Proposal@22
Proposal@22
First and foremost, we would like to thanks God who helps us and being with throughout our
endeavor. Next, we would like to express our deepest gratitude to our advisor Mr. Abelneh.
for his advice, comment and support, suggestion for better compile of our project. Last but
not least, we would like to express our thanks and loves to our families for their support and
giving moral to accomplish this senior essay.
CHAPTER ONE
INTRODUCTION
1.1 Background
The word “soap” came from the Latin word “Sapo.” it is believed that the name derived from
Mount Sapo in Rome[1]. The first production of soap happened around 2800BC in ancient
Babylon[2]. The Babylonians combined wood ashes with animal and plant fat, and got a
substance that was effective for cleaning. "The cold process method" is the most popular soap
making process today. Some soap makers use the hot process, which was much more
significant in past centuries. Soap is the term for a salt of a fatty acid or for a variety of
cleansing and lubricating products produced from such a substance. Soap is the combination
of fatty acids and alkalis obtained by reacting various animal and vegetable fats and oils with
caustic soda or potash[3]. The soap making reaction is called saponification. Soap prepared
from caustic soda is hard while soap from caustic potash is soft. Both soaps are readily
soluble in hot water. However, they dissolve very slowly in cold water forming a turbid
solution owing to slight decomposition. The soap itself was never actually "discovered", but
instead gradually evolved from a crude mixture of alkaline and fatty acid [4]. Cleanliness is a
very important thing due to the increasing number of diseases caused by bacteria and germs.
The soap and soaps industry is very essential in people's day to day life. The soap and soap
industry includes companies that are primarily engaged in manufacturing soap, synthetic
organic soaps, inorganic alkaline soaps, and crude and refined glycerin from vegetable oils
and animal fats. It is an international industry, and during the early years of 1990, world
demand for its products has increased 1 to 3 percent every year[5]. It has been made for more
than 2500 years and the first recorded manufacture of soap was in 600BC by the Phoenicians.
Actually, they used soap for soap medicinally but in the nineteenth century, it began to spread
in the Western world as cleaning soap. The invasion of non-native species is one of the major
drivers of environmental and socioeconomic changes around the world. Over the past 30-50
years, non-native Prosodic species have emerged as a major invasive plant of the arid and
semi-arid lands of eastern Africa[6]. Invasive plants are naturalized plants that produce a
large number of offspring, have the ability for long-distance dispersal, and thus have the
potential to spread over a considerable area [7]. Soap is a common cleansing agent well
known to everyone. Many authors defined soap indifferent ways and regarded it as any
cleaning agent, manufactured in granules, bars, flakes, or liquid form obtained from reacting
salt of sodium or potassium of various fatty acids that are of natural origin (salt of non-
volatile fatty acids). Soap can also be said to be any water-soluble salt of fatty acids
containing eight or more carbon atoms. Several things affect the soap-making process and the
quality of this soap produced[8]. The characteristics of this soap depend on the quality of oil,
and the amounts of the caustic soda and water used to make it. The speed of the reaction
between the oil and the caustic soda is influenced by the free fatty acid content of the oil, the
heat of the components before mixing, and how vigorously the mixing is to be done. Free
fatty acid contents, vigorous mixing, and heat speed up the given soap-making process. Soaps
are produced for a variety of purposes ranging from washing, bathing, medication, etc. The
cleansing action of the soap is due to the negative ions on the hydrocarbon chain attached to
the carboxylic group of the fatty acids [9]. The affinity of the hydrocarbon chain to oil and
grease, while the carboxylic group to water is the main reason soap is being used mostly with
water for cleaning purposes. Household uses for soaps include washing, bathing and other
types of housekeeping, where soaps act as surfactants, emulsifying oils to enable them to be
carried away by water. Soap usually comes in a solid, molded form, called a bar, based on its
typical shape. The chemical composition is different for the installation of soap, but the same
mechanism, it adversely affected by hard minerals in the water [10]. Therefore, this study
aims to provide a means to use the most invasive. At the beginning of the second half of the
twentieth century past sales exceeded sales of soaps, soap world, where replaced in the field
of laundry and household cleaning and industrial, with the exception of templates (parallel)
soaps are still used to clean the body, which began shampoo replaced by now. The needs for
producing quality soap from locally source Phytolacca dodecandra require the assessment of
the extraction as will be demonstrated in this studies. This will provide vital information on
the presence of liquid-liquid extraction that can separate the clear juice (Saponione) to the
user. In Ethiopia, toxic plants, berries of Phytolacca dodecandra are being commonly used for
washing clothes and to control fresh water snails. Since the discovery of Endod in 1965, there
have been extensive studies on the chemistry, toxicity, and epidemiology of Lemma toxins,
together with cultivation of the Endod plant[11]. There are many types of soaps, depending
upon the usage. There are hard and soft. Hardness of soap is often achieved through the
addition of hardening agents, so many natural soaps tend to be softer. They are further
categorized into two. Those are;
Cleansers and
Soaps
Cleansers: Those are often made with mild abrasives and they are formulated to eliminate
heavy oil or solid particles and hard-to-remove stains. The cleansers come in many different
types depending on the type of abrasives they contain.
Soaps: Dish soaps are made to remove tough grease and release the solid dirt particles in the
foam that is produced by the soap.
.
1.2 Statement of Problem
In our country the raw material for soap production is basically imported from other
countries which is soap noodles with higher cost, even though the sanitation activity of the
society in our country is poor. Additionally, the price of soap is increasing from day to day
due to the increase in its high demand to the society. In our country, the scarcity of soap is a
chronic problem and also it is not easily accessible to societies. Many people in Ethiopia
specifically in the rural areas, are inhabited with low-income and cannot afford soap, instead
many of them are intending to use Endod for cleaning purpose. This in turn makes the
societies vulnerable to diseases like, diarrhea and cholera, etc. The soap helps in improving
sanitation and hygiene to address stunting, diarrhea, and trachoma. Around 60 to 80 percent
of communicable diseases are attributed to limited access to inadequate sanitation and
hygiene services.
So, to alleviate those problems we have intended to prepare antimicrobial solid soap from
domestic raw materials. We are majorly focus on endod since it is traditionally used by
almost all Ethiopians for hygiene and sanitation purpose and used as a medicine for a skin
attacked by fungal diseases. The Hot process is takes place within a few minutes to a few
hours when compared with other process and it is more suitable for laboratory or industrial
preparation, yields a more chemically pure powder; by-products and excess starting materials
are separated. So that, the oil used to formulate ant fungi bar soap will be extracted from
endod fruits using soxhlet which is used to extract the endod juice from endod fruits and use
Hexane as a solvent.
1.3 Objectives
1.3.1 General Objective
Formulation of ant fungi bar soap from Endod (Phytolacca dodecandra) fruit by using
additives such as sodium chloride, potassium hydroxide and hydrogen peroxide
1.3.2 Specific Objectives
a) Preparation of Raw materials
b) Extraction of oil from phytolacca dodecandra fruit by using soxhlet extraction
method and Hexane as a solvent
c) Characterization of the extracted oil based on their chemical and physical properties
d) To formulate highly effective ant fungal bar soap by using oil extracted from endod
fruit through hot process soap making method
e) To study the effects of operating conditions (temperature, concentration of lye,
reaction time) on the quantity and quality of the products by using hot process soap
making.
Scope of the study
Our study will extend in collection of Phytolacca dodecandra fruit from East Hararghe up to
production of Anti-fungal bar soap. The fruit will be collected, clean and we measure the
initial moisture content. Drying and grinding to appropriate size. Extraction of oil from
Phytolacca dodecandra fruit the study also further analysis the laboratory experimental work
to determine the pH value, solubility, viscosity and odor of bar soap.
Significances of the study
The aim of this project is to produce bar soap which can be highly used on the infected body
parts of that caused by fungus and other microbial, and additionally to wash cloth both in
hard and soft water with natural based soap from the Endod fruit oil. By doing so the first
beneficial are farmers who are going to prepare a farm of this plant, because raw materials
suppliers for the industries that are engaged in the production of Endod fruit based bar soap.
The soaps are also sold for the purpose of dish washing and cleaning floors industrial use in
textiles, and commercial buildings, hospitals& clinic, and hotels, similarly railway coaches,
road vehicles, aircrafts, milk bottling plants and food preservation equipment are washed with
the help of soaps. Used to minimize the cost of importing / import substitution soap and to
introduce the technology of extracting oil from Phytolacca dodecandra (endod).
CHAPTER TWO
LITERATURE REVIEW
Worldwide sales for soap exports by country totaled US$11 billion in 2019. The global soap
market size is projected to reach USD 55.29 billion by 2027, exhibiting a CAGR of 5.0%
during the forecast period. Rapid transmission of the COVID-19 infection is set to play a
central role in fueling the growth of this market, states Fortune Business Insights in its recent
report, titled "Soap Market Size, Share & Industry Analysis, By Product Type (Bath & Body
Soaps, Kitchen Soaps, and Laundry Soap), Form (Solid and Liquid), Application (Household
and Commercial), Distribution Channel (Hypermarkets/Supermarkets, Pharmacies, Online
Channels, and Others), and Regional Forecast, 2020-2027". According to the World Health
Organization (WHO), the coronavirus spreads through respiratory droplets and physical/body
contact[12]. Therefore, to avoid spreading the virus through these routes, the WHO along
with many other bodies such as the Centers for Disease Control and Prevention (CDC) has
recommended regular washing of hands using soap and water. Comprehensive washing of
hands kills the virus and this practice is currently seen as the most effective way of
preventing transmission among people, especially given that a vaccine for the infection is
many months away. Thus, the demand for soaps in all shapes and forms is slated to
experience a meteoric rise as the COVID-19 pandemic intensifies and worsens during the
current year [13].
Table 1: the world’s largest exporters of soap
Rank Country Export value(millions of
USD)
1 United states 558
2 German 543
3 Indonesia 524
4 Malaysia 456
5 China 367
2.3 Physical and Chemical properties basic raw materials used for the production of
soap in tabular form
Soap is a water-soluble salt of fatty acids that contain more than eight carbon atoms. The
cleaning properties of soaps depend on their chemical properties as an anionic surface active
agent or surfactant. A soap molecule has a long hydrocarbon chain with a carboxylic acid
group on one end, which has an ionic bond with a metal ion, usually sodium or potassium.
The hydrocarbon end is nonpolar, which is soluble in non-polar substances and the anionic
end is soluble in water. This ability is seen from the molecular structure of soaps, when these
materials are burnt in air, the resulting extraction of KOH from wood ash. Ashes contain
oxides of potassium and sodium that dissolve in water to give hydroxides. The glycerol
which is separated from the crude soap will be sold to lotion and cream manufacturers
There are several different soap making processes that will allow easy production of soap
products [20].
Cold process soap making
Melt and Pour soap making method
Hand milled soap making method
Hot process soap making
2.4.1 Cold process soap making
This process requires a scale, a large stainless steel pot, measuring cups, kitchen
thermometers, rubber gloves, mold, cardboard, plastic bags, olive oil, coconut oil, shortening,
lye, distilled water, and fragrances. The cold process gets its name from the general low
temperatures that are used to mill this type of soap [21].
2.4.2 Melt and pour soap making method
Out of all of the soap making methods, this is perhaps the easiest for novice soap makers. It
involves simply melting a soap base in a double boiler, adding in fragrance and dyes, and
then placing the soap mixture into a mold[22].
2.4.3 Hand milled soap making method
This method is also called soap re-batching, in which soap is made from soap scraps that can
still be reworked into a new bar of soap. To do this, soap scraps, a mold, a grater, fragrance,
dyes, and other additives are needed. The best type of soap base for this type of soap making
is a cold process soap. To start with, you will want to grate your soap into fine particles. Then
place all of your shavings into a glass bowl that can be placed in a double boiler. As the
double boiler heats up, you will need to stir your grated soap pieces. Add in your vegetable
oils and fragrances at this point, making sure that everything is incorporated. Break up soap
clumps that form. Continue to cook until the soap reaches the string stage. At this point, the
soap will thicken rapidly. Remove the pot from the heat source quickly add in fragrances,
coloring herbs, and optional items in that order. Spoon into molds and allow it to cure [23].
2.4.4 Hot process soap making
This process is named for its boiling pot method of soap milling. For this type of homemade
soap making, you will need oil (palm oil, coconut oil, sesame oil, shea butter, and castor oil),
potassium/sodium hydroxide, water, borax, soap molds, stainless steel pot, stirring stick or
spoon, plastic wrap[24].
Process selection
Selection of hot process over cold process
There are two types of soap. Those are soft soap and hard soap. Soft soap can be made using
either a cold process or a hot process, but hard soap can only be made using a hot process.
Soap is completely saponified quicker than in Cold Process soap.
Essential and fragrance oils, super fatting oils, and other additives are added at the
end of the cook and are not affected by the saponification reaction.
Hot Process soaps are easier to slice and do not crumble.
The cold process may require several days or even months, depending upon the strength and
purity of the ingredients, whereas the hot process takes place within a few minutes to a few
hours. The hot process, more suitable for laboratory or industrial preparation, yields a more
chemically pure powder; by-products and excess starting materials are separated [25].
2.5 Soap Uses and Application
Beyond its cleaning ability, soap has been used in other applications. For example, certain
soaps can be mixed with gasoline to produce gelatinous napalm, a substance that combusts
more slowly than pure gasoline when ignited or exploded in warfare. Soaps are also used in
"canned heat," a commercialized mixture of soap and alcohol that can be ignited and used to
cook foods or provide warmth[26].
Bug repellent: Place a bar of soap in your garden to keep pests away
Rid your house of fleas: place some liquid soap in a bowl mixed with water under a light
and it will attract fleas and they will drowned
Household bug repellent: mix soap and water and place in a spray bottle and spray around
your home to rid your house of spiders and bugs
Drawers: use soap to loosen and quiet dresser drawers or other household drawers by
running the soap along the metal rails
Freshen clothes/luggage: place a bar of soap in a mesh holder to keep stored clothes or
luggage smelling fresh
Car freshener: place slivers of left-over soap in a mesh bag and tie around your rearview
mirror to keep a fresh smell in your car
Removing Wallpaper: mix soap and water and sponge on old wallpaper and it will help in
removing the glue
Remove a light-bulb: remove a broken light-bulb by placing a soap bar on top and then
turning it
Zippers: Loosen stuck or rusty zippers by sliding some bar soap up & down the zipper
Detect gas leaks: mix a solution of water and soap and rub along pipes, if it bubbles, you
found your leak.
Lubricate screws/nails: Dip a screw or nail into a bar of soap before drilling or hammering
and it will move through wood more easily/also for saw blades too.
Fabric Marker: use those little left-overs to make fabric for hemming and it washes right
away when complete
2.6 Processes Descriptions on extraction of oil from endod fruit
2.6.1 Preparation for Extraction
The Phytolacca dodecandra fruit will be collected from East Hararghe area, the pre-treatment
involves the preliminary preparations of the Phytolacca dodecandra fruits to make suitable for
extraction. The fruit will be wash with tap water and lean to remove dirty introduced during
preparation. After cleaning the fruit will grind and mill with mortal and pistol in order to
achieve size reduction and so as to increase reactivity and to homogenize for extraction
process.
2.6.2 Extraction of Fruit Oil
Extraction is the withdrawing of an active agent or a waste substance from a solid or liquid
mixture with liquid solvent. The solvent is not or only partial miscible with the solid or the
liquid. By intensive contact the active agent transfers from the solid or liquid mixture in to
the solvent (extract). After mixing the two phases are separated which happens either by
rotary separator. For recovery of the solvent (hexane) and to get the active agent in pure form
a further separation process is necessary. Hexane is poured into the round bottom flask.
Endod fruit is placed in the thimble and inserted in the center of the soxhlet extractor. The
extractor is heated when the solvent is boiling; the vapor rises through the vertical tube into
the condenser at the top. The liquid condensate drips into the filter paper thimble in the center
which contains the solid sample to be extracted. The extract sips through the pores of the
thimble and fills the siphon tube where it flows back down into the round bottom flask. This
is allow for 4 hours the output from soxhlet is mixture of oil and solvent, hexane this mixture
cool for few minute and inter to the rotary evaporator to recover solvent that is hexane the
temperature in the rotary evaporator is the boiling point temperature of solvent(hexane) .after
the required oil was obtained from the recovery process the viscosity, free fatty acid specific
gravity and density of oil was identified. The desired yield on this experiment (soxhlet
extraction) is free fatty acid oil.
2.7 Factors influencing the rate of Endod Fruit oil Extraction
The factors which affect the laboratory extraction of endod fruit thus leading to variations in
oil yield and composition, includes; moisture, contents, samples, particle size, temperature,
reaction time, solvent type and solvent to sample ratio. The parameters are discussed in this
paper as follows:
2.7.1 The effects of temperature in oil extraction
Temperature is increased for fruit oil after pre-treatments such as cleaning, grinding and
milling by drying, sieving and milling again the over -size of endod fruit prior to extraction
and is termed thermal treatment of fruit oil. Better extraction is achieved by heating, which
reduces the oil viscosity and releases oil from intact cells, and also reduces moisture in the
cells. Temperature plays an active role in the fruit treatment for mechanical extraction and
ensures an effective solvent process by heating the solvent which hastens the extraction
process. At the right temperature and moisture content, the individual oil droplets unite to
form a continuous phase and flow out maximizing oil yield.
2.7.2 Effect of reaction times
Oil yield obtained (expressed in percent) was extraction time dependent. In general, the oil
yield increased with increase in extraction time. But after a time the amount of oil would be
lower and constant oil yield would be obtained. See chapter three.
2.7.3 Effect of particle size
Particle size plays a great role on the yield of endod fruit oil. Medium particle size gives high
yield while samples with large particle size and very smaller particle size deliver low yield.
That means less oil is extracted from the larger particles compared to the medium size of the
particles.
2.8 Soap manufacturing process
The length of the hydrocarbon chain ("n") varies with the type of fat or oil but is usually quite
long. The anionic charge on the carboxylate head is usually balanced by either charged
potassium (K+) or sodium (Na+) cations. In making soap, triglyceride in fat or oils are heated
in the presence of a strong alkali base such as’ sodium hydroxide producing three molecules
of soap for every molecule of glycerol, the process is called saponification. The equations
below represent typical saponification reactions;[27]
Soap is produced industrially in four basic steps: saponification, glycerin removal, soap
purification, finishing.
Saponification: a mixture of tallow (animal fat) and oil is mixed &heated with sodium
hydroxide then the soap produced is the salt of a long chain carboxylic acid.
Glycerin removal: glycerin is more valuable than soap, so most of it is removed. Some is
left in the soap to help make it soft and smooth. Soap is not very soluble in salt water whereas
glycerin is soluble; salt is added to the wet soap causing it to separate out.
Soap purification: any remaining sodium hydroxide is neutralized with a weak acid such as,
citric acid and two thirds of the remaining water is removed.
Finishing: additives such as preservatives, color and perfume are added and mixed with the
soap and it is shaped into bars for the market. Soaps are similar in structure and function to
soap and for most uses they are more efficient than soap. In addition to the actual 'soap'
molecule, soaps usually incorporate a variety of other ingredients that act as water softeners,
free flowing agents etc.
3.1.2 Equipment
Equipment’s Their function
Test tubes Use to measure the liquid ingredients
Soxhlet Used to extract the endod juice from endod
fruits.
Beakers To mix the ingredients
Rotary evaporator Used to separate the solvent from the
produced oil
Stand To carry the stirrer motor
PH meter To identify the pH of the product weather it
is acidic or basic
Measuring cylinder To prepare solution of potassium hydroxide
and to read the volume
Mixer Used for mixing the ingredients
Thermometer For measuring the temperature of reaction
Heater or Bunsen burner To heat the solution or for saponification
reaction
CHAPTER FOUR
4.1 Work Plan
Table 4.1
S/ Activities
N
1 Finalizing the proposal and getting the approval