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Philips MCM 11 Service Manual PDF

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0% found this document useful (0 votes)
2K views79 pages

Philips MCM 11 Service Manual PDF

Uploaded by

Joeri Kerkhof
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 79

Mini System MCM11/22/25/30

Service
Service
Service

Service Manual
TABLE OF CONTENTS
Page
Location of PC Boards & Versions Variation .............. 1-2
Specifications .............................................................. 1-3
Measurement Setup ................................................... 1-4
Service Aids, Safety Instruction, etc ................ 1-5 to 1-7
Preparations & Controls .................................. 1-8 to 1-9
Troubleshooting ....................................................... 1-10
Disassembly Instructions & Service positions .............. 2
Service Test Program ................................................. 3-1
Set Block Diagram ...................................................... 4-1
Set Wiring Diagram .................................................... 5-1
Front Board .................................................................... 6
ECO Tuner Part : Systems Non-Cenelec ................... 7A
Systems Cenelec ........................... 7B
ETF8 Tape Module ........................................................ 9
CD-MP3-WMA 5250 Module ....................................... 10
Power 2003 Module (75-150W Class D) ..................... 11
Mechanical Exploded View & Parts List ...................... 12

CLASS 1
©
Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands LASER PRODUCT
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
GB
Published by SL0521 Service Audio Printed in The Netherlands Subject to modification. 3141 785 30220

Version 1.0
1-2

LOCATION OF PC BOARDS
ETF8 SD Board Display Board
Tuner Board

Eeprom Board

Regulator Board
(Below Tuner Board)

Mains Board

VERSION VARIATIONS:
Type /Versions: MCM11
Features & /22 /25 /30
Board in used:
Aux in / CDR in x x x
Line Out
Video Out
Surround Out
Subwoofer Out
Digital Out
Digital in
Matrix Surround
RDS/NEWS x x
Dolby Pro Logic (DPL)
Incredible Surround x x x
Karaoke Features
Voltage Selector
ECO Power Standby (Clock Display Off) x x x
ECO6 Tuner Board - Systems Non-Cenelec x
ECO6 Tuner Board - Systems Cenelec x x
1-3

SPECIFICATIONS

GENERAL: Output sensitivity


Mains voltage : 220-230V for /22/25 Headphone output at 32 ohm : 15mW ± 2dB (Max. vol.)
: 220-240V for /30 CD Headphone output at 32 ohm : 5mW ± 2dB (Max. vol.)
Mains frequency : 50/60Hz
Power consumption : 60W at 1/8 Prated
< 15W at Standby (Demo mode off)
< 0.5W at ECO Standby CASSETTE RECORDER:
Clock accuracy : < 4 seconds per day Number of track : 2 tracks (stereo)
Dimension centre unit : 175 x 252 x 350mm Tape speed : 4.76 cm/sec ± 2%
Wow and flutter : < 0.4% DIN
Fast-wind/Rewind time C60 : 130 sec
Bias system : 78kHz ± 10kHz
TUNER: Rec/Pb frequency response within 8dB : 80Hz - 10kHz
FM Signal to Noise Ratio (Type I) : > 48dBA
Tuning range : 87.5-108MHz Signal to Noise Ratio (Type II) : > 52dBA
Grid : 50kHz
IF frequency : 10.7MHz ± 25kHz
Aerial input : 75 Ω coaxial
Sensitivity at 26dB S/N : < 7µV COMPACT DISC:
Selectivity at 600kHz bandwidth : > 25dB Measurement done directly at the connector on the board.
Image rejection : > 25dB [> 75dB] Output Resistance : < 100 Ω
Distortion at RF=1mV, dev. 75kHz : < 3% Output Voltage (0dB, 1kHz) : 0.5Vrms ± 1dB (unloaded)
-3dB Limiting point : < 8µV Channel Unbalance : < ±1dB
Crosstalk at RF=1mV, dev. 40kHz : > 18dB Channel Separation (1kHz) : > 60dB
Frequency Response ( 3dB) : 20Hz-20kHz
Signal to Noise Ratio : > 76dBA
MP3-CD Bit Rate : 32-256 kbps
MW Sampling Frequencies : 32, 44.1, 48 kHz
Tuning range : 531-1602kHz
Grid : 9kHz
IF frequency : 450kHz ± 1kHz
Aerial input : Frame aerial
Sensitivity at 26dB S/N : < 4.4mV/M [....] Values indicated are for "ECO6 Cenelec Board" only.
Selectivity at 18kHz bandwidth : > 18dB
IF rejection : > 45dB
Image rejection : > 28dB
Distortion at RF=50mV, M=80% : < 5%

AMPLIFIER:
Output power (6 Ω, 1kHz, 10% THD)
L&R : 2 x 75W RMS
Frequency response within -3dB : 50Hz-16kHz
Bass : 60Hz ± 3 Steps
Treble : 12kHz ± 3 Steps
Incredible Surround : On / Off
Input sensitivity
Aux in (at 1kHz) : 500mV at 600 Ω
CDR in (at 1kHz) : 1000mV at 600 Ω
1-4

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50Ω

S/N and distortion meter


e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50Ω

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD Recorder
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069
(replaces test disc 3) or Universal Test Cassette Fe SBC420 4822 397 30071

DUT
DUT LF Generator L
L e.g. PM5110

R
R
S/N and distortion meter
S/N and distortion meter e.g. Sound Technology ST1700B
e.g. Sound Technology ST1700B

LEVEL METER
LEVEL METER e.g. Sennheiser UPM550
e.g. Sennheiser UPM550 with FF-filter
with FF-filter
1-5

SERVICE AIDS

Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423

Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216

HANDLING CHIP COMPONENTS


1-6

GB WARNING ESD NL WAARSCHUWING


All ICs and many other semi-conductors are Alle IC’s en vele andere halfgeleiders zijn
susceptible to electrostatic discharges (ESD). gevoelig voor electrostatische ontladingen (ESD).
Careless handling during repair can reduce life Onzorgvuldig behandelen tijdens reparatie kan
drastically. de levensduur drastisch doen verminderen.
When repairing, make sure that you are Zorg ervoor dat u tijdens reparatie via een
connected with the same potential as the mass polsband met weerstand verbonden bent met
of the set via a wrist wrap with resistance. hetzelfde potentiaal als de massa van het
Keep components and tools also at this apparaat.
potential. Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

F ATTENTION D WARNUNG
Tous les IC et beaucoup d’autres Alle ICs und viele andere Halbleiter sind
I AVVERTIMENTO
semi-conducteurs sont sensibles aux empfindlich gegenüber elektrostatischen Tutti IC e parecchi semi-conduttori sono
décharges statiques (ESD). Entladungen (ESD). sensibili alle scariche statiche (ESD).
Leur longévité pourrait être considérablement Unsorgfältige Behandlung im Reparaturfall kan La loro longevità potrebbe essere fortemente
écourtée par le fait qu’aucune précaution n’est die Lebensdauer drastisch reduzieren. ridatta in caso di non osservazione della più
prise à leur manipulation. Veranlassen Sie, dass Sie im Reparaturfall über grande cauzione alla loro manipolazione.
Lors de réparations, s’assurer de bien être relié ein Pulsarmband mit Widerstand verbunden Durante le riparazioni occorre quindi essere
au même potentiel que la masse de l’appareil et sind mit dem gleichen Potential wie die Masse collegato allo stesso potenziale che quello della
enfiler le bracelet serti d’une résistance de des Gerätes. massa dell’apparecchio tramite un braccialetto
sécurité. Bauteile und Hilfsmittel auch auf dieses gleiche a resistenza.
Veiller à ce que les composants ainsi que les Potential halten. Assicurarsi che i componenti e anche gli utensili
outils que l’on utilise soient également à ce con quali si lavora siano anche a questo
potentiel. potenziale.

GB ESD PROTECTION EQUIPMENT:


Complete Kit ESD3 (small tablemat, wristband,
connection box, extention cable and earth cable) ........... 4822 310 10671
Wristband tester .................................................................... 4822 344 13999

GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used CLASS 1
Safety components are marked by the symbol ! . LASER PRODUCT

NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast. GB Warning !
De Veiligheidsonderdelen zijn aangeduid met het symbool !
Invisible laser radiation when open.
Avoid direct exposure to beam.

F
Les normes de sécurité exigent que l’appareil soit remis à l’état S Varning !
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
Osynlig laserstrålning när apparaten är öppnad och spärren
Less composants de sécurité sont marqués !
är urkopplad. Betrakta ej strålen.

D SF Varoitus !
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden; Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
für Reparaturen sind Original-Ersatzteile zu verwenden. näkymättömälle laserisäteilylle. Älä katso säteeseen!
Sicherheitsbauteile sind durch das Symbol ! markiert.

DK Advarse !
I
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
Le norme di sicurezza esigono che l’apparecchio venga rimesso ude af funktion. Undgå udsaettelse for stråling.
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con !

GB
F
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to "Pour votre sécurité, ces documents doivent être utilisés par
assure no shock hazard exist. The leakage current must not exceed des spécialistes agréés, seuls habilités à réparer votre
0.5mA. appareil en panne".
1-7

INFORMATION ABOUT LEAD-FREE SOLDERING


Philips CE is producing lead-free sets from 1.1.2005 onwards.
IDENTIFICATION:

Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:

Example S/N:

Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number,
so in this case 2005 wk12

So from 0501 onwards = from 1 Jan 2005 onwards

Important note: In fact also products of year 2004 must be treated in this way as long as
you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the
higher temperatures belong to this.

Due to lead-free technology some rules have to be respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact
the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not
easy to store and to handle.

• Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 40
o To stabilize the adjusted temperature at the solder-tip
o To exchange solder-tips for different applications.
• Adjust your solder tool so that a temperature around − is reached and stabilized at the solder joint. Heating-time of the
solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400∞C otherwise wear-out of tips will rise drastically and flux-fluid
will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.
• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed
solder alloy types (leaded and lead-free).
If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder
with new solder alloy (SAC305).
• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at
external companies.
• Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against
moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.
Do not re-use BGAs at all.

• For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts
will be available till the end of the service-period. For repair of such sets nothing changes.

• On our website www.atyourservice.ce.Philips.com you find more information to:

∗ BGA-de-/soldering (+ baking instructions)


∗ Heating-profiles of BGAs and other ICs used in Philips-sets

You will find this and more technical information within the "magazine", chapter "workshop news".

For additional questions please contact your local repair-helpdesk.

SERVICE INSTRUCTION
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to
the following points:

· Route the wire trees correctly and fix them with the 1. Unplug the AC Power cord and connect a wire
mounted cable clamps. between the two pins of the AC Power plug.
· Check the insulation of the AC Power lead for external 2. Set the AC Power switch to the "on" position (keep the
damage. AC Power cord unplugged!).
· Check the strain relief of the AC Power cord for proper 3. Measure the resistance value between the pins of the
function. AC Power plug and the metal shielding of the tuner or
· Check the electrical DC resistance between the AC Power the aerial connection on the set. The reading should be
Plug and the secondary side (only for sets which have a AC larger than 4.5 Mohm (For U.S. it should be between
Power isolated power supply): 4.2 Mohm and 12 Mohm).
4. Switch "off" the set, and remove the wire between the
two pins of the AC Power plug.

• Check the cabinet for defects, to avoid touching of any


inner parts by the customer.
Connections Connections
Step 2: Connecting the Step 4: Inserting batteries into
speakers the remote control
Connect the speaker wires to the SPEAKERS
terminals, right speaker to "R" and left speaker to 3
"L", coloured (marked) wire to "+" and black
MW 1
(unmarked) wire to "-". Fully insert the
stripped por tion of the speaker wire into the 2
terminal as shown.

Helpful Hint:
– Ensure that the speaker cables are correctly 1 Open the battery compartment cover.
connected. Improper connections may damage the 2 Insert two batteries type R06 or AA, following
system due to short-circuit. the indications (+-) inside the compartment.
– Do not connect more than one speaker to any
one pair of +/- speaker terminals. 3 Close the cover.
Using the remote control to operate
Step 3: Connecting the AC the system
power cord 1 Aim the remote control directly at the
"AUTO INSTALL – PRESS PLAY" may appear remote sensor (iR) on the main unit.
on the display panel when the AC power cord is 2 Select the source you wish to control by
1-8

plugged into the power outlet for the first time. pressing one of the source select keys on the
Press ÉÅ on the main unit to store all available remote control (for example CD, TUNER).
radio stations or press Ç to exit (refer to
“Tuner Operations”).
3 Then select the desired function (for example
ÉÅ, í, ë).

CAUTION!
WARNING! – Remove batteries if they are exhausted
Step 1: Connecting FM / MW
– Use only the supplied speakers. or will not be used for a long time.
antennas – Do not use old and new or different
The combination of the main unit and
speakers provide the best sound. – Place the MW loop antenna on a shelf or types of batteries in combination.
Using other speakers can damage the attach it to a stand or wall. – Batteries contain chemical substances,
unit and sound quality will be negatively – Extend the FM antenna and fix its ends to the so they should be disposed of properly.
affected. wall.
– Never make or change connections – Adjust the position of the antennas for
with the power switched on. optimal reception.
– Connect the AC power cord to the – Position the antennas as far as possible from a
power outlet only after you have finished TV, VCR or other radiation source to prevent
hooking up everything. unwanted noise.
– For better FM stereo reception, connect
external FM antenna.
Functional Overview Functional Overview
STANDBY-ON CLOCK RDS/ OPEN/
0 TUNING S T (4ALBUM/TITLE3) ™à á
ECO POWER NEWS CLOSE *
1 – CD: *searches backward/ forward or selects a – MP3WMA: selects an album from MP3/WMA
2 & ›
CD TUNER TAPE AUX track. disc.
6
WMA-CD/MP3-CD/ CD-R / CD-RW COMPATIBLE ^
3 REPEAT PROGRAM SHUFFLE
– MP3/WMA: *selects an album or selects a title – CD: searches backward/forward.
M I C R O S Y S T E M
( ‹ (track). – TUNER: tunes the radio frequency up / down.
4 TAPE A/R DISPLAY

) ¤ – TUNER: tunes the radio frequency up / down. – TAPE: rewind or fast forward.
IR
5 % ⁄ – TAPE: rewind or fast forward. – CLOCK: sets the hours or minutes.
– CLOCK: sets the hours or minutes.
CD TUNER TAPE AUX/CDR
6 MASTER VOLUME
¡ £ TIMER
! REC – Displays the timer setting or enter timer setting
PLAY/PAUSE DEMO STOP REC TREBLE•
7 7 8
– *starts recording on a tape. mode.
8
TUNING ™
9 % 24 DIM
CLOCK TIMER TIMER ON/OFF NATURAL
^ º
@ OPEN/CLOSE
ALBUM / TITLE •BASS
0 – Opens/ closes the tape deck door. – Selects different levels of brightness for display
$ £ REC DIM SLEEP SNOOZE ª
! ! panel.
BASS TREBLE
• # Tape deck
OPEN/
CLOSE 24
@ 27 ∞ INC. SURR.
INC. SURR MUTE

$ $ BASS/TREBLE (+-) – Turns on /off the incredible surround sound


– Selects a desired BASS (low tone) or TREBLE effect.
∞ § (high tone) level.
#
§ MUTE
AU TO REVERSE
% MASTER VOLUME (VOL +-) – Mutes or restores the volume.
LOGIC DECK

– Adjusts the volume level.


SLEEP
^ CLOCK – Sets the sleep timer function.
1-9

– Switches to clock display mode or enter clock


Main unit and remote control 7 DEMO STOP 7 setting mode. • SNOOZE
– Exits an operation. – Temporarily deactivate the wake up timer.
& RDS/NEWS
1 STANDBY ON B – CD: stops playback or clears a programme.
– In tuner mode, selects RDS information. ª TIMER ON/OFF
– Switches to Eco Power standby mode or turns – TUNER: *erases a preset radio station.
– In other modes, turns on/off news. – Turns on/off timer function.
on the system. – TAPE: stops playback or recording.
– *Switches to standby mode. (only on the main unit) * OPEN /CLOSE 0 º NATURAL
– *Turns on /off the demonstration mode. – Opens/ closes the disc tray. – Selects flat sound effect.
2 ECO POWER indicator
– Lights up when the system is in Eco Power 8 38 ⁄ DISPLAY
Control buttons available on the
standby mode. – CD: starts/pauses playback. – Displays the album and title name for MP3/
remote only
– TAPE: starts playback or selects other side of the WMA disc.
3 Disc tray tape during playback.
PROGRAM
4 Display screen – CLOCK: toggles between hour and minutes ( REPEAT
setting. – CD: starts or confirms tracks programming.
– Repeats a track /disc/all programmed tracks.
– TUNER: starts *automatic/ manual preset
5 iR (only on the main unit) ) TAPE A/R programming.
– Point the remote control towards this sensor. – TUNER: *enters Plug & Play mode and/ or starts
– Selects the desired tape playback modes : one – CLOCK: selects 12- or 24-hour clock display.
preset radio station installation.
6 CD / TUNER / TAPE /AUX/CDR side, both sides or auto replay.
‹ SHUFFLE
– Selects the relevant active mode. 9n ¡í ë – Turns on/off random play mode.
– CD: switches to CD mode. – Plug in the headphones jack. The speakers
– TUNER: toggles between FM and MW band. – MP3/WMA: selects an MP3/WMA title (track).
output will be cancelled. – CD: selects a track.
›B
– TAPE: switches to Tape mode. – Switches to Eco Power standby mode.
– AUX/CDR: toggles between AUX and CDR – TUNER: selects a preset radio station.
– *Switches to standby mode.
mode. – TAPE: selects other side of the tape.
* = Press and hold the button for more than two seconds. * = Press and hold the button for more than two seconds.
Troubleshooting
WARNING
Under no circumstances should you try to repair the system yourself, as this will
invalidate the warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed below before taking the system for repair. If
you are unable to remedy a problem by following these hints, consult your dealer or
Philips for help.

Problem Solution
Radio reception is poor. ✔ If the signal is too weak, adjust the antenna or
connect an external antenna for better
reception.
✔ Increase the distance between the system and
your TV or VCR.

“NO DISC” is displayed or the disc ✔ Insert a disc.


cannot be played. ✔ Load in the disc with label facing up.
✔ Replace or clean the disc, see “Care and safety
information”.
✔ Use a finalised CD-R(W) or a correct format
disc.

The system does not react when buttons ✔ Remove and reconnect the AC power cord and
are pressed. switch on the system again.
1-10

Recording or playback cannot be made. ✔ Use only NORMAL (IEC I) tape.


✔ Apply a piece of adhesive tape over the missing
tab space.

The tape deck door cannot open. ✔ Remove and reconnect the AC power plug and
switch on the system again.

Sound cannot be heard or is of poor ✔ Adjust the volume.


quality. ✔ Disconnect the headphones.
✔ Check that the speakers are connected correctly.
✔ Check that the AC power cord is connected
properly.

The remote control does not function ✔ Select the source (CD or TUNER, for example)
properly. before pressing the function button (ÉÅ,
S, T).
✔ Reduce the distance between the remote
control and the system.
✔ Replace the battery.
✔ Point the remote control directly toward the IR
sensor.

The timer is not working. ✔ Set the clock correctly.


✔ Press TIMER ON / OFF to switch on the timer.
✔ If recording is in progress, stop the recording.

The system displays features ✔ Press and hold DEMO STOP on the main unit
automatically and buttons start flashing. to switch off the demonstration mode.
2-1 2-1

DISMANTLING INSTRUCTIONS

Dismantling of the Cover Cassette and Universal Loader Detaching the Universal Loader from the Bracket Module Mounting

1) Remove the Cover Cassette (pos 150) in the direction as 1) Slide out the Loader Tray fully and remove 4 screws B (see
shown in Figure 1. Figure 5) to detach the Universal Loader (pos 1103) from
2) Loosen 4 screws to remove the Cover Top (pos 240) by the Bracket Module Mounting (pos 156).
sliding it out towards the rear before lifting up. - see Service position B
- 2 screws on the rear
- 1 screw each on the left & right side
3) Loosen 2 screws each to remove the Panel Left (pos 180)
and Panel Right (pos 181). The Panels are removed by
sliding it towards the rear and outwards.
- 1 screw on the rear
- 1 screw on the side
Figure 5
- see Service position A
4) Use a screw driver to give a push in the direction as shown
in Figure 2 and Figure 2A to unlock the Loader Tray before
sliding it out.
Detaching the Front Panel assembly from the Bottom/Rear assembly
5) Slide out the Loader Tray and remove the Cover CD (pos Figure 1
110 + pos 111) in the direction as shown in Figure 3.
1) Remove 2 screws C (see Figure 6) from the bottom of the 2) Release the fixation of the Combi Board (pos1102-1001)
6) Loosen 4 screws A (see Figure 4) to remove the Bracket
Module Mounting (pos 156) and Universal Loader (pos Cabinet Front (pos 101). to Bracket Combi (pos 155) by releasing the 2 catches C1
(see Figure 7) and pulling the Combi Board outwards as
1103).
- 2 screws each on the left & right side shown in Figure 7A.
3) Uncatch 2 catches C2 (see Figure 7) on the left & right
sides of the Cabinet Front (pos 101) and slides the Front
Panel assembly out towards the front.
- see Service position C

Figure 6
Figure 2A

Figure 2

Figure 3 Figure 4 Figure 7A Figure 7


2-2 2-2

DISMANTLING INSTRUCTIONS

Dismantling of the Front Panel assembly Dismantling of the Front Panel assembly

1) The Knob Volume (pos 141) can be remove by pulling it 5) Loosen 1 screw F and 4 catches C3 (see Figure 11) to
out in the direction as shown in Figure 8. remove the Eeprom Board (pos 1105D).
2) The Knob Bass/Knob Treble (pos 140) can be remove by 6) Loosen 4 screws G (see Figure 11) to remove the Bracket
pulling it out in the direction as shown in Figure 9. Combi (pos 155).
3) Loosen 4 screws D (see Figure 12) to remove the Shield 7) Uncatch 4 catches C4 (see Figure 13) to remove the
Tape Deck and Module Tape Deck (pos 1107). Display Board (pos 1105A)
4) Loosen 2 screws E (see Figure 11) to remove the Bracket 8) Loosen 4 screws H (see Figure 13) to remove the Top
Top Support (pos 113). Key Board (pos 1105C).
9) Loosen 5 screws J (see Figure 14) and 2 nuts W (see
Figure 10) to remove the Control Board (pos 1105B).

Figure 13 Figure 14

Dismantling of the Rear Panel assembly

1) Loosen 3 screws K and 2 catches C5 (see Figure 15) to 4) Loosen 1 scew N and 2 catches C6 (see Figure 15) to
remove the Tuner Board assembly. free the Panel Rear (pos 230) by sliding it out towards the
2) Loosen 3 screws L (see Figure 15) to free the Combi rear.
Figure 8 Board (pos 1102-1001). Note : Tuner Board assembly and Mains Socket Board
3) Loosen 1 screw M (see Figure 15) to free the Mains can also be remove together with the Panel Rear.
Socket Board (pos 1102-1002B).

Figure 11

Figure 9

Figure 10 Figure 12 Figure 15


2-3 2-3

DISMANTLING INSTRUCTIONS

Repair Hints & Service Positions Service position B

1) During repair it is possible to disconnect the Tuner Board Note: The flex cables are very fragile, care should be taken
and/or CD Module completely unless the fault is sus- not to damage them during repair. After repair, be
pected to be in that area. This will not affect the very sure that the flex cables are inserted properly
performance of the rest of the set. into the flex sockets before encasing, otherwise faults
may occurs.

Service position A

Service position C
3-1 3-1

SERVICE TEST PROGRAM


To start service test program
S
hold & ECO
depressed while
plugging in the mains cord

S refers to Service Mode


Display shows the
ROM version V refers to Version
"S-Vyy"
(Main menu) yy refers to Software version number of the uProcessor
(counting up from 01 to 99)

TUNER QUARTZ WMA-MP3-CD MODULE DISPLAY ADC


TEST TEST TEST TEST TEST
N TAPE N N N N
TUNER CD (on RC) DIM or RDS AUX
Button pressed? Button pressed? Button pressed? Button pressed? Button pressed?

Y Y Y Y Y

Display Tuner Version Note : Disc should be available on the tray before entering the Service Test Mode. Display shows "ADC1 Value"
Display shows Display shows Figure 1
"ccc" 32K for ADC1
and switch all LEDs on
Output at (Display Board) MESSAGE (Input Line - TpADC1)
except ECO LED
pin 19 of uP = 2048Hz STEP DISPLAY ACTION
(see Table 2 Pattern 1)
OKAY ERROR
TUNER N
Button pressed? 1 MP3WMA05 - - Indicates the module used. N
AUX
TAPE N DIM or RDS N Button pressed?
Y Button pressed? Button pressed?
Choose 2 MO-Vnn - - Version of the MPEG software (nn = Version Number).
Y
Service frequencies are level
copied to the RAM (see Table 1) Y Y
by pressing
Tuner works normally except: 3 MO BUS BUS OK BUS ER Communication test between the Main uP and CD Module. Display shows "ADC2 Value"
on the RC
Display shows for ADC2
PROGRAM button
12M Q Display shows Figure 2 (Input Line - TpADC2)
Output at (Display Board) and switch alternate LEDs on
pin 19 of uP = 2,929.6875Hz 4 MO SLD I - - CD SLEDGE MOTOR is moved in.
(see Table 2 Pattern 2)

N N
Disconnect 5 MO SLD O - - CD SLEDGE MOTOR is moved out. AUX
Mains cord ? Button pressed?
9 N
Button pressed? 9 N
Y 6 MO FOC FOC OK FOC ER FOCUS SERVO Test. Button pressed?
R Y

Y
Service Mode left Press 9 to exit. Y Display shows "ADC3 Value"
for ADC3
(Input Line - Option)

AUX N
Button pressed?

Europe East Europe East Eur. Extended-band USA Oversea Y


LEDs Pattern 1 Pattern 2
PRESET "EUR" "EAS" "EAS" "USA" "OSE"
Display shows "ADC4 Value"
1 87.5MHz 87.5MHz 65.81MHz 87.5MHz 87.5MHz ECO Off Off for ADC4
(Input Line - AmNtc)
2 108MHz 108MHz 108MHz 108MHz 108MHz CD On On

3 531kHz 531kHz 74MHz 530kHz 531/530kHz* TUNER On Off


ADC Test is used for checking the 9 N
4 1602kHz 1602kHz 87.5MHz 1700kHz 1602/1700kHz* TAPE On On Button pressed?
ADC inputs to the microprocessor.
5 558kHz 558kHz 531kHz 560kHz 558/560kHz* AUX On Off The display shows an ADC value
between 0 and 255 for an input Y
6 1494kHz 1494kHz 1602kHz 1500kHz 1494/1500kHz* Volume Rotary On On signal between 0 and 5V.
7 87.5MHz 87.5MHz 558kHz 98MHz 87.5/98MHz* Table 2 Various
other Tests
8 87.5MHz 87.5MHz 1494kHz 87.5MHz 87.5MHz

9 87.5MHz 87.5MHz 98MHz 87.5MHz 87.5MHz


TEST Activated with ACTION
10 87.5MHz 87.5MHz 70.01MHz 87.5MHz 87.5MHz S
EEPROM TEST Test patterns will be sent to the EEPROM.
11 98MHz 98MHz 65.81MHz 87.5MHz 98/87.5MHz* "PASS" is displayed if the uProcessor read back the test patterns
9 to Exit correctly, otherwise "FAIL" will be displayed.
Table 1
Figure 1
EEPROM FORMAT S Load default data. Display shows "NEW" for 1 second.
TEST Caution! All presets from the customer will be lost!!
Note: * Depending on the selected grid frequency (9 or 10kHz).
By holding the ECO and TUNER buttons depressed while switching on the Mains supply, DEMO TOGGLE BII Pressing this button will toggle between DEMO ON and DEMO
one of the undermentioned features will be activated: OFF. The DEMO status will scroll once across the Display.
- the tuning grid frequency is toggled between 9kHz and 10kHz for the Oversea (/21) version.
- the extended FM1 (65.81MHz - 74MHz) is toggled on and off for East Eur. (/34) version. ROTARY Volume, Treble or Bass Display shows value for 2 seconds.
ENCODER TEST Knob Values increases or decreases until Volume Maximum (0dB) or
Volume Minimum (VOL MUTE) is reached.

LEAVE SERVICE Disconnect


TEST PROGRAM mains cord
Figure 2

Micro 2004_MCM7 & MCM8_Service Test Program_dd wk0410


4-1 4-1

SET BLOCK DIAGRAM

+CD +12V_M

-6dB Track
+12V_A NOTE : MAIN SIGNAL PATH

MP3 UL-ICD03 285mV


125mV MEASUREMENTS ARE IN AUX MODE :
FM (67.5 kHz)
ECO6 AM (80% MOD)
XX mV LEVELS AT MAX VOL
CDC
D A M D YY dBA S/N AT 500mW Output
CONTROL ZZ dB HEADROOM (1% THD) WRT TO LEVEL AT MAX VOL
TUNER
A
CONTROL
+9.1V +9V
+9.1V +12V_A
REG

TDA7468

COMBI
SOFTWARE CONTROL 500mV 2.50V
HEADPHONE
85dBA AMPLIFIER 85dBA
16dB 3dB
+12V_A
+AMP -AMP AMP_OFF

INCREDIBLE TREBLE LEFT/RIGHT


SURROUND VOL. 1 & VOL. 2
AUX / CDR POWER
500mV / 1000mV INTERFACE BASS
ATTN. AMPLIFIER
NJM4556AM 39R 39R 1.90V
-8.5dB 67dBA CLASS D
SOURCE SELECTOR
+12V_A
IIC 3.0dB
125mV +5V6
A
ATTEN.
-CMOS +12V_D +12V_A IIC_DATA1 IIC_CLK1 500mV
HP_OUT Rin = 3k
500mV
SIMPLE A D HP_MUTE MUTE LEFT/RIGHT
28mV
250nWb/m ETF8 ATTN. IS FILTER
HP_DET
-25dB +5V6
MUTE_HP
COMBI AMP_OFF M62320FP A
ETF8
M A CONTROL AMP_MUTE
CD_ON
CONTROL IIC_DATA1 IIC SHIFT AMP_RELAY L/R SPEAKER
AMP_RELAY +5V_CD AMP_MUTE
IIC_CLK1 REGISTER 2 X 75W
+5V6 +D A 2 X 6 OHMS

+C

SOURCE / VOLUME LEDS NTC

FUSE TRAFO
ECO POWER
LED

+AMP FUSE L
SHIFT IIC_DATA1 IIC_CLK1 REGULATOR
REGISTER +5V6 +D2 MAINS
LM317P
+G +D FOR -/21 ONLY CHOKE N
NTC PWDN
POWER
PWDN
CONTROL REGULATOR -AMP
LPC +12V_A +D VOLTAGE
+C LM317P (NOT USED FOR -/37)
SELECTOR
+12V_D
RDS +5V6 -33V
-33V
DECODER 10M
uP +5V6_ECO (ONLY FOR -/37)
TUNER
CONTROL TMP88CU74YF IR EYE +C
LOW_POWER_SUPPLY

F1x FUSE
UL-CD FTD
D +D
F2x F1
CONTROL

EEPROM BASS & TREBLE VOLUME +D2 F2


ETF8
CONTROL CONTROL
CONTROL LOW_POWER_CONTROL
+D
ADC +D
F1x F1 FUSE
HP_DET KEY SCAN
LPS
+D POWER SUPPLY +5V6_ECO SMPS
650mV F2x F2
+C
78dBA
3.2dB
HP DET
-33V

HP_OUT

HEADPHONE
FRONT

Block Diagram_3139 119 37731_dd wk0409


5-1 5-1

SET WIRING DIAGRAM

8008
BI 8008 1 1 EHT 1404
3P/180mm FCS 1402 1 1 FCT 1012 FCT 1018 1 FCS 1801 FCS 1803 1 FCS 1451

3139 110 36001 8006


9P/180mm/AD
TOP KEY 8003
(CDC KEY) FRONT 15P/280mm/BD/Fold
(1105) 3139 110 35081
8004
DISPLAY 3139 111 03871 19P/98mm/BD

EEPROM (1105)
(RDS) FCS 1401 1 1 FCT 1026 3103 308 93622

FCT 1600 1 1 FCT 1406

8009
8P/100mm/AD
UL-CD
8007
3139 110 34841 19P/180mm/AD/Fold (1103)
FCS 1805 FCS 1810

3139 111 03881


1
8001 MP3
(1105)
8P/268mm/AD
(1106)
2 X 75W 3103 308 94021

COMBI
1 1 FCS 1405
FCS 1302
(1102-1001) EHT 1401 1
1 FCT 1014
FCT 1407 1 2P/260mm
FAN
8010
15P/120mm/AD

EHT 1010 1
3140 110 20881
1 FCT 1022

(1104)

FCS 1300 1 8011


4P/280mm/BD

1 FHT 1020
3139 110 34781 FCT 1011 1
8303
10P/220mm
1301
3139 110 31571

HP 1 FCT 1013
8300
1P/220 mm
TO BOTTOM PLATE’S
8012
7P/140mm/AD SUPPLY (MAINS)
8300 3139 110 34481

FRONT
3139 110 33901 PLATE’S LEFT LUG
1005 ## 1004 ## 1006 1307
(1102-1002)
HEADPHONE ESD WIRE
CONTROL
1
(1105) DIP 0201
(5001)
FCS 1706 1
## 8301 ## 8301 8005 AUX-IN SUBWOOFER OUT DIGITAL OUT LOUDSPEAKER 8001
1P/220 mm 7P/220mm/AD
8P/280mm/AD/Fold
TO
BOTTOM 3139 110 35241 3139 110 35901
FRONT CONTROL ESD WIRE PLATE

TRAFO
LEGEND PIN TYPE

FCS 1701 1 1 FCT 1120 1 FCT 1210


8016 8018 8019
EHS - EH SIDE ENTRY 8013 1P/160 mm 1P/180 mm 2P/180 mm LPS
3139 110 35641 3139 110 35791 3139 111 04301 TRAFO
7P/180mm/AD

EHT - EH TOP ENTRY FROM TUNER’S METAL STRIP FROM LEFT CHROME FROM RIGHT & BOTTOM
3139 110 34131 1204
TO AUX’S METAL STRIP STRIP TO BOTTOM PLATE’S CHROME STRIPS
N 1
FCS - FFC SIDE ENTRY ON REARCAB LEFT LUG TO BOTTOM PLATE’S RIGHT LUG
L
8014

FCT - FFC TOP ENTRY


ETF8 EHT 1703 1
2P/280mm
ECO6
(1107) 3139 110 38421
(1101)
BI - BOARD IN ENTRY
8015 NOTE : ## - PROVISION
FROM TAPE CHASSIS 1P/140 mm
TO BOTTOM PLATE’S RIGHT LUG
3139 111 04291

8015
FROM ALUMINIUM FRONT PANEL 1P/180 mm
Wiring Diagram_3139 119 37711_dd wk0409
6-1 6-1

TECHNICAL REMARKS

FRONT BOARD

TABLE OF CONTENTS

FTD Display Pin Connection ........................................... 6-2


Display part - Component Layout .................................... 6-3
Display part - Chip Layout ............................................... 6-4
Display part - Circuit Diagram Part 1 .............................. 6-5
Display part - Circuit Diagram Part 2 .............................. 6-6
Display part - Variant Table ............................................. 6-7
Top Key part - Layout & Circuit diagram ......................... 6-7
Control part - Component & Chip Layout ........................ 6-8
Control part - Circuit Diagram Part 1 ............................... 6-9
Control part - Circuit Diagram Part 2 ............................. 6-10
Eeprom part - Layout & Circuit diagram ........................ 6-11
Karaoke part - Component & Chip Layout .................... 6-12
Karaoke part - Circuit Diagram ...................................... 6-13
Electrical parts list .......................................................... 6-14
6-2 6-2

FTD DISPLAY PIN CONNECTION

1G 2G 3G 4G 5G 6G 7G 8G 9G 10G 11G 12G

col col

dp

13G a

f h j k b
A S2
B C
B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 C5 C6 C7
C B
g m
S1
A A
B C A1
e r p n c
S3
(1G) (13G)
d
(1G) (12G) (2G - 11G)

1G 2G 3G 4G 5G 6G 7G 8G 9G 10G 11G 12G 13G

P1 S1 - - - - - col - col - S2

P2 - - - - - - - dp A1

P3 B1

P4 a a a a a a a a a a B2

P5 h h h h h h h h h h B3

P6 j,p j,p j,p j,p j,p j,p j,p j,p j,p j,p B4

P7 k k k k k k k k k k B5

P8 b b b b b b b b b b S3 B6

P9 f f f f f f f f f f B7

P10 m m m m m m m m m m C1

P11 g g g g g g g g g g C2

P12 c c c c c c c c c c C3

P13 e e e e e e e e e e C4

P14 r r r r r r r r r r C5

P15 B n n n n n n n n n n C6

P16 A d d d d d d d d d d - C7

P17 C - - - - - - - - - - - -
6-3 6-3

DISPLAY BOARD - COMPONENT LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409


6-4 6-4

DISPLAY BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409


6-5 6-5

DISPLAY BOARD - CIRCUIT DIAGRAM PART 1

1400 A13 3473 C7


1 2 3 4 5 6 7 8 9 10 11 12 13 1404 C1 3474 C7
1405 E1 3475 C7
1406 E13 3476 C7
1407 G13 3477 C7
2400 H12 3478 C6
DVD 7406 2401 H1 3479 C6
RC5 BC847B 2402 H2 3480 C6
Note : Some values may varies, see respective parts list for correct value. 1400 2403 I1 3481 C6
A ECO LED HNA-13SM42 A 2404 F4
2405 F4
3482 C6
3483 C6
3400 3536 Note : DC Voltages During Active Play. 2406 G6 3484 C6
+C +D 2407 H5 3485 C5
820R 10K Values in Square Bracket are DC Voltages at ECO-Standby.
2408 H6 3486 C5
TUDATA__DVD_RC6 Values in Bracket are DC Voltages at Standby (Clock Mode). 2409 H6 3487 C5
6400
BC857B 2410 G6 3488 C5
7401 +5V6
1N4148 VolA Tray_Out__DVD_TURdsDATA 2411 G6 3489 C5
4415

10G
11G
12G
13G
P17
P16
P15
P14
P13
P12
P11
P10
F1a
F1b

53 F2b
54 F2a
Legend : Refer to Variant Table. 2412 C2 3490 C10

1G
2G
3G
4G
5G
6G
7G
8G
9G
P9
P8
P7
P6
P5
P4
P3
P2
P1
3401 2413 C10 3491 C13

10
11
12
13

27
28
29
30
31
32
33
34
35

37
38
39
40
41
42
43
44
45
46
47
48
49
1
2

6
7
8
9
TUCLK__DVD_VolA TURdsDATA # For Provision Only .
47K
4416 2414 C10 3492 C12
Only for MCD9/22 Ver 2415 C9 3493 C13
B D uP_FRAME__DVD_TURdsClk B 2416 C11 3494 E12

G12x
G13x
VolB -26.5V -26.5V

G10
G11
G1x
4429

P17
P16
P15
P14
P13
P12
P11
P10
F1x

G2
G3
G4
G5
G6
G7
G8
G9
F2x 2417 C11 3495 E12

P9
P8
P7
P6
P5
P4
P3
P2
P1
(-26.9V) (-26.9V)
2418 C12 3496 H5
TUSTEREO__DVD_VolB TURdsClk
4418 2419 C13 3497 H10
-33V -33V -33V

G1x

G12

G12x

G13

G13x
9402 9403 2420 C13 3498 G12
Only for MCD9/22 Ver +G +G +G
2423 H11 3499 G12
D # # 2424 H12 3526 C10
Key0 FTD1 FTD2 # # # #
# 9425 2425 H12 3527 C10

100R

100R

100R
3527

3529

3531
2415

100p

3526

2413

100p

2416

100p

3402

2417

100p

2476

100p

3491

2419

100p
TO CDC KEY 2426 H12 3529 C12

10K

10K

10K
5407 2458 H11 3531 C13
G1 2473 H4 3532 H4
7405 7407 7408
2u2 2474 I4 3533 H4
C 1404
C

P11

P10

P9
P8

P7

P6

P5
P4

P3

P2

P1
G1

G2

G3

G4
G5

G6

G7

G8

G9
G10

G11

G12

G13
BC847B BC847B BC847B
2476 C12 3534 I4

4401

4402

4403
1
2
2477 C10 3535 D9
P12 3407
2412

100p

3465

3489

3487

3485

3483

3481

3479

3477

3475

3473

3471

3469

3467
#
2K7

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0
3 ECO LED # # 2478 C11 3536 A3

2414

100p

2418

100p

2420

100p
3408 1K0 2479 C13 3537 D10
P13

2477

100p

3490

2478

100p

3492

2479

100p

3493
82K

82K

82K
S3B-EH
2480 D9 3538 D10

3488

3486

3484

3482

3480

3478

3476

3474

3472

3470

3468

3466
1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0

1K0
1K0 3409
D P14 # # # 3400 A1 3539 H9
D +C 1K0 FTD1 FTD1 FTD1 3401 B1 4400 I9
3410
P15 3402 C11 4401 C10
-33V
3411 1K0 +C 3403 H1 4402 C11
P16 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 3404 H1 4403 C13
1K0 3412 ADC DVD 3405 H2 4404 H4

V21

V16

V11
P17

V20

V19
V18

V17

V15
V14

V13

V12

V10

V4

V1
V23

V22

V9

V8
V7

V6

V5

V3

V2

V0
65 VDD 40 4.9V [4.9V] 3537
D 1K0
V24
+H D 3406 I1 4410 F9

3535

2480

100p
2K7
TO FRONT CONTROL 66 V25 VAREF 39 4.9V [4.9V] 10K 3407 C4 4415 B3
8-Bit h. break. v. 8-Bit high breakdown voltage 8-Bit high breakdown v. +C 3538 +D 3408 C4 4416 B4
9407
67 V26 out w. latch P8 output port with latch P7 output port with latch P6 VASS 38 D 3409 C4 4418 B4
10K

80k pull
3413 3410 D4 4420 E10

P9
80k pull down 80k pull down 80k pull down D IIC_DATA1

down
68 V27 AIN13 37 3464 TO RDS / EEPROM

8-Bit h. breakdown v.
10K P6-P9 source open drain 3411 D3 4429 B3

P5

3494

3495
6K8

6K8
4-Bit In/Output
3414 69 V28 AIN12 36 470R 3463 IIC_CLK1 3412 D4 4438 G10
FTD2

out. port w. latch


VFT driver circuit (automatic display) 3413 D4 4457 G5

(tri-state)
10K 70 V29 AIN11 35 3462 470R VolA 3414 E4 4458 E10
ADC Key1 4458
IIC_DATA1 3415 E3 5400 G6
71 V30 AIN10 34 1K0 3461 VolB
4420 1406 3416 E4 5401 G6
1405 IIC_CLK1 3417 E3 5407 C2
+5V6 72 V31 AIN7 33 3460 1K0 NTC 1
E E
drain 80k p.d.
3418 F4 6400 A1
source open
1 2

P4
BassB Program
2 73 V32 RAM ROM Counter AIN6 32 1K0 3459 BassB 3 3419 F4 6401 E3
3 BassA LedShClk 6401 3415 4 3421 F3 6402 E4
PD

8-Bit Input/Output
4 74 V33 AIN5 31 3458 1K0 BassA +D 5
5-Bit h. breakd. v.

1K0 3422 G4 6403 E3


5 TrebleA LedShData 1N4148 6402 3416 IIC1 6
3423 G4 6404 F4
6 75 V34
CPU 8-Bit A/D
AIN4 30 1K0 3457 Option 7
3424 G4 6410 F3
out w. latch

7 TrebleB LedShStr 6403 3417 1N4148 1K0 TURdsClk 8


8 76 V35 Converter 1K0 Key0 3425 G4 7400 G8
AIN3 29

(tri-state)
3456
08FE-ST-VK-N
9 VolA LedEnable 1N4148 1K0 6404 3418 TURdsDATA 3426 G4 7401 B1
10 77 V36 AIN2 28 1K0 3455 Key1 3427 G4 7402 H1
11 VolB DVD_INT__TUCE 6410 1N4148 1K0 3419 TU_RDS_In
12 78 VKK sink o. drain AIN1 27 3454 1K0 TpADC2 3428 G5 7403 H3
13 1N4148 1K0 3429 H3 7404 H6
-33V 8-Bit Input/Output 8-Bit I/O P2 8-Bit Input/Output 3-B. I/O P3 1K0 TpADC1
14 79 -SCK1 3453 3430 H3 7405 C10
F D -RESET (tri state) P1 AIN0 26
F
XOUT

15 (tri-state) P0 sink o.drain ( tristate )


LedShStr 3431 H5 7406 A3
VSS

D
XIN

XTOUT
50V 22u

50V 22u

80 SI1 -SCKO 25 1K0 uP_FRAME__DVD_TURdsClk

-STOP
3452
3421

2404

2405

TEST
3432 H5 7407 C12

-INT0
-INT1
10K

XTIN

INT2

INT4
15FE-ST-VK-N

-DV0

SCA
SCL
TC2
SO1

TC4

TC1
P03

P04
P05

P06
P07

LedShData 3433 H7 7408 C13


470R
LedShClk 4410 3451 3434 I7 9401 H4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 +D 3435 H8 9402 B8

3449

3450
D TMP88CU74F

10K

10K
10K
LedEnable FTD2 3422 7400 9406 3436 I8 9403 B8
TpShStr
D 5401 3437 H9 9406 G10
TUCE 3448 uP_CLK__IIC_CLK3
TpShData 3423 1K0 3438 I9 9407 D10
5400 470R 3447 uP_DATA__IIC_DATA3 3439 H9 9425 C2
32K768
TpShClk 1K0 3424 TO ETF8 3440 H8
3445 470R RC5 3441 H9
2410

22p

TUDATA__DVD_RC6 3425 1K0


G 1K0 D
1K0 3446 Tray_SW_Info G 3442 G8
3443 G9
TUCLK__DVD_VolA 3426 1407
3444 470R
4438 TURdsClk TpADC2 3498 1 3444 G8
1K0 D D TPADC2
TUSTEREO__DVD_VolB 3427 3445 G8
2411

22p

1K0 3443 Tray_In__DVD_Power_On TpADC1 3499 100R


2 3446 G9
1K0 TPADC1
TURdsDATA 3428
2406

4457 3447 G9
22p

3442 100R Tray_Out__DVD_TURdsDATA 100R


3
RESET +D +D 1K0 +C +C 3448 G8
4404 9401 D
# # 100R 3441 TrebleB 4 3449 F9
3431

1K0

+C GND_D
3429 3430
D 3450 F9
IIC1 3440 1K0 TrebleA TpShClk 5 3451 F10
NTC 1K8 1K8 D ADC TPSHCLK
4.9V 3452 F9
3403 3404 3405 Reset 1K0 3439 Standby TpShData 6
2408

2409
22p

2p2

TPSHDATA 3453 F9
H H
3496

3432
10K

4K7

100K 680K 1K0 1K0 TpShStr 7 3454 F9


4.6V [4.6V] TPSHSTROBE
3455 F9
2401

470n

2402

4.9V
10n

4u7 50V

7403 3532 3435 3437 3456 F9


3533

2473

3539

3497
D TSOP4836ZC1 D
10K

10K

10K
7404
+C BC847B +C FE-ST-VK-N
VS
3
100R D 1K0 680K D 3457 E9
7402 3458 E9
3433
2407

2458

100n
2423

2424

2425

2426

2400
BC847B D 1 DVD
33p

47p

47p

47p

47p

47p
OUT 3459 E9
D 2K7
4400 D D
3460 E9
220K
2403

3406

3534

3436

1M0

2
1K0
10n

GND 3434 3438 PWDN 3461 E9


2474
D 3462 E9
4

180R 1M0
Option

D # FOR PROVISION ONLY 3463 E9


Reset

2n2 POWER-DOWN
RC5

IR EYE D D D D D 3464 D9
3465 C2
I D I 3466 C8
3467 C8
3468 C8
3469 C8
3470 C8
3471 C7
8239_210_97644_01 (Display Circuit 1)...for 3529 pt4 dd wk0409 3472 C7

1 2 3 4 5 6 7 8 9 10 11 12 13
6-6 6-6

DISPLAY BOARD - CIRCUIT DIAGRAM PART 2

1401 A3 2442 C6 2446 D4 2450 F3 2454 F3 2460 C9 2464 F10 2468 F10 2472 C9 3501 B5 3505 D4 3509 B8 3513 B10 3517 C8 3521 F9 3525 D6 4408 C4 4413 E6 4422 C5 4427 C5 5403 F3 6405 E2 6409 G8 9449 D6
1402 B11 2443 C5 2447 D5 2451 F3 2456 F3 2461 E10 2465 E10 2469 C8 2481 C7 3502 B6 3506 D4 3510 B8 3514 B9 3518 E9 3522 F8 4405 D4 4409 D5 4417 C10 4423 D4 4428 D5 5404 C6 6406 F2 9400 C6 9450 D6
2440 B5 2444 C5 2448 D5 2452 F2 2457 F5 2462 E10 2466 E10 2470 C8 3420 C8 3503 C5 3507 D4 3511 B9 3515 B10 3519 D9 3523 F9 4406 D5 4411 D5 4419 A4 4424 D6 4459 C4 5405 D6 6407 E4 9404 C6 9451 D6
2441 B6 2445 D4 2449 F2 2453 F2 2459 F5 2463 F10 2467 F10 2471 C9 3500 B5 3504 C4 3508 B8 3512 B9 3516 B9 3520 E9 3524 F9 4407 C4 4412 D5 4421 C6 4426 E6 5402 E3 5406 D6 6408 F4 9405 B6 9453 B9

1 2 3 4 5 6 7 8 9 10 11 12

A A
TO COMBI
DVD MP3 NTC
1401 +C +D
NTC 1 #
4419

2 3502 -> 220R for MCD9 TO COMBI

2440

2441
GND_IIC1

10p

10p
I2C1
I2C1 IIC1 IIC1 #
3

3508

3509

3510

3511

3512
IIC_DATA1 #

39K

10K

10K

10K

10K
# DVD MP3
IIC_CLK1 4 3502
9405 Tray_SW_Info 1402
TUSTEREO__DVD_VolB 3513 1 DVD_VOLB TU_STEREO
3500 470R IIC_DATA1
B GND_D 5
220R
TUCLK__DVD_VolA 3514 1K0 2 DVD_VOL A TU_CLK B
+5V6_ECO 6 D TUDATA__DVD_RC6 1K0 3515 3
0V [5.6V] IIC_CLK1
DVD_RC6 TU_DATA
+5V6 7 3501
+5V6_ECO TUCE # 3516 1K0
# 9453 4 TU_RDS_IN TU_RDS_IN
8 220R
+5V6
+5V6 5.6V TU_RDS_In 1K0 5 TU_GND TU_GND
-33V 9
-33V -33V Tray_In__DVD_Power_On DVD_INT__TUCE 2460 6 NC NC
4427
F1 10
F1 100p
3503 # ESD PROVISION 3420 7 POWER_DOWN POWER_DOWN
F2 11
F2 220R 2443 2442 PWDN 1K0 8 NC NC

C IIC_CLK3 SW_INFO 12
# 4408
4422
10p
D
10p
9400
Standby 9 STANDBY STANDBY C
IIC_DATA3 TRAY_IN 13 9404 4421
4459 D 5404
GND_IIC3 CD_GND 14 2444 uP_DATA__IIC_DATA3 4417 FE-ST-VK-N

2481

3517

2469

2470

2471

2472
4407

47K
47p

47p

47p

47p

47p
DVD_POWER_ON NC 15 # 3504 100n 2u2
4406 9451
uP_DATA 16 470R # 3505
NC
5405
4428 # uP_CLK__IIC_CLK3
uP_CLK 17 # 3506 470R
DVD_I NT 4409 D
2u2 # FOR ESD PROVISION ONLY
18 470R # 3507 5406
DVD_TURDS_CLK uP_FRAME 4411 9450
470R 2u2
D DVD_TURDS_DATA TRAY_OUT 19 4405
4423 # 4412 9449 uP_FRAME__DVD_TURdsClk D
FE-ST-VK-N Tray_Out__DVD_TURdsDATA
NOTE : DVD_TURDS_CLK & DVD_TURDS_DATA ARE FOR MCD9/22 VERSION # 3525
4424
3519
2445

2446

2447

2448
10p

10p

10p

10p

470R F2 F2x
2R2
4426

50V 4u7
DVD_INT__TUCE

2461

2465

220p
3520

220R
3518
# FOR ESD PROVISION ONLY
D 4413
(MCM5) 4.7Vac 2R2 #
(MCM5) 4.4Vac

50V 4u7
E (MCM7) 4.7Vac E

2462

2466

220p
(MCM7) 4.4Vac
(MCM8) 4.0Vac # (MCM8) 3.9Vac
6405 5402 6407
(MCD9) 4.7Vac (MCD9) 4.4Vac
+5V6_ECO +H +5V +5V6 +D +5V
1N4003 4u7 1N4003 FTD1
47u 16V

47u 16V
2449

100n

2450

2451

100n

2457

2459

100n

5403
#
4u7 # 3523
F1 F1x
2R2
D D D

50V 4u7
2463

2467

220p
3524
F F

220R
3522
6406 2R2 #
6408
+5V6 +C +5V +5V6 +G

50V 4u7
1N4003 1N4148

2464

2468

220p
47u 16V
2452

100n

2453

2454

100n

2456

100n

3521

22K
#
# #
6409

D D Note : Some values may varies, see respective parts list for correct value. -33V BZX79-B6V8
FTD2 FTD2
Note : DC Voltages During Active Play.

G Values in Square Bracket are DC Voltages at ECO-Standby.


G
Legend : Refer to Variant Table.
# For Provision Only .

8239_210_97644_01 (Display Circuit 2)...for 3529 pt4 dd wk0409

1 2 3 4 5 6 7 8 9 10 11 12
6-7 6-7

DISPLAY BOARD - VARIANT TABLE TOP KEY BOARD - COMPONENT LAYOUT

MCM9/22 MCM11/22 This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
MCM9/37 MCM11/21
MCM9/25 MCM11/25
2444 100N 100N 100N 100N
3434 180R 180R 470R 470R
3436 1M 1M 2M2 2M2
3139 113 3529 pt4 dd wk0409
3437 680K 680K - -
3438 1M 1M - -
3496 - 10K - 10K
3497 - 10K - 10K
TOP KEY BOARD - CHIP LAYOUT
3503 - - - -
3508 39K 39K - -
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3519 2R2 2R2 1R 1R
3520 2R2 2R2 1R 1R
3523 2R2 2R2 1R 1R
3524 2R2 2R2 1R 1R
4400 - - X X 3139 113 3529 pt4 dd wk0409

4406 X X X X
4409 X X X X
4411 X X X X TOP KEY BOARD - CIRCUIT DIAGRAM
4413 - - - -
1 2 3 4 1331 A3
4420 X X X X 1332 A3
1333 A4
4421 X X X X 1334 A4
3350 A3
4422 - - - - ECO RDS / NEWS / DIM 3351 A3
TO FRONT DISPLAY 3352 A4
CLOCK / TIMER OPEN / CLOSE
4424 X X X X 6306 C2
A 8008
1 Key0 3350 3351 3352 A 8008 A1
4427 X X X X 150R 220R 270R
2
4438 X - X -

SKQNAB

SKQNAB

SKQNAB

SKQNAB
3

1331

1332

1333

1334
4457 X - X -
35022

4458 X X X X
4459 - - - -
5404 2U2 2U2 2U2 2U2 B ADC
B
5405 2U2 2U2 2U2 2U2
5406 2U2 2U2 2U2 2U2
ECO LED
9400 - - - -
6306
9404 - - - -
LTL-816EELC
9405 X X X X C C
ADC
9449 - - - -
9450 - - - -
9451 - - - - Note : Some values may varies, see respective parts list for correct value. 8239_210_97674_01...for 3529 pt4 dd wk0409

X - Item in use. 1 2 3 4
6-8 6-8

CONTROL BOARD - COMPONENT LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409

CONTROL BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.

3139 113 3529 pt4 dd wk0409


6-9 6-9

CONTROL BOARD - CIRCUIT DIAGRAM PART 1

1300 A7 1302 A1 1304 A5 1306 A6 1308 A4 1310 A3 1312 E2 1314 E5 2301 A8 2304 E2 2306 E3 2308 E5 2310 E6 3302 A3 3304 A4 3306 A5 3308 A5 3313 D3 3315 D5 3317 D6 5301 A8 6308 D2 8301 E2
1301 A9 1303 A5 1305 A5 1307 A3 1309 A4 1311 A3 1313 E4 2300 B8 2302 A9 2305 E3 2307 E4 2309 E6 3301 A3 3303 A4 3305 A4 3307 A5 3312 D3 3314 D4 3316 D6 5300 A8 5302 B8 8300 B7

1 2 3 4 5 6 7 8 9

TO FRONT DISPLAY FRONT CONTROL PANEL KEYS

PREV STOP CD TO COMBI HEADPHONE


TAPE
ADC NEXT REC PLAY / PAUSE TUNER AUX / CDR
1300 HP
Key1 3301 3302 3303 3304 3305 3306 3307 3308 1 HP_DETECT 4 1301
2
Key1 150R 220R 270R 390R 560R 820R 1K2 1K8 2 5300
HP_RIGHT 7
1

SKQNAB

SKQNAB

SKQNAB

SKQNAB

SKQNAB

SKQNAB

SKQNAB

SKQNAB

SKQNAB
2u2
A 3
A

1310

1311

1307

1308

1309

1303

1304

1305

1306
HP_GND 6
1302
+5V6
5301 3
BassB 4 HP_LEFT 5
1
2 BassA 2u2 TC38-103-61
3 FE-ST-VK-N
4 TrebleA

2301

2302
22n

22n
5
HP
6 TrebleB
7
8 VolA ADC 5302
9
10 VolB 2u2
11
12
B 13 D 8300 2300 B
14 LedShStr 1
15 RT-01T-1.0B 100n
LedShData
15FE-ST-VK-N
LedShClk HEADPHONE ESD WIRE
TO BOTTOM PLATE
LedEnable
TUCE

C C
VolA
VolB

TrebleA
TrebleB

BassA
BassB
LedEnable
LedEnable

LedShStr
LedShStr
+D +D +D
LedShData
D VOLUME 4.9V
TREBLE 4.9V
BASS
4.9V LedShData D
LedShClk
6308 LedShClk
3312

3313

3314

3315

3316

3317
10K

10K

10K

10K

10K

10K
+5V6 +D
1N4003 TUCE
TUCE
1

3
1312 1313 1314
EC12 EVE EVE
A B A B A B
2305

2306

2307

2308

2309

2310
10n

10n

10n

10n

10n

10n
E C C C
E
# : PROVISION
# 8301
4

# 2304 D D D
1 Note : Some values may varies, see respective parts list for correct value.
RT-01T-1.0B 100n
D D D

PROVISION FOR ESD WIRE TO BOTTOM PLATE

8239_210_97634_01 (Control Circuit 1)...for 3529 pt4 dd wk0409

1 2 3 4 5 6 7 8 9
6-10 6-10

CONTROL BOARD - CIRCUIT DIAGRAM PART 2

2303 D5 2312 A4 2314 C3 2316 C8 3319 C2 3321 D2 3323 B5 3325 B6 3327 B7 3329 B7 3331 B8 3333 B9 3335 D5 5303 A3 6300 B8 6302 B6 6304 B8 6309 C5 7302 C9
2311 A4 2313 C3 2315 D3 3318 B2 3320 C2 3322 E2 3324 B6 3326 B6 3328 B7 3330 B8 3332 B8 3334 B9 3336 C5 5304 A3 6301 B7 6303 B5 6305 B9 7301 B3

1 2 3 4 5 6 7 8 9

A 5303
A
4u7
+5V6 +5V6 +5V6 +5V6
5304

2311

100n

2312

100n
4u7
7301
74HC4094D

390R

390R

390R

390R
3323

3324

3325

3326

3327

3328

3329

3330

3331

3332

3333

3334
1K5

1K5

1K5

1K5

1K5

1K5

1K5

1K5
16
SRG8
LedEnable 15 EN1 D

B 1
STB AUX / CDR TAPE TUNER CD / DVD
B
3318

10K

LTL-816TDK3

LTL-816TDK3

LTL-816TDK3

LTL-816TDK3

LTL-816TDK3

LTL-816TDK3
AUX / CDR

6303

6302

6301

6300

6304

6305
D
2 4
D 1
LedShStr 5 TAPE
6 TUNER
3319

2313
10K

47p

D D 7302
7 CD BC847B

C 14 C
VOLUME

2316

22p
D D 6309
13 D
LedShClk 12 BAS316 3336 VOLUME #

11 10K
3320

2314
10K

47p

100u 10V
9

3335

2303
10K
10
D D

D LedShData 8 D
D
D
3321

2315
10K

47p

D D
# : PROVISION
# 3322 Note : Some values may varies, see respective parts list for correct value.
TUCE
1K0

E E

8239_210_97634_01 (Control Circuit 2)...for 3529 pt4 dd wk0409

1 2 3 4 5 6 7 8 9
6-11 6-11

EEPROM BOARD - COMPONENT LAYOUT EEPROM BOARD - CIRCUIT DIAGRAM

1600 A4 2601 C1 2603 D1 2605 D4 2607 E3 3601 B2 3603 C1 3605 E2 3607 D3 5601 C2 7600 A1
2600 A2 2602 D1 2604 D3 2606 E2 3600 B2 3602 C1 3604 E2 3606 D3 5600 A1 5602 E2 7601 C1

1 2 3 4
This assembly drawing shows a summary of all possible versions. +D
For components used in a specific version see schematic diagram and respective parts list.

EEPROM

5600

2u2
IIC_DATA1

IIC_CLK1

TO FRONT DISPLAY
1600

2600

100n
A 4.9V 1
2
A
7600 IIC1 4.9V 3
M24C02-WMN6

8
+D 4
Φ IIC1
5
(256x8) 6
7
WC TURdsClk 7
EEPROM 3600 IIC_CLK1 8
1 6
2
0 SCL TURdsData
1 ADR 1K0 08FE-BT-VK-N
3 5
2 SDA TU_RDS_In
3601 IIC_DATA1

4
IIC1 1K0
B IIC1
D B

3139 113 3529 pt4 dd wk0409

2601 TU_RDS_In
EEPROM BOARD - CHIP LAYOUT C C
1n0
4.9V

3602

3603
10K

1K5
5601
+D
2u2
7601 5 12

2605

100n
2u2 50V
D SAA6581T

2602

560p

2604
VDDA VDDD
4 MPX 57 Khz POW SUPPL VREF 3
BANDPASS &
(8th ORDER) RESET D
SYNC 10
This assembly drawing shows a summary of all possible versions. D 8 SCOUT
VSSA RDCL 16 3607 TURdsClk
D
For components used in a specific version see schematic diagram and respective parts list.
7 CIN CLOCKED RDS/RBDS 1K0
RDDA 2

2603

560p
COMP DEM
15 TCON 3606 TURdsData
OSC SIGNAL
TEST QUAL 1
9 MODE CTRL & QUALITY 1K0
CLK DET

OSCO
OSCI
D
VSSA VSSD
13 14 6 11
E E
2606 3604 3605 2607

47p 220K 2K2 47p


D 5602 D
RDS
AT-51 4M332

Note : Some values may varies, see respective parts list for correct value. 8239_210_97654_01...for 3529 pt4 dd wk0409

1 2 3 4
3139 113 3529 pt4 dd wk0409
6-12 6-12

ELECTRICAL PARTS - FRONT BOARD

1301 2422 026 05563 SOC PHONE V 1P F 3.5 ST


1303 4822 276 13775 SWITCH
1304 4822 276 13775 SWITCH
1305 4822 276 13775 SWITCH
1306 4822 276 13775 SWITCH

1307 4822 276 13775 SWITCH


1308 4822 276 13775 SWITCH
1309 4822 276 13775 SWITCH
1310 4822 276 13775 SWITCH
1311 4822 276 13775 SWITCH

1312 9940 000 02116 ROTARY ENCODER


1313 9940 000 02117 ROTARY ENCODER
1314 9940 000 02117 ROTARY ENCODER
1331 4822 276 13775 SWITCH
1332 4822 276 13775 SWITCH

1333 4822 276 13775 SWITCH


1334 4822 276 13775 SWITCH
1400 3139 110 53601 FTD HNA-13SM42 (MCM7)
5400 5322 242 73686 CST12,00MTW-TF01
6300 9940 000 02114 LED 3MM SUPER BLUE

6301 9940 000 02114 LED 3MM SUPER BLUE


6302 9940 000 02114 LED 3MM SUPER BLUE
6303 9940 000 02114 LED 3MM SUPER BLUE
6304 9940 000 02114 LED 3MM SUPER BLUE
6305 9940 000 02114 LED 3MM SUPER BLUE

6306 9940 000 02115 LED 3MM 3R4HD-7(RED)


7301 4822 209 15449 74HC4094D
7400 9940 000 02112 IC 88CU74YFG-6C67(TZ) MASK
7403 9322 185 95667 IR RECEIVER TSOP4836
7600 9940 000 02113 IC M24C02-WMN6 EEPROM

9940 000 02123 FFC CABLE 9P L=180MM


9940 000 02124 FFC CABLE 19P L=180MM
9940 000 02125 FFC CABLE 15P L=130MM

Note: Only these parts mentioned in the list are


normal service parts.
7A-1 7A-1

BLOCK DIAGRAM

TUNER BOARD
ECO 6 Systems
MPX Vcc1
buffer ampl.
VStabA VStabB 5
Discriminator Vdd

FM-RF FM-IF 1 FM-IF 2


RDS
(MPX) Vcc2
1101 VLoop
VCO
(1102) 10,7 MHz 10,7 MHz 10,7 MHz LF filter
1120
D
4 left 1
A FM 3 39 37 35 33 18 10 11 9
left 14
43 FM FM FM Stereo right 15 4 right
IF1 IF2 Decoder
Frontend Mixer Det.
stereo Vcc
FM-Osc. 24
VLoop
5 FM Pre- RADIO IC
Osc. scaler TEA 5757H Version
RDS
Multi- (MPX)
AM-Osc. plexer
enable 29 enable
6 AM
VLoop Osc.
AM-FRAME AERIAL data 28 data
1103 AM-RF
clock
2 AM AM AM IF AM clock 27
CONTROL
Frontend Mixer Det. stereo
8
C
VLoop
AGC P1 31 3
programmable
output ports P0 30
1 8 Charge
B
VLoop pump

VStabA 38
AFC Reference
34 Stabilizer Oscillator
VStabB

AFC +
AFC -
23 7 22 40 41 36 44 32 19 20 25

AM-IF 1 AM-IF 2 AM-AFC


Vdd Vcc1 Vcc2 75kHz
450kHz 450kHz 450kHz
2
VStabA VStabB VStabB
ECO6 Systems, 140499

ECO6 Tuner Board


version: SYSTEMS non-CENELEC

TABLE OF CONTENTS

Blockdiagram ..................................................................7A-1
Schematic Diagram .........................................................7A-2
Component Layout..........................................................7A-3
Adjustment table .............................................................7A-3
Electrical Partslist ............................................................7A-4
7A-2 7A-2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1101 A1
1102 B1
1103 F2
1120 E14
1130 A2

TUNER BOARD ECO6 / SYSTEMS NON CENELEC 1131 B2


1132 G13
2101 B3
VERSION PROGRAMMING COMPONENTS 2102 B1
1101USA USA 2103 C7
3 2105 AM-IF1 2104 B3
1130 2105 A2
2 100n 5111 450kHz VERSION 2106 F3
C-PAD 4 3 6120 3156 3157 3170 7111
2107 F4
1 2 2119 H6
/00 /02 FM/MW/LW
A YKD21
T113
2150
A 2120 G6
2124 H6
6 1 /00 /02 FM/MW
2125 H6

330R
3104
2126 F7
A 100n

3119J
AM-IF2 /01 FM/MW

330R
FM 75 OHM 8 7 2127 E7
FM-IF1 5112 450kHz 2128 C8
T115 4103 /14 FM-OIRT/MW
5109 2129 C7
3 4 2130 F11
0R I 1 O 3 /17 FM/AM
T114

2112J
not USA 2131 G8

100p
1102 2
/06 FM-Japan/AM 2132 G8
2104 G 2 2133 G8
1 1
7119J 6 component mounted 2134 H8
T102 100p 2135 H9

3113J
BFS20 7 8
6103 7P 2136 G14

1K
2 IF-AMP.

2101
B B

47p
BAV99 printed
FM-IF2 2137 G13
5110 2138 F9
C
2102

100n

2139 G9
1 3 2140 G9
1131 T103 I O
AM-AFC 2141 F10
5114 450kHz VERSION DETECTION

0.7V 1.1V
G 2 2143 G12
3105 T109 2144 G11
3 4

0.2V 2128
10u
C-PAD
2145 F12

1.4V
1.4V
1.4V

1.4V

0.7V
6120

1.4V
220R 7101 2146 E12

BAS216
2

1V
0.8V
6106
TEA5757H P1 2147 E12
FM-RF TEA5759H J 44 43 42 41 40 39 38 37 36 35 34 BAS216

3103

8K2
1 2148 E12
2165

3156
6 0.2V 2149 H7

AM-MIXOUT

FM-MIXOUT

100K
FM-IF2
FM-IN

RF-GND2

AM-IF1-IN

FM-IF1-IN

AM-IF2
AGC

VSTABB
VSTABA
7 8 2150 A10
0.6V 100n 7P
C Q-multiplier 2129
AM DET
1.2V 7111
BC847C
C 2152 E4
2153 E5
2V 0.7V 2154 D5

OUTPUT PORTS
7102 1 RIPPLE AM-IF FM-IF2-IN 33 2155 D5
BF550 100u AGC P1

100K
0V

3170

3157
100K
2159 F6

PROGR.
FM

2103

2161 p
AM AM 2161 C11

1n
0V 2 IF1 32
0V AM-RF AM-AFC

100n
FRONTEND MIXER 2163 D11
5131 1.4V 2164 F10
CTRL 2165 C7
T128 P0

6131
3 FM-RF P1 31 7.9V

1SV228
AM FM 2166 E11

p
AM AGC
IF IF2 2167 E11

2163

100n
OSC
printed 2169 H8

p
3102 4 RF-GND1 FM P0 30 7.7V 3101 E4
D

CONTROL
2154

2155

11p
FRONTEND

4p7
FM 0.1V 3102 D4
D 100K 0.1V 5 FM-OSC FM
MIXER
AGC
CONTROL WRITE-EN 29 0V 3161 D 3103 C6
3104 A7
printed OSC PRE- MULTI-
22K 3105 B6
SCALER PLEXER
28 0V 3160 3132 G5
0V 6 AM-OSC
AGC
DATA
3134 H6
RIPPLE VSTABA VSTABB 3141 E7
470R
VCC1 7.6V 7 VCC1 VDD CLOCK 27 0V 3159 3142 E7
FM-OSCILLATOR 7.8V STABILIZER 152kHz, 50mVpp
3143 G7
AGC AM 3169 2166 470R 5V 3144 H7
1SV228

3145 F8
6130

220p
I-TUNE

2148

2146
1.6-8V 8 DET DIG-GND 26

2n2
CHARGE
150K

220p
1n 3146 G13

2147
3142 1-8V PUMP
3152 G14
12pE-EU

VCO 3141 FM 5121 2167 0V


1V 9 VCO XTAL 25 1.4V 3153 G13
stereo mono stereo
2p2 J

3101 DET 3154 G13


2153

E E
3181
5130
15p

1.3V VCC2

1K
OSC 12p
56K DT-381 75KkHz 3155 G11
560pE-EU

33K 100K
0.7V 10 AF-OUT MONO/ 24 stereo 0.2V 3 stereo 0.4V
3156 C12
3157 C12
2152
33n

STEREO mono 4.8V mono 4.8V 3158 E13


2127 23 1120
11 MPX-IN STEREO 3159 D13
VDD 3158 T123
9.6V 3160 D12

FIELDSTR-IND
1.2V AFC STEREO 8
220n DECODER VCC2 3161 D13

FM-DEMOD
AM-RF 9.5V
1 470R

330p
T122

2126
0V CLOCK 7 3167 F12

220p
IF-GND

2145
RIGHT

FILTER
3168 F11

PILOT
MUTE
6105-1

AFC+
2

LEFT

AFC-
MW 0V T121

LPF
DATA 6 3169 E11
AM FRAME AERIAL T111 VDD
3170 C12
1103 5102 8 1 T120 ENABLE/MPX 5

to/from
7 7KL
HN1V02H 7 12 13 14 15 16 17 18 19 20 21 22 MPX 0V 3172 G12

11.1V
2 T105

0.15V

0.8V

0.6V

0.6V
0.8V

1V
6 1 3176 G7

T142 1.1V
T141 1.1V

2V
7.6V T140 3168 3167 from 2169

1V
0V
2u2 1.2V
T127
2107

F 12Vtyp VCC 4
F 3181 E6
1u

1 T106 T110 VCC1


2106

5 5102 F2
11p

2 7.8V 120R 120R (10-14V)


T126

2141 T116
2138
RIGHT 3 5109 B9
VCC2

2130

22n
5110 B10
2159

XH-S T125
33p

3145

2K2
4 3 GND 2 5111 A8

100n
5112 A11

1132

C-PAD
LEFT 1
5
T112

2164 5114 B11


AM-OSCILLATOR

470n
2131

470n 2133

1u
T117 3154 5119 G9
11.1V
470n VCC2 FE-BT-VK-N 5121 E11
3 6 11.1V 5123 G5
330R

2132

BZX284-C11
2139

15p
6105-2

5130 E5

3172

5K6
B
HN1V02H

T124 5131 C6

6107
6105
MW
5119
2 12V
4 6103 B2

470R

470R
5123 6105-1 F3

3153

3152
4 3
G RDS only 7112
G 6105-2 G5
3132

1 8
47R

4 3 BC547C 9.6V

2140
82p
2 6106 C3
VCC1 3155
2 7 9.6V T118 6107 G13
2120

18p

2
VDD 6120 C13

220n
1

22R
2143

3146
3 6 6 9.5V 220R 10.4V 6130 E5

220n

220n
3143

2136
22K
3176

33K

2137
1
6131 D5

2144
6 8 7

1u
4 5 7101 C8
8 7 7102 C6
p

HN1V02H 3144 2169 MPX DISCRIMINATOR


3134
560p

7103 H7
2119

2125

22K
10p

1.3V 7111 C13


1K 2n2 to 1120 7112 G12
0.7V pin 5 T102 B2
7103
BC857C T103 B2

H H T105 F2
2124

2149

T106 F2
22n

33p

MPX T109 B6
T110 F5
22n USA

22n USA
BUFFER AMPLIFIER T111 F4
2134

2135

T112 F7
15n

15n
T113 A8
T114 B10
T115 A8
T116 F10
T117 G13
T118 G11
ECO6 Sys-non Cenelec, 000911 T120 F13
T121 F13
T122 F13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 T123 E13
T124 G14
T125 F14
...V FM mode stereo T126 F13
LEGEND Signal path T127 F13
...V MW mode T128 D7
p ...for provision only FM T140 F11
USA ... for USA version only T141 F10
V EVM ...V LW mode AM T142 F10
E-EU ... for East European version only MPX (Audio Frequency)
voltages measured while
J ... for Japanese version only AF - left/right
set is tuned to a strong transmitter
7A-3 7A-3

1101 A6 1120 A4 1132 A5 2128 C4 2138 C2 3142 D2 5110 B3 5114 A2 5123 D5 7112 C1 9104 B5 9107 D4
1102 B6 1130 B5 2106 C5 2129 B4 2144 B2 5102 D6 5111 B4 5119 C2 5130 D3 9101 A2 9105 B1 9108 C4
TUNER ADJUSTMENT TABLE ( ECO6 FM/MW- and FM/MW/LW - versions with AM-frame aerial )
1103 D6 1131 D5 2107 B5 2133 D2 2155 C4 5109 A3 5112 A3 5121 B2 5131 D4 9103 B2 9106 B3 9109 D2

Waverange Input frequency Input Tuned to Adjust Output Scope/Voltmeter

TUNER BOARD ECO6 Systems non Cenelec / componentside view VARICAP ALIGNMENT
FM 108MHz 5130 8V ±0.2V
87.5 - 108MHz
A (65.81 - 74, 87.5 - 108MHz) 87.5MHz check 4.3V ±0.5V
(65.81MHz) (1.2V ±0.5V)
MW 1700kHz 5123 8V ±0.2V
FM/AM-version, 10kHz grid
530 - 1700kHz 530kHz check 1.1V ±0.4V

FM/MW-version, 9kHz grid 1602kHz 5123 6.9V ±0.2V


FM 75Ω 531 - 1602kHz 531kHz check 1 1.1V ±0.4V

LW 279kHz 5122 8V ±0.2V

153 - 279kHz 153kHz check 1.1V ±0.4V


MW 1602kHz 5123 8V ±0.2V
FM/MW/LW- version, 9kHz grid
AM FRAME AERIAL 531 - 1602kHz 531kHz check 1.1V ±0.4V

FM IF
IC 7101 21
10.7MHz, 45mV
B FM D shortcircuit 5119 2 0 ± 3 mV DC
continuous wave to block AFC
2141

FM RF
ECO6 System non Cenelec stage .3, 120900

FM 108MHz A 108MHz 2155


87.5 - 108MHz 4 MAX
2101 B4 2119 D3 2130 D5 2137 A4 2146 B7 2153 C5 2165 C4 3103 C4 3134 D3 3152 A4 3158 A4 3169 B6 4106 C4 6107 C7 7103 D7 (65.81 - 74, 87.5 - 108MHz) 87.5MHz mod=1kHz 87.5MHz 5131
2102 B1 2120 D3 2131 C5 2139 C6 2147 A5 2154 C4 2166 B6 3104 B4 3141 C5 3153 A4 3159 A5 3170 A6 4107 C5 6120 A6 7111 A5 (65.81MHz) ∆f=±22.5kHz (65.81MHz)
2103 D4 2124 D3 2132 D6 2140 C6 2148 B6 2159 C5 2167 B6 3105 C4 3143 D6 3154 C7 3160 A5 3172 C7 4108 C5 6130 D4 7119 B5
2104 B4 2125 D3 2134 D7 2141 C6 2149 D6 2161 A6 2169 A4 3113 B5 3144 B7 3155 C7 3161 A5 3176 D6 6103 B3 6131 C4 VCO
2105 C1 2126 D6 2135 D7 2143 C7 2150 B5 2163 B6 3101 D5 3119 B5 3145 C5 3156 A6 3167 B7 3181 D4 6105 C3 7101 C5
2112 B5 2127 C5 2136 A4 2145 A5 2152 C5 2164 C6 3102 C3 3132 D5 3146 C7 3157 A6 3168 C7 4103 B5 6106 C3 7102 D4
98MHz, 1mV
FM A 98MHz 3142 3 152kHz ±1kHz 1)
continuous wave

TUNER BOARD ECO6 Systems - non Cenelec / copperside view AM IF


4 3 IC 7101 36
100nF
C 5111

220R
1 7

max.
2 8
MW 450kHz ∆f=±10kHz IC 7101 40
5
K VRF = 0.5mV
A connect pin 6 of
100nF 5112

220R
(as low as see fo
IC 7101 (AM Osc.) possible) remark 2) symmetric
A
with 3.3kΩ to Vcc
C AM AFC
C
MW
5114 2 0 ± 2 mV DC
C Vdd continuous wave
B E VRF = 2mV
SMD jumper
AM RF 3)
41..
1 (not all items shown
in schematic diagram)
MW 4) 1494kHz 1494kHz 2106
FM/MW/LW- and FM/MW-version B
( 9kHz grid)
531 - 1602kHz 558kHz 558kHz 5102
Vcc2 2

max.
LW 198kHz 198kHz 5103 5
MW 1500kHz ∆f = ±30kHz 1500kHz 2106 fo
symmetric
FM/AM-version, 10kHz grid VRF as low as
530 - 1700kHz 560kHz possible 560kHz 5102
Vcc1 ECO6, Sys + PA with frame aerial, 070799
Use Service Testprogram. By selecting the TUNER TEST test frequencies will be stored as preset frequencies automatically.
D 5 ECO6 Systems non CENELEC stage .3, 120900 1) If sensitivity of frequency counter is too low adjust to max. channel separation 2) RC network serves for damping the IF-filter while adjusting the other one.
(input signal: stereo left 90% + 9%, adjust output on right channel to minimum)
3) For AM RF adjustments the original frame antenna has to be used ! 4) MW has to be aligned before LW.
These assembly drawings show a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist. Repeat
7A-4 7A-4
Electrical Partslist ECO6 SYSTEMS NON-CENELEC
MISCELLANEOUS RESISTORS
––––––––––––––––––––––––––––––––––––––––––––––––––––– –––––––––––––––––––––––––––––––––––––––––––––––––––––
1101 2422 015 19376 SOCKET 2P CLICKFIT USA only 3143 © 4822 051 20223 22kΩ 5% 0,1W RDS only
1102 4822 267 10283 SOCKET COAX, IEC 75Ω not USA 3144 © 4822 051 10102 1kΩ 2% 0,25W RDS only
1103 4822 265 31184 JST CONNECTOR 2 POLE 3145© 4822 117 11449 2,2kΩ 1% 0,1W
1120 4822 265 11515 FFC SOCKET, 8P 3146 © 4822 051 20229 22Ω 5% 0,1W
3152 © 4822 051 20471 470Ω 5% 0,1W
CAPACITORS
––––––––––––––––––––––––––––––––––––––––––––––––––––– 3153 © 4822 051 20471 470Ω 5% 0,1W
2101 © 4822 126 13692 47pF 1% 63V 3154 © 4822 117 13577 330Ω 1% 0,1W
2102 © 4822 126 13838 100nF 10% 50V not USA 3155 © 4822 117 11503 220Ω 5% 0,1W
2103 © 5322 122 31647 1nF 10% 63V 3156 © 4822 117 10837 100kΩ 1% 0,1W
2104 © 5322 122 32531 100pF 5% 50V 3157 © 4822 117 10837 100kΩ 1% 0,1W
2105 © 4822 126 13838 100nF 10% 50V USA only
3158 © 4822 051 20471 470Ω 5% 0,1W
2106 2020 800 00191 3-11pF TRIMCAP.,N450 3159 © 4822 051 20471 470Ω 5% 0,1W
2107 4822 121 51319 1µF 20% 50V 3160 © 4822 051 20471 470Ω 5% 0,1W
2120 © 4822 126 13689 18pF 1% 63V 3161 © 4822 051 20223 22kΩ 5% 0,1W
2124 © 5322 122 32654 22nF 10% 63V 3167 © 4822 051 20121 120Ω 5% 0,1W
2125 © 2020 552 96199 560pF 1% 50V
3168 © 4822 051 20121 120Ω 5% 0,1W
2126 © 5322 122 31863 330pF 5% 50V 3169 © 4822 051 20154 150kΩ 5% 0,1W
2127 © 4822 126 14076 220nF 20% 25V 3170 © 4822 117 10837 100kΩ 1% 0,1W
2128 4822 124 40248 10µF 20% 63V 3172 © 4822 051 20562 5,6kΩ 5% 0,1W
2129 4822 124 41584 100µF 20% 10V 3176 © 4822 051 20333 33kΩ 5% 0,1W RDS only
2130 © 5322 122 32654 22nF 10% 63V
3181 © 4822 051 10102 1kΩ 2% 0,25W
2131 © 4822 126 13482 470nF 20% 16V 4103 © 4822 051 20008 CHIP JUMPER 0805
2132 © 4822 126 13482 470nF 20% 16V 4106 © 4822 051 20008 CHIP JUMPER 0805
2133 4822 124 21913 1µF 20% 63V 4107 © 4822 051 20008 CHIP JUMPER 0805
2134 © 4822 126 13188 15nF 5% 63V not USA 4108 © 4822 051 20008 CHIP JUMPER 0805
2134 © 5322 122 32654 22nF 10% 63V USA only
COILS
2135 © 4822 126 13188 15nF 5% 63V not USA –––––––––––––––––––––––––––––––––––––––––––––––––––––
2135 © 5322 122 32654 22nF 10% 63V USA only 5102 4822 157 71634 RF-COIL MW
2136 © 4822 126 14076 220nF 20% 25V 5109 4822 242 70665 FM-IF FILTER 10,7MHz
2137 © 4822 126 14076 220nF 20% 25V 5110 4822 242 70665 FM-IF FILTER 10,7MHz
2138 4822 124 22652 2,2µF 20% 50V 5111 2422 549 44023 AM-IF FILTER 450kHz
5112 4822 157 70302 AM-IF FILTER 450kHz
2139 © 4822 126 14236 15pF 5% 50V
2140 © 4822 126 13695 82pF 1% 63V 5114 4822 157 70302 AM-IF FILTER 450kHz
2141 © 4822 126 13838 100nF 10% 50V 5119 4822 157 11443 DISCRIMINATOR COIL
2143 © 4822 126 14076 220nF 20% 25V 5121 4822 242 10261 QUARTZ 75kHz
2144 4822 124 21913 1µF 20% 63V 5123 2422 549 44108 RF-COIL, AM-OSCILLATOR
5130 4822 157 11843 RF COIL 1,5 TURNS
2145 © 4822 122 33575 220pF 5% 50V
2146 © 4822 122 33575 220pF 5% 50V 5131 4822 157 11843 RF COIL 1,5 TURNS
2147 © 4822 122 33575 220pF 5% 50V
2148 © 4822 122 33127 2,2nF 10% 63V DIODES
2149 © 5322 122 32659 33pF 5% 50V RDS only –––––––––––––––––––––––––––––––––––––––––––––––––––––
6103 © 5322 130 34337 BAV99
2150 © 4822 126 13838 100nF 10% 50V 6105 © 4822 130 83075 HN1V02H
2152 © 4822 126 12105 33nF 5% 63V not for East Europe 6106 © 4822 130 83757 BAS216
2152 © 5322 116 80853 560pF 5% 63V for East Europe only 6107 © 9340 386 90115 BZX284-C11
2153 © 4822 126 13486 15pF 2% 63V not for East Europe 6120 © 4822 130 83757 BAS216
2153 © 4822 122 33926 12pF 2% 50V for East Europe only
6130 © 4822 130 82833 1SV228
2155 2020 800 00191 3-11pF TRIMCAP.,N450 6131 © 4822 130 82833 1SV228
2159 © 5322 122 32659 33pF 5% 50V
2164 © 4822 126 13482 470nF 20% 16V TRANSISTORS
2165 © 4822 126 13838 100nF 10% 50V –––––––––––––––––––––––––––––––––––––––––––––––––––––
2166 © 5322 122 31647 1nF 10% 63V 7102 4822 130 42131 BF550
7103 © 5322 130 42756 BC857C RDS only
2167 © 4822 122 33926 12pF 5% 50V 7111 © 5322 130 42755 BC847C
2169 © 4822 122 33127 2,2nF 10% 63V RDS only 7112 4822 130 44503 BC547C

RESISTORS INTEGRATED CIRCUITS


––––––––––––––––––––––––––––––––––––––––––––––––––––– –––––––––––––––––––––––––––––––––––––––––––––––––––––
3101 © 4822 051 20333 33kΩ 5% 0,1W 7101 © 9351 740 80557 TEA5757H/V1, RADIO IC
3102 © 4822 117 10837 100kΩ 1% 0,1W
3103 © 4822 051 20822 8,2kΩ 5% 0,1W
3104 © 4822 117 13577 330Ω 1% 0,1W
3105 © 4822 117 11503 220Ω 5% 0,1W

3132 © 4822 051 20479 47Ω 5% 0,1W


3134 © 4822 051 20223 22kΩ 5% 0,1W
3141 © 4822 117 11148 56kΩ 1% 0,1W
3142 4822 100 12159 TRIMPOT. 100kΩ
TABLE OF CONTENTS
version:

Electrical Partslist............................................................7B-4
Adjustment table .............................................................7B-3
Component Layout ..........................................................7B-3
Schematic Diagram.........................................................7B-2
Blockdiagram...................................................................7B-1
7B-1

SYSTEMS CENELEC
ECO6 Tuner Board

TUNER BOARD
ECO 6 Systems Cenelec
BLOCK DIAGRAM

Vcc1
MPX
buffer ampl.
D VStabA VStabB 5 Vcc2
1101 Discriminator
(1102) FM FRONTEND
FM-IF 1 FM-IF 2
RDS Vdd
(MPX)
1 7 +FM
A FM MIXER VCO
Ant. IF 10,7 MHz 10,7 MHz 10,7 MHz LF filter
AM/FM 4 1120
out
left 1
37 35 33 18 10 11 9 39
8 5 FM Osc. Pre- left 14 4
Osc. scaler FM Stereo right 15 right
out IF1 IF2 Decoder
GND Det.
VCC stereo Vcc
24
Vvaricap

2 3 4 6 5 RADIO IC
TEA 5762 RDS
Version
AM/FM

Multi- (MPX)
AM-Osc. plexer
+FM VLoop enable 29 enable
6 AM
7B-1

VLoop Osc.
AM-FRAME AERIAL data 28 data
1103 AM-RF
2 AM AM IF AM clock 27 clock
AM CONTROL
Frontend Mixer Det. stereo
8
C
VLoop
AGC P1 31 3
programmable
output ports P0 30
1 8 Charge
B
VLoop pump
38
VStabA AFC Reference MW/LW
34 Stabilizer Oscillator
VStabB
AFC -
AFC +

23 7 22 40 41 36 44 32 19 20 25
AM-RF,
AM-IF 1 AM-IF 2 AM-AFC
AM-Osc.
Vdd Vcc1 Vcc2 75kHz
450kHz 450kHz 450kHz
2
VStabA VStabB VStabB
ECO6 Systems Cenelec, 140499
7B-2 7B-2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1101
1102
A2
B1
5121 E11
5122 H5
1103 E2 5123 G5
1110 B2 6105-1 E4
VERSION PROGRAMMING COMPONENTS 1120 E14 6105-2 G6

TUNER BOARD ECO6 / SYSTEMS-CENELEC


AM-IF1 VERSION
1130
1131
A2
C2
6106 D4
6107 G13
6120 3156 3157 3170 7111 1132 F13 6120 C13
5111 450kHz 2102 B1 7101 C8
A 4 3
T113
/00 /02 FM/MW/LW A 2105 A2 7103 H8
1101USA 2 2106 E3 7104 D2
2105 USA 2107 E4 7105 F4
6 1 2150 /00 /02 FM/MW 2108 G3 7109 H3
3
100n 1130 AM-IF2
2109 G3 7110 H12
100n 5112 450kHz
2 8 7 2118 H6 7111 C13
C-PAD 3 4 /01 FM/MW
2119 H6 7112 G12
1 T115 T114 2 2120 H6 7122 H4
YKD21
/14 FM-OIRT/MW
A FM 75 OHM 1110 FM FRONTEND FE450 1 6
2122
2123
I6
H6
7124 H7
T102 B2
1102 FM-IF1 FM-IF2 2124 H6 T103 B2
7 8 /17 FM/AM
T102 0V 1 3190 T104 3191 5109 7P 2125 H6 T104 B6
B 1
MIXER
7
IF-OUT
0V 5110
B 2127 E7 T105 E2
120R 120R I 1 O 3 I 1 O 3 component mounted 2128 B8 T106 E2
YKD31- 2
ANT AM-AFC
2128 2129 C7 T107 C3
0432

330R
450kHz

3192
8 0.1V G G 5114 2130 F11 T109 D5
2 2

0.7V 1.1V
OSC. AM/FM 3 4

Vvaricap
2131 F8 T110 D5
2102

100n

10u
OUT D 2132 F8 T111 E5

330R
3193
GND VCC 2

1.4V
1131 T103

0.2V

1.4V

1.4V

0.4V

1.4V
9V

0.7V
1.4V
2133 F8 T112 F7
7101 1 6 VERSION DETECTION 2134 I8 T113 A9
C-PAD 2 3 4 6 5 9 10 TEA5762 44 43 42 41 40 39 38 37 36 35 34 2135 I9 T114 B11

AM-MIXOUT

AM|FM
1.6-8V 7 8

AGC

NC

RF-GND2

AM-IF1-IN

FM-IF1-IN

AM-IF2

FM-IF2
7.2V

VSTABA

VSTABB
2165 7P P1 6120 2136 H14 T116 F10
AM DET 2137 H13 T117 F13
3194 100n 1.2V
C 2129 2V 0.7V
BAS216
C 2138
2139
F9
G9
T118 G11
T120 F13

PROGRAMMABLE
T107 2K2 AM-IF

100K
3156
OUTPUT PORTS
1 RIPPLE FM-IF2-IN 33
2140 G9 T121 F13
3195 AGC P1 0.2V

2180

10n
+FM 100u FM 2141 F10 T122 E13
AM AM
100R 0V 2 AM-RF IF1 0V 2143 G12 T123 E13

2161 p
32
p

FRONTEND MIXER AM-AFC 7111


100n

100n
2190

2144 G11 T124 G14


2191

100u

C CTRL
1.4V
P0
BC847C
2145 E11 T125 F14

100K

100K
3170

3157
3 FM-GND AGC AM FM P1 31 7.5V 2146 E12 T126 F13
AM

2163 LW
IF IF2
OSC 2147 E12 T127 F13

100n
3105 T109
4 RF-GND1 P0 30 7.5V 2148 E12 T140 F11

CONTROL
AGC 2149 H7 T141 F10
220R CONTROL 0.1V
2150 A10 T142 F10
BAS216
3161
D 0.1V 5 FM-OSC 29 0V
D
6106

PRE- MULTI- WRITE-EN 2159 D5


LW only SCALER PLEXER
22K 2161 C11
0V T110 3160 2162 H12
0V 6 AM-OSC DATA 28 0V
3108 0V 7104
AGC
2163 D11
RIPPLE VSTABA VSTABB 470R
BC337-40 2164 G10
2K2 0.7V VDD
27 0V 3159

2159
7.8V 7 VCC1 CLOCK

33p
VCC1 5V 152kHz, 50mVpp 2165 C7
P01 LW =HIGH 8.2V STABILIZER
AGC AM 3169 2166 470R 2166 E11
2167 E11

2148

2147

220p
2146

220p
1.6-8V 8 I-TUNE DET DIG-GND 26

2n2
CHARGE
MW/LW-RF PUMP
150K 1n 2169 G8
VCO 3142 1-8V 0V
5121 2180 C4
1 6105-1 2 1V 9 VCO
FM
XTAL 25 1.4V 2167 stereo mono stereo
2190 C3
T111 3141 DET
7 1.3V VCC2 OSC 2191 C3
12p
E HN1V02H
100K
56K 0.7V 10 AF-OUT MONO/
DT-381 75 kHz
24 stereo 0.2V 3 stereo 0.4V
E 3105 D5
2107

3108 D2
AM FRAME AERIAL mono 4.8V
1u

STEREO mono 4.8V


1103 5102 8 MW 2127 3135
3109 G4
1120

2145

220p
7 11 MPX-IN STEREO 23 3123 H3
T105 VDD
8.2V 3158 T123

FIELDSTR-IND
STEREO
1 220n 1K 1.2V DECODER AFC
VCC2 8.3V
3125 H2

FM-DEMOD
2 6 1 8
T106 4101 * 0V T122 CLOCK
20p_LW

470R 3128 H3
2106

7.5V
11p

3130 I9

IF-GND
FILTER
RIGHT

PILOT
MUTE
1 5 2 5115 7
0V T121 DATA

AFC+
0R

LEFT

AFC-
3131 I9

LPF
XH-S 4 6 VDD
4 3 T112 6 3132 G4
0V T120 ENABLE/MPX

to/from
8 from
7KL
5 12 13 14 15 16 17 18 19 20 21 22
2169 MPX
3134 H6

0.15V

1.1V
0.8V

0.6V

0.6V

1.1V
0.8V

1V

11V
2V
* T127 5

1V
0V
T140 3168 3167 3135 E7

1.2V
4102

7 7.8V 12Vtyp VCC


0R

6105 VCC1 3137 H7


F 8.2V 120R 120R (10-14V) T126 4 F

2141 T116
1 8 RIGHT 3141 E7

T141

T142

2130
8.2V

22n
3 2 1 3 3142 E6

470n 2133 2K2


VCC2 T125 GND

3145
B LW only
2 7 3143 G7

2138

100n
2u2
2 3144 G8

1132

C-PAD
2131

470n
3 6 LEFT

1u
5103 LW 7105
1
3145 F8
BIRDY FILTER 470n 11V T117 3154

2132
3 BC337-40 4 5 3146 G13
4 VCC2 FE-BT-VK-N
330R 3150 H12
HN1V02H 2164
2109

2108

100p

2 0.7V
10p

3151 H12

BZX284-C11
3172
5K6
5118
1nH
0.1V RDS only T124 3152 G14

6107
1 12V
6 AM-OSCILLATOR 4 3153 G13
3109

2
4K7

8 7 VCC1 7112 9.6V 3154 F13

2139
G G

15p
6105-2 3

HN1V02H 6

BC547C 3155 G12


MW=HIGH

3156 C12

3143

22K
5119 8.2V T118 3155 3157 D12

470R

470R
3171

3146

3153

3152
2143

220n

22R
47K
4 3 VDD 3158 E13
5

P0 5123 MW 3144 2169 MPX 8.3V 150R 3159 D13


1.3V
3132

2144
2140
4 3 2 7.5V
47R

82p
3160 D13

1u
1K 2n2 to 1120
2118 p
22p LW

3176 pin 5 3161 D13


2120

2 0.7V BC857C 1
2p2
18p

8.9V 3167 F12

2137

220n

2136

220n
33K 7103 6
VDD VDD 6 1 3168 F11

BC857B
8 7
2149

3169 E11
33p

MPX

7110
8 7 DISCRIMINATOR 8.9V 3170 D12
BUFFER AMPLIFIER

3151

2162
68K

22u
p

+FM 3171 G12


3134
3123

2125

560p

H H
2119

22K
4K7

10p

8.3V 3172 G12


7.5V 3176 H7
P0 3125 8V BC857B 7122 5122 LW 8.2V 3180 I3
P01 6.7V 7109 BC847C 0V 4 3 0V 3190 B6
10K
4104 *

0V 3191 B7
2124 *

0V 3128 0V 0.7V 3137 P0

3150
2123

390p

LW=HIGH 2

10K
7124
10n
0R

3192 B6
7.4V 2K2 0.7V BC847C 0.1V 22K MW=HIGH 3193 B4
6 1
3180

820R

820R
3194 C4
3130

3131
10K

8 7 3195 C3
2122

3n3

AM/FM 4101 E2
from 7101/39 4102 F3
4104 H5
I I 5102 E3
5103 F2
marked components not for LW version 5109 B9
22nUSA

22nUSA

5110 B10
2135
2134
15n

15n

5111 A9
5112 A11
5114 B11
ECO6 Sys-Cenelec, 010517 5115 E7
5118 G9
5119 G9
1 2 3 4 5 6 7 8 9 10 11 12 13 14
LEGEND ...V FM mode stereo Signal path
* ... only assembled in FM/AM-version SMD jumper
p ...for provision only 41xx
...V MW mode FM
USA ... for USA version only AM
0R V EVM ...V LW mode
LW ... for LW version only MPX (Audio Frequency)
voltages measured while AF - left/right
set is tuned to a strong transmitter
7B-3 7B-3

1101 B5 1110 B4 1131 C5 2107 B3 2133 C1 2162 A4 5102 C4 5110 A2 5114 A2 5121 B2 7104 C4 9101 A2 9104 B1 9107 B4 9110 A4
1102 B5 1120 A4 1132 A4 2128 A3 2138 B1 2191 B4 5103 C4 5111 A3 5115 C2 5122 C3 7105 C5 9102 B2 9105 B1 9108 B3 9111 A3 TUNER ADJUSTMENT TABLE ( ECO6 Cenelec FM/MW - and FM/MW/LW - versions with AM-frame aerial )
1103 C5 1130 A5 2106 B4 2129 B3 2144 B1 3142 C2 5109 B3 5112 A2 5119 B2 5123 C3 7112 B1 9103 A1 9106 B1 9109 C2

Waverange Input frequency Input Tuned to Adjust Output Scope/Voltmeter

TUNER BOARD ECO6 Systems - Cenelec / componentside view VARICAP ALIGNMENT


FM 108MHz check 8V ±1.2V
87.5 - 108MHz
A (50kHz grid) 87.5MHz check 1.6V ±0.5V
MW 8V ±0.2V 3-band
1602kHz 5123 6.9V ±0.2V 2-band
531 - 1602kHz 1
(9kHz grid) 531kHz check 1.1V ±0.4V
LW 279kHz 5122 8V ±0.2V

FM FRONTEND
FM 75Ω
153 - 279kHz
(3kHz grid) 153kHz check 1.1V ±0.4V

FM - IF

IC 7101 21
10.7MHz, 45mV
AM FRAME AERIAL FM continuous wave D shortcircuit
5119 2 0mV ±3mV
2141
to block AFC

FM - VCO

B
Birdy Filter
98MHz, 1mV
FM A 98MHz 3142 3 152kHz ±1kHz 1)
continuous wave
ECO6 Sys-Cenelec, layout stage .8, 200803

Note: The FM-frontend unit has already been adjusted by the factory
FM RF (channel separation) and needs therefore no further adjustments for service purposes.
2102 B1 2120 C3 2130 B3 2137 A3 2146 B5 2161 A4 2169 A3 3123 A5 3134 C3 3145 C4 3154 B5 3160 A3 3171 B5 3192 A2 4104 C3 6106 B2 7110 B2
2105 B1 2122 C3 2131 C4 2139 B4 2147 A5 2163 A4 2180 B2 3125 A5 3135 C4 3146 B5 3155 B5 3161 A4 3172 B5 3193 B2 4105 B2 6107 B5 7111 A4 IF coil
2108 C1 2123 C3 2132 C4 2140 B4 2148 B4 2164 B4 2190 B2 3128 C2 3137 C4 3150 B3 3156 A4 3167 A5 3176 C4 3194 B2 4106 B3 6120 A4 7122 C3 98MHz, 1mV
2109 C1 2124 C3 2134 C5 2141 B5 2149 C4 2165 B3 3105 B3 3130 C4 3141 B3 3151 A2 3157 A4 3168 C5 3180 A5 3195 B2 4107 C4 7101 B4 7124 C3 inside
2118 C3 2125 C3 2135 C5 2143 B5 2150 B3 2166 B5 3108 C2 3131 C4 3143 C5 3152 A3 3158 A3 3169 B4 3190 B2 4101 C2 5118 C4 7103 C5
FM 90% Left + 9% pilot A 98MHz 4 right channel min.
FM frontend
2119 C3 2127 C4 2136 A3 2145 B5 2159 B3 2167 B4 3109 C1 3132 B3 3144 A5 3153 A3 3159 A3 3170 A4 3191 A3 4102 C2 6105 B2 7109 A5 mod=1kHz
1110

AM IF
TUNER BOARD ECO6 Systems - Cenelec / copperside view
IC 7101 36
4 3 C 100nF
5111

220R

max.
1 7 ∆f = ±10kHz
2 8
MW 450kHz
VRF = 0.5mV IC 7101 40
5
A connect pin 6 of
(as low as 100nF
5112 fo

220R
possible) see symmetric
1 K IC 7101 (AM Osc.) remark 2)
with 3.3kΩ to Vcc
+FM AM AFC C
A 5114 2 0mV ±2mV
MW continuous wave
D C VRF = 2mV

AM RF 3)
Vdd B E
1494kHz 1494kHz 2106
2180

SMD jumper B
C 41.. MW
5118

8 (not all items shown

max.
in schematic diagram) 558kHz 558kHz 5102 5
3135

Vcc2
∆f = ±30kHz
fo
LW 198kHz VRF as low as 198kHz 5103 symmetric
possible
Vcc1
ECO6 Sys Cenelec, 190599

Use Service Testprogram. By selecting the TUNER TEST test frequencies will be stored as preset frequencies automatically.
1) If sensitivity of frequency counter is too low adjust to max. channel separation
ECO6 Sys-Cenelec, layout stage .8, 200803 (input signal: stereo left 90% + 9%, adjust output on right channel to minimum)
1 5 2 2) RC network serves for damping the IF-filter while adjusting the other one.
3) For AM RF adjustments the original frame antenna has to be used!
MW has to be aligned before LW.
These assembly drawings show a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist. Repeat
7B-4 7B-4
Electrical Partslist ECO6 SYSTEMS-CENELEC

MISCELLANEOUS RESISTORS DIODES


––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– –––––––––––––––––––––––––––––––––––––––––––––––––––––
1101 2422 015 19376 SOCKET CLICKFIT 2P USA only 3128 © 4822 117 11449 2,2kΩ 1% 0,1W LW only 6105 © 4822 130 83075 HN1V02H
1102 4822 267 10283 SOCKET COAX, IEC 75Ω not USA 3130 © 3198 021 38210 820Ω 5% 0,06W 6106 © 4822 130 83757 BAS216
1103 4822 265 31184 JST CONNECTOR, 2 POLE 3131 © 3198 021 38210 820Ω 5% 0,06W 6107 © 9340 386 90115 BZX284-C11
1110 2422 542 90071 FM FRONTEND 3132 © 4822 051 20479 47Ω 5% 0,1W 6120 © 4822 130 83757 BAS216
1120 4822 265 11515 FFC SOCKET, 8P 3134 © 4822 051 20223 22kΩ 5% 0,1W
TRANSISTORS
CAPACITORS 3135 © 3198 021 31020 1kΩ 5% 0,06W –––––––––––––––––––––––––––––––––––––––––––––––––––––
––––––––––––––––––––––––––––––––––––––––––––––––––––– 3137 © 4822 051 20223 22kΩ 5% 0,1W LW only 7103 © 5322 130 42756 BC857C RDS only
2102 © 4822 126 13838 100nF 10% 50V not USA 3141 © 4822 117 11148 56kΩ 1% 0,1W 7104 9322 003 64676 TBC337-40 LW only
2105 © 4822 126 13838 100nF 10% 50V USA only 3142 4822 100 12159 TRIMPOT. 100kΩ 7105 9322 003 64676 TBC337-40 LW only
2106 2020 800 00204 TRIMCAP. 4,2 - 20pF, N750 LW only 3143 © 4822 051 20223 22kΩ 5% 0,1W RDS only 7109 © 4822 130 60373 BC856B LW only
2106 2020 800 00191 TRIMCAP. 3 - 11pF, N450 FM/AM only 7110 © 4822 130 60373 BC856B
2107 4822 121 51319 1µF 20% 50V 3144 © 4822 051 10102 1kΩ 2% 0,25W RDS only
3145 © 4822 117 11449 2,2kΩ 1% 0,1W 7111 © 5322 130 42755 BC847C
2108 © 5322 122 32531 100pF 5% 50V LW only 3146 © 4822 051 20229 22Ω 5% 0,1W 7112 4822 130 44503 BC547C
2109 © 5322 122 32448 10pF 5% 50V LW only 3150 © 4822 117 10833 10kΩ 1% 0,1W 7122 © 5322 130 42755 BC847C LW only
2120 © 4822 126 13689 18pF 1% 63V FM/AM only 3151 © 4822 051 20683 68kΩ 5% 0,1W 7124 © 5322 130 42755 BC847C LW only
2120 © 5322 122 32658 22pF 5% 50V LW only
2122 © 4822 122 33891 3,3nF 10% 63V LW only 3152 © 4822 051 20471 470Ω 5% 0,1W INTEGRATED CIRCUITS
3153 © 4822 051 20471 470Ω 5% 0,1W –––––––––––––––––––––––––––––––––––––––––––––––––––––
2123 © 2020 552 93494 390pF 1% 50V LW only 3154 © 4822 117 13577 330Ω 1% 0,1W 7101 4822 209 90315 TEA5762H/V1, RADIO IC
2124 © 4822 122 33177 10nF 20% 50V FM/AM only 3155 © 4822 117 10353 150Ω 5% 0,1W
2125 © 2020 552 96199 560pF 1% 50V 3156 © 4822 117 10837 100kΩ 1% 0,1W
2127 © 4822 126 14076 220nF 20% 25V
2128 4822 124 40248 10µF 20% 63V 3157 © 4822 117 10837 100kΩ 1% 0,1W
3158 © 4822 051 20471 470Ω 5% 0,1W
2129 4822 124 41584 100µF 20% 10V 3159 © 4822 051 20471 470Ω 5% 0,1W
2130 © 5322 122 32654 22nF 10% 63V 3160 © 4822 051 20471 470Ω 5% 0,1W
2131 © 4822 126 13482 470nF 20% 16V 3161 © 4822 051 20223 22kΩ 5% 0,1W
2132 © 4822 126 13482 470nF 20% 16V
2133 4822 124 21913 1µF 20% 63V 3167 © 4822 051 20121 120Ω 5% 0,1W
3168 © 4822 051 20121 120Ω 5% 0,1W
2134 © 3198 017 31530 15nF 10% 50V not USA 3169 © 4822 051 20154 150kΩ 5% 0,1W
2134 © 5322 122 32654 22nF 10% 63V USA only 3170 © 4822 117 10837 100kΩ 1% 0,1W
2135 © 3198 017 31530 15nF 10% 50V not USA 3171 © 4822 117 10834 47kΩ 1% 0,1W
2135 © 3198 017 32230 22nF 10% 25V USA only
2136 © 4822 126 14076 220nF 20% 25V 3172 © 4822 051 20562 5,6kΩ 5% 0,1W
3176 © 4822 051 20333 33kΩ 5% 0,1W RDS only
2137 © 4822 126 14076 220nF 20% 25V 3180 © 4822 117 10833 10kΩ 1% 0,1W LW only
2138 4822 124 22652 2,2µF 20% 50V 3190 © 4822 051 20121 120Ω 5% 0,1W
2139 © 4822 126 14236 15pF 5% 50V 3191 © 4822 051 20121 120Ω 5% 0,1W
2140 © 4822 126 13695 82pF 1% 63V
2141 © 4822 126 13838 100nF 10% 50V 3192 © 4822 117 13577 330Ω 1% 0,1W
3193 © 4822 117 13577 330Ω 1% 0,1W
2143 © 4822 126 14076 220nF 20% 25V 3194 © 4822 117 11449 2,2kΩ 1% 0,1W
2144 4822 124 21913 1µF 20% 63V 3195 © 4822 051 20101 100Ω 5% 0,1W
2145 © 4822 122 33575 220pF 5% 50V 4101 © 4822 051 20008 CHIP JUMPER 0805 FM/AM only
2146 © 4822 122 33575 220pF 5% 50V
2147 © 4822 122 33575 220pF 5% 50V 4102 © 4822 051 20008 CHIP JUMPER 0805 FM/AM only
4104 © 4822 051 20008 CHIP JUMPER 0805 FM/AM only
2148 © 4822 122 33127 2,2nF 10% 63V 4105 © 4822 051 20008 CHIP JUMPER 0805
2149 © 5322 122 32659 33pF 5% 50V RDS only 4106 © 4822 051 20008 CHIP JUMPER 0805
2150 © 4822 126 13838 100nF 10% 50V 4107 © 4822 051 20008 CHIP JUMPER 0805
2159 © 5322 122 31151 22µF 20% 50V
COILS
2163 © 4822 126 13838 100nF 10% 50V LW only –––––––––––––––––––––––––––––––––––––––––––––––––––––
2164 © 4822 126 13482 470nF 20% 16V 5102 4822 157 71634 RF-COIL MW
2165 © 4822 126 13838 100nF 10% 50V 5103 2422 549 44107 RF-COIL LW LW only
2166 © 5322 122 31647 1nF 10% 63V 5109 4822 157 71639 FM-IF FILTER 10,7MHz
2167 © 4822 122 33926 12pF 5% 50V 5110 4822 242 70665 FM-IF FILTER 10,7MHz
5111 2422 549 44023 AM-IF FILTER 450kHz
2169 © 4822 122 33127 2,2nF 10% 63V RDS only
2180 © 3198 017 31030 10nF 10% 50V 5112 4822 157 70302 AM-IF FILTER 450kHz
2190 © 4822 126 13838 100nF 10% 50V 5114 4822 157 70302 AM-IF FILTER 450kHz
2191 4822 124 40178 100µF 20% 10V 5115 4822 157 71636 ANTI BIRDY FILTER
5118 © 2422 535 95881 100nH
RESISTORS 5119 4822 157 11443 DISCRIMINATOR COIL
–––––––––––––––––––––––––––––––––––––––––––––––––––––
3105 © 4822 117 11503 220Ω 5% 0,1W 5121 4822 242 10261 QUARTZ 75kHz
3108 © 4822 117 11449 2,2kΩ 1% 0,1W LW only 5122 2422 549 44108 RF-COIL, LW-OSCILLATOR LW only
3109 © 4822 051 20472 4,7kΩ 5% 0,1W LW only 5123 2422 549 44108 RF-COIL, MW-OSCILLATOR
3123 © 4822 051 20472 4,7kΩ 5% 0,1W LW only
3125 © 4822 117 10833 10kΩ 1% 0,1W LW only
9-1 9-1

CONNECTORS ASSIGNMENTS:

CONNECTOR 1701 INTERCONNECTION TO AF BOARD

1 REC-L Record input left


2 REC-R Record input right
3 GND A AF Ground
4 TAPE-L Playback output left
5 +12V D.C. supply (+12V) for AF electronics
6 TAPE-R Playback output right
7 -CMOS Negative d.c. supply (-9V) for controlling JFET J111

ETF8 TAPE MODULE CONNECTOR 1703 INTERCONNECTION TO AF BOARD

1 GND M Motor Ground


2 +MOTOR D.C. supply (+12V) for tape deck motor & solenoid

CONNECTOR 1706 INTERCONNECTION TO FRONT BOARD

1 CR_IN Deck sensing Chrome Tape


2 AD1 Deck sensing switches output voltage / Deck EOT
3 +5V DC supply (+5V) for deck status ADC network (ref to microprocessor’s supply)
4 GND _P Control & Oscillator Ground
5 CLK HEF4094BT shift register Clock line
TABLE OF CONTENTS 6 DATA HEF4094BT shift register Data line
7 STROBE HEF4094BT shift register Strobe line
Connector assignment ........................................................ 9-1
Tape Module Wiring ............................................................. 9-2
Tape Mechanism electronics ............................................... 9-2
CONNECTOR 1710 TAPE HEAD CONNECTIONS
Tape adjustment / Check Table ........................................... 9-3
1 GND A Erase Head ground
HEF4094BT Functional Block & Application Logic Table ... 9-3
2 ERASE HEAD Erase Head
ETF8 Board layouts - Components & Chips ....................... 9-4
3 R/P HD Rch R/P Head right channel positive
ETF8 Circuit diagram .......................................................... 9-5
4 Common Pb Head return ground shield
Exploded Views & mechanical parts list ............................. 9-6
5 R/P HD Lch R/P Head left channel positive
Electrical parts list ............................................................... 9-8

CONNECTOR 1760 DECK CONTROL INTERFACE

1 Vcc 12V Deck / Motor supply


2 PHOTO Photo sensor output (tape movement indication)
3 GND_M Deck / Motor ground
4 MODE Mode switch (head engagement)
5 Sol_supply Solenoid supply
6 CR_IN Chrome tape detection switch
7 REC FWD Record tab protection status switch (forward)
8 REC REW Record tab protection status switch (reverse)
9-2 9-2

TAPE DECK WIRING TAPE MECHANISM ELECTRONICS

To ETF8 Board
Connector 1760 (8P)
08FESTVKNA
REC REC Motor
RVS CRO FWD Pin No.
1. Vcc 12V

2. Photo Out

3. Gnd
Photo Interrupter 4. Mode Switch
Mode Switch 5. Solenoid
6. CrO2 Switch
CrO2 Switch
7. Rec Switch (FWD)
Rec Switch (FWD)
8. Rec Switch (RVS)

Tape Deck Rec Switch (RVS)


470R
Motor

Solenoid

To ETF8 Board
Connector 1710 (5P)

Non-Autoreverse version Autoreverse version

Red Red
Blue Blue

1
1
Yellow
White

Yellow

White
Black
Black

Rec/Pb head To Autoreverse


Erase head
Rec/Pb head
9-3 9-3

TAPE ADJUSTMENT & CHECK TABLE HEF4094BT FUNCTIONAL BLOCK DIAGRAM


TEST RECORDER MEASURE ADJUST
READ ON 16
CASSETTE MODE ON with to
VDD
SBC420 frequency
MOTOR SPEED PLAY check 3150Hz +/- 2%
3150Hz counter D
2 8-STAGE SHIFT OS’
SBC420 check 10
WOW & FLUTTER PLAY W&F-meter < 0.4 % DIN CP
3150Hz 3 REGISTER
1 or 2
PLAY FWD left hand screw OS
SBC420 max. output level 9
ADJUST AZIMUTH LEFT RIGHT mV-meter
10kHz & left=right
PLAY REV ^ right hand screw
STR 8-BIT STORAGE
PLAYBACK 1
SBC420 PLAY mV-meter check limits see fig. 1 * REGISTER
FREQ. RESPONSE

CHECK RECORD/PLAYBACK FREQUENCY AND DISTORTION


EO
15 3-STATE OUTPUTS
Inject 8.85mV signals
100Hz, 250Hz, 1kHz, SBC419A
10kHz, 12.5kHz or RECORD O0 O1 O2 O3 O4 O5 O6 O7
SBC420 VSS
via 3 or 4
8 4 5 6 7 14 13 12 11

RECORDED 1 or 2
PLAY mV-meter check limits see fig. 2 *
CASSETTE
LEFT RIGHT
Inject 1kHz 28mV SBC419A
or RECORD AF Control Logic State Table
via 3 or 4
SBC420
Control lines from HEF4094BT
RECORDED 1 or 2
PLAY THD-meter check < 3% * State of Module O0 O1 O2 O3 O4 O5 O6 O7
CASSETTE
LEFT RIGHT
CR_SEL REC BIAS_OFF CR_BIAS SOL MUTE_OFF MOT

Stop 0 0 1 X 0 0

Deck Mechanism Timing


SBC419A : 4822 397 30069 ^ For Auto-reverse version only
SBC420 : 4822 397 30071 * If high frequencies are not within limits, decrease bias and re-measure. Playback (Ferro) 0 0 1 0 1 1
If distortion is too high, increase bias and re-meaure

Not in used
Playback (Chrome) 1 0 1 1 1 1

Record (Ferro) 0 1 0 0 0 1

Record (Chrome) 1 1 0 1 0 1

level(dB) level(dB) FWD 0 0 1 X 0 1

REW 0 0 1 X 0 1

Note: 0 = Logic Low


8dB 6dB 8dB 8dB 6dB 8dB
1 = Logic High
X = Not applicable

f(Hz) f(Hz)
80 250 4k 12.5k (AR) 100 250 4k 10k
10k (Non-AR)
figure. 1 figure. 2
9-4 9-4

COMPONENT LAYOUT CHIP LAYOUT

2 1 4 3 3 4 1 2

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic and respecive parts list. This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic and respecive parts list.

3139 113 3455 pt3 dd wk411 3139 113 3455 pt3 dd wk411
9-5 9-5

CIRCUIT DIAGRAM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1701 D14
1703 A1
3786 I5
3789 I4
1706 A1 3790 D9
1710 F1 3791 G9
+MOTOR 7612 1760 A14 3792 F6
PMBT 2907 11.8V 2621 A3 3793 F5
EH-B 1703
2622 A3 3794 F5
2 11.9V +MOTOR
+MOTOR 11.9V +MOTOR 2623 A3 3795 F5
1 P 7614 2625 C5 3796 E10
GND_M P 2701 D2 3797 C11
11.0V PMBT 2907 sol_supply (11.8V)
TO / FROM 2702 E3 3800 G11
A A

470R
100K
3628

3630
2623

470p
2622

470p
2621
2703 E13 4736 D5

1n
M +5V MECHANISM
SHIFT REGISTER 2704 F12 4737 D5
8
FE-BT-VK-N 1706 FE-ST-VK-N 2709 E7 5701 G2
VSS 7 0.0V (11.0V)
STROBE CR_BIAS 1760 2710 G7 5703 I1

1N4003
STROBE

100K
3624

3626
O3 1 2711 D9 6612 A10

6612
10 Os’

1K
7 1.1V

3611

3609

3607
Vcc12V

2K2

2K2

2K2
DATA 2712 I8 6770 H2
DATA 11 MOT 5.0V 2
6
O7 PHOTO 2713 D9 6771 H2
CLK 9 Os 0.7V
CLK SOL 0.0V 3678 3 2714 I8 6772 H1
5 7618 GND_M
1
STR 7610 O5
13 2715 D8 6773 G2
GND_P 47K BC847B M
4 P HEF4094BT 4 2716 H8 6774 G3
0.0V MODE
MUTE_OFF 2717 D5 6776 I4
+5V O6
3 +5V 12 5 2718 E5 6777 H3
D sol_supply
2
M 2719 F4 6778 H5
B AD1
2
O4
14
(1.1V)
6 CR_IN B 2720 F4 7610 B5
CR_IN CR_SEL 0.0V (0.7V)
1 7 REC_FWD
2721 D7 7612 A9
CP O0 3680
3 4 7620 2722 H7 7614 A10
REC 5.0V 8
47K BC847B REC_RVS 2723 D7 7618 B9

120K
O1

3608

3612

3610
TO / FROM

27K

56K
5
+5V 2724 H7 7620 B10
FRONT BOARD BIAS_OFF
0.0V 2725 D10 7624 C11
O2 2727 D3 7720 F8
6
VDD E0 M
2728 E3 7780 I4
16 15 2729 E8 7781 I3
2625
2730 H8 7782 H2

3614

3797
27K

56K
P REC
100n +5V 2731 E9 7783 I2
BC847B
C AD1
7624 C 2732 G2
2743 I1
7784 G3
7786 G2
MUTE_OFF (0.3~1.5V)
(0.8~2.1V) 2 2747 D13 7788 G14
2761 F10 7789 G12

DATA 3686 1 2768 H13


2769 E12
7790 G12
7792 F6
(0.3~1.5V)
100K TO / FROM 2770 F11 7793 F4
CR_IN 2780 I4 7794 F4
-C
3790 AF BOARD 2781 I3

2747
CR_SEL
* 4737 (NAR)

33n
PB_Rin 1701 2782 I2
22K MUTE_OFF 2784 I1
*3723 *3717 (AR) FE-BT-VK-N
3768 -9.0V 2785 I2
D 3749 18K 1K2 2721 REC_Rout
REC A 7 -CMOS D 2786 G1
3745 TAPE_L 10K 2787 H3
120R 2727 *2717 1u 2715 3709 6 TAPE_R 2788 E13
2701

100p

2723

2n2
3746 1K2 TAPE_R 2789 E9
2n2 15n 33R 5 +12V

2711

100p
100u A 2790 G8
1K2

2725

220p
(NAR)
* 4736 PB_Rout 2713 +12V
11.9V
4 TAPE_L 2791 E8
A *3724 *3718 (AR) A 2788 2793 F8
Rch A 3 GND_A
100n 2794 G8

2729
A A A

22n
18K 1K2 REC_Rin REC_Lin 22n 3735 22K 2795 G5
2 REC_R
2728 *2718 REC_L 2796 G9
3736

2789

2731
REC_Rin

33n
2797 G9

1n
E
Lch 3750
2n2 15n * *REC EQ 22K REC_R
1 REC_L

E 2798 E9

2798

3796

4M7
120R *2791

10u
2799 F10
2709 3607 A11
1n5
3721

3722

3743

3733
2769

2703

100p
2702

100p

5K6

5K6

56K

27K
3608 B10

2n2
1n
3609 A11
3719

3720

+12V
2K7

2K7

3711 A 3610 B11


A

PB|LI 20
PB|LNF 19

PB|LEQ 18

PB|LO 17

ALC|LC 16
REC|LI 15

REC|LO 14

NC 13

ALC 12

N|C|S 11
3611 A10
100R +12V 4

3744

3734
2719

2720

2770

2704

100p
3612 B11

56K

27K
33n

33n

2n2
2793

220p
3614 C11
3
3793

47K

3624 A9
FE-ST-VK-N 3626 A10
REC/PB A
1710 3628 A9

180R
3764
ALC
A A A A A A A A

MUTE
F GND_A 1
F 3630 A9

NOR/CHRO
3794

LOGIC
BC847B AN17150A 3678 B8
Erase 2 A PRE_AMP_VCC TAPE_R
7794 1K 7720 MUTING CIRCUIT 3680 B9

R
3686 C11

MUTE
3 7792
Rch 3795 TAPE PRE-AMP IC 3709 D8

2761
BC847B

2799
100n

220u
BC847B

7 PB|REC|SW
MUTE_OFF
REJECTION TAPE_L

PB/REC
Common 3710 I8

LOGIC
4
7793 1K 3792 RIPPLE

6 REC|RO
0.0V

3 PB|REQ
2 PB|RNF
0.0V 3711 E7

5 REC|RI
1 PB|RIN
0.6V

4 PB|RO
+12V
2795

5
3712 G7

9 GND
1u

10 VCC
Lch 47K 3737
7786 A BC847B

8 RF
3717 D5
J112 7789 1K 3718 E5

3739
3719 E4

47K
2732 A A A A A
A
3712 3800 A 3720 E5
G 1u 3781
PB_Lin
0.0V G 3721 E4
-C 100R 22K 0.6V 3722 E4
BC857B

4M7 3779 2710 *2790 3738 0.8V 3723 D3

3791
5701

2797

2796
BC847B

27K
2u2

22u

47u
7788
7784

6773 0.0V 7790 3724 E3


2786 3780 330K BIAS_OFF 1n 1n5 1K BC847B 3733 E13
2794

220p
6774 A A
1N4148

100p 1M 3740 3734 F13


2787
6772

2768
33n

1N4148 18.7V

1u
3735 E13
1N4148 47K 3736 E13

PB_Lout
A 0.0V
+12V A A A REC_Lin 3737 G13
3762
3738 G12
A A A
1N4148 1N4148

820R 3739 G13


6770

CR_BIAS
BZX79-F8V2

2722 3740 G14


H H
3774

18K

REC_Lout
3743 E12
3778

6777
6R8

BIAS 1u
2724

6778 3744 F11


2n2

11.6V LEVEL *3769 ** - Provision Part


6771

2716

100u

2730

3745 D12
22n

22K DC Voltages measured with Fe Recording. 3746 D11


BC557B P +12V 1N4148
xxV - Voltages during Solenoid On. 3749 D2
7782 A
11.0V 3750 E2
2714

100n

P 7783
BC847B
* - Variant Parts between AR and NAR versions : please refer to table below; 3762 H2
3789

MT1 7 8 MT2
47K

3.3V 3770 1.6V 3771 3764 F10


3 6 6776 AR NAR 3768 D13
3772

P
15K

1K5 1K2 11.7V 3769 H5


2 5 3.1V 3723 18K 22K
* 1N4148 3724 18K 22K 3770 I2
2782 0.0V 3786
I 1 4
3777
0.7V P 7780 BIAS_OFF 3717 1K2 Jumper (4737) I 3771 I3
3710

3718 1K2 Jumper (4736)


2712

100p

7781
33R

4n7 BC847B 22K 3772 I3


2717 15n Open
22u

CLNS-2A833 YEZ 150R 3776 BC817-25 3774 H3


2780

5703 2718 15n Open 3775 I3


0.3V 2790 1n5 Open
6K8
2781

3776 I2
3775

2791 1n5 Open


2785
2784

4R7
10n

A A
15n

1u

2743 3777 I2
ERASE P P 3769 22K 18K
22n OSCILLATOR
3772 15K 12K 3778 H1
A P 3779 G3
A A P P P
3780 G2
3139 118 54891_8239 210 90143...for 3455 pt3_dd wk0411 3781 G2

1 2 3 4 5 6 7 8 9 10 11 12 13 14
9-6 9-6

AUTOREVERSE (AR) TAPE MECHANISM

MECHANICAL PARTS LIST - AUTOREVERSE TAPE MECHANISM


1 9965 000 10041 Rec/Pb Head assembly
7 9965 000 10042 Cap Pinch R
8 9965 000 10043 Cap Pinch L
9 9965 000 10044 Roller Pinch
32 9965 000 10045 Solenoid assembly

34 9965 000 10046 Motor Assembly


36 9965 000 07441 Belt-SR
37 9965 000 07442 Belt-FR
39 9965 000 10047 Flex Socket 5pin Hort.
40-2 9965 000 10048 Flex Socket 8pin Hort.

40-3 9965 000 10049 Mode Switch


40-4 4822 116 83883 470R 5% 0,5W
40-5 9965 000 10050 Spacer
40-6 9965 000 10051 Photo Interrupter
40-7 9965 000 07443 Box Switch

40-8 9965 000 10052 Spring Sw


61 9965 000 10053 Spring
62 9965 000 10054 Spring

Note: Only the parts mentioned in this list are normal service
spare parts.
9-7 9-7

NON-AUTOREVERSE (NAR) TAPE MECHANISM

MECHANICAL PARTS LIST - NON-AUTOREVERSE TAPE MECHANISM


1 9965 000 12110 Play Head
2 9965 000 02600 Erase Head
7 9965 000 10042 Cap Pinch Roller
9 9965 000 10044 Roller Pinch
32 9965 000 07439 Solenoid Assy

34 9965 000 10046 Assembly Motor


36 9965 000 12114 Belt SF
37 9965 000 07442 Belt FR
39 9965 000 12115 Flex Socket 5pin Hort.
40-2 4822 265 11535 Flex Socket 8pin Hort.

40-3 9965 000 10049 Mode Switch


40-4 4822 116 83883 470R 5% 0,5W
40-5 9965 000 12116 Spacer
40-6 9965 000 10051 Photo Interrupter
40-7 9965 000 07443 Box Switch

40-8 9965 000 10052 Spring Sw


61 9965 000 10053 Spring
62 9965 000 10054 Spring

Note: Only the parts mentioned in this list are normal service
spare parts.
9-8 9-8

TAPE MODULE EXPLODED VIEW ELECTRICAL PARTS LIST - ETF8 BOARD

MISCELLANEOUS
1701 4822 267 10953 Flex Socket 7pin Vert. 2732 4822 126 14043 1uF +80/-20% 16V
1706 4822 267 10953 Flex Socket 7pin Vert. 2743 4822 126 14494 22nF 10% 25V
1710 4822 267 10958 Flex Socket 5pin Hort. 2743 2238 916 15641 22nF 10% 25V
1760 4822 265 11535 Flex Socket 8pin Hort. 2747 4822 126 14549 33nF 16V
2761 4822 124 40196 220uF 20% 16V
CAPACITORS 2768 4822 124 40756 1uF 20% 100V
2621 5322 126 11578 1nF 10% 50V 2769 4822 126 14238 2,2nF 50V
2621 5322 122 31647 1nF 10% 63V 2770 4822 126 14238 2,2nF 50V
M2 x 16
2622 4822 126 13881 470pF 5% 50V 2780 4822 124 81151 22uF 50V
2622 5322 122 32268 470pF 5% 50V 2781 5322 126 11583 10nF 10% 50V
2623 4822 126 13881 470pF 5% 50V 2781 4822 122 33177 10nF 20% 50V
2623 5322 122 32268 470pF 5% 50V 2782 4822 126 13193 4,7nF 10% 63V
2625 4822 126 14305 100nF 10% 16V 2784 4822 121 51305 15nF 10% 50V
2625 2238 586 59812 100nF +80/-20% 50V 2785 4822 124 21913 1uF 20% 63V
2701 4822 122 31765 100pF 2% 63V 2786 4822 122 31765 100pF 2% 63V
2701 5322 122 32531 100pF 5% 50V 2786 5322 122 32531 100pF 5% 50V
2702 4822 122 31765 100pF 2% 63V 2787 4822 126 14549 33nF 16V
2702 5322 122 32531 100pF 5% 50V 2788 4822 126 14494 22nF 10% 25V
2703 4822 122 31765 100pF 2% 63V 2788 2238 916 15641 22nF 10% 25V
2703 5322 122 32531 100pF 5% 50V 2789 4822 126 14549 33nF 16V
2704 4822 122 31765 100pF 2% 63V 2790 4822 126 14247 1,5nF 50V AR
2704 5322 122 32531 100pF 5% 50V 2791 4822 126 14247 1,5nF 50V AR
2709 5322 126 11578 1nF 10% 50V 2793 4822 126 13883 220pF 5% 50V
2710 5322 126 11578 1nF 10% 50V 2794 4822 126 13883 220pF 5% 50V
2711 4822 122 31765 100pF 2% 63V 2796 4822 124 40433 47uF 20% 25V
ETF8 SD Exploded view ....78730 dd wk204 2711 5322 122 32531 100pF 5% 50V 2797 4822 124 81151 22uF 50V
2712 4822 122 31765 100pF 2% 63V 2798 4822 124 21732 10uF 20% 25V
2712 5322 122 32531 100pF 5% 50V 2799 4822 126 14305 100nF 10% 16V
2713 5322 121 42386 100nF 5% 63V 2799 2238 586 59812 100nF +80/-20% 50V
2714 5322 121 42386 100nF 5% 63V
2715 4822 124 41584 100uF 20% 10V RESISTORS
2716 4822 124 41584 100uF 20% 10V 3607 4822 051 30222 2k2 5% 0,062W
2717 3198 017 31530 15nF 50V AR 3607 4822 117 11449 2k2 5% 0,1W
2717 4822 126 13188 15nF 5% 63V AR 3608 4822 051 30273 27k 5% 0,062W
MECHANICAL PARTS LIST - TAPE MODULE 2718 3198 017 31530 15nF 50V AR 3609 4822 051 30222 2k2 5% 0,062W
1 3139 118 78740 AR Tape Mech. CRL4438 2718 4822 126 13188 15nF 5% 63V AR 3609 4822 117 11449 2k2 5% 0,1W
1 3139 118 79220 Non-AR Tape Mech. CFL4217 2721 3198 017 41050 1uF 10V 3610 4822 051 20124 120k 5% 0,1W
5 3139 110 35580 Flex Cable 5pin 40mm AD 2721 4822 126 14043 1uF +80/-20% 16V 3611 4822 051 30222 2k2 5% 0,062W
6 3139 110 35590 Flex Cable 8pin 48mm AD 2722 3198 017 41050 1uF 10V 3611 4822 117 11449 2k2 5% 0,1W
2722 4822 126 14043 1uF +80/-20% 16V 3612 4822 051 30563 56k 5% 0,062W
Note: Only the parts mentioned in this list are normal service 2723 4822 126 14238 2,2nF 50V 3614 4822 051 30273 27k 5% 0,062W
spare parts. 2724 4822 126 14238 2,2nF 50V 3624 4822 117 13632 100k 1% 0,062W
2725 4822 126 13883 220pF 5% 50V 3624 4822 117 10837 100k 1% 0,1W
2727 4822 126 14238 2,2nF 50V 3626 4822 051 30102 1k 5% 0,062W
2728 4822 126 14238 2,2nF 50V 3628 4822 117 13632 100k 1% 0,062W
2729 4822 126 14494 22nF 10% 25V 3628 4822 117 10837 100k 1% 0,1W
2729 2238 916 15641 22nF 10% 25V 3630 4822 051 30471 470R 5% 0,062W
2730 4822 126 14494 22nF 10% 25V 3678 4822 117 12925 47k 1% 0,063W
2730 2238 916 15641 22nF 10% 25V 3680 4822 117 12925 47k 1% 0,063W
2731 5322 126 11578 1nF 10% 50V 3686 4822 117 13632 100k 1% 0,062W
2731 5322 122 31647 1nF 10% 63V 3686 4822 117 10837 100k 1% 0,1W
2732 3198 017 41050 1uF 10V 3709 4822 051 30339 33R 5% 0,062W
9-9 9-9

ELECTRICAL PARTS LIST - ETF8 BOARD ELECTRICAL PARTS LIST - ETF8 BOARD

RESISTORS
3710 4822 051 30339 33R 5% 0,062W 3780 4822 051 30105 1M 5% 0,062W 6771 4822 130 30621 1N4148
3711 4822 051 30101 100R 5% 0,062W 3780 4822 051 20105 1M 5% 0,1W 6772 4822 130 30621 1N4148
3712 4822 051 30101 100R 5% 0,062W 3781 4822 051 30475 4M7 5% 0,062W 6773 4822 130 30621 1N4148
3717 4822 117 11817 1k2 1% 1/16W AR 3786 4822 051 30223 22k 5% 0,062W 6774 4822 130 30621 1N4148
3717 4822 051 20122 1k2 5% 0,1W AR 3786 4822 051 20223 22k 5% 0,1W 6776 4822 130 30621 1N4148
3718 4822 117 11817 1k2 1% 1/16W AR 3789 4822 117 12925 47k 1% 0,063W 6777 4822 130 34382 BZX79-B8V2
3718 4822 051 20122 1k2 5% 0,1W AR 3790 4822 051 30223 22k 5% 0,062W 6778 4822 130 30621 1N4148
3723 4822 051 30183 18k 5% 0,062W AR 3790 4822 051 20223 22k 5% 0,1W
3723 4822 051 30223 22k 5% 0,062W Non-AR 3791 4822 051 30273 27k 5% 0,062W TRANSISTORS & INTEGRATED CIRCUIT
3724 4822 051 30183 18k 5% 0,062W AR 3796 4822 051 30475 4M7 5% 0,062W 7610 5322 209 11306 HEF4094BT
3724 4822 051 30223 22k 5% 0,062W Non-AR 3797 4822 051 30563 56k 5% 0,062W 7612 4822 130 11201 PMBT2907
3733 4822 051 30273 27k 5% 0,062W 3800 4822 051 30223 22k 5% 0,062W 7614 4822 130 11201 PMBT2907
3734 4822 051 30273 27k 5% 0,062W 3800 4822 051 20223 22k 5% 0,1W 7618 5322 130 60159 BC847B
3735 4822 051 30223 22k 5% 0,062W 4701 4822 051 30008 0R Jumper 0603 7620 5322 130 60159 BC847B
3735 4822 051 20223 22k 5% 0,1W 4702 4822 051 30008 0R Jumper 0603 7624 5322 130 60159 BC847B
3736 4822 051 30223 22k 5% 0,062W 4705 4822 051 30008 0R Jumper 0603 7720 9322 167 09668 AN17150ATA
3736 4822 051 20223 22k 5% 0,1W 4707 4822 051 30008 0R Jumper 0603 7780 5322 130 60159 BC847B
3737 4822 051 30102 1k 5% 0,062W 4708 4822 051 30008 0R Jumper 0603 7781 4822 130 42804 BC817-25
3737 4822 051 10102 1k 2% 0,25W 4709 4822 051 30008 0R Jumper 0603 7782 4822 130 44568 BC557B
3738 4822 051 30102 1k 5% 0,062W 4710 4822 051 30008 0R Jumper 0603 7783 5322 130 60159 BC847B
3738 4822 051 10102 1k 2% 0,25W 4711 4822 051 30008 0R Jumper 0603 7784 4822 130 60373 BC857B
3739 4822 117 12925 47k 1% 0,063W 4712 4822 051 30008 0R Jumper 0603 7786 9340 052 70126 FET SIG J112
3740 4822 117 12925 47k 1% 0,063W 4718 4822 051 30008 0R Jumper 0603 7788 5322 130 60159 BC847B
3743 4822 051 30563 56k 5% 0,062W 4719 4822 051 30008 0R Jumper 0603 7789 5322 130 60159 BC847B
3744 4822 051 30563 56k 5% 0,062W 4720 4822 051 30008 0R Jumper 0603 7790 5322 130 60159 BC847B
3745 4822 117 11817 1k2 1% 1/16W 4721 4822 051 30008 0R Jumper 0603
3745 4822 051 20122 1k2 5% 0,1W 4723 4822 051 30008 0R Jumper 0603 Note: Only the parts mentioned in this list are normal service
3746 4822 117 11817 1k2 1% 1/16W 4725 4822 051 30008 0R Jumper 0603 spare parts.
3746 4822 051 20122 1k2 5% 0,1W 4726 4822 051 30008 0R Jumper 0603
3749 4822 051 30121 120R 5% 0,062W 4727 4822 051 30008 0R Jumper 0603
3749 4822 051 20121 120R 5% 0,1W 4729 4822 051 30008 0R Jumper 0603
3750 4822 051 30121 120R 5% 0,062W 4730 4822 051 30008 0R Jumper 0603
3750 4822 051 20121 120R 5% 0,1W 4731 4822 051 30008 0R Jumper 0603
3762 4822 117 12968 820R 5% 0,62W 4732 4822 051 30008 0R Jumper 0603
3764 4822 051 30181 180R 5% 0,062W 4733 4822 051 30008 0R Jumper 0603
3764 4822 117 11448 180R 1% 0,1W 4734 4822 051 30008 0R Jumper 0603
3768 4822 051 30103 10k 5% 0,062W 4735 4822 051 30008 0R Jumper 0603
3768 4822 117 10833 10k 1% 0,1W 4736 4822 051 30008 0R Jumper 0603 Non-AR
3769 4822 051 30223 22k 5% 0,062W AR 4737 4822 051 30008 0R Jumper 0603 Non-AR
3769 4822 051 30183 18k 5% 0,062W Non-AR 4738 4822 051 30008 0R Jumper 0603
3770 4822 051 30152 1k5 5% 0,062W 4739 4822 051 30008 0R Jumper 0603
3771 4822 117 11817 1k2 1% 1/16W 4741 4822 051 30008 0R Jumper 0603
3771 4822 051 20122 1k2 5% 0,1W 4746 4822 051 30008 0R Jumper 0603
3772 4822 051 30153 15k 5% 0,062W AR 4747 4822 051 30008 0R Jumper 0603
3772 4822 051 30123 12k 5% 0,062W Non-AR
3774 4822 051 30183 18k 5% 0,062W COILS & FILTERS
3775 4822 117 13608 4,7R 5% 0,063W 5701 4822 157 62552 Coil 2,2uH 5%
3776 4822 051 30682 6k8 5% 0,062W 5703 4822 156 20946 Osc Coil 100kHz
3777 4822 051 30151 150R 5% 0,062W
3777 4822 117 10353 150R 1% 0,1W DIODES
3778 4822 052 10688 6R8 5% 0,33W 6612 4822 130 31878 1N4003G
3779 4822 051 30334 330k 5% 0,062W 6770 4822 130 30621 1N4148
10-1 10-1

Service hints
In case of symptom „skipping tracks“ perform 3. MEASURE THE LASER CURRENT
following actions:
CD DRIVE – LASER CURRENT MEASUREMENT
1. VERIFY THE COMPLAINT
The laser current can be measured as a voltage drop on
PLAYABILITY CHECK resistor 3822. Typical value 55mV (DA11 disc drive).

use CD-RW Printed Audio Disk . . . . . .7104 099 96611 1.6V F816
D1
8
TR 3 (Fingerprint) Vref_OPU
VREF_OUT
7

2818

100n
TR 8 (600µ black dot) maximum at 01:00 +ANALOG
VDDA1
3818

2820

100n
6
22K IREF
5
• playback of these two tracks without audible disturbance VSSA1
D
playing time for: Fingerprint ≥10seconds 4
SENSE
150mV CD DA
Black dot from 00:50 to 01:10 3871 MONITOR
180mV CD RW
3
MONITOR

3872 #
2821
• jump forward/backward (search) within a reasonable time 2

12K
D
F819 EXTFILTER
F820 3822 F821 47n 1
+3.3V
1R0 LPOWER

2839

100n
2. CLEAN THE LENS LASER CURRENT
(mV = mA)
max 80mA (DA12) D

LASER
CD DRIVE – LENS CLEANING
80
Before touching the lens it is advised to clean LASER

the surface of the lens by blowing clean air over


it in order to avoid that little particles make
If the value is higher than 80mV (DA11 disc drive) or the
scratches on the lens.
current increases just after switching the laser on - the
laserdiode is most probably defective. In that case the CD
Because the material of the lens is synthetic and coated drive has to be replaced.
with a special anti-reflectivity layer, cleaning must be
done with a non-aggressive cleaning fluid. It is advised to
use “Cleaning Solvent B4”, available with codenumber 4. GENERAL HINTS
4822 389 10026.
Since the HF pre-amplifier is integrated into the new ”CD18“
The actuator is a very precise mechanical component signal processor the well-known eye pattern signal is not
and may not be damaged in order to guarantee its full available as external signal and cannot be measured any-
function. It is advised to clean the lens gently (don’t press more. Also measuring the offset voltages is not necessary
too hard) with a soft and clean cotton bud moistened with because the new signal processor contains an automatic
the special lens cleaner. offset compensation.

Universal Loader The direction of cleaning must be in the way as indicated


in the picture below.
However the circuitry offers some new aspects for checking
the system:

(Single Disc Tray Loader) - the Monitor voltage shows if the sensitivity is set correctly
WMA MP3 version (attention: ESD sensitive line!):
CD DA: 150mV
CD RW: 180mV
This document describes the version with the Sanyo CD drive DA11VF. - the Focus search algorithm is divided into 4 steps:
The CD drive used in a specific application is stated on the type plate, located on one
1st step: CD DA sensitivity
of the side walls of the changer module.
2nd step: CD DA enforced sensitivity
3rd step: CD RW sensitivity
4th step: CD RW enforced sensitivity

TABLE OF CONTENTS The used sensitivity can be found out by either measuring
the Monitor voltage or counting the up/down movements of
the OPU until focus is found.
Service Hints ....................................................................10-1 e.g. when a normal CD DA is played back Monitor voltage
Pin description ..................................................................10-3 should measure 150mV respectively Focus should be found
IC Block Diagram .............................................................10-4 within the first up/down movement of the OPU.
Block Diagram ..................................................................10-5
Tray-motor Board ..............................................................10-6 In case a higher sensitivity setting can be observed than
Circuit Diagram CD Main Board .........................10-7 to 10-12 defined, there are following possible reasons:
Layout CD Main Board .....................................10-13 to 10-14 - disc scratched or dirty
Exploded View.................................................................10-15 - poor reflectivity of the disc - disc not conform standard
Partslist ...........................................................................10-16 - lens of the OPU dirty
- laser power too low
10-2 10-2
Service hints Service hints
CAUTION Dismantling of Drawer
CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE CD DRIVE ELECTRONICS WHEN
CONNECTING A NEW CD MECHANISM. THAT´S WHY, BESIDES THE SAFETY MEASURES LIKE
1. Open the drawer and release 2 catches
• SWITCH OFF POWER SUPPLY as shown in fig. 2
• ESD PROTECTION 2. Pull drawer out.
ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN.

The following steps have to be done when replacing the CD mechanism:


1. Disconnect flexfoil cable from the old CD drive
2. Put a paperclip onto the flexfoil cable to short-circuit the contacts (fig.1) fig.1
3. Remove the old CD drive
4. Remove paperclip from the flexfoil cable and connect it to the new CD drive
5. Position the new CD drive on its studs
6. Remove solder joint from the Laser unit (see below)

Attention: The laser diode of this CD drive is protected against ESD by a solder joint which short-circuits the
laser diode to ground.
For proper functionality of the CD drive this solder joint must be removed after connecting the drive to
the set.

fig.2

Assembling of Drawer

1. Check if slider is on the right side → see


picture below.
2. If necessary - move slider to the right end
Emergency open position first.
3. Insert the Drawer.
In case of a Supply fault, the drawer can be opened manually.
1. Remove the top cover of the set to get access to the CD Module.
2. Proceed as shown in picture below.
10-3 10-3

PIN DESCRIPTION
CD AUDIO DECODER - SAA7824
SYMBOL PIN DESCRIPTION
SYMBOL PIN DESCRIPTION
SCLI 44 Serial bit clock (loopback)
LPOWER 1 Laser power supply
EF 45 C2 error flag
EXTFILTER 2 10 nF capacitor for Laser start-up control DATA 46 Serial data output
MONITOR 3 Laser monitor diode WCLK 47 Word clock output
SENSE 4 OPU ground reference point for MONITOR measurement SCLK 48 Serial clock output
VSSA1 5 Analogue ground 1 CLK16 49 16MHz clock
CLK4_12 50 Configurable 4MHz or 12MHz clock
IREF 6 Reference current pin (24KΩ resister to analogue ground)
RESET 51 Power on reset (active low)
VDDA1 7 Analogue supply voltage 1
SDA 52 Micro interface data I/O line (open drain output)
VREF_OUT 8 Servo reference voltage SCL 53 Micro interface clock line
D1 9 Diode voltage/current input (central diode signal input) RAB 54 Micro interface R/W & load control line (4-wire)
D2 10 Diode voltage/current input (central diode signal input) SILD 55 Micro interface R/W & load control line (4-wire)
D3 11 Diode voltage/current input (central diode signal input) STATUS 56 Servo interrupt request line/decoder status register/DC offset value readback

D4 12 Diode voltage/current input (central diode signal input) RCK 57 Subcode clock
SUB 58 P to W subcode
R1 13 Diode voltage/current input (satellite diode signal input)
SFSY 59 Subcode frame sync
R2 14 Diode voltage/current input (satellite diode signal input)
SBSY 60 Subcode block sync
CSLICE 15 10nF capacitor for adaptive HF dataslicer VSSD2 61 Digital ground 2
VDDA2 16 Analogue supply voltage 2 DOBM 62 Bi-phase mark output (externally buffered)
VSSA2 17 Analogue ground 2 VDDD2 63 Digital supply voltage 2
OSCOUT 18 Crystal/resonator output RA 64 Radial actuator
FO 65 Focus actuator
OSCIN 19 Crystal/resonator input
SL 66 Sledge actuator
VSSA3 20 Analogue ground 3
MOTO1 67 Motor output 1
DAC_GND 21 Audio DAC ground MOTO2 68 Motor output 2
DAC_RP 22 Audio DAC right channel differential output (positive) VSSD3 69 Digital ground 3
DAC_RN 23 Audio DAC right channel differential output (negative) VDDD3 70 Digital supply voltage 3
DAC_VREF 24 Audio DAC decoupling point (10uF//100nF to ground) V1 71 Versatile pin 1

DAC_LN 25 Audio DAC left channel differential output (negative) V2 72 Versatile pin 2
V3 73 Versatile pin 3
DAC_LP 26 Audio DAC left channel differential output (positive)
V4 74 Versatile pin 4
DAC_VPOS 27 Audio DAC positive supply
V5 75 Versatile pin 5
BUF_VPOS 28 Audio buffer positive supply TEST1 76 Test pin
BUF_IN_R 29 Audio buffer right input TEST2 77 Test pin
BUF_OUT_R 30 Audio buffer right output TEST3 78 Test pin
BUF_OUT_L 31 Audio buffer left output TEST4 79 Test pin
LASER 80 Laser drive
BUF_IN_L 32 Audio buffer left input
BUF_GND 33 Audio buffer ground
LKILL 34 Kill output for left channel (configurable as open drain)
RKILL 35 Kill output for right channel (configurable as open drain)
CDT_RDY 36 CD-Text to micro ready flag
CDT_DATA 37 CD-Text data to micro
CDT_CLK 38 CD-Text micro clock
CFLAG 39 Correction flag output (open drain)
VSSD1 40 Digital ground 1
VDDD1 41 Digital supply voltage 1
SDI 42 Serial data input (loopback)
WCLI 43 Word clock input (loopback)
10-4 10-4

INTERNAL BLOCK DIAGRAM


CD AUDIO DECODER - IC SAA7824
SAA7824
CD audio decoder, digital servo & filterless DAC
with integrated pre-amp & laser control

EXTFILTER
D1 D2 D3 D4 R1 R2 MONITOR SENSE LPOWER

DC OFFSET COMPENSATION LASER


MONITOR POWER CON- LASER
LASER
ADC TROL LOGIC
VOLTAGE BUFFER
HF & LF CAPTURE ANTI ALIAS

IREF BIAS D1-D4


RA
GENERATOR DSIC ADC OUTPUT
VREF_OUT SUM
STAGES FO
CONTROL SL
PART HFPASS FILTER CONTROL FUNCTION

SCL CSLICE
DATA SLICER &
MICRO THRESHOLD CON- MOTOR MOTO1
SDA CONTROL
INTERFACE TROL
MOTO2
RAB
SILD ERROR
DIGITAL CORRECTOR
PLL
TEST1
TEST2 FLAGS CFLG
TEST3 TEST
TEST4 EFM
DEMODULATOR AUDIO
PROCESSOR EBU
INTERFACE DOBM
OSCIN
TIMING
OSCOUT
SRAM EF
CLK16
SERIAL SCLK
CLK4_12 DATA
INTERFACE WCLK
RAM DATA
CDT_RDY ADDRESSER
CD-TEXT
CDT_DATA INTERFACE
SERIAL SCLI
CDT_CLK DATA
(LOOPBACK) WCLI
SFSY INTERFACE SDI
INTERFACE
SUB CONTROL SUBCODE
PROCESSOR PEAK DAC_VPO
RCK DAC_RP
DETECT
SBSY DAC_RN
DEM DAC
DAC_LP
DAC_LN
DAC_VREF
DECODER DAC_GND
MICRO-
STATUS CONTROLLER BUF_IN_R
INTERFACE VERSATILE PINS
HEADPHONE BUF_IN_L
INTERFACE KILL BUFFERS
BUF_OUT_R
BUF_OUT_L
RESET

BUF_VPOS
V1 V2 V3 V4 V5 LKILL RKILL
BUF_GND
10-5 10-5

BLOCK DIAGRAM
Universal Loader
10-6 10-6

TRAY MOTOR BOARD / copper side view

1810 H2
1811 F3
2814 B2
2820 A2
1810 C1 2814 C3 2830 A4 3812 B2 3814 C3 3816 B2 3830 A4 3832 A3 7810 B4 F811 C2 F816 C2 F830 A5
1811 C2 2820 B3 3811 D2 3813 C2 3815 C2 3820 B3 3831 A3 6830 A4 F810 C1 F812 C2 F820 B3 2830 G1
3811 G1
1 2 3 4 5
3812 F2
3813 B2
TRAY-MOTOR BOARD (UNIVERSAL LOADER) 3814 B2
3815 B2
3832 3831 3830 F830
A +12V +5V1
A 3816 F2

BZX384-C5V1
220R 220R 220R
3820 G3

6830

2830

100n
3830 G1
3831 G1
+12V
3820 F820 3832 G1
2R2 6830 G1
2820

+5V1 +5V1
MOTOR DRIVER 7810 B2
1u0

B B 9801 H1
7810
3812

3816

1
10K

10K

AMM7072A

VP
TRAY MOTOR
1810 OUT+ 5
F810 3813 IN+
2
GND 1
to/from CD main Board

+12V 2 +12V 100K TRAY MOTOR


3814

2814
39K

10n

+12V 3 THERMAL PROT M


GND 4 F816 3815
3 IN-
207
1805

C TRAY_OUT 5
NC 6 F812 82K
OUT-
C
4 8
TRAY_IN 7 F811
SW_INFO 8 NC
7
3 1811 1 GND
08FMN-STK-A
Indication
4 2 Tray Position 6
SPVF
3811

10K

TRAY SWITCH
TRAY SWITCH
D TRAY
1811
D
MOVING CLOSED
+5V1
END POSITION OPEN

MOTOR BOARD UL ICD03,05032004

1 2 3 4 5

motor board ICD03 Phonic stage .1, 01032004


10-7 10-7

CIRCUIT DIAGRAM FOR ORIENTATION ONLY


CD SECTION

MOTOR2

R34 R35
3K3 C26 0R 1801
0.1uF
HOME_SW
HOME_SW 6
1K@100MHz R36 R37 SLE-
5K1 5K1 SLE+ SLE- 5
FB6 SL MOT- SLE+ 4
3V3 3V3_CD OUT1+ 3
IC3 MOT-
MOT+ 2
C28 C29 C27 1
15 OPIN- OPOUT 14
100uF/6.3V 0.1uF 0.1uF 16 13
OPIN+ GND2 T308 HOME_SW ph6
17 DO3.1 DO2.2 12
R38 R39 18 11 T309 MOT+
3K9 6K8 DO3.2 DO2.1 T310 MOT-
19 DI3.1 DI2.2 10
FO 20 9 T311 SLE+

MM1469PH/D9258
DI3.2 DI2.1 T312 SLE-
21 VCC1 GND1 8
L1 100uH C30 T313 OUT1+
3V3_CDA
2.2nF
C31
100uF/6.3V C32 R40 R41 22 7
VCC2 MUTE V4
0.1uF 3K9 8K2 23 6
RA VREF REO
24 DI4.1 REG 5
* 25 4
C34 DI4.2 DI1.2 R42 C33 D1 PMEG2010EA
26 DO4.1 DI1.1 3
2.2nF 8V 27 2 100K 100pF
DO4.2 DO1.2 MOT+ OUT1+
28 GND3 DO1.1 1

Q1 BC817-25 3V3_CD
3 2 1V7 L5
3V3_CD VREF 100uH/1A Q2 BC807-25
1

+ C36 R45 R46 C38


1

C35 0.1uF 10R 10K 0.1uF

1
R44 2K7 47uF/6.3V
C40 0.1uF + R48
2

C39 R49 1K
HOME_SW
0.1uF 8K2 C49 C42 C43
470uF/16V 0.1uF 0.1uF

2
V3
R51 100R
V4

Q3 BC817-25
V1,V2 is input,v2,v3,v4 is output V5

3
R52 4.7K
3V3_CD 3V3_CD VB 3V3_CDA 1 V3
R53 2R2 Q4 BC807-25
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
3V3_CDA 5V
10R

2
VSD2

VDD1

SL
MOTO1
MOTO2
VSD3
VDD2
V1
V2
V3
V4
V5
TEST1
TEST2
TEST3
TEST4
DOBM

FO
RA

LASE
10K

10K

C106 0.1uF
60 1 R57 4K7 V5
SBSY LPWR R58 DA11B//JST 16 FMN-STK-A
59 SFSY EXTF 2
2R2 Alternative
R54

58 SUB MONITOR 3
R107 2R2 CN9 SONY-KSM213VCH
R55

R56

57 RCK SENSE 4
STAT US 56 STATUS VSSA1 5
55 6 VREF
SILD IREF R106 0R VCC 16
54 RAB VDDA1 7 15
53 8 E
SE_SCL SCL VRFO D 14
SE_SDA 52 SDA D1 9 13
51 IC4 10 A
SE_RESET RESET D2 B 12
50 SAA7824HL 11
CLK12 D3 C 11
R59

C44

49 CLK16 D4 12 10
R60 100R 48 13 F
SE_BLCK SCLK R1 9
R61 100R 47 14
SE_LRCK WCLK R2 LD 8
R62 100R 46 15 R63 4R7
SE_DATA DATA CEQ VR 7
3V3_CDA
4K7

0.1uF

SE_EF 45 16 R64 10R


EF VDDA2 MD 6
DAC_BLCK 44 SCLI VSSA2 17 5
FOC+

C45
DAC_LRCK 43 WCLI OSCO 18 4

1
42 19 X1 RAD+
DAC_DATA SDI OSCIN + RAD- 3
41 20 C48
DACGND

VDDD VSSA3 22nF FOC- 2


BUGND

DAREF

1
BUOR

DARN
CRDY

DARP
RKILL
VSSD

BUVP
BUOL

C51 3V3_CD C50


0.1uF
CFLG

R66
DAVP

DALN
CCLK
CDAT

DALP
LKILL

BUIR
BUIL

0.1uF 0.1uF 2

1
VREF
100K

C46 C47 R65 C52 + C54 +


40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21

100uF/6.3V 47nF 24K 0.1uF 0.1uF


TEST POINTS:
R68 4K7

91R
2

2
SE_CLK
R67

T30 X1
SE_CFLG E
T31 C53 C55
C56 R69 T32 D 100uF/6.3V 47uF/6.3V
10pF 4K7 T33 A
T34 B
DAC_RP C
R70 18R T35
DAC_RN F
3V3_CDA R71 470R T36
DAC_LN
T37 LD
DAC_LP VR
T38
1

T39 MD
+ + T301 FOC+
T302 RAD+
T303 RAD-
NOTE:Tnn=TEST POINT (PAD 1.0mm) T304 FOC-
2

T304 VREF
C57 C59 C60 T305 SE_CFLG
0.1uF C58 22nF 100uF/6.3V T306 1V7
100uF/6.3V T307 SE_REST
T308 VCC
10-8 10-8

CIRCUIT DIAGRAM FOR ORIENTATION ONLY


AUDIO SECTION

Notes:
The C79 ,C91 must be placed as near to the CD18 as
possible
C75 220pF

R82 18K

4
R83 4K7 R84 22K 2 R110 100R
DAC_LN
-
1 C77 100uF/6.3V
CD_LCH
3 +
C78 MJN4558/YD4558
C79 1.5nF IC11A R109
1.5nF

8
C80
100pF 22K

R87 4K7 R88 22K


DAC_LP

C84
1.5nF C85 R90 5V CD_LCH
AGND CD_LCH
220pF 18K
AMP_VCC R86 47R CD_RCH
CD_RCH

C82

C83
R91 1K
AMP_VCC C86 100uF/6.3V

C87
R92

0.1uF

100uF/6.3V
0.1uF 1K C88 R93
220pF 18K

R94 4K7
DAC_RP

4
R95 22K R111 100R
5
C90 100uF/6.3V
+
7 CD_RCH
C92 C93
-
6
C91 1.5nF 100pF MJN4558
1.5nF IC11B R112

8
R97 4K7 R98 22K 22K
DAC_RN
R99 18K
Optional
C95 220pF
C96
1.5nF

T50 DAC_LN
T51 DAC_LP
T52 DAC_RN
T53 DAC_RP
T54 CD_LCH
T55 AGND
T56 CD_RCH C41 0.1uF
10-9 10-9

CIRCUIT DIAGRAM FOR ORIENTATION ONLY


FLASH MEMORY SECTION

IC2
A[1:20] D[16:31]
OPT36(8M Mask ROM)

A1 25 29 D16
A2 A0 IO0 D17
24 A1 IO1 31
A3 23 33 D18
A4 A2 IO2 D19
22 A3 IO3 35
A5 21 38 D20
A6 A4 IO4 D21
20 A5 IO5 40
A7 19 42 D22
A8 A6 IO6 D23
18 A7 IO7 44
A9 8 30 D24
A10 A8 IO8 D25
7 A9 IO9 32
A11 6 34 D26
A12 A10 IO10 D27
5 A11 IO11 36
A13 4 39 D28
A14 A12 IO12 D29
3 A13 IO13 41
A15 2 43 D30
A16 A14 IO14 D31
1 A15 IO15/A1 45
A17 48
A18 A16 VDD_FLASH
17 A17 VCC 37
A19 16 13
R30 10R A18 VPP T20
9 NC BYTE 47
14 NC RDY/BUSY 15
10 NC RESET 12
R31 100R 26
CS0 OEB CE
OEB 28 OE GND 46
R/W 11 27
R/W WE GND
MAIN_VCC
FB5
VDD_FLASH

2K7@100MHz
C23 C24 C25
10nF 0.1uF 47uF/6.3V

NOTE:Tnn=TEST POINT (PAD 1.0mm)


10-10 10-10

FOR ORIENTATION ONLY

?5V
For 1 DISC Only
FOR 1CD DISC ONLY

L4 1 DISC INTERFACE
C107 C99 100uH Alternative Section
100uF/10V 0.1uF 1805

IC12 15
CD_LCH
1 8 R79 100R 14
VCC AIN Tary_out A_GND
door_close 2 BOUT GND 7 CD_RCH 13
3 GND NC 6 5V 12
4 5 R104 100R 11
door_open AOUT BIN Tary_in
+12V 10
D6208 9
T64 door_open 8
door_close Tray_in
T65 Alternative Section 7
door_state J5 Tray_sw
T66 6
Tary_out
1 BUSY 5
CN8 2 4
door_open +12V SL_SCL
door_open 1 3 3
door_close 2 4 2
door_close door_state SL_SDA
3 Tray_out 5 1
door_state
4 6
Tray_in 7
3V3 4 HEADER Tray_sw 8
T60 CON15
T61
R193 08FMN-STK-A T62
10K

R200 100R If 1CD pick up has a 1ch moto drive self ,pls only populate j5.
door_state Tray_sw

FOR 5CD DISC ONLY


5 DISC INTERFACE
1805

For 5 DISC Only CD_LCH


A_GND
15
14
CD_RCH 13
5V 12
J5 /1823 11
Tray_IRQ 8 10
Tray_SCL +12V
7 Tray_SDA 9
Tray_SDA 6 8
uC_RESET Tray_SCL
5 Tray_IRQ 7
4 uC_RESET 6
3 BUSY 5
2 SL_SCL 4
+12V 1 3
SL_SDA 2
CON8 1

T63
T60
T61 CON15
T62
10-11 10-11

FOR ORIENTATION ONLY

T11

FB1 1K@100MHz
T10
R1 4R7 FB2 1K@100MHz
1.2V FB=Ferrite Bead
FB3 1K@100MHz MAIN_VCC

C3 C4 C5 C6 C7 C8 FB4 1K@100MHz Package 0805


C10 C11 C12 C13 C14 C15 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF
0.1uF 1nF 680pF 0.1uF 1nF 680pF C2 C1 I/OVDD
MAIN_VCC
1nF 4.7uF C16 C17 C18 C19 C9
47uF/6.3V
1uF 4.7uF 1nF 680pF

C72

109

120
129

135
141
110
111
89
90

18
19

38
39

37
40

33
36

73
74

15
26

51
61

92
97
3
9
A[23:1]
A[23:1]

10nF

VDD-6

VDD-5
GND-5

VDD-4
GND-4

VDD-3
GND-3

VDD-2
GND-2

VDD-1
CORE-VDD-2

CORE-VDD-1

GND-6

GND-1
CORE-GND-2

CORE-GND-1

PLLCORE2VDD

PLLCORE1VDD

ADVDD
PLLCORE2GND

PLLCORE1GND

LINGND

LIN

OSCPAD-GND

ADGND
LINOUT

OSCPAD-VDD
30 A1
R80 100R A1 A2
/RESET 106 RSTI# A2 29
28 A3
A3 A4 A23 pull down : boot from on-chip
A4 27
47R R4 64 25 A5 boot ROM,
SE_RESET SDATAO1/TOUT1/GPIO18 A5 A6
47R R5 65 24 A23 pull up : boot from external
SE_DATA SDATAI1/GPIO17 A6 A7
47R R6 62 23
SE_BLCK SCLK1/GPIO20 A7 A8 flash ROM.
47R R7 63 22
SE=Servo SE_LRCK LRCK1/GPIO19 A8 A9 A23 A20
100R R8 113 21
SE_CLK MCLK1/GPIO11 A9 A10
MAIN_VCC 66 20
SE_CFLG CFLG/GPIO5 A10

R9
A11

R10
SE_EF 67 EF/GPIO6 A11 17
16 A12
47R R11 A12 A13
DAC_DATA 112 SDATAO2/GPIO34 A13 14
R208
R209

100K
47R R12 107 13 A14
DAC_BLCK SCLK2/GPIO22 A14

100K
47R R13 108 12 A15
DAC_LRCK LRCK2/GPIO23 A15 A16
68 MCLK2/QSPI_CS2/GPIO24 A16 11 I/OVDD
10 A17
A17 A18
SE_SDA 83 SDA0/SDATA3/GPIO42 A18 8
82 7 A19 A20 Pull down :audio clock taken form crin.
SE_SCL SCL0/SDATA1_BS1/GPIO41 A19
4K7
4K7

6 A20
A20/A24 A21
SL_SDA 91 SDA1/RXD1/GPIO44 A21 5
88 4 A22
SL_SCL SCL1/TXD1/GPIO10 A22 A23
A23/GPIO54 2
52 D[31:16]
T12 SL_SDA EBUIN1/GPIO36 D[31:16]
49 IC1
T13 SL_SCL EBUIN2/SCLK_OUT/GPIO13 D16
T14 BUSY BUSY 50 EBUIN3/CMD_SDIO2/GPIO14 DATA_16 1
Amadeus_Plus ( SCF5250 ) 144 D17
DATA_17 D18
DATA_18 143
NOTE:Tnn=TEST POINT (PAD 1.0mm) 142 D19
DATA_19 D20 I/OVDD
STAT US DATA_20 140
139 D21
DATA_21 D22
94 138
Note:Tn= test point (pad 0.8mm) Print point RXD 93
RXD0/GPI046 DATA_22
137 D23 R19
TXD TXD0/GPIO45 DATA_23 D24
136 10K
Print port: DATA_24 D25 /TA
KEY1 70 ADIN0/GPI52 DATA_25 134
71 133 D26
T1 RXD ADIN1/GPI53 DATA_26 D27
R195 10K 72 132
T2 TXD ADIN2/GPI54 DATA_27 D28
R196 10K 75 131
I/OVDD R197 10K ADIN3/GPI55 DATA_28 D29
T7 KEY1 76 ADIN4/GPI56 DATA_29 130
R198 10K 77 128 D30
ADIN5/GPI57 DATA_30 D31
78 ADREF DATA_31 127
R18 10K 79
ADOUT/SCLK4/GPIO58
* C20 10nF
R195,R196,R197,R198 Software selection 56 122
RCK/QSPI_DIN/QSPI_DOUT/GPIO26 SDRAM_CS0/GPIO60
LCD_DATA 58 SFSY/QSPI_DOUT/GPIO27 CS1/QSPI_CS3/GPIO28 55
57 SUBR/QSPI_CLK/GPIO25 CS0/CS4 31 CS0
LCD_CLK
LRCK3/GPIO43/AudioClock

DDATA0/CTS1_B/SDATA0
DDATA1/RTS1_B/SDATA2
Serial LCD interface 121
SDRAS/GPIO59

DDATA2/CTS0_B/GPIO3
DDATA3/RTS0_B/GPIO4
PST2/INTMON2/GPIO48
PST3/INTMON1/GPIO47
T3 LCD_DATA SDCAS/GPIO39 119
T4 LCD_CLK Serial LCD_CS0 60 EBUIN4/QSPI_CS0/GPI015 SDWE/GPIO38 118
IDEIORDY_GPIO33
WAKEUP#/GPIO21

BUFENB1_GPIO29
BUFENB2_GPIO30

59 124
IDEDIOW_GPIO32

T5 Serial LCD_CS0
IDEDIOR_GPIO31

EBUOUT2/QSPI_CS1/GPIO16 SDUDQM/GPO53

PSTCLK/GPIO51
123
SDATAI3 /GPIO8

T6 LCD_RS SDLDQM/GPO52
SCLK3/GPIO35

XTRIM/GPIO0 125

PST0/GPIO50
PST1/GPIO49

TRST/DSCLK
T8 LCD_/RESET BCLKE/GPIO63
53 126

TA_GPIO12
EBUOUT1/GPIO37 BCLK/GPIO40

TMS/BKPT
LCD_RS

TDO/DSO
TDI/DSI
CROUT

32

TEST0
TEST1
TEST2
RW R/W
CRIN

41

TCK
HI-Z
OE OEB
C121 0.1uF
100

101
102
104
105

103
114
117
116
115
35
34

69
80
81

44
42
43
48

46
45

54

99
98
96
95
84
85
86
87
47
If TCK is not used ,it should be tied to VDD

Y1 8.4672Mhz
R22 4K7
C271 0.1uF R23 4K7
1M R24 R25 4K7 I/OVDD
C21 C22
DSCLK
22pF 22pF
D2 /BKPT BUSY
D1 DSI BUSY
DSO
C273 0.1uF C120 100pF
/TA
DDATA3
DDATA2
DDATA1
DDATA0
C124 0.1uF
PST3
PST2
PST1
PST0
PSTCLK
10-12 10-12

FOR ORIENTATION ONLY

ONLY FOR FIT 1 CD


optional MAIN_VCC
?5V
8V
R102 R26
Q8 2SB1132R 10K 150K
CTRL_RET

3
Q9 BC817-25
3 2 1 R50 10R

C115 C98 R29


R210 5K6 Q7 47K

2
0.1uF 220uF/10V C70

1
BC817-25 2.2uF

R215

C61
0.1uF
10K

5V 8V +12V
MAIN_VCC IC6 L7808CV
3.3V
Q5 2SD1664R
3 2 3V3 3 OUT LX 2

C110

C111

GND

C62

C108

C109
C64

C65

R73 200R
1

220uF/16V

0.1uF

1
C63

0.1uF

220uF/6.3V

0.1uF

220uF/16V

0.1uF
D8 PDZ3.9B

SOT-323
0.1uF

T40 8V
T41 5V
3V3 3V3 T42 3V3
T43 +12V
5V /RESET
10R R76 T44

C100
T45 CTRL_RET
R77
R78

C68

C69

C67
0.1uF

47uF/6.3V

220uF/10V

0.1uF
IC5 OPT30
10K
10K

1 GND VDD 8
CTRL_RET 2 7
CTRL_RET RST_IN ADJUST
D1 3 D1 CAP 6
4 5 /RESET
D2 D2 RST_OUT /RESET

S0-8 Package
10-13 10-13

LAYOUT DIAGRAM FOR ORIENTATION ONLY


TOP VIEW
10-14 10-14

LAYOUT DIAGRAM FOR ORIENTATION ONLY


BOTTOM VIEW
10-15 10-15

Exploded view UNIVERSAL LOADER FOR ORIENTATION ONLY

230

206

204

203
211 222

220

205 222
223

201 223

240

202

210

207
221 4x
MOTOR BOARD

MECHANICAL PARTS
–––––––––––––––––––––––––––––––––––––––––––––––––––––
202 DRAWER
203 SLIDER
204 PULLEY GEARWHEEL
205 GEARWHEEL
206 DRIVING BELT

207 MOTOR ASSY


210 SPRING SUPPORT
220 SUPPORT CD
222 RUBBER DAMPER CD DRIVE, FRONT
223 RUBBER DAMPER CD DRIVE, FRONT
CN9 230 CLAMPER ASSY DA11
WMA CD BOARD
SERVICE PARTS
–––––––––––––––––––––––––––––––––––––––––––––––––––––
240 9940 000 02055 CD DRIVER DA11VF
J5 3103 308 94021 FLEXFOIL CABLE, 8P, 268mm
CN9 9940 000 02122 FLEXFOIL CABLE, 16P, 170mm
9940 000 02092 CD MECHANISM LOADER
10-16 10-16

ELECTRICAL PARTSLIST Universal Loader


MOTOR BOARD

Only complete board available

9940 000 02111 MOTOR BOARD ASS'Y

WMA-MP3-CD BOARD

Only complete board available

9940 000 02078 WMA CD BOARD ASS'Y


11-1 11-1

Class-D Circuit Description (BASED ON POWER 2003 MODULE 75-150W CLASS D)


Basically Class-D works by transforming the LF audio input Required Circuitries:
to a square wave signal with a fixed frequency and a
variable duty cycle. See simplified drawing below. • 500kHz square wave oscillator.
The oscillator frequency is created by 7312-3; it is a
Modulated Digital Audio Signal
+VL
dual-frequency oscillator with ceramic resonators 5300
and 5302, which resonate at 500kHz and 425kHz
respectively. The resonators are switched by transistors
0
7309 and 7316, controlled by the "OZ_SW" line from the
port expander 7406.
-VL
Duty cycle 9:1 Duty cycle 1:1 Duty cycle 1:9
The reason for 2 frequencies is to avoid tuner
(DC value nearly +VL) (DC value is zero) (DC value nearly -VL) disturbances in the AM-band.
The oscillator signal is shaped to square wave with
Amplitude pos. max. 7312-2, afterwards buffered and fed to the amplifier
+VL Amplitude zero modulators (ROZ to the right channel, LOZ to the left).
One channel gets inverted clock to balance supply
Amplitude neg. max.
loading.
0
t

• Modulator
-VL
The modulator forms the pulse width modulated signal.
LF Analog Audio Signal
For each channel a seperate modulation is required.

The amplitude of the square wave signal is equal to the • Power FETs
supply voltage of the amplifier. With the audio signal the The FETs require drivers which supply the gates. One for
square wave signal is pulse-width modulated. the high-side-FET and one for the low-side-FET.
Because of the different supply voltages also an
Compared to a conventional power amplfier the benefits of additional level shifter is necessary per driver.
the Class D amplifier are:
• higher effiency • Output filter
• lower power dissipation The output filter is necessary to block the 500kHz square
• smaller cooling fin wave signal from the speaker.
• smaller mains transformer Refers to the left channel in schematic diagrams.
It consists of a series-mode coil 5101 and a capacity of
Disadvantage of this concept is: approx. 550nF (2116, 2134), which forms a Chebycheff
• 500kHz square wave signal with high current requires a filter with 40kHz cut-off frequency at 6Ω load. For EMC
shielding box to suppress radiation. reasons both, the speaker output and the return ground
are fed through a common mode coil (5102). The filter is
further improved by splitting the output capacity into

Power 2003 Module Blockdiagram Class D


2116 before and 2134 after the common mode coil.

All above mentioned circuitries are located inside the metal


(75 - 150W Class D) shielding box.

stage M.6/C.4 update 1 square wave


500kHz
variable duty cycle
+52V
Power-amp.
TABLE OF CONTENTS
-45V V1L+7,5V V1L+7,5V +AMP
square wave
Brief Circuit Description....................................................................11-1 500kHz
variable duty cycle
Service Hints ....................................................................................11-2 square wave +45V

analog audio signal 500kHz


f= 20Hz ...20kHz variable duty cycle
COMBI BOARD 5V
Level -45V
Circuit Diagram shifter
Overview .....................................................................................11-4 0V
Analog Pre-amp. V1L
Source Selector part...................................................................11-5 amplified analog audio signal
OFF ON
Audio Frequency & Logic part ....................................................11-6 output filter
f= 20Hz ...20kHz
Modulator
Oscillator & Pre-Amplifier part ....................................................11-7
Amplifier part Left Channel .........................................................11-8 +5V
Amplifier part Right Channel.......................................................11-9
OFF Level
5V
ON shifter -37V
Component Layout -37V
Copperside view .......................................................................11-10 0V
square wave
Componentside view.................................................................11-12 500kHz
Square wave
duty cycle 1:1
Oscillator
-45V Driver
MAINS BOARD square wave
500kHz
Component Layout ...................................................................11-14 variable duty cycle -45V -45V -AMP
Circuit Diagram .........................................................................11-15 -39V

Partslist ...........................................................................................11-16 -45V Blockdiagram Class D 2002 04 05


11-2 11-2

Class-D Circuit Description (BASED ON POWER 2003 MODULE 75-150W CLASS D) Service Hints
Functional Description: Adjustments: 2)Press the metal cover smoothly down until the gap The following signals are measured on condition:
between cover and printed board becomes a minimum. AUX in = 500mV/1kHz, Volume = -28dB
Refers to the left channel in schematic diagrams. The gain of the class-D amplifier is 24dB, adjusted by the This is important for proper shielding. Load = 2 x 6Ω
The first stage of the modulator is an error integrator which feedback resistors 3155, 3136, 3149 and the input resistors 3)Heat up the residual solder on the metal cover. The solder
compares the input to the (24 dB amplified) output signal of 3139, 3340. The input reference voltage for 7122-A is will flow back to the solder areas. If necessary apply Measuring point A can be found on circuit diagram 3.
the power stage. The difference is leading to a current, approx. half the supply, therefore 3144, 3148 are used for additional new solder. All other measuring points are shown on circiut diagram 4
which loads the integrator 7122-A. The second stage offset compensation. This compensation has to be fine- 4)Take care that all solder joints are re-soldered again.
(7122-B) adds the 500kHz rectangular oscillator signal, tuned with trimpotentiometers 3306 and 3307 to obtain
respectively 5.
creates high gain and low distortion and is again <1mV DC output. Attention: Poor soldering of the metal shielding box results Measuring point A: Output pre-amplifier
integrating. The output signal leads to a triangle wave form in disturbance of the tuner.
(see oscillogram E). The DC value of this triangle signal is
floating, dependent on the amplitude of the analog input Service Hints:
signal. The next stage is a comparator, which compares the
integrated voltage with the internal switching levels - thus The analog part of the Combi Board can be repaired align arrows
creating a voltage controlled duty cycle. 7122 C and D without opening the metal shielding box. In case of a ‘Class
improve the shape of the pulses. For details see D’ problem it is advised to disassemble the board first, press metal cover down
oscillograms A-F. desolder the metal bottom cover of the shielding box and until gap is a minimum
At pin 8 of IC7122 there is a square wave with the same assemble the board again. This takes a few minutes only.
frequency and duty cycle as the desired output. gap
To de-solder the metal bottom cover proceed as follows:
The next task is to feed this information to the output FETs. 1)Remove top cover of shielding box to reduce heat flow
Both FETs are n-channel types, so they are modulated by 2)Do not use de-solder wick pict. 3
feeding the gate in respect to the source connection. 3)Simply hold the board upright down as shown in picture 1.
Inverters 74LV14 are used as drivers. The driver for the low- Heat up solder joints and move tip of soldering iron slowly
side FET (7121) is supplied by the negative supply -VL2 along the edge of the metal frame. In most cases the FETs 7109 and/or 7121 for the left
and a voltage +VL (generated by 7115 and 6113), which is Solder will flow along the soldering tip and rest on the channel, respectively 7218 and/or 7231 for the right channel
7.5V higher than -VL2. The digital signal is level-shifted by metal plate. A small amount will drop off. will be defective. This can easily be checked with an
7128 to the low side driver stage. 3142, 6111 and 2126 A small gap will become visible as indication that the ordinary Ohm-meter.
together form a delay circuit for rising edges by approx. solder connection is released. LEFT CHANNEL: Normal analog signal measured (1kHz- Timebase 1µs). If
100ns for the low side FET. 3154, 6109 and 2137 delay the When all solder joints are released the cover can be In case 7109 is defect replace following parts: this signal can´t be measured - the fault is outside the
rising edge by 50ns for the high side FET. This to removed by help of a screwdriver. Begin at the corner 7109, 7111, 7132, 7105, 7119, 7104, 3101, 3103 and 2106 shielding box.
compensate the switch-off delay of the FETs and ensures indicated by an arrow → see picture 2.
that both FETs are not conducting at the same time. In case 7121 is defect replace following parts:
The high-side FET (7109) is controlled by the inverted 7121, 7113, 7133, 7118, 7117, 3129, 3130 and 2118 Measuring point B: Input Modulator
signal taken from pin 2 of 7118, which is level-shifted by
transistor 7119. The driver for the high-side FET is supplied RIGHT CHANNEL:
by a floating voltage between the amplifier output -V1L and In case 7218 is defect replace following parts:
+V1L, created by the charge pump 6110, 2114 regulated by 7218, 7221, 7244, 7209, 7228, 7208, 3205, 3209 and 2206
7114 and 6114 to a 7.5V higher level. The pump is
additionally supplied (via 3151) by +45V to ensure supply at In case 7231 is defect replace following parts:
start-up (no signal). The last stage in the gate driver 7231, 7210, 7245, 7235, 7227, 3241, 3243 and 2220
consists of three gates in parallel for increased output
current for the capacitive load of the FET. For additional Attention: Do not forget to adjust the DC-offset after
increase of the switching speed push/pull transistors solder will rest replacing the FET!
7132/7111 are added. on the metal plate If none of the FETs is defective the fault is most probably
located in the modulator. To check the operation - follow the
Protection Circuits: given signals.

The amplifier is protected against low load impedance General description of Oscilloscope setup:
(including short circuit). Current is sensed by shunts 3101, pict. 1
desolder 1
3130 in both supplies. Overcurrent at the positive supply is
then sensed by 7104, the negative supply overcurrent
triggers 7117, which then also triggers 7104. The collector
The 1kHz signal is not visible anymore. Reducing the
current in turn triggers the monoflop 7122-5 and -6, giving a
"High" pulse at pin 10. This shuts off level-shifter 7128 and
put a screwdriver underneath timebase to 1µs shows the oscillogram below.
the plate and lift it
blocks transistor 7129 and 7131, which draws current into Ground Ch1 & Ch2
the emitter resistor 3134 of level-shifter 7119. It is now also
shut off. So, both FETs are shut off within approx. 0,2 sec.
The monoflop can be reset by:
- switching mains off and on again
- pressing Standby button and afterwards any source button
- plugging headphone in for a short moment

When a headphone is used the amplifier is shut off. This is


done by pulling pin 13 of 7122 via signal line "AMP_OFF"
and transistor 7130 to high level. The line "AMP_OFF" is
controlled by the port expander 7406 which detects the pict. 2 desolder 2

headphone via signal line "HP_DET".


Y-Deflection
The loudspeakers are protected against DC voltages To re-mount the metal bottom cover proceed as follows: CH1 = 20V/DIV
Y-Deflection
resulting e.g. from defective FETs. Voltages higher than ±2V 1)The solder connections are not distributed evenly.
CH2 = 20V/DIV
are detected by 7110 respectively 7112. The transistors Therefore the cover has to be mounted in that way that Timebase = 1µs
conduct and pull the "DC_PROT" line down, blocking the arrow indicator on the cover is positioned in line with Triggerlevel =-33,6V
transistor 7243 which in turn disables speaker relay 1201. the arrow printed on the printed board → see picture 3. Triggered on Ch1
11-3 11-3

Service Hints Service Hints


Measuring point C: Measuring point F: Output modulator Measuring point H: gate-signal of the FETs

The first stage of the modulator is an integrator. An In this pulse width modulated square wave the analog Ch1 = H1, CH2 = H2
integrated rectangle results in a triangle. Audio signal is included. Measurements with an analog
scope will show a jitter on the falling edge. Measuring point I:
Measuring point D:
The modulator frequency is still fixed to 500kHz. Similar to a
frequency modulation - in this case the amplitude of the
analog audio signal varies the pulse width, the frequency
defines the speed.

Measuring point G:

Measuring point K:

Digital output signal.


The oscillator signal (squarewave) is fed to the second
integrator (7122-B). Measuring point J:
The following three signals are measured after output filter
Measuring point E: 5101 with different timebases.

The low-side driver signal <G1> (Ch2) is the modulator


output level-shifted by transistor 7128. The high-side driver
signal <G2> (Ch1) is the inverted low-side driver signal
level-shifted by transistor 7119.

After common mode coil 5102 - the audio signal is restored.

The integrated rectangle results in a triangle. 7122-C works


as a comparator. 7122-D improves the shape of the pulses.
11-4 11-4

Power 2003 75 - 150W Class D


Combi Board Circuit Diagram Overview

SOURCE SELECTOR PART OSCILLATOR & PRE-AMPLIFIER PART AMPLIFIER PART LEFT CHANNEL

Inputs: Generation of following supplies: Modulator


AUX +12V_A, +12V_M
Tape / USB / Sound Agent +5V6 → +5V_AMP Driver + Level shifter
Tuner
CD Power FETs

Source Selector IC + sound processing Pre-Amplifier + mute circuit Protection circuits 4


Data generation for spectrum analyzer Adjustment of offset Chapter 11-8
Digital Out (provisional only) 500kHz Square wave Oscillator

Overvoltage protection for:


+AMP
-AMP AMPLIFIER PART RIGHT CHANNEL
+5V6
+12V_A

Modulator

Driver + Level shifter

Power FETs

3 Protection circuits 5
Chapter 11-7 Speaker relay Chapter 11-9

AUDIO FREQUENCY & LOGIC PART

Control Lines
Headphone Amplifier

Subwoofer out (provisional only)

Port Expander (shift register)


p
1 Generation of +5V_CD
2
Fan control
Chapter 11-5 Signal flow Chapter 11-6
P2003 Class D Drawing Overview 2003 11 18
11-5 11-5

1002 A15 1018 F1 2519 B1 2534 B3 2543 D8 2556 E3 2565 G5 2576 H8 2586 A5 3501 C3 3514 A3 3524 A10 3533 C2 3549 E6 3558 F13 3568 G6 3577 H8 3586 B6 6503 G13 7500-4 B12 7512 A5 F028 C2 F038 E2 F047 F2 F060 B15 F069 D15 F078 E11 F092 A14
1005-1 A1 1020 D1 2520 A2 2535 B3 2546 D8 2557 F3 2566 G6 2577 H8 2587 A7 3502 C3 3515 A13 3525 B3 3534 C5 3550 D3 3559 F14 3569 G12 3578 H9 3587 A5 6504 G13 7500-5 B11 F020 A1 F029 C1 F039 F2 F048 F2 F061 C15 F070 D15 F079 F10
1005-2 A1 1022 B1 2526 A13 2536 B10 2547 D10 2558 F11 2567 G6 2578 H7 2588 A7 3504 A2 3517 A14 3526 B10 3535 C8 3551 E10 3560 F6 3570 G13 3579 H10 3588 B5 6505 G12 7500-6 A11 F021 A2 F031 D2 F040 F2 F049 F2 F062 C15 F071 E15 F080 G11
1006 A15 1026 E15 2527 A14 2537 C3 2550 D8 2559 F3 2568 G13 2579 H10 2589 A6 3506 E12 3518 A2 3527 B3 3536 C8 3552 F6 3561 G12 3571 H8 3580 D8 3589 B7 6506 E13 7505 B10 F022 A1 F032 D2 F041 F2 F050 F2 F063 C15 F072 E15 F082 E6
1010 B15 1027 G1 2528 A3 2538 B12 2551 D9 2560 G4 2569 H8 2581 D13 2590 B6 3507 E12 3519 A2 3528 B11 3539 D9 3553 F6 3562 G13 3572 H10 3581 G7 3591 F12 6507 F12 7506 E12 F023 B1 F033 D2 F042 F2 F051 G2 F064 C15 F073 E15 F083 H7
1011 C15 1028-A B1 2529 A12 2539 B11 2552 E9 2561 G5 2570 G10 2582 D13 2591 A7 3508 F2 3520 A3 3529 B9 3542 D7 3554 F6 3563 G6 3573 G11 3582 B7 5500 A13 6508 D13 7508 E7 F024 B2 F034 E2 F043 F2 F052 G2 F065 D15 F074 H15 F088 B10
1012 G15 1028-B A8 2531 A2 2540 C3 2553 E3 2562 G5 2571 G11 2583 G8 2592 A7 3509 F2 3521 A11 3530 B13 3543 D9 3555 F13 3564 G6 3574 H6 3583 A7 6500 C3 7500-1 A12 7509 G14 F025 C1 F035 E2 F044 F2 F053 G2 F066 D15 F075 E15 F089 D13
1013 D1 2500 A3 2532 A13 2541 D6 2554 D10 2563 G5 2572 H9 2584 D8 2593 H9 3510 F3 3522 B2 3531 B9 3544 D10 3556 F13 3566 G11 3575 H8 3584 A6 6501 C5 7500-2 A12 7510 A6 F026 C2 F036 E2 F045 F2 F058 B15 F067 D15 F076 E15 F090 A14
1015 F1 2501 A8 2533 B13 2542 D7 2555 E6 2564 G5 2574 H9 2585 F6 3500 A2 3511 F3 3523 B2 3532 B10 3545 D3 3557 F6 3567 G12 3576 H7 3585 A7 6502 F14 7500-3 B12 7511 A6 F027 C1 F037 E2 F046 F2 F059 B14 F068 D15 F077 D1 F091 A14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

COMBI BOARD
1 SOURCE SELECTOR
3500 3504 2500 AUX_L
LINE OUT 2501

100n
DIGITAL OUT
Only for digital out
3515 3 F090 3
1006

F020 2589 GND_A


+5V6 COAX
1K5 10K 7 1028-B 3517 F091 DIGITAL

3514
2
2520

470p
1u0 50V 3

15K
3583 5 7500-6 220R

1u0 50V
1005-2 1 OUT
39R

LINE OUT
a_L 10p 74LVU04D

2526
+5V6 GND_A 14
AUX IN

470R

2587
13 1 12 1 1 2

2n2
2 YKC21-3416
A F021 GND_A GND_A 7512
BC857B
3584 7510
BC847B
3585 4
2529
5500 2527 F092
1002
A
1 F022 2K2 470R 7500-1 100n

2588
1
3

2n2
3518 2528 1 6
3519 GND_A 74LVU04D 100n +SPDIF GND

2532

150p
2586

3587
AUX_R 6

4K7
1u0
YKC21-4473 4 3 +12V_A 2
1K5 10K MUTE 2
SPDIF
3520
1u0 50V 7500-2
2531

470p
100n
2519

15K GND_A YKC21-3424


GND_A a_R GND_A 74LVU04D 3 4 3
7511 3521 3 1 4 SPDIF GND

1u0 50V

1u0 50V
GND_A 6R G

3524
2591

2592
4

1K2
GND_A GND_A BC847B
1028-A Spectrum Analyzer 2K2 N.C.

3588

10K
2 a_L 2533
for TAPE DECK

GND_A GND_A Pos 3525,2527 27K FMN


3586 2590 F088 SA_IN 7500-5 7500-3 not used
AUX IN

Pos 3501,3502 1R0


74LVU04D 74LVU04D 100n
2K2 10p
only

3582
11 10 5 6

3589
1 a_R for tape deck 1010

2K7

2K7
1 1
3522

3523

1
1K5

1K5

GND_A AMP+
MIC_DET

330K
3526
from 1027 for LINE OUT only

560R
3530
B 3
3525 2534 7V
2
AMP+ B

470R
7500-4

3528
LINE_L
YKC21-3424 LINE_R LINE_R 150K 3529 74LVU04D 43V F058 3

to/from TAPE DECK,


GND_A
1K0 4u7
LINE_L
2536
0,6V 7505 9 1 8 5 4 +AMP
F059 4
GND

2535 BC847BW GND


3527 100n

FROM / TO MAINS BOARD


2538
USB or Sound_Agent F024 LINE_R

1n0
LINE_L 150K 3531 7

3532
F060

2539

100n
1022

82K
GND_PROTECT GND_SHIELD 5 AMP-
1K0 4u7
1 F023
SA L,TP_REC_LEFT Sound_Agent_Right -43V
SA R,TP_REC_RIGHT
GND_A
2
3 F025
GND_A
F028 3501 to 2584 2537 TAPE_R 5 4 -AMP
F061
6 AMP-

4 GND_A GND_A 22,9V 7 +D


4K7 1u0 +D
SA L,USB L,TP_LEFT
+11V_A
5 F027
6
+12V_A 3 Sound_Agent_Left 3 8
SA R,USB R,TP_RIGHT to 2583 GND
7 F029
3502 2540 TAPE_L
-CMOS F062
C FE-BT-VK-NA
F026 4K7 1u0
3 +D2
10,9V 9
+D2 C
F063 10 GND
for TAPE DECK only 3 3534
BZX79-C10

6501
GND_SHIELD 440052
+12V_A
6500
3533
5K6

22K *
3536
BZX384-C2V7

3535
10R

22u 50V
1011

5K6
2542
2541
only for

1n0
F064 7
WIRELESS MODULE

Sound Agent 5V6 ECO 5,6 /0V


2584 LOW_PWR_CTRL F065 6
4,3V
for TAPE DECK or

LOW_PWR_CTRL
NTC_ F066 5
-VKK Sound_Agent_Right NTC 4V typ.
1020 SHIELD POWER_DOWN F067 4
47u 16V from 1022 PWR_DWN 5,2V
1 GND_D GND_A F2_ F068 3
GND_M F2 -25,8V

2546
COAX1

33n
2 F1_ F069 2
F077
+12V_M 3 2543
-VKK F070 1
F1 -25,8V
-Vkk -33,5V
D B2B-EH-A
470n 2547 2554
SA_IN
FE-BT-VK-NA
D
3545

100R

3539
3580
F089 +5V5_CON

15K
GND_A 330n 470n

BZX384-C5V6
39K
FROM/TO TUNER

1013

3542

2550

2551

220n
12K

3n3
0,5/4,8V

3543

3544

2582

100n

6508

2581
8K2

5K6
8 F031

1u0
TU_STEREO
TU_STEREO 3550
7 F032 TU_CLK GND_A
TU_CLK
6 F033
GND_A
TU_DATA
TU_DATA 39K LINE_L 3549
5 F034 TU_ENAB
TU_ENAB/MPX
4 F035 2553
GND_A
2552 3 1026
+11V_A
3 F036
+12V_A 3 TU_R 100R
GND_A GND_A +5V6 GND_D GND_D GND_D NTC_ 1
TU_RIGHT
2 4n7 NTC 4V
F037 0,8V 4,5V GND_A 4,5V 4,5V 2
GND_A
1 F038
GND_A 2556 1u0 50V TU_L 7508 I2C_DATA
I2C_DATA GND_ D
3506 3
TU_LEFT
1u0 50V
TDA7468 7 8 9 10 11 4,5V 2 I2C_CLK
I2C_CLK
F071
F072 4
I2C_DATA
I2C_CL K
E 08FE-BT-VK-N
F082
470R GND_D
F073 5
6
GND_ D E
4,5V 27 2 3 5,6V +5V5_CON
F075
7
+5V6_CON(ECO) 5,6/0V
+5V6 5,6V
FROM/TO

6506 8
47u 16V

VOLUME I TREBLE BASS VOLUME II F078 VOL_LEFT 3507 +5V6 +5V6 5,6V
9V 1 12 3551
2555
3CDC

7506 F076 9
5DTC

POWER SUR. -VKK


BC857BW -AMP -VKK -33,5V
SUPPLY LEFT
4,5V 100R 5,5V 8K2
F1_ 10
F1 -25,8V
LEFT LEFT LEFT BZX384-C47
GND_A
0V 5K6 for 3 F2_
CD_SH_CLK
11
12
F2 -25,8V
28 75 Watt only CD_SH_CLK/Tray IRQ
GND_A +5V6 CD_SH_DATA 13
+AMP CD_SH_STR/Tray I2C SCL
1018 1015
19 15 F039
3508 2557 CD_L AUX_L 3552 4,5V AUX_L 3 16 F079 3 SW_INFO
GND_D
14
15
GND_D
CD_LEFT BASS ALC SW_INFO/Tray I2C SDA
+5V6 +12V_A

BZX384-C47

BAS316
GND_A 18 14 F040
2K2 3509 2559 1u0 50V 100R 4,5V SICL 16
CD_L 3553 SICL/PORE/uP DATA

6502
17 13 F041
GND_A CD_R 4,5V CD_L 4 SILD 17
CD_RIGHT SILD/uP_CLK

2558

470n

6507
16 12 F042 SOURCE DATA 18
+5V_CD +5V_CD 2 2K2 1u0 50V TAPE_L 100R 3554 4,5V TAPE_L 5 DATA/uP_FRAME
F GND_D 15 11 F043
GND_M SELECTOR LOGIC
14 RAB 19
RAB/SICL/uC RESET F

3555

3556
5K6

15K
14 10 4,8V
+10V/+12V/+A F044 +12V_M 3 TU_L 3557 100R
6 IIC BUS

75 Watt only
13 9 F045 SW_INFO 4,5V TU_L 15 19FE-BT-VK-N
SW_INFO/Tray/I2C SDA

3558

3559
1K8

1K8
12 8 F046 CD_SH_DATA 4,4V

FROM/TO FRONT
CD_SH_STR/Tray/I2C SC
L 100R 2585 pin description depends on
6K8 *

6K8 *

3591
MIC 2 REC 13

1K for
3510

3511

3K3
CD_SH_CLK/TrayIRQ 11 7 F047 CD_SH_CLK GND_A
10
NTC_ CD module used
SICL/RAB/uC RESET 6 F048 RAB
TU_R 3560 100n 4,5V TU_R 23

BAS316
BAS316
DATA/uP FRAME 9 5 F049 DATA

3561

6503

6504

3562
1K0

1K0
SILD/uP CLK 8 4 F050 SILD 100R GND_D
TAPE_R 3563 4,5V TAPE_R 24
GND_D 7 3
6 2 F051 GND_D SICL 4,5V
GND_A

GND_A

SICL/PORE/uP DATA 3564 100R VOLUME I TREBLE BASS VOLUME II 3566 VOL_RIGHT 4V typ.

100R
CD_R

3567
5 1 4,5V CD_R 25 17 7509
GND_D GND_D SUR.
+3V/COAX1
4 100R 100R
GND_D GND_D BC847BW
AUX_R 3568
4,5V AUX_R 26 RIGHT RIGHT RIGHT RIGHT F080
EBU/SPDIF/COAX2
SHIELD
3
2
F052
F053
COAX1
SHIELD 100R
2 3 6505
0,6V
G GND_D 1
GND_D NTC_BASE 1012 0,5/4,8V G
2560
470p
2561
470p
2562
470p
2563
470p

470p
2565
470p
2566
470p

470p

22 21 20 19 18 BAS316
2567
2564

TU_STEREO 1
TU_STEREO

100K
3570
2568
3569

47u
1K0
19FE-BT-VK-N 15FE-BT-VK-N only for Sound Agent TU_CLK 2
0,8V 4,5V 4,5V 4,5V 4,5V TU_DATA 3
TU_CLK
not used 2583 TU_DATA
100R
3581

TU_ENAB 4
pin description depends on CD module used Sound_Agent_Left TU_ENAB
5
GND_A

GND_A

GND_A

GND_A

GND_A

GND_A

GND_A

GND_A

from 1022 GND_D


47u 16V GND_D

470R
2570

100p

3573

2571

100p
SA_IN 6
SA_IN 7V
2572

220n

2579

470n
GND_D POWER_DOWN 7
OVER VOLTAGE POWER_DOWN 5,2V
2569

470n

GND_D F074 8
22K *

1027 3574 CLIP


MICROPHONE

F083
2574

LINE_R PROTECTION CIRCUIT


3571

4n7

LOW_PWR_CTRL 9
330n LOW_PWR_CTRL
INTERFACE

1
+12V_A 100R 4,3V

3572
470R
3576

12K

GND_D 09FE-BT-VK-N

AMP_CLIP
2 5K6 2593 GND_D
3577

3578

3579
* VARIANT-TABLE
15K

8K2

5K6
3575
H H
2576

3
1n0

GND_A
67781 67841 67941 GND_A
4
MIC_DET 1 2 POS.NR 150W 75W SA 75W TAPE SA stands fror Sound Agent 2577
FE-BT-VK-N to 3588 3510 6k8 6k8 22k
33n
GND_A GND_A GND_A 5 5205
2578

I2C_DATA
3n3

not_used 3511 6k8 6k8 22k

I2C_CLK
3536 22k 22k 1k
3571 22k 22k 1k
GND_A
EVM V ...V DC voltages measured in Tuner mode
ECO Standby mode Combi board P2003 150W class D, 09.04.04

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
11-6 11-6

1 2 3 4 5 6 7 8 9

COMBI BOARD
2
1004 D1 7409 F7
1014 E1 7410 F4

AUDIO FREQUENCY & LOGIC 1400 C8


1401 C9
7411 F6
9269 F7
2400 A4 9499 F6
2401 A4 F401 B3
2402 D6 F402 A6
3400
2403 A2 F403 C5
27K 2404 B4 F404 D1
2400 2405 B5 F405 D4
HEADPHONE AMPLIFIER 2406 B2 F406 E1
100p 2407 C4 F407 F1
7400-2
A NJM4556AM
GND_A +12V_M A 2408 C2
2409 C4
F408 F3
F409 B8
5,8V
4
FAN CONTROL
F402 3 2410 D5 F410 C9

2401

470p
6 7 5,8V
5 2411 C4 F411 E6
2403 3401 2412 D3 F412 E8
1 VOL_LEFT 5,8V 8 3

3412

5R6
1u0 50V 470R 2413 C1 F413 E8
+12V_A 2414 D2 F414 E6
from Source Selector 7508

3403

2404

100p
+12V_A Fan runs permanently.

27K
2415 C9 F415 E5
Higher volume increases the speed.

BAS316
2416 B8 F416 F8

3404

6404
6K8

BZX384-C3V3
2417 E4 F417 E8

3405

6403
2418 F1 F418 E9

4K7
GND_A 11,5V 2419 F1 F419 E9
B 5 B

3406

10R
V_MID F401 F409 3411 2420 F4 F420 E9
5.2V 7402
FAN_CONT 2421 E9
3 470u 16V 4K7 8,7V BC337-40
3400 A4

100u 16V
3407
2406

8,2V

4K7
GND_A 3401 A3

4u7 50V
10,9V

2416
3408
6K8
3402 D3

2405
3403 B3

3409

2415
27K
1401

1u0
F410 3404 B3

2407

100p
1

FAN
GND_A GND_A
2
+ 3405 B3
7400-1 - 3406 B5
2408 3413 NJM4556AM
1 VOL_RIGHT
1u0 50V 470R 5,8V 8
GND_A

F403 GND_SHIELD
B2B-EH-A 3407 B3
3408 B3

2409

470p
3 1 5,8V
3409 C3
C 5,8V
2
4
C 3410 D3
not used 3411 B8
1400 3412 A9
GND_A 1
GND_A 3413 C3
2411 2
+12V_A
3
+12V_A 3415 D4

to Regulator
2413 LOW_PWR_CTRL LOW_PWR_CTRL 3418 D2
Only for Subwoofwer out 3402 100p +12V_M 4
+12_M
100n 3415 +D
5
+D
3419 D1
6 3420 D3
1004 3K3 GND_D
1
SUBWOOFER

GND_A 7
1 27K +D2 +D2 3421 E3

+5V6
2412 8
F404 3418 SUB_W 3K3 +5V6 +5V6 +5V 3422 E4
9
OUT

2 470R 22u 50V 3410 +5V_VCD 10


GND_D
+5V_VCD 2 4,8V 3 3423 E5
D VCD_ON
11
VCD_ON D 3424 E1
3419

2414

470p
2K2

3 7403 6401 3425 E3


YKC21-3416 BC817-25W B11B-EH-A
3426 E4
GND_A
3420 F405 3 GND_SHIELD
1N4148 3427 F5
GND_A GND_A
AMP_MUTE 3428 F5

16V 100u
16V 100u
2K2

270R
+5V

3435
2410

2402
7405 3429 E4
BC857BW 4.8V 3430 E4
-0,2V
+5V

7404 AMP_RIGHT
F418 2421 3431 E7

GND_D
BC817-25W 3432 F2
GND_A 7406
3421 100n
3422
2417

3433 F3
4K7

AMP_LEFT
1u0

VCD_ON M62320FP 13 3434 F8


2K2 4.6V
FROM/TO HP SOCKET BOARD

3424

10K

VDD 3435 D9
E 3423 MUTE_SW
F414
4 0V 1
SO Φ E 3436 F4
1014 GND_A
10K AMP_OFF
F413 4,3V 4 0 8-BIT I/O SCL 2 F420 4,8VI2C_CLK
HP_DET 5
3437 F6
HP_DET 1 EXPANDER
4 F406 0/4,9V 6 3 F419 3438 F7
3425 3426 F415 2 SDA I2C_DATA
3439 F4
HP_RIGHT 0/ 4,7V 7 3 4,4V

GND_A
3
GND_A
33R 33R 3429 3430 +5V_VCD F411 3431 0V F412
0V 9
4,4V10
4
5
D
0
CS 1
16
15 1 3440 F6
6401 D9
3427

3428
10K

10K
2 F417 4,4V11 14
33R 33R 1K0 0.7V 3434 6 2 6403 B8
7409 12
HP_LEFT 7407 0.8/0V 0.8/0V 7 6404 B5
1
F407 7408 9499 BC817-25W 2K2 3,9V
FE-BT-VK-N BC817-25W BC817-25W 7410 GND GND_D 7400-1 C4
4.9V

3438

F416
3437

10K
5K6
BC857BW 4.8V GND_D GND_D 8 7400-2 A4
3432

+5V6
1K0

3433
1K0

+5V 7402 B9
2418

100p
2419

100p

GND_D
MUTE 4.4V 3440 7403 D3
F GND_A
4.8/0V
9269 GND_D
F
3436
2420

7404 E2
4K7

MIC_DET

AMP_RELAIS
1u0

OZ_SW
+5V_CD 1R0 5,5V 7411 5,6V GND_D 7405 D4
GND_A BC807-25W
GND_A GND_A
F408 4.1/4,7V 3439 MUTE_HP 1 7406 E9
7407 F2
EVM V ...V DC voltages
10K
1 3 5 7408 F3

measured in CD mode mute/not muted Combi board P2003 150W class D, 03.12.03

1 2 3 4 5 6 7 8 9
11-7 11-7

1 2 3 4 5 6 7 8 9 10 11 12

COMBI BOARD
3
2300 A7 3346 E1
2301 A9 3350 F4
2303 B6 4301 A5
SUPPLY, OSCILLATOR & PRE-AMP 2304 D3 5300 A8
2305 B5 5302 D8
OSCILLATOR 2306 A1 5303 A1
+5V_AMP 2334 2309 A3 6300 E4
2312 E1 7309 B9
A 5303 3304
7311
F228
3 4 5 2300 5300 2301
33p
A 2313 C6 7311 B2
TL431ACLP 2314 D9 7312-1 B6
3 +5V6 +5V_AMP

4301
BEAD 90MHz 1 2316 D2 7312-2 B10
22R 4.2V 220p 220p

2309
CSBLA

3305

2339
10u
6K8
GND_SHIELD

1u0
GND_SHIELD
2317 E10 7312-3 B8
2319

100n

2306

100n

500K 1,9V
+OZ 2318 E8 7312-4 B12

3320
10K
3
2303 3302 0V 7309 2319 A1 7312-5 B11
GND_SHIELD GND_SHIELD
pin14 BC847BW 2320 H1 7312-6 C10
470p 100K

3303
2305
7312

10K
3311

1u0
2

10K
GND_SHIELD GND_SHIELD 2321 G2 7315 D1
1,9V 2322 G3 7316 C9
B 7312-1
74HCU04D
7312-3
74HCU04D
3341 7312-2
74HCU04D
7312-5
74HCU04D
7312-4
74HCU04D B 2324 E7 7317 E2
3312 1 1 2 5 1 6 6K8
3 1 4 11 1 10 9 1 8 LOZ 2325 G8 7319 E3
GND_SHIELD GND_SHIELD 100K 4,4V 0V 1,9V 2V 2V 2,1V 2,1V 2V 2V 4,2V 4 2326 D9 7320-1 G9
2327 F9 7320-2 F9
0V 2328 G11 7321 F1
3324 2329 G7 7323 F10

3315
1K0
7406
2330 E11 7324 G11
2 1M0
2331 E7 9397 H4
C 1 2 OZ_SW
2313 1,9V 7312-6
74HCU04D 14
+OZ 4,2V
C 2332 F7 9398 H4
7316 2333 F7 9399 G4
+12V_M high level = 425kHz 1n0 3318 2,4V BC857BW 13 1 12
0V

F226
low level = 500kHz GND_SHIELD
100K ROZ 5 2334 A10
2335 F12
F221 F3
F226 C3
+12V_A 425K 7
CSBLA 2336 H12 F228 A4
1,9V 2314
1 2 3 5 2337 F1 F229 D1
2304

47u

GND_SHIELD
5302 220p 2339 A4 F230 E2
7315 100n GND_SHIELD
2340 E11 F231 G2
LM317P
D +D F229 2316 GND_SHIELD
D 2341 G12
3302 B7
F235 F12
F236 G12
1 22.9V
I
A
O 11.7V +D
PRE-AMPLIFIER
3327
3303 B5
+12V_A 3304 A2
220R

3317
3313

2326 33R 3305 A3


2312

100n

2317
33K

10u
3314

3306 G12
47K

10.4V F230 10.4V 2324 100p


3332 3328
3307 H12
0V GND_A 3311 B3
7317
6300 3K3 8K2 GND_A 3312 B6
E 4u7 A E
3346

3321

BC847BW
47R

1K0

GND_SHIELD BZX384-C3V3 4.7V


7319 0.7V 3322 3313 D2
LOW_PWR_CTRL 3334 2331 3314 E3
BC847BW 8
10K 2.2V
1 1 VOL_LEFT
1K0 4u7 50V
5,8V 11,6V
3340 2330 2340 LNF 3315 C5

2318

470p
5 7 3316 F8
820R
3323

3350
2337

4K7
10u

6 5,8V 330R 50V 22u 22u 50V F235 3317 D8

2332

100p
5,8V 470R for 4 3318 C7

150K
3325
7320-2
4 75 Watt only
NJM4560M 7323 3319 H10
BC817-25W 3320 B10

+5V6
F F

3316
27K
GND_SHIELD GND_A 3321 E2
3329

3330

10K
3322 E4
GND_A */0,7V
7321 2327 2K2 3323 F2

2335

100n
47K
LM317P

2333

100p
MUTE 3324 C8
+D2 10.9V 5.6V F221 5.6V 100p
3325 F12
1 1 2 3

3306
I O +5V6 3336
A GND_A GND_A
3326 G12
120R
3342

A adjust to GND_A GND_A


12K 3327 D10
8 0V ± 1mV DC on speaker terminal
4.35V 2 V_MID 5,8V 11,6V RNF
3328 E9
G 3343 3337 2328 2341
G

2325

470p
3 1 5,8V 3329 F10
F231 2 3330 F11
3338 2329 3339 330R 50V 22u 22u 50V F236
2321

2322

100n

150R
2320

100n

1 VOL_RIGHT 5,8V 7320-1 470R for 5 3331 H11


470R

150K
3326
3344

4 NJM4560M 75 Watt only


47u

1K0 4u7 50V 2K2 3332 E8


9399 7324
3334 E7

+5V6
BC817-25W
GND_SHIELD GND_M GND_A 3336 G9
3319

3331

10K
3337 G10
470R
3345

2K2 */0,7V 3338 G7

2336

100n
47K
9398
H 2 AMP_MUTE MUTE H 3339 G8
3340 E10
GND_SHIELD GND_D

3307
GND_A GND_A 3341 B8
9397 GND_A GND_A 3342 G2
GND_SHIELD 3343 G1
GND_D GND_M
3344 G1
Combi board P2003 150W class D, 09.04.04
3345 H1

1 2 3 4 5 6 7 8 9 10 11 12

...V DC voltages measured in tuner mode Attention:


for wave forms see chapter 11-2 Service Hints Adjustment to 0V ± 1mV DC has to be done with "cold" set.
... / ... V off/on
EVM V After operating a few minutes the value may increase up to 30mV.
* ... not defined, floating
11-8 11-8

2100 A11 2106 B12 2113 E8 2118 G12 2124 H10 2132 G9 2138 A11 3103 B11 3110 E4 3119 D9 3126 D1 3134 G6 3139 G1 3145 D11 3151 C10 3156 F10 5105 E12 6111 H8 7109 C11 7117 G12 7122-2 G4 7128 F6 7133 F11
2101 A11 2108 D3 2114 D10 2119 G3 2125 G1 2134 F14 2139 H11 3106 C12 3111 C9 3120 G10 3127 H6 3135 F10 3140 G4 3146 G7 3152 C9 5100 A11 6106 D9 6113 H9 7111 C10 7118 F7 7122-3 G4 7129 D6 9199 D1
2102 A10 2110 D8 2115 E14 2120 F2 2126 H7 2135 G4 3100 D2 3107 G7 3114 E3 3121 G10 3129 G11 3136 E8 3142 G8 3147 D5 3153 C9 5101 E12 6108 G9 6114 E9 7113 F10 7119 G6 7122-4 G5 7130 D2 F102 G9
2103 A10 2111 G10 2116 F12 2121 H9 2128 H11 2136 H10 3101 B11 3108 C4 3115 F6 3122 G9 3130 G11 3137 F13 3143 G5 3148 G2 3154 E8 5102 F13 6109 E8 7104 B13 7114 D9 7121 F11 7122-5 E4 7131 H6 F112 G12
2104 D1 2112 D11 2117 F14 2122 C11 2130 G11 2137 D7 3102 E6 3109 C10 3117 D7 3125 H4 3133 G7 3138 F13 3144 G2 3149 F3 3155 E8 5103 H11 6110 C10 7105 C7 7115 G9 7122-1 G3 7122-6 E3 7132 B11 F114 D14
1 2 3 4 5 6 7 8 9 10 11 12 13 14

COMBI BOARD
4 AMPLIFIER / LEFT CHANNEL Power Stage
+AMP_L
1
2101
* VARIANT-TABLE +43V
100n
67781 67841/67941
5100 GND_SHIELD
POS.NR 150W 75W SA / 75W TAPE SA stands fror Sound Agent BEAD 90MHz

2102 220u
2100
A 2138 330u
A

330u 50V
100n

2103

100n
2102

220u

2138
2119 4n7 1n5 GND_SHIELD
2124 220u
2139 330u * *
GND_SHIELD
2135 470p 1n
3101 0R033 0R047
3109 100R 4R7
3111 10R 1R0

0R033
3119 10K 15K

3101

2106

1n0
3120 4K7 4K7 Short Circuit
B 3121 4K7 4K7 +50V
* Protection +43V B
3130 0R033 0R047
-40V 3103 7104
3135 100R 4R7
7132
*
BC817-25W +43V 1K0 +43V BC856B
3139 470R 560R
3111
3140 1K2 1K5 * 10R
+4,2V
3152 1K8 1K5 GND_SHIELD
3109
H2
3153 1K8 1K5
Driver Stage + Levelshifter * * 7109 SC_L

BAV99 COL
100R to E1
3156 10R 1R0 STP14NF12FP

6110
5101 30u Supply
C 5105 20u 3 3 High-Side Driver 7111 C

3106
7105

22K
+5V_AMP +5V_AMP BC807-25W
7109 PHX18NQ11T STP14NF12FP 74LV14D 14
7121 PHX18NQ11T STP14NF12FP 1A
VCC
4.2V 4.2V 1 1Y 2
7132 BC817-25W 7114

220p
2122
3152

3153
1K8

1K8

100K
3151
2A
3108

2Y 4 BC817-25W
4K7

7133 BC817-25W 3 * *
3A 3Y 6
5
0V

3117

1K8
+V1L

2137
3147

10K
5

33p
2 AMP_D

3119
BC856B
7406 4A

10K
9 4Y 8
9199 3100 0.7V

3145
22R
*

7129
7130
AMP_OFF BC847BW 11
5A 5Y 10
10K -41,7V
Amplifier ON-OFF Switch

2110

1u0
D 6A
D
3126

2104

BZX384-C6V8
6Y 12
10K

10n

0V 0,5V 13

6106
+46V
2108

2112

220p
GND
10n

2114
-39V

29,3V
10u
0V -V1L 1.2V

3102
4K7

7,8V
GND_SHIELD
GND_D GND_SHIELD
7122-6 7122-5 G2
74HCU04D 74HCU04D GND_SHIELD
6109
from 7104 3114 13 1 12 11 1 10

BAV99 COL

1,2V
SC_L E F BAS316
4K7 0V 4.2V 0V 3154

2113

6114
1u0
3110
1K0
I 5105
J K
E 100K +42V * 20u Output Filters
E
to_LS_L
3136 3155 -42V
* 30u
5101

5102
4K7 4K7

2115

1n0
2 1

3138

3137
2116

330n

2134

220n
10K

10K
7,8V 5

2117

1n0
3 4 GND_SHIELD
7133
* HF2024
3115
1K0

-35V
BC817-25W
3149

Modulator
4K7

to_LS_L_neg
G1 -40V
H1 GND_SHIELD
F +5V_AMP 0V
-36V
7118
74LV14D 14 * 3156
* 3135
* 7121 F
10R 100R
VCC
0.4V 0V -43V 1
1A 1Y 2 GND_SHIELD STP14NF12FP
44,7V
2120

1u0

7128 2A 2Y 4
3 7113
B C D E F BC856B
3A BC807-25W
Short Circuit

3122
Protection 7117

3121

*3120
3Y 6

15K

4K7

4K7
5
3133

5K6

4A 7115 MMBTA42
3148

3143

7122-1 7122-2 7122-3 7122-4 4Y 8


150K
18K

1K0

*
9
3144

GND_SHIELD F102 +VL BC817-25W 3129 -42,8V


74HCU04D 74HCU04D 74HCU04D 74HCU04D
14 14 14 14 5A 5Y 10
11 F112
3 LNF
* 3139 1 1 2
* 3140 3 1 4 5 1 6 9 1 8 7119
1K0
3146

A B C D 13 6A 6Y 12
1K5

MMBTA42
G G

0R033
470R 1K2 -42,9V

3130
2.1V 7 1.9V 2.1V 2.1V 2.1V 2.1V

2118

1n0
7 7 7
GND
2125

7
4n7

BZX384-C6V8
GND_SHIELD
*

6108

2111

1u0
2132

1u0
* 2119
* 2135 3142
330R
3134

3107

1K5

2130
4n7 470p 1K2 Supply
100p

2126

GND_SHIELD 6111 100n

50V 330u
Low-Side Driver
7,8V

GND_SHIELD
3125

2124

220u
2136

100n
1K0

2139
5103
BAS316 -40,7V -VL BEAD 90MHz

*
*
33,3V
GND_A GND_SHIELD -41,8V 2128

H LOZ -41,7V 100n H


BAV99 COL
GND_SHIELD GND_SHIELD
7131
3 OSCILLATOR -43V EVM V ...V DC voltages measured in Tuner mode

1,2V
6113
2121

1u0

BC846B
-AMP
3127
10K

-42,4V
1
-43V -VL2
for wave forms see chapter 11-2 Service Hints

Combi board P2003 150W class D, 05.12.03

1 2 3 4 5 6 7 8 9 10 11 12 13 14
11-9 11-9

1201 F14 1307-D F15 2205 B14 2212 D10 2218 G9 2226 F1 2238 H8 3113 G12 3207 B13 3215 C9 3223 C13 3229 D13 3241 F10 3251 F1 3258 F1 3265 C8 5201 E11 6202 B13 6211 B8 7110 G12 7211 B13 7227 F11 7232-4 G4 7240 F5 F214 E14
1211 E14 2109 G12 2206 B11 2213 G10 2219 E13 2227 H6 0 2239 D7 3116 G13 3209 B10 3216 C11 3224 C12 3231 F9 3243 F10 3252 G3 3259 F2 3266 C9 5202 E12 6205 C14 6212 D8 7112 G13 7218 C12 7228 E6 7232-5 D4 7243 G14 F215 G14
1212 E14 2200 A10 2208 D2 2214 D9 2220 F10 2229 G10 2240 D60 3201 B1 3210 D3 3217 D3 3225 C6 3232 F8 3245 E7 3253 H7 3261 E7 3267 D7 5203 G10 6206 D14 6213 G8 7203 B13 7220 C10 7231 E10 7232-6 D3 7244 B10 F216 E15
1307-A E15 2201 A9 2209 D12 2215 E13 2221 F2 2234 E13 2241 A1 0 3202 B8 3211 F4 3218 D4 3226 D12 3236 D10 3246 E6 3254 F2 3262 G14 3268 E7 5204 D11 6208 H8 6214 D7 7208 B11 7221 C10 7232-1 F2 7235 F7 7245 E9 F217 E15
1307-B E15 2202 A10 2210 D7 2216 E11 2222 F3 2236 G8 2242 G10 3203 B14 3212 F9 3219 C13 3227 D5 3237 E11 3247 E9 3255 G5 3263 G13 3269 E8 5205 C11 6209 D12 6216 F14 7209 B6 7222 C8 7232-2 G3 7238 G6 F201 D4 F218 E15
1307-C E15 2203 A9 2211 G9 2217 C1 2225 G9 2237 G3 3112 G12 3205 B10 3213 G3 3221 G5 3228 C8 3240 E12 3248 E7 3256 G6 3264 C9 5200 A10 6104 G12 6210 D8 6217 H7 7210 F9 7223 F8 7232-3 G4 7239 D5 F212 F10 F219 E15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Power Stage 1
COMBI BOARD
5 AMPLIFIER / RIGHT CHANNEL +43V
+AMP

2202
100n
GND_SHIELD
5200
BEAD 90MHz

* VARIANT-TABLE 2200
A 67781 67841/67941
A

330u 50V
100n

2203

100n
2201

220u

2241
POS.NR 150W 75W SA / 75W TAPE GND_SHIELD
SA stands fror Sound Agent
2201 220u
2241 330u
* * Output-DC-Protection
GND_SHIELD DC_PROT
2221 4n7 1n5 0,7V
2225 220u 0V 3201
7203
2242 330u BC847BW

47u 6.3V
47K
2237 470p 1n

3203

2205
22K
0V
3202 10R 1R GND_SHIELD +50V

0R033
3207

* 3205

2206

1n0
3205 0R033 0R047
B B

BAV99 COL
-40V
3215 100R 4R7 Driver Stage + Levelshifter +43V 0,7V 470K

6211
10K
* 7211 6202
3228 15K 7208 BC857BW
7244 GND_PROTECT
3212 4K7 4K7 Supply BC817-25W +43V 3209 +43V BC856B
High-Side Driver * 0,2V BAS316
3231 4K7 4K7 7209
1K0
+4,2V
0R033 74LV14D 3202 *
3243 0R047 14 GND_PROTECT
VCC H2 Short Circuit
3247 100R 4R7 3215

3225
1A 10R

1K8
1 1Y 2 Protection
3251 470R 560R 7222 100R SC_R

*
2A

3265

3266
2Y 4 7218

1K8

1K8

100K
3264
3252 1K2 1K5 3 BC817-25W to D1
3A
* * STP14NF12FP +AMP

3216
3265 1K8 1K5 3Y 6

22K
5
C 3266 1K8 1K5 3 +46V 4A 4Y 8 +V1L 7221 3219
FAN CONTROL
C

3228
9

10K
BC807-25W
3269 10R 1R0

+5V_AMP
-39V 11
5A 5Y 10
* 7220 18K 6205
5201 30u BC857BW

2217

220p
BAV99 COL
5204 20u 6A 6Y 12 Only for DARC feature 3223
13

BZX384-C6V8
2210
7218 PHX18NQ11T STP14NF12FP AMP_CLIP 5205 3224 330K

1u0
GND

2240
7231 PHX18NQ11T STP14NF12FP

3236
G2 7

33p

6212
4u7

22R
6K8 L_PROT

BZX384-C4V7
7244 BC817-25 1 from_LS_L

3226
2214

2209

6209
6206

68K

47n
3227

10K

10u

29,3V
Amplifier ON-OFF Switch 2

7,8V
7245 BC817-25 1012 BAV99 COL
-V1L 1.2V

2212

220p
7232-6 7232-5
D 74HCU04D 74HCU04D 0.5V 6214
FAN_CONT
D
2208 3210 13 12 11 10 3218 0V 7239

BAV99 COL
1 1

3229

10K
BAS316 GND_PROTECT
AMP_D E F BC856B GND_SHIELD
0V 4.2V 0V

1,2V
10n 4K7 4K7 3267

6210
4 F201

2239

1u0
-41,7V I J K

*
3217 1K0 5204
SC_R +42V
GND_PROTECT
from 7208 100K 20u Output Filters
3248

*
3268 5201
-42V
5202 F214 1307
4K7 4K7 30u 1 2 1201

2215

1n0
4 5

*
7245 F216

3237
RED1

3240

220n
2234
2216

330n
q

10K

10K
E Modulator BC817-25W
H1 4 3
GND_SHIELD
1
E
F217

2219
+5V_AMP 1212 1211

1n0
HF2024
2
7228 1 1 BLACK1
-35V
MMBTA42 3

*
7231 2 8200 2 2 F218 BLACK2

*
3247 LS_L_neg 3 4p 3
STP14NF12FP

*
3269 -40V 3
B C 4 LS_L
4 4
330R

F219
3246

3245
3261

5K6
1K5

GND_SHIELD
150K
3254

3259
3258

10R 100R
18K

4
4K7

WH04D-1 WH04D-1
-44,7V RED2
6 1
to 6205
Short Circuit L_PROT
3211

7232-1 7210
1K0
+5V_AMP

74HCU04D GND_SHIELD BC807-25W Protection 7227 OSA-SS YKD21-0026N


3 14 MMBTA42
*

3251 1 1 2
RNF
F 470R 2.1V A 1.9V
3241 -42,8V
F
GND_SHIELD

0V +VL 6216
7 2222
7240 G1 1K0 F212 +12V_A

3232

*3212
*3231
15K
7235

4K7

4K7
BC856B 1N4148
2226

-36V 74LV14D 14
4n7

0R033
D E F -42,9V
*

2221 1u0 7223

* 3243

2220

1n0
0.4V 1A
VCC
BC817-25W
-43V 1 1Y 2 DC_PROT
4n7 Output-DC-Protection
7232-2 7232-3 7232-4 2A 2Y 4
3252

1K2

3 BC847BW
4.2V

74HCU04D 74HCU04D 74HCU04D 0,7V


GND_SHIELD 3A 7110

F215
14 3Y 6
*

5
3 1 4 5 1 6 9 1 8 3255 3112 0V
-42,2V 4A 2213
BZX384-C6V8
3256

B C D 2.1V 4Y 8
1K5

100R
3262
2.1V 2.1V 9
F114 47K

47u 6.3V
7 7 1K0
-41,7V 5A 0V
6213

100n

3113
2211

2109
7238 5Y 10

50V 330u

22K
1u0
11 GND_SHIELD
G 2 G

2225

220u
2218

100n

2242
BC846B 5203
*

2237 GND_PROTECT 3263


2236

13 6A 6Y 12
1u0

BEAD 90MHz 7243


3221

*
10K

BC817-25W

*
GND_SHIELD -42,3V 3116 10K 0,7V
470p GND Supply 2229 AMP_RELAIS
7,8V

7 GND_PROTECT 470K 0,7V


Low-Side Driver
33,3V
-VL 100n
GND_SHIELD GND_SHIELD
3213

1K0

6104 BC857BW GND_SHIELD


-43V
3253 7112
-AMP BAS316
BAV99 COL

1K2
6217 1
1,2V
2227

100p

6208

GND_PROTECT
2238

1u0

ROZ
BAS316
H 3 OSCILLATOR
H
-42,8V -VL2
EVM V ...V DC voltages measured in tuner mode for wave forms see chapter 11-2 Service Hints

Combi board P2003 150W class D, 05.12.03

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
11-10 11-10

1002 A9 1013 A5 1027 B1 1401 D9 2134 H4 2216 F6 2317 D3 2337 F10 2408 C4 2534 B3 2556 B5 2591 C10 3307 D5 3440 B9 5103 H3 5300 E4 7109 H1 7402 E9 9211 C2 9219 D3 9227 C6 9235 D6 9242 F10 9249 E8 9257 D3 9266 A8 9278 F9 9287 C8 9296 B2 9499 C9 9815 A1 9825 G5
1004 D11 1014 D1 1028 C11 2102 G1 2138 G1 2225 G7 2321 F9 2340 D2 2410 D1 2535 B3 2557 B9 2592 B11 3315 E5 3534 C8 5105 G2 5302 E4 7121 H2 9199 D5 9212 B9 9220 A5 9228 C5 9236 C2 9243 C8 9250 H8 9258 H4 9267 H7 9279 E9 9289 C10 9297 G2 9801 C7 9816 B1 9827 B4
1005 C11 1015 A8 1201 G10 2109 H8 2139 G3 2234 H4 2324 C3 2341 D4 2412 D10 2537 B4 2559 C8 3100 E6 3327 C3 3572 A8 5200 H5 5303 D5 7218 H6 9206 E6 9213 C3 9221 A5 9229 D6 9237 D6 9244 E4 9251 E8 9259 H4 9269 B10 9281 D7 9290 C6 9298 B6 9802 C8 9817 B9
1006 B11 1018 A9 1211 H9 2111 F3 2201 G5 2241 G5 2328 D3 2402 C1 2416 D9 2540 C5 2568 B1 3139 E2 3329 D3 3573 A7 5201 G6 5500 B11 7231 H7 9207 A1 9215 B2 9222 F10 9230 D5 9238 B8 9245 G2 9252 E10 9261 F8 9270 H3 9282 C9 9291 C10 9299 B6 9803 D8 9819 C6
1010 G8 1020 B9 1212 H4 2114 F1 2205 H9 2242 G7 2329 D4 2403 C5 2500 C10 2541 C8 2581 B1 3251 E5 3406 C1 5100 G1 5202 G5 6216 F10 7311 E4 9208 B3 9216 B3 9224 C5 9231 C7 9239 B8 9246 E2 9254 A8 9262 G8 9275 E9 9283 D6 9292 E10 9397 A9 9805 A6 9820 C9
1011 A4 1022 B4 1307 F11 2116 F2 2211 F7 2304 F8 2330 D2 2405 C2 2526 B10 2553 B4 2583 A6 3304 E5 3411 D10 5101 G2 5203 G8 6401 C5 7315 F9 9209 B4 9217 B6 9225 D5 9232 B6 9240 C7 9247 D8 9255 B2 9264 F8 9276 H9 9285 D8 9294 B2 9398 C10 9806 B6 9821 B9
1012 A3 1026 A2 1400 E8 2124 G3 2214 F5 2309 E4 2331 C4 2406 C2 2528 C10 2555 C7 2584 B9 3306 D3 3412 E9 5102 G4 5204 G6 6500 A4 7321 E9 9210 C2 9218 C9 9226 C5 9234 C5 9241 G6 9248 D9 9256 D4 9265 F9 9277 B7 9286 D8 9295 A2 9399 C9 9813 B2 9824 F3
2100 G1 2587 C11 3337 D4 4216 C3
2101 G1 2588 B11 3338 C4 4217 B2
2103 G2 2589 C11 3339 C4 4223 B7
2104 D6 2590 B11 3340 D3 4226 F6
2106 G2 2593 B7 3341 F4 4230 G9
2108 E3 3101 G1 3342 E10 4232 C7
COMBI BOARD / copperside view Layout stage .3 2110
2112
E1
G2
3102
3103
F2
G2
3343
3344
E10
F10
4233
4235
A8
C3
2113 G1 3106 F2 3345 F10 4240 A2
2115 H4 3107 F3 3346 F10 4241 A2
2117 H4 3108 E5 3350 F10 4245 B7
2118 F2 3109 G1 3400 D1 4253 G3
2119 E2 3110 F2 3401 C1 4260 G1
2120 E2 3111 F1 3402 C1 4265 F2
2121 F3 3112 H8 3403 C1 4272 D4
2122 G2 3113 G8 3404 C1 4273 E2
2125 D2 3114 E2 3405 C2 4274 E3
2126 F3 3115 E2 3407 C2 4276 G3
Front Board Front Board Mains Board Tuner CD Changer 2128 H3 3116 G9 3408 C2 4277 E6

Digital out
2130 G3 3117 F2 3409 C2 4279 E4
2132 G3 3119 F1 3410 D1 4280 C9
2135 E2 3120 G4 3413 C2 4281 C8
2136 G2 3121 G4 3415 D2 4282 B10
2137 E1 3122 G4 3418 D11 4283 G1
Tape or Wireless 2200 H5 3125 E3 3419 D11 4286 B9
module 2202 H5 3126 B5 3420 D11 4287 B9
2203 G5 3127 F3 3421 D11 4289 C3
2206 F5 3129 F3 3422 B5 4290 G5
2208 E6 3130 G3 3423 B5 4301 E3
Microphone 2209 G9 3133 F3 3424 B5 5205 G9
2210 G4 3134 F3 3425 D1 6104 G8
2212 G6 3135 G3 3426 D1 6106 F1

Line out
2213 G7 3136 E1 3427 B6 6108 G3
Tape or USB 2215 H5 3137 G2 3428 B5 6109 F2
module 2217 G6 3138 G2 3429 D1 6110 F1
2218 G7 3140 E2 3430 D1 6111 F3
2219 H4 3142 F3 3431 B10 6113 G3
2220 G7 3143 E2 3432 D1 6114 G1
2221 E5 3144 E2 3433 D1 6202 H9
2222 E6 3145 G2 3434 D8 6205 H8
2226 D5 3146 F3 3435 B6 6206 H9
2227 F7 3147 F2 3436 B5 6208 F7

AUX in
2229 G8 3148 E2 3437 B10 6209 G9
2236 F7 3149 E1 3438 B10 6210 G5
2237 E5 3151 F1 3439 B5 6211 G5
2238 F7 3152 F1 3500 C11 6212 F4
2239 G5 3153 F1 3501 B4 6213 F7
2240 F5 3154 F2 3502 C5 6214 F4
2300 E4 3155 E1 3504 C11 6217 E7
2301 E4 3156 G3 3506 G9 6300 F10
2303 F3 3201 H9 3507 G9 6403 D10
2305 E3 3202 F4 3508 B9 6404 C1

Sub Woofer
2306 E5 3203 H9 3509 C9 6501 C8
2312 F9 3205 G6 3510 C9 6502 A1
Fan 2313 D5 3207 G9 3511 B9 6503 A1
2314 E4 3209 G6 3514 C11 6504 B1
Headphone

2316 F9 3210 E6 3515 B10 6505 B1


2318 C3 3211 E6 3517 B11 6506 G9
2319 D5 3212 F7 3518 C11 6507 G8
2320 E9 3213 E5 3519 C11 6508 B1
2322 E10 3215 H5 3520 C11 7104 F2
2325 D4 3216 F7 3521 A10 7105 F1
2326 D3 3217 E6 3522 B3 7110 G8
2327 D4 3218 F6 3523 B3 7111 G1
2332 C3 3219 H8 3524 B2 7112 G8
2333 C2 3221 F6 3525 B3 7113 G3
2334 E4 3223 H8 3526 B2 7114 F1
2335 D2 3224 H9 3527 B3 7115 G4
2336 D4 3225 F4 3528 A10 7117 F2
2339 E4 3226 G9 3529 B3 7118 F3
2400 D1 3227 F6 3530 A10 7119 F3
2401 D1 3228 G5 3531 B3 7122 E2
2404 C1 3229 G9 3532 B3 7128 E3
2407 C2 3231 F7 3533 B4 7129 F2
2409 D2 3232 F7 3535 B8 7130 E6
2411 D2 3236 G6 3536 B8 7131 F3
2413 D11 3237 G6 3539 B8 7132 G1
2414 D10 3240 G6 3542 B8 7133 G3
2415 D9 3241 G7 3543 B9 7203 H9

Loudspeaker
2417 B5 3243 G7 3544 B8 7208 F5
2418 E1 3245 F5 3545 B4 7209 F4

Socket
2419 D1 3246 F5 3549 B8 7210 G7
2420 B5 3247 G7 3550 B4 7211 H9
2421 A6 3248 E5 3551 C8 7220 H8
2501 C11 3252 E5 3552 C8 7221 G5
2519 D11 3253 E6 3553 C8 7222 F5
2520 C11 3254 E5 3554 C9 7223 F7
2527 B11 3255 F6 3555 A1 7227 G7
2529 B10 3256 E7 3556 B1 7228 F5
2531 C11 3258 E6 3557 C8 7232 E6
2532 B11 3259 E5 3558 A1 7235 E7
2533 A11 3261 F5 3559 A1 7238 F5
2536 B3 3262 F10 3560 B7 7239 F6
2538 A10 3263 F11 3561 A1 7240 E7
2539 A10 3264 G5 3562 B1 7243 F10
2542 B8 3265 G5 3563 C7 7244 G5
2543 B8 3266 G5 3564 C7 7245 G7
2546 B8 3267 F4 3566 C8 7309 E4
2547 B9 3268 F5 3567 G9 7312 E3
2550 B9 3269 G7 3568 C7 7316 F4
2551 B8 3302 F4 3569 B1 7317 F10
2552 B8 3303 E3 3570 B1 7319 F10
2554 B8 3305 E5 3571 B7 7320 D3
2558 B7 3311 E5 3574 B7 7323 D3
2560 C8 3312 F3 3575 B7 7324 D4
2561 C9 3313 F10 3576 B7 7400 D1
2562 C9 3314 F10 3577 B7 7403 D11
2563 C8 3316 C3 3578 A7 7404 D11
2564 B7 3317 C3 3579 A7 7405 B5
2565 C7 3318 F4 3580 B8 7406 B6
2566 C7 3319 D4 3581 B7 7407 D1
2567 C7 3320 E3 3582 C10 7408 D1
2569 B7 3321 G10 3583 C11 7409 B10
2570 B8 3322 F10 3584 C11 7410 B5
2571 A7 3323 G10 3585 B11 7411 B10
2572 B7 3324 E4 3586 C11 7500 A10
2574 B7 3325 D2 3587 B11 7505 B2
2576 B7 3326 D4 3588 B10 7506 G9
This assembly drawing shows a summary of all possible versions. 2577 B7 3328 D3 3589 B10 7508 B8
2578 B7 3330 D2 3591 G9 7509 B1
For components used in a specific version see schematic diagram respectively partslist. P2003 75-150W class D Combi Board .3, 251103
2579 B7 3331 D4 4211 B2 7510 C10
2582 B1 3332 C3 4212 B8 7511 C10
2585 C8 3334 D5 4213 C2 7512 B10
2586 B11 3336 D4 4214 D5
11-11 11-11

1002 A9 1013 A5 1027 B1 1401 D9 2134 H4 2216 F6 2317 D3 2337 F10 2408 C4 2534 B3 2556 B5 2591 C10 3307 D5 3440 B9 5103 H3 5300 E4 7109 H1 7402 E9 9211 C2 9219 D3 9227 C6 9235 D6 9242 F10 9249 E8 9257 D3 9266 A8 9278 F9 9287 C8 9296 B2 9499 C9 9815 A1 9825 G5
1004 D11 1014 D1 1028 C11 2102 G1 2138 G1 2225 G7 2321 F9 2340 D2 2410 D1 2535 B3 2557 B9 2592 B11 3315 E5 3534 C8 5105 G2 5302 E4 7121 H2 9199 D5 9212 B9 9220 A5 9228 C5 9236 C2 9243 C8 9250 H8 9258 H4 9267 H7 9279 E9 9289 C10 9297 G2 9801 C7 9816 B1 9827 B4
1005 C11 1015 A8 1201 G10 2109 H8 2139 G3 2234 H4 2324 C3 2341 D4 2412 D10 2537 B4 2559 C8 3100 E6 3327 C3 3572 A8 5200 H5 5303 D5 7218 H6 9206 E6 9213 C3 9221 A5 9229 D6 9237 D6 9244 E4 9251 E8 9259 H4 9269 B10 9281 D7 9290 C6 9298 B6 9802 C8 9817 B9
1006 B11 1018 A9 1211 H9 2111 F3 2201 G5 2241 G5 2328 D3 2402 C1 2416 D9 2540 C5 2568 B1 3139 E2 3329 D3 3573 A7 5201 G6 5500 B11 7231 H7 9207 A1 9215 B2 9222 F10 9230 D5 9238 B8 9245 G2 9252 E10 9261 F8 9270 H3 9282 C9 9291 C10 9299 B6 9803 D8 9819 C6
1010 G8 1020 B9 1212 H4 2114 F1 2205 H9 2242 G7 2329 D4 2403 C5 2500 C10 2541 C8 2581 B1 3251 E5 3406 C1 5100 G1 5202 G5 6216 F10 7311 E4 9208 B3 9216 B3 9224 C5 9231 C7 9239 B8 9246 E2 9254 A8 9262 G8 9275 E9 9283 D6 9292 E10 9397 A9 9805 A6 9820 C9
1011 A4 1022 B4 1307 F11 2116 F2 2211 F7 2304 F8 2330 D2 2405 C2 2526 B10 2553 B4 2583 A6 3304 E5 3411 D10 5101 G2 5203 G8 6401 C5 7315 F9 9209 B4 9217 B6 9225 D5 9232 B6 9240 C7 9247 D8 9255 B2 9264 F8 9276 H9 9285 D8 9294 B2 9398 C10 9806 B6 9821 B9
1012 A3 1026 A2 1400 E8 2124 G3 2214 F5 2309 E4 2331 C4 2406 C2 2528 C10 2555 C7 2584 B9 3306 D3 3412 E9 5102 G4 5204 G6 6500 A4 7321 E9 9210 C2 9218 C9 9226 C5 9234 C5 9241 G6 9248 D9 9256 D4 9265 F9 9277 B7 9286 D8 9295 A2 9399 C9 9813 B2 9824 F3
2100 G1 2587 C11 3337 D4 4216 C3
2101 G1 2588 B11 3338 C4 4217 B2
2103 G2 2589 C11 3339 C4 4223 B7
2104 D6 2590 B11 3340 D3 4226 F6
2106 G2 2593 B7 3341 F4 4230 G9
2108 E3 3101 G1 3342 E10 4232 C7
COMBI BOARD / copperside view Layout stage .4 2110
2112
E1
G2
3102
3103
F2
G2
3343
3344
E10
F10
4233
4235
A8
C3
2113 G1 3106 F2 3345 F10 4240 A2
2115 H4 3107 F3 3346 F10 4241 A2
2117 H4 3108 E5 3350 F10 4245 B7
2118 F2 3109 G1 3400 D1 4253 G3
2119 E2 3110 F2 3401 C1 4260 G1
2120 E2 3111 F1 3402 C1 4265 F2
2121 F3 3112 H8 3403 C1 4272 D4
2122 G2 3113 G8 3404 C1 4273 E2
2125 D2 3114 E2 3405 C2 4274 E3
2126 F3 3115 E2 3407 C2 4276 G3
Front Board Front Board Mains Board Tuner CD Changer 2128 H3 3116 G9 3408 C2 4277 E6

Digital out
2130 G3 3117 F2 3409 C2 4279 E4
2132 G3 3119 F1 3410 D1 4280 C9
2135 E2 3120 G4 3413 C2 4281 C8
2136 G2 3121 G4 3415 D2 4282 B10
2137 E1 3122 G4 3418 D11 4283 G1
Tape or Wireless 2200 H5 3125 E3 3419 D11 4286 B9
module 2202 H5 3126 B5 3420 D11 4287 B9
2203 G5 3127 F3 3421 D11 4289 C3
2206 F5 3129 F3 3422 B5 4290 G5
2208 E6 3130 G3 3423 B5 4301 E3
Microphone 2209 G9 3133 F3 3424 B5 5205 G9
2210 G4 3134 F3 3425 D1 6104 G8
2212 G6 3135 G3 3426 D1 6106 F1

Line out
2213 G7 3136 E1 3427 B6 6108 G3
Tape or USB 2215 H5 3137 G2 3428 B5 6109 F2
module 2217 G6 3138 G2 3429 D1 6110 F1
2218 G7 3140 E2 3430 D1 6111 F3
2219 H4 3142 F3 3431 B10 6113 G3
2220 G7 3143 E2 3432 D1 6114 G1
2221 E5 3144 E2 3433 D1 6202 H9
2222 E6 3145 G2 3434 D8 6205 H8
2226 D5 3146 F3 3435 B6 6206 H9
2227 F7 3147 F2 3436 B5 6208 F7

AUX in
2229 G8 3148 E2 3437 B10 6209 G9
2236 F7 3149 E1 3438 B10 6210 G5
2237 E5 3151 F1 3439 B5 6211 G5
2238 F7 3152 F1 3500 C11 6212 F4
2239 G5 3153 F1 3501 B4 6213 F7
2240 F5 3154 F2 3502 C5 6214 F4
2300 E4 3155 E1 3504 C11 6217 E7
2301 E4 3156 G3 3506 G9 6300 F10
2303 F3 3201 H9 3507 G9 6403 D10
2305 E3 3202 F4 3508 B9 6404 C1

Sub Woofer
2306 E5 3203 H9 3509 C9 6501 C8
2312 F9 3205 G6 3510 C9 6502 A1
Fan 2313 D5 3207 G9 3511 B9 6503 A1
2314 E4 3209 G6 3514 C11 6504 B1
Headphone

2316 F9 3210 E6 3515 B10 6505 B1


2318 C3 3211 E6 3517 B11 6506 G9
2319 D5 3212 F7 3518 C11 6507 G8
2320 E9 3213 E5 3519 C11 6508 B1
2322 E10 3215 H5 3520 C11 7104 F2
2325 D4 3216 F7 3521 A10 7105 F1
2326 D3 3217 E6 3522 B3 7110 G8
2327 D4 3218 F6 3523 B3 7111 G1
2332 C3 3219 H8 3524 B2 7112 G8
2333 C2 3221 F6 3525 B3 7113 G3
2334 E4 3223 H8 3526 B2 7114 F1
2335 D2 3224 H9 3527 B3 7115 G4
2336 D4 3225 F4 3528 A10 7117 F2
2339 E4 3226 G9 3529 B3 7118 F3
2400 D1 3227 F6 3530 A10 7119 F3
2401 D1 3228 G5 3531 B3 7122 E2
2404 C1 3229 G9 3532 B3 7128 E3
2407 C2 3231 F7 3533 B4 7129 F2
2409 D2 3232 F7 3535 B8 7130 E6
2411 D2 3236 G6 3536 B8 7131 F3
2413 D11 3237 G6 3539 B8 7132 G1
2414 D10 3240 G6 3542 B8 7133 G3
2415 D9 3241 G7 3543 B9 7203 H9

Loudspeaker
2417 B5 3243 G7 3544 B8 7208 F5
2418 E1 3245 F5 3545 B4 7209 F4

Socket
2419 D1 3246 F5 3549 B8 7210 G7
2420 B5 3247 G7 3550 B4 7211 H9
2421 A6 3248 E5 3551 C8 7220 H8
2501 C11 3252 E5 3552 C8 7221 G5
2519 D11 3253 E6 3553 C8 7222 F5
2520 C11 3254 E5 3554 C9 7223 F7
2527 B11 3255 F6 3555 A1 7227 G7
2529 B10 3256 E7 3556 B1 7228 F5
2531 C11 3258 E6 3557 C8 7232 E6
2532 B11 3259 E5 3558 A1 7235 E7
2533 A11 3261 F5 3559 A1 7238 F5
2536 B3 3262 F10 3560 B7 7239 F6
2538 A10 3263 F11 3561 A1 7240 E7
2539 A10 3264 G5 3562 B1 7243 F10
2542 B8 3265 G5 3563 C7 7244 G5
2543 B8 3266 G5 3564 C7 7245 G7
2546 B8 3267 F4 3566 C8 7309 E4
2547 B9 3268 F5 3567 G9 7312 E3
2550 B9 3269 G7 3568 C7 7316 F4
2551 B8 3302 F4 3569 B1 7317 F10
2552 B8 3303 E3 3570 B1 7319 F10
2554 B8 3305 E5 3571 B7 7320 D3
2558 B7 3311 E5 3574 B7 7323 D3
2560 C8 3312 F3 3575 B7 7324 D4
2561 C9 3313 F10 3576 B7 7400 D1
2562 C9 3314 F10 3577 B7 7403 D11
2563 C8 3316 C3 3578 A7 7404 D11
2564 B7 3317 C3 3579 A7 7405 B5
2565 C7 3318 F4 3580 B8 7406 B6
2566 C7 3319 D4 3581 B7 7407 D1
2567 C7 3320 E3 3582 C10 7408 D1
2569 B7 3321 G10 3583 C11 7409 B10
2570 B8 3322 F10 3584 C11 7410 B5
2571 A7 3323 G10 3585 B11 7411 B10
2572 B7 3324 E4 3586 C11 7500 A10
2574 B7 3325 D2 3587 B11 7505 B2
2576 B7 3326 D4 3588 B10 7506 G9
This assembly drawing shows a summary of all possible versions. 2577 B7 3328 D3 3589 B10 7508 B8
2578 B7 3330 D2 3591 G9 7509 B1
For components used in a specific version see schematic diagram respectively partslist. P2003 75-150W class D Combi Board .4, 030204
2579 B7 3331 D4 4211 B2 7510 C10
2582 B1 3332 C3 4212 B8 7511 C10
2585 C8 3334 D5 4213 C2 7512 B10
2586 B11 3336 D4 4214 D5
11-12 11-12

1002 A2 6500 A8
1004 D1 7109 G11
1005 C1 7121 G10

COMBI BOARD / componentside view Layout stage .3 1006


1010
1011
B1
G4
A8
7218
7231
7311
G6
G5
E8
1012 A9 7315 F2
1013 A7 7321 E2
1014 D11 7402 E3
1015 A3 8200 H5
1018 A3 9199 D7
1020 B3 9206 E6
CD Changer 1022 B8 9207 A11
1026 A10 9208 B9
Tuner Mains Board Front Board Front Board 1027 B11 9209 B8
Digital out

1028 C1 9210 C10


1201 G2 9211 C10
1211 H3 9212 B3
1212 H8 9213 C9
1307 F1 9215 B10
1400 E4 9216 B9
Tape or Wireless 1401 D3 9217 B6
module Tape or USB 2102 G11 9218 C3
module 2109 H4 9219 D9
Microphone 2111 F8 9220 A7
2114 F11 9221 A7
2116 F10 9222 F2
2124 G9 9224 C7
Line out

2134 H8 9225 D7
2138 G11 9226 C7
2139 G9 9227 C7
2201 G7 9228 C7
2205 H3 9229 D6
2211 F5 9230 D7
2214 F7 9231 C5
2216 F6 9232 B6
2225 G5 9234 C7
AUX in

2234 H8 9235 D6
2241 G7 9236 C10
2242 G5 9237 D6
2304 F3 9238 B4
2309 F8 9239 B4
2317 D9 9240 C5
2321 F3 9241 G6
2324 C9 9242 F2
Sub Woofer

2328 D8 9243 C4
2329 C8 9244 E8
2330 D10 9245 G10
2331 C8 9246 E10
Fan 2337 G2 9247 D4
2340 D10 9248 D4

Headphone
2341 D8 9249 E4
2402 C11 9250 H4
2403 C7 9251 E4
2405 C11 9252 E2
2406 D10 9254 A4
2408 C8 9255 B10
2410 D11 9256 D8
2412 D2 9257 D8
2416 D3 9258 H8
2500 C1 9259 H8
2526 B2 9261 F4
2528 C2 9262 G4
2534 B9 9264 F4
2535 B9 9265 F3
2537 B8 9266 A4
2540 C8 9267 H5
2541 C4 9269 B2
2553 B8 9270 H9
2555 C5 9275 E3
2556 B7 9276 H3
Loudspeaker

2557 B3 9277 B5
2559 C3 9278 F3
2568 B11
Socket

9279 E3
2581 B11 9281 D5
2583 A6 9282 C3
2584 B3 9283 D6
2591 C2 9285 D4
Mains Board

2592 B1 9286 D4
3100 E6 9287 C4
3139 E10 9289 C2
3251 E7 9290 C6
3304 E7 9291 C2
3306 D9 9292 E2
3307 D7 9294 B10
3315 E7 9295 A10
3327 C9 9296 B10
3329 D9 9297 G10
3406 C11 9298 B6
3411 D2 9299 B6
3412 E3 9397 A3
3440 B3 9398 C2
3534 C4 9399 C3
3572 A4 9499 C3
3573 A5 9801 C5
5100 G11 9802 C4
5101 G10 9803 D4
5102 G8 9805 A6
5103 H9 9806 B6
8200 5105 G10 9813 B10
5200 H7 9815 A11
5201 G6 9816 B11
5202 G7 9817 B3
5203 G5 9819 C6
5204 G6 9820 C3
5300 E8 9821 B3
5302 E8 9824 G9
This assembly drawing shows a summary of all possible versions. P2003 75-150W class D Combi Board .3, 251103
5303 E7 9825 G7
For components used in a specific version see schematic diagram respectively partslist. 5500 B2 9827 B8
6216 F2
6401 B7
11-13 11-13

1002 A2 6500 A8
1004 D1 7109 G11
1005 C1 7121 G10

COMBI BOARD / componentside view Layout stage .4 1006


1010
1011
B1
G4
A8
7218
7231
7311
G6
G5
E8
1012 A9 7315 F2
1013 A7 7321 E2
1014 D11 7402 E3
1015 A3 8200 H5
1018 A3 9199 D7
1020 B3 9206 E6
CD Changer 1022 B8 9207 A11
1026 A10 9208 B9
Tuner Mains Board Front Board Front Board 1027 B11 9209 B8
Digital out

1028 C1 9210 C10


1201 G2 9211 C10
1211 H3 9212 B3
1212 H8 9213 C9
1307 F1 9215 B10
1400 E4 9216 B9
Tape or Wireless 1401 D3 9217 B6
module Tape or USB 2102 G11 9218 C3
module 2109 H4 9219 D9
Microphone 2111 F8 9220 A7
2114 F11 9221 A7
2116 F10 9222 F2
2124 G9 9224 C7
Line out

2134 H8 9225 D7
2138 G11 9226 C7
2139 G9 9227 C7
2201 G7 9228 C7
2205 H3 9229 D6
2211 F5 9230 D7
2214 F7 9231 C5
2216 F6 9232 B6
2225 G5 9234 C7
AUX in

2234 H8 9235 D6
2241 G7 9236 C10
2242 G5 9237 D6
2304 F3 9238 B4
2309 F8 9239 B4
2317 D9 9240 C5
2321 F3 9241 G6
2324 C9 9242 F2
Sub Woofer

2328 D8 9243 C4
2329 C8 9244 E8
2330 D10 9245 G10
2331 C8 9246 E10
Fan 2337 G2 9247 D4
2340 D10 9248 D4

Headphone
2341 D8 9249 E4
2402 C11 9250 H4
2403 C7 9251 E4
2405 C11 9252 E2
2406 D10 9254 A4
2408 C8 9255 B10
2410 D11 9256 D8
2412 D2 9257 D8
2416 D3 9258 H8
2500 C1 9259 H8
2526 B2 9261 F4
2528 C2 9262 G4
2534 B9 9264 F4
2535 B9 9265 F3
2537 B8 9266 A4
2540 C8 9267 H5
2541 C4 9269 B2
2553 B8 9270 H9
2555 C5 9275 E3
2556 B7 9276 H3
Loudspeaker

2557 B3 9277 B5
2559 C3 9278 F3
2568 B11
Socket

9279 E3
2581 B11 9281 D5
2583 A6 9282 C3
2584 B3 9283 D6
2591 C2 9285 D4
Mains Board

2592 B1 9286 D4
3100 E6 9287 C4
3139 E10 9289 C2
3251 E7 9290 C6
3304 E7 9291 C2
3306 D9 9292 E2
3307 D7 9294 B10
3315 E7 9295 A10
3327 C9 9296 B10
3329 D9 9297 G10
3406 C11 9298 B6
3411 D2 9299 B6
3412 E3 9397 A3
3440 B3 9398 C2
3534 C4 9399 C3
3572 A4 9499 C3
3573 A5 9801 C5
5100 G11 9802 C4
5101 G10 9803 D4
5102 G8 9805 A6
5103 H9 9806 B6
8200 5105 G10 9813 B10
5200 H7 9815 A11
5201 G6 9816 B11
5202 G7 9817 B3
5203 G5 9819 C6
5204 G6 9820 C3
5300 E8 9821 B3
5302 E8 9824 G9
This assembly drawing shows a summary of all possible versions. P2003 75-150W class D Combi Board .4, 030204
5303 E7 9825 G7
For components used in a specific version see schematic diagram respectively partslist. 5500 B2 9827 B8
6216 F2
6401 B7
11-14 11-14

0201 A4
1 2 3 4 5 1201
1203
1205
C1
B3
D1
1206 D1
1207 B5
Mains Board / copperside view 1208
1209
1210
D5
C5
C5
1212 C4
1222 B1
1223 B1
2200 A4
2201 D5
2203 A4
2204 B4
2205 C5
2207 C5
2208 C5
2209 A5
2210 A5
2211 A5
2212 A4
2213 A2
2214 B1
A A 2215
2216
2217
A3
B3
B4
2218 C2
2219 A4
2220 B1
2222 C1
2223 A3
2224 B3
2225 B3
2226 B3
2228 B3
2230 C5
2231 B5
2232 B5
2233 B5
3200 B5
3201 D5
3202 B5
3203 D5
3204 C2
3205 D5
3206 C1
3207 B3
3211 B2
3212 B2
3213 B3
B B 3215
3217
3218
B2
B4
B3
3219 A3
3220 B2
3221 A2
3222 B2
3223 C5
5001 C3
5202 B1
5203 B1
5204 A3
6200 D5
6201 D5
6202 B4
6204 D5
6206 A5
6207 A5
6209 A5
6210 A5
6211 D5
6212 D5
6213 B2
6215 B3
6216 B3
6217 B2
6219 B2
6220 A3
C C 6221
6222
6223
B3
A3
B2
6224 B3
6225 B2
6226 B2
MainsTransformer 6227
6228
C5
C4
6229 C4
7200 C5
7203 C2
7204 A2
7205 B4 Mains socket
7206 A2
9200 D1
9201 D4
9202 D1
9203 C1
9205 B4
9209 A4
9210 D3
9211 D3
9212 D3
9213 D3
9214 D4
9215 D4
9216 C5
D D 9217
9218
9219
C4
C4
C2
2240 2241

9220 C3
9221 C3
9222 C3
9223 C3
9224 C3
9225 C4
9226 C4
9227 C4
primary side 9228
9229
9230
C4
B4
C5
9231 C4
9232 C5
9233 C5
9234 B5
This assembly drawing shows a summary of all possible versions. 9235 B4
9236 A5
For components used in a specific version see schematic diagram respectively partslist. Power2002 70W Class D - Mains Board stage.6 2003 10 02
9238
9239
B4
B4
9240 B2
9241 A4
1 2 3 4 5 9242 B4
11-15 11-15

0201 D10 1207 B5 1222 A2 2204 A6 2210 C7 2215 D5 2220 E1 2226 D7 2233 A7 3203 B9 3211 D4 3218 B1 3223 B8 6200 B8 6207 C7 6213 D2 6220 D8 6225 E2 7200 A9 9200 A3
1201 A3 1208 C3 1223 A2 2205 A10 2211 C7 2216 E8 2222 D1 2228 C1 2240 A1 3204 A2 3212 D5 3219 E6 5001 A4 6201 C9 6209 C6 6215 D8 6221 E8 6226 E2 7203 D3 9201 B3
1203 A5 1209 C5 2200 A6 2207 B8 2212 B7 2217 E9 2223 D6 2230 A7 3200 A8 3205 B9 3213 D8 3220 E4 5202 E1 6202 A6 6210 C7 6216 D9 6222 E8 6227 B8 7204 E5 9250 A1
1205 A3 1210 C10 2201 C8 2208 B9 2213 D4 2218 E1 2224 E6 2231 B7 3201 B8 3206 B2 3215 E3 3221 D6 5203 E1 6204 B9 6211 C3 6217 D2 6223 E3 6228 C1 7205 B2 9251 A1
1206 A3 1212 B5 2203 A6 2209 C6 2214 D1 2219 E7 2225 C8 2232 A7 3202 A8 3207 C8 3217 C2 3222 E3 5204 D7 6206 C6 6212 C3 6219 D6 6224 C1 6229 C8 7206 D5

1 2 3 4 5 6 7 8 9 10
MAINS BOARD / PWR304 150W CLASS D
* 9251 1203
1204 T5A
1201

2200

100n
5220 1221 1222 5001
17 NTC 19372
2 2240 GBU8D
100n * 2241 T1A6 IEC

NTC
1206

2203

100n
T4A UL 43V +AMP
1 97TS 6202
1220 1223 T1A25 NON ECO

3300u
3200
6

2230

2232
4m7
A A

33K
1 14

/37 ONLY
3204

10M

2204

100n
5

2
* 9250 2 13

1
NOT /21 12 1212
SDKP
9200 3 7200
/21 ONLY
T5A -49V BD438 -33.5V
-Vkk
-43V
4 -AMP
1205 19372

2231

2233

3300u
11 DISPLAY

3202
4m7

33K

2205

0u47
3206 5
T1A6 /21 ONLY 10

3203
3K9
MAINS_2 -34V
T1A25 NON ECO 3201
6 9 6227
10M T.F

680R
3205
MAINS_1
9201 7 8 4R7 1N4003
8 10.9V
B F1 +D2
B

2208
1N4148
7 16

2207

100u

100u

BZX79-C33
6200
2212
6

6m8
F2

6204
15
5
0V 4

3223
1207

4K7
2000TS-092
3218

3
10K

7205

1N5392

1N5392
T2A

6207
6206
BC337-40 +D2 6212 1 2 19372 5,2V

2209

100n
BZX79-B2V7 MAINS_2
PWR_DWN

BZX79-F8V2
1N4148 OZ

1N4148

FROM / TO COMBI BOARD 1011 1


6224 22.9V 1210

6229

2201
1208

6201
0.7V

4n7
10.2V +D
1N4148

5V6_ECO 5V6_ECO 5,6V


3217
6228
2228

2K2

7
22u

1N5392
C C

1N5392
12V_RELAIS 6211

6209

2210

100n
2211
6210

3m3
LOW_PWR_CTRL LOW_PWR_CTRL
1209 6
1N4148 to C1 4,3V
NTC NTC 4V

3207
4K7
4.3V 5
T2A
LOW_PWR_CTRL 19372 PWR_DWN 4 PWR_DWN 5,2V
0V 2225 12V_RELAIS
1N4003 F2 F2 -25,8V
3
STANDBY 100n
6213 F1 F1 -25,8V
2
3221 2223 1N4148 1N4148
MAINS_1 1N4003 5204 -Vkk -Vkk -33,5V
3212

14V
2213

100u

4M7

1
330R 100n 2 5 2226 6215 6216
6217
D D
330R

100n
3211

470R
3213
2214

220n
2222

470n

1
0201
3 6

1N4148
* 2215
1N4148 5V6_ECO +AMP +AMP +43V

100n
1

6219
7206
7203 3A1631N
BC547B +AMP +43V
6220 2

TO COMBI BOARD 1010 1


BZX79-C5V6
5.6V
3222

1N4148
5202 * 2220

2216

6222

2217

220u
6221
38V 3

10u
680R 2224
1mH
47n 4
* 2218

BD438
BZX79-C39

10n
22n

-AMP -43V
6223

5
32,7 BC557B
-AMP 6 -AMP -43V
7204
E E
100R

100K
3215

3219

21V xxV DC voltages measured in Tuner mode, +D 7 +D 22.9V


mains supply 230V
5203 6225
330R
3220

2219
8

2n2
xxV ECO STANDBY MODE
1mH +D2
MAINS_2 1N4003 9 +D2 10.9V
EVM V
6226 xxV measured with a " not grounded multimeter "
10

1N4003 * not used


Power2003 150W ClassD Mains Board Circuit Diagram 2003 12 03

1 2 3 4 5 6 7 8 9 10
11-16 11-16

ELECTRICAL PARTS - MAINS BOARD ELECTRICAL PARTS - COMBI BOARD

1104 2822 031 01494 FAN 12VDC 0.8W 3100RPM B 1005 4822 265 20553 SOCKET CINCH 2P - AUX IN
1201 ! 4822 071 51602 FUSE 19372(1.6A) 1201 9940 000 02176 POWER RELAY 12VDC 3A
1203 ! 2422 086 10963 FUSE 5A 250V IEC 1307 9940 000 02174 SPK TERMINAL TC08-043-01
1204 ! 4822 265 31015 AC POWER SOCKET 3306 2120 368 90125 RTRM CAR LIN 47K RH063MC
1207 ! 9965 000 07788 FUSE RAD T2A IEC UL250V 3307 2120 368 90125 RTRM CAR LIN 47K RH063MC

1208 ! 9940 000 02176 POWER RELAY 12VDC 3A 3327 ! 4822 052 10339 33Ω 5% 0,33W
1209 ! 9965 000 07788 FUSE RAD T2A IEC UL250V 3406 ! 4822 052 10109 10Ω 5% 0,33W
1212 ! 2422 086 10963 FUSE RAD 5A 250V IEC 3412 ! 4822 052 10568 5,6Ω 5% 0,33W
5001 ! 3103 308 30880 TRAFO CLASS-D MICRO 2X70W/22 3534 ! 4822 052 10109 10Ω 5% 0,33W
5204 ! 2422 549 45157 TRAFO STANDBY 3A1631N 7105 9350 694 90118 IC SM 74LV14D

5220 ! 4822 157 11832 FILTER 400µH 3A 7109 ! 9322 173 29687 FET POW STP14NF12FP
6202 ! 4822 130 11139 BRIDGE DIODE GBU8D 7117 ! 9940 000 02175 TRANSISTOR MMBTA42LT1G
7202 4822 130 40995 TRANSISTOR BD438 7118 9350 694 90118 IC SM 74LV14D
7203 4822 130 40995 TRANSISTOR BD438 7119 ! 9940 000 02175 TRANSISTOR MMBTA42LT1G
9940 000 02126 FFC CABLE 7P L=220MM 7121 ! 9322 173 29687 FET POW STP14NF12FP

7122 9940 000 02177 IC SN74HCU04DRE4 HEX-INVERTER


7209 9350 694 90118 IC SM 74LV14D
7218 ! 9322 173 29687 FET POW STP14NF12FP
7227 ! 9940 000 02175 TRANSISTOR MMBTA42LT1G
7228 ! 9940 000 02175 TRANSISTOR MMBTA42LT1G

7231 ! 9322 173 29687 FET POW STP14NF12FP


7232 9940 000 02177 IC SN74HCU04DRE4 HEX-INVERTER
7235 9350 694 90118 IC SM 74LV14D
7311 4822 209 14933 IC TL431IZ
7312 9940 000 02177 IC SN74HCU04DRE4 HEX-INVERTER

7315 4822 209 81351 IC LM317MPTB


7320 4822 209 83357 IC NJM4560M
7321 4822 209 81351 IC LM317MPTB
7400 4822 209 31378 IC NJM4556MB
7406 4822 209 17345 IC M62320FP

7508 9322 150 74668 IC TDA7468D


9940 000 02121 FFC CABLE 4P L=340MM
9940 000 02119 FFC CABLE 15P L=150MM

Note: Only these parts mentioned in the list are


normal service parts.

Note: Only these parts mentioned in the list are


normal service parts.
12-1 12-1

SET MECHANICAL EXPLODED VIEW

1105C 1105D
1105A
1105B
A

MCM8 Exploded View_3139 119 37991_dd wk0407


12-2 12-2

MECHANICAL & ACCESSORIES SCREW LISTS - MAIN UNIT

P001 9940 000 02169 COVER CD TRAY PRE ASS'Y 3139 238 06511 REMOTE CONTROL
251 D2 x 8
Includes: 9940 000 02167 SPEAKER BOX 6OHM 75W
252 D2 x 8
0110 9940 000 02089 BRACKET-CD DOOR 2422 549 45067 ANT AM LOOP LAN-006 B
253 D2 x 8
0111 9940 000 02171 DOOR-CD ! 9940 000 02082 AC CORD VDE 2C L=1.5M
254 D2 x 8
! 9940 000 02178 AC CORD BSI /25
255 D3 x 20
P002 9940 000 02181 COVER CASS. PRE ASS'Y /30
P002 9940 000 02172 COVER CASS. PRE ASS'Y /22/25 ! 9940 000 02182 AC CORD SAA /30
256 D3 x 8
Includes: 9940 000 02078 WMA CD ASS'Y
259 M3 x 12
0121 LENS DISPLAY 9940 000 02079 CASS. BOARD ASS'Y
260 D3 x 10
0127 BUTTON-STANDBY POWER 9940 000 02101 RDS BOARD ASS'Y /22/25
263 D3 x 12
9940 000 02111 MOTOR BOARD ASS'Y
264 D3 x 12
0129 BUTTON SET RDS/NEWS
0150 COVER CASSETTE 9940 000 02131 TUNER BOARD ASS'Y /22/25
0151 PANEL CASSETTE 9940 000 02226 TUNER BOARD ASS'Y /30 265 M3 x 12
0170 9940 000 02132 DOOR-CASSETTE 266 M3 x 12
270 D3 x 35
P004 9940 000 02179 CABINET FRONT ASS'Y /30 271 M3 x 6
P004 9940 000 02168 CABINET FRONT ASS'Y /22/25 272 M3 x 10
Includes:
0101 CABINET FRONT 273 M3 x 6
0125 PANEL CONTROL 274 M3 x 10
275 D3 x 10
0133 BUTTON-SOURCE 276 D3 x 10
0134 CAP SOURCE 277 D3 x 10
0136 BUTTON SET FUNCTION
0165 9940 000 02094 FOOT RUBBER 4MM 278 D3 x 10
0171 9940 000 01664 DAMPER GEAR ASSEMBLY 279 M3 x 10
280 M3 x 10
0175 3139 111 01390 SPRING TORSION LEFT 281 D3 x 16
0176 4822 492 42787 SPRING CASSETTE 282 D3 x 12

0140 9940 000 02136 KNOB-BASS/TREBLE 283 D3 x 10


0141 9940 000 02135 KNOB-VOLUME 287 M3 x 10
0144 4822 492 51374 RING 289 D3 x 10
0166 9940 000 02094 RUBBER-FOOT 4MM 293 D2 x 8
0173 9940 000 02093 SPRING-COMPRESSION

0180 9940 000 02083 PANEL-LEFT


0181 9940 000 02084 PANEL-RIGHT
0230 9940 000 02085 CABINET-REAR
0240 9940 000 02133 PANEL-TOP
1103 9940 000 02092 CD MECHANISM LOADER

1107 3139 118 78740 TAPE DECK CRL 4438

Note: Only these parts mentioned in the list are


normal service parts.

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