FOR CONSTRUCTION

0 Sep.18. 2012 Issue for Construction H.O.HONG H.O.HONG M.G.KIM

B Aug.10. 2012 Issue for Approval H.O.HONG H.O.HONG M.G.KIM
A Jul.04. 2012 Issue for Approval H.O.HONG H.O.HONG M.G.KIM
REV. DATE DESCRIPTION DSGN CHKD APPD

PROJECT :

TWO(2) x 500 MW MONG DUONG 1 THERMAL POWER PLANT

EMPLOYER :

CONSULTANT :

CONTRACTOR :

DESIGNED BY DATE TITLE :

H.O.HONG Jul.04.2012
CHECKED BY DATE
INSPECTION & TEST PLAN
FOR UNDER GROUND PIPING OF GRP
H.O.HONG Jul.04.2012
APPROVED BY DATE PROJECT NUMBER DOCUMENT NUMBER REV.

M.G.KIM Jul.04.2012 ADB/MD1-TPIP/EPC150911 MD1-0-T-030-05-00073 0

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT
INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING OF GRP REV. 0

TABLE OF CONTENTS

1.0 MATERIAL VERIFICATION

2.0 EXCAVATION OF TRENCH

3.0 GRP PIPING

4.0 PRESSURE TEST

6.0 BACKFILLING

7.0 ATTACHMENT
# 1 INSPECTION REPORT FOR UNDER GROUND PIPE
# 2 LAMINATION JOINT FOR GRP
# 3 PRESSURE TEST REPORT
# 4 LAMINATION JOINT INSPECTION RECORD
# 5 CHECK LIST BEFORE HYDROSTATIC AND PNEUMATIC
TEST
HYUNDAI ENG. & CONST. CO., LTD.

DISCIPLINE : Piping
ITP No. ITP-P-101
INSPECTION & TEST PLAN DESCRIPTION OF WORK :
Rev. No. 0
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT PAGE 1 OF 1
Under Ground Piping of GRP
DATE Sep. 18. 2012

REFERENCES INSPECTION INVOLVEMENT

REPORTING
NO. DESCRIPTION OF INSPECTION / TEST (PROCEDURE, SPEC. REMARK
FORMAT SUBCON HDEC EMPLOYER
CODE & STANDARDS)

1 Material Verification Material Spec. ITP-P-101-01 W R R

2 Excavation of Trench As per Design DWG. ITP-P101-01 W W S

- Excavation Depth
- Bedding(Material & Thickness)

3 GRP Piping As per Design DWG. W W S

1) Lowering the pipe in the trench Manufacturer’s Instruction ITP-P-101-01
2) Joint Visual Inspection AWWA M45 ITP-P-101-02/04
- Lamination Joint
- Flange Joint
3) Deflection Check
- Measurement

4 Pressure Test Hydro Pressure = 1.5ⅹ ITP-P-101-03/05 H H W

1) Pneumatic Test
Design Pressure
2) Hydrostatic Test

5 Backfilling ITP-P-101-01 W W S
As per Design DWG.
1) Backfilling Material
2) Backfilling

LEGEND H : HOLD POINT PREPARED BY REVIEWED BY APPROVED BY

W : WITNESS POINT
R : DOC. REVIEW H. O. HONG H. O. HONG M. G. KIM
S : SURVEILLANCE HDEC QA/QC HDEC QA/QC HDEC QA/QC
HYUNDAI ENG. & CONST. CO., LTD.

INSPECTION REPORT FOR UNDER GROUND PIPE

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

ISO DWG. NO.: SYSTEM :

P&ID NO. : LINE NO.:

NO. CHECK ITEM RESULT REMARK

1 Material Verification

Excavation of Trench
2
- Depth and Width

Bedding
3 - Preparation of bedding
- No Underground Water

GRP Piping

- Lowering the pipe in the Trench/ Alignment

4
- Visual Inspection for Joint Assembly

- Deflection Check & Leveling of Pipe

5 Pressure Test(Hydrostatic Test or Pneumatic Test)

6 Backfilling

REMARKS :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :

FORM NO. ITP-P-101-01

HYUNDAI ENG. & CONST. CO., LTD.

LAMINATION JOINT FOR GRP

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

ISO DWG. NO.: SYSTEM :

P&ID NO. : LINE NO.:

NO. CHECK ITEM RESULT REMARK

1 Material Verification

2 Correct Dimension, Location and Orientation

Cleaning & Edge Preparation check before Lamination

3
work

4 Lamination on the GRP

5 Curing Time to be Elapsed

6 Final Visual Inspection

7 Others

REMARKS :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :

FORM NO. ITP-P-101-02

HYUNDAI ENG. & CONST. CO., LTD.

PRESSURE TEST REPORT

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

PACKAGE NO. : ISO DWG NO.:

P&ID NO.: LINE NO.:

SYSTEM: DATE OF TEST :

TYPE OF TEST : DESIGN PRESSURE / TEMP :

□ HYDROSTATIC □ PNEUMATIC □ OTHERS REQUIRED TEST PRESSURE :

TEST MEDIUM / TEMP : ACTUAL TEST PRESSURE :

PRESSURE GAUGE SERIAL NO.:

PRESSURE HOLDING TIME : MIN., START : FINISH :

SKETCH OF TEST BOUNDARIES :

RESULT : ACCEPT REJECT

REMARK :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :
FORM NO. ITP-P-101-03
HYUNDAI ENG. & CONST. CO., LTD.

LAMINATION JOINT INSPECTION RECORD

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

ISO Drawing No : Rev. No : P&ID No :

Line No : System :

Dia. Thick Lamination Barcol hardness test

Joint No.
(㎜)
Laminator. Visual REMARK
ness Date Accept Reject

SUBCONTRACTOR CONTRACTOR EMPLOYER

SIGN

DATE

FORM NO. ITP-P-101-04

HYUNDAI ENG. & CONST. CO., LTD.

CHECK LIST BEFORE HYDROSTATIC AND PNEUMATIC TEST

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

TEST PACKAGE NO.: ISO DWG NO.:

P&ID NO.: LINE NO.:

SYSTEM:

NO. CHECK ITEM RESULT REMARK

Construction is completed according the Design

1
Requirements.

System Restraints such as Thrust Restraints, other

2 Supports and Anchors are in Place and Properly Cured
with no Deflects

3 Pipe Deflection within Requirement Limits

Pressure G auge for Hydro Testing should be Calibrated

4
for use

5 Others

REMARKS :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :

FORM NO. ITP-P-101-05