Steel Structural Welding Inspection PDF
Steel Structural Welding Inspection PDF
Acceptance
Criteria
Presented by
Md. Arman Hossain
NDT Engineer
Bangladesh Industrial X-ray (BIX)
1. ASME BPVC for Pressure vessel
(Reference: ASME BPVC-2019, Sec. –VIII, Division -01, Mandatory appendix-08 )
Evaluations of indication:
An indication of an imperfection may be larger than the imperfection that causes it;
however, the size of the indication is the basis for acceptance evaluation. Only indications
with major dimensions greater than 1 ⁄ 16 in. (1.5 mm) shall be considered relevant.
(a) A linear indication is one having a length greater than three times the width.
(b) A rounded indication is one of circular or elliptical shape with the length equal to or less
than three times the width.
(c) Any questionable or doubtful indications shall be reexamined to determine whether or
not they are relevant
Acceptance criteria:
All surfaces to be examined shall be free of:
(a) Relevant linear indications.
(b) Relevant rounded indications greater than 3⁄16 in. (5 mm);
(c) Four or more relevant rounded indications in a line separated by 1⁄16 in. (1.5 mm) or
less, edge to edge.
5. ASME B 31.1 for Power piping
(Reference: ASME B 31.1-2018, Chapter-VI, clause- 136.4.4 )
Evaluation of Indications:
(I) Mechanical discontinuities at the surface will be indicated by bleeding out of the
penetrant; however, localized surface imperfections, such as may occur from machining
marks or surface conditions, may produce similar indications which are non-relevant to
the detection of unacceptable discontinuities.
(2) Any indication that is believed to be non-relevant shall be regarded as a defect and shall
be reexamined to verify whether or not actual defects are present. Surface conditioning
may precede the reexamination. Non-relevant indications and broad areas of
pigmentation which would mask indications of defects are unacceptable.
(3) a) Relevant indications are those which result from mechanical discontinuities.
b) Linear indications are those indications in which the length is more than three times
the width.
c) Rounded indications are indications which are circular or elliptical with the length less
than three times the width.
(4) An indication of a discontinuity may be larger than the discontinuity that causes it;
however, the size of the indication and not the size of the discontinuity is the basis of
acceptance or rejection.
Acceptance Criteria:
Indications whose major dimensions are greater than >16 in. (2.0 mm) shall be considered
relevant. The following relevant indications are unacceptable:
(1) Any cracks or linear indications.
(2) Rounded indications with dimensions greater than 3/16 in. (5.0 mm).
(3) Four or more rounded indications in a line separated by 1/16 in. (2.0 mm) or less edge
to edge.
(4) Ten or more rounded indications in any 6 sq in. (3870 mm’) of Surface with the major
dimension of this area not to exceed 6 in.(150 mm) with the area taken in the most
unfavorable location relative to the indications being evaluated.
6. AWS D 1.1 for steel structural welding inspection.
(Reference: AWS D 1.1 23rd edition-2015, chapter-6, part –c, para- 6.10.)
Acceptance / Rejection criteria are dependent on service condition. Refer to the relevant
project engineer or the Inspection Department. (Table 6.1 for visual inspection acceptance
criteria can be applied)
(8) Porosity
(A) CJP groove welds in butt joints transverse to
the direction of computed tensile stress shall have
no visible piping porosity. For all other groove
welds and for fillet welds, the sum of the visible X
piping porosity 1/32 in. [1 mm] or greater in
diameter shall not exceed 3/8 in. [10 mm] in any
linear inch of weld and shall not exceed 3/4 in. [20
mm] in any 12 in. [300 mm] length of weld.
(B) The frequency of piping porosity in fillet welds
shall not exceed one in each 4 in. [100 mm] of weld
length and the maximum diameter shall not exceed
3/32 in. [2.5 mm]. Exception: for fillet welds
connecting stiffeners to web, the sum of the X X
diameters of piping porosity shall not exceed 3/8
in. [10 mm] in any linear inch of weld and shall not
exceed 3/4 in. [20 mm] in any 12 in. [300 mm]
length of weld.
(C) CJP groove welds in butt joints transverse to
the direction of computed tensile stress shall have
no piping porosity. For all other groove welds, the x X
frequency of piping porosity shall not exceed one
in 4 in. [100 mm] of length and the maximum
diameter shall not exceed 3/32 in. [2.5 mm].
Classification of Indications:
Indications produced by liquid penetrant testing are not necessarily imperfections. Machining
marks, scratches, and surface conditions may produce indications that are similar to those
produced by imperfections but that are not relevant to acceptability. The following criteria
shall apply when indications are evaluated.
a) Any indication with a maximum dimension of 1/16 in. (2 mm) or less shall be classified as
nonrelevant. Any larger indication believed to be non-relevant shall be regarded as relevant
until reexamined by liquid penetrant or another NDT method to determine whether or not
an actual imperfection exists. The surface may be ground or otherwise conditioned before
reexamination. After an indication is determined to be non-relevant, other non-relevant
indications of the same type need not be reexamined.
b) Relevant indications are those caused by imperfections. Linear indications are those in
which the length is more than three times the width. Rounded indications are those in
which the length is three times the width or less.
Acceptance Standards Relevant indications shall be considered defects should any of the
following conditions exist:
a) linear indications are evaluated as crater cracks or star cracks and exceed 5/32 in. (4 mm) in
length, b) linear indications are evaluated as cracks other than crater cracks or star cracks,
c) linear indications are evaluated as IF and exceed 1 in. (25 mm) in total length in a
continuous 12 in. (300 mm) length of weld or 8 % of the weld length. Rounded indications
shall be evaluated according to the criteria of 9.3.9.2 and 9.3.9.3, as applicable. For
evaluation purposes, the maximum dimension of a rounded indication shall be considered its
size.
NOTE: When doubt exists about the type of imperfection being disclosed by an indication,
verification may be obtained by using other NDT methods
8. American bureau of shipping (ABS) for Hull I inspection .
Reference: ABS-2020, section-6, paragraph-11)
1.5.3(d) Porosity
i) Complete joint penetration (CJP) groove welds in butt joints transverse to the members
subject to tensile stress are not to have piping porosity. For all other complete joint
penetration (CJP) groove welds and full penetration fillet welds, the frequency of piping
porosity is not to exceed one in each 100 mm (4 in.) of length and the maximum diameter is
not to exceed 2.5 mm (3 / 32 in.).
ii) For fillet welds connecting stiffeners to web and partial penetration fillet welds, the sum of
the piping porosity 1 mm (1 / 24 in.) or greater in diameter is not to exceed 10 mm (3 / 8
in.) Section 10 Acceptance Criteria for Hull Welds 10 ABS GUIDE FOR NONDESTRUCTIVE
INSPECTION • 2020 101 in any linear 25 mm (1 in.) of weld and is not to exceed 19 mm (3 / 4
in.) in any 300 mm (12 in.) length of weld. The maximum diameter of the piping porosity is
not to exceed 2.5 mm (3 / 32 in.).
General description:
o The width of the test surface shall include the weld metal and the adjacent parent metal
up to a distance of 10 mm on each side.
o Indications produced by penetrant testing do not usually display the same size and
shape characteristics as the imperfection causing that indication. For the purposes of
this International Standard, it is the size of the indication which should be assessed
against the values shown in Table 1.
o Indications that are approximately in line, which are separated by less than the length of
the smaller indication, shall be considered as a single, continuous indication.
o Acceptance levels prescribed for linear indications are those corresponding to the
evaluation level. Indications lower than this shall not be taken into account. Normally,
acceptable indications shall not be recorded.
o Local grinding can be used to improve the classification of all or part of a test surface
when it is required to work to a higher detection limit than that recommended by the
existing weld surface condition in TableA.1.
NOTE: Local grinding is a very often used practice.
Acceptance levels for welds in metallic materials are given in Table 1.
Table 1 — Acceptance levels for indications
Acceptable levela
Type of indication
1 2 3
Linear indication
l≤2 l≤4 l≤8
l = length of indication
Nonlinear indication
d≤4 d≤6 d≤8
d = major axis dimension
a Acceptance levels 2 and 3 can be specified with a suffix, “X”, which denotes that all linear
indications detected shall be evaluated to level 1. However, the probability of detection of
indications smaller than those denoted by the original acceptance level can be low.
Acceptance criteria
Weld that is subject to PT, in addition to visual inspection, shall be evaluated on basis of the
requirement for visual inspection.
6.26.1.1
Any crack shall be unacceptable, regardless of size or location.
6.26.1.2
Thorough fusion shall exist between adjacent layers of weld metal and between weld metal and
base metal.
6.26.1.3
All craters shall be filled to provide the specified weld size, except for the ends of Intermittent
fillet welds outside of their effective length.
6.26.1.4
Weld profiles shall be in conformance with 3.6
6.26.1.5
Undercut allowance: except when weld reinforcement Is required to be removed undercut
limits hall be as follows,
1. Undercut in main members, undercut shall be no more than 0.01 in. [0.25 mm] deep when
the weld is transverse to tensile stress under any design loading condition.
2. Undercut shall be no more than 1/32 in. [1 mm] deep for all other cases.
6.26.1.6
The frequency of piping porosity in fillet welds shall not exceed one in each 4 in. [100 mm] or
six in 1200 mm(4 ft.) of weld length and the maximum diameter shall not exceed 2.5 mm (3/32
in).
1) A subsurface inspection for porosity shall be performed whenever piping porosity 2.4
mm(3/32) or larger in diameter extends to the surface at interval of 300 mm (12 in) or
;sees over a distance of 1200 mm (4 ft) or when the condition of electrodes ,flux, base
metal or the presence of weld cracking indicates that there may be problem with piping
of gross porosity
2) This subsurface inspection shall be a visual inspection of 300 mm(12 in) exposed length
s of the4 fillet weld throat after it has been ground or removed any air carbon arc
gouging to a depth of ½ the design throat , diameters of all porosity shall not exceed 10
mm(3/8 in) in any 25 mm (1 in) length of weld or 20 mm(3/4 in) in any 300 mm (12 in)
length .
6.26.1.7
A fillet weld in any single continuous weld may under run the nominal fillet weld size specified
by 2 mm (1/6 in) without correction, provided that the undersize portion of the weld does not
exceed 10% of the length of the weld .on the web-to-flange welds on girders, under run shall be
prohibited at the ends for a length equal to twice the width of the flange.
6.26.1.8
CJP groove welds in butt joints transverse to the direction of computed tensile stress shall have
no piping porosity. For all other groove welds, the frequency of piping porosity shall not exceed
one in 100 mm (4 in.) of length and the maximum diameter shall not exceed 2.5 mm (3/32 in.).
6.26.1.9
Visual inspection of welds in all steels may begin immediately after the completed welds have
cooled to ambient temperature. Acceptance criteria for M 270M/M270 (A709/A709M) grade
HPS 690W (HPS 100 W) steels shall be based on visual inspection performed not less than 48
hours after completion of the weld.
(1) The nominal thickness of the thinner base metal or weld metal shall not be reduced by
more than
2 the weld or thinner base metal cross – sectional area along the weld length shall
not be reduced to less than 98% of the cross section
3. Remaining reinforcement shall not exceed 1 mm (1/32 in) and shall blend
smoothly into the base metal surfaces except no reinforcement is allowed on
faying surface.
4. Ground areas shall be free from undercut. Undercut removal shall be such that
the base metal and weld metal blend smoothly without exceeding the limits of
(1) and (2) above.
5. Chipping shall not be used for reinforcement removal
3.6.2.1.2
All reinforcement shall be removed where the weld forms a part of the faying surface.
3.6.2.2
Where surface finishing is required, the surface roughness values shall not exceed 6 µm(250
µin) .surface finished to values over 3 µm (150 µin) or less may be finished in any direction,
subject to the following additional requirements: but joint’s between parts subject to tensile
stress, whether joining parts of equal or unequal width or thickness , shall be finished flush or
to a smooth transition to a roughness not exceeding over 3 µm (150 µin).
3.6.3
Welds shall be free from overlap
13. BS EN ISO 10228-2 for steel casting inspection
Reference: BS EN ISO 10228-2:2016, chapter -9, table-2.
Quality class
Parameter
1 2 3 4a
Recording level (mm)b ≥7 ≥3 ≥3 ≥1
Allowable length L of isolated linear
indications and allowable length Lg of ≤ 20 ≤8 ≤4 ≤2
b
interacting indications (mm)
Allowable cumulative length of linear
indications in the reference surface ≤ 75 ≤ 36 ≤ 24 ≤5
b
(mm)
Allowable size of isolated rounded
≤ 30 ≤ 12 ≤8 ≤3
indications (mm)b
Maximum allowable number of
recordable indications on reference 15 10 7 5
c
surface
a Quality class 4 is not applicable to the test of areas with machining allowance ≥ 0,5 mm per
face.
b The tabulated values apply to the indication size, not to the surface extent of the flaw.
c Reference surface = 148 mm × 105 mm (i.e. A6 format) For objects smaller than the
reference surface, or if only an area is examined smaller than the reference surface, then the
maximum allowable number of indications should be determined and agreed accordingly (the
acceptance criteria for the dimensions remain unchanged)..
15. ISO 4987 for steel casting inspection
Reference: ISO 4987:2020-3rd Edition, chapter-06)
Acceptance criteria
6.1 Definition of liquid penetrant indications
6.1.1 General Indications revealed by the liquid penetrant testing can have different shapes
and sizes. The distinction between the indications is made depending on the ratio of the
length L of the indication to its width W, in the manner described in 6.1.2 and 6.1.3.