Service Manual Serie J All in One PDF
Service Manual Serie J All in One PDF
Destination
Europe
Turkey
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
CAUTION
R32 REFRIGERANT – This Air-to-Water Hydromodule + Tank contains and operates with refrigerant R32.
THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL.
Refer to National, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the
installation, maintenance and/or service of this product.
Specifications, designs and contents in this Service Manual are subject to change without notice.
3
1. Safety Precautions
Read the following “SAFETY PRECAUTIONS” carefully before installation of Air-To-Water Hydromodule + Tank
(here after referred to as “Tank Unit”).
Electrical works and water installation works must be done by licensed electrician and licensed water system
installer respectively. Be sure to use the correct rating and main circuit for the model to be installed.
The caution items stated here must be followed because these important contents are related to safety. The
meaning of each indication used is as below.
Incorrect installation due to ignorance or negligence of the instructions will cause harm or damage, and the
seriousness is classified by the following indications.
Please leave this installation manual with the unit after installation.
WARNING This indication shows the possibility of causing death or serious injury.
CAUTION This indication shows the possibility of causing injury or damage to properties only.
Symbol with dark background denotes item that must be carried out.
This symbol shows that this equipment uses a flammable refrigerant. If the refrigerant is leaked, together with an
WARNING
external ignition source, there is a possibility of ignition.
CAUTION This symbol shows that the Installation Manual should be read carefully.
CAUTION This symbol shows that a service personnel should be handling this equipment with reference to the Installation Manual.
CAUTION This symbol shows that there is information included in the Operation Manual and/or Installation Manual.
Carry out test run to confirm that no abnormality occurs after the installation. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.
If there is any doubt about the installation procedure or operation, always contact the authorized dealer for advice
and information.
WARNING
Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer. Any unfit
1.
method or using incompatible material may cause product damage, burst and serious injury.
Do not install outdoor unit near handrail of veranda. When installing outdoor unit at veranda of high rise building, child may climb up to
2.
outdoor unit and cross over the handrail and causing accident.
Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with
3.
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
4. Do not tie up the power supply cord into a bundle by band. Abnormal temperature rise on power supply cord may happen.
5. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
6. Do not sit or step on the unit, you may fall down accidentally.
7. Keep plastic bag (packaging material) away from small children, it may cling to nose and mouth and prevent breathing.
When install or relocate outdoor unit, do not let any substance other than the specified refrigerant, e.g. air etc. mix into refrigerant
8.
cycle (piping). Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
9. Do not use pipe wrench to install refrigerant piping. It might deform the piping and cause the unit to malfunction.
10. Do not purchase unauthorized electrical parts for installation, service, maintenance and etc.. They might cause electrical shock or fire.
Do not modify the wiring of outdoor unit for installation of other components (i.e. heater, etc). Overloaded wiring or wire connection
11.
points may cause electrical shock or fire.
4
WARNING
Do not pierce or burn as the appliance is pressurized. Do not expose the appliance to heat, flame, sparks, or other sources of ignition.
12.
Else, it may explode and cause injury or death.
13. Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury etc.
Do not place containers with liquids on top of the Tank Unit. It may cause Tank Unit damage and/or fire could occurs if they leak or
14.
spill onto the Tank Unit.
Do not use joint cable for Tank Unit / Outdoor Unit connection cable. Use specified Tank Unit / Outdoor Unit connection cable, refer to
instruction 4 CONNECT THE CABLE TO THE TANK UNIT and connect tightly for Tank Unit / Outdoor Unit connection. Clamp the
15.
cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat up or fire at the
connection.
For electrical work, follow the local wiring standard, national regulation, legislation and this installation instructions. An independent
16. circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in the electrical work, it will cause
electrical shock or fire.
Engage authorized dealer or specialist for installation. If installation done by the user is incorrect / defective, it will cause water
17.
leakage, electrical shock or fire.
For water circuit installation work, follow to relevant European and national regulations (including EN61770) and local plumbing and
18.
building regulation codes.
This is a R32 model, use piping, flare nut and tools which is specified for R32 refrigerant. Using of existing (R22) piping, flare nut
and tools may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
19.
Thickness for copper pipes used with R32 must be more than 0.8 mm. Never use copper pipes thinner than 0.8 mm.
It is desirable that the amount of residual oil is less than 40 mg/10 m.
When installing or relocating Tank Unit, do not let any substance other than the specified refrigerant, eg. air etc. mix into refrigeration
20.
cycle (piping). Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
For refrigeration system work, install according to this installation instructions strictly. If installation is defective, it will cause water
21.
leakage, electrical shock or fire.
Install at a strong and firm location which is able to withstand weight of the set. If the strength is not enough or installation is not
22.
properly done, the set will drop and cause injury.
Do not use joint cable for outdoor connection cable. Use specified outdoor connection cable, refer to instruction 5 CONNECT THE
23. CABLE TO THE OUTDOOR UNIT and connect tightly for outdoor connection. Clamp the cable so that no external force will be acted
on the terminal. If connection or fixing is not perfect, it will cause heat up or fire at the connection.
Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
24.
cause fire or electrical shock.
This equipment is strongly recommended to be installed with Residual Current Device (RCD) on-site according to the respective
25.
national wiring rules or country-specific safety measures in terms of residual current.
During installation, install the refrigerant piping properly before running the compressor. Operation of compressor without fixing
26. refrigeration piping and valves at opened position will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in
explosion, injury etc.
During pump down operation, stop the compressor before removing the refrigeration piping. Removal of refrigeration piping while
27. compressor is operating and valves are opened will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in
explosion, injury etc.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over tightened, after a long period, the flare
28.
may break and cause refrigerant gas leakage.
After completion of installation, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant contacts
29.
with fire.
Ventilate the room if there is refrigerant gas leakage during operation. Extinguish all fire sources if present. It may cause toxic gas
30.
when the refrigerant contacts with fire.
Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
31.
electrical shock.
32. Only use the supplied or specified installation parts. Else, it may causes unit vibrate, fall, water leakage, electrical shock or fire.
33. If there is any doubt about the installation procedure or operation, always contact the authorized dealer for advice and information.
34. Select a location where in case of water leakage, the leakage will not cause damage to other properties
When installing electrical equipment at wooden building of metal lath or wire lath, in accordance with electrical facility standard, no
35.
electrical contact between equipment and building is allowed. Insulator must be installed in between.
Any work carried out on the Tank Unit / Outdoor Unit after removing any panels which is secured by screws, must be carried out under
36.
the supervision of authorized dealer and licensed installation contractor.
37. This system is multi supply appliance. All circuits must be disconnected before accessing the unit terminals.
For cold water supply has a backflow regulator, check valve or water meter with check valve, provisions for thermal expansion of
38.
water in the hot water system must be provided. Otherwise it will cause water leakage.
5
WARNING
The piping installation work must be flushed before Tank Unit is connected to remove contaminants. Contaminants may damage the
39.
Tank Unit components.
This installation may be subjected to building regulation approval applicable to respective country that may require to notify the local
40.
authority before installation.
The Tank Unit must be shipped and stored in upright condition and dry environment. It may laid on its back when being moved into the
41.
building.
Work done to the Tank Unit after remove the front plate cover that secured by screws, must be carried out under the supervision of
42.
authorized dealer, licensed installation contractor, skilled person and instructed person.
This unit must be properly earthed. The electrical earth must not be connected to a gas pipe, water pipe, the earth of lightening rod or
44. a telephone. Otherwise there is a danger of electrical shock in the event of an insulation breakdown or electrical earth fault in the
outdoor unit.
CAUTION
Do not install the Tank Unit / Outdoor Unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
1.
surrounding of the unit, it may cause fire.
2. Prevent liquid or vapor from entering sumps or sewers since vapor is heavier than air and may form suffocating atmospheres.
Do not release refrigerant during piping work for installation, re-installation and during repairing a refrigeration parts. Take care of the
3.
liquid refrigerant, it may cause frostbite.
4. Do not install this appliance in a laundry room or other high humidity location. This condition will cause rust and damage to the unit.
Make sure the insulation of power supply cord does not contact hot part (i.e. refrigerant piping, water piping) to prevent from insulation
5.
failure (melt).
6. Do not touch the sharp aluminium fin, sharp parts may cause injury.
Do not apply excessive force to water pipes that may damage the pipes. If water leakage occurs, it will cause flooding and damage to
7.
other properties.
8. Do not transport the Tank Unit with water inside the unit. It may cause damage to the unit.
Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage
9.
the furniture.
Select an installation location which is easy for maintenance.
10. Incorrect installation, service or repair of this Tank Unit / Outdoor Unit may increase the risk of rupture and this may result in loss
damage or injury and/or property.
Power supply connection to Tank Unit.
Power supply point should be in easily accessible place for power disconnection in case of emergency.
Must follow local national wiring standard, regulation and this installation instruction.
Strongly recommended to make permanent connection to a circuit breaker.
11. - Power Supply 1: For WH-UD03JE5 and WH-UD05JE5, use approved 15/16A 2-poles circuit breaker with a minimum contact gap
of 3.0mm.
For WH-UD07JE5 and WH-UD09JE5, use approved 25A 2-poles circuit breaker with a minimum contact gap of
3.0mm.
- Power Supply 2: Use approved 16A 2-poles circuit breaker with a minimum contact gap of 3.0mm.
12. Ensure the correct polarity is maintained throughout all wiring. Otherwise, it will cause electrical shock or fire.
After installation, check the water leakage condition in connection area during test run. If leakage occurs, it will cause damage to other
13.
properties.
14. If the Tank Unit not operates for long time, the water inside the Tank Unit should be drained.
Installation work.
15. It may need three or more people to carry out the installation work. The weight of Tank Unit / Outdoor Unit might cause injury if carried
by one person.
6
2. Precaution For Using R32 Refrigerant
The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models.
However, pay careful attention to the following points:
When connecting flare at indoor side, make sure that the flare connection is used only once, if torqued up and released, the flare must
be remade. Once the flare connection was torqued up correctly and leak test was made, thoroughly clean and dry the surface to
1. remove oil, dirt and grease by following instructions of silicone sealant. Apply neutral cure (Alkoxy type) & ammonia-free silicone
sealant that is non-corrosive to copper & brass to the external of the flared connection to prevent the ingress of moisture on both the
gas & liquid sides. (Moisture may cause freezing and premature failure of the connection)
The appliance shall be stored, installed and operated in a well ventilated room with comply to Indoor Floor Area Requirement and
2. without any continuously operating ignition source. Keep away from open flames, any operating gas appliances or any operating
electric heater. Else, it may explode and cause injury or death.
Refer to “PRECAUTION FOR USING R32 REFRIGERANT” in outdoor unit installation manual for other precautions that need to pay
3.
attention to.
WARNING
Since the working pressure is higher than that of refrigerant R22 models, some of the piping and installation and service tools
are special.
1. Especially, when replacing a refrigerant R22 model with a new refrigerant R32 model, always replace the conventional piping
and flare nuts with the R32 and R410A piping and flare nuts on the outdoor unit side.
For R32 and R410A, the same flare nut on the outdoor unit side and pipe can be used.
The mixing of different refrigerants within a system is prohibited. Models that use refrigerant R32 and R410A have a different
2. charging port thread diameter to prevent erroneous charging with refrigerant R22 and for safety.
Therefore, check beforehand. [The charging port thread diameter for R32 and R410A is 12.7 mm (1/2 inch).]
Ensure that foreign matter (oil, water, etc.) does not enter the piping.
3.
Also, when storing the piping, securely seal the opening by pinching, taping, etc. (Handling of R32 is similar to R410A.)
Operation, maintenance, repairing and refrigerant recovery should be carried out by trained and certified personnel in the use of
4. flammable refrigerants and as recommended by the manufacturer. Any personnel conducting an operation, servicing or
maintenance on a system or associated parts of the equipment should be trained and certified.
Any part of refrigerating circuit (evaporators, air coolers, AHU, condensers or liquid receivers) or piping should not be located in
5.
the proximity of heat sources, open flames, operating gas appliance or an operating electric heater.
The user/owner or their authorized representative shall regularly check the alarms, mechanical ventilation and detectors, at
6.
least once a year, where as required by national regulations, to ensure their correct functioning.
7. A logbook shall be maintained. The results of these checks shall be recorded in the logbook.
Before a new refrigerating system is put into service, the person responsible for placing the system in operation should ensure
that trained and certified operating personnel are instructed on the basis of the instruction manual about the construction,
9.
supervision, operation and maintenance of the refrigerating system, as well as the safety measures to be observed, and the
properties and handling of the refrigerant used.
The general requirement of trained and certified personnel are indicated as below:
a) Knowledge of legislation, regulations and standards relating to flammable refrigerants; and,
b) Detailed knowledge of and skills in handling flammable refrigerants, personal protective equipment, refrigerant leakage
10.
prevention, handling of cylinders, charging, leak detection, recovery and disposal; and,
c) Able to understand and to apply in practice the requirements in the national legislation, regulations and Standards; and,
d) Continuously undergo regular and further training to maintain this expertise.
Air-to-Water Heatpump piping in the occupied space shall be installed in such a way to protect against accidental damage in
11.
operation and service.
12. Precautions shall be taken to avoid excessive vibration or pulsation to refrigerating piping.
Ensure protection devices, refrigerating piping and fittings are well protected against adverse environmental effects (such as the
13.
danger of water collecting and freezing in relief pipes or the accumulation of dirt and debris).
Expansion and contraction of long runs piping in refrigerating systems shall be designed and installed securely (mounted and
14.
guarded) to minimize the likelihood hydraulic shock damaging the system.
15. Protect the refrigerating system from accidental rupture due to moving furniture or reconstruction activities.
To ensure no leaking, field-made refrigerant joints indoors shall be tightness tested. The test method shall have a sensitivity of 5
16. grams per year of refrigerant or better under a pressure of at least 0,25 times the maximum allowable pressure (>1.04MPa, max
4.15MPa). No leak shall be detected.
7
CAUTION
Installation (Space)
Must ensure the installation of pipe-work shall be kept to a minimum. Avoid use dented pipe and do not allow acute
bending.
Must ensure that pipe-work shall be protected from physical damage.
Must comply with national gas regulations, state municipal rules and legislation. Notify relevant authorities in accordance
with all applicable regulations.
1.
Must ensure mechanical connections be accessible for maintenance purposes.
In cases that require mechanical ventilation, ventilation openings shall be kept clear of obstruction.
When disposal of the product, do follow to the precautions in #12 and comply with national regulations.
In case of field charge, the effect on refrigerant charge caused by the different pipe length has to be quantified, measured
and labelled.
Always contact to local municipal offices for proper handling.
Servicing
2-1. Service personnel
Any qualified person who is involved with working on or breaking into a refrigerant circuit should hold a current valid
certificate from an industry-accredited assessment authority, which authorizes their competence to handle refrigerants
safely in accordance with an industry recognized assessment specification.
Servicing shall only be performed as recommended by the equipment manufacturer. Maintenance and repair requiring the
assistance of other skilled personnel shall be carried out under the supervision of the person competent in the use of
flammable refrigerants.
Servicing shall be performed only as recommended by the manufacturer.
The system is inspected, regularly supervised and maintained by a trained and certified service personnel who is employed
by the person user or party responsible.
Ensure the actual refrigerant charge is in accordance with the room size within which the refrigerant containing parts are
installed.
Ensure refrigerant charge not to leak.
2-2. Work
Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk
of ignition is minimised.
For repair to the refrigerating system, the precautions in #2-2 to #2-8 must be followed before conducting work on the
system.
Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapour being
present while the work is being performed.
All maintenance staff and others working in the local area shall be instructed and supervised on the nature of work being
carried out.
Avoid working in confined spaces. Always ensure away from source, at least 2 meter of safety distance, or zoning of free
space area of at least 2 meter in radius.
Wear appropriate protective equipment, including respiratory protection, as conditions warrant.
2. Keep all sources of ignition and hot metal surfaces away.
2-3. Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is
aware of potentially flammable atmospheres.
Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. non sparking,
adequately sealed or intrinsically safe.
In case of leakage/spillage happened, immediately ventilate area and stay upwind and away from spill/release.
In case of leakage/spillage happened, do notify persons down wind of the leaking/spill, isolate immediate hazard area and
keep unauthorized personnel out.
2-4. Presence of fire extinguisher
If any hot work is to be conducted on the refrigerating equipment or any associated parts, appropriate fire extinguishing
equipment shall be available at hand.
Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
2-5. No ignition sources
No person carrying out work in relation to a refrigerating system which involves exposing any pipe work that contains or
has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or
explosion. He/She must not be smoking when carrying out such work.
All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation,
repairing, removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space.
Prior to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable
hazards or ignition risks.
“No Smoking” signs shall be displayed.
2-6. Ventilated area
Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot
work.
A degree of ventilation shall continue during the period that the work is carried out.
The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere.
8
CAUTION
2-7. Checks to the refrigerating equipment
Where electrical components are being changed, they shall be fit for the purpose and to the correct specification.
At all times the manufacturer’s maintenance and service guidelines shall be followed.
If in doubt consult the manufacturer’s technical department for assistance.
The following checks shall be applied to installations using flammable refrigerants.
- The actual refrigerant charge is in accordance with the room size within which the refrigerant containing parts are installed.
- The ventilation machinery and outlets are operating adequately and are not obstructed.
- If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the presence of refrigerant.
- Marking to the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected.
- Refrigerating pipe or components are installed in a position where they are unlikely to be exposed to any substance
which may corrode refrigerant containing components, unless the components are constructed of materials which are
inherently resistant to being corroded or are properly protected against being so corroded.
2. 2-8. Checks to electrical devices
Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures.
Initial safety checks shall include but not limit to:-
- That capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking.
- That there is no live electrical components and wiring are exposed while charging, recovering or purging the system.
- That there is continuity of earth bonding.
At all times the manufacturer’s maintenance and service guidelines shall be followed.
If in doubt consult the manufacturer’s technical department for assistance.
If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is
satisfactorily dealt with.
If the fault cannot be corrected immediately but it is necessary to continue operation, an adequate temporary solution shall
be used.
The owner of the equipment must be informed or reported so all parties are advised thereinafter.
Repairs to sealed components
During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon
prior to any removal of sealed covers, etc.
If it is absolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form
of leak detection shall be located at the most critical point to warn of a potentially hazardous situation.
Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not
altered in such a way that the level of protection is affected. This shall include damage to cables, excessive number of
3. connections, terminals not made to original specification, damage to seals, incorrect fitting of glands, etc.
Ensure that apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded such that they no longer serve the purpose of preventing the
ingress of flammable atmospheres.
Replacement parts shall be in accordance with the manufacturer’s specifications.
The use of silicon sealant may inhibit the effectiveness of some types of leak detection equipment.
NOTE:
Intrinsically safe components do not have to be isolated prior to working on them.
9
CAUTION
The following leak detection methods are deemed acceptable for all refrigerant systems.
No leaks shall be detected when using detection equipment with a sensitivity of 5 grams per year of refrigerant or better
under a pressure of at least 0,25 times the maximum allowable pressure (>1.04MPa, max 4.15MPa). For example, a
universal sniffer.
Electronic leak detectors may be used to detect flammable refrigerants, but the sensitivity may not be adequate, or may
need re-calibration.
(Detection equipment shall be calibrated in a refrigerant-free area.)
Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used.
7. Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant
employed and the appropriate percentage of gas (25 % maximum) is confirmed.
Leak detection fluids are also suitable for use with most refrigerants, for example, bubble method and fluorescent method
agents. The use of detergents containing chlorine shall be avoided as the chlorine may react with the refrigerant and
corrode the copper pipe-work.
If a leak is suspected, all naked flames shall be removed/extinguished.
If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or
isolated (by means of shut off valves) in a part of the system remote from the leak.
The precautions in #8 must be followed to remove the refrigerant.
Removal and evacuation
When breaking into the refrigerant circuit to make repairs – or for any other purpose – conventional procedures shall be
used.
However, it is important that best practice is followed since flammability is a consideration.
The following procedure shall be adhered to:
• remove refrigerant -> • purge the circuit with inert gas -> • evacuate -> • purge with inert gas ->
• open the circuit by cutting or brazing
8. The refrigerant charge shall be recovered into the correct recovery cylinders.
The system shall be purged with OFN to render the appliance safe. (remark: OFN = oxygen free nitrogen, type of inert gas)
This process may need to be repeated several times.
Compressed air or oxygen shall not be used for this task.
Purging shall be achieved by breaking the vacuum in the system with OFN and continuing to fill until the working pressure
is achieved, then venting to atmosphere, and finally pulling down to a vacuum.
This process shall be repeated until no refrigerant is within the system.
When the final OFN charge is used, the system shall be vented down to atmospheric pressure to enable work to take
place.
This operation is absolutely vital if brazing operations on the pipe work are to take place.
Ensure that the outlet for the vacuum pump is not close to any potential ignition sources and there is ventilation available.
Charging procedures
In addition to conventional charging procedures, the following requirements shall be followed.
- Ensure that contamination of different refrigerants does not occur when using charging equipment.
- Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them.
- Cylinders shall be kept in an appropriate position according to the instructions.
- Ensure that the refrigerating system is earthed prior to charging the system with refrigerant.
9. - Label the system when charging is complete (if not already).
- Extreme care shall be taken not to over fill the refrigerating system.
Prior to recharging the system it shall be pressure tested with OFN (refer to #7).
The system shall be leak tested on completion of charging but prior to commissioning.
A follow up leak test shall be carried out prior to leaving the site.
Electrostatic charge may accumulate and create a hazardous condition when charging and discharging the refrigerant.
To avoid fire or explosion, dissipate static electricity during transfer by grounding and bonding containers and equipment
before charging/discharging.
10
CAUTION
Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its
details.
It is recommended good practice that all refrigerants are recovered safely.
Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of
recovered refrigerant.
It is essential that electrical power is available before the task is commenced.
a) Become familiar with the equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure ensure that:
11
3. Specifications
3.1 WH-ADC0309J3E5 WH-UD03JE5
Item Unit Outdoor Unit
EN 14511
Performance Test Condition
EN 14825
Condition
A35W7
(Ambient/Water)
kW 3.20
Cooling Capacity
BTU/h 10900
kcal/h 2750
W/W 3.52
Cooling EER
kcal/hW 3.02
Condition
A7W35 A2W35
(Ambient/Water)
kW 3.20 3.20
Heating Capacity
BTU/h 10900 10900
kcal/h 2750 2750
W/W 5.33 3.64
Heating COP
kcal/hW 4.58 3.13
Low Temperature Application (W35)
Warmer Average Colder
Application Climate
Pdesign kW 4.0 4.0 3.0
Tbivalent/TOL °C 2/2 -10 / -10 -20 / -22
SCOP/ns (W/W)/% 6.20 / 245 5.07 / 200 4.00 / 157
Annual Consumption kWh 862 1631 1848
Class A++ A++ A++
Medium Temperature Application (W55)
Warmer Average Colder
Application Climate
Heating Erp
Pdesign kW 4.0 3.0 2.0
Tbivalent/TOL °C 2/2 -10 / -10 -20 / -22
SCOP/ns (W/W)/% 4.20 / 165 3.47 / 136 2.83 / 110
Annual Consumption kWh 1274 1788 1740
Class A++ A++ A+
DHW
Warmer Average Colder
Application Climate
COP/nwh (W/W)/% 3.88 / 155 3.30 / 132 2.48 / 99
AEC kWh 640 760 994
Condition
A35W7 A7W35 A2W35
(Ambient/Water)
Noise Level dB (A) Cooling: 45 Heating: 44
Heating: 60
Power Level dB Cooling: 61
Heating: 55***
Cooling: 33.9 (1200)
Air Flow m3/min (ft3/min)
Heating: 28.9 (1020)
Refrigeration Control Device Expansion Valve
Refrigeration Oil cm3 FW50S (450)
R32, 0.90 (31.8) (Pre-charged)
Refrigerant kg (oz)
R32, 1.20 (42.4) (Maximum)
GWP 675
F-GAS
CO2eq (ton) (Precharged/Maximum) 0.608 / 0.810
Height mm (inch) 622 (24-1/2)
Dimension Width mm (inch) 824 (32-15/32)
Depth mm (inch) 298 (11-24/32)
Net Weight kg (lbs) 37 (82)
12
Item Unit Outdoor Unit
Liquid mm (inch) 6.35 (1/4)
Pipe Diameter
Gas mm (inch) 12.70 (1/2)
Standard Length m (ft) 7 (23.0)
Pipe Length Range m (ft) 3 (9.8) ~ 25 (82.0)
I/D & O/D Height Difference m (ft) 20 (65.6)
Additional Gas Amount g/m (oz/ft) 20 (0.2)
Refrigeration Charge Less m (ft) 10 (32.8)
Type Hermetic Motor
Compressor Motor Type Brushless (6-poles)
Rated Output kW 0.90
Type Propeller Fan
Material PP
Motor Type DC (8-poles)
Fan
Input Power W 20 (Heating) / 23 (Cooling)
Output Power W 40
Cooling: 840
Fan Speed rpm
Heating: 720
Fin material Aluminium (Pre Coat)
Fin Type Corrugated Fin
Heat Exchanger
Row × Stage × FPI 2 × 28 × 19
Size (W × H × L) mm 36.4 × 588 × 827.7 : 856.3
Ø Single
Power Source (Phase, Voltage, Cycle) V 230
Hz 50
Condition
A35W7 A7W35 A2W35
Input Power (Ambient/Water)
kW Cooling: 0.91 Heating: 0.60 Heating: 0.88
Maximum Input Power For Heatpump System kW 2.59
Power Supply 1 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) 1Ø / 12.0 / 2.59k
Power Supply 2 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) 1Ø / 13.0 / 3.00k
Power Supply 3 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) —/—/—
Starting Current A 2.9
Condition
A35W7 A7W35 A2W35
Running Current (Ambient/Water)
A Cooling: 4.3 Heating: 2.9 Heating: 4.2
Maximum Current For Heatpump System A 12.0
Power Factor Condition
A35W7 A7W35 A2W35
Power factor means total figure of compressor and (Ambient/Water)
outdoor fan motor. % Cooling: 92 Heating: 90 Heating: 91
Number of core -
Power Cord
Length m (ft) -
Thermostat Electronic Control
Protection Device Electronic Control
13
Item Unit Indoor Unit
EN 14511
Performance Test Condition
EN 14825
Cooling: 10 / 43
Outdoor Ambient °C (min./max.)
Heating: -20 / 35
Cooling: 5 / 20
Operation Range
Heating (Tank): - / 65*,
Water Outlet °C (min./max.)
Heating (Circuit): 20 / 55 (Below Ambient -15 °C) **
Heating (Circuit): 20 / 60 (Above Ambient -10 °C) **
Cooling: 5.0
Internal Pressure Differential kPa
Heating: 5.0
Condition
A35W7 A7W35 A2W35
(Ambient/Water)
Noise Level dB (A) Cooling: 28 Heating: 28
Power Level dB Cooling: 41 Heating: 41
Depth mm (inch) 717 (28-7/32)
Dimension Width mm (inch) 598 (23-17/32)
Height mm (inch) 1800 (70-27/32)
Net Weight kg (lbs) 122 (269)
Liquid mm (inch) 6.35 (1/4)
Refrigerant Pipe Diameter
Gas mm (inch) 12.70 (1/2)
Room mm (inch) 31 (1-1/4)
Water Pipe Diameter
Shower mm (inch) 19 (3/4)
Water Drain Hose Inner Diameter mm (inch) 12.00 (17/36)
Motor Type DC Motor
Pump
Input Power W 34
Type Brazed Plate
No. of Plates 36
Hot Water Coil
Size (W x H x L) mm 68 × 333 × 121
Cooling: 9.2 (0.6)
Water Flow Rate l/min (m3/h)
Heating: 9.2 (0.6)
Pressure Relief Valve Water Circuit kPa Open: 300, Close: 210 and below
Type VVX20 [Electronic pulse]
Flow Switch
Measuring range l/min 5 ~ 60
Pressure Release Valve kPa Open: 800, Close: 640 and below
Protection Device A Earth Leakage Circuit Breaker (30 ~ 40)
Volume I 10
Expansion Vessel
MWP bar 3
Capacity of Integrated Electric Heater / OLP TEMP kW/°C 3.00 / 80
Tank Volume (Spec / Nett) L 200 / 185
Max. Tank Water Set Temperature °C 65
2
Tank Coil Surface m 1.8
14
Item Unit Indoor Unit
Material EN-1.4521
Pressure Vessel Volume L 185
Design Pressure Bar 10
Material EN-1.4521
Diameter mm 22
Heat Exchanger Thickness mm 0.8
Surface Area m2 1.8
Total Length m 25
Note:
Cooling capacities are based on outdoor air temperature of 35°C Dry Bulb with controlled indoor water inlet
temperature of 12°C and water outlet temperature of 7°C.
Heating capacities are based on outdoor air temperature of 7°C Dry Bulb (44.6°F Dry Bulb), 6°C Wet Bulb
(42.8°F Wet Bulb) with controlled indoor water inlet temperature of 30°C and water outlet temperature of 35°C.
Specifications are subjected to change without prior notice for further improvement.
* Above 55°C, only possible with backup heater operation.
** Between outdoor ambient -10 °C and -15 °C, the water outlet temperature gradually decreases from 60 °C to
55 °C.
*** The sound power level is measured with accordance to EN12102 under conditions of the EN14825.
15
3.2 WH-ADC0309J3E5 WH-UD05JE5
Item Unit Outdoor Unit
EN 14511
Performance Test Condition
EN 14825
Condition
A35W7
(Ambient/Water)
kW 4.50
Cooling Capacity
BTU/h 15300
kcal/h 3870
W/W 3.00
Cooling EER
kcal/hW 2.58
Condition
A7W35 A2W35
(Ambient/Water)
kW 5.00 4.20
Heating Capacity
BTU/h 17100 14300
kcal/h 4300 3610
W/W 5.00 3.18
Heating COP
kcal/hW 4.30 2.73
Low Temperature Application (W35)
Warmer Average Colder
Application Climate
Pdesign kW 4.0 5.0 3.0
Tbivalent/TOL °C 2/2 -10 / -10 -20 / -22
SCOP/ns (W/W)/% 6.20 / 245 5.07 / 200 4.00 / 157
Annual Consumption kWh 862 2038 1848
Class A++ A++ A++
Medium Temperature Application (W55)
Warmer Average Colder
Application Climate
Heating Erp
Pdesign kW 4.0 4.0 2.0
Tbivalent/TOL °C 2/2 -10 / -10 -20 / -22
SCOP/ns (W/W)/% 4.20 / 165 3.47 / 136 2.83 / 110
Annual Consumption kWh 1274 2385 1740
Class A++ A++ A+
DHW
Warmer Average Colder
Application Climate
COP/nwh (W/W)/% 3.88 / 155 3.30 / 132 2.48 / 99
AEC kWh 640 760 994
Condition
A35W7 A7W35 A2W35
(Ambient/Water)
Noise Level dB (A) Cooling: 48 Heating: 47
Heating: 64
Power Level dB Cooling: 64
Heating: 55***
Cooling: 39.6 (1400)
Air Flow m3/min (ft3/min)
Heating: 31.8 (1120)
Refrigeration Control Device Expansion Valve
Refrigeration Oil cm3 FW50S (450)
R32, 0.90 (31.8) (Pre-charged)
Refrigerant kg (oz)
R32, 1.20 (42.4) (Maximum)
GWP 675
F-GAS
CO2eq (ton) (Precharged/Maximum) 0.608 / 0.810
Height mm (inch) 622 (24-1/2)
Dimension Width mm (inch) 824 (32-15/32)
Depth mm (inch) 298 (11-24/32)
Net Weight kg (lbs) 37 (82)
16
Item Unit Outdoor Unit
Liquid mm (inch) 6.35 (1/4)
Pipe Diameter
Gas mm (inch) 12.70 (1/2)
Standard Length m (ft) 7 (23.0)
Pipe Length Range m (ft) 3 (9.8) ~ 25 (82.0)
I/D & O/D Height Difference m (ft) 20 (65.6)
Additional Gas Amount g/m (oz/ft) 20 (0.2)
Refrigeration Charge Less m (ft) 10 (32.8)
Type Hermetic Motor
Compressor Motor Type Brushless (6-poles)
Rated Output kW 0.90
Type Propeller Fan
Material PP
Motor Type DC (8-poles)
Fan
Input Power W 22 (Heating) / 27 (Cooling)
Output Power W 40
Cooling: 980
Fan Speed rpm
Heating: 800
Fin material Aluminium (Pre Coat)
Fin Type Corrugated Fin
Heat Exchanger
Row × Stage × FPI 2 × 28 × 19
Size (W × H × L) mm 36.4 × 588 × 827.7 : 856.3
Ø Single
Power Source (Phase, Voltage, Cycle) V 230
Hz 50
Condition
A35W7 A7W35 A2W35
Input Power (Ambient/Water)
kW Cooling: 1.50 Heating: 1.00 Heating: 1.32
Maximum Input Power For Heatpump System kW 2.59
Power Supply 1 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) 1Ø / 12.0 / 2.59k
Power Supply 2 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) 1Ø / 13.0 / 3.00k
Power Supply 3 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) —/—/—
Starting Current A 4.7
Condition
A35W7 A7W35 A2W35
Running Current (Ambient/Water)
A Cooling: 6.8 Heating: 4.7 Heating: 6.1
Maximum Current For Heatpump System A 12.0
Power Factor
A35W7 A7W35 A2W35
Power factor means total figure of compressor and %
Cooling: 96 Heating: 93 Heating: 94
outdoor fan motor.
Number of core -
Power Cord
Length m (ft) -
Thermostat Electronic Control
Protection Device Electronic Control
17
Item Unit Indoor Unit
EN 14511
Performance Test Condition
EN 14825
Cooling: 10 / 43
Outdoor Ambient °C (min./max.)
Heating: -20 / 35
Cooling: 5 / 20
Operation Range
Heating (Tank): - / 65*,
Water Outlet °C (min./max.)
Heating (Circuit): 20 / 55 (Below Ambient -15 °C) **
Heating (Circuit): 20 / 60 (Above Ambient -10 °C) **
Cooling: 9.0
Internal Pressure Differential kPa
Heating: 10.0
Condition
A35W7 A7W35 A2W35
(Ambient/Water)
Noise Level dB (A) Cooling: 28 Heating: 28
Power Level dB Cooling: 41 Heating: 41
Depth mm (inch) 717 (28-7/32)
Dimension Width mm (inch) 598 (23-17/32)
Height mm (inch) 1800 (70-27/32)
Net Weight kg (lbs) 122 (269)
Liquid mm (inch) 6.35 (1/4)
Refrigerant Pipe Diameter
Gas mm (inch) 12.70 (1/2)
Room mm (inch) 31 (1-1/4)
Water Pipe Diameter
Shower mm (inch) 19 (3/4)
Water Drain Hose Inner Diameter mm (inch) 12.00 (17/36)
Motor Type DC Motor
Pump
Input Power W 37
Type Brazed Plate
No. of Plates 36
Hot Water Coil
Size (W x H x L) mm 68 × 333 × 121
Cooling: 12.9 (0.8)
Water Flow Rate l/min (m3/h)
Heating: 14.3 (0.9)
Pressure Relief Valve Water Circuit kPa Open: 300, Close: 210 and below
Type VVX20 [Electronic pulse]
Flow Switch
Measuring range l/min 5 ~ 60
Pressure Release Valve kPa Open: 800, Close: 640 and below
Protection Device A Earth Leakage Circuit Breaker (30 ~ 40)
Volume I 10
Expansion Vessel
MWP bar 3
Capacity of Integrated Electric Heater / OLP TEMP kW/°C 3.00 / 80
Tank Volume (Spec / Nett) L 200 / 185
Max. Tank Water Set Temperature °C 65
2
Tank Coil Surface m 1.8
18
Item Unit Indoor Unit
Material En-1.4521
Pressure Vessel Volume L 185
Design Pressure Bar 10
Material EN-1.4521
Diameter mm 22
Heat Exchanger Thickness mm 0.8
Surface Area m2 1.8
Total Length m 25
Note:
Cooling capacities are based on outdoor air temperature of 35°C Dry Bulb with controlled indoor water inlet
temperature of 12°C and water outlet temperature of 7°C.
Heating capacities are based on outdoor air temperature of 7°C Dry Bulb (44.6°F Dry Bulb), 6°C Wet Bulb
(42.8°F Wet Bulb) with controlled indoor water inlet temperature of 30°C and water outlet temperature of 35°C.
Specifications are subjected to change without prior notice for further improvement.
* Above 55°C, only possible with backup heater operation.
** Between outdoor ambient -10 °C and -15 °C, the water outlet temperature gradually decreases from 60 °C to
55 °C.
*** The sound power level is measured with accordance to EN12102 under conditions of the EN14825.
19
3.3 WH-ADC0309J3E5 WH-UD07JE5
Item Unit Outdoor Unit
EN 14511
Performance Test Condition
EN 14825
Condition
A35W7
(Ambient/Water)
kW 6.70
Cooling Capacity
BTU/h 22800
kcal/h 5760
W/W 3.03
Cooling EER
kcal/hW 2.61
Condition
A7W35 A2W35
(Ambient/Water)
kW 7.00 6.85
Heating Capacity
BTU/h 23900 23400
kcal/h 6020 5890
W/W 4.76 3.41
Heating COP
kcal/hW 4.10 2.93
Low Temperature Application (W35)
Warmer Average Colder
Application Climate
Pdesign kW 7.0 6.0 7.0
Tbivalent/TOL °C 2/2 -10 / -10 -15 / -22
SCOP/ns (W/W)/% 5.75 / 227 4.90 / 193 4.18 / 164
Annual Consumption kWh 1627 2532 4132
Class A++ A++ A++
Medium Temperature Application (W55)
Warmer Average Colder
Application Climate
Heating Erp
Pdesign kW 6.0 7.0 6.0
Tbivalent/TOL °C 2/2 -7 / -10 -15 / -22
SCOP/ns (W/W)/% 4.07 / 160 3.32 / 130 2.98 / 116
Annual Consumption kWh 1971 4354 4967
Class A++ A++ A+
DHW
Warmer Average Colder
Application Climate
COP/nwh (W/W)/% 3.50 / 140 3.00 / 120 2.47 / 99
AEC kWh 714 833 1013
Condition
A35W7 A7W35 A2W35
(Ambient/Water)
Noise Level dB (A) Cooling: 49 Heating: 50
Heating: 68
Power Level dB Cooling: 67
Heating: 59***
Cooling: 55.0 (1942)
Air Flow m3/min (ft3/min)
Heating: 45.3 (1599)
Refrigeration Control Device Expansion Valve
Refrigeration Oil cm3 FW50S (900)
R32, 1.27 (44.8) (Pre-charged)
Refrigerant kg (oz)
R32, 2.27 (80.1) (Maximum)
GWP 675
F-GAS
CO2eq (ton) (Precharged/Maximum) 0.857 / 1.532
Height mm (inch) 795 (31-5/16)
Dimension Width mm (inch) 875 (34-15/32)
Depth mm (inch) 320 (12-5/8)
Net Weight kg (lbs) 61 (135)
20
Item Unit Outdoor Unit
Liquid mm (inch) 6.35 (1/4)
Pipe Diameter
Gas mm (inch) 15.88 (5/8)
Standard Length m (ft) 7 (23.0)
Pipe Length Range m (ft) 3 (9.8) ~ 50 (164.0)
I/D & O/D Height Difference m (ft) 30 (98.4)
Additional Gas Amount g/m (oz/ft) 25 (0.3)
Refrigeration Charge Less m (ft) 10 (32.8)
Type Hermetic Motor
Compressor Motor Type Brushless (4-poles)
Rated Output kW 1.70
Type Propeller Fan
Material PP
Motor Type DC (8-poles)
Fan
Input Power W —
Output Power W 60
Cooling: 700
Fan Speed rpm
Heating: 580
Fin material Aluminium (Pre Coat)
Fin Type Corrugated Fin
Heat Exchanger
Row × Stage × FPI 2 × 30 × 19
Size (W × H × L) mm 38.1 × 762.0 × 865.8 : 895.8
Ø Single
Power Source (Phase, Voltage, Cycle) V 230
Hz 50
Condition
A35W7 A7W35 A2W35
Input Power (Ambient/Water)
kW Cooling: 2.21 Heating: 1.47 Heating: 2.01
Maximum Input Power For Heatpump System kW 3.47
Power Supply 1 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) 1Ø / 15.9 / 3.47k
Power Supply 2 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) 1Ø / 13.0 / 3.00k
Power Supply 3 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) —/—/—
Starting Current A 6.9
Condition
A35W7 A7W35 A2W35
Running Current (Ambient/Water)
A Cooling: 10.1 Heating: 6.8 Heating: 9.2
Maximum Current For Heatpump System A 15.9
Power Factor Condition
A35W7 A7W35 A2W35
Power factor means total figure of compressor and (Ambient/Water)
outdoor fan motor. % Cooling: 95 Heating: 94 Heating: 95
Number of core -
Power Cord
Length m (ft) -
Thermostat Electronic Control
Protection Device Electronic Control
21
Item Unit Indoor Unit
EN 14511
Performance Test Condition
EN 14825
Cooling: 10 / 43
Outdoor Ambient °C (min./max.)
Heating: -20 / 35
Cooling: 5 / 20
Operation Range
Heating (Tank): - / 65*,
Water Outlet °C (min./max.)
Heating (Circuit): 20 / 55 (Below Ambient -15 °C) **
Heating (Circuit): 20 / 60 (Above Ambient -10 °C) **
Cooling: 16.0
Internal Pressure Differential kPa
Heating: 17.0
Condition
A35W7 A7W35 A2W35
(Ambient/Water)
Noise Level dB (A) Cooling: 28 Heating: 28
Power Level dB Cooling: 41 Heating: 41
Depth mm (inch) 717 (28-7/32)
Dimension Width mm (inch) 598 (23-17/32)
Height mm (inch) 1800 (70-27/32)
Net Weight kg (lbs) 122 (269)
Liquid mm (inch) 6.35 (1/4)
Refrigerant Pipe Diameter
Gas mm (inch) 15.88 (5/8)
Room mm (inch) 31 (1-1/4)
Water Pipe Diameter
Shower mm (inch) 19 (3/4)
Water Drain Hose Inner Diameter mm (inch) 12.00 (17/36)
Motor Type DC Motor
Pump
Input Power W 40
Type Brazed Plate
No. of Plates 36
Hot Water Coil
Size (W x H x L) mm 68 × 333 × 121
Cooling: 19.2 (1.2)
Water Flow Rate l/min (m3/h)
Heating: 20.1 (1.2)
Pressure Relief Valve Water Circuit kPa Open: 300, Close: 210 and below
Type VVX20 [Electronic pulse]
Flow Switch
Measuring range l/min 5 ~ 60
Pressure Release Valve kPa Open: 800, Close: 640 and below
Protection Device A Earth Leakage Circuit Breaker (30 ~ 40)
Volume I 10
Expansion Vessel
MWP bar 3
Capacity of Integrated Electric Heater / OLP TEMP kW / °C 3.00 / 80
Tank Volume (Spec / Nett) L 200 / 185
Max. Tank Water Set Temperature °C 65
2
Tank Coil Surface m 1.8
22
Item Unit Indoor Unit
Material En-1.4521
Pressure Vessel Volume L 185
Design Pressure Bar 10
Material EN-1.4521
Diameter mm 22
Heat Exchanger Thickness mm 0.8
Surface Area m2 1.8
Total Length m 25
Note:
Cooling capacities are based on outdoor air temperature of 35°C Dry Bulb with controlled indoor water inlet
temperature of 12°C and water outlet temperature of 7°C.
Heating capacities are based on outdoor air temperature of 7°C Dry Bulb (44.6°F Dry Bulb), 6°C Wet Bulb
(42.8°F Wet Bulb) with controlled indoor water inlet temperature of 30°C and water outlet temperature of 35°C.
Specifications are subjected to change without prior notice for further improvement.
* Above 55°C, only possible with backup heater operation.
** Between outdoor ambient -10 °C and -15 °C, the water outlet temperature gradually decreases from 60 °C to
55 °C.
*** The sound power level is measured with accordance to EN12102 under conditions of the EN14825.
23
3.4 WH-ADC0309J3E5 WH-UD09JE5
Item Unit Outdoor Unit
EN 14511
Performance Test Condition
EN 14825
Condition
A35W7
(Ambient/Water)
kW 7.60
Cooling Capacity
BTU/h 25900
kcal/h 6540
W/W 2.90
Cooling EER
kcal/hW 2.50
Condition
A7W35 A2W35
(Ambient/Water)
kW 9.00 7.00
Heating Capacity
BTU/h 30700 23900
kcal/h 7740 6020
W/W 4.48 3.40
Heating COP
kcal/hW 3.85 2.92
Low Temperature Application (W35)
Warmer Average Colder
Application Climate
Pdesign kW 7.0 7.0 7.0
Tbivalent/TOL °C 2/2 -10 / -10 -15 / -22
SCOP/ns (W/W)/% 5.75 / 227 4.90 / 193 4.18 / 164
Annual Consumption kWh 1627 2949 4132
Class A++ A++ A++
Medium Temperature Application (W55)
Warmer Average Colder
Application Climate
Heating Erp
Pdesign kW 6.0 7.0 6.0
Tbivalent/TOL °C 2/2 -7 / -10 -15 / -22
SCOP/ns (W/W)/% 4.07 / 160 3.32 / 130 2.98 / 116
Annual Consumption kWh 1971 4354 4967
Class A++ A++ A+
DHW
Warmer Average Colder
Application Climate
COP/nwh (W/W)/% 3.50 / 140 3.00 / 120 2.47 / 99
AEC kWh 714 833 1013
Condition
A35W7 A7W35 A2W35
(Ambient/Water)
Noise Level dB (A) Cooling: 50 Heating: 51
Heating: 69
Power Level dB Cooling: 68
Heating: 59***
Cooling: 55.0 (1942)
Air Flow m3/min (ft3/min)
Heating: 53.4 (1885)
Refrigeration Control Device Expansion Valve
Refrigeration Oil cm3 FW50S (900)
R32, 1.27 (44.8) (Pre-charged)
Refrigerant kg (oz)
R32, 2.27 (80.1) (Maximum)
GWP 675
F-GAS
CO2eq (ton) (Precharged/Maximum) 0.857 / 1.532
Height mm (inch) 795 (31-5/16)
Dimension Width mm (inch) 875 (34-15/32)
Depth mm (inch) 320 (12-5/8)
Net Weight kg (lbs) 61 (135)
24
Item Unit Outdoor Unit
Liquid mm (inch) 6.35 (1/4)
Pipe Diameter
Gas mm (inch) 15.88 (5/8)
Standard Length m (ft) 7 (23.0)
Pipe Length Range m (ft) 3 (9.8) ~ 50 (164.0)
I/D & O/D Height Difference m (ft) 30 (98.4)
Additional Gas Amount g/m (oz/ft) 25 (0.3)
Refrigeration Charge Less m (ft) 10 (32.8)
Type Hermetic Motor
Compressor Motor Type Brushless (4-poles)
Rated Output kW 1.70
Type Propeller Fan
Material PP
Motor Type DC (8-poles)
Fan
Input Power W —
Output Power W 60
Cooling: 700
Fan Speed rpm
Heating: 680
Fin material Aluminium (Pre Coat)
Fin Type Corrugated Fin
Heat Exchanger
Row × Stage × FPI 2 × 30 × 19
Size (W × H × L) mm 38.1 × 762.0 × 865.8 : 895.8
Ø Single
Power Source (Phase, Voltage, Cycle) V 230
Hz 50
Condition
A35W7 A7W35 A2W35
Input Power (Ambient/Water)
kW Cooling: 2.62 Heating: 2.01 Heating: 2.06
Maximum Input Power For Heatpump System kW 3.47
Power Supply 1 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) 1Ø / 15.9 / 3.47k
Power Supply 2 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) 1Ø / 13.0 / 3.00k
Power Supply 3 : Phase (Ø) / Max. Current (A) / Max. Input Power (W) —/—/—
Starting Current A 9.2
Condition
A35W7 A7W35 A2W35
Running Current (Ambient/Water)
A Cooling: 11.6 Heating: 9.2 Heating: 9.4
Maximum Current For Heatpump System A 15.9
Power Factor Condition
A35W7 A7W35 A2W35
Power factor means total figure of compressor and (Ambient/Water)
outdoor fan motor. % Cooling: 98 Heating: 95 Heating: 95
Number of core -
Power Cord
Length m (ft) -
Thermostat Electronic Control
Protection Device Electronic Control
25
Item Unit Indoor Unit
EN 14511
Performance Test Condition
EN 14825
Cooling: 10 / 43
Outdoor Ambient °C (min./max.)
Heating: -20 / 35
Cooling: 5 / 20
Operation Range
Heating (Tank): - / 65*,
Water Outlet °C (min./max.)
Heating (Circuit): 20 / 55 (Below Ambient -15 °C) **
Heating (Circuit): 20 / 60 (Above Ambient -10 °C) **
Cooling: 20.0
Internal Pressure Differential kPa
Heating: 26.0
Condition
A35W7 A7W35 A2W35
(Ambient/Water)
Noise Level dB (A) Cooling: 28 Heating: 28
Power Level dB Cooling: 41 Heating: 41
Depth mm (inch) 717 (28-7/32)
Dimension Width mm (inch) 598 (23-17/32)
Height mm (inch) 1800 (70-27/32)
Net Weight kg (lbs) 122 (269)
Liquid mm (inch) 6.35 (1/4)
Refrigerant Pipe Diameter
Gas mm (inch) 15.88 (5/8)
Room mm (inch) 31 (1-1/4)
Water Pipe Diameter
Shower mm (inch) 19 (3/4)
Water Drain Hose Inner Diameter mm (inch) 12.00 (17/36)
Motor Type DC Motor
Pump
Input Power W 42
Type Brazed Plate
No. of Plates 36
Hot Water Coil
Size (W x H x L) mm 68 × 333 × 121
Cooling: 21.8 (1.3)
Water Flow Rate l/min (m3/h)
Heating: 25.8 (1.5)
Pressure Relief Valve Water Circuit kPa Open: 300, Close: 210 and below
Type VVX20 [Electronic pulse]
Flow Switch
Measuring range l/min 5 ~ 60
Pressure Release Valve kPa Open: 800, Close: 640 and below
Protection Device A Earth Leakage Circuit Breaker (30 ~ 40)
Volume I 10
Expansion Vessel
MWP bar 3
Capacity of Integrated Electric Heater / OLP TEMP kW / °C 3.00 / 80
Tank Volume (Spec / Nett) L 200 / 185
Max. Tank Water Set Temperature °C 65
2
Tank Coil Surface m 1.8
26
Item Unit Indoor Unit
Material En-1.4521
Pressure Vessel Volume L 185
Design Pressure Bar 10
Material EN-1.4521
Diameter mm 22
Heat Exchanger Thickness mm 0.8
Surface Area m2 1.8
Total Length m 25
Note:
Cooling capacities are based on outdoor air temperature of 35°C Dry Bulb with controlled indoor water inlet
temperature of 12°C and water outlet temperature of 7°C.
Heating capacities are based on outdoor air temperature of 7°C Dry Bulb (44.6°F Dry Bulb), 6°C Wet Bulb
(42.8°F Wet Bulb) with controlled indoor water inlet temperature of 30°C and water outlet temperature of 35°C.
Specifications are subjected to change without prior notice for further improvement.
* Above 55°C, only possible with backup heater operation.
** Between outdoor ambient -10 °C and -15 °C, the water outlet temperature gradually decreases from 60 °C to
55 °C.
*** The sound power level is measured with accordance to EN12102 under conditions of the EN14825.
27
4. Features
Inverter Technology
o Energy saving
High Efficiency
Environment Protection
o Non-ozone depletion substances refrigerant (R32)
Protection Feature
o Random auto restart after power failure for safety restart operation
o Gas leakage protection
o Prevent compressor reverse cycle
o Inner protector to protect compressor
Serviceability Feature
o Breakdown Self Diagnosis function
o System Status Check Buttons for servicing purpose
o System Pumpdown Button for servicing purpose
28
5. Location of Controls and Components
5.1 Indoor Unit
5.1.1 Remote Controller buttons and display
Buttons / Indicator 3
Quick Menu button
1 (For more details, refer to the separate
Quick Menu Guide.)
Back button
2
Returns to the previous screen
3 LCD Display
Main Menu button
4
For function setup
ON/OFF button
5
Starts/Stops operation 4
2
Operation indicator
6 Illuminates during operation, blinks during
alarm.
1 5
6
Left Right
Press centre
Down
Enter button
Fixes the selected content.
No glove
No pen
29
2 3 4
7
Display
1 Mode selection
*1, *2 AUTO • Depending on the preset outdoor *1, *2 COOL • COOL operation is either turned
temperature, the system selects ON or OFF.
HEAT or *1, *2 COOL operation • The outdoor unit provides cooling
mode. to the system.
Auto Heat Auto Cool
*1, *2 AUTO • Depending on the preset outdoor *1, *2 COOL • The outdoor unit provides cooling
+ TANK temperature, the system selects + TANK to the system.
HEAT + TANK or *1, *2 COOL + • The outdoor unit provides heating
TANK operation mode. when boiling tank.
Auto Heat Auto Cool
HEAT • HEAT operation is either turned TANK • TANK operation is either turned
ON or OFF. ON or OFF.
• The outdoor unit provides heat to • The outdoor unit provides heat to
the system. the water tank.
HEAT • The outdoor unit provides heat to * The direction icons point to the currently
+ TANK the water tank and the system. active mode.
• This mode can be selected only
when the water tank is installed. • Room operation / Tank operation.
• Deice operation.
2 Operation icons
The status of operation is displayed.
Icon will not display (under operation OFF screen) whenever operation is OFF except weekly timer.
Holiday operation status Weekly Timer operation status Quiet operation status
Zone: Room Thermostat Demand Control or
Powerful operation status
→Internal sensor status SG ready or SHP status
Room Heater status Tank Heater status Solar status
Bivalent status
(Boiler)
*1 The system is locked to operate without COOL mode. It can be unlocked only by authorised installers or our authorised service partners.
*2 Only displayed when COOL mode is unlocked (This means when COOL mode is available).
Before starting to install the various menu settings, please initiate the Remote Controller by selecting the language of
operation and installing the date and time correctly.
When power is turned on for the first time, it becomes the setting screen automatically. It can also be set from personal
setting of the menu.
Selecting the language LCD blinking
Wait while the display is initializing.
When initializing screen ends, it turns to
normal screen.
When any button is pressed, language
setting screen appears.
31
5.1.3 Quick Menu
After the initial settings have been completed, you can select a quick menu from the following options and edit the setting.
1 Press to display the quick menu.
1 Function setup
1.1 Weekly timer
Once the weekly timer is set up, Timer setup
User can edit from Quick Menu. Select day of the week and
To set up to 6 patterns of set the patterns needed
operation on a daily basis. (Time / Operation ON/OFF / Mode)
• Disabled if Heat-Cool SW is Timer copy
select “Yes” or if Force Heater
is on. Select day of the week
32
Menu Default Setting Setting Options / Display
33
Menu Default Setting Setting Options / Display
2 System check
2.1 Energy monitor
Present or historical chart of Present
energy consumption, generation Select and retrieve
or COP. Historical chart
Select and retrieve
• COP= Coefficient of Performance.
• For historical chart, the period is selected from 1 day/1 week/1year.
• Energy consumption (kWh) of heating, *1, *2 cooling, tank and total may be
retrieved.
• The total power consumption is an estimated value based on AC 230 V and
may differ from value measured by precise equipment.
2.2 System information
Shows all system information in Actual system information of 10 items:
each area. Inlet / Outlet / Zone 1 / Zone 2 / Tank /
Buffer tank / Solar / Pool / COMP
frequency / Pump flowrate
Select and retrieve
2.3 Error history
• Refer to Troubleshooting for
error codes.
• The most recent error code is Select and retrieve
displayed at the top.
2.4 Compressor
Shows the compressor
performance.
Select and retrieve
2.5 Heater
Total hours of ON time for
Room heater/Tank heater.
Select and retrieve
3 Personal setup
3.1 Touch sound
Turns the operation sound ON/
ON
OFF.
3.2 LCD contrast
Sets the screen contrast.
*1 The system is locked to operate without COOL mode. It can be unlocked only by authorised installers or our authorised service partners.
*2 Only displayed when COOL mode is unlocked (This means when COOL mode is available).
34
Menu Default Setting Setting Options / Display
3.3 Backlight
Sets the duration of screen
backlight.
1 min
24h
3.7 Language
Sets the display language for ENGLISH / FRANÇAIS / DEUTSCH /
the top screen. ITALIANO / ESPAÑOL / DANISH /
SWEDISH / NORWEGIAN /
• For Greek, please refer to the POLISH / CZECH / NEDERLANDS /
English version. TÜRKÇE / SUOMI / MAGYAR /
SLOVENŠČINA / HRVATSKI
3.8 Unlock password
4 digit password for all the
settings.
0000
4 Service contact
4.1 Contact 1 / Contact 2
Preset contact number for
installer.
Select and retrieve
35
5.1.5 Menus (For installer)
36
Menu Default Setting Setting Options / Display
37
Menu Default Setting Setting Options / Display
38
Menu Default Setting Setting Options / Display
5.10 External SW
No
Set T ON
10 °C
temperature
39
Menu Default Setting Setting Options / Display
Set T OFF
5 °C
temperature
Set Antifreeze
5 °C
temperature
80 °C Set Hi limit
No
No
5.14 SG ready
No
Yes
No
40
Menu Default Setting Setting Options / Display
5.17 Heat-Cool SW
No
6.1 Heat
To set various water & ambient
temperatures for heating. Water temp. for heating ON /
Outdoor temp. for heating OFF /
T for heating ON /
Heater ON/OFF
Heating ON
temperatures in
Compensation curve
compensation curve
or direct input.
*1 The system is locked to operate without COOL mode. It can be unlocked only by authorised installers or our authorised service partners.
*2 Only displayed when COOL mode is unlocked (This means when COOL mode is available).
41
Menu Default Setting Setting Options / Display
Temperature for
35 °C
heating ON
Temperature for
24 °C
heating OFF
T for heating ON
Set T for heating
ON.
* This setting will not
5 °C
available to set when
pump flowrate set to
Max. duty.
Heater ON/OFF
Heater ON/OFF Outdoor temp. for heater ON
Temperature for
0 °C
heater ON
42
Menu Default Setting Setting Options / Display
Setting of water
temperature to turn
-4 °C
on from water set
temperature.
Setting of water
temperature to turn
-2 °C
off from water set
temperature.
Cooling ON
temperatures in
Compensation curve
compensation curve
or direct input.
*1 The system is locked to operate without COOL mode. It can be unlocked only by authorised installers or our authorised service partners.
*2 Only displayed when COOL mode is unlocked (This means when COOL mode is available).
43
Menu Default Setting Setting Options / Display
• If 2 zone system is selected, temperature set point must input for Zone 2.
• “Zone 1” and “Zone 2” will not appear on the display if only 1 zone system.
T for cooling ON
Set T for cooling ON
* This setting will not
5 °C available to set when
pump flowrate set to
Max. duty.
6.3 *1, *2 Auto
Automatic switch from Heat to Outdoor temperatures for switching from Heat
Cool or Cool to Heat. to Cool or Cool to Heat.
Set outdoor
temperature for
15 °C
switching
from Heat to Cool.
Set outdoor
temperature for
10 °C
switching
from Cool to Heat.
6.4 Tank
Setting functions for the tank.
Floor operation time (max) /
Tank heat up time (max) /
Tank re-heat temp. /
Sterilization
*1 The system is locked to operate without COOL mode. It can be unlocked only by authorised installers or our authorised service partners.
*2 Only displayed when COOL mode is unlocked (This means when COOL mode is available).
44
Menu Default Setting Setting Options / Display
Set temperature to
-8 °C perform reboil of tank
water.
Sterilization
Sterilization may be
set for 1 or more days
of the week.
Monday
Sun / Mon / Tue /
Wed / Thu / Fri / Sat
Sterilization: Time
Time of the selected
day(s) of the week to
12:00 sterilize the tank
0:00 ~ 23:59
Set boiling
65 °C temperatures for
sterilize the tank.
45
Menu Default Setting Setting Options / Display
ON
Contact 1 / Contact 2
Contact 1 / Contact 2
Contact name or number.
46
5.1.6 Main Components
16 e f
11
13
9 10
7 1 8
14
15
4
17
20 5-1
5-2 19 h b a d g c
18
6
2
12
21
i
1 Remote Controller 11 Air Purge Valve Connector name
2 Water Pump 12 Pressure Relief Valve a Water Inlet (From Space
47
5.2 Outdoor Unit
Air inlet (rear)
Air outlet
UD03_05JE5
Air outlet
UD07_09JE5
48
6. Dimensions
6.1 Indoor Unit
598 717
295
167
Temperature
and Pressure
Relief Valve
1800
1332
234
230
269
51 496 51 204
102
141
544
Adjustable
Feet [1]
position
74
Unit: mm
49
6.2 Outdoor Unit
6.2.1 WH-UD03JE5 WH-UD05JE5
<Top View>
Space necessary for
824 68.5
installation
21.9 (124) 540 160 53.4
32
100 mm
100 mm
97
167
1000 mm
330
Anchor Bolt Pitch
540 x 330
622
69 61
(23)
Unit: mm
50
6.2.2 WH-UD07JE5 WH-UD09JE5
<Top View>
Space necessary for
875 70
installation
38
27.5 131 613 131
100 mm
82
152
100 mm
360.5
1000 mm
<Side View>
59 320
<Side View> <Front View>
795
64
75
25
70
51
7. Refrigeration and Water Cycle Diagram
OUTDOOR UNIT INDOOR UNIT
3-WAY
PRESSURE RELIEF VALVE
VALVE
WATER OUTLET
TEMP. SENSOR
EXPANSION LIQUID
STRAINER VALVE STRAINER SIDE FLOW SWITCH
MUFFLER BACKUP HEATER
(UD03/05JE5) SANITARY HOT
RECEIVER REFRIGERANT WATER OUTLET
2-WAY TEMP. HEX WATER OUTLET
(UD07/09JE5)
VALVE SENSOR TEMP. SENSOR
PIPE TEMP.
SENSOR
WATER TANK
TEMP.
WATER TANK SENSOR 2
AIR TEMP.
HEAT EXCHANGER TEMP.
SENSOR
SENSOR 1
WATER TANK
HEAT EXCHANGER
WATER INLET
TEMP. SENSOR PRESSURE
EVA. GAUGE
EXIT
TEMP.
SENSOR GAS EXPANSION
SIDE VESSEL
CAPILLARY SANITARY COLD
TUBE WATER INLET
HIGH PRESSURE 4-WAY VALVE
SENSOR HIGH PRESSURE 3-WAY WATER
SWITCH VALVE DISCHARGE
WATER PUMP VALVE
DISCHARGE DISCHARGE
TEMP. SHUT SHUT
MUFFLER VALVE VALVE
SENSOR FILTER FLOOR HEATING
TANK TEMP. WATER INLET
SENSOR
(UD07/09JE5 ONLY)
COMPRESSOR
Example: WH-UD03JE5
If piping length is 15m, the quantity of additional refrigerant should be 100g. [(15-10)m x 20 g/m = 100g]
52
8.1
8. Block Diagram
FUSE1 SUB
ELCB
FUSE3
L
RY-V2 RY-V3 REACTOR
N SSR1 SSR200 SSR201 SSR202 SSR203 SSR204 SSR205 SSR206 SSR207 1
SC M
FUSE1 SEN1 FUSE8 FUSE6
POWER SUPPLY 1
WATER
PUMP
CIRCUIT
NOISE FILTER
1-phase WATER M M IC19
PUMP 1~ M M M M M M M
AC230V 50Hz 1~ 1~ 1~ 1~ 1~ 1~ 1~ 1~
NOISE FILTER
2
4-WAYS
53
VALVE
FUSE5
ELCB
RY-BOOSTER
L
BOOSTER HEATER
N
POWER SUPPLY 2
1-phase
AC230V 50Hz
8.2
FUSE1 SUB
ELCB
L FUSE
RY-V2 RY-V3 PTC REACTOR
N SSR1 SSR200 SSR201 SSR202 SSR203 SSR204 SSR205 SSR206 SSR207
SC M
POWER SUPPLY 1 FUSE
WATER
PUMP
CIRCUIT
NOISE FILTER
1-phase WATER M M 1
PUMP 1~ M M M M M M M
AC230V 50Hz 1~ 1~ 1~ 1~ 1~ 1~ 1~ 1~
NTC
RY-HT2 RY-HOT
2-WAYS 3-WAYS EXTRA WATER WATER POOL SOLAR MIXING MIXING M
VALVE VALVE PUMP PUMP PUMP WATER WATER VALVE VALVE NOISE
ZONE 1 ZONE 2 FILTER U
ZONE 1 ZONE 2 PUMP PUMP
SC
4 WAY
WH-ADC0309J3E5 WH-UD07JE5
WH-ADC0309J3E5 WH-UD09JE5
CR3
VALVE MS
2
BASE PAN
3~
54
HEATER
RY-HT (L3)
3
BACKUP HEATER
ELCB
RY-BOOSTER
L
BOOSTER HEATER
N
POWER SUPPLY 2
1-phase
AC230V 50Hz
RED WHITE OLP
9.1
80±3°C
BL
ELCB
BL (L1 )
(N1 )
1 1 230V 30A~40A
REACTOR
R R I n=30mA
POWER SUPPLY 2
LEAD WIRE FIXING FOR HEATER
W W G 2 2 W
W W
(L) BL
L2 L1 G03 BL
(WHT) (WHT) (GRN) A B TERMINAL BOARD
(N) W
(BLK)
(RED)
(WHT)
AC2-L3
HT1-L3
AC2-N2
FUSE1 FUSE3 W
230V 30A~40A T3.15A L250V
BL AC1-L3 T6.3A L250V NOISE
I n=30mA RECTIFICATION
(BLK) FILTER BACKUP HEATER (3kW)
POWER SUPPLY 1
CIRCUIT
RY-HT (L3)
NOISE FILTER CIRCUIT CN6
W AC1-N CIRCUIT
TO OUTDOOR UNIT
ELECTRONIC CONTROLLER
NOISE CN4
9. Wiring Connection Diagram
FILTER
(MAIN)
GROUNDING RECTIFICATION EXTERNAL
CIRCUIT CIRCUIT CONTROL 1
W 7 7 W 1
BLUE BL BL 4 BL
4 4
BLUE WATER M R 3 3 R 5 WATER CONTROL
PUMP BR 2 2 BR 6 PUMP BL PANEL
BLACK B 1 1 B 7 CIRCUIT
CN-PUMP1
55
(WHT) CN3
BLACK RY-CONTACT1
BOILER CONTACT / DEFROST SIGNAL
SSR1
MIXING MIXING EXTRA PUMP
ROOM THERMO 2 ROOM THERMO 1 VALVE 1 VALVE 2
LEAD WIRE FIXING FOR OLP N OPEN CLOSE N OPEN CLOSE
L N COOL HEAT L N COOL HEAT
OLP
80±3°C
1 B
CN-OLP 1
ACN (WHT) 2 B
RY-V2
RY-V3
CN209 CN201 CN202 CN203 (WHT) W 3
1 BR
POOL WATER ACL BL W
SSR202 1 CN-PWR CN-FLWSEN B FLOW
PUMP (BLK) (BLK)
SIGNAL SIGNAL (WHT) BL SENSOR
DETECTION DETECTION W 5 4
SOLAR WATER CIRCUIT CIRCUIT 1
SSR203 W CN-CNT 1
PUMP 3 (WHT) t˚ WATER OUTLET TEMP. SENSOR (THERMISTOR)
CN-TH1
(YLW)
W
W (WHT) t˚ REFRIGERANT TEMP. SENSOR (THERMISTOR)
1 SIGNAL
ERROR 4 t˚
SSR204
SSR205
SSR206
SSR207
DETECTION WATER INLET TEMP. SENSOR (THERMISTOR)
SIGNAL RY1 CIRCUIT 6
1 W 1 CN-PWR2
CN-TH3 1 t˚ HEX WATER OUTLET TEMP. SENSOR
CN208 2 W 2 (BLU)
(YLW)
(WHT) 2 (THERMISTOR)
WATER PUMP
CN-PWR202 CN-COMM
ZONE 1 SSR200 1 W 2 CN-PWR4 1
CN-TH2 t˚ TANK TEMP. SENSOR 1 (THERMISTOR)
ELECTRONIC CONTROLLER CN-PWR204 2
(YLW) W 1 (BLK) (WHT) t˚ TANK TEMP. SENSOR 2 (THERMISTOR)
(SUB) 3 4
WATER PUMP
ZONE 2 SSR201 DCN
(BLU) B 3 CN-PWR3
1 DCP (GRN)
CN-CNT (RED) R 1
(WHT) CN205 CN204 CN207 CN206 CN210
5
N
CLOSE
OPEN
CN1 CN2
ZONE2
ZONE 1
ZONE 2
M R : RED GR : GRAY
ZONE 1
SWITCH
SENSOR
SENSOR
SENSOR
VALVE
EXTERNAL 1~
COMP. SW
B : BLUE Y/G : YELLOW/GREEN
SG SIGNAL
SIGNAL
HEAT/COOL
POOL TEMP.
DEMAND
ROOM TEMP.
ROOM TEMP.
SOLAR TEMP.
OPTIONAL
BUFFER TANK
BL : BLACK ELCB : EARTH LEAKAGE CIRCUIT BREAKER
WATER TEMP.
WATER TEMP.
3-WAY Y : YELLOW
VALVE
9.2 Outdoor Unit
9.2.1 WH-UD03JE5 WH-UD05JE5
TO INDOOR UNIT
REACTOR
GRY GRY
TERMINAL 1 2 3
BOARD (BLACK) (WHITE) (RED) RAT2 RAT1 OUTDOOR AIR TEMPERATURE SENSOR
ELECTRONIC CONTROLLER (GRY) (GRY) (THERMISTOR)
1
t°
DATA (RED) CN-TH1
RED (WHT)
t°
FUSE8 COMMUNICATION 4
PIPING TEMPERATURE SENSOR
NOISE FILTER T3.15A CIRCUIT (THERMISTOR)
AC-BLK FUSE1 CIRCUIT L250V
BLK (BLK) (20A 250V)
EVAPORATOR EXIT
CN-TH3 1 TEMPERATURE SENSOR
WHT AC-WHT (WHT) RECTIFICATION (YLW) 2
CIRCUIT (THERMISTOR)
t°
GRN FG1 (GRN) FUSE6 FUSE5
(20A 250V) (20A 250V) 1
SWITCHING
GRN FG2 (GRN) POWER SUPPLY CN-STM1 ELECTRO-MAGNETIC COIL
CIRCUIT (WHT) M (EXPANSION VALVE)
PFC RECTIFICATION
OPTIONAL CIRCUIT CIRCUIT 1
RY-HT2 CN-HOT ELECTRO-MAGNETIC
1 BLU HT2 (BLU) (WHT) COIL (4-WAY VALVE)
FUSE3 3
3 BLU ACN2 (BLU) T3.15A
L250V
BASE PAN
HEATER CN-MTR2 Q1
(WHT)
1 10
W U(RED) RED
FAN MS 3 P U
MOTOR
3~
U
V
V(BLU) BLU MS COMPRESSOR
14
5
V
W
W(YLW) YLW 3~
YELLOW (YLW) 16 N
IC19
56
9.2.2 WH-UD07JE5 WH-UD09JE5
YELLOW REMARKS:
BLU : BLUE
REACTOR BLK : BLACK
WHT : WHITE
BLUE RED RED : RED
GRY BLK YLW : YELLOW
2 1 TRADEMARK GRY : GRAY
2 1 GRN : GREEN
COMP. TERMINAL ORG : ORANGE
GRN GRY BLK
FG1
(GREEN) L2-I L2-O
ACL1 (GRAY) (BLACK)
BLK (BLACK) Q10 COMPRESSOR
CN-BLK AC-BLK (RED) U
P U RED 1 1 RED
(BLACK) BLK (BLACK)
TERMINAL FUSE3 (BLUE) V BLU 2 2 BLU
(25A 250V) V MS
BOARD NOISE FILTER
ACN1 CIRCUIT CN-WHT AC-WHT (YELLOW) W YLW 3 3 YLW 3~
W
N
WHT (WHITE) (WHITE) WHT (WHITE)
1
TO INDOOR UNIT
(BLK)
2 FUSE2 RED
(WHT) COM3 CN-PSW 1 HIGH
COMMUNICATION T3.15A (WHITE) 2 PRESSURE
3 RED (RED) L250V RED SWITCH
CIRCUIT
(RED) WHT RECTIFICATION
1 1
(YELLOW)
(YELLOW)
CIRCUIT
CN-COM
CN-COM
WHT
PFC 1 RED
WHT
CIRCUIT 4 BLK
4
WHT
4 CN-FM WHT M FAN MOTOR
CONTROL (WHITE) BLU
BOARD ELECTRONIC CONTROLLER FUSE1 YLW
7
YLW/GRN (NOISE FILTER) T2.5A L250V
OUTDOOR AIR TEMP. SENSOR
(THERMISTOR)
1
CN-TH1 t
CONTROL CABINET CN-HT2 (WHITE) t
SWITCHING
BOARD SIDE
BASE PAN 1 (BLACK) RY-HT2
RECTIFICATION POWER 4
PIPING TEMP. SENSOR
PLATE SUPPLY
HEATER CIRCUIT (THERMISTOR)
OPTIONAL 3 CIRCUIT
CN-TANK 1 COMP. TEMPERATURE
(WHITE) t SENSOR (THERMISTOR)
RY-HOT 3
BLK 1
HIGH 1 CN-TH3 1 EVA. EXIT TEMP. SENSOR
PRESSURE 2 WHT CN-HPS (YELLOW) t (THERMISTOR)
SENSOR 3 (RED) 2
3 ELECTRONIC CR3
RED 4 CONTROLLER
1
(MAIN)
CN-EV ELECTRO-MAGNETIC
DISCHARGE TEMP. SENSOR
t
1 CN-DIS (WHITE)
M COIL
(THERMISTOR) (EXPANSION VALVE)
2 (WHITE)
6
CN-HOT
(BLUE) 1
3 ELECTRO-MAGNETIC COIL
(4-WAYS VALVE)
57
RED WHITE OLP
80±3°C
BL
ELCB
BL (L 1 )
(N 1 )
1 1 230V 30A~40A
REACTOR I n=30mA
R R
POWER SUPPLY 2
LEAD WIRE FIXING FOR HEATER
W W G 2 2 W
Single phase AC230V 50Hz
2 1 BL GROUNDING
W
2 1
ELCB W W
(L) BL
L2 L1 G03 BL
10.1 Indoor Unit
(BLK)
12V
(RED)
(WHT)
AC2-L3
AC2-N2
HT1-L3
5V
FUSE 1 FUSE 3 5V W
230V 30A~40A T6.3A L250V T3.15A L250V
BL AC1-L3 NOISE C121
I n=30mA
FILTER RECTIFICATION 1u CN6
(BLK) BACKUP HEATER (3kW)
POWER SUPPLY 1
RY-HT (L3)
NOISE FILTER CIRCUIT CIRCUIT 1
CIRCUIT R143 R141
W AC1-N 6.49k 6.49k OLP BOOSTER
GROUNDING DETECTION 3
R94 CIRCUIT
ROOM TEMP.
4
TERMINAL C65 C89 ZONE 1
BOARD 5V 1u
G01
1 G2 CN5
G (GRN)
(BL) A B 4
OUTDOOR AIR
2 SW1 C98 3 SENSOR
(W) COMMUNICATION SW2 1u
R95
CIRCUIT 2
3 R DATA G2 TANK
(R) (RED) 1 SENSOR
G G02
TO OUTDOOR UNIT
(GRN)
ELECTRONIC CONTROLLER G2 CN4
5V
1
NOISE (MAIN) R1 EXTERNAL
GROUNDING RECTIFICATION FILTER PC1 10k
4 1 2 CONTROL 1
CIRCUIT CIRCUIT R25
W 7 7 W 1
1k 3 2 C123 3 BL
BLUE CONTROL
BL 4 4 BL 4 ZD2 1u
BLUE WATER M 3 C31 4 BL PANEL
R 3 R 5 WATER R24
PUMP BR 2 2 BR 6 PUMP 0.01u 10k
BLACK B 1 1 B 7 CIRCUIT
C93
CN-PUMP1 100p
(WHT)
10. Electronic Circuit Diagram
BLACK CN3
RY-CONTACT1
SSR1
EXTRA PUMP
58
LEAD WIRE FIXING FOR OLP
RY-V2
RY-V3
5V 2 B
5V
CN-FLWSEN
12V 5V_2
(WHT)
ACN C88 C91
CN201 CN202 CN203 (WHT) W 3 1u 220u 1 BR
CN209
L3 L4 5V C92 W
B FLOW
POOL WATER ACL BL 0.1u
SSR202 1 CN-PWR SENSOR
PUMP (BLK) (BLK) G2 BL
SIGNAL SIGNAL R130 4
C222 C221 C48 SIGNAL
DETECTION DETECTION CN-COMM *C57 R81 R86 10k
1000p 1000p 0.1u DETECTION
SOLAR WATER CIRCUIT CIRCUIT (YLW) W 10k 10k *R166 R128 R132 R135 R139 R140
SSR203 5 CIRCUIT
PUMP 1 820 20k 820 20k 20k 20k
W CN-TH1
5V
W 3 (WHT)
SSR204
SSR205
SSR206
SSR207
ERROR C61 C63
W
SIGNAL RY1 1000p 1000p 1
4 1 t˚
+ C282 WATER OUTLET TEMP. SENSOR (THERMISTOR)
CN208 220u CN-CNT t˚ REFRIGERANT TEMP. SENSOR (THERMISTOR)
(WHT)
t˚ WATER INLET TEMP. SENSOR (THERMISTOR)
WATER PUMP 20V
SSR200 CN-PWR202 CN-PWR2 6
ZONE 1 20V
(YLW) (BLU)
CN-TH3
1 W 1 (WHT)
WATER PUMP
ZONE 2 SSR201 2 W 2 1
C294 HEX WATER OUTLET TEMP. SENSOR
5V 5V *R279 t˚
1u G2 (THERMISTOR)
1 NONE 2
CN-CNT *R280 G2 5V_2 CN-TH2
(WHT) NONE CN-PWR204
(WHT)
(YLW)
5 1 W 2
1
t˚ TANK TEMP. SENSOR 1 (THERMISTOR)
ELECTRONIC CONTROLLER C201 W 1
3 CN-PWR4 t˚
(SUB) 220u TANK TEMP. SENSOR 2 (THERMISTOR)
(BLK) 4
C73 C79 C81 C84 C90
DCN
(BLU) 1u 1u 1u 1u 1u
B 3
12V G2
IC204 R 1 G2
DCP
3 1 (RED) CN-PWR3
CLOSE
OPEN
N
G6
(GRN) CN2
+ GND 2 + CN1
C248 C244 C245
1000u 0.01u 3300u
CN205 CN204 CN207 CN206 CN210
BR BL B
HEAT COOL N L
CLOSE OPEN N
ROOM THERMO 1
2-WAY M
VCC BIT2 BIT1 VALVE 1~
DC DC
GND 10V
ZONE 1
ZONE 2
3-WAY
ZONE 2
SWITCH
ZONE 1
SENSOR
SENSOR
SENSOR
COMP. SW
VALVE
EXTERNAL
SG SIGNAL
HEAT/COOL
POOL TEMP.
ROOM TEMP.
ROOM TEMP.
SIGNAL
SOLAR TEMP.
BUFFER TANK
WATER TEMP.
WATER TEMP.
DEMAND
OPTIONAL
10.2 Outdoor Unit
10.2.1 WH-UD03JE5 WH-UD05JE5
TO INDOOR UNIT
REACTOR
GRY GRY
TERMINAL 1 2 3
BOARD (BLACK) (WHITE) (RED) RAT2 RAT1 5V
(GRY) (GRY)
R28
PFC RECTIFICATION 7.5k CN-TH3
OPTIONAL CIRCUIT CIRCUIT Yellow
RY-HT2 1%
1 EVAPORATOR EXIT
1 BLU HT2 (BLU) TEMPERATURE SENSOR
C99 (THERMISTOR)
2 t°
3 BLU ACN2 (BLU) 1u
BASE PAN 10V G5
HEATER G5
*IC8 *CN-STM1
ELECTRONIC CONTROLLER 4 15 1
3 16
2 17 M ELECTRO-MAGNETIC COIL
(EXPANSION VALVE)
1 18
15V
6
10
C921
0.1u COMMON
GND
*IC8
FUSE3 50V
T3.15A 9
L250V
G4A *CN-HOT 1
16V *Q55 ELECTRO-MAGNETIC
3 COIL
S
(4-WAY VALVE)
D
*C108
K
K
G *D57 *D59
*R143
A
A
*R137
G4A
K
*D58
A
CN-MTR2 Q1
(WHT)
1 10
W U(RED) RED
FAN MS 3 P U
MOTOR
3~
U
V
V(BLU) BLU MS COMPRESSOR
14
V
W
W(YLW) YLW 3~
5 16 N R148
IC19 1k
1/10W CN-HPS
5% Red 1
BLK
C115 1 HIGH PRESSURE
CN-MTR1 1000p R157 3 WHT 2
R403 20k SENSOR
Red 50V 5V 3
1 1k 1/10W 4 RED
G6 G6 5%
C414
5V 0.01u 5V + C111
C100
3 50V 100u 1u
C401 16V
0.1u G6 16V
25V Q56
E
G5 G5
10k
B
4.7k R135 15V
10k
R124 C -50V C Q57 1/8W
10k -100mA 4.7k B 5% 1
1/10W RED
HIGH PRESSURE
5% 10k C119 R155 2
50V SWITCH
G6 0.01u 10k CN-PSW
100mA RED
E 50V 1/10W
5%
G4
5V
*CN-DIS
1
DISCHARGE TEMPERATURE
SENSOR (THERMISTOR)
2 t°
C244
R37 1u
10V
G5
59
10.2.2 WH-UD07JE5 WH-UD09JE5
REACTOR
GRY BLK
2 1
2 1
(BLK) R137
4.7k
2 5V R138
FUSE2
(WHT) COM3 5V 2.2k
COMMUNICATION 5V T3.15A Q24 E
3 RED (RED) R159 L250V B 1/4W
CIRCUIT 50V
(RED) 1 WHT 1 10k RECTIFICATION Q25 100mA
5V
WHT CIRCUIT C -32V C
PFC -500mA
R425 c Q25 WHT C63 4.7k B
20.0k 1000p CIRCUIT
1/10W Q26 c 4.7k b WHT 10k
4 4 50V
CONTROL b 10k 0.1A R139
BOARD 0.2A 50V G1 G6 G5 68 E
R426 5%
5.6k 50V e e 12
YLW/GRN CN-COM 1/3W CN-RY1
1/10W G1 CN-COM Yellow BIT_CN-SAN2
R427 (yellow) 13V
CN-RY2
47k G1 BIT_CN-SAN2
1/10W 12
CONTROL CABINET
CN-PSW
K
BOARD SIDE D57 RY-PWR2
600V 1 RED HIGH
PLATE
A
ELECTRONIC CONTROLLER PRESSURE
G6 2 RED SWITCH
(NOISE FILTER)
CN-FM
1 RED
4 BLK
5V WHT M FAN MOTOR
5V BLU
FUSE1 YLW
ELECTRONIC T2.5A L250V R125 7
2k
CONTROLLER E Q23
(MAIN) 10k
-50V B
-100mA 4.7k
C
C135
0.047u
CN-HT2 SWITCHING 25V
BASE PAN 1 (BLACK) RY-HT2
RECTIFICATION POWER G2
HEATER SUPPLY
CIRCUIT CIRCUIT
OPTIONAL 3
CN-HPS R133 15V_2
Red RY-HOT
BLK 1k
1
HIGH 1
PRESSURE R132 C140 Q21 E
2 WHT 3 5V 1000p
SENSOR 3 20k
50V CR3 10k
RED 4 B
G5 G5
C138 + C139 Q22 C 4.7k R122 R121
1u 100u B 4.7k 4.42k 10k
16V -50V C 1/10W 1/10W
16V -100mA
10k 1% 1%
C134
G5 1000p 50V E R123 + R131 R120 C130
5V 50V 100mA 5.11k 10u 200k 0.047u
1/10W 50V 1/10W 25V
1% 1%
1
DISCHARGE TEMP. SENSOR
(THERMISTOR) t 5V
2 C212 R102 C47 G2
CN-DIS 1u 4.99k 1u
6.3V 1/10W 6.3V
1% R100 R101
G5 G5 G5 15k 7.5k
1% 1%
C45 C46
1u 1u
6.3V 6.3V
G5 G5 CN-TH1 OUTDOOR AIR TEMP. SENSOR
G5 (THERMISTOR)
1
t
t
4 PIPING TEMP. SENSOR
5V
(THERMISTOR)
CN-TANK
1 COMP. TEMPERATURE
t SENSOR (THERMISTOR)
3
C49 R410 5V
1u 4.99k
6.3V 1%
R141
G5 G5 7.5k
1%
C144
1u CN-TH3
6.3V Yellow
G5 1 EVA. EXIT TEMP. SENSOR
D33 t (THERMISTOR)
A K 2
D34 G5
A K
D35
A K 1
D36 ELECTRO-MAGNETIC
A K
13V
M COIL
(EXPANSION VALVE)
G2
6
CN-EV
C84
0.047u
25V CN-HOT
G2 (BLUE)
1
3 ELECTRO-MAGNETIC COIL
(4-WAYS VALVE)
60
11. Printed Circuit Board
11.1 Indoor Unit
11.1.1 Main Printed Circuit Board
HT1-L3 CN-OLP1
AC2-N2 G02
AC2-L3 L2
G03
CN-PWR
G01
L1
CN-PWR2
CN-PWR3
CN1 DATA
AC1-N
AC1-L3 CN-PUMP1
CN-PWR4
CN-FLWSEN
CN2 CN-TH2
CN-TH1
CN-TH3
CN-CNT
61
11.1.2 Sub Printed Circuit Board (Optional)
ACN
CN201
CN-205
CN-PWR204
CN202
CN-CNT
CN204
DCN
CN-COMM CN-PWR202
CN207
CN203
62
11.2 Outdoor Unit
11.2.1 Main Printed Circuit Board
POWER
TRANSISTOR
(IPM)
RAT1
CN-MTR2
CN-MTR1
CN-STM1
CN-DIS
CN-TH1
CN-HOT
CN-TH3
CN-HPS
HT2
DATA
CN-PSW
AC-WHT
AC-BLK ACN2
63
11.2.1.2 WH-UD07JE5 WH-UD09JE5
POWER L2-0
TRANSISTOR
(IPM)
CURRENT
TRANSFORMER
(CT)
AC-WHT
AC-BLK
L2-1
CN-HOT
CN-HT2
CN-PSW
CN-FM
CN-COM CN-TH3
CN-TANK
CN-HPS
CN-DIS
CN-EV
CN-TH1
64
11.2.1.2.1 Noise Filter Printed Circuit Board
CN-COM
COM3
ACL1 CN-BLK
ACN1
CN-WHT
FG1
65
12. Installation Instruction
12.1 Indoor Floor Area Requirement
If the total refrigerant charge in the system is <1.84 kg, no additional minimum floor area is required.
If the total refrigerant charge in the system is ≥1.84 kg, additional minimum floor area requirements is
complied as described below:
B) Determine Total Floor Area of Aroom and Broom compliance to Amin total
1. Calculate the Broom area adjacent to the Aroom.
2. Determine the Amin total based on the Total Refrigerant Charge, mc from Table II.
3. The total floor area of both Aroom and Broom must exceed Amin total.
lower than H.
Top opening: - The total size of the Top opening must be more
>0.5 VA min
than 50% of VAmin. >VA min
66
Table I - Maximum refrigerant charge allowed in a Table II - Minimum floor area
room Minimum floor area (Amin total (m2))
mc (kg)
Maximum refrigerant charge in a room H=0.6m
Aroom (m2) (mmax) (kg) 1.84 28.81
H=0.6m 1.86 29.44
1 0.138 1.88 30.08
2 0.276 1.90 30.72
3 0.414 1.92 31.37
4 0.553 1.94 32.03
5 0.691 1.96 32.70
6 0.829 1.98 33.37
7 0.907 2.00 34.04
8 0.970 2.02 34.73
9 1.028 2.04 35.42
10 1.084 2.06 36.12
11 1.137 2.08 36.82
12 1.187 2.10 37.53
13 1.236 2.12 38.25
14 1.283 2.14 38.98
15 1.328 2.16 39.71
16 1.371 2.18 40.45
17 1.413 2.20 41.19
18 1.454 2.22 41.94
19 1.494 2.24 42.70
20 1.533 2.26 43.47
21 1.571 2.27 43.86
22 1.608
23 1.644 For H values lower than 0.6m, the value of H is
24 1.679
considered as 0.6m to comply to
25 1.714
26 1.748
IEC 60335-2-40:2018 Clause GG2.
27 1.781 For intermediate mc values, the value that
28 1.814 corresponds to the higher mc value from the table
29 1.846 is considered.
30 1.877 Example:
31 1.909 If mc = 1.85 kg, the value that corresponds to
32 1.939 “mc = 1.86 kg” is considered.
33 1.969
34 1.999
Systems with total refrigerant charge lower than
35 2.028 1.84 kg are not subjected to any room area
36 2.057 requirements.
37 2.085 Charges above 2.27 kg are not allowed in the unit.
38 2.113
39 2.141 Table III - Minimum venting opening area for
40 2.168 natural ventilation
41 2.195
42 2.221 Minimum venting
43 2.248 mc mmax mexcess (kg) = opening area
44 2.274 (kg) (kg) mc - mmax (VAmin) (cm2)
H=0.6m
2.27 0.1 2.17 878
For H values lower than 0.6m, the value of H is 2.27 0.3 1.97 797
considered as 0.6m to comply to IEC 2.27 0.5 1.77 716
60335-2-40:2018 Clause GG2. 2.27 0.7 1.57 635
For intermediate Aroom values, the value that 2.27 0.9 1.37 570
corresponds to the lower Aroom value from the 2.27 1.1 1.17 538
table is considered. 2.27 1.3 0.97 485
2.27 1.5 0.77 414
Example:
2.27 1.7 0.57 326
For Aroom = 10.5 m2, the value that corresponds to 2.27 1.9 0.37 224
“Aroom = 10 m2” is considered.
For H values lower than 0.6m, the value of H is
considered as 0.6m to comply to
IEC 60335-2-40:2018 Clause GG2.
For intermediate mexcess values, the value that
corresponds to the higher mexcess value from the
table is considered.
Example:
mexcess = 1.45 kg, the value that corresponds to
“mexcess = 1.6 kg” is considered.
67
Attached accessories Optional Accessories
No. Accessory part Qty. No. Accessory part Qty. No. Accessories part Qty.
Adjustable Feet Packing 6 Optional PCB (CZ-NS4P) 1
1 4 4 1
Network Adaptor (CZ-TAW1) and
7
Extension Cable (CZ-TAW1-CBL)
1
Reducing Adapter Remote Controller
2 1 Cover
5 1
Drain Elbow
3 1
68
12.2 Indoor Unit
12.2.1 Select the Best Location 12.2.1.2 Transport and Handling
Install the Tank Unit in indoors with frost free Be careful during transportating the unit so that it
weather proof location only. is not damaged by impact.
Must install on a flat horizontal and solid hard Only remove the packaging material once it has
surface. reached it is desired installation location.
There should not be any heat source or steam It may need three or more people to carry out the
near the Tank Unit. installation work. The weight of Tank Unit might
A place where air circulation in the room is good. cause injury if carried by one person.
A place where drainage can be easily done (e.g. The Tank Unit can be transported either in vertical
Utility room). or horizontal.
A place where Tank Unit’s operation noise will not o If it transported in horizontal, make sure Front
cause discomfort to the user. of packaging material (printed with “FRONT”)
A place where Tank Unit is far from door way. must facing upwards.
A place where accessible for maintenance. o If it transported in vertical, use the hand holes
Ensure to keep minimum distance of spaces as on sides, slide and move to the desired
illustrated below from wall, ceiling, or other location.
obstacles. Fix the Adjustable Feet, if the Tank unit installed
A place where flammable gas leaking might not on a uneven surface.
occur.
Secure the Tank Unit to prevent it being knocked
over accidentally or during earthquakes.
Please avoid installations which expose the Tank Unit
to any of the following conditions: Hold
Extraordinary environment conditions; installation Hold
Hold arrow section
in frost or exposure to unfavorable weather to slide and move
conditions.
Voltage input exceeding the specified voltage.
12.2.2 To Drill a Hole in the Wall and
12.2.1.1 Required space for installation
Install a Sleeve of Piping
1 Make a Ø70 mm through hole.
(Unit : mm)
2 Insert the piping sleeve to the hole.
350
Min.
M
10 in.
0
3 Fix the bushing to the sleeve.
4 Cut the sleeve until it extrudes about 15 mm
.
from the wall.
in
M 00
1
CAUTION
M When the wall is hollow, please be sure to use the sleeve
10 in.
i n. 0
for tube assembly to prevent dangers caused by mice
M 00
7
biting the connection cable.
Wall
Indoor Outdoor
15 mm
69
12.2.3 Piping Installation 12.2.3.4 Refrigerant Piping Installation
This Tank Unit is designed for combination with
12.2.3.1 Water Quality Requirement Panasonic Air-to-Water Heat Pump Outdoor Unit. If
Outdoor Unit from other manufacturer are being used
Must use water that complies with European water quality in combination with Panasonic Tank Unit, optimum
standard 98/83 EC. The lifespan of the Tank Unit will be shorter if operation and reliability of the system is not
groundwater (include spring water and well water) is used. guaranteed. Thus warranty cannot be given in such
The Tank Unit shall not be used with the tap water containing
contaminants such as salt, acid, and other impurities which may
case.
corrode the tank and its component. 1 Connect Tank Unit to Air-to-Water Heatpump
Outdoor Unit with correct piping size. Use
12.2.3.2 Typical Piping Installation Reducing Adapter 2 for Outdoor Unit
WH-UD03JE5 and WH-UD05JE5 Refrigerant
Gas e piping connection.
CAUTION
CAUTION
Open or close the Front Plate carefully. Do not overtighten, overtightening may cause gas leakage.
The heavy Bottom Front Plate may injures Do not pull and push refrigerant piping excessively, deformed
the fingers.
pipe may cause refrigerant leak.
Seal sufficiently the flare nut (both gas and liquid sides)
with neutral cure (Alkoxy type) & ammonia-free
silicone sealant and insulation material to avoid the
gas leak caused by freezing.
70
Apply neutral cure
(Alkoxy type) and
Choose proper sealer which can withstand the
ammonia-free silicone pressures and temperatures of the system.
sealant along the If non-brass metallic piping is used for installation,
circumference
make sure to insulate the pipes to prevent
galvanic corrosion.
Do not connect galvanised pipes, this will cause
galvanic corrosion.
Use correct nut for all Tank Unit tube connections
and clean all tubes with tap water before
Neutral cure (Alkoxy type) & ammonia-free silicone installation. See Tube Position Diagram for detail.
sealant is only to be applied after pressure testing and
cleaning up by following instructions of sealant, only to Tube Connector Nut Size Torque
the outside of the connection. The aim is to prevent a & b RP 1¼" 117.6 N•m
moisture from entering the connection joint and c & d RP ¾" 58.8 N•m
possible occurrence of freezing. Curing sealant will
take some time. Make sure sealant will not peel off
Tank Unit
when wrapping the insulation.
71
Model Rated Flow Rate (l/min)
Tank Unit Outdoor Unit Cool Heat
WH-UD03JE5 9.2 9.2 Discharge below
fixed grating
WH- WH-UD05JE5 12.9 14.3
ADC0309J3E5 WH-UD07JE5 17.6 20.1 Fixed grating
WH-UD09JE5 20.1 25.8
Trapped gulley
(B) Domestic Hot Water Tank Pipework Possible wall
Packing
Drain
Elbow
72
12.2.4 Connect the Cable to the Tank Unit
WARNING
This section is for authorized and licensed electrician only. Work behind the Control Board Cover secured by screws must only be carried out
under supervision of qualified contractor, installation engineer or service person.
Model
Connecting Cable Size
Tank Unit Outdoor Unit
WH-UD03JE5,
4 x min 1.5 mm2
WH- WH-UD05JE5
ADC0309J3E5 WH-UD07JE5,
4 x min 2.5 mm2
WH-UD09JE5
o Ensure the colour of wires of Outdoor Unit and the terminal no. are the same to the Tank Unit
respectively.
o Earth wire shall be longer than the other wires as shown in the figure for the electrical safety in case of
the slipping out of the cord from the Holder (Clamper).
3 To avoid the cable and cord being damaged by sharp edges, the cable and cord must be passed through a
bushing (located at the bottom of Control Board) before terminal board. The bushing must be used and must
not be removed.
RCCB/ELCB
Terminals on the Outdoor Unit 1 2 3
Terminal Board
Colour of wires (Connecting cables)
*1 - Earth wire must be longer than other cables for safety reasons
73
12.2.4.2 Wire Stripping and Connecting Requirement
Wire stripping Conductor Conductor Conductor not
Indoor/outdoor fully insert over insert fully insert
10 ± 1mm
connecting
terminal board
5mm or
more
No loose strand (gap between ACCEPT PROHIBITED PROHIBITED
when insert wires)
Lever
Lever or
Domestic Hot Water Tank Discharge (Drain Tap) g
74
12.2.5.2 Discharge the Water 12.2.6.4 Check RCCB/ELCB
For Domestic Hot Water Tank Ensure the RCCB/ELCB set to “ON” condition before
1 Turn OFF power supply. check RCCB/ELCB.
2 Set the Domestic Hot Water Tank Discharge Turn on the power supply to the Tank Unit.
(Drain Tap) g to “OPEN”. This testing could only be done when power is
3 Open Tap / Shower to allow air inlet. supplied to the Tank Unit.
4 Turn the Safety Relief Valve 21 knob
counterclockwise slightly and hold it until all WARNING
air is released from this pipeline. Then recover Be careful not to touch parts other than RCCB/ELCB test
the knob to original position after ensured the button when the power is supplied to Tank Unit. Else,
pipeline is emptied. electrical shock may happen.
5 After discharge, set Domestic Hot Water Tank
Discharge (Drain Tap) g to “CLOSE”. Push the “TEST” button on the RCCB/ELCB. The
lever would turn down and indicate “0”, if it
functions normal.
12.2.6 Reconfirmation
Contact authorized dealer if the RCCB/ELCB
malfunction.
WARNING Turn off the power supply to the Tank Unit.
Be sure to switch off all power supply before performing each If RCCB/ELCB functions normal, set the lever to
of the below checkings. “ON” again after testing finish.
12.2.6.1 Check Water Pressure *(0.1 MPa 12.2.7 Installation of Remote Controller as
= 1 bar) Room Thermostat
Water pressure should not lower than 0.05 MPa (with Remote Controller mounted to the Tank Unit can
inspects the Water Pressure Gauge). If necessary add be moved to the room and serve as Room
water into Tank Unit (via Tube Connector a ). Thermostat.
75
12.2.7.2 Remote Controller Wiring 12.2.7.4 Mounting The Remote
Controller
Tank Unit
For exposed type
Preparation: Make 2 holes for screws using a driver.
Remote Controller
Mount the top case. Mount the bottom case to
1
• Align the claws of the top the wall.
case and then align the claws
of the bottom case.
2
Remote Controller wiring
(field supply)
Cut here with
• No polarity a nipper and
remove the burr
Terminal for Remote Controller wiring with a file.
UP
Flat-blade
screwdriver
For embedded type
Bottom
case Preparation: Make 2 holes for screws using a driver.
Hole for
screw
Screw Claw (2 places)
(field supply)
Disconnect the
Remote controller
wiring
Remote controller
Connect the remote terminal board
control wiring
Top case Remove the coating.
Approx. 6 mm
Bottom case (Back side)
(Back side)
76
12.2.7.5 Replace The Remote Controller For normal operation, Water Pressure Gauge
Cover reading should be in between 0.05 MPa and 0.3
MPa. If necessary, adjust the Water Pump
Replace the existing Remote controller cover with SPEED accordingly to obtain normal water
Remote controller cover to close the hole left after pressure operating range. If adjust Water Pump
remove the Remote controller. SPEED cannot solve the problem, contact your
1 Release the Remote controller cover’s hooks local authorized dealer.
from behind the Front Plate. After test run, please clean the Magnetic Water
Filter Set. Reinstall it after finish cleaning.
Front Plate
12.2.9 Maintenance
In order to ensure safety and optimal performance
of the Tank Unit, seasonal inspections on the
Tank Unit, functional check of RCCB/ELCB, field
wiring and piping have to be carried out at regular
intervals. This maintenance should be carried out
12.2.8 Test Run by authorized dealer. Contact dealer for
scheduled inspection.
Before test run, make sure below items have been
checked:-
o Pipework are properly done.
o Electric cable connecting work are properly
done.
o Tank Unit is filled up with water and trapped
air is released.
o Please turn on the power supply after filling
the tank until full.
Switch ON the power supply of the Tank Unit. Set
the Tank Unit RCCB /ELCB to “ON” condition.
Then, please refer to the Operation Instruction for
operation of Remote Controller.
77
12.2.9.1 Maintenance for Magnetic 12.2.9.3 Proper Pump Down Procedure
Water Filter Set
Turn OFF power supply. WARNING
Set the two valves for the Magnetic Water Filter Strictly follow the steps below for proper pump down procedure.
Set to “CLOSE”. Explosion may occur if the steps are not followed as per
sequence.
Drain the Space Heating / Cooling circuit water 1. When the Tank Unit is not in operation (standby), enter the
with set the Pressure Relief Valve lever UP, so Service setup menu in the Remote Controller and select
that water pressure drop below 0.5 bar. Pump down operation to turn it ON. (See APPENDIX for
Take off the clip, then gently pull out the mesh. detail)
2. After 10~15 minutes, (after 1 or 2 minutes in case very low
Beware of small amount water drain out from it. ambient temperatures (< 10°C)), fully close 2 way valve on
Clean the mesh with warm water to remove all the Outdoor Unit.
stain. Use soft brush if necessary. 3. After 3 minutes, fully close 3 way valve on Outdoor Unit.
4. Press the “OFF/ON” switch on the Remote Controller 1 to
Remove the bolt with magnet on brass cap with stop pump down operation.
screwdriver to remove all iron powder. 5. Remove the refrigerant piping.
Reinstall the magnet and mesh to the Magnetic
Water Filter Set and set back the clip on it.
12.2.9.4 Check Items
Set the two valves for the Magnetic Water Filter
Set to “OPEN”.
Is the Tank Unit properly installed on the concrete floor?
Re-charging the water to Space Heating / Cooling Is there any gas leakage at flare nut connections?
circuit (refer Section 12.2.5 for details.) Has the heat insulation been carried out at flare
Turn ON power supply. nut connection?
Is the Pressure Relief Valve 12 operation normal?
Is water pressure higher than 0.05 MPa?
12.2.9.2 Maintenance for Safety Relief Is the water drainage work properly done?
Valve Is the power supply voltage within the rated voltage range?
It is strongly recommended to operate the valve Is the cables being fixed to RCCB/ELCB and terminal board firmly?
by turn the knob counter clockwise to ensure free Is the cables being clamped firmly by holder (clamper)?
water flow through discharge pipe at regular Is the earth wire connection properly done?
intervals to ensure it is not blocked and to remove Is the RCCB/ELCB operation normal?
lime deposit. Is the Remote Controller 1 LCD operation normal?
Is there any abnormal sound?
Is the heating operation normal?
Is the Tank unit water leak free on test run?
Is the Safety Relief Valve 21 knob turned for releasing air?
78
12.3 Outdoor Unit
Attached accessories Optional accessories
No. Accessories part Qty. No. Accessories part Qty.
Drain elbow Base Pan Heater
1 1 3 CZ-NE2P (For WH-UD03JE5 and WH-UD05JE5 only) 1
CZ-NE3P (For WH-UD07JE5 and WH-UD09JE5 only)
Example: WH-UD03JE5
If piping length is 15m, the quantity of additional refrigerant should be 100g. [(15-10)m x 20 g/m = 100g]
Saddle Saddle
or heavier cable
mo
mo
m m m m or heavier cable
or or
10
10
e e
ø6.35mm (1/4") ø6.35mm (1/4")
Liquid refrigerant piping Liquid refrigerant piping
m ø12.7mm (1/2") m ø15.88mm (5/8")
m e 0 m or e
0 00 or Gas refrigerant piping 0 Gas refrigerant piping
1 rm
o 10 r m
o
3 3
or 00m or 00m
mo m mo m
re re
79
E
C
Model A B C D E F
(Anchor pitch)
WH-UD03JE5 and
540 160 20 330 430 46
WH-UD05JE5
D
WH-UD07JE5 and
613 130 24 360.5 543 32
WH-UD09JE5
A B (Unit : mm)
(Anchor pitch)
After selecting the best location, start installation according to Installation Diagram.
1 Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm).
2 When installing at roof, please consider strong wind and earthquake. Please fasten the installation stand
firmly with bolt or nails.
Rubber cap 2 x7
Rubber cap 2 x3
80
AIR PURGING METHOD IS PROHIBITED FOR R32 SYSTEM
Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation.
Before system is charged with refrigerant and before the refrigerating system is put into operation, below site
test procedure and acceptance criteria shall be vertified by the certified technicians, and/or the installer.
Be sure to check whole system for gas leakage.
1) Connect a charging hose with a push pin to the Low side of a charging set and
Preparation
the service port of the 3-way valve.
(Step 1-2)
2) Attach the gauge manifold set correctly and tightly. Make sure that both valves of
the manifold gauge (low pressure and high pressure) is in close position.
5) Remove the vacuum pump from the centre hose and connect the center hose to cylinder of
any applicable inert gas as test gas.
Tightness Test
with Inert Gas
6) Charge test gas into the system and wait until the pressure within the system to reach
(Step 5-7) min. 1.04MPa (10.4barg).
7) Wait and monitor the pressure reading on the gauges. Check if there is any pressure drop.
Waiting time depends on the size of the system.
8) If there is any pressure drop, perform step 9-12. If there is no pressure drop, perform step 13.
YES
9) Use Gas Leak Detector to check for leaks. Must use the detection equipment
Leak detection
Pressure drop? and repair with a sensitivity of 5 grams per year of test gas or better.
(Step 8) (Step 9-12) 10) Move the probe along the Air-to-Water Heatpump system to check for leaks,
and mark for repair.
11) Any leak detected and marked shall be repaired.
NO
12) After repair, repeat evacuation steps 3-4 and tightness test steps 5-7.
Check the pressure drop as in step 8.
Recovery of
Test Gas 13) If no leak,
Indoor unit Liquid side
(Step 13) Recover the test gas. Two-way valve Outdoor unit
Perform evacuation of
steps 3-4.
Close
Then proceed to step 14.
Gas side
Evacuation
(Step 3-4)
Three-way valve
Tank OPEN
Cylinder Close
Notes:
Recommended use of any of the following leak detector,
I) Universal Sniffer leak detector
II) Electronic halogen leak detector
III) Ultrasonic Leak Detector
81
12.3.5 Connect the Cable to the Outdoor Unit
(FOR DETAIL REFER TO WIRING DIAGRAM AT UNIT)
1 Remove the control board cover from the unit by loosening the screw.
2 Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed flexible
cable (see below table), type designation 60245 IEC 57 or heavier cable.
3 Secure the cable onto the control board with the holder (clamper).
4 Attach the control board cover back to the original position with screw.
connecting terminal
board
5 mm or more
(gap between wires)
No loose strand when insert ACCEPT PROHIBITED PROHIBITED
82
12.4 Appendix
12.4.1 Variation of system
This section introduces variation of various systems using Air-To-Water Heatpump and actual setting method.
1. Remote Controller
Indoor
Setting of remote controller
2. Room Thermostat
Tank Unit receive Room Thermo signal (ON/OFF) from Remote controller
to control HP and circulation pump.
Indoor There is a build-in thermistor in the remote controller.
83
3. External Room Thermostat
Indoor
Room
Thermostat Setting of remote controller
(Field supply)
Installer setting
Outdoor System setup
Optional PCB connectivity - No
4. Room Thermistor
Max: 30m
Thermistor Setting of remote controller
Outdoor
Installer setting
System setup
Optional PCB connectivity - No
84
12.4.1.1.2 Examples of installations
Buffer tank
Floor heating 1 Floor heating 2
Connect floor heating to 2 circuits through buffer tank as shown in the figure.
Install mixing valves, pumps and thermistors (specified by Panasonic) on both circuits.
Remove remote controller from Tank Unit, install it in one of the circuit and use it as Room Thermostat.
Install external Room Thermostat (field supply) in another circuit.
Both circuits can set circulation water temperature independently.
Install buffer tank thermistor on buffer tank.
It requires connection setting of buffer tank and ∆T temperature setting at heating operation separately.
This system requires Optional PCB (CZ-NS4P).
Indoor
Radiator Setting of remote controller
Pump 2 Installer setting
Thermistor 2
System setup
Outdoor Optional PCB connectivity - Yes
Pump 1
Mixing valve 1
Zone and Sensor - 2 Zone system
Zone 1: Sensor
Water temperature
Thermistor 1
Zone 2: Sensor
Room
Floor heating Water temperature
Buffer tank
Connect floor heating or radiator to 2 circuits through buffer tank as shown in figure.
Install pumps and thermistors (specified by Panasonic) on both circuits.
Install mixing valve in the circuit with lower temperature among the 2 circuits.
(Generally, if install floor heating and radiator circuit at 2 zones, install mixing valve in floor heating circuit.)
Remote controller is installed on Tank Unit.
For temperature setting, select circulation water temperature for both circuits.
Both circuits can set circulation water temperature independently.
Install buffer tank thermistor on buffer tank.
It requires connection setting of buffer tank and ∆T temperature setting at heating operation separately.
This system requires the Optional PCB (CZ-NS4P).
Mind that if there is no mixing valve at the secondary side, the circulation water temperature may get higher than
setting temperature.
85
Floor heating + Swimming pool
Zone 2
Swimming pool
Thermistor 1
Heat EXT T
Buffer tank
Floor heating 1 Swimming pool
Connect floor heating and swimming pool to 2 circuits through buffer tank as shown in figure.
Install mixing valves, pumps and thermistors (specified by Panasonic) on both circuits.
Then, install additional pool heat exchanger, pool pump and pool sensor on pool circuit.
Remove remote controller from Tank Unit and install in room where floor heating is installed. Circulation water
temperature of floor heating and swimming pool can be set independently.
Install buffer tank sensor on buffer tank.
It requires connection setting of buffer tank and ∆T temperature setting at heating operation separately. This system
requires the Optional PCB (CZ-NS4P).
Indoor Thermistor
Setting of remote controller
Pump
Outdoor Installer setting
System setup
Optional PCB connectivity - Yes
T
Heat EXT
Swimming pool
In this application, cooling mode cannot be selected. (not display on remote controller)
86
Simple 2 zone (Floor heating + Radiator)
Zone 2: Sensor
Room
Thermistor 2 Water temperature
Operation setup
Heat
T for heating ON – 1°C
Cool
T for cooling ON – 1°C
(NOTE)
Thermistor 1 does not affect operation directly. But error happens if it is not installed.
Please adjust flow rate of zone 1 and zone 2 to be in balance. If it is not adjusted correctly, it may affects the
performance.
(If zone 2 pump flow rate is too high, there is possibility that no hot water flowing to zone 1.)
Flow rate can be confirmed by “Actuator Check” from maintenance menu.
Floor heating
This is an application that connects the buffer tank to the Tank Unit.
Buffer tank’s temperature is detected by buffer tank thermistor (specified by Panasonic).
This system requires Optional PCB (CZ-NS4P).
87
Buffer tank + Solar
Solar thermistor
Setting of remote controller
Indoor
Buffer tank Installer setting
System setup
Optional PCB connectivity - Yes
Outdoor
Solar pump Buffer Tank connection - Yes
T for buffer tank
This is an application that connects the buffer tank to the Tank Unit before connecting to the solar water heater to
heat up the tank.
Buffer tank’s temperature is detected by buffer tank thermistor (specified by Panasonic).
Solar panel’s temperature is detected by solar thermistor (specified by Panasonic).
Buffer tank shall use tank with built-in solar heat exchange coil independently.
During winter season, solar pump for circuit protection will be activated continuously. If does not want to activate the
solar pump operation, please use glycol and set the anti-freezing operation start temperature to -20°C.
Heat accumulation operates automatically by comparing the temperature of tank thermistor and solar thermistor.
This system requires Optional PCB (CZ-NS4P).
Boiler connection
Outdoor Mixing
valve Pump Thermistor
Setting of remote controller
Installer setting
System setup
Optional PCB connectivity - Yes
Bivalent - Yes
Floor heating Turn ON: outdoor temp
Control pattern
Boiler
This is an application that connects the boiler to the Tank Unit, to compensate for insufficient capacity by operate
boiler when outdoor temperature drops & heat pump capacity is insufficient.
Boiler is connected parallel with heat pump against heating circuit.
Besides that, an application that connects to the DHW tank’s circuit to heat up tank ‘s hot water is also possible.
Boiler output can be control by either SG ready input from optional PCB or Auto control by 3 modes selection pattern.
(Operation setting of boiler shall be responsible by installer.)
This system requires Optional PCB (CZ-NS4P) for SG ready input control or buffer tank temperature control.
Depending on the settings of the boiler, it is recommended to install buffer tank as temperature of circulating water
may get higher. (It must connect to buffer tank especially when select Advanced Parallel setting.)
WARNING
Panasonic is NOT responsible for incorrect or unsafe situation of the boiler system.
CAUTION
Make sure the boiler and its integration in the system complies with applicable legislation.
Make sure the return water temperature from the heating circuit to the Tank Unit does NOT exceed 55°C.
Boiler is turned off by safety control when the water temperature of the heating circuit exceed 85°C.
88
12.4.2 How to fix cable
Main PCB 4
Bind optional
cables with
Power Supply 2 these bands
RCCB/ELCB
Power Supply 1
RCCB/ELCB
Indoor
terminal for
connecting
cables
Bind optional
cables with
these bands
Holder (Clamper)
How to guide the optional cables and power supply cord
(view without internal wiring)
Optional cables:
• External control
cable
• Room sensor
zone 1
• Outdoor air sensor
cable
• Remote controller
cable
Optional cables:
• 2-way valve
cable • Power Supply 1 cord
• Room thermostat zone • Power Supply 2 cord
1 cable • Indoor Unit/Outdoor Unit Connecting cable
• Extra pump cable
• Boiler contact cable
89
For connection to Optional PCB 6
1 By connecting Optional PCB, 2 Zone temperature control can be achieved. Please connect mixing valves,
water pumps and thermistors in zone 1 and zone 2 to each terminals in Optional PCB.
Temperature of each zone can be controlled independently by remote controller.
2 Pump zone 1 and zone 2 cable shall be (2 x min 1.5 mm2), of type designation 60245 IEC 57 or heavier.
3 Solar pump cable shall be (2 x min 1.5 mm2), of type designation 60245 IEC 57 or heavier.
4 Pool pump cable shall be (2 x min 1.5 mm2), of type designation 60245 IEC 57 or heavier.
5 Room thermostat zone 1 and zone 2 cable shall be (4 x min 0.5 mm2), of type designation 60245 IEC 57 or
heavier.
6 Mixing valve zone 1 and zone 2 cable shall be (3 x min 1.5 mm2), of type designation 60245 IEC 57 or
heavier.
7 Room sensor zone 1 and zone 2 cable shall be (2 x min 0.3 mm2), double insulation layer (with insulation
strength of minimum 30V) of PVC-sheathed or rubber-sheathed cable.
8 Buffer tank sensor, pool water sensor and solar sensor cable shall be (2 x min 0.3 mm2), double insulation
layer (with insulation strength of minimum 30V) of PVC-sheathed or rubber-sheathed cable.
9 Water sensor zone 1 and zone 2 cable shall be (2 x min 0.3 mm2), double insulation layer of PVC-sheathed
or rubber-sheathed cable.
10 Demand signal cable shall be (2 x min 0.3 mm2), double insulation layer of PVC-sheathed or rubber-
sheathed cable.
11 SG signal cable shall be (3 x min 0.3 mm2), double insulation layer of PVC-sheathed or rubber-sheathed
cable.
12 Heat/Cool switch cable shall be (2 x min 0.3 mm2), double insulation layer of PVC-sheathed or rubber-
sheathed cable.
13 External compressor switch cable shall be (2 x min 0.3 mm2), double insulation layer of PVC-sheathed or
rubber-sheathed cable.
Bind all
optional cables Optional
with these PCB 6
bands
Bind optional
cables with
these bands
Bind optional
cables with Optional cables:
Power Supply 2 these bands •2-way valve cable
RCCB/ELCB •Extra pump cable
•Boiler contact cable • Power Supply 1 cord
Power Supply 1 • Power Supply 2 cord
RCCB/ELCB • Indoor Unit/Outdoor
Unit Connecting cable
Indoor Optional cables:
terminal for •Pump zone 1 cable
connecting •Pump zone 2 cable
cables •Solar pump cable
•Pool pump cable from Optional
•Room thermostat zone 1 cable PCB
•Room thermostat zone 2 cable
Bind all optional •Mixing valve zone 1 cable
cables with these •Mixing valve zone 2 cable
bands Optional cables:
Holder (Clamper)
•External control cable
How to guide the optional cables and power supply cord •Outdoor air sensor cable
(view without internal wiring) •Remote controller cable
•Room sensor zone 1 cable
•Room sensor zone 2 cable
•Buffer tank sensor cable
•Pool sensor cable
•Water sensor zone 1 cable
•Water sensor zone 2 cable from Optional PCB
•Demand signal cable
•Solar sensor cable
•SG signal cable
•Heat/Cool switch cable
•External Compressor switch cable
90
12.4.2.2 Connecting Cables Length
When connecting cables between Tank Unit and external devices, the length of the said cables must not exceed the
maximum length as shown in the table.
91
12.4.2.3 Connection of the main PCB
External control
Remote controller
Boiler contact /
Defrost Signal
Extra pump
CON CON H C N L
2-way 3-way Optional
valve valve Thermostat 1
Signal inputs
Outputs
Thermistor inputs
PAW-A2W-TSRT
Zone 1 room sensor It does not work when using
the Optional PCB
Outdoor air sensor AW-A2W-TSOD (Total cable length shall be 30m or less)
Pool
Pump
Solar Ext.
Pump comp.
SW
Error Heat/
signal Cool
SW
Zone 1
Pump Vcc
SG
Bit1
signal
Zone 2 Bit2
Pump
92
Signal inputs 3 Outdoor sensor: PAW-A2W-TSOD
If the installation location of the outdoor unit is
Optional L N =AC230V, Heat, Cool=Thermostat heat, exposed to direct sunlight, the outdoor air
Thermostat Cool terminal temperature sensor will be unable to measure
Dry contact Vcc-Bit1, Vcc-Bit2 open/short the actual outdoor ambient temperature
(System setup necessary)
SG signal correctly.
Switching SW (Please connect to the 2 contacts
controller) In this case, optional outdoor temperature
Dry contact Open=Heat, Short=Cool sensor can be fixed at a suitable location to
Heat/Cool SW more accurately measure ambient
(System setup necessary)
External Dry contact Open=Comp.ON, temperature.
comp.SW Short=Comp.OFF (System setup necessary)
DC 0~10V (System setup necessary) Dimensions (mm) 70
Demand signal
Please connect to the DC 0~10V controller.
46
Outputs 93
30 86 60
Zone room sensor PAW-A2W-TSRT
Buffer tank sensor PAW-A2W-TSBU
86
Pool water sensor PAW-A2W-TSHC
Zone water sensor PAW-A2W-TSHC
Solar sensor PAW-A2W-TSSO
5 Solar sensor: PAW-A2W-TSSO
Use for measurement of the solar panel
12.4.2.5 Recommended External Device temperature.
Specification Insert the sensor into the sensor pocket and
This section explains about the external devices paste it on the solar panel surface.
(optional) recommended by Panasonic. Please
Dimensions (mm)
always ensure to use the correct external device
blue
during system installation. Ø6
For optional sensor. brown black
40
1 Buffer tank sensor: PAW-A2W-TSBU
Use for measurement of the buffer tank
temperature.
Insert the sensor into the sensor pocket and
paste it on the buffer tank surface.
Dimensions (mm)
blue
Ø6
brown black
40
Dimensions (mm) 93
35
70
93
6 Please refer to the table below for sensor For optional pump.
characteristic of the sensors mentioned above. Power supply: AC230V/50Hz, <500W
Recommended part: Yonos 25/6: made by Wilo
Temperature (°C) Resistance (kΩ)
30 5.326
25 6.523
20 8.044
15 9.980
10 12.443
5 15.604
For optional mixing valve.
0 19.70 Power supply: AC230V/50Hz (input open/output
-5 25.05 close)
Operating time: 30s~120s
-10 32.10
Recommended part: 167032: made by Caleffi
-15 41.45
-20 53.92
-25 70.53
-30 93.05
-35 124.24
-40 167.82
94
12.4.2.6 Network Adaptor 7 Installation (Optional)
Remove the Control Board Cover 3 , then On the wall near the Tank Unit, attach the
connect the cable included with this adaptor to adaptor by screwing screws through the holes
the CN-CNT connector on the printed circuit in the back cover.
board.
o Pull the cable out of the Tank Unit so that
there is no pinching.
o If an Optional PCB has been installed in the
Tank Unit, connect to the CN-CNT connector Screws
of the Optional PCB.
Connection examples:
CN-CNT cable
(Take care not to
pinch the cable)
Cord clamp
Cable tie
Slot
Connector
95
12.4.3 System installation
Name Function
A A: Main screen Display information
B: Menu Open/Close main menu
C: Triangle (Move) Select or change item
D: Operate Start/Stop operation
B E: Back Back to previous item
F: Quick Menu Open/Close Quick menu
C
G: OK Confirm
D
E F G
12:00am,Mon
24
5
40˚c
˚c 18˚c 6
2 3 4
Name Function
1: Function icon Display set function/status
Heating Cooling
4: Display Heat temp Display current heating temperature (it is set temperature when enclosed by line)
5: Display tank temp Display current tank temperature (it is set temperature when enclosed by line)
96
First time of power ON (Start of installation)
Initialization 12:00am,Mon
12:00am,Mon
Start
Language 12:00am,Mon
ENGLISH
When any button is pressed, language
FRANÇAIS setting screen appears.
DEUTSCH (NOTE) If initial setting is not performed,
it does not go into menu.
ITALIANO
Select Confirm
24h
When language is set, setting screen of
time display appears (24h/am/pm)
am/pm
Select Confirm
Select Confirm
12:00am,Mon
Start
97
12.4.3.2 Installer Setup
1
System setup Optional PCB connectivity Yes/No
3
Heater capacity Capacity select
4
Anti freezing Yes/No
5
DHW Capacity Variable/Standard
7
Base pan heater Yes/No A/B
8
Alternative outdoor sensor Yes/No
9
Bivalent connection Yes/No Bivalent setup
10
External SW Yes/No
16
Circulation liquid Water/glycol
18
Force Heater Auto/Manual
19
Force Defrost Auto/Manual
20
Defrost Signal Yes/No
21
Pump flowrate T/ Max. Duty
98
22
Compensation
Operation setup Heat Water temp. for heating ON Compensation curve
curve setup
23 Direct Direct temp. setup
24
T for heating ON T for heating setup
25
Heater ON/OFF O/D temp for heater ON setup
Heater ON Delay Time
T of target temperature for Heater ON
T of target temperature for Heater OFF
29
Outdoor temp. for
Only when the Cool Heat change temp. setup
(Cool to Heat)
selection for Tank
is Yes 30
Tank Floor operation time (max.) Max. operation time for Heat & Cool mode setup
31
Tank heat up time (max.) Max. operation time for Tank mode setup
32
Tank re-heat temp. Tank re-heat temp. setup
33
Sterilization Sterilization day and temp. and time setup
34
Service setup Pump maximum speed Pump maximum speed setup Air purge
35
Pump down Pump down ON / OFF
36
Dry concrete ON (Dry concrete)
99
12.4.3.3 System Setup
2. Zone & Sensor Initial setting: Room and Water temp. System setup 12:00am,Mon
Optional PCB connectivity
If no Optional PCB connectivity
Zone & Sensor
Select sensor of room temperature control from the following 3 items
1 Water temperature (circulation water temperature) Heater capacity
2 Room thermostat (Internal or External)
3 Room thermistor
Anti freezing
Select Confirm
When there is Optional PCB connectivity
1 Select either 1 zone control or 2 zone control.
If it is 1 zone, select either room or pool, select sensor
If it is 2 zone, after select sensor of zone 1, select either room or pool for zone
2, select sensor
(NOTE) In 2 zone system, pool function can be set at zone 2 only.
100
6. Buffer Tank connection Initial setting: No System setup 12:00am,Mon
Heater capacity
Select whether it is connected to buffer tank for heating or not. Anti freezing
If buffer tank is used, please set Yes.
Connect buffer tank thermistor and set, T ( T use to increase primary side temp Tank connection
against secondary side target temp). Buffer tank connection
(NOTE) Does not display if there is no Optional PCB.
If the buffer tank capacity is not so large, please set larger value for T. Select Confirm
After Bivalent connection Set YES, there is two option of control pattern to be select, (SG Ready / Auto)
1) SG ready (Only available to set when optional PCB set to YES)
- SG Ready input from optional PCB terminal control ON/OFF of boiler and heat pump as below condition
SG signal Operation pattern
Vcc-bit1 Vcc-bit2
Open Open Heat pump OFF, Boiler OFF
Short Open Heat pump ON, Boiler OFF
Open Short Heat pump OFF, Boiler ON
Short Short Heat pump ON, Boiler ON
* This bivalent SG ready input is sharing same terminal as [14. SG ready] connection. Only one of these two setting can be set at the
same time.
When one is set, another setting will reset to not set.
2) Auto (If Optional PCB no Set, bivalent control pattern will set to this auto as default value)
There are 3 different modes in the boiler auto pattern operation. Movement of each modes are shown below.
1 Alternative (switch to boiler operation when drops below setting temperature)
2 Parallel (allow boiler operation when drops below setting temperature)
3 Advanced Parallel (able to slightly delay boiler operation time of parallel operation)
When the boiler operation is “ON”, “boiler contact” is “ON”, “_”(underscore) will be displayed below the boiler icon.
Please set target temperature of boiler to be the same as heat pump temperature.
When boiler temperature is higher than heat pump temperature, zone temperature cannot be achieved if mixing valve is not installed.
This product only allows one signal to control the boiler operation. Operation setting of boiler shall be responsible by installer.
101
Alternative mode Parallel mode
operate boiler only operate heat pump only operate boiler and heat operate heat pump only
pump simultaneously
Outdoor temp.
Outdoor temp.
-10°C (setting from remote controller)
-10°C (setting from remote controller)
Advanced Parallel mode
For heating
For DHW tank
operate boiler and heat operate heat pump only
pump simultaneously operate boiler and heat operate heat pump only
pump simultaneously
Outdoor temp.
Outdoor temp.
-10°C (setting from remote controller)
-10°C (setting from remote controller)
Although heat pump operates AND AND
but water temperature does
not reach this temperature for If actual tank temp. does When tank
more than 30 mins (setting not achieve the setting temp. is
from remote controller) temp. within 30min achieved, both
Tank temp. Heat pump (setting from remote operations
Lowering thermo ON controller), the boiler stop
Circulation water temp. turn ON Tank setting
Tank Boiling initial temp.
temp. temp.
Boiler temp. ON Boiler temp. OFF Setting temp
= Setting -8°C = Setting -2°C Heat
pump 30 min (setting from
(setting from (setting from remote control)
remote controller) remote controller) Boiler
time
In Advanced Parallel mode, setting for both heating and tank can
be made simultaneously. During operation of “Heating/Tank” mode,
when each time the mode is switched, the boiler output will be
reset to OFF. Please have good understanding on the boiler control
characteristic in order to select the optimal setting for the system.
102
12. External Error Signal Initial setting: No System setup 12:00am,Mon
Bivalent connection
Set when external error display unit is installed. External SW
Turn on Dry Contact SW when error happened.
Solar connection
(NOTE) Does not display when there is no Optional PCB. External error signal
When error occurs, error signal will be ON.
After turn off “close” from the display, error signal will still remain ON. Select Confirm
Capacity setting 1
- DHW capacity ___%
- Heating capacity ___%
- Cooling capacity ___°C
Capacity setting 2 Set by SG ready setting of remote controller
- DHW capacity ___%
- Heating capacity ___%
- Cooling capacity ___°C
(When SG ready set to YES, Bivalent control pattern will set to Auto.)
103
15. External Compressor SW Initial setting: No System setup 12:00am,Mon
External error signal
Set when external compressor SW is connected.
SW is connected to external devices to control power consumption, ON signal will Demand control
stop compressor’s operation. (Heating operation etc. are not cancelled). SG ready
External compressor SW
(NOTE) Does not display if there is no Optional PCB.
Select Confirm
If follow Swiss standard power connection, need to turn on DIP SW of main unit
PCB. ON/OFF signal used to ON/OFF tank heater (for sterilization purpose)
104
20. Defrost signal Initial setting: No System setup 12:00am,Mon
Heat-Cool SW
Defrost signal sharing same terminal as bivalent contact in main board. When Force heater
defrost signal set to YES, bivalent connection reset to NO. Only one function can
be set between defrost signal and bivalent. Force defrost
Defrost signal
When defrost signal set to YES, during defrost operation is running at outdoor
unit defrost signal contact turn ON. Defrost signal contact turn OFF after defrost Select Confirm
operation end.
(Purpose of this contact output is to stop indoor fan coil or water pump during
defrost operation).
Heat
22. Water temp. for heating ON Initial setting: compensation curve 55°C
Decide temperature
of 4 points as shown
Set target water temperature to operate heating operation. Hot water temperature in diagram
Compensation curve: Target water temperature change in conjunction with
outdoor ambient temperature change.
Direct: Set direct circulation water temperature. 35°C
In 2 zone system, zone 1 and zone 2 water temperature can be set separately. Outdoor
-5°C 15°C temperature
compensation curve
24°C
Set temp difference between out temp & return temp of circulating water of
Heating operation.
When temp gap is enlarged, it is energy saving but less comfort. When the Return
gap gets smaller, energy saving effect gets worse but it is more comfortable.
Out — Return = 1°C ~ 15°C
Setting range is 1°C ~ 15°C
105
25. Heater ON/OFF
ON
Cool
26. Water temp. for cooling ON Initial setting: compensation curve 20°C
In 2 zone system, zone 1 and zone 2 water temperature can be set separately. 20°C 30°C
compensation curve
Set temp difference between out temp & return temp of circulating water of
Cooling operation.
When temp gap is enlarged, it is energy saving but less comfort. When the Return
gap gets smaller, energy saving effect gets worse but it is more comfortable. Return — Out = 1°C ~ 15°C
Setting range is 1°C ~ 15°C
Auto
28. Outdoor temp. for (Heat to Cool) Initial setting: 15°C Heat Outdoor temp. rising
Set outdoor temp that switches from heating to cooling by Auto setting.
Setting range is 5°C ~ 25°C
Cool
Timing of judgement is every 1 hour
15°C
29. Outdoor temp. for (Cool to Heat) Initial setting: 10°C Heat Outdoor temp. dropping
Set outdoor temp that switches from Cooling to Heating by Auto setting.
Setting range is 5°C ~ 25°C
Cool
Timing of judgement is every 1 hour
10°C
106
Tank
30. Floor operation time (max) Initial setting: 8h
5min ~ 4h
107
12.4.3.5 Service Setup
34. Pump maximum speed Initial setting: Depend on model Service setup 12:00am,Mon
Flow rate Max. Duty Operation
Normally setting is not necessary.
Please adjust when need to reduce the pump sound etc.
Besides that, it has Air Purge function. 88:8 L/min 0xCE Air Purge
When *Pump flow setting is Max. Duty, this duty set is the fix pump duty run
during room side operation. Select
35. Pump down Service setup 12:00am,Mon Service setup 17:26, Wed
Pump down operation
Pump down: Pump down: in progress!
Operate pump down operation ON ON
OFF
Confirm Confi rm
45°C
36. Dry concrete
40°C 40°C
Operate concrete curing operation. 35°C 35°C
Select Edit, set temp for every stage (1~99 1 is for 1 day). 30°C
Setting range is 25~55°C
108
12.5 Service and maintenance
Custom menu
When connect CN-CNT connector with computer
Setting method of Custom menu
Please use optional USB cable to connect with CN-CNT
connector.
After connected, it requests for driver. If PC is under Windows Custom menu 12:00am,Mon
Vista or later version, it automatically installs the driver under
Cool mode
internet environment.
If PC uses Windows XP or earlier version and there is no internet Back-up heater
access, please get FTDI Ltd's USB - RS232C conversion IC Reset energy monitor
driver (VCP driver) and install. Reset operation history
http://www.ftdichip.com/Drivers/VCP.htm
Smart DHW
Select Confirm
If forget Password and cannot operate remote controller Please press for 10 sec.
Items that can be set 3 Reset energy monitor (delete memory of Energy monitor)
Please use when moving house and handover the unit.
1 Actuator check (Manual ON/OFF all functional parts)
(NOTE) As there is no protection action, please be careful 4 Reset operation history (delete memory of operation history)
not to cause any error when operating each part Please use when moving house and handover the unit.
(do not turn on pump when there is no water etc.)
5 Smart DHW (Set Smart DHW mode Parameter)
2 Test mode (Test run) a) Start time: Tank reboil at lower ON Temp. onward.
Normally it is not used. b) Stop time: Tank reboil at normal ON Temp. onward.
c) ON Temp.: Tank Reboil Temp when Smart DHW start.
3 Sensor setup (offset gap of detected temp of each sensor
within -2~2°C range)
(NOTE) Please use only when sensor is deviated.
It affects temperature control.
109
13. Installation and Servicing Air Conditioner using R32
13.1 About R32 Refrigerant
For air conditioning refrigerants such as R410A, the refrigerants were collected back in order to prevent their air
dissipation, to curbe the global warming impact, in case they were released into the atmosphere. In the “4th
Environmental Basic Plan”, 80% reduction of greenhouse gas emissions by 2050 is required, and due to this
requirement, further reduction in the emission of high greenhouse effect gas, such as CFCs, is required. Therefore,
the conversion of air conditioning refrigerant into the ones who has smaller greenhouse effect, even if it is dissipated
into the atmosphere, became our responsibility.
Nevertheless, in case of air conditioning refrigerant, it would be the best if there is a refrigerant which has smaller
impact on global warming, but ensures good energy efficiency and performance, and is safe; however, there is no
such refrigerant which satisfies all these conditions. As a result, we have been considering the practical usage, within
the safety frame-work, of R32 refrigerant which has short lifetime in the atmosphere, and has smaller effect of global
warming, but is slightly flammable.
In 2004, due to the revision of air conditioner safety standards by the International Electro-safety Commission (IEC),
the safety standards of air conditioners using slightly flammable refrigerant was issued. In 2010, the regulations of
American Society of Heating, Refrigerating and Air-Conditioning Engineers in the United States (ANSI/ASHRAE34)
was issued adopting the grades for refrigerants which are difficult to inflame due to their slow burning rates, and as a
result have smaller damages in cases of fire. The burning rate of R32 is lower by 10cm / per second, and safety
standardization for various usage is now being processed.
R32 has short lifetime of 4 to 9 years in case of being released into the atmosphere; therefore, it has smaller
greenhouse gas effect but has slight inflammability because of the large proportion of hydrogen.
110
2. Characteristic of Pressure
As shown in Table 2, R32 does not have much difference in vapor pressure at the same refrigerant temperature
comparing to R410A, but comparing to R22, it is higher at 1.6 times more. Thus, the same as in case of R410A, it is
necessary to do installation and service using high-pressure tools and components.
Refrigerant
Temperature
R32 R410A R22
-20 0.30 0.30 0.14
0 0.71 0.70 0.40
20 1.37 1.35 0.81
40 2.38 2.32 1.43
60 3.84 3.73 2.33
65 4.29 4.17 2.60
Reference: Thermal properties table of Japan Society of Refrigerating and Air Conditioning Engineers (60, 65°C)
NIST REFPROP V8.0 (-20 ~ 40°C)
111
13.3 Refrigerant piping installation • Tools used in services
13.3.1 Required Tools
R32 refrigerant air conditioners use the common parts as R410A air conditioners for two-way valves and three-way
valves (diameters of service ports); thus, they maintain commonality in the maintenance of the compressive strength,
the size of pipe flaring, and the size of flare nuts as R410A. Therefore, for refrigerant pipe installation and services,
you can use tools for R410A.
However, mixing of refrigerants is not allowed, so that you have to separate the cylinders for the recovery of
refrigerants.
*1. Nut diameters of 1/2 5/8, the size of torque wrench common with R410A
For other installation, you can use general tools such as screw drivers (+, -), metal saws, electric drills, long-nose
pliers, hole core drills (ø70 or ø65), linen tape, levels, temperature gauges, clamp meters, electric knives, nippers,
pipe cutters, reamers or scrapers, spring benders, (diameters 1/4 3/8 1/2 5/8), monkey wrenches, fixing wrenches
(17 or 12 mm), feeler gauges, hexagon wrenches (4 mm), testers, megohm testers, etc.
*a. Use cylinder for each refrigerant, cylinder adopter and packing.
*b. Use refrigerant recovery cylinder separately for each refrigerant (no mixture of refrigerant allowed). Please be
aware that there are some refrigerant collection devices which do not have self-certification.
112
3. Torque wrenches (diameters 1/2, 5/8) Manifold gauges / Charging hoses
In order to strengthen the compressive strength, the
diameters of wrenches change depending on the flare
nut sizes.
Torque wrenches
R32
R22
(common R410A)
High pressure -0.1 ~ 5.3 MPa
-76 cmHg ~ 35 kgf / cm2
gauges (red) -76 cmHg ~ 53 kgf / cm2
Low pressure -0.1 ~ 3.8 MPa
-76 cmHg ~ 17 kgf / cm2
gauges (blue) -76 cmHg ~ 38 kgf / cm2
R32
R22
(common R410A) Vacuum pump adopter
Port sizes 1/2 UNF20 7/16 UNF20
5. Charging hoses
The pressure resistance of charge hoses is increased.
At the same time, the material is changed to HFC
resistant, and the size of each manifold adopter is
changed, as the port size of manifold gauge itself.
Further, some hoses are with anti-gas pressure
backflow valves placed near the adopters. (hoses with
the valves recommended)
113
7. HFC refrigerant_Electric gas leakage tester 9. Refrigerant cylinders
R32 refrigerant is often used for other mixed Refrigerant cylinders for R410A are painted in pink,
refrigerant (R410A, R404A, R407C etc.). Therefore, and the ones for R32 are painted in other colors that
the usage of existing HFC detectors is possible, but in might subject to change according to the international
order to detect more accurately, we recommend to standards. R32 is a single refrigerant, so that both
use detectors specially set and adjusted for R32 liquid and gas insertion are possible. Additional
detection. charging is also possible.
(R410A is a mixed refrigerant, so only liquid insertion
HFC refrigerant_Electric gas leakage tester is possible)
Refrigerant cylinders
8. Digital scale for refrigerant charging 10. Connection ports of refrigerant cylinders and
R32 and R410A have high pressure level and their packing
evaporation speed is high. Charging ports which fit to the charging hose
Thus, if you recover the refrigerant by cylinder connection port size (1/2 UNF20) is needed. At the
charging method, the refrigerant evaporates within the same time, the packing has to be of HFC resistant
weighing scale glass, which makes reading the scale materials.
difficult, rather than liquidating the refrigerant into the
cylinder. (Charging cylinders for R22 have different Connection ports and packing
pressure resistance, scale, connection port size;
therefore, they are not usable) At the same time, the
digital scale for refrigerant charging is strengthened by
receiving the weight of the refrigerant cylinders with
four pillars at the corners. The connection ports of
charging hoses have two separate ports for R22 (7/16
UNF20) and R32/R410A (1/2 UNF20) therefore, they
can be used for the insertion of the existing
refrigerants.
114
11. Tools used for refrigerant piping installations and services
Tools for R410A Common with R32 Possibility of usage for R22
1. Pipe cutters, reamers or scrapers ○ ○
2. Flare tools (clutch type) ○ ○
3. Torque wrench (1/4, 3/8) ○ ○
4. Torque wrench (1/2, 5/8) ○ ×
5. Manifold gauges・charging hoses ○ ×
6. Vacuum pumps, vacuum pump adopters ○ Connection ○ Connection
5/16 1/4
7. Electric gas leakage testers for HFC *1 ○ △
115
13.4 New installation, Relocation, Repairing of Refrigerant Cycle System The
Procedures
New
Relocation Repairing refrigerant cycle
Installation
Pump down
Refrigerant recovery
Removal
Insertion of refrigerant
Leakage checking
Operation testing
116
13.5 Piping installation of R32
13.5.1 Pipe materials used and flaring
Copper pipes are used for refrigerant piping. Pipes Pipe thickness
which comply with JIS Regulations need to be used.
Room air conditioners which use R410A and R32 O and OL materials Thickness (mm)
have higher pressure; thus, using pipes which comply Diameter
Diameter
R410A R32 R22
with the Regulations is important. (mm)
The pipe thickness is regulated by revised JIS B 8607 1/4 6.35 0.80
“Flaring and brazing fittings for refrigerant” and the 3/8 9.52 0.80
pipe thickness for R410A, R32 is shown in the table. 1/2 12.70 0.80
5/8 15.88 1.00
Caution
For connection piping, use copper phosphate seamless pipes (1220T) as regulated in “JIS H 3300” and the pipe
thickness is 0.8 mm.
In the market, there are some pipes of 0.7 mm thickness, but do not use these pipes (0.8 mm thickness has to be
strictly followed).
It is recommended to use pipes whose adhesion amount of oil is at or less than 40 mg / 10 m.
At the same time, do not use pipes with dent, de-shape, and color change (especially inside).
(mm) R22
Wing nut Wing nut
Clutch type Clutch type Clutch type Clutch type R32
type type
6.35 (1/4") 0.5 ~ 1.0 1.0 ~ 1.5 0 ~ 0.5 1.0 ~ 1.5 1.5 ~ 2.0 0 ~ 0.5 17 17
9.52 (3/8") 0.5 ~ 1.0 1.0 ~ 1.5 0 ~ 0.5 1.0 ~ 1.5 1.5 ~ 2.0 0 ~ 0.5 22 22
12.70 (1/2") 0.5 ~ 1.0 1.5 ~ 2.0 0 ~ 0.5 1.0 ~ 1.5 2.0 ~ 2.5 0 ~ 0.5 Bar 24 26
15.88 (5/8") 0.5 ~ 1.0 1.5 ~ 2.0 0 ~ 0.5 1.0 ~ 1.5 2.0 ~ 2.5 0 ~ 0.5 27 29
117
13.6 Installation, Relocation, and Service
13.6.1 Air purge and gas leak test for new installation (using new refrigerant pipes) using
vacuum pump
(From the point of view of global environment protection, do not release CFCs into the atmosphere during installation
work)
1. Connect the charging hose of manifold gauge to the service port of 3-way valve (pushing insect pin).
2. Fully open the handle Lo of manifold gauge and operate vacuum pump.
(If the needle of the low-pressure gauge reaches the vacuum immediately, check 1 procedure again)
3. Perform vacuuming 15 minutes or more, and make sure low pressure gauge reaches to -0.1 MPa (-76cmHg).
When the vacuuming completes, fully open the handle Lo of manifold gauge and stop the operation of vacuum
pump, and leave it for 1 ~ 2 minutes. Then, remove the connection side of the charging hose of vacuum pump
adopter after checking the needle of manifold gauge does not turn back.
4. Open the stem of 2-way valve to 90° in anti-clock wise, and close the 2-way valve after 10 seconds, and perform
gas leakage test.
5. Remove the charge hose from the service port of 3-way valve, and open the stems of 2-way and 3-way valves
(open the valves to anti-clock wise carefully, do not use full strength to open)
6. Tighten the service port cap with torque wrench 18 N•m (1.8 kgf•m)
Tighten the caps of 2-way and 3-way valves with torque wrench 18 N•m (1.8kg f•m)
7. After the tightening of each cap, check gas leakage around the cap.
Liquid side
Gas side
2-way valve
Hex wrench
3-way valve
Low-pressure High-pressure
gauge gauge
Service port Manifold gauge
valve core
Service
port cap Hi Handle
-0.1 MPa
(-76cmHg)
Charging hoses
Lo Handle
Vacuum pump
adaptor
Vacuum
pump
118
13.6.2 Process of refrigerant recovery
1. Connect the center charging hose of manifold gauge to the in-let side of recovery device.
2. Connect the valves of the discharge side of recovery device and liquid side of refrigerant cylinder with red hose
(charging hose).
3. Connect the yellow float switch cable of the recovery device to the refrigerant cylinder.
4. Open the low pressure side valve of manifold gauge.
5. Slightly loosen the charging hose of in-let connecting side of recovery device and perform air purge.
6. Open the liquid valve of refrigerant cylinder and slightly loosen the charging hose in discharging side of recovery
device, and perform air purge (the recovery cylinder needs slight inside pressure).
7. Insert electric plug of recovery device into electrical outlet (the fan operation starts).
8. Turn the valve 1 and 2 of recovery device to pressure equalization point.
9. After a few seconds, turn back the valve 1 and 2 to the original position.
10. Turn the switch of the recovery device to “ON”. (the compressor operation starts)
11. When the low pressure of manifold gauge is close to “0”, close the low pressure side valve, turn “OFF” the
recovery device switch.
12. Remove the center charging hose of manifold gauge from the recovery device.
Two-way valve
Close
(Gas side)
Three-way valve
Close
Lo Hi
Vacuum
Pump
119
13.6.3 Relocation
1. Removing the air conditioning unit
a) Recovery of outdoor unit refrigerant by pumping down
Press “forced cooling button” (as a general rule, since 1998 the name of cooling testing button is changed,
and this name is unified within the air conditioning industry), and then you are able to start cooling operation
in which the room temperature is low, and you can recover the refrigerant from the outdoor unit.
1. Check the valve stems of two-way and three-way valves are open by being turned to anti-clockwise
(Remove the caps, and confirm the bars are fully open. Use hexagon wrench <4 mm> to open and close
the valves).
2. Press the “Emergency Operation” button of the indoor units for five seconds and release [Forced cooling
operation] (for old models, press “forced cooling” button). Then, operate the air conditioning unit for about
10 minutes.
3. Turn the stem of the two-way valve to the clock-wise and close the valve.
4. After about 2 ~ 3 minutes, turn the stem of the three-way valve quickly to the clock-wise, and stop the
operation.
Caution: In the pump down operation, stop the compressor before removing the refrigerant pipes.
If you do not stop the compressor operation, and if the valve is open and remove the refrigerant pipes, the air
may be sucked into the system and causes extreme high temperature in the refrigerant cycle. This may result in
rupture or injury, etc.
5. Attach and tighten the caps of two-way and three-way valves with torque wrench.
6. Remove the connecting pipes (liquid side and gas side).
1. Remove the connecting pipes and wires between the indoor and outdoor units.
2. Attach capping flare nuts on the edges of the pipes, connecting the indoor and outdoor units, in order to
prevent dust and moisture get into the pipes.
3. Remove the indoor and outdoor units.
2. Unit installation
Use new refrigerant pipes for the installation, and perform air purging using vacuum pump and gas
leakage testing stated in 14.5.1.
13.6.4 Replacement of air conditioning units and evacuation (when re-using the existing
pipes)
When replacing the air conditioning units, you might use the existing pipes, but it is recommended to perform flaring
again. In case of unit replacement, even if the unit is new refrigerant air conditioner, if the refrigerant oil is different, it
may cause problem. Further, when re-using the existing refrigerant pipes, it is recommended to evacuate the pipes
as much as possible, due to the reason that much refrigerant oil may be attached on the surface of the pipes. If the
pipes are used without evacuation, the remaining refrigerant oil may cause under-performance and abnormal
refrigerant cycle caused by non-compatibility of those oils.
120
13.6.6 Re-insertion of refrigerant in service
When re-insertion is needed, follow the procedures to ensure the insertion of new refrigerant at correct amount.
1. Attach charging hose (blue) to the service port of the outdoor unit.
2. Attach charging hose (red) to the vacuum pump. Fully open the 2-way and 3-way valves.
3. Place the refrigerant cylinder on the digital scale for refrigerant charging and connect the charge hose (yellow) to
the connection port of the vacuum pump and the digital scale. Leave the cylinder valve fully open.
4. Fully open the handles Lo and Hi of the manifold gauge, and switch on the vacuum pump, and then perform
evacuation for at or more than one hour.
5. Confirm the compound gauge of -0.1 MPa (-76cmHg) and fully open the handles of Lo and Hi, and switch off the
vacuum pump. Leave it for about 1 ~ 2 minutes and confirm the needle of the compound gauge does not turn
back.
Refer to the picture below to follow the procedures below.
6. Remove the charging hose (red) of the manifold gauge from the vacuum pump adopter.
7. After adjusting the digital scale to zero, open the cylinder valve and the valve Lo of the manifold gauge, and
insert the refrigerant.
8. If it is not possible to insert the refrigerant at regulated amount at once, operate the cooling mode and gradually
insert the refrigerant (recommended amount approx. 150 g / 1 time)
*Do not insert much refrigerant at once.
9. Close the open/close valve and insert the refrigerant in the charging hose to the outdoor unit.
*Perform this procedure during operating cooling operation. Close the stem of the two-way valve, and when the
pressure of the manifold gauge becomes zero (0), quickly remove the charging hose (blue). Immediately open
the 2-way valve, and stop the cooling operation.
10. Final checking • • • Confirm the 2-way and 3-way valves are fully open.
Attach the caps of the service port and control valve, and then check the gas leakage around the caps.
Two-way
valve
(Gas side)
Vacuum pump
charging hose Open
Three-way
valve
Lo Hi
Vacuum
pump
adaptor
Vacuum
pump
Electronic scale
121
13.7 Repairing of refrigerant cycle / Brazing point
13.7.1 Preparation for repairing of refrigerant cycle / brazing
Brazing which is a technique needed for repairing refrigerant cycle requires advanced technique and experience, and
this brazing procedure can only be performed by the workers who completed “Gas Welding Skill Training” regulated
by the Occupational Safety and Health Act, and went through the training programs of refrigerant operations.
Dismantling and re-connecting (assembling) refrigerant system requires working space, and the space has to ensure
good air flow and fire prevention (water bucket and fire extinguisher). Moreover, the worker has to ensure the
wearing of goggles, grabs, safety shoes, and long sleeve shirts, and be aware of work safety and attempt to prevent
secondary defect (quality assurance of products). For brazing the indoor / outdoor unit structural components (heat
exchangers, compressors, expansion valves, four-way valve blocks), after the recovery of all refrigerant, confirm that
no refrigerant remains in the system, and fully open the 2-way and 3-way valves. When the brazing is conducted
outside, check and make sure no refrigerant is contained in the air (be careful with vaporized refrigerant).
Furthermore, protect the compressor terminal with metal plates, and heat but use wet clothes to cool down (releasing
the heat) the expansion valves, and four way valves (prevent destruction of parts). In brazing, it is important to pour
the brazing material without melting the base metal based on capillary action principle. In case of holes and oxidizing
caused by overheating, do not perform re-brazing or alteration but replace the parts.
Oxygen regulator
Propane regulator
2. Open the cylinder valve, and check the remaining amount with the first t side pressure gauge.
3. Check the pressure of 2nd gauge and turn the adjustment handle to clock-wise direction to adjust the
pressure.
◎ Oxygen 2nd side gauge pressure・・・・・・・・・・0.5 MPa (5.0 kgf / cm2)
◎ Propane 2nd side gauge pressure・・・・・・・0.05 MPa (0.5 kgf / cm2)
122
2. Cylinder without adjustment valve
2nd side gauge pressure is adjusted by the adjuster.
Check the both side valves of the torch and open the cylinder valve to check the remaining refrigerant in the
cylinder.
Caution: Do not attach oil component on the connection port of the adjuster.
Especially, use an oxygen cylinder adjuster which is no oil substance type. Do not dismantle or repair the
adjuster and pressure gauge.
Main valve
Regulator
Oxygen valve
123
13.7.5 Types of flame
Types of flame change based on the proportion of propane and oxygen.
[Neutral Flame]
Perform brazing with this flame
(This is a flame when oxygen and propane are mixed at proper proportion, and has lesser effect on the brazed
metals)
10 ~ 15 mm
Outer flame (Light orange color)
[Carbide Flame]
When propane is excessive, the flame has white color flame in between the white core flame and outer flame.
(This is due to the lack of oxygen and the proportion of unburned propane is excessive.
The black carbon created during the brazing work may contaminate the surface of the brazed metal).
Pale white
Outer flame (Blue color)
[Oxidizing Flame]
Oxygen is more compared to the neutral flame. Although the flame size is small, this has the highest flame heat.
However, due to the excessive oxygen contained in the flame, the brazing point gets oxidized. (This flame may cause
holes, due to the high heat. The pipe may get melt)
124
13.7.7 Selection of brazing material
Use BAg brazing material (silver solder) to increase the welding performance.
Tensile strength
JIS Composition of ingredients (%) Temperature (°C) Characteristics
(Reference)
Category Standard and
Brazing Base
Number Ag Cu Zu Cd Ni P Solidus Liquidus Kgf•cm2 applications
temp material
Liquidity is good at
low temperature,
49.0 14.5 14.5 17.0 635
approx. approx. 45.5 it is preferable to
BAg • 1A ~ ~ ~ ~ — — ~ S20C
625 635 a small junction of
51.0 16.5 18.5 19.0 760
the gap in the
universal form.
It has similar
performance to the
44.0 14.0 14.0 23.0 620 BAg • 1A, and
approx. approx.
BAg • 1 ~ ~ ~ ~ — — ~ 45.5 S20C suitable for every
605 620
56.0 16.0 18.0 25.0 760 base material
except the light
weight metal.
BAg It is a brazing
filler metal in
34.0 25.0 19.0 17.0 700
approx. approx. universal form,
BAg • 2 ~ ~ ~ ~ — — ~ 45.5 S20C
605 700 suitable for a
36.0 27.0 23.0 19.0 845
slightly larger gap
junction.
It has good
corrosion
resistance in
48.0 14.5 13.5 15.0 2.5 690 35 SS stainless
approx. approx.
BAg • 3 ~ ~ ~ ~ ~ — ~ ~ ~ steel-based
630 690
51.0 16.5 17.5 17.0 3.5 815 70 SUS brazing, suitable for
brazing tungsten
carbide, aluminum
bronze and copper.
6.8 690 21 Good liquidity,
approx. approx.
BCuP-2 — remain — — — ~ ~ ~ Cu suitable for brazing
710 785
7.5 815 24.5 copper tube.
Suitable for brazing
4.8 5.8 720 21
approx. approx. when the joint
BCuP-3 ~ remain — — — ~ ~ ~ Cu
645 815 spacing is not
5.2 6.7 815 24.5
BCuP constant
When brazing of
copper and copper,
14.5 4.8 705 21
approx. approx. it is used without a
BCuP-5 ~ remain — — — ~ ~ ~ Cu
645 800 flux, but not
15.5 5.3 815 24.5
possible for brazing
basic materials
Caution
BCuP (phosphorus copper wax) is easy to react with sulfur, and makes a brittle compound water soluble, and causes
gas leakage. In hot spring areas, use other brazing materials or paint the surface for protection.
125
13.7.10 Checking of brazing (insert) points
1. No impurity on the brazing point Gap 0.025 ~ 0.05 mm
If dirt or oil is attached on the brazing point, the
brazing filler metal does not reach to junction, and Inner diameter ø6.45
it may cause poor welding.
Dryer
4. Brazing material to flow from top to bottom 120°
Brazing filler metal will easily flow to the
connecting portion by capillary action.
Further, by bending the brazing portion of [dryer
side] of the capillary tube at 15 mm from the tube Capillary
top to the angle of about 120°, you can prevent tube
the damage of dryer inside and the clogging of
brazing material caused by the excessive insertion 15 mm Filter
of capillary tube. (Wire mesh)
The pre-heating is to heat the base material until the melting temperature, and requires certain training to distinguish
the color of the heated base material in order not to melt the material.
The color and temperature of copper tube
Becoming red color • • • • • • • 480°C
Dull red • • • • • • • 650°C
Cherish red • • • • • • • 760°C
Brightening cherish red • • • • • • • 870°C
126
(Reference)
Melting temperature of copper • • • • • • • Approx. 1083°C
Maximum temperature obtained in propane and oxygen • • • • • • • Approx. 1083°C
The important point is to heat the bonding part uniformly within a short period of time until reaching to the brazing
temperature in the following manner.
2. Apply the flame on to the side with better heat transmission. If the pipe thickness is consistent, by heating like
30% iron and 70% copper, the copper pipe inside reaches to brazing temperature.
Iron pipes have low heat transmission and only the part the flame is applied get high temperature, and this
causes oxidization of the pipe. The flow of the brazing filler is affected negatively.
127
13.8 <Reference> Analysis method for no error code, no cooling / no
warming
13.8.1 Preparation for appropriate diagnosis
In order to obtain appropriate operation characteristics, minimum 15 minutes or more operation time [testing
operation (rated operation)] is required.
1. Method of rated operation (rated operation)
For the models which have two buttons of “emergency operation and forced cooling operation”, press forced
cooling button once. For the models which have only emergency operation button, press the button once for 5
seconds and when hear “beep” sound, release the button. Then, cooling operation starts.
2. Checking the mal-functions of indoor / outdoor units
1) Any obstacles against heat release and air suction? (short circuit)
(Forget to remove the outdoor unit cover or fallen leaves blocking the outdoor unit)
2) Are the indoor unit air filters clean? (obstructing heat suction)
3) Is the setting temperature on the remote controller correct? (is the setting temperature set at lower/higher
than the room temperature?)
「Indoor」 「Outdoor」
Low temp /
Liquid side Low pressure Expansion
Low liquid valve Mid temp /
temp/ 2-way High pressure
Pressure valve Liquid
liquid Mid temp / Mid temp / Low temp /
high pressure High temp Low pressure
liquid liquid Liquid Outdoor temp
Suction temp Capillary tube
Heat exchanger
temp
Heat exchanger
Heat exchanger
Evaporator
(EVA) (Cooling Heating )
Condenser FM Fan
(COND)
Fan
4-way
High temp / valve
(Heating)
Gas pressure 2.2~ 3.0MPa High pressure
High temp / high Air Low temp / Heat exchanger
pressure Low pressure temp
Air Gas side Air
High temp
Low temp 3-way High pressure
Low temp /
Low pressure valve Air
Low pressure
Air Release temp
(Cooling) Air
Gas pressure 0.9~1.2MPa
Indoor unit Temp difference
Suction temp <Cooling> 8 or more
Release temp <Heating> 14 or more Compressor
*Measured after 15 mins with strong (COMP)
fan operation
128
1. Measuring temperature
1) Indoor unit suction temperature, release temperature, temperature difference, → Measure by thermometer
2) 2-way valve pipe temperature in cooling mode is low temperature (benchmark:5 ~ 10°C), in heating mode
is medium temperature (benchmark:25 ~ 35°C).
3) 3-way valve pipe temperature in cooling mode is low temperature (benchmark:7 ~ 15°C) in heating mode is
high temperature (benchmark:38 ~ 50°C).
2. Measuring electric current
Measuring electric current in operation → check by clump meter (refer to table of technical characteristic
guideline)
3. Measuring pressure
Measuring gas pressure → check the pressure by manifold gauge (refer to table of technical characteristic
guideline)
4. Any sound from the expansion valve?
(when starting the operation and the outdoor unit is turned on, the expansion valve is re-set, check if there is any
edged sound or clack sound)
◎ Above all are based on the condition that the installation work is properly performed (no issues in indoor / outdoor
pipe connections, etc.)
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14. Operation and Control
14.1 Basic Function
Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time
passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating
mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and
performing temperature shifting. The compressor at outdoor unit is operating following the frequency instructed by
the microcomputer at indoor unit that judging the condition according to internal water setting temperature and water
outlet temperature.
130
14.1.4 Target Water Temperature Setting
14.1.4.1 Target Water Temperature Control of Standard System (Optional PCB not
connected)
There are 2 types of temperature control selection which are Compensation and Direct.
Temperature control type selection by installer:
1 Compensation : Wlo, WHi, ODLo, ODHi can be set at installer menu.
2 Direct : Direct Water Temperature Set
Remote control setting by user:
1 Compensation : Shift value ±5°C from the compensation curve
2 Direct : Direct water temperature set change
*This setting only able to set when room sensor select as Water Temperature.
*Instead of water temperature, user will set target room temperature when room sensor select as Room Thermistor
OR Internal Room Thermostat.
Compensation Direct
A (Base Temperature)
Value from the curve + User shift value set Direct value from user setting
o B (shift temperature) value is depend on the room sensor selection at remote controller as below table:
B (Shift Temp.) B shift value depend on the room sensor selection at remocon as table below
Sensor selection
Water temperature B=0
External Room thermostat B=0
Cool Mode:
B = 0 ; when Zone OFF or Zone Room Thermo OFF
B = B = 1* (room set temp (R/C) – actual room temp)
Internal Room thermostat & Max/Min Regulation of B: (Max = 5 ; Min = -5)
Room Thermistor
Heat Mode:
B = 0 ; when Zone OFF or Zone Room Thermo OFF
B = follow Heating Room Temperature PI control logic
Heating Cooling
Max 55°C / 60°C* 20°C
Min 20°C 5°C
* Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C
W (LO)
W (HI)
131
Outdoor ambient is updated every 30 minutes when operation ON.
Setting water outlet temperature always follow W(LO) or W(HI) whenever is higher if outdoor ambient sensor or
indoor communication error happen.
However, when powerful mode is requested by remote control during heating mode, the higher value of HLo or Whi
will be used for A calculation.
* There are 2 compensation curves (for heating and cooling). During heating mode, the heating curve is used and
during cooling mode, the cooling curve is use.
Tw
Tw_Hi
+5
Tw_Lo ±5 Shift value
-5
To_Lo To_Hi To
* Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C
Cool mode:
o Target water temperature setting:
Max = 20°C Min= 5°C
132
14.1.6 Target Zone Water Temperature Control
Purpose:- To control zone mixing and zone pump according to the zone sensor temperature
Cancel condition
o Heating zone 1 is OFF by remote control or Timer or Auto mode AND
o Cooling zone 1 is OFF by remote control or Timer or Auto mode.
Compensation Direct
A (Base Temperature)
Value from the curve + User shift value set Direct value from user setting
* During heat mode and compensation select, if powerful mode is activated, higher value of WLo or WHi will be use
as curve value.
o B (shift temperature) value is depend on the room sensor selection at remote controller as below table:
B (Shift Temp.) B shift value depend on the room sensor selection at remocon as table below
Sensor selection
Water temperature B=0
External Room thermostat B=0
Cool Mode:
B = 0 ; when Zone OFF or Zone Room Thermo OFF
B = B = 1* (room set temp (R/C) – actual room temp)
Internal Room thermostat & Max/Min Regulation of B: (Max = 5 ; Min = -5)
Room Thermistor
Heat Mode:
B = 0 ; when Zone OFF or Zone Room Thermo OFF
B = follow Heating Room Temperature PI control logic
Pool Function Selected B = Delta value setting from remocon
* B = 0 regardless of which sensor selection, if SHP control bit is enable except Pool function select (maintain Pool
“B” value)
** Pool function also can be select at Zone 1 when optional PCB is connected and Zone 1 system is select.
Heating Cooling
Max 55°C / 60°C* 20°C
Min 20°C 5°C
* Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C
Target Zone 1 Water Temperature (Heat mode only) during SG ready control
o If buffer tank selection is “NO” then following shift is carried out.
While digital input is “10” or “11” then,
Final Target Zone 1 water temperature
= Target Zone 1 water temperature* (SG ready % setting (remote control menu))%
o If buffer tank selection is “YES”
No shift of Target Zone 1 Water Temperature. Target Buffer Tank Temperature will change accordingly.
* Refer to “Buffer tank temperature control”
133
14.1.6.2 Target Zone 2 water temperature setting control
Start condition
o Heating zone 2 is ON by remote control or Timer or Auto Mode OR
o Cooling zone 2 is ON by remote control or Timer or Auto Mode.
Cancel condition
o Heating zone 2 is OFF by remote control or Timer or Auto mode AND
o Cooling zone 2 is OFF by remote control or Timer or Auto mode.
Target Zone 2 water temperature is calculated as below condition.
o Target Zone 2 water temperature = A (Base temperature) + B (shift temperature)
Compensation Direct
A (Base Temperature)
Value from the curve + User shift value set Direct value from user setting
* During heat mode and compensation select, if powerful mode is activated, higher value of WLo or WHi will be use
as curve value.
o B (shift temperature) value is depend on the room sensor selection at remote controller as below table:
B (Shift Temp.) B shift value depend on the room sensor selection at remocon as table below
Sensor selection
Water temperature B=0
External Room thermostat B=0
Cool Mode:
B = 0 ; when Zone OFF or Zone Room Thermo OFF
B = B = 1* (room set temp (R/C) – actual room temp)
Internal Room thermostat & Max/Min Regulation of B: (Max = 5 ; Min = -5)
Room Thermistor
Heat Mode:
B = 0 ; when Zone OFF or Zone Room Thermo OFF
B = follow Heating Room Temperature PI control logic
Pool Function Selected B = Delta value setting from remocon
* B = 0 regardless of which sensor selection, if SHP control bit is enable except Pool function select (maintain Pool
“B” value)
** Pool function also can be select at Zone 2 when optional PCB is connected and Zone 2 system is select.
Heating Cooling
Max 55°C / 60°C* 20°C
Min 20°C 5°C
* Between outdoor ambient -10°C and -15°C, the water outlet temperature gradually decreases from 60°C to 55°C
Target Zone 2 Water Temperature (Heat mode only) during SG ready control
o If buffer tank selection is “NO” then following shift is carried out.
While digital input is “10” or “11” then,
Final Target Zone 2 water temperature
= Target Zone 1 water temperature* (SG ready % setting (remote control menu))%
o If buffer tank selection is “YES”
No shift of Target Zone 2 Water Temperature. Target Buffer Tank Temperature will change accordingly.
* Refer to “Buffer tank temperature control”
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14.1.6.3 Zone Temperature Control Contents
During Standard System (Optional PCB not connected)
o Only 1 zone temperature control is available
o This zone room temperature is control by either one of the 4 room sensor (Room Th, Int/Ext Room
Thermostat, Water temperature)
o Target Zone Water Temperature is calculated based on selected temperature control type (Compensation or
Direct) and selected room sensor. Target Water Temperature will set same as Target Zone Water
Temperature
o Target Water Temperature is the temperature for heat pump to operate refer to indoor water outlet sensor.
o Heat pump and water pump OFF when ROOM Thermo OFF (Zone thermo OFF by Room Th or Room
Thermostat).
* There will be no zone sensor connected to zone 1 (No zone sensor error), mixing valve and zone pump will not
operate.
* There will be no zone sensor connected to zone 1 (No zone sensor error), mixing valve and zone pump will not
operate.
During Extension System (Optional PCB connected)
* There will be no zone sensor connected to zone 1 (No zone sensor error), mixing valve and zone pump will not
operate.
135
Heat pump and water pump OFF when ROOM thermo OFF
Heat mode: ROOM thermo OFF (Buffer Tank Temperature > Target Buffer Tank + [0°C]
Cool mode: ROOM Thermo OFF (Both Zone thermo OFF by Room Th or Room Thermostat)
COOL
MODE
Heat To Cool
Setting Temp. Cool To Heat
Setting Temp.
HEAT
MODE
Outdoor Ambient
Control details:
o To enable the unit to operate either heat or cool mode automatically, heat to cool set temperature and
cool to heat set temperature can be set by control panel.
o Automatic operation is judged based on control panel setting temperature and outdoor ambient
temperature.
* Minimum setting of heat to cool set temperature is 1°C higher than cool to heat set temperature.
Judgement control:
o If outdoor ambient temperature < Heat to Cool Set Temperature, unit will operate in Heat Mode or else
the unit will operate in Cool Mode.
o If current operation is Cool mode, outdoor ambient temperature > Cool to Heat Temperature, unit will
maintain Cool mode operation or else the unit will operate Heat mode.
o If current operation is Heat mode, outdoor ambient temperature >Heat to Cool Temperature, unit will
maintain Heat mode operation or else the unit will operate Cool mode.
o Every 60 minutes the outdoor ambient temperature is judged.
o When Auto + Tank mode is selected, operation mode switching is judged by both outdoor ambient
temperature and indoor air temperature.
Compressor
ON
10°C
8°C
Compressor
OFF
Outdoor Ambient
Temperature
Auto Mode Cooling Only operation will start once the outdoor ambient temperature reaches 10°C and
compressor will continue to run until the outdoor ambient temperature drops to 8°C.
Due to this limitation,
If Heat to Cool temperature is set lower than 10°C, the compressor will not operates until the outdoor
ambient temperature reaches 10°C or higher.
136
Case 2: Tank Heater OFF OR External Heater is select
o When heat pump OFF due to water thermos & Tank temperature > Tank water set temperature for
continuously 20 seconds. OR
o Tank temperature > Tank set temperature + 1°C for continuously 20 seconds.
o Tank Thermo ON
* When tank thermo ON, water pump will ON for 3 minutes then only heat pump turn ON.
* Tank water set temperature = tank set temperature or 51°C whichever lower.
When tank temperature achieve heat pump OFF condition, refer below condition:
Conditon 1 : Tank Heater ON (Internal Tank Heater)
Heat pump will turn OFF, water pump continue ON and room heater will continue ON if tank temperature below
tank heater thermo ON condition. 3 ways valve will only switch to room side after tank temperature reach tank
heater thermo OFF condition.
137
Conditon 2 : Tank Heater OFF (Internal Tank Heater)
If tank temperature achieve tank thermo OFF, heat pump turn OFF, water pump turn OFF, room heater OFF and
3 ways valve switch to room side.
When tank temperature achieve heat pump ON condition, water pump ON, heat pump ON and room heater turn OFF.
138
3 Room heater control:
o During heating heat-up interval
Follow normal room heater control operation.
Internal Tank Heater select USE <Tank set temperature + R/C setting (Tank re-heat temperature)
Others <Tank water set temperature + R/C setting (Tank re-heat temperature)
139
5 2 ways valve is close.
ON Fan Speed ON
Outdoor Fan:
30 sec
OFF
Pump ON Request
YES
ON Water Pump
NO
Pump ON Time
≥ 70 Sec?
YES
NO
Water Flowrate Abnormal
> 15 Sec?
YES
However, the following sequences do not follow maximum pump duty setting by remote control.
Pump down mode
Air purge mode
Normal deice
140
1) P-Q graph for different pump HEX duty
P-Q (WH-ADC0309J3E5)
150
140
130
120
110
100
90
Pressure, P (kpa)
80
70
Max Duty: C5
60
50
40
30
Duty: 6E
20
10
Min Duty: 50
0
0 10 20 30 40 50
Content:
AC type water pump install for this zone water pump control. When optional PCB connected, 230V output will
drive this zone pump.
There are three pump can be connected through Optional PCB. (Zone 1 Pump, Zone 2 Pump, & Pool Pump)
* Zone 1 pump [P1] use to circulate zone 1 water circuit & Zone 1 mixing valve [M1] adjust to control the Zone 1
target water temperature.
* Zone 2 pump [P2] use to circulate zone 2 water circuit & Zone 2 mixing valve [M2] adjust to control the Zone 2
target water temperature.
* When Pool Function select as Zone 2 circuit, [P2] use to circulate water to heat exchanger which use to transfer
heat to pool water.
* Pool pump [P3] circulates the pool water through the heat exchanger to get warm water.
141
Pool water pump stop condition
o Pool zone: Zone room request OFF OR
o Pool function is cancel
* Zone 1 & Zone 2 water pump need to turn OFF when antifreeze deice pump stop control activate and turn
ON back after the antifreeze deice pump stop control end under setting of "NO" buffer tank connection.
142
14.3 Indoor Unit Safety
14.3.1 Indoor Unit Safety Control
1 When water pump is ON, the system will start checking flow switch status (ON/OFF).
2 If the flow switch ON for 10 seconds, the system will check on the water inlet temperature for 10 seconds.
If the water inlet temperature not exceeds 80°C, the water pump shall be continuously running with normal
mode.
If the water inlet temperature exceeds 80°C for continuously 10 seconds, the water pump will be OFF
immediately.
3 After water pump OFF for more than 10 minutes, it will be ON back and the indoor unit safety control
checking is restarted.
Pump ON
10s
Flow SW ON?
YES
NO to normal mode
Water In > 80°C for 10s
YES
Pump OFF
>10 mins
YES
Note:
If Operation LED is blinking, there is an abnormality operation occurs.
143
14.6 Indoor Back-Up Heater Control
14.6.1 Indoor Electric Heater Control
1 Normal Heating Mode
o Heater On condition:
a. Heater switch is ON
b. After Heatpump thermo ON for Remote Control Set Delay Time mins
c. After water pump operate [9] mins
d. Outdoor air temperature < Outdoor set temperature for heater
e. When water outlet temperature < Water set temperature + Remote Control Heater ON Setting
f. [20] minutes since previous Backup heater Off
* When heatpump cannot operate due to error happens during normal operation, heater will go into
force mode automatic
* Heater need to operate during deice operation
144
14.6.2 Room Heater Operation during Deice
Purpose:
To protect the indoor Heat Exchanger from ice forming and prevent heat exchanger plate breakage.
Control content:
This Heater protection control will activate only if the backup heater is enable at custom setup by remote
controller. Once fulfil the start condition, room heater will turn ON together (base on max heater capacity
selection) and stop together if stop condition is fulfilled.
* If the heater is request to turn ON OLP feedback will be detected.
Starting conditions:
During normal deice operation 4~9
Water outlet temperature < 10°C or
Outdoor air temperature < -10°C or
Water inlet temperature < 27°C
Stop condition:
When normal deice end or
Water outlet temperature > 45°C
145
14.7 Tank Heater Control
14.7.1 Tank Heater Remote Control Setting
1 Tank heater selection:
External: - Booster Heater use to heat up tank when select external
Internal: - Backup Heater use to heat up tank when select internal
* When select External Tank Heater, Heater Delay ON Timer need to set. (range 20 min ~ 3 hrs)
The remote control Tank set Temperature range will change according to the External and Internal Tank Heater use.
* Backup Heater Turn ON/OFF all together according to the selected heater capacity.
Tank
Temp.
65°C
Backup
Heater
Operation
Heat Pump
Operation
Time
146
14.8 Base Pan Heater Control (Optional)
To enable the base pan heater function, control panel initial setting has to be manually adjusted by activating
Base Pan Heater menu.
There are 2 optional start condition can be selected, Type A or Type B.
Control details:
1 Type A: (Default Auto Mode)
Start conditions:
o When outdoor air temperature ≤ 3°C during heating and deice operation is ON.
Control contents:
o Base pan heater is ON during deice operation and continues ON for 10 minutes after deice operation
ends.
Cancel condition:
o When outdoor temperature > 6°C after deice end or
o When operation is not at heating mode or
o Base pan heater ON timer count is completed.
Cancel conditions:
o When outdoor air temperature is > 7°C or
o When operation is not at heating mode.
147
Control contents:
After fulfill start condition, indoor will operate the force heater operation according to below mode condition
Heat mode Only: Turn ON backup heater to achieve room heat pump target water temperature.
Heat + Tank mode: Turn ON backup heater to heat up room OR Turn ON Heater to Boil up tank water.
Cool mode Only: Water pump and backup heater will OFF in force heater mode.
Cool + Tank mode: Operate pump and internal Heater OR External heater to Boil up tank water.
Tank mode Only: Operate pump and internal Heater OR External heater to Boil up tank water.
* For heat mode condition, backup heater will only turn ON if the backup heater is enable regardless of Room
Heater Selection.
* For tank mode condition, If internal heater selected backup heater will turn ON to boil up tank water.
If external heater selected , booster heater will turn ON to boil up tank water regardless of tank heater selection.
148
Booster Heater OFF condition:
Tank temperature > tank set temperature for continuous 15 secs.
Force mode OFF
Tank Mode Operation OFF
(During tank interval or tank mode condition, water pump and 3 ways valve will OFF)
Control contents:
During the time set by remote control, powerful will activate according to 2 shift up controls. However, this function is
applicable only for heating. Remote control will transmit the signal to indoor unit once this function is select then
transmit OFF signal to indoor when the timer is complete. Indoor will transmit signal to outdoor for frequency control.
* If “Direct Type” temperature control is select, this powerful shift up setting is not effective.
Start condition
o Powerful function is select by remote control.
End Condition
o OFF/ON button is pressed.
o Powerful function is OFF by remote control.
Quiet level
There are 3 level (Level 1, Level 2, Level 3) to set by quick menu function on remote control.
Control content
Once the quiet function is select, the remote control will transmit the signal to indoor and outdoor unit.
Start condition
Quiet mode is set on remote control.
Quiet mode is request ON by weekly timer.
Stop condition
If any of below condition is achieve.
OFF/ON button is pressed.
Quiet mode is OFF by remote control.
Quiet mode is request OFF by weekly timer.
149
14.12 Sterilization Mode
Purpose:
o To sterilize water tank by setting the required boiling temperature.
Start condition
o Tank connection set to “YES” by remote control
o Sterilization function selects “YES”.
o Sterilization signal received from remote controller by timer.
o Tank mode request ON.
Stop condition
o When boiling timer is completed. Boiling timer (Remote control set maximum operation time) start counting
once tank achieve boiling set temperature OR
o After 8 hours of operation since sterilization start.
o Tank mode request OFF.
Control content:
o During sterilization function activation time, target tank set temperature will internally change to boiling set
temperature.
o During sterilization activates, heat pump and heater (external or internal) will operate as normal tank mode to
achieve the boiling set temperature.
o Sterilization operation will end when stop condition is fulfill.
o After sterilization is complete, tank set temperature will resume to normal operation.
* Tank temperature may not achieve boiling set temperature if tank heater is select OFF OR external compressor
switch.
OFF
Control content:
o Heating outdoor ambient thermos OFF control only applicable when heat pump operate in heat mode. (This
control will not activate when running in tank side)
o Heat pump and water pump will turn OFF when outdoor ambient is higher than outdoor thermo OFF set
temperature.
o Heat pump thermos ON when outdoor ambient < outdoor thermos OFF set temperature + 1°C.
150
14.14 Alternative Outdoor Ambient Sensor Control
Purpose of the Alternative Outdoor Ambient Sensor:
It is some possibility that the air to water heat pump unit will install at a location where the original ambient sensor
is expose to direct sunlight. Therefore, another optional ambient sensor can be connect to indoor PCB and locate
at new and better reading location to improve the heat pump performance.
Control Detail:
Remocon can select either the extra outdoor ambient sensor is connected or not. (YES/NO)
The alternative outdoor ambient sensor will connect to indoor unit main PCB terminal.
Remocon setting:
Force DHW function can be activate under quick menu.
Control Content:
when press the Force DHW function during operation OFF condition:
o When receive this Force DHW bit from remocon, indoor will run tank only mode regardless of the mode
selection.
o After tank temperature achieve tank thermo off temperature, turn OFF force DHW bit and return to operation
OFF with previous mode selection.
When press the Force DHW function during operation ON condition:
o When receive this Force DHW bit from remocon, indoor will memories the running mode and run tank only
mode regardless of the mode selection.
o After tank temperature achieve tank thermo off temperature, turn OFF force DHW bit and return to previous
memories running mode.
* when operation OFF or mode change request from remocon during force DHW mode operation, End force
DHW mode and follow the new request operation.
* Once receive force DHW mode from remocon, indoor direct start tank mode and consider tank thermo ON.
Thermo OFF only when achieve tank thermo OFF depend on the Tank System Setting.
151
14.16 SMART DHW mode
Panasonic All In One model provide the option to choose STANDARD DHW Mode or SMART DHW Mode for Tank
Heat Up according to requirement. SMART DHW mode comparatively consume lower tank heat up power but longer
re-heat time than STANDARD DHW Mode.
During SMART DHW start time 20:00 (Default Setting) to SMART DHW stop time 05:00 (Default setting)
Heat pump re-heat the tank water only when tank temperature drop below 20°C (Default setting)
* SMART DHW start time, stop time and SMART ON Temperature can change in CUSTOM menu.
152
14.17.1 Zone Anti-Freeze Control
If buffer tank selection is “NO” and Anti- Freeze function select “NO” from remote control, this control cannot
activate.
Start condition:
After [5] min from previous Zone pump off. AND
Outdoor air temp < [3] °C OR Outdoor sensor is abnormal. AND
Zone water temperature < [6]˚C OR Zone Sensor Short or Open
Cancel condition:
After water Zone pump ON [4] min AND
Outdoor air temp ≥ [4]°C OR
During -5 °C ≤ Outdoor air temp < [4] °C OR
Zone water temperature sensor > [8] °C
During Outdoor air temp < [-5] °C
Zone water temperature sensor > [20] °C
*However, Zone water temperature sensor is Open or Short, Condition C and D is ignored.
Solar function can only enable when the Optional PCB is connected.
Few part as below need to install to control the solar operation:
o Solar Panel
o Solar Pump
o Solar Panel Sensor
o Tank Sensor (Buffer tank sensor OR DHW Tank sensor depend on the connection direction)
* During Solar Connection to the system, installer need to alert on the high water temperature may flow to the
zone circuit or DHW piping circuit. Therefore pipe which withstand higher water temperature need to be
installed.
153
Solar remote control setting
1 Solar Setting can only be set when the optional PCB connection is select "YES"
2 By remote controller, Setting as below list can be set for solar function operation (Installer Menu)
o Solar Function ("YES" or "NO)
o Tank Connection Direction ("DHW TANK" or "BUFFER TANK")
o Delta T turns ON: Difference temperature setting between solar panel sensor and Tank to turn on solar
pump. (Range :5 ~ 15°C)
o Delta T turns OFF: Difference temperature setting between solar panel thermistor and Tank to turn off
solar pump. (Range :2 ~ 10°C)
o Outdoor temp for Anti-Freeze : Outdoor temp to start Anti-Freeze control for solar circuit. (Range : -20 ~
10°C)
o Tank Temperature HI Limit Set (Range : 70 ~ 90°C)
* Condition c) ignore if the solar system is connect to DHW tank (control active under operation OFF time for
Tank connection case)
**However, During Cool mode this function cannot activate if Tank selection is “Buffer Tank".
**Solar pump can operate even if Heat pump is under error stop.
154
14.19 Boiler Bivalent Control
Boiler is an additional or alternative heat source to heat up the room when necessary.
Purpose of this control is to turn ON and turn OFF the Boiler output signal when boiler heating capacity needed in
the system.
Boiler is possible to connect to DHW Tank and Buffer Tank depends on the installer.
Boiler operation parameter need to be set on Boiler itself, indoor do not control the boiler operation direction and
operation.
There is two option of control pattern can be set by remote controller: AUTO OR SG ready Mode
Alternative Mode
o Only one heat source operates at one time, either heat pump or boiler depends on condition.
* External pump will turn ON when the external pump selection is ON when boiler is ON even heat pump is OFF.
Control detail:
During Operation ON at Heat mode or Tank mode or Heat + Tank Mode
o Boiler signal turn ON and heat pump and water pump turn OFF when:
Outdoor ambient < Outdoor Ambient Set AND
Boiler prohibit flag = 0
** However indoor water pump can operate when Anti-freeze control condition fulfilled.
o Boiler signal turn OFF and heat pump and water pump turn ON when:
Outdoor ambient > Outdoor Ambient Set + [2°C] OR
Boiler prohibit flag = 1
Parallel Mode
o Parallel mode allows heat pump and boiler ON at the same time. Boiler operates as an additional heating
capacity when low heat pump capacity at low ambient condition.
Control detail:
During operation ON at Heat mode or Tank mode or Heat + Tank mode
o Boiler signal turns ON when:
Outdoor ambient < Outdoor Ambient Set AND
Boiler prohibit flag = 0
o Boiler signal turns OFF when:
Outdoor ambient > Outdoor Ambient Set + [2°C] OR
Boiler prohibit flag = 1
155
SG ready Control Mode
o Using same SG ready from Sub Board input to control boiler ON/OFF output.
* When this SG ready is select for bivalent control, default SG ready function will change to control bivalent
output
o Remote controller can set the External Pump ON/OFF like bivalent alternative mode
Control Content
Indoor will follow the SG ready bit input to control ON/OFF heat pump and boiler
00 : Heat pump OFF, Boiler OFF 10 : Heat pump OFF, Boiler ON
01 : Heat pump ON, Boiler OFF 11 : Heat pump ON, Boiler
* External pump will turn ON when the external pump selection is ON when boiler is ON even heat pump is OFF.
Control detail:
During operation ON at Heat Mode
o Boiler signal turns ON when
Outdoor ambient < Outdoor Ambient Set AND
Buffer tank temperature < Target Buffer Tank Temperature + [START_TEMP] for [START_TIMER]
AND
Heat pump operate at room side AND
Connection of Boiler to Heating Select "YES" From installer menu AND
Buffer Tank connection select "YES" AND
Boiler prohibit flag = 0
Start condition:
o Water outlet ≥ 85°C continues for 5 minutes.
o Water inlet ≥ 85°C continues for 5 minutes.
o Zone1 water temp ≥ 75°C continues for 5 minutes.
o Zone2 water temp ≥ 75°C continues for 5 minutes.
Contents:
After start condition fulfilled, set boiler prohibit flag = 1
Cancel condition:
o After 30 minutes from start condition fulfilled.
Contents:
Set boiler prohibit flag = 0
156
14.20 External Room Thermostat Control (Optional)
Purpose:
1 Better room temperature control to fulfill different temperature request by external room thermostat.
Recommended external room thermostat:
Maker Characteristic
Siemen (REV200) Touch panel
Siemen (RAA20) Analog
Indoor Unit
9 L (label)
10 Siemen REV200
Cooling 11 L1 (label)
Heating 12 L2 (label)
9 : Terminal Board No.
Connect only heating line for heating only model. And connect both
heating and cooling line for heat + cool model.
Indoor Unit
9 L (label)
10 Siemen RAA20
Cooling 11 Y1 (label)
Heating 12 Y2 (label)
9 : Terminal Board No.
Connect only heating line for heating only model. And connect both
heating and cooling line for heat + cool model.
Control Content:
External room thermostat control activate only when remote thermostat connection select YES by Indoor control
panel.
When indoor running heat mode, refer thermo On/Off from heating line feedback. And when indoor running cool
mode, refer thermo On/Off from cooling line feedback.
Heat pump Off immediately when receive thermo off feedback.
157
14.21 Three Ways Valve Control
Purpose:
- 3 ways valve is used to change flow direction of hot water from heat pump between heating side and tank side.
Control contents:
1 3 ways valve switch Off:
o During 3 ways valve switch Off time, the hot water will provide heat capacity to heating side.
2 3 ways valve switch On:
o During 3 ways valve switch On time, the hot water will provide heat capacity to tank side.
3 Stop condition:
o During stop mode, 3 ways valve will be in switch off position.
* During pump down and force mode, fix 3 ways valve in close condition.
Control contents:
1 When indoor running in heat mode, OPEN the 2 ways valve.
2 When indoor running in cool mode, CLOSE the 2 ways valve.
3 Stop condition:
a. During stop mode, fix 2 ways valve in close condition.
158
14.23 External OFF/ON Control
Communication circuit between indoor unit and external controller is as per below.
5V
External
12V Controller
mico
1
2
Panasonic
PCB
CN-THERMO
External Control Switch Control Panel OFF/ON Control Panel Power LED System Status
ON ON ON ON
ON OFF OFF OFF
OFF ON ON OFF
OFF OFF OFF OFF
10:34am , Mon
1 2
Turned of by external switch.
40 ˚c
23 44 CANCEL
˚c ˚c 18 ˚c
REMOTE ON
CONTROLLER OFF
LED
REMOTE ON ON
CONTROLLER
SIGNAL OFF OFF
EXTERNAL
ON
OFF
CONTROLLER
SWITCH
ON
UNIT OFF
159
14.24 External Compressor Switch (Optional PCB)
External compressor switch port can have two purpose of control as below:
Heat source ON/OFF function (Dip switch Pin 3 on PCB "OFF")
Heater ON/OFF function (Dip switch Pin 3 on PCB "ON")
Purpose:
Heat pump ON/OFF function is use to turn OFF the high power consumption device (Heat pump, & Heater) when
there is energy or electric current limitation. Other optional function still can be operate under heat pump and
heater OFF condition.
Control Detail:
This External Compressor Switch is possible to connect to Optional PCB only.
Once the remocon select External Compressor Switch connection "YES", & Dip Switch on PCB "OFF"
This heat pump ON/OFF function will activate
The ON/OFF signal of this External Compressor Switch is same as External Switch.
When the External Compressor Switch is ON:
o Heat pump system operate normally
When the External Compressor Switch is OFF:
o Heat pump, Indoor water pump & Heater ( Booster heater & Backup Heater ) need to turn OFF
o Solar, Boiler and zone control can be operate follow normal control condition.
* pump delay OFF also included in this control
(There is NO pop up screen like External Switch when this External Compressor Switch is OFF.)
Purpose:
Heater ON/OFF function is use to turn OFF the heater (backup heater & booster heater) when there is energy or
electric current limitation. Heat pump and other optional function still can operate.
Control detail:
This External Compressor Switch is possible to connect to Optional PCB only.
Once the remocon select External Compressor Switch connection "YES", & Dip Switch on PCB "ON"
This heater ON/OFF function will activate
When the External Compressor Switch is ON:
o Heat pump and heater operate normally
When the External Compressor Switch is OFF:
o Backup heater and booster heater cannot operate even heater request is ON.
o Heat pump and option function (Solar, Boiler and zone control) can be operate follow normal control
condition.
(There is NO pop up screen like External Switch when this External Compressor Switch is OFF.)
Control contents:
Heat/Cool Switch can only be set when Cool Function is "enable" at custom menu setting, & Extension PCB
select "YES" & Zone 1 not set "Pool" condition.
This heat/cool switch control will be activate only when installer set the Heat/Cool Switch "USE" through remocon.
Once the Heat/Cool Switch Set "USE", remocon will check indoor send Signal to judge the option of mode select.
o When Heat/Cool Switch Contact Open : Remocon only can select Heat Mode, or Heat + Tank Mode, or Tank
Mode
o When Heat/Cool Switch Contact Close : Remocon only can select Cool Mode, or Cool + Tank Mode, or Tank
Mode
160
Operation ON/OFF will depend on remocon request.
When Heat Mode is running with Contact Open, user change this setting to contact close, indoor will this signal to
remocon judge and change mode to cool and send back to indoor. And it is same as from cool mode change to
heat mode.
* This switch have higher priority, remocon follow indoor send signal when control activated.
* There is no effect to the operation when the mode running is only Tank Mode.
(Weekly Timer are ignored and cannot be set during Heat / Cool Switch is "Enable" Condition.)
+ DI2 Com
Digital Input
+ DI1 Com
- Com
For this function, following items need to be set on Remote Control (installer menu) –
SG control = YES or NO
Capacity up setting 1
o Heating capacity [50 ~ 150 %]
o DHW capacity [50 ~ 150 %]
o Cooling capacity [-15 ~ 0 %]
Capacity up setting 2
o Heating capacity [50 ~ 150 %]
o DHW capacity [50 ~ 150 %]
o Cooling capacity [-15 ~ 0 %]
Control contents:
If SG control on remote control = "Yes", then following control only activate by digital input.
161
If Buffer selection is “YES”
Room side
New Target Buffer tank temperature = Current Target Buffer Tank Temperature * Remote Control setting
(" capacity 1) %
* Max Min regulation is follow Target Buffer tank temperature control specification
** No change of Target zone water temperature, only set higher buffer tank temperature.
162
14.27 Demand Control (Optional PCB)
Remote control setting:
When Optional PCB connection select 'YES", Demand Control function can select "YES" or "NO".
Purpose:
After the demand control select YES, below control will activated.
o 0-10V Demand control
Control content:
If start condition is fulfilled, indoor will receive the voltage signal from optional PCB. Indoor will send the rate
value to outdoor unit.
Outdoor will change the current limit according to the percentage receive from indoor unit.
Control details:
o Indoor operate the unit according running mode request. Target temperature will follow holiday setting
temperature.
If heat mode request is receive, Target Water Out Temperature will change according to holiday shift
temperature set.
[If heat is set OFF at holiday, unit, water pump and zone control will OFF]
If tank mode request is receive, Target Tank Set Temperature will change according to the holiday tank
shift temperature set.
[If tank is set OFF at holiday, heat pump and tank heater will OFF]
o After days of holiday have been set, heat pump will stop and only resume operation at the end of holiday
countdown.
Start condition:
o Holiday timer set and the holiday timer start
* The day holiday mode was set is counted as day 1.
Stop condition:
o OFF/ON button is pressed.
o Holiday timer is reached.
163
14.29 Dry Concrete
Purpose
Provide heat to floor heating panel and dry the wet concrete during installation.
Setting condition:
o Dry concrete parameter can be set through remote control under system setup.
o Parameters are possible to set up to 99 days with different target set temperature
Control details:
o Dry concrete mode will be activates when select ON from service setup.
o Once start dry concrete function, remote control will send step 1 setting temperature to indoor unit.
* This temperature is set at zone temperature. If system is 2 zones, both zone target temperature is set as
same temperature.
o Heat pump will start heat mode operation to room side with received target water outlet temperature.
* Heat pump will operate according to Heat pump Target Water Temperature.
o After complete day 1 setup operation, day 2 data will be send to indoor at 12.00am on the second day.
o Each preset data will be send every day until dry concrete mode is complete, unit will turns OFF and exit dry
concrete function.
o 3 ways valve and booster heater will turn OFF and 2 ways valve will turns ON.
Cancel condition:
o Dry concrete mode is complete and OFF signal is received.
o OFF signal is received by pressing OFF/ON button.
164
15. Protection Control (WH-UD03JE5 WH-UD05JE5)
15.1 Protection Control for All Operations
15.1.1 Time Delay Safety Control
1 The compressor will not start for three minutes after stop of operation.
UD03JE5 UD05JE5
Operation Mode X (A) Y (A) X (A) Y (A)
Heating 11.0 14.0 11.0 14.0
Cooling 7.0 14.0 8.3 14.0
Compressor = OFF
112°C
97°C
Compressor
Frequency Reduced
110°C
97°C
Compressor
Frequency Maintain
108°C
97°C
Free
165
15.1.5 High Pressure Sensor Control
Purpose:
- To protect the system operation.
Detection period:
- After compressor on for 1 minute.
Detection conditions:
- When abnormal high voltage detection, 5 V or when open circuit detection 0V for 5 seconds continuously.
After detection:
- When abnormality is detected continue 5 seconds, unit stop operation.
- OFF/ON control panel LED will blink (H64 error occurs).
23°C
Max. 21°C
current
value is
14°C
regulated
12°C
-20°C
-23°C
Compressor stop
Outdoor temperature
166
15.2 Protection Control for Heating Operation
15.2.1 Outdoor Air Temperature Control
The maximum current value is regulated when the outdoor air temperature rises above 14°C in order to avoid
compressor overloading.
-10
When Heating Time > 35 minutes
-15 and Pipe Temperature below this
line for continuous 3 minutes.
-20
-25
-30
-30 -20 -10 0 10 20 30
Outdoor Temperature (°C)
Free Free
Compressor 1 2 3 5 8 9
4 6 7
OFF
167
15.3 Protection Control for Cooling Operation
15.3.1 Outdoor Air Temperature Control
The Compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the
diagram below.
This control will begin 1 minute after the compressor starts.
Compressor frequency will adjust base on outdoor air temperature.
25°C Free
22°C
Limited
10°C frequency
8°C
Compressor
stop
168
16. Protection Control (WH-UD07JE5 WH-UD09JE5)
16.1 Protection Control for All Operations
16.1.1 Time Delay Safety Control
1 The compressor will not start for three minutes after stop of operation.
UD07JE5 UD09JE5
Operation Mode X (A) Y (A) X (A) Y (A)
Heating 15.0 17.0 15.0 17.0
Cooling 12.2 17.0 12.2 17.0
Compressor = OFF
112°C
97°C
Compressor
Frequency Reduced
110°C
97°C
Compressor
Frequency Maintain
108°C
97°C
Free
169
16.1.5 High Pressure Sensor Control
Purpose:
- To protect the system operation.
Detection period:
- After compressor on for 1 minute.
Detection conditions:
- When abnormal high voltage detection, 5 V or when open circuit detection 0V for 5 seconds continuously.
After detection:
- When abnormality is detected 4 times within 120 minutes, unit stop operation.
- OFF/ON control panel LED will blink (H64 error occurs).
23°C
Max. 21°C
current
value is
14°C
regulated
12°C
-20°C
-23°C
Compressor stop
Outdoor temperature
170
16.2 Protection Control for Heating Operation
16.2.1 Outdoor Air Temperature Control
The maximum current value is regulated when the outdoor air temperature rises above 14°C in order to avoid
compressor overloading.
0
3. Heating accumulation time
-5
-10
-25
-30
-30 -20 -10 0 10 20 30
Outdoor Temperature (°C)
Free Free
Compressor 1 2 3 5 8 9
4 6 7
OFF
171
16.3 Protection Control for Cooling Operation
16.3.1 Outdoor Air Temperature Control
The Compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the
diagram below.
This control will begin 1 minute after the compressor starts.
Compressor frequency will adjust base on outdoor air temperature.
25°C Free
22°C
Limited
10°C frequency
8°C
Compressor
stop
172
17. Servicing Guide
17.1 How to take out Front Plate
Hook
Open and Close Front Plate
1 Remove the 2 mounting screws of Bottom
Front Plate. CAUTION
2 Slide it upwards to unhook the Bottom Front Open or close the Front Plate carefully.
The heavy Bottom Front Plate may injures
Plate hook. the fingers.
3 Reverse above steps 1~2 for close it.
2X (screw)
173
17.4 Pump Down Procedures
Refer below steps for proper pump down procedure.
Press
174
17.5 How To Adjust Pump Speed
11 : 00am,Mon
Press
& scroll to
“Installer setup”
[Screen 4]
- Range (0.1~99.9)L/min
[Screen 6]
NOTE:
1. Whenever at [Screen 5], if press SW to OFF, pump operation should be turned OFF.
2. Whenever at [Screen 6], if press SW to OFF, pump operation should be turned OFF.
175
17.6 How To Unlock Cool Mode
Operation must be OFF
Press ( + + ) SW’s
continuously for 5secs
176
17.7 EEPROM Factory Default Data Setup Procedure
During EEPROM default data setup process, display should be as shown below.
0.2s
Later
0.2s
Later
0.2s
Later
- Once EEPROM default data setup process is complete, initialization process will re-start from beginning.
177
17.8 Dry Concrete Setup
11 : 00am,Mon
Press
& scroll to
“Installer setup”
[Screen 4]
Next Page
178
- Press or button to select no. of stages.
- Press to store latest status.
- Press button, display will return to [Screen 6].
- If suppose to select 10 stages, then setup will start from stage 1/10.
- Press or button to select set temperature.
- Press button to store latest status.
Return to [Screen 6]
179
18. Maintenance Guide
In order to ensure safety and optimal performance of the Tank Unit, seasonal inspections on the Tank Unit, functional
check of RCCB/ELCB, field wiring and piping have to be carried out at regular intervals. This maintenance should be
carried out by authorized dealer. Contact dealer for scheduled inspection.
“CLOSE” “OPEN”
Lever
Lever or
c. Start filling water (with pressure more than 0.1 MPa (1 bar)) to the Space Heating / Cooling circuit via
Tube Connector. Stop filling water if the free water flow through Pressure Relief Valve Drainage.
d. Turn ON the Tank Unit and make sure Water Pump is running.
e. Check and make sure no water leaking at the tube connecting points.
180
3 Check Pressure Relief Valve
o Check for correct operation of Pressure Relief Valve by turning on the lever to become horizontal.
o If you do not hear a clacking sound (due to water drainage), contact your local authorized dealer.
o Push down the lever after finish checking.
o In case the water keep on draining out from the Tank Unit, switch off the system, and then contact your
local authorized dealer.
6 RCCB/ELCB
Ensure the RCCB/ELCB set to “ON” condition before check RCCB/ELCB.
Turn on the power supply to the indoor unit.
This testing could only be done when power is supplied to the indoor unit.
WARNING
Be careful not to touch parts other than RCCB/ELCB test button when the power is supplied to Indoor Unit. Else, electrical shock
may happen.
o Push the “TEST” button on the RCCB/ELCB. The lever would turn down and indicate “0”, if it functions
normal.
o Contact authorized dealer if the RCCB/ELCB malfunction.
o Turn off the power supply to the indoor unit.
o If RCCB/ELCB functions normal, set the lever to “ON” again after testing finish.
181
8 Maintenance for Magnetic Water Filter Set
a. Turn OFF power supply.
b. Set the two valves for the Magnetic Water Filter Set to “CLOSE”.
c. Drain the Space Heating / Cooling circuit water with set the Pressure Relief Valve lever UP, so that water
pressure drop below 0.5 bar.
d. Take off the clip, then gently pull out the mesh. Beware of small amount water drain out from it.
e. Clean the mesh with warm water to remove all the stain. Use soft brush if necessary.
f. Remove the bolt with magnet on brass cap with screwdriver to remove all iron powder.
g. Reinstall the magnet and mesh to the Magnetic Water Filter Set and set back the clip on it.
h. Set the two valves for the Magnetic Water Filter Set to “OPEN”.
i. Re-charging the water to Space Heating / Cooling circuit (refer Section 5 for details.)
j. Turn ON power supply.
182
18.1 Maintenance for Magnetic Water Filter Set
18.1.1 Service and maintenance 18.1.3 Custom menu
When connect CN-CNT connector with computer Setting method of Custom menu
Please use optional USB cable to connect with CN-CNT
connector. Custom menu 12:00am,Mon
After connected, it requests for driver. If PC is under Windows Cool mode
Vista or later version, it automatically installs the driver under
internet environment. Back-up heater
Reset energy monitor
If PC uses Windows XP or earlier version and there is no internet
Reset operation history
access, please get FTDI Ltd's USB - RS232C conversion IC
driver (VCP driver) and install. Smart DHW
http://www.ftdichip.com/Drivers/VCP.htm Select Confirm
18.1.2 Maintenance menu 2 Backup heater (Use/Do not use Backup heater)
(NOTE) It is different from to use/not to use backup heater
set by client. When this setting is used, heater
power on due to protection against frost will
Setting method of Maintenance menu be disabled. (Please use this setting when it is
required by utility company.)
By using this setting, it cannot defrost due to low
Maintenance menu 12:00am,Mon Heating's setting temp and operation may stop
Actuator check (H75)
Please set under the responsibility of installer.
Test mode When it stops frequently, it may be due to
Sensor setup insufficient circulation flow rate, setting temp of
heating is too low etc.
Reset password
3 Reset energy monitor (delete memory of Energy monitor)
Select Confirm
Please use when moving house and handover the unit.
Press for 5 sec. 4 Reset operation history (delete memory of operation history)
Please use when moving house and handover the unit.
Items that can be set
5 Smart DHW (Set Smart DHW mode Parameter)
1 Actuator check (Manual ON/OFF all functional parts) a) Start time: Tank reboil at lower ON Temp. onward.
(NOTE) As there is no protection action, please be careful b) Stop time: Tank reboil at normal ON Temp. onward.
not to cause any error when operating each part c) ON Temp.: Tank Reboil Temp when Smart DHW start.
(do not turn on pump when there is no water etc.)
2 Test mode (Test run)
Normally it is not used.
183
18.1.4 Specifications
18.1.4.1 Specifications of fresh water was heat transfer medium in brazed heat
exchanger
184
19. Troubleshooting Guide
19.1 Refrigeration Cycle System
In order to diagnose malfunctions, make sure that there
are no electrical problems before inspecting the
refrigeration cycle.
Such problems include insufficient insulation, problem
with the power source, malfunction of a compressor and a
fan.
The normal pressure of the refrigeration cycle depends
on various conditions, the standard values for them are
shown in the table on the right.
185
19.2 Relationship between the Condition of the Air-to-Water Heatpump
Indoor and Outdoor Units and Pressure and Electric Current
Water leakage or
insufficient water flow
rate in the system
Excessive amount of
refrigerant
Inefficient compression
Insufficient refrigerant
(gas leakage)
Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is
started.
186
19.3 Breakdown Self Diagnosis Function
19.3.1 Self Diagnosis Function (Three Digits Alphanumeric Code)
When abnormality occur during operation, the system will stop operation, and OFF/ON control panel LED will
blink and error code will display on the control panel.
Even error code is reset by turning OFF power supply or by selecting ERROR RESET, if the system abnormality
is still unrepaired, system will again stop operation, and OFF/ON control panel LED will again blinks and error
code will be display.
The error code will store in IC memory.
eg:
Error number
Blinking
187
Press button
and select
“System Check”
Press SW to select
[Screen 4] “Error history”
188
19.4 Error Codes Table
189
Diagnosis display Abnormality/Protection control Abnormality judgement Primary location to verify
190
19.5 Self-diagnosis Method
19.5.1 Connection Capability Rank Abnormality (H12)
Malfunction Decision Conditions:
During startup operation of cooling and heating, the capability rank of indoor checked by the outdoor is used to
determine connection capability rank abnormality.
Malfunction Caused:
1 Wrong model interconnected.
2 Wrong indoor unit or outdoor unit PCB (main) used.
3 Faulty indoor unit or outdoor unit PCB (main).
Abnormality Judgment:
Continue for 90 seconds.
Troubleshooting:
Yes
Does H12 error occur immediately after installation?
No
Yes
No
Set the capacity rank at control panel (refer I/I). Has the capacity rank being set at the control panel?
191
19.5.2 Compressor Tank Temperature Sensor Abnormality (H15)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the compressor tank
temperature sensor are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
Troubleshooting:
Yes
100
50
Yes
0
- Defect in outdoor unit PCB (main).
-10 0 10 20 30 40 50 - Replace the outdoor unit PCB (main).
Temperature (° C)
192
19.5.3 Water Pump Abnormality (H20)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the rotation speed detected by the IPM of water pump motor
during water pump operation is used to determine abnormal water pump (feedback of rotation > 6,000rpm or <
1,000rpm).
Malfunction Caused:
1 Operation stop due to short circuit inside the water pump motor winding.
2 Operation stop due to breaking of wire inside the water pump motor.
3 Operation stop due to breaking of water pump lead wires.
4 Operation stop due to water pump motor IPM malfunction.
5 Operation error due to faulty indoor unit PCB.
Abnormality Judgment:
Continue for 5 seconds.
For safety reason and to prevent component breakdown,
Troubleshooting: Caution always switch off the power before remove and connect the component.
193
19.5.4 Indoor Refrigerant Liquid Temperature Sensor Abnormality (H23)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the indoor refrigerant liquid
temperature sensor are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty indoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
Yes
80
70
60
in its characteristic chart? liquid temperature sensor.
50
40
30
20
Yes
10 - Defect in indoor unit PCB (main).
0
-10 0 10 20 30 40 50 - Replace the indoor unit PCB (main).
Temperature (°C)
194
19.5.5 Service Valve Error (H27)
Malfunction Decision Conditions:
During cooling operation, when:-
[a] Indoor refrigerant pipe temperature at compressor startup - present indoor refrigerant pipe temperature < 2°C
[b] Present high pressure - high pressure at compressor startup < 5kg/cm2
**Judgment only for first time cooling operation and not during pump down operation.
Malfunction Caused:
1 3 way valves closed.
2 Faulty high pressure sensor.
3 Faulty indoor refrigerant pipe temperature sensor
4 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue for 5 minutes.
Yes
Is the 3 way valve closed? Open the 3 way valve.
No
195
19.5.6 Abnormal Solar Sensor (H28)
Malfunction Caused:
1 Faulty connector connection.
2 Faulty solar sensor.
3 Faulty indoor sub PCB.
Abnormality Judgment:
Continue for 5 seconds.
NO
H28 happens check connection at CN207 normal? ● Correct sensor connect ion
YES
NO
Measure resistance of sensor match characteristic? ● Change solar sensor
YES
196
19.5.7 Abnormal Swimming Pool Sensor (H31)
Malfunction Caused:
1 Faulty connector connection.
2 Faulty swimming pool sensor.
3 Faulty indoor sub PCB.
Abnormality Judgment:
Continue for 5 seconds.
YES
YES
197
19.5.8 Abnormal Buffer Tank Sensor (H36)
Malfunction Caused:
1 Faulty connector connection.
2 Faulty buffer tank sensor.
3 Faulty indoor sub PCB.
Abnormality Judgment:
Continue for 5 seconds.
NO
H36 check buffer tank sensor connection at CN205 normal? ● Correct connection
YES
YES
198
19.5.9 Brand Code Not Matching (H38)
Malfunction Caused:
1 Indoor and outdoor brand code not match.
NO
Check the brand of indoor and outdoor unit both Panasonic? ● Use only Panasonic units.
● Change to Panasonic unit.
YES
199
19.5.10 Compressor Low Pressure Protection (H42)
Malfunction Decision Conditions:
During operation of heating and after 5 minutes compressor ON, when outdoor pipe temperature below -29°C or
above 26°C is detected by the outdoor pipe temperature sensor.
Malfunction Caused:
1 Dust accumulation on the outdoor unit heat exchanger.
2 Air short circuit at outdoor unit.
3 2 way valve partially closed.
4 Faulty outdoor unit fan motor.
5 Refrigerant shortage (refrigerant leakage).
6 Clogged expansion valve or strainer.
7 Faulty outdoor pipe temperature sensor.
8 Faulty outdoor unit main PCB (main).
No
Procedure complete
200
19.5.11 Abnormal Zone 1 Sensor (H43)
Malfunction Caused:
1 Faulty connector connection.
2 Faulty buffer tank sensor.
3 Faulty indoor sub PCB.
Abnormality Judgment:
Continue for 5 seconds.
NO ● Poor contact
Normal?
● Correct connection
YES
YES
● Defective PCB
● Replace PCB
201
19.5.12 Abnormal Zone 2 Sensor (H44)
Malfunction Caused:
1 Faulty connector connection.
2 Faulty buffer tank sensor.
3 Faulty indoor sub PCB.
Abnormality Judgment:
Continue for 5 seconds.
Turn off power check connector connection normal? ● Correct abnormal connection
YES
YES
Change PCB
202
19.5.13 Water Flow Switch Abnormality (H62)
Malfunction Decision Conditions:
During operation of cooling and heating, the water flow detected by the indoor water flow switch is used to
determine water flow error.
Malfunction Caused:
1 Faulty water pump.
2 Water leak in system.
3 Faulty connector connection.
4 Faulty water flow switch.
5 Faulty indoor unit PCB (main).
Abnormality Judgment:
Continue for 10 seconds (but no judgment for 9 minutes after compressor startup/restart).
Yes
No Replace the faulty water Check the indoor water flow switch:
Is the water pump working? - Plug out connector from the indoor
pump.
unit PCB (main).
Yes - Dismantle the water flow switch.
- Position the water flow switch in
Check the system water passage. reverse direction (downward).
- Measure the continuity of the
water flow switch.
Check the CN-FLOW connector connection: Yes - Defect in indoor unit PCB
- Turn OFF the power (main).
- Check the connector connection - Replace the indoor unit PCB
(main).
203
19.5.14 Outdoor High Pressure Abnormality (H64)
Malfunction Decision Conditions:
During operation of cooling and heating, when the outdoor high pressure sensor output signal is 0 Vdc or 5 Vdc.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue 4 times in 20 minutes.
Yes
- Defect in outdoor unit
Check the continuity of the outdoor unit PCB (main) Is the measured voltage No PCB (main).
high pressure sensor connector CN-HPS: 0 Vdc or 5 Vdc? - Replace the outdoor
- Plug out connector from the outdoor unit PCB (main). unit PCB (main).
- Measure the continuity pin 1 & 3 (GND) and pin 1 &
4 (5 V) of CN-HPS.
Yes - Defect in outdoor high
pressure sensor.
- Detect in outdoor unit - Replace the outdoor
Yes high pressure sensor.
Is there any continuity? PCB (main).
- Replace the outdoor
unit PCB (main).
No
204
19.5.15 Deice Circulation Error (H65)
Malfunction Decision Conditions:
During startup and operation of deice (mode 2), the water flow (> 10l/min) detected by the water flow switch is
used to determine deice circulation error.
Malfunction Caused:
1 Water flow in air-to-water heatpump indoor unit circuitry.
2 Faulty indoor unit water flow switch.
3 Faulty indoor unit water pump.
4 Faulty indoor unit PCB.
Abnormality Judgment:
Continue for 10 seconds.
No
● When external pump is used, be sure to install
Stop operation and turn OFF power. it in independent water circuit and not direct to
Plug out the connector of water flow the air-to-water heatpump indoor unit circuit.
switch (CN-FLOW) in the indoor unit
PCB and measure its continuity.
205
19.5.16 Abnormal External Thermistor 1 (H67)
Malfunction Caused:
1 Faulty connector connection.
2 Faulty room temperature zone 1 sensor.
3 Faulty indoor sub PCB.
Abnormality Judgment:
Continue for 5 seconds.
NO
Check CN205 connector on sub PCB normal? ● Correct connection
YES
YES
206
19.5.17 Abnormal External Thermistor 2 (H68)
Malfunction Caused:
1 Faulty connector connection.
2 Faulty room temperature zone 2 sensor.
3 Faulty indoor sub PCB.
Abnormality Judgment:
Continue for 5 seconds.
YES
YES
207
19.5.18 Indoor Backup Heater OLP Abnormality (H70)
Malfunction Decision Conditions:
During operation of indoor backup heater, when no power supplies to indoor backup heater or OLP open circuit.
Malfunction Caused:
1 Faulty power supply connector connection.
2 Faulty connector connection.
3 Faulty indoor backup heater overload protector (OLP).
4 Faulty indoor unit PCB (main).
Abnormality Judgment:
Continue for 60 seconds.
Yes
Check indoor backup heater OLP Use a test pen to push
Check the indoor backup heater incoming continuity: this button to reset OLP
AC power supply (2): - Turn OFF power supply.
- Turn ON power supply (2) & RCCB. - Reset heater 1 OLP.
- Measure the AC voltage between RCCB’s - Measure the continuity of OLP.
L1 & N1.
- Measure the AC voltage between PCB’s
Multimeter to
AC2-L3 & AC2-N2.
- Defect in RCCB. Is there any continuity? measure continuity
- Replace RCCB.
No - Terminal board assembly
Is measured voltage 230Vac? connector poor contact. - Defect in indoor backup
- Correct the connection or No heater OLP.
Yes replace the indoor unit - Replace indoor backup
PCB (main). heater OLP.
Check the CN-OLP1 connector connection:
- Turn OFF the power.
- Check the connector connection. - Defect in indoor unit
Yes PCB (main).
No - Replace the indoor unit
Is the CN-OLP1 connector - Connector poor contact.
PCB (main).
connection normal? - Correct the connection.
Yes
208
19.5.19 Tank Temperature Sensor Abnormality (H72)
Malfunction Decision Conditions:
When tank connection is set to ON, the temperatures detected by the tank temperature sensor are used to
determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty indoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
Yes
7
6
5
4
3 Is the measured resistance of the
2 No - Defect in tank temperature sensor.
tank temperature sensor matches
1 - Replace the tank temperature
0 the value specified in its
-10 0 10 20 30 40 50 sensor.
characteristic chart?
Temperature (°C)
Yes
- Defect in indoor unit PCB (main).
- Replace the indoor unit PCB (main).
209
19.5.20 PCB Communication Error (H74)
Malfunction Decision Conditions:
When External PCB connection is select “YES” and no communication with External PCB micon for 10 seconds
and above.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty indoor PCB.
3 Faulty indoor sub PCB.
Abnormality Judgment:
After 1 minute operation started.
NO
H74 happens check connection at CN-PWR normal? ● Correct connection at CN-PWR
YES
NO
Check CN-PWR 230/240 V? ● Abnormal AC POWER supply
YES
NO
Check CN-COMM situation on terminal 1 & 2 and 3 & 1 ● Replace sub PCB
YES
210
19.5.21 Indoor-Control Panel Communication Abnormality (H76)
Malfunction Decision Conditions:
During standby and operation of cooling and heating, indoor-control panel error occur.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty control panel.
3 Faulty indoor unit PCB (main).
Yes
- Defect in remote controller
Check the control panel Is the remote controller Yes (control panel).
cable connection. (control panel) voltage 5 Vdc
- Replace the remote
(pin 1 & 4) generated?
controller (control panel).
Yes
211
19.5.22 Indoor/Outdoor Abnormal Communication (H90)
Malfunction Decision Conditions:
During operation of cooling and heating, the data received from outdoor unit in indoor unit signal transmission is
checked whether it is normal.
Malfunction Caused:
1 Faulty outdoor unit PCB (main).
2 Faulty indoor unit PCB (main).
3 Indoor-outdoor signal transmission error due to wrong wiring.
4 Indoor-outdoor signal transmission error due to breaking of wire in the connection wires between the indoor
and outdoor units.
5 Indoor-outdoor signal transmission error due to disturbed power supply waveform.
Abnormality Judgment:
Continue for 1 minute after operation.
No
Turn OFF the power and disconnect
terminal 3 wire. Turn ON the power
and measure Vdc between terminal
2 & 3 from the outdoor unit.
Yes
Turn OFF the power and reconnect
terminal 3 wire. Turn ON the power
and again measure Vdc between
terminal 2 & 3 from outdoor unit.
No
Is the Vdc fluctuate Replace the indoor unit
between 15-60 Vdc? PCB (main).
212
19.5.23 Tank Booster Heater OLP Abnormality (H91)
Malfunction Decision Conditions:
During operation of tank booster heater, and tank booster heater OLP open circuit.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty tank booster heater overload protector (OLP).
3 Faulty indoor unit PCB (main).
Abnormality Judgment:
Continue for 60 seconds.
Yes
Check the CN-OLP2 connector connection:
- Turn OFF the power.
- Check the connector connection.
Multimeter to
measure continuity
Is there any continuity?
213
19.5.24 Unspecified Voltage between Indoor and Outdoor (H95)
Malfunction Decision Conditions:
The supply power is detected for its requirement by the indoor/outdoor transmission.
Malfunction Caused:
1 Insufficient power supply.
2 Faulty outdoor unit PCB (noise filter/main).
214
19.5.25 Outdoor High Pressure Protection (H98)
Malfunction Decision Conditions:
During operation of heating, when pressure 4.0 MPa and above is detected by outdoor high pressure sensor.
Malfunction Caused:
1 Faulty water pump.
2 Insufficient water flow rate in system.
3 Water leak in system.
4 2/3 way closed.
5 Clogged expansion valve or strainer.
6 Excessive refrigerant.
7 Faulty outdoor high pressure sensor.
8 Faulty outdoor unit PCB (main).
Check the system water pump. Check the 2/3 way valve.
No Yes
Replace the faulty water Is the 2/3 way valve closed? Open the 2/3 way valve.
Is the water pump working? pump.
Yes No
Check for clogged expansion
Check the system water
valve or strainer.
flow rate.
- Replace the expansion
Is the expansion valve or Yes valve and/or strainer.
Is the water pump speed No strainer clogged (ice formed)? - Reclaim and recharge
Readjust the water
adjusted according to system refrigerant.
pump speed. No
hydraulic external static pressure?
215
19.5.26 Indoor Freeze-up Protection (H99)
Malfunction Decision Conditions:
During anti-freezing control in cooling operation, when the indoor refrigerant liquid temperature < 0°C.
Malfunction Caused:
1 Faulty water pump.
2 Insufficient water flow rate in system.
3 Water leak in system.
4 2 way valve partially closed.
5 Clogged expansion valve or strainer.
6 Refrigerant shortage (refrigerant leakage).
7 Faulty indoor refrigerant liquid temperature sensor.
8 Faulty indoor unit PCB (main).
Check the 2 way valve. Yes Replace the indoor unit PCB
(main).
No
216
19.5.27 Outdoor High Pressure Switch Activate (F12)
Malfunction Decision Conditions:
During operation of cooling and heating, when pressure 4.5 MPa and above is detected by outdoor high pressure
switch.
Malfunction Caused:
1 Dust accumulation on the outdoor unit heat exchanger.
2 Air short circuit at outdoor unit.
3 Faulty water pump.
4 Insufficient water flow rate in system.
5 Water leak in system.
6 2/3 way valve closed.
7 Clogged expansion valve or strainer.
8 Excessive refrigerant.
9 Faulty outdoor high pressure sensor and switch.
10 Faulty outdoor unit PCB.
Abnormality Judgment:
Continue 4 times in 20 minutes.
217
19.5.28 Compressor Rotation Failure (F14)
Malfunction Decision Conditions:
A compressor rotation failure is detected by checking the compressor running condition through the position
detection circuit.
Malfunction Caused:
1 Compressor terminal disconnect.
2 Faulty outdoor unit PCB (main).
3 Faulty compressor.
Abnormality Judgment:
Continue 4 times in 20 minutes.
CORE R
218
19.5.29 Outdoor Fan Motor (DC Motor) Mechanism Locked (F15)
Malfunction Decision Conditions:
The rotation speed detected by the Hall IC of the fan motor during fan motor operation is used to determine
abnormal fan motor (feedback of rotation > 2550 rpm or < 50 rpm).
Malfunction Caused:
1 Operation stop due to short circuit inside the fan motor winding.
2 Operation stop due to breaking of wire inside the fan motor.
3 Operation stop due to breaking of fan motor lead wires.
4 Operation stop due to fan motor Hall IC malfunction.
5 Operation error due to faulty outdoor unit PCB.
Abnormality Judgment:
Continue 2 times in 30 minutes.
Yes Yes
Yes
Check the rotation feedback
output from the fan motor. Operate the fan motor, is the No Replace the outdoor
rotation command voltage 1-5 Vdc
unit PCB (main).
(pin 7 & 4) generated?
Rotate the fan motor by hand, is the No
rotation feedback voltage 15 Vdc Replace the fan motor. Yes
(pin 6 & 4) generated? Replace the fan motor.
219
19.5.30 Input Over Current Detection (F16)
Malfunction Decision Conditions:
During operation of cooling and heating, when outdoor current above 14.0 A (UD03JE5, UD05JE5), 17.0 A
(UD07JE5, UD09JE5) is detected by the current transformer (CT) in the outdoor unit PCB.
Malfunction Caused:
1 Excessive refrigerant.
2 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue 3 times in 20 minutes.
No
Replace the outdoor unit
PCB (main).
220
19.5.31 Compressor Overheating (F20)
Malfunction Decision Conditions:
During operation of cooling and heating, when temperature above 112°C is detected by the compressor tank
temperature sensor.
Malfunction Caused:
1 Faulty compressor tank temperature sensor.
2 2/3 way valve closed.
3 Refrigerant shortage (refrigerant leakage).
4 Clogged expansion valve or strainer.
5 Faulty outdoor unit PCB (main).
6 Faulty compressor.
Abnormality Judgment:
Continue 4 times in 30 minutes.
221
19.5.32 IPM Overheating (F22)
Malfunction Decision Conditions:
During operation of cooling and heating, when temperature 95°C is detected by the outdoor IPM temperature
sensor.
Malfunction Caused:
1 Faulty outdoor unit fan motor.
2 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue 3 times in 30 minutes.
No
Is the outdoor unit No Replace the outdoor unit
fan motor operating? fan motor.
Yes
- Defect in IPM.
- Replace the outdoor unit
PCB (main).
222
19.5.33 Output Over Current Detection (F23)
Malfunction Decision Conditions:
During operation of cooling and heating, when outdoor DC current is above set valve is detected by the IPM DC
Peak sensing circuitry in the outdoor unit PCB (main).
Malfunction Caused:
1 Faulty outdoor unit PCB (main).
2 Faulty compressor.
Abnormality Judgment:
Continue for 7 times.
223
19.5.34 Refrigeration Cycle Abnormality (F24) (WH-UD03JE5 and WH-UD05JE5)
Malfunction Decision Conditions:
1 During operation of cooling and heating, compressor frequency > Frated.
2 During operation of cooling and heating, running current: 0.65 A < I < 1.65 A.
3 During operation of cooling, water inlet temperature - indoor refrigerant liquid temperature < 4°C.
4 During operation of heating, indoor refrigerant liquid temperature - water inlet temperature < 5°C.
Malfunction Caused:
1 Faulty water inlet or indoor refrigerant liquid temperature sensors.
2 2/3 way valve closed.
3 Refrigerant shortage (refrigerant leakage).
4 Clogged expansion valve or strainer.
5 Faulty outdoor unit PCB (main).
6 Poor compression of compressor.
Abnormality Judgment:
Continue 2 times in 20 minutes.
Does it conform to the No Replace the water inlet or indoor ref. Check for clogged
sensor characteristic chart? liquid temperature sensor. expansion valve or strainer.
No
Yes - Replace the outdoor unit
Is abnormality happened
Check for gas leakage. PCB (main).
again?
- Replace the compressor.
224
19.5.35 Refrigeration Cycle Abnormality (F24) (WH-UD07JE5 and WH-UD09JE5)
Malfunction Decision Conditions:
1 During compressor running (heating / cooling) for more than 10 minutes except deice, pumpdown and test
mode.
2 During heating / cooling, water outlet and water inlet difference is less than 1°C.
3 During heating / cooling, high pressure < 1MPa (143 Psi) for more than 10 minutes or < 0.2 MPa (28 Psi) for
more than 5 minutes.
4 During heating / cooling, discharge temperature - saturation temperature of high pressure ≥ 60°C.
Malfunction Caused:
1 Refrigerant shortage (refrigerant leakage).
2 Faulty indoor water inlet, indoor water outlet, compressor discharge temp sensor or high pressure sensor.
3 2/3 way valve closed.
4 Clogged expansion valve or strainer.
5 Faulty indoor or outdoor PCB (main).
Abnormality Judgment:
Continue 2 times in 30 minutes.
No
Check for clogged expansion
Check sensor characteristics valve or strainer
No
Does it conform to Replace the sensor Reclaim and recharge for a specified
sensor characteristics? amount of fresh refrigerant
Yes
Yes
- Replace the outdoor or indoor unit
Is abnormality happened again?
Check the pressure sensor PCB (main)
No
Procedure complete
Yes
Is the pressure sensor value Replace the pressure sensor
and actual mismatched?
No
225
19.5.36 Four Way Valve Abnormality (F25)
Malfunction Decision Conditions:
1 During heating operation, when the indoor pipe temperature of thermostat ON indoor unit < 0°C.
2 During cooling operation, when the indoor pipe temperature of thermostat ON indoor unit > 45°C.
Malfunction Caused:
1 Faulty sensor.
2 Faulty connector connection.
3 Faulty outdoor unit PCB (noise filter/main).
4 Faulty four way valve.
Abnormality Judgment:
Continue 4 times in 30 minutes.
Yes
Replace the four way valve.
226
19.5.37 Outdoor High Pressure Switch Abnormal (F27)
Malfunction Decision Conditions:
During compressor stop, and outdoor high pressure switch is remain opened.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty switch.
3 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue for 1 minute.
No
Is the CN-PSW1 connector - Connector poor contact.
connection normal? - Correct the connection.
Yes
FG1
G
CN-EV CN-PSW1 GREEN
Check the continuity of the outdoor high 1
WHITE
6 1
BLUE
2
pressure switch:
- Plug out outdoor high pressure switch R R
connector from CN-PSW1 channel. M
- Measure the connector continuity. HIGH PRESSURE
ELECTRO MAGNETIC COIL SWITCH
(EXPANSION VALVE) (normally close)
Multimeter
227
19.5.38 Low Discharge Superheat (F29)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature
sensor are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty outdoor unit PCB (main).
4 Faulty High Pressure Switch
5 Refrigerant shortage (refrigerant leakage).
Abnormality Judgment:
1 times occurrence within 2550 minutes.
Yes
No
Is the refrigerant cycle pressure normal? - Recharge Gas.
Yes
300
25
250
Resistance (K )
Resistance (K )
20
200
15
150
10 100
5 50
0
0
-10 0 10 20 30 40 50
-10 0 10 20 30 40 50
Temperature (°C)
Temperature (°C)
228
19.5.39 Indoor Water Outlet Temperature Sensor 2 Abnormality (F30)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the indoor water outlet
temperature sensor 2 are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty indoor unit PCB.
Abnormality Judgment:
Continue for 5 seconds.
No
Is the CN-TH3 connector - Connector poor contact.
connection normal? - Correct the connection.
Yes
80
70
sensor matches the value specified - Replace the indoor water
60 in its characteristic chart? outlet temperature sensor.
50
40
30
20 Yes
10
0
- Defect in indoor unit PCB.
-10 0 10 20 30 40 50 - Replace the indoor unit PCB.
Temperature (°C)
229
19.5.40 Outdoor Air Temperature Sensor Abnormality (F36)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the outdoor air temperature
sensor are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
No
Is the CN-TH1 connector - Connector poor contact.
connection normal? - Correct the connection.
Yes
100
90 Is the measured resistance of the - Defect in outdoor air temperature
80
outdoor air temperature sensor No sensor.
70
Resistance (K )
230
19.5.41 Indoor Water Inlet Temperature Sensor Abnormality (F37)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the indoor water inlet
temperature sensor are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty indoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
No
Is the CN-TH1 connector - Connector poor contact.
connection normal? - Correct the connection.
Yes
80
70
matches the value specified in its - Replace the indoor water inlet
60 characteristic chart? temperature sensor.
50
40
30
20 Yes
10
0
- Defect in indoor unit PCB (main).
-10 0 10 20 30 40 50 - Replace the indoor unit PCB (main).
Temperature (°C)
231
19.5.42 Outdoor Discharge Pipe Temperature Sensor Abnormality (F40)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the outdoor discharge pipe
temperature sensor are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
No
Is the CN-DIS connector - Connector poor contact.
connection normal? - Correct the connection.
Yes
sensor matches the value specified - Replace the outdoor discharge pipe
200
in its characteristic chart? temperature sensor.
150
100
50 Yes
0
- Defect in outdoor unit PCB (main).
-10 0 10 20 30 40 50 - Replace the outdoor unit PCB (main).
Temperature (°C)
232
19.5.43 Power Factor Correction (PFC) Abnormality (F41)
Malfunction Decision Conditions:
During operation of cooling and heating, when the PFC protection circuitry in the outdoor unit PCB (main) senses
abnormal high DC voltage level.
Malfunction Caused:
1 Power supply surge.
2 Compressor windings not uniform.
3 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue 4 times in 10 minutes.
Yes
Are the compressor’s winding
Operate the system. Verify PFC resistance (U-V, V-W, U-W)
abnormality by measuring the DC uniform?
voltage between DCP-OUT and DCN-
OUT of the outdoor unit PCB (main).
No
Replace the compressor.
Is the DC voltage between DCP- Yes - Defect in PFC circuitry.
OUT and DCN-OUT normal - Replace the outdoor unit
(between 285-315 Vdc)? PCB (main). Yes Replace the outdoor unit
PCB (main).
No
233
19.5.44 Outdoor Pipe Temperature Sensor Abnormality (F42)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature
sensor are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
No
Is the CN-TH1 connector - Connector poor contact.
connection normal? - Correct the connection.
Yes
5 Yes
- Defect in outdoor unit PCB (main).
0
-10 0 10 20 30 40 50 - Replace the outdoor unit PCB (main).
Temperature (°C)
234
19.5.45 Outdoor Defrost Temperature Sensor Abnormality (F43)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the outdoor defrost
temperature sensor are used to determine sensor error.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty outdoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
No
Is the CN-TH2 connector - Connector poor contact.
connection normal? - Correct the connection.
Yes
20
matches the value specified in its - Replace the outdoor defrost
15 characteristic chart? temperature sensor.
10
5 Yes
0
- Defect in outdoor unit PCB (main).
-10 0 10 20 30 40 50 - Replace the outdoor unit PCB (main).
Temperature (°C)
235
19.5.46 Indoor Water Outlet Temperature Sensor Abnormality (F45)
Malfunction Decision Conditions:
During startup and operation of cooling and heating, the temperatures detected by the indoor water outlet
temperature sensor are used to determine sensor errors.
Malfunction Caused:
1 Faulty connector connection.
2 Faulty sensor.
3 Faulty indoor unit PCB (main).
Abnormality Judgment:
Continue for 5 seconds.
No
Is the CN-TH1 connector - Connector poor contact.
connection normal? - Correct the connection.
Yes
80
70
sensor matches the value specified - Replace the indoor water outlet
60 in its characteristic chart? temperature sensor.
50
40
30
20 Yes
10
0
- Defect in indoor unit PCB (main).
-10 0 10 20 30 40 50 - Replace the indoor unit PCB (main).
Temperature (°C)
236
19.5.47 Outdoor Current Transformer Open Circuit (F46)
Malfunction Decision Conditions:
A current transformer (CT) open circuit is detected by checking the compressor running frequency ( rated
frequency) and CT detected input current (< 0.65 A) for continuously 20 seconds.
Malfunction Caused:
1 CT defective.
2 Faulty outdoor unit PCB (main).
3 Compressor defective (low compression).
Abnormality Judgment:
Continue 3 times in 20 minutes.
No
Is the pressure unchanged (same No
Replace the outdoor unit
Check for gas leakage. as when compressor stop)? PCB (main).
Yes
- Replace the pipe flare or
Yes union nuts. While the system is still in heating operation,
Is the oil oozing out from
- Reclaim and recharge further check (by touching) if;
the 2/3 way valve?
refrigerant. - Compressor discharge pipe is cold.
No - Compressor body is warm to confirm the
compressor low compression.
Turn ON the power, and
operate heating operation. Yes
Replace the compressor.
237
19.5.48 Cooling High Pressure Overload Protection (F95)
Malfunction Decision Conditions:
During operation of cooling, when pressure 4.0 MPa and above is detected by outdoor high pressure sensor.
Malfunction Caused:
1 Dust accumulation in the outdoor unit heat exchanger.
2 Air short circuit at outdoor unit.
3 2 way valve closed.
4 Faulty outdoor unit fan motor.
5 Clogged expansion valve or strainer.
6 Excessive refrigerant.
7 Faulty outdoor high pressure sensor.
8 Faulty outdoor unit PCB (main).
238
20. Disassembly and Assembly Instructions
WARNING
High Voltage are generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding
with repair work. Failure to heed this caution may result in electric shocks.
Hook
239
20.2 To Remove Pressure Gauge
Claw
(2 places)
Insert the
driver and
slightly turn.
Flat-blade
screwdriver
Bottom
case Disconnect the
remote controller
wiring
1. Remove the top case from the bottom case. 2. Disconnect the Remote Controller wiring.
240
20.4 To Remove RCCB
3. Remove screw to
remove the RCCB.
RCCB
Control Board Cover
1. Remove 6 screws to remove
the Control Board Cover.
241
20.6 To Remove Flow Switch and Air Purge Valve
3. Remove 2 retaining rings,
2. Detach the flow sensor lead wire. then remove the Flow Sensor.
When reinstall Flow Switch, ensure the arrow on the flow switch is parallel with the pipe shaft and is facing in
the direction of flow.
Packing
Apply some water based grease
on packing surface before fix
with shut off valve.
1. Disconnect CN-PUMP1
from electronic
controller.
242
20.8 To Remove Bottle Complete
1. Disconnect the connector CN-OLP1 from the
Electronic Controller and detached the lead
wire HT1-L3 (Red) and AC2-L3 (Black).
Filter
243
21. Technical Data
21.1 Operation Characteristics
21.1.1 WH-ADC0309J3E5 WH-UD03JE5
Heating Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 7°C (DBT), 6°C (WBT)
Indoor water inlet temperature : 30°C
Indoor water outlet temperature : 35°C
Piping length : 7 m
3.500
3.300
Capacity (kW)
3.100
2.900
2.700
2.500
-20 -16 -12 -8 -4 0 4 8 12 16 20 24 28
2.100
1.700
Input Power (kW)
1.300
0.900
0.500
0.100
-20 -16 -12 -8 -4 0 4 8 12 16 20 24 28
244
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 7°C
Piping length : 7 m
3.600
3.400
Capacity (kW)
3.200
3.000
2.800
2.600
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1.300
1.100
Input Power (kW)
0.900
0.700
0.500
0.300
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
245
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 14°C
Piping length : 7 m
5.000
4.600
Capacity (kW)
4.200
3.800
3.400
3.000
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1.300
1.100
Input Power (kW)
0.900
0.700
0.500
0.300
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
246
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 18°C
Piping length : 7 m
3.600
3.400
Capacity (kW)
3.200
3.000
2.800
2.600
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1.100
0.900
Input Power (kW)
0.700
0.500
0.300
0.100
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
247
Heating Characteristics at Different Piping Length
Condition
Outdoor air temperature : 7°C (DBT), 6°C (WBT)
Indoor water inlet temperature : 30°C
Indoor water outlet temperature : 35°C
Piping length : 7 m
3.500
3.300
Capacity (kW)
3.100
2.900
2.700
2.500
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1.200
1.000
0.800
Input Power (kW)
0.600
0.400
0.200
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
248
Cooling Characteristics at Different Piping Length
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 7°C
Piping length : 7 m
3.500
3.300
Capacity (kW)
3.100
2.900
2.700
2.500
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1.500
1.300
1.100
Input Power (kW)
0.900
0.700
0.500
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
249
21.1.2 WH-ADC0309J3E5 WH-UD05JE5
Heating Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 7°C (DBT), 6°C (WBT)
Indoor water inlet temperature : 30°C
Indoor water outlet temperature : 35°C
Piping length : 7 m
5.200
4.800
Capacity (kW)
4.400
4.000
3.600
3.200
-20 -16 -12 -8 -4 0 4 8 12 16 20 24 28
2.200
1.800
Input Power (kW)
1.400
1.000
0.600
0.200
-20 -16 -12 -8 -4 0 4 8 12 16 20 24 28
250
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 7°C
Piping length : 7 m
5.000
4.600
Capacity (kW)
4.200
3.800
3.400
3.000
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
2.100
1.700
Input Power (kW)
1.300
0.900
0.500
0.100
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
251
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 14°C
Piping length : 7 m
6.000
5.600
Capacity (kW)
5.200
4.800
4.400
4.000
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
2.100
1.700
Input Power (kW)
1.300
0.900
0.500
0.100
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
252
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 18°C
Piping length : 7 m
5.300
5.100
Capacity (kW)
4.900
4.700
4.500
4.300
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1.400
1.200
Input Power (kW)
1.000
0.800
0.600
0.400
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
253
Heating Characteristics at Different Piping Length
Condition
Outdoor air temperature : 7°C (DBT), 6°C (WBT)
Indoor water inlet temperature : 30°C
Indoor water outlet temperature : 35°C
Piping length : 7 m
5.500
5.300
Capacity (kW)
5.100
4.900
4.700
4.500
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1.500
1.300
1.100
Input Power (kW)
0.900
0.700
0.500
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
254
Cooling Characteristics at Different Piping Length
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 7°C
Piping length : 7 m
5.000
4.800
Capacity (kW)
4.600
4.400
4.200
4.000
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
2.000
1.800
1.600
Input Power (kW)
1.400
1.200
1.000
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
255
21.1.3 WH-ADC0309J3E5 WH-UD07JE5
Heating Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 7°C (DBT), 6°C (WBT)
Indoor water inlet temperature : 30°C
Indoor water outlet temperature : 35°C
Piping length : 7 m
7.500
6.700
Capacity (kW)
5.900
5.100
4.300
3.500
-20 -16 -12 -8 -4 0 4 8 12 16 20 24 28
2.500
2.100
Input Power (kW)
1.700
1.300
0.900
0.500
-20 -16 -12 -8 -4 0 4 8 12 16 20 24 28
256
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 7°C
Piping length : 7 m
7.500
6.900
Capacity (kW)
6.300
5.700
5.100
4.500
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
2.500
2.100
Input Power (kW)
1.700
1.300
0.900
0.500
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
257
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 14°C
Piping length : 7 m
9.400
8.600
Capacity (kW)
7.800
7.000
6.200
5.400
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
2.500
2.100
Input Power (kW)
1.700
1.300
0.900
0.500
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
258
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 18°C
Piping length : 7 m
8.000
7.400
Capacity (kW)
6.800
6.200
5.600
5.000
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
2.500
2.100
Input Power (kW)
1.700
1.300
0.900
0.500
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
259
Heating Characteristics at Different Piping Length
Condition
Outdoor air temperature : 7°C (DBT), 6°C (WBT)
Indoor water inlet temperature : 30°C
Indoor water outlet temperature : 35°C
Piping length : 7 m
7.500
7.300
Capacity (kW)
7.100
6.900
6.700
6.500
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
2.000
1.800
1.600
Input Power (kW)
1.400
1.200
1.000
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
260
Cooling Characteristics at Different Piping Length
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 7°C
Piping length : 7 m
7.000
6.800
Capacity (kW)
6.600
6.400
6.200
6.000
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
3.000
2.800
2.600
Input Power (kW)
2.400
2.200
2.000
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
261
21.1.4 WH-ADC0309J3E5 WH-UD09JE5
Heating Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 7°C (DBT), 6°C (WBT)
Indoor water inlet temperature : 30°C
Indoor water outlet temperature : 35°C
Piping length : 7 m
9.100
8.500
Capacity (kW)
7.900
7.300
6.700
6.100
-20 -16 -12 -8 -4 0 4 8 12 16 20 24 28
4.000
3.400
Input Power (kW)
2.800
2.200
1.600
1.000
-20 -16 -12 -8 -4 0 4 8 12 16 20 24 28
262
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 7°C
Piping length : 7 m
8.600
7.600
Capacity (kW)
6.600
5.600
4.600
3.600
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
3.000
2.600
Input Power (kW)
2.200
1.800
1.400
1.000
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
263
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 14°C
Piping length : 7 m
10.500
9.300
Capacity (kW)
8.100
6.900
5.700
4.500
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
3.000
2.600
Input Power (kW)
2.200
1.800
1.400
1.000
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
264
Cooling Characteristics at Different Outdoor Air Temperature
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 18°C
Piping length : 7 m
9.000
8.200
Capacity (kW)
7.400
6.600
5.800
5.000
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
2.000
1.800
Input Power (kW)
1.600
1.400
1.200
1.000
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
265
Heating Characteristics at Different Piping Length
Condition
Outdoor air temperature : 7°C (DBT), 6°C (WBT)
Indoor water inlet temperature : 30°C
Indoor water outlet temperature : 35°C
Piping length : 7 m
9.100
8.900
Capacity (kW)
8.700
8.500
8.300
8.100
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
2.500
2.300
2.100
Input Power (kW)
1.900
1.700
1.500
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
266
Cooling Characteristics at Different Piping Length
Condition
Outdoor air temperature : 35°C (DBT), -°C (WBT)
Indoor water inlet temperature : 12°C
Indoor water outlet temperature : 7°C
Piping length : 7 m
8.000
7.800
Capacity (kW)
7.600
7.400
7.200
7.000
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
3.000
2.800
2.600
Input Power (kW)
2.400
2.200
2.000
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
267
21.2 Heating Capacity Table
21.2.1 WH-ADC0309J3E5 WH-UD03JE5
268
21.3 Cooling Capacity Table
21.3.1 WH-ADC0309J3E5 WH-UD03JE5
269
22. Exploded View and Replacement Parts List
22.1 Indoor Unit
35
I/I 62 I/I 63
47
67
38
43
36
68 31
34 33 40
39 44
41
32
66
45
65 49 48
64
-AD
C03
09J3
E5
64
46
WH J3E5
C0309
WH-AD
XXXX
57039X
70
E5
EAN
328901 E5
09J3
09J3
50252
C03
-AD
WH J3E5
C03
135 C0309
WH-AD
-AD
r
780 XXXXX
Exterio
idad ACXF85-00 57039
WH
rat/Un
9JE5 70
E5
Benge EAN
WH-UD0 328901
ure/Au
7JE5
09J3
50252
Exterie
WH-UD0
nite
5JE5 place.
atedsources.
or Unit/U
heat
WH-UD0 well-ventil
other
C03
Outdo3JE5 in
a cool,
, and
WH-UD0 closed,
tightly
welding
operations
135
D
order,
good surface,
in hot r
780
: Keepames,
H-A
open
Exterio
NDATIONS
from idad ACXF85-00
Keep
RECOMME
dry. rat/Un
area 09JE5
W
the
STORAGE Benge
Keep WH-UD
ure/Au
7JE5
Exterie
WH-UD0
nite
5JE5 place.
atedsources.
or Unit/U
heat
WH-UD0 well-ventil
other
Outdo3JE5 in
a cool,
, and
WH-UD0 closed,
operations
tightly
welding
order,
good surface,
in hot
: Keepames,
open
NDATIONS
from
Keep
RECOMME
dry.
area
the
STORAGE
Keep
50
54
53
51
23
52
1
Note:
• The above exploded view is for the purpose of parts disassembly and replacement.
• The non-numbered parts are not kept as standard service parts.
270
11 10
21
15
30
16
22
19 42 23
18
25
19
17
29
13
4
6
20
9
27 26
3 2
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
271
SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-ADC0309J3E5 REMARK
11 RECEIVER 1 CWB141039
19 THERMOSTAT 2 CWA151074 O
34 HANDLE 2 CWE161014
38 REACTOR 1 G0C103Z00003 O
272
SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-ADC0309J3E5 REMARK
65 BAG 1 CWG861544
Note:
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
273
22.2 Outdoor Unit
22.2.1 WH-UD03JE5 WH-UD05JE5
53
41
52
12
30
51
37
39 13
31
37
42
33
6
50
7
10
45
32
48 34
9
49 28
11
38
16 18
40 29
5
35
25 14
15
43
27
26 20
36
21
44
3 24
4 18
2 19
37
22 23 46
1
17
54 54 54 54
5 5 5
3JE 5 05JE
40
03JE
40 40
D0 05JE
40
-UD
56213
47
56212
-UD
56212 290 320
290
ACXF82-93 ACXF82-93
-U
ACXF82-93
-UD
56213
320
WH WH WH
ACXF82-93
WH
place. place.
ted ted
place. sources. sources.
ted heat heat
sources. well-ventila
heat well-ventila
other other
cool,and cool,and
well-ventila
other in a in a
cool,and place.
in a closed,
ted
sources. closed,
operations,
operations,
closed,
operations, tightly heat tightly
welding well-ventila welding
tightly order, other order,
welding cool,and
order, surface, in a in good
surface,
surface, in good
hot hot
in good
hot Keep
flames,
closed,
operations, Keep
flames,
Keep tightly open
flames, open
DATIONS: welding DATIONS:
open from order, from
DATIONS: surface, Keep
from
RECOMMEN
Keep in good
hot RECOMMEN
dry.
Keep dry. Keep
RECOMMEN area flames, area
dry. the
STORAGE
area the
STORAGE open
the
STORAGE Keep DATIONS: Keep
from
Keep Keep
RECOMMEN
dry.
area
the
STORAGE
Keep
Note:
• The above exploded view is for the purpose of parts disassembly and replacement.
• The non-numbered parts are not kept as standard service parts.
274
SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-UD03JE5 WH-UD05JE5 REMARK
3 COMPRESSOR 1 9RD138ZAB21 ← O
12 CONDENSER 1 ACXB32C15620 ←
18 STRAINER 2 CWB11094 ←
29 REACTOR 1 G0C392J00027 ← O
SENSOR - CO. (OUTDOOR AIR & PIPING TEMP
30 1 CWA50C2893 ← O
CN-TH1)
31 SENSOR - CO. (EVA EXIT TEMP CN-TH3) 1 CWA50C3374 ← O
275
SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-UD03JE5 WH-UD05JE5 REMARK
Note:
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
276
22.2.2 WH-UD07JE5 WH-UD09JE5
For WH-UD07JE5
38
54 54
5 5
07JE 07JE
66 66
-UD
56214
-UD
56214 330
330
ACXF82-93
ACXF82-93
WH closed,
tightly
in a
operations,
heat
well-ventila
cool,and
other
ted
place.
sources.
WH order,
closed,
tightly
welding
in a
operations,
ted
heat
well-ventila
cool,and
other
place.
sources.
welding surface,
order, in good
surface, hot
in good
hot Keep
flames,
Keep
flames, open
DATIONS:
open
DATIONS: from
from Keep
Keep RECOMMEN
dry.
RECOMMEN
dry. area
area the
STORAGE
the
STORAGE Keep
Keep
40
For WH-UD09JE5 46
54 54
5
JE5 09JE
66
66
09 -UD
56215
340
ACXF82-93
-UD
56215
340
WH
ACXF82-93
WH
place.
ted
sources.
heat
well-ventila
other
cool,and
in a
place.
ted closed,
operations,
sources.
heat tightly
well-ventila welding
other order,
cool,and
in a in good
hot
surface,
closed,
operations, Keep
flames,
tightly open
welding DATIONS:
order, from
surface, Keep
in good
hot RECOMMEN
dry.
Keep
flames, area
37
the
STORAGE
open
DATIONS: Keep
from
Keep
RECOMMEN
dry.
area
the
STORAGE
Keep
48
19
30
6
32
49
29 5
35
33
21
34
15 25
22 23
43
9
44
39 36
28 24
27 16
26 2 8
4
53 14
10
52 45
13
17
20 41
12
51 3 18
42
31
1 11
50 7
47
Note:
• The above exploded view is for the purpose of parts disassembly and replacement.
• The non-numbered parts are not kept as standard service parts.
277
SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-UD07JE5 WH-UD09JE5 REMARK
2 COMPRESSOR 1 9KD240XBB21 ← O
5 CONDENSER 1 ACXB32C16550 ←
26 REACTOR 1 G0C203J00008 ← O
40 HANDLE 1 CWE161010 ←
278
SAFETY REF. NO. DESCRIPTION & NAME QTY. WH-UD07JE5 WH-UD09JE5 REMARK
42 STRAINER 2 CWB111063 ←
Note:
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
279