Seminar Report Electric Relays
Seminar Report Electric Relays
ELECTRIC RELAYS
In partial fulfilment of the requirement for the degree of
BACHELOR OF TECHNOLOGY
IN
ELECTRICAL ENGINEERING
SUBMITTED BY:
AKSHAT SHARMA
B.Tech 3rd Year
SECTION – A
ROLL NO. - 2020031016
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ACKNOWLEDGEMENT
It would not have been possible without the kind support and help of many
individuals in this organization. I would like to extend my sincere thanks to
all of them.
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ABSTRACT
A type of relay that can handle the high power required to directly control an
electric motor or other loads is called a contactor. Solid-state relays control
power circuits with no moving parts, instead using a semiconductor device
to perform switching. Relays with calibrated operating characteristics and
sometimes multiple operating coils are used to protect electrical circuits from
overload or faults; in modern electric power systems these functions are
performed by digital instruments still called "protective relays".
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INDEX
4
INTRODUCTION
A relay
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HISTORY
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BASIC DESIGN AND OPERATION
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surge. Some automotive relays include a diode inside the relay case.
Resistors, while more durable than diodes, are less efficient at eliminating
voltage spikes generated by relays and therefore not as commonly used.
A small cradle relay often used in electronics. The "cradle" term refers to the
shape of the relay’s armature
If the coil is designed to be energized with alternating current (AC), some
method is used to split the flux into two out-of-phase components which add
together, increasing the minimum pull on the armature during the AC cycle.
Typically this is done with a small copper “shading ring” crimped around a
portion of the core that creates the delayed, out-of-phase component, which
holds the contacts during the zero crossings of the control voltage.
Contact materials for relays vary by application. Materials with low contact
resistance may be oxidized by the air or may tend to “stick” instead of cleanly
parting when opening. Contact material may be optimized for low electrical
resistance, high strength to withstand repeated operations, or high capacity
to withstand the heat of an arc. Where very low resistance is required, or low
thermally-induced voltages are desired, gold-plated contacts may be used,
along with palladium and other non-oxidizing, semi-precious metals. Silver
or silver-plated contacts are used for signal switching. Mercury-wetted relays
make and break circuits using a thin, self-renewing film of liquid mercury.
For higher-power relays switching many amperes, such as motor circuit
contactors, contacts are made with a mixtures of silver and cadmium oxide,
providing low contact resistance and high resistance to the heat of arcing.
Contacts used in circuits carrying scores or hundreds of amperes may include
additional structures for heat dissipation and management of the arc
produced when interrupting the circuit. Some relays have field-replaceable
contacts, such as certain machine tool relays; these may be replaced when
worn out, or changed between normally open and normally closed state, to
allow for changes in the controlled circuit.
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Circuit representation of electric relay
Since relays are switches, the terminology applied to switches is also applied
to relays; a relay switches one or more poles, each of whose contacts can
be thrown by energizing the coil. Normally open (NO) contacts connect the
circuit when the relay is activated; the circuit is disconnected when the relay
is inactive. Normally closed (NC) contacts disconnect the circuit when the
relay is activated; the circuit is connected when the relay is inactive. All of
the contact forms involve combinations of NO and NC connections.
The National Association of Relay Manufacturers and its successor, the
Relay and Switch Industry Association define 23 distinct electrical contact
forms found in relays and switches. Of these, the following are commonly
encountered:
• 85 = relay coil +
• 86 = relay coil –
• 87 = to load (normally open)
• 87a = to load (normally closed)
• 30 = battery +
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TYPES OF RELAYS
Coaxial relay
Where radio transmitters and receivers share one antenna, often a coaxial
relay is used as a TR (transmit-receive) relay, which switches the antenna
from the receiver to the transmitter. This protects the receiver from the high
power of the transmitter. Such relays are often used in transceivers which
combine transmitter and receiver in one unit. The relay contacts are designed
not to reflect any radio frequency power back toward the source, and to
provide very high isolation between receiver and transmitter terminals.
The characteristic impedance of the relay is matched to the transmission
line impedance of the system, for example, 50 ohms.
Contactor
A contactor is a heavy-duty relay with higher current ratings, used for
switching electric motors and lighting loads. Continuous current ratings for
common contactors range from 10 amps to several hundred amps. High-
current contacts are made with alloys containing silver. The unavoidable
arcing causes the contacts to oxidize; however, silver oxide is still a good
conductor. Contactors with overload protection devices are often used to start
motors.
Latching relay
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In computer memories, latching relays and other relays were replaced
by delay-line memory, which in turn was replaced by a series of ever faster
and ever smaller memory technologies.
Machine tool relay
A machine tool relay is a type standardized for industrial control of machine
tools, transfer machines, and other sequential control. They are characterized
by a large number of contacts (sometimes extendable in the field) which are
easily converted from normally open to normally closed status, easily
replaceable coils, and a form factor that allows compactly installing many
relays in a control panel. Although such relays once were the backbone of
automation in such industries as automobile assembly, the programmable
logic controller (PLC) mostly displaced the machine tool relay from
sequential control applications.
A relay allows circuits to be switched by electrical equipment: for example,
a timer circuit with a relay could switch power at a preset time. For many
years relays were the standard method of controlling industrial electronic
systems. Several relays could be used together to carry out complex functions
(relay logic). The principle of relay logic is based on relays which energize
and de-energize associated contacts. Relay logic is the predecessor of ladder
logic, which is commonly used in programmable logic controllers.
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APPLICATIONS OF RELAYS
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Electromechanical protective relays are used to detect overload and other
faults on electrical lines by opening and closing circuit breakers.
Protective relays
For protection of electrical apparatus and transmission lines,
electromechanical relays with accurate operating characteristics were used to
detect overload, short-circuits, and other faults. While many such relays
remain in use, digital protective relays now provide equivalent and more
complex protective functions.
Railway signaling
Railway signalling relays are large considering the mostly small voltages
(less than 120 V) and currents (perhaps 100 Ma) that they switch. Contacts
are widely spaced to prevent flashovers and short circuits over a lifetime that
may exceed fifty years.
Since rail signal circuits must be highly reliable, special techniques are used
to detect and prevent failures in the relay system. To protect against false
feeds, double switching relay contacts are often used on both the positive and
negative side of a circuit, so that two false feeds are needed to cause a false
signal. Not all relay circuits can be proved so there is reliance on construction
features such as carbon to silver contacts to resist lightning induced contact
welding and to provide AC immunity.
Selection considerations
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Several 30-contact relays in “Connector” circuits in mid-20th century 1XB switch and 5XB switch telephone
exchanges; cover removed on one.
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SAFETY AND RELIABILITY
Switching while "wet" (under load) causes undesired arcing between the
contacts, eventually leading to contacts that weld shut or contacts that fail
due to a buildup of surface damage caused by the destructive arc energy.
Inside the Number One Electronic Switching System (1ESS) crossbar
switch and certain other high-reliability designs, the reed switches are always
switched "dry" (without load) to avoid that problem, leading to much longer
contact life.
Without adequate contact protection, the occurrence of electric current
arcing causes significant degradation of the contacts, which suffer significant
and visible damage. Every time the relay contacts open or close under load,
an electrical arc can occur between the contacts of the relay, either
a break arc (when opening), or a make / bounce arc (when closing). In many
situations, the break arc is more energetic and thus more destructive, in
particular with inductive loads, but this can be mitigated by bridging the
contacts with a snubber circuit. The inrush current of tungsten filament
incandescent lamps is typically ten times the normal operating current. Thus,
relays intended for tungsten loads may use special contact composition, or
the relay may have lower contact ratings for tungsten loads than for purely
resistive loads.
An electrical arc across relay contacts can be very hot — thousands of
degrees Fahrenheit — causing the metal on the contact surfaces to melt, pool,
and migrate with the current. The extremely high temperature of the arc splits
the surrounding gas molecules, creating ozone, carbon monoxide, and other
compounds. Over time, the arc energy slowly destroys the contact metal,
causing some material to escape into the air as fine particulate matter. This
action causes the material in the contacts to degrade and coordination,
resulting in device failure. This contact degradation drastically limits the
overall life of a relay to a range of about 10,000 to 100,000 operations, a level
far below the mechanical life of the device, which can be more than 20
million operations.
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CONCLUSION
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