Prasad NC Machine Systems (P) Ltd

Chennai-95
Feed Rate Selections
High-Speed Steel (in / rev) Carbide (in / rev) High-Speed Steel (mm / rev) Carbide (mm / rev)
S.No Material
Roughing Finishing Roughing Finishing Roughing Finishing Roughing Finishing
. Low Min 0.01 0.002 0.008 0.006 0.254 0.0508 0.2032 0.1524
Carbon
. Steel Max 0.02 0.008 0.035 0.01 0.508 0.2032 0.889 0.254
. Medium Min 0.008 0.002 0.008 0.006 0.2032 0.0508 0.2032 0.1524
Carbon
. Steel Max 0.018 0.008 0.03 0.01 0.4572 0.2032 0.762 0.254
. High Min 0.008 0.002 0.008 0.006 0.2032 0.0508 0.2032 0.1524
Carbon
. Steel Max 0.015 0.008 0.03 0.01 0.381 0.2032 0.762 0.254
. Min 0.01 0.003 0.01 0.008 0.254 0.0762 0.254 0.2032
Cast Iron
. Max 0.025 0.01 0.04 0.012 0.635 0.254 1.016 0.3048
. Min 0.015 0.003 0.01 0.008 0.381 0.0762 0.254 0.2032
Bronze
. Max 0.025 0.01 0.04 0.012 0.635 0.254 1.016 0.3048
. Min 0.015 0.003 0.015 0.008 0.381 0.0762 0.381 0.2032
Aluminium
. Max 0.03 0.012 0.045 0.012 0.762 0.3048 1.143 0.3048
 Recommended Cutting Speeds in Feet per Minute

for Turning Ferrous and Nonferrous Metals*

Cutting Speed, fpm
Hardness Cutting Speed, fpm (mm)
Material (inch)
Material High-Speed High-Speed
Condition Carbide Carbide
BHN Steel Steel
Free Machining, Plain Carbon
HR, A 100 to 150 160 500 4064 12700
Steels (Resulphurized)
AISI B1111, B1112, B1113, CD 150 to 200 180 600 4572 15240
1113, 1119, 1212, 1213

AISI 1108, 1115, 1118, 1120, HR, A 100 to 150 140 450 3556 11430
1126 CD 150 to 200 150 500 3810 12700
HR, A, N, CD 175 to 225 130 500 3302 12700

AISI 1132, 1137, 1140, 1145, Q&T 275 to 325 90 250 2286 6350
1151 Q&T 325 to 375 50 175 1270 4445
Q&T 375 to 425 30 140 762 3556
Plain Carbon Steels HR, A, N, CD 100 to 125 140 500 3556 12700
HR, A, N, CD 125 to 175 120 400 3048 10160
AISI 1012, 1015, 1018, 1019, HR, A, N, CD 175 to 225 100 350 2540 8890
1020, 1022, 1024, 1025 CD 225 to 275 70 300 1778 7620
AISI 1027, 1029, 1030, 1032, HR, N, A, CD 125 to 175 120 400 3048 10160
1035, 1037, 1040, 1043, HR, N, A, CD 175 to 225 100 350 2540 8890
1045, 1047, 1050 N, CD, Q & T, 225 to 275 70 300 1778 7620
N, Q & T 275 to 325 60 240 1524 6096
Q&T 325 to 375 50 200 1270 5080
Q&T 375 to 425 40 175 1016 4445
AISI 1055, 1060, 1065, 1070,
HR, N, A, CD 125 to 175 100 375 2540 9525
1074,
1080, 1085, 1090, 1095 HR, N, A, CD 175 to 225 90 325 2286 8255
N, CD, Q & T, 225 to 275 65 275 1651 6985
N, Q & T 275 to 325 55 225 1397 5715
Q&T 325 to 375 45 180 1143 4572
Q&T 375 to 425 30 150 762 3810
Free Machining Alloy Steels HR, N, A, CD 175 to 200 125 450 3175 11430
(Resulphurized) HR, N, A, CD 200 to 250 100 400 2540 10160
Q&T 250 to 300 70 325 1778 8255
AISI 3140, 4140, 4150, 8640 Q&T 300 to 375 60 225 1524 5715
Q&T 375 to 425 40 150 1016 3810

Alloy Steels HR, A, CD 150 to 175 110 400 2794 10160

HR, A, N, CD 175 to 220 80 350 2032 8890
AISI 1320, 2317, 2512, 2517,
CD, N, Q & T 220 to 275 70 300 1778 7620
3115,
3120, 3125, 3310, 3316, 4012, N, Q & T 275 to 325 60 250 1524 6350
4017, 4023, 4028, 4320, 4615, N, Q & T 325 to 375 50 200 1270 5080
4620, 4720, 4815, 4820, 5015, Q&T 375 to 425 40 175 1016 4445
5020, 5024, 5120, 6118, 6120,
6317, 6325, 6415, 8115, 8615,
8620, 8625, 8720, 8822, 9310,
9315

* Based upon a feed of .012 inch per revolution and a depth of cut .125 inch. Symbols
under Material Condition column, designate: HR—Hot Rolled, A—Annealed, N—
Normalized, CD—Cold Drawn or Cold Rolled,
Q & T—Quenched and Tempered, AC—As Cast, ST & A—Solution Treated and Aged.
 Density for Various Materials

S.No Material Unit's lb/in3 Unit's gr/cc Unit's kg/m3

. Aluminium (6061) 0.0975 2.700 2700

. Steel (1020) 0.3142 8.700 8700

. Brass 0.3088 8.550 8550

. Bronze 0.2925 8.100 8100

. Stainless Steel 0.2900 8.030 8030

. Copper 0.3214 8.900 8900

. Zinc 0.2546 7.050 7050

. Polyethylene 0.0345 0.955 955

. Polyurethane 0.0361 1.000 1000

. Rubber 0.0544 1.506 1506

. Birch/Mahogany 0.0255 0.705 705

. Cherry 0.0156 0.433 433

. Red Oak 0.0243 0.673 673

. Southern Pine 0.0235 0.650 650

. Sugar Maple 0.0249 0.689 689

. Walnut 0.0214 0.593 593

. Baltic Birch Ply 0.0240 0.664 664

. Fe-Iron 0.2843 7.874 7874

. Steel 0.2835 7.850 7850

. Phosphor Bronze 0.3214 8.900 8900

. Cast Iron 0.2609 7.225 7225

22 NYLON 0.041527789313 1.15 1150
 Prasad NC Machine Systems (P) Ltd
Chennai-95
Weight Calculator for Materials
Pl enter in green column for Calculation
Density Material Size Rate/Kg
Weight
Density Unit Rate Amount
S.No Shapes Matl Length Width Thickness Volume (mm3) Qty
(Kg/mm3) Outside Inside Dia (Rs) (Rs)
(Kg/m3) Dia (mm) (mm) (kg)
(mm) (mm) (mm) (Rs)
. Sheet & Plate M.S 7850 0.00000785 660.00 110.00 20.00 1,452,000.00 11.3982 62.00 706.69 2 1,413.38
. Square M.S 7850 0.00000785 25.00 110.00 68,750.00 0.5397 48.00 25.91 0.00
. Rod M.S 7850 0.00000785 500.00 10.00 39,250.00 0.3081 65.00 20.03 0.80109 16.04

. Pipe M.S 7850 0.00000785 6,000.00 38.00 32.00 1,978,200.00 15.5289 60.00 931.73 0.00

. Sq Pipe M.S 7850 0.00000785 0.00 0.0000 38.00 0.00 0.00

. Sheet & Plate S.S 8030 0.00000803 0.00 0.0000 38.00 0.00 2 0.00

. Square S.S 8030 0.00000803 0.00 0.0000 38.00 0.00 0.00

. Rod S.S 8030 0.00000803 25.00 120.00 282,600.00 2.2693 38.00 86.23 0.00

. Pipe S.S 8030 0.00000803 0.00 0.0000 38.00 0.00 0.00

. Sheet & Plate EN8 7850 0.00000785 740.00 0.00 0.0000 38.00 0.00 2 0.00

. Square EN8 7850 0.00000785 0.00 0.0000 38.00 0.00 0.00

. Rod EN8 7850 0.00000785 21.00 90.00 133,528.50 1.0482 65.00 68.13 10 681.33

. Pipe EN8 7850 0.00000785 0.00 0.0000 38.00 0.00 0.00

. Sheet & Plate CI 7225 0.000007225 150.00 120.00 140.00 2,520,000.00 18.2070 38.00 691.87 2 1,383.73

. Square CI 7225 0.000007225 0.00 0.0000 38.00 0.00 0.00

. Rod CI 7225 0.000007225 112.00 220.00 4,255,328.00 30.7447 65.00 1,998.41 10 19,984.08

. Pipe CI 7225 0.000007225 0.00 0.0000 38.00 0.00 0.00