional blocks:

• Primary water circuit, including external fan unit (EFU).
• Coolant circuit, transferring the heat from the secondary to the primary circuit.
• Secondary water circuit, which cools all the system components mentioned in chapter 1
(Supplied Components / p. 7).
• Helium compressor for magnet cooling (MREF).
• Air conditioning system (ACS), providing air cooling for the GPA and the rest of the
ECA.

1. Primary and secondary water cooling

circuits
2. Coolant circuit (coolant agent: tet-
rafluorethane)
3. Electronics module
4. Helium compressor for the magnet
(MREF)
5. Air conditioning system (ACS)

Fig. 13: ICS active

Fig. 14: EFU (external fan unit)

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ICS active 19

Water Circuit 3.1

The photo below shows the water pipes of the ICS active. The insulated parts belong to the
primary water circuit.
The numbers of the legend correspond to the numbers in the flow-diagram on the next
page.

1. Heat exchanger (not visi-

ble)
2. Pressure sensor
3. Expansion vessels
4. Safety valves
5. Secondary water pump
6. Temperature sensor
7. Air bleeder
8. Pressure gauges
9. Solenoid valve (not visible)
10. Flow sensor (not visible)
11. Shut-off valves
12. Filling and drain valves
13. Primary water pump
14. 3-way cooling water con-
troller (not visible)

Fig. 15: ICS active (water circuit)

NOTE The coolant circuit is one FRU. The spare part will be deliv-
ered with a corresponding lifting device.

NOTE If the pressure on the suction side of either the primary (B7)
or the secondary (B5) water pump (2/Fig. 16 / p. 20) drops
below 0.5 bar, the cooling system is switched off. To reset
this error condition, you need to reach a static fill pressure of
at least 1.5 bar (hysteresis).

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20 ICS active
Fig. 16: ICS active - flow diagram
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ICS active 21

Electric Circuit 3.2

The electronics module in the ICS active cabinet is located right above the helium compres-
sor (MREF) for the magnet. (3/Fig. 13 / p. 18)
It contains
• circuit breakers,
• contactors, and
• a printed circuit board (control unit)
to protect and control the active cooling system.

Supply and Circuit Breakers 0

ICS active is supplied by 50 A circuit breaker F102 in the Mains Connection Box. Using ter-
minal X102, the 3 phase supply is connected to the ICS active electronics module.

Fig. 17: Electronics module - ICS active

List of circuit breakers and the protected devices:

• Q1: Helium compressor for magnet cooling (MREF)
• Q2: Secondary water pump via contactor K2
• Q3: Primary water pump via contactor K3
• Q4: External fan unit (EFU) via K4
• Q5: Compressor of cooling module K1
• F1: 230 V AC for ACS and transformer T1
• F2: 24 V AC supply for the control unit

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22 ICS active
Fig. 18: ICS active - electric diagram
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ICS active 23

NOTICE The ICS is directly connected to the local power supply via
the Mains Connection Box.
Incorrect voltage setting can damage components! There-
fore, check and adjust the voltage setting of
¹ the helium compressor for the magnet (MREF) and
¹ transformer T1 in the electronics module.

The four fans in the ACS are supplied by 230 V AC taken from transformer T1. Contactor
K5 is always energized. The possibility to de-energize the two fans (M13 and M14) is cur-
rently not being used.

Control Unit 0

The control unit is located on the right side of the electronics module. It controls and super-
vises the function of the cooling system and provides a CANopen communication link to
the MR system.
Its 24 V AC supply comes from transformer T1 via circuit breaker F2.

1. CANopen connection
2. H3; red LED: normally off, indicating
no fault.
3. H2; yellow LED: normally off, indicat-
ing system OK. It is on during control-
ler restart.
4. H1; green LED: normally blinking,
indicating program active.
5. A-LEDs (Fig. 21 / p. 25)
6. E-LEDs (Fig. 22 / p. 26)
7. H4; red LED: Not used

Fig. 19: Control unit

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24 ICS active
Fig. 20: ICS active - control unit
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ICS active 25

A-LEDs
Eight green input LEDs (E1 to E8) and eight green output LEDs (A1 to A8) indicate the
function of the cooling system.

Fig. 21: ICS active - A-LEDs

Tab. 3 A-LEDs

LED Device activated Prerequisites

A1 K5 (ACS fans 3 and 4) None
A2 Not used

A3 K3 (primary pump) circuit breaker Q3 is ON

A4 K4 (EFU) temperature switch in EFU is closed (no over-temper-
ature) and circuit breaker Q4 is ON
A5 K1 (compressor in cool- K2 activated (secondary pump), PCH (high pressure
ant circuit) pressostat; B9) closed and circuit breaker Q5 is ON
A6 K2 (secondary pump) circuit breaker Q2 is ON
A7 by-pass valve Y1 permanently activated in 60 Hz systems
A8 Not used

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26 ICS active

E-LEDs

Fig. 22: ICS active - E-LEDs

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ICS active 27
Tab. 4 E-LEDs

LED LED=ON indicates Reason if LED=OFF

E1 compressor in coolant circuit is high pressure switch B9 in coolant circuit
running opened or circuit breaker Q5 tripped
E2 helium compressor for the mag- circuit breaker Q1 tripped
net (MREF) is running
E3 pressure in coolant circuit is OK pressure in coolant circuit too low (B10)
E4 secondary pump running circuit breaker Q2 tripped
E5 primary pump running circuit breaker Q3 tripped
E6 EFU running motor in EFU too hot or circuit breaker Q4
tripped
E7 EFU running circuit breaker Q4 tripped
E8 water flow to gradient coil OK water flow to gradient coil too low or flow
switch B11 broken

Additional notes:
If E6 and E7 are off, there is a problem with the circuit breaker Q4.
If E6 is off but E7 is on, there is a problem with the EFU.

NOTE Please be aware that the meanings of the LEDs are different
on ICS active and ICS passive, even though the board is iden-
tical.

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28 Changes to previous version
4-
4Changes to previous version

(Fig. 16 / p. 20) hand valves in primary circuit (from/to EFU) removed.

MAGNETOM M4-060.850.18.03.02 Page 28 of 28 Siemens

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