BS 5385 - 2 Wall and Floor Tiling PDF
BS 5385 - 2 Wall and Floor Tiling PDF
1991
Incorporating
Amendment No. 1
The preparation of this British Standard was entrusted by the Elements and
Components (of Diverse Materials) for Buildings Standards Policy Committee
(ECB/-) to Technical Committee ECB/16, upon which the following bodies were
represented:
© BSI 03-2001
Contents
Page
Committees responsible Inside front cover
Foreword iv
Section 1. General
1 Scope 1
2 Definitions 1
3 Exchange of information and time schedules 1
3.1 Exchange of information 1
3.2 Provision of utilities, facilities and materials 1
3.3 Time schedules 1
Section 2. Materials
4 Transport and storage 3
5 Ceramic tiles 3
6 Mosaics 3
7 Architectural terra cotta and architectural faience tiles 3
8 Cement 3
9 Sand 3
9.1 General 3
9.2 Sand for cement : sand rendering and mortar beds 3
9.3 Sand for grouting 3
10 Water 4
11 Adhesives 4
11.1 Cementitious adhesives (hydraulically-hardened mortars) 4
11.2 Organic adhesives 4
11.3 Admixtures to adhesives 4
12 Bonding agents 4
13 Sealants and back-up materials for movement joints 4
13.1 Sealants 4
13.2 Back-up materials 4
14 Grouts 4
14.1 General 4
14.2 Types of grout 4
15 Reinforcement for cement : sand rendering 6
Section 3. Design
16 General 7
16.1 Initial considerations 7
16.2 Appearance and effect 7
16.3 Exposure conditions and protection 7
16.4 Suitability of tiles or mosaics 8
16.5 Cleaning and maintenance 8
17 Backgrounds 8
17.1 General 8
17.2 Soluble salts in backgrounds 8
18 Preparation of backgrounds 11
18.1 General 11
18.2 Treatment of backgrounds to receive cement : sand rendering 11
18.3 Treatment of backgrounds to receive tiles by direct bedding 13
19 Cement : sand rendering 13
19.1 General 13
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BS 5385-2:1991
Page
19.2 Rendering through anchored reinforcement 14
19.3 Mix for rendering to various backgrounds 15
19.4 Application and trueness of rendering 15
20 Movement joints 16
20.1 General 16
20.2 Location 16
20.3 Disposition and forming 16
20.4 Back-up materials 16
20.5 Sealants 17
Section 4. Application of tiles: methods and materials
21 General 20
21.1 Workmanship 20
21.2 Bedding methods 20
21.3 Compatibility of backgrounds and tile beds 20
21.4 Setting out 20
21.5 Preparation of the tiles 20
21.6 Tolerances for finished tile surfaces 20
21.7 Tile joint treatment 20
21.8 Movement joints 20
21.9 Mixing of tile bed materials 20
22 Bedding in adhesives 20
22.1 General 20
22.2 Backgrounds 21
22.3 Inspection and preparation of tiles 21
22.4 Application of adhesive and tiles 21
23 Tile joint treatment 21
23.1 General 21
23.2 Grouting procedure for joints up to 3 mm wide 21
23.3 Wide joint filling 22
23.4 Application of coloured grout 22
Section 5. Application of mosaics: methods and materials
24 General 23
24.1 Preliminary considerations 23
24.2 Workmanship 23
24.3 Tolerance for finished mosaic surfaces 23
24.4 Mosaic beds 23
25 Setting out 23
26 Preparation of mosaics 23
27 Bedding methods for mosaics 23
27.1 Bedding in adhesives 23
27.2 Bedding in cement : sand mortar 23
28 Application of mosaics 24
28.1 Pregrouting 24
28.2 Sequence and method of fixing 24
29 Grouting of mosaics 24
30 Glass mosaics 24
ii © BSI 03-2001
BS 5385-2:1991
Page
Section 6. Cleaning and maintenance
31 Cleaning 25
31.1 General 25
31.2 Glazed tiles 25
31.3 Unglazed tiles 25
32 Maintenance 25
Figure 1 — Typical movement joint details in external wall tiling 18
Figure 2 — Position of movement joints in concrete frame construction at
abutment of brick/block infill 19
Table 1 — Sand for grouts for joints less than 6 mm wide 4
Table 2 — Flexible sealants: summary of properties 5
Table 3 — Backgrounds: summary of data and suitable tile beds 9
Publication(s) referred to Inside back cover
Foreword
This code of practice has been prepared under the direction of the Elements and
Components (of Diverse Materials) for Buildings Standards Policy Committee. It
is a revision of the 1978 edition, which is withdrawn. The code now recommends
that only adhesives should be used for bedding external tiling, although
cement : sand mortar remains as an alternative for bedding mosaics,
architectural terra cotta and architectural faience tiles. Illustrations of
movement joints have been added, the tables for sealants and backgrounds have
been revised and a cleaning and maintenance section has been added.
Throughout this code, references to tiles and tiling are intended to apply equally
to architectural terra cotta, to architectural faience and to mosaics and mosaics
work except where the requirements for mosaics are different as in section 5.
The other parts of BS 5385 are as follows:
— Part 1: Code of practice for the design and installation of internal ceramic
wall tiling and mosaics in normal conditions;
— Part 3: Code of practice for the design and installation of ceramic floor tiles
and mosaics;
— Part 4: Code of practice for ceramic tiling and mosaics in specific conditions;
— Part 5: Code of practice for the design and installation of terrazzo tile and
slab, natural stone and composition block floorings;
Assessed capability. Users of this British Standard are advised to consider the
desirability of assessment and registration of a supplier’s quality systems against
the appropriate part of BS 5750 by a third party certification body.
Enquiries as to the availability of third party certification schemes will be
forwarded by BSI to the Association of Certification Bodies. If a third party
certification scheme does not already exist, users should consider approaching an
appropriate body from the list of Association members.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 26, an inside back cover and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.
iv © BSI 03-2001
BS 5385-2:1991
Section 1. General
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BS 5385-2:1991
For economic and efficient application of external The time schedule should also provide for the
tiling and mosaics, the work should begin at the completion of all necessary subsidiary work before
highest point of the building. Also, in certain forms the fixing of tiles or mosaics begins. The schedule
of a multistorey construction, some deflection of the should include times for commencement and
building can occur at lower levels as the building completion of tiling or mosaic work in the different
increases in height and loading consequently parts of the building, allowing sufficient time
increases. It is important, therefore, that intervals between the operation of the bedding,
application of tile or mosaic cladding should not grouting and final cleaning down.
commence until the building has been constructed The time schedule should include a provision for
to its full height. adjustment to allow for suspension of operation due
At least 6 weeks should be allowed in the time to frost or other unfavourable weather conditions
schedule for the drying out and initial shrinkage of that may jeopardize the safety of workers and/or the
the structural or non-structural fabric before the success of the installation.
application of an intermediate substrate, Alternatively, consideration should be given to the
e.g. rendering. If rendering is subsequently to be possibility of providing a protective enclosure,
applied it should be left for at least a further e.g. cocooning, to enable work to continue during
2 weeks. The schedule should allow also for all unfavourable conditions. In addition heating may be
cutting of holes and chases and/or other work necessary.
involving the use of percussion tools in or on the
walls to receive a bedded finish, and adjacent walls,
to be completed before a substrate is applied. All the
time allowances mentioned are equally relevant
where a substrate is to be omitted and the tile or
mosaic finish bedded directly to the structural
background.
2 © BSI 03-2001
BS 5385-2:1991
Section 2. Materials
© BSI 03-2001 3
BS 5385-2:1991
Table 1 — Sand for grouts for joints less Bonding agents are usually mixed with cement and
than 6 mm wide sand or cement only and applied as a wet wash or
BS 410 sieve Percentage by mass passing BS
stipple immediately prior to the application of the
sieves mortar. Application of the bonding agent as a neat
mm %
film should not be attempted with materials such as
polyvinyl acetate, homopolymers and other bonding
2.36 100 agents that are affected by moisture.
1.18 95 to 100 Gypsum plaster should not be used in any
circumstances.
mm
600 80 to 100 13 Sealants and back-up materials for
300 30 to 100 movement joints
150 0 to 60 13.1 Sealants
75 not greater than 7 Guidance on the selection and application of joint
sealants is given in BS 6213.
10 Water Materials for movement joints should be non-rigid;
Water should be fresh and clean. Sea water should they should combine the properties of resilience
not be used. All containers used for storing or and/or plasticity within the maximum temperature
carrying water or for soaking tiles should be clean. ranges likely to be encountered and should be
resistant to mould growth. Table 2 provides a guide
11 Adhesives to most of the sealants in general use and a
summary of their properties.
11.1 Cementitious adhesives
(hydraulically-hardened mortars) 13.2 Back-up materials
Cementitious adhesive should comply with the These should be compressible materials that will
requirements of type 1, class AA or class A in not be extruded when the joint closes. Suitable
BS 5980. materials include closed cell cellular polyethylene
which is available in sheet strip, and circular cord
11.2 Organic adhesives forms of various sizes.
Organic adhesives should comply with the
requirements for class AA or class A, for the 14 Grouts
following types given in BS 5980.
14.1 General
Type 3. Dispersion/cement adhesive.
Grouts should have good working characteristics,
Type 5. Reaction resin adhesive. low shrinkage and good adhesion to the sides of the
11.3 Admixtures to adhesives joints. When selecting a grout the specifier should
establish that it is suitable for external conditions.
A polymer additive or some other liquid or powdered
product may be incorporated in adhesives to obtain 14.2 Types of grout
greater adhesion, improved resilience or some 14.2.1 Proprietary grouts
degree of water repellence.
These are generally one of the following types:
Admixtures should be used strictly in accordance
with the manufacturer’s instructions, and they a) mixes based on cement and sand but modified
should not be added to an adhesive unless approved by the inclusion of various additives, including
by the manufacturer of the adhesive. pigments, that require only the addition of clean
water to obtain the desired consistency;
12 Bonding agents b) mixes based on epoxide resin; these are
supplied as two or three separate components, in
Bonding agents may be used to improve the pregauged proportions, which have to be mixed
adhesion of renderings and/or tile beds to
together immediately before use.
backgrounds. Manufacturers recommend particular
NOTE Epoxide resin mixes are more expensive than those
grades and methods of application depending on the based on cement and the treatment of joints using these
materials involved, and their instructions should be compositions is slower.
followed. Proprietary grouts should be stored and used in
accordance with the particular manufacturer’s
instructions but, in general, they do not require
prior wetting of the tile joints before use.
4 © BSI 03-2001
BS 5385-2:1991
Epoxide 5 to 10 – 20 to + 80 70 to 95 1 to 7
polysulfide and Chemical cure. Rate of cure depends
flexibilized on temperature
epoxide
(two-part)
Acrylic 20 – 35 to + 90 25 to 30 3 to 14
(solution type) Set by solvent loss
Polysulfide 25 – 20 to + 80 15 to 40 7 to 21
(one-part) Moisture cure. Rate of cure depends
on temperature and relative
humidity
Polysulfide 1 to 7
(two-part) Chemical cure. Rate of cure depends
High modulus 20 – 20 to + 80 40 to 60 mainly on temperature
Low modulus 35 – 20 to + 80 15 to 20
Polyurethane 25 to 35 – 40 to + 70 15 to 40 3 to 14
(one-part) Moisture cure. Rate of cure depends
on temperature and relative
humidity
Silicone 1 to 14
High modulus 25 – 60 to + 180 20 to 30 Moisture cure. Rate of cure depends
Low modulus 50 to 100 – 50 to + 120 10 to 20 on temperature and relative
humidity
NOTE 1 Under favourable conditions the expected service life of the sealants listed is 15 to 20 years for the acrylic solution type
and not less than 20 years for the others.
NOTE 2 The values quoted are average values varying within wider or narrower limits according to manufacturer: Where the
movement accommodation factor (see BS 6213) is below 15 % the sealant is not to be used over structural movement joints.
NOTE 3 The figures quoted are as measured on an IRHD meter (see BS 903-A26). Low figures indicate that the sealant is soft,
high figures that the sealant is hard, e.g. tyre tread would have a hardness of 60º to 70º on this scale. Ranges are shown for each
sealant in the table, reflecting variations encountered in practice according to the manufacturer of the product. Hardness measured
in Shore “A” units is similar in value to that measured in IRHD units.
NOTE 4 Cure times vary according to environmental conditions, but the ranges shown in the table also reflect variations between
different manufacturers’ products.
© BSI 03-2001 5
BS 5385-2:1991
6 © BSI 03-2001
BS 5385-2:1991
Section 3. Design
© BSI 03-2001 7
BS 5385-2:1991
8 © BSI 03-2001
Table 3 — Backgrounds: summary of data and suitable tile beds
© BSI 03-2001
Background Details Drying shrinkage Surface character Preparation of background Materials for direct fixing of tiles and
material movement (see 17.1) mosaics
For direct For rendering Cementitious Organic Cement :
bedding with or mortar adhesives adhesives sand mortar
adhesive bedding (see note 2)
Concrete: in Dense aggregate May vary from Low to moderate See 18.3.1 See 18.2.2.2 S S S
situ or precast low to moderate suction
Lightweight Moderate to high Moderate to high See 18.2.4.1 S S U
aggregate: open suction
surface
Lightweight Moderate to high Moderate suction S S U
aggregate: closed
surface
Autoclaved Moderate to high Moderate to high S S U
aerated suction
No fines Low to moderate Low to moderate Unsuitable See 18.2.5.1 C C S
suction
Concrete: Dense aggregatea Low to moderate Low to moderate See 18.3.1 See 18.2.2.2 S S U
blocks and suction
bricks Lightweight Moderate to high Moderate to high See 18.2.4.1 S S U
aggregate suction
autoclaved open
surfacea
Autoclaved, Moderate to high Moderate suction S S U
closed surfacea
Clay: bricks, High-density Negligible. May Low suction See 18.2.2.1 S S U
blocks and bricks and blocks expand slightly
tiles Normal bricks Negligible. May Moderate or high See 18.2.3.1 S S U
and blocks expand slightly suction
Tiles and glazed Negligible. May Very low suction See 18.3.4 See 18.2.2.4 C S U
bricks expand slightly
BS 5385-2:1991
NOTE 1 Properties of backgrounds indicate only relative characteristics of the materials.
NOTE 2 Cement : sand mortar is seldom used for fixing tiles externally and has been included in this table as an alternative method of fixing mosaics. For fixing tiles in
cement : sand mortar see 23.3 of BS 5385-1:1990.
NOTE 3 S denotes “suitable”, U denotes “unsuitable” and C denotes “confirm adhesive’s suitability from manufacturer”.
a
Confirm with the block manufacturer that the treatment recommended is appropriate to his product.
9
Table 3 — Backgrounds: summary of data and suitable tile beds
10
BS 5385-2:1991
Background Details Drying shrinkage Surface character Preparation of background Materials for direct fixing of tiles and
material movement (see 17.1) mosaics
Calcium Hard bricks Low to high Moderate suction See 18.3.1 See 18.2.3.2 S S U
silicate bricks Soft bricks Low to high Moderate suction See 18.2.4.2 S S U
Natural stone Hard stone Negligible Low suction See 18.3.1 See 18.2.2.3 S S U
Soft stone Negligible Moderate or high Unsuitable See 18.2.4.2 U U U
suction
Cement : sand New Moderate Moderate suction See clause 19 See 27.2 S S S
rendering Existing Negligible Moderate to high See 18.3.2 Unsuitable S S S
suction
Other surfaces Fibre cement Moderate to high True and smooth See 18.3.1 See 18.2.5.3 C S U
board. and 18.3.3
Wood-based
panel products
Paintwork Not applicable Not applicable Unsuitable See 18.2.5.2 U U U
Metal surfaces Nil Low suction and See 18.3.1 See 18.2.5.3 U S U
poor key and 18.3.5
NOTE 1 Properties of backgrounds indicate only relative characteristics of the materials.
NOTE 2 Cement : sand mortar is seldom used for fixing tiles externally and has been included in this table as an alternative method of fixing mosaics. For fixing tiles in
cement : sand mortar see 23.3 of BS 5385-1:1990.
NOTE 3 S denotes “suitable”, U denotes “unsuitable” and C denotes “confirm adhesive’s suitability from manufacturer”.
© BSI 03-2001
BS 5385-2:1991
The risk is greatest if soluble sulfates are present. Separately from the need to correct irregularities,
These react with Portland cement in the mortar of rendering may still be advisable. The benefits to be
the joints or the rendering to form the mineral derived from the use of thin-bed adhesives as a bed
“ettringite”. The formation of this mineral is for tiling are realized only when the adhesives can
accompanied by expansion. In these circumstances be spread to a recommended and consistent
the use of sulfate resisting cement for both the brick thickness; thus the accurate surface that can be
joints and the rendering may be beneficial and provided by a rendering makes an important
should be considered. contribution to the cladding system as a whole.
18.2 Treatment of backgrounds to receive
18 Preparation of backgrounds cement : sand rendering
18.1 General 18.2.1 General
The suitability of a background to receive tiling Before applying cement : sand rendering it should
depends on the quality of its surface relative to the be ensured that the substrate has dried out,
various methods and materials that can be used to especially where the background consists of
fix the tiles. It may be necessary to introduce some materials such as lightweight concrete blocks,
intermediate treatment of which the following are calcium silicate bricks, concrete bricks and concrete
examples: blocks, which can have an appreciable drying
a) hacking back and making good the background shrinkage related to their composition and degree of
prior to application of any intermediate saturation (see also Table 3).
substrate; Any laitance on the surface and contamination by
b) application of a bonding agent to improve the oil, grease or any other substances that inhibit
adhesion; adhesion of the rendering should be cleaned or
c) keying of the surface; removed. All loose material on the surface should be
brushed off.
d) welded stainless steel mesh reinforcement
anchored to the background; It is essential that the surface to be rendered should
provide a good key, a good bond being dependent
e) utilizing an intermediate substrate to provide
upon a mechanical key and adequate suction and/or
the necessary measure of suction and/or
the use of a suitable bonding agent. A suitable
accuracy.
treatment may be one or more of the following.
All backgrounds should be inspected for
a) Mechanical preparation. The surface should be
contamination and any potentially deleterious
removed to a depth of about 3 mm by means of a
material removed.
hand scabbler, by bush-hammering,
Backgrounds not built accurately to a true plane, or shot-blasting or water scabbling as appropriate.
having surfaces that are uneven, may have
b) Indented keys. These are formed in concrete by
deviations too great to be accommodated within the
rubber or composition formers fixed to the
recommended bed thickness. In such cases, the
shuttering. Clay bricks are available with
background should be cut back and/or made good as
indented keys.
a separate operation. Where backgrounds are
bricks, blocks or concrete, it is recommended that a c) Spatterdash. A mix of cement and sand, or a
rendering should be applied to provide a true proprietary composition, should be applied over
surface. Where backgrounds are sheets, boards, the surface in the form of closely spaced globules.
metal, tiles or glazed bricks, tiles should be bedded d) Retarders. These are painted on shuttering to
directly to them with a suitable adhesive (see 18.3). enable a good key to be formed on the surface of
Tile beds of thicknesses greater than those concrete. After removal of the shuttering
recommended in section 4 should not be used to considerable care should be taken to ensure that
accommodate inaccuracies in a background surface, all traces of retarder, unset cement and loose
especially if the bed thickness is not consistent particles are removed and that the aggregate is
throughout the installation. This can give rise to exposed uniformly: this can be done by wire
variable stresses and possible loss of adhesion or brushing and thorough washing using clean
cracking. water with a suitable detergent, followed by a
final washing down with clean water. Retarders
and detergents containing coloured dyes are
recommended so that their removal can be seen
to be complete when no traces of the dyes remain.
© BSI 03-2001 11
BS 5385-2:1991
e) Metal laths and reinforcement. Suitable 18.2.2.2 Dense concrete (precast or in-situ)
stainless steel laths and mesh should be used and Ridges and fins left on concrete by shuttering
secured with stainless steel fixings at intervals imperfections should be removed before cleaning
such that the applied rendering is rigid. Laths down. Methods of providing a good key are given
and mesh made of other non-corrosive materials in 18.2.1. Joints in new and old concrete
should be suitably secured to ensure its rigidity block-walling should be treated as described for
and to support its weight and that of the tiling. brickwork.
Where laths or mesh are fixed onto a ventilated
timber framework, a vapour-control membrane, 18.2.2.3 Hard natural stone
e.g. polyethylene, should be fixed between the Dense or smooth stone should, if necessary, be
mesh and the timber. Provision should be made treated to form a key (see 18.2.1).
for movement joints in the rendering and tiling at 18.2.2.4 Tiles and glazed bricks
all perimeters of the laths or mesh areas.
[See 20.3 c)]. Rendering should be applied through anchored
reinforcement as described in 19.2.
f) Bonding agents. Several different chemical
types of bonding agents are available. Before 18.2.3 Moderately strong and porous materials
deciding on a proprietary bonding treatment the 18.2.3.1 Clay bricks and blocks
advice of the manufacturer of the bonding agent
Treatment should be as described in 18.2.2.1.
should be obtained as to its suitability, the
method of application and the physical and 18.2.3.2 Calcium silicate bricks and concrete bricks
mechanical properties necessary in the surface to and blocks
receive it. The bonding agent should be one that Joints should be raked back (see 18.2.2.1). With
does not deteriorate after application. Bonding some types of extremely smooth calcium silicate
agents may be applied by one of the following bricks, spatterdash coat, laths or mesh may be
methods: required (see 18.2.1).
1) as a coating without additives before Unusually smooth blocks may require treatment as
rendering; described for brickwork (see 18.2.2.1).
2) as a slurry formed by mixing with cement or 18.2.4 Moderately weak and porous materials
cement and sand, applied before rendering;
18.2.4.1 Lightweight concrete blocks and panels,
3) as an admixture to the rendering mix, concrete containing lightweight aggregates and
partially or completely replacing the gauging autoclaved aerated concrete
water;
Rendering should be applied through anchored
4) by combining 1) or 2) with 3) in one
reinforcement as described in 19.2.
rendering operation.
18.2.4.2 Soft natural stone and soft calcium silicate
Backgrounds on which bonding agents may be
bricks
used are included in Table 3.
Porosity and suction affects the adhesion of Rendering should be applied through anchored
cement : sand rendering. The amount of wetting, if reinforcement as described in 19.2.
required to reduce suction and to ensure uniformity 18.2.5 Other backgrounds
of suction, depends upon the nature of the 18.2.5.1 No-fines concrete
background, type of mix, method of application and
weather conditions. Wetting should be carefully This should usually require no preparation other
controlled and only the minimum amount of water than cleaning (see 18.2.1).
applied. 18.2.5.2 Painted surfaces
18.2.2 Dense, strong and smooth materials Existing paint should be removed using an abrasive
18.2.2.1 High-density clay brickwork and clay technique, grit blasting or similar, to expose a clean
blocks and sound background suitable for direct fixing.
Where existing painted surfaces require to be
Where the joints of brickwork have not been raked rendered either the paint should be removed and
back during construction, this should be done to a the surface mechanically prepared to receive a
depth of 13 mm if the joints are soft enough. If the cement : sand rendering, or the rendering should be
mortar is too hard for raking back or if the bricks or supported by reinforcement mechanically fixed to
blocks are very hard and smooth, other methods of the background. (See 19.2.)
forming a key should be used (see 18.2.1). Walls
constructed of keyed bricks need no raking back.
12 © BSI 03-2001
BS 5385-2:1991
18.2.5.3 Other substrates Sheets and boards should be fixed to the supporting
These should be inspected and a decision taken as to framework with screws and not nails to provide a
whether or not cement : sand rendering is rigid surface, free from undulations that will not
compatible with them and whether or not they have distort after the tiling is applied. Where sheets or
sufficient integral strength to support both boards have a smooth and rough side, tiling should
rendering and subsequent applied tiling. be applied to the latter surface which should be
clean and free from dust and other forms of
18.3 Treatment of backgrounds to receive tiles contamination. Treatment, if any, to the face sides
by direct bedding of sheets and boards should comply with the
18.3.1 General recommendations of the adhesive manufacturer.
Tiles may be bedded directly to a background using Movement joints should be incorporated in the tiling
adhesive or cement : sand mortar as the bed. where differing background materials meet
Methods of application and suitability of (see clause 20).
backgrounds to accept these methods are described 18.3.4 Existing glazed and unglazed tile and
in section 4 and Table 3. glazed brick surfaces
Where the tiles are to be bedded in thin-bed If these surfaces are sound and stable they are
adhesives, the trueness of the background surface suitable for direct fixing by adhesives but the
should be such that, when checked with a 2 m surfaces should be thoroughly cleaned and abraded
straightedge, any gap under the straightedge, to completely remove all traces of grime, grease and
between points of contact, does not exceed 3 mm. other contaminating residues that would impair
Where the gap exceeds 3 mm, local correction of the adhesion. Existing tiles should be sufficiently well
background or, alternatively, the use of a thick-bed adhered to support the new tile bed and withstand
adhesive may be necessary; this also applies to any stresses between the new tile bed and backing
backgrounds not built accurately to a specified from thermal effects. Advice should be sought from
plane, e.g. not upright. Isolated depressions up adhesive manufacturers for suitable adhesives.
to 6 mm can be overcome by using thick-bed If any of the existing tiling is found to be loose, a
adhesives. thorough check should be carried out to ascertain
When a cement : sand mortar tile bed is to be the adhesion of the remaining tiling and a decision
applied directly to a background, the surface should should be made, either to repair loose areas and
be treated as described for cement : sand rendering proceed as previously described, or to remove the
in 18.2. existing tiling and fix to the exposed, sound backing.
18.3.2 Existing rendering 18.3.5 Other backgrounds
Existing renderings should be inspected to ensure There are a few other backgrounds that are suitable
that they are well adhered to the background and for direct fixing by adhesives. All backgrounds
free from efflorescence and any other should be durable, of adequate dimensional stability
contamination. Any such surface contamination and compatible with the tile adhesive being used.
that would inhibit adhesion of the adhesive should Some of these backgrounds may present special
be cleaned or removed, including loose surface problems and a decision should be taken, either to
material which should be brushed off. use an intermediate background such as a
18.3.3 Sheets and boards reinforced rendering, or to consult an adhesive
manufacturer for advice on a suitable adhesive after
Plasterboard, fibre building board, ordinary giving full information on the application and
plywood and wood chipboard should not be used as service conditions.
backgrounds for tiling and mosaics in external
situations. Some types of mineral fibre boards and 19 Cement : sand rendering
marine plywood may be used where the life of the
installation is expected to be limited and should be 19.1 General
restricted to small areas not exceeding 3 m in height It is essential that the rendering is compatible with
above pedestrian footways. These boards should be the background to which it is applied and the
fixed to framed or battened construction which, bedding materials appropriate to the tiling.
together with the backs and edges of the boards, Recommendations for achieving the best
should be sealed against water penetration and relationship between the component materials in
atmospheric moisture to avoid deterioration and respect of their strength and shrinkage movement
warping. factors are included in Table 3.
© BSI 03-2001 13
BS 5385-2:1991
The rendering should be true, free of The reinforcement should be applied with the
hollow-sounding areas and firmly bonded to the horizontal wires outwards and should be fixed by
background. The rendering should be protected, if means of 50 mm × 10 mm austenitic stainless steel
necessary, to prevent rapid drying-out for at least anchors, or by drilling holes for plastics anchors to
the first 3 days after application and should be receive stainless steel screws with countersunk
completed at least 2 weeks before fixing tiles begins. heads. Tapered, not parallel-sided, screws should be
This period will need to be extended under adverse used at least 38 mm × 10 gauge complying with
weather, humidity and site conditions. BS 1210. Plastics anchors should be
NOTE 1 Adhesion is not essential with reinforced renderings. approximately 50 mm in length although 40 mm
NOTE 2 Fine shrinkage cracks not accompanied by debonding may be used in dense strong background materials.
can generally be accepted. Fixings should be set at approximately 450 mm
Rendering should not have a total thickness in centres in both directions, staggered, and located so
excess of 20 mm as this may result in unduly high that the horizontal wires rest on the screws, thus
shrinkage stresses and consequent cracking. Each providing direct support for the mesh. Vertical wires
coat of rendering should be not less than 8 mm of the mesh should be spaced approximately 4 mm
thick, nor greater than 16 mm thick. from the background by stainless steel or plastics
Care should be taken to ensure that surfaces wetted washers placed as the screws are inserted.
down to control suction do not dry before the Sheets of mesh should overlap by
rendering is applied. The rendering should keep approximately 100 mm at all junctions including
pace with the wetting or the surfaces should be external angles. They should be secured to the
rewetted as necessary. fixings by austenitic stainless steel binding wire of
Rendering through anchored reinforcement is similar quality and 1.22 mm diameter, twisted
recommended for work above first floor and in any tightly with its ends turned inwards. Alternatively,
situation where differential movement may be the mesh may be cramped back by placing stainless
expected or the background material is considered steel washers on the inner and outer faces under the
too weak or friable to support rendering and/or heads of the fixing screws or bolts thus holding the
tiling without such treatment, for example concrete mesh firmly against the spacers.
and concrete blocks containing lightweight A slurry coat of neat cement should be brushed on
aggregate. (See 19.2.) the background and the mesh; whilst this is still
19.2 Rendering through anchored wet, the rendering should be applied, working
reinforcement around and through the wires and ensuring that the
rendering is in full contact with the background and
Wire mesh should be firmly secured to the that the mesh is covered by a thickness of
background. The rendering should be applied so about 7 mm.
that the mesh is completely embedded to ensure
that, in the event of adhesion failure between the Spatterdash may be used instead of slurry and
rendering and the background, the rendering and should be a mix of 1 : 2 cement : sand by volume,
the applied cladding remain intact and fully thrown by mechanical means or by a dashing scoop
supported. over the background to an average thickness of
about 3 mm, then allowed to dry slowly in order to
Austenitic stainless steel welded-fabric reinforcing cure before the rendering is applied.
mesh consisting of 50 mm × 50 mm squares, having
wires not less than 2.5 mm in diameter, should be Where, in order to bring the background to the
fixed to the background. It is essential that the desired plane, it is necessary to apply dubbing or a
fixings in to the structural wall be made to a depth first coat of rendering in thicknesses in excess
of 40 mm or more, depending on the strength of the of 20 mm, a slurry coat or spatterdash should be
background, passing through any dubbing or first applied; this should be followed by the dubbing or
coat of rendering, as described in this clause. rendering in single coats each 8 mm to 13 mm in
thickness, combed and then cured as described
in 19.1 before the reinforcing mesh is fixed. It is not
advisable to exceed a total thickness of 25 mm of
dubbing or rendering before the mesh is fixed and
further rendering is applied.
14 © BSI 03-2001
BS 5385-2:1991
19.3 Mix for rendering to various backgrounds Any admixtures such as plasticizers and
19.3.1 General water-proofers should not adversely influence the
adhesion strength, contraction or expansion of the
The relationship between the background, mortar and should be used in accordance with the
rendering, adhesive or mortar bed and the tiles is manufacturer’s instructions.
very important in respect of two properties of the
components: their strength and drying shrinkage 19.3.2 Dense, strong and smooth or moderately
movements. Attention has been drawn in 18.2.1 to strong and porous backgrounds
the variation in strength and drying shrinkage On backgrounds such as high-density clay bricks or
movement of the common backgrounds. blocks, dense concrete (either precast or in situ) and
Masonry cement and sand mixes may be used as an stone, the rendering should consist of one part of
alternative. These mixes, providing equivalent cement to between 3 and 4 parts of sand by
strength to the cement : sand mixes described volume (1 : 3.5 to 4.5 by weight) when based on dry
in 19.3.2 and 19.3.3, should be used in accordance sand. Sand is usually delivered and used in the
with the instructions of the manufacturers of any damp state and if no allowance is made for this, the
proprietary materials employed. mix (particularly if volume batched) may be richer
than is desirable. Therefore, based on damp sand
Weight batching should be adopted whenever
with the maximum effect of bulking, the mix should
practicable as this will help to ensure uniformity of
consist of one part of cement to 4 to 5.5 parts of sand
mix proportions and thus the uniformity of the
by volume. If a mix is too strong the drying
quality of the material.
shrinkage is increased and if a mix is too lean it may
Where weight batching is impracticable, mortar be too weak to support the tiling.
batches should be based on multiples of a whole bag
of cement (50 kg, approximately to 0.035 m3 19.3.3 Moderately weak and porous
or 35 L). In such cases the sand and water should be backgrounds
measured by volume using correctly made gauge For backgrounds such as certain types of
boxes or other suitable containers of fixed, lightweight aggregate concrete, autoclaved aerated
measurable volume. This method allows water concrete, and bricks of relatively low strength, the
addition to be checked and thus permits appropriate rendering mix should be one part cement to four
mix proportions to be established and maintained. parts sand by volume (1 : 4.5 by weight) when based
Batching by the shovelful should never be allowed on dry sand.
as it eliminates any possibility of establishing and 19.3.4 Mixed backgrounds
controlling mix proportions. Where tiling is continuous across backgrounds of
Wherever it is practicable, mixing of mortars should varying types, their differential movements may
be by machine and preferably of the forced-action induce cracking. This risk should, if necessary, be
type. Quantitative measurements of consistency, as avoided by incorporating a movement joint in such
described in BS 4551, should preferably supplement positions.
subjective estimations when establishing or
19.3.5 Reinforced renderings
controlling mix proportions. It is recognized,
however, that it will not always be practicable to Mixes for reinforced renderings should be as given
adopt these recommendations particularly in the in 19.3.2.
cases of small tiling operations and work in 19.4 Application and trueness of rendering
restricted surroundings.
If two coats are required, the first coat should be
NOTE BS 4551 warns that, where samples of the cement and “combed” before it hardens to provide a key for the
aggregate used are not available, the analysis of the mortar may
lead to inaccurate assessment of the mix proportions and that the following coat. The comb, which is usually a wooden
use of assumed data may give results which could be at variance handle with metal teeth 20 mm apart, is used to
with the true mix proportions. create wavy horizontal furrows about 5 mm deep.
Where mixing by machine is not possible, mortars First coats should be allowed to harden and dry out
may be mixed on a clean non-absorbent surface to permit shrinkage to take place before a second
using clean hand tools. Whatever method of mixing coat is applied. The second coat should not be richer
is used, the materials should be thoroughly blended than the first and should be less thick.
in the dry state before water is added. Mixing should If the tile bed is to be cement : sand mortar the final
be continued until the batch has a uniform coat should be lightly combed; but if an adhesive is
consistency. to be used the surface should have a wood float
No water should be added once mixing is complete. finish.
Any mortar unused within 2 h of adding the mixing
water should be discarded.
© BSI 03-2001 15
BS 5385-2:1991
Where the tile bed is to be an adhesive, the trueness d) at storey heights horizontally and
of the rendering surface should be such that, when approximately 3 m to 4.5 m apart vertically;
checked with a 2 m straightedge, any gap under the ideally, they should be located over movement
straightedge, between points of contact, does not joints in the structural background and at
exceed 3 mm. structural material changes; for example,
horizontal joint at top and bottom of floor slab,
20 Movement joints vertical joint at internal corners and at junctions
with columns;
20.1 General
e) at external angles, vertically between 0.25 m
Consideration should be given at the design stage to
and 1 m from the angle and symmetrically
the provision of movement joints. The type and
wherever possible.
location of movement joints are influenced by
considerations of construction, materials, bedding Where movement joints in tiling occur over
systems, anticipated temperature and humidity movement joints in the background, they should
conditions, areas involved and the setting out of the coincide and be continuous with these joints and
tiling. should be of a suitable width to permit the sealant
to accommodate the expected movement.
Stresses occur in the tiled installation as a result of
movement due to such factors as drying shrinkage All joints should be rectangular in section, with
and moisture, thermal changes and creep and can firm, straight, smooth edges, free from cavities and
sometimes cause loss of adhesion, bulging or irregularities. The width : depth ratios and
cracking of the tiling but these stresses can be dimensions of the sealant profile in a joint should
localized by incorporating movement joints. accord with the recommendations of the sealant
manufacturer. When forming the joints it is useful
Material for movement joints should be in
to insert a suitable filler strip or batten to ensure
accordance with clause 13.
smooth clean faces to the joints, and remove it only
20.2 Location when the tiling is sufficiently firm. Care should be
Movement joints should be located in the tiled taken to avoid grout or other materials becoming
installation to coincide and be continuous with all trapped in the joint cavity, as these will prevent the
existing structural movement joints, although they proper application of the back-up and sealant.
will actually be isolated by suitable thicknesses of Typical movement joint details are shown in
back-up material. Figure 1 and an example of their positions in
Where tiles are fixed to an intermediate substrate, Figure 2.
the movement joint should extend through the 20.4 Back-up materials
intermediate substrate.
From both functional and economic standpoints a
Where backgrounds are mature and stable, the compressible back-up material should be
movement joints in the tiling, which are not to be incorporated in the joint to achieve the required
confused with structural movement joints, should depth of sealant. The sealant should be applied and
extend only through the tiling and its bed, and tooled to ensure proper adhesion and surface finish.
should be a minimum of 6 mm wide.
Sealants should be bonded only to the opposing
20.3 Disposition and forming faces of the joint, allowing the sealant to stretch or
In detailing the disposition of movement joints, the compress freely when subjected to movement. If the
designer should consider the following locations in sealant is bonded to a third surface at the back of
relation to their effect on the setting out of the tiling: the joint this will inhibit movement accommodation
and increase the stress on the joint and the
a) over existing and/or structural movement
likelihood of sealant failure.
joints;
The compressible back-up material should be a
b) where tiling abuts other materials;
material to which the sealant will not adhere, or one
c) at junctions between different background which may be covered with a bond breaker tape to
materials, where tiling is continuous across prevent adhesion. Where there is insufficient depth
them; in the joint to accommodate a compressible back-up
material, a bond breaker tape at the bottom of the
joint will improve performance. Bond breaker tapes
are generally self-adhesive polyethylene or
polytetrafluoroethylene (PTFE) tapes.
16 © BSI 03-2001
BS 5385-2:1991
The back-up material in the lower part of the joint In most cases the sealant should not be applied until
should be compatible with the sealant used, should the joint spaces are thoroughly clean and dry, but
recover after compression and should support the special sealants are available which can be applied
sealant. It should not exude bituminous or oily under wet conditions. Preferably, joints awaiting
products and should not absorb excessive amounts sealing should be protected from the ingress of
of moisture. In particular its compressibility should foreign matter by being covered, e.g. by an adhesive
be such that when the joint closes the sealant is not tape or batten, but when moisture or solvents are
forced out. Suitable materials include closed cell present in the bed or the background, the joints
cellular rubber and plastics, such as cellular should be left exposed until all moisture has dried
polyethylene, some fibre building boards, cork out and any solvents have dissipated. Joint spaces
boards and mineral or synthetic ceramic cords or left open and uncovered may collect deleterious
blankets. Back-up materials are available in sheet matter and should be thoroughly cleaned before
strip and cord form in a range of sizes. sealing.
The filler should be placed so that it allows the If the sealing of the joints is to be carried out by a
application of an adequate depth of sealant into the specialist, the tiling contractor should be made
joint to perform satisfactorily; the minimum depth aware of any requirements in the instructions for
should be 6 mm. applying the sealant that affect his operations.
20.5 Sealants Particular care may be necessary to avoid
contamination of the joint.
A summary of the more important properties of
Any provision of drainage through the movement
recommended sealants is given in Table 2 but the
joint, for example by means of plastics tubes, should
sealant manufacturers’ advice should be taken into
account as the properties of individual sealants may not impair the integrity of the seal.
vary. Generally, a sealant should be capable of
accommodating the anticipated amount of
movement without loss of adhesion to the sides of
the joints and be able to withstand the normal
service conditions affecting the installation,
e.g. resistant to water, ultraviolet light.
Where movement is large and frequent, elastomeric
sealants such as silicones and polyurethanes are
most suitable; however, where movement is large
but infrequent, polysulfide sealants can give better
results.
© BSI 03-2001 17
BS 5385-2:1991
18 © BSI 03-2001
BS 5385-2:1991
© BSI 03-2001 19
BS 5385-2:1991
20 © BSI 03-2001
BS 5385-2:1991
© BSI 03-2001 21
BS 5385-2:1991
The usual procedure is to apply the grout to as large Surplus mortars should be cleaned off the face of the
an area as can be worked before hardening work with a rubber squeegee which also helps to
commences, this being dependent on climatic ensure that all joints are filled. When the jointing
conditions. The grout should be applied with a mortar is sufficiently stiff, the work should be
rubber squeegee or grouting trowel, working back carefully washed down and, when dry, polished with
and forth over the area until the joints are a clean, dry cloth.
completely filled. Surplus grout should be removed Care should be taken when jointing glazed tiling to
from the tiles with the aid of a rubber squeegee or avoid damage to the surface.
grouting trowel and a damp, not wet, cloth. The
joints should be filled and their surface should be 23.4 Application of coloured grout
even. After the grout has dried, the tile surface Where coloured grouts are required, it is advisable
should be given a final polish using a clean, dry to check the potential risk of staining by applying
cloth. the grout to a few tiles in a small trial area. In any
23.3 Wide joint filling doubtful case, this would enable an alternative
grouting procedure to be adopted, or, alternatively,
Proprietary jointing mortars are recommended for the use of a proprietary tile sealer may be
wide joint filling and should be prepared and considered. Proprietary tile sealers should be used
applied strictly in accordance with manufacturer’s strictly in accordance with the manufacturer’s
instructions. instructions and should be applied before grouting
Where mortar is used for wide joint filling, it should is carried out to provide a protective coating that can
be a stiff, slump-free mix consisting of one part readily be removed after completion of grouting.
cement and three parts sand mixed with the For colouring cement : sand grout, the pigment
minimum of water necessary to achieve workability. should be thoroughly mixed with the dry cement
Admixtures may also be incorporated (see 14.2.3). before this is added to the mix in order to obtain the
The consistency of the jointing mortar should be best staining power and homogeneity; alternatively,
such that no slumping of the mortar occurs during coloured cement can be used, as supplied by the
setting. The wider the joints, the greater should be manufacturer. In the case of proprietary grout,
the stiffness of the mix. pigments may be incorporated at source by the grout
Joints should be well filled and their surfaces should manufacturer, or subsequently by the user on site,
be even. in which case the instructions of the pigment
manufacturer should be followed.
Using a rubber float or similar tool, the mortar
should be applied over the surface of the finished Mineral pigments may be incorporated in
work to as large an area as can be worked before cementitious or epoxide resin proprietary grout
hardening commences. compositions, usually in amounts of up to 5 % by
mass, depending on the shade required. Some
organic pigments may be suitable for incorporating
in epoxide resin grouts. With most tiles no problems
should arise provided surplus coloured grout is
cleaned off promptly in accordance with the
manufacturer’s instructions. However, coloured
grouts may prove more difficult to remove from matt
glazed tiles, tiles with textured surfaces and some
unglazed tiles and, in general, grouts containing
finer-grained pigments are likely to prove more
troublesome in this respect than those containing
coarser-grained pigments.
22 © BSI 03-2001
BS 5385-2:1991
© BSI 03-2001 23
BS 5385-2:1991
24 © BSI 03-2001
BS 5385-2:1991
1) Other information is given in the pamphlet “The Cleaning of Ceramic Tiles”, prepared jointly by the British Ceramic Tile
Council and the British Institute of Cleaning Science, obtainable from BCTC, Federation House, Station Road, Stoke-on-Trent
ST4 2RU.
© BSI 03-2001 25
26 blank
BS 5385-2:1991
Publication(s) referred to
© BSI 03-2001
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