BELL B40C - 872071-01 Section 2 Engine
BELL B40C - 872071-01 Section 2 Engine
1
ENGINE AND MISCELLANEOUS PARTS
26 43
51 50 42
1
10 39
11 37
12
13
38 38
49 39
29 27
52
15 17
44
14 39
33
32
35 34
30
41 4
48
19
16
5
2
31 40
3
20 25 6
8
28
36
18 22 47
7
21 24 23
46
45
P006884
P007731
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 2
ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 251002 1 ENGINE, MB OM442A Used on B35C MKII Machines only
1 251001 1 ENGINE, MB OM442LA Used on B40C MKII and B40CM MKIIMachines only
2 183766 2 MOUNTING, Engine
3 203761 2 MOUNTING, Rub
4 100165 2 BOLT, Hex. Head
5 172234 2 WASHER
6 172232 2 WASHER
7 100410 2 NUT, Cleavelock
8 100763 8 SCREW, Hex. Head
9 221381 1 OIL FILTER ASSEMBLY Includes items 9, 10, 12 and 15
10 DC140080 1 O-RING
11 DC220497 1 BOWL, Filter, Oil
12 DC140062 1 WASHER
13 DC100058 1 BOLT
14 DC120050 1 PLUG, Screw
15 DC140065 1 WASHER, Sealing
16 DC220723 1 STARTER MOTOR
17 DC221071 2 GASKET, Turbo
18 DC221093 1 FAN, Suction Type
19 DC100317 3 BOLT
20 DC221111 1 ALTERNATOR Used on Engine 251002-Used on B35C MKII Machines only
20 DC221516 1 ALTERNATOR Used on Engine 251001-Used on B40C MKII & B40CM MKII Machines only
21 171254 1 BRACKET, Compressor Mounting
22 100575 1 WASHER, Copper
23 160979 1 CONNECTOR
24 290501 1 COMPRESSOR, Aircon
25 206872 2 BELT, A/C Comp
26 DC220433 1 SEPERATOR, Oil
27 DC140032 1 O-RING
28 DC221007 1 TUBE, Guide
29 DC221347 1 DIPSTICK
30 DC220777 2 BELT
31 161809 2 SLEEVE
32 177850 1 LUG, Engine Lift
33 DC100089 1 SCREW, Hex. Head
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 3
ENGINE AND MISCELLANEOUS PARTS
26 43
51 50 42
1
10 39
11 37
12
13
38 38
49 39
29 27
52
15 17
44
14 39
33
32
35 34
30
41 4
48
19
16
5
2
31 40
3
20 25 6
8
28
36
18 22 47
7
21 24 23
46
45
P006884
P007731
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 4
ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
34 100370 1 WASHER, Flat
35 DC100262 1 SCREW, Hex. Head
36 101343 2 WASHER, Flat
37 100198 4 BOLT
38 100062 8 WASHER, Flat
39 100312 4 NUT, Nyloc
40 206256 1 GUARD, Starter Motor
41 DC221094 1 HUB, Viscous
42 100569 2 SCREW, Hex, Head
43 166987 2 BUSH, Pivot
44 171720 1 MOUNTING, Hand Pump, Fuel
45 240407 1 PIPE ASSEMBLY
46 120313 1 CONNECTOR ASSEMBLY
47 120720 1 PLUG
48 175125 1 GUARD, Injector Pipe, LHS Used on 409844.01, 409855.01, 409866.01 Machines only
49 175124 1 GUARD, Injector Pipe, RHS Used on 409844.01, 409855.01, 409866.01 Machines only
50 100091 1 SCREW, Hex. Head Used on 409844.01, 409855.01, 409866.01 Machines only
51 100064 1 WASHER, Flat Used on 409844.01, 409855.01, 409866.01 Machines only
52 100314 1 NUT, Nyloc Used on 409844.01, 409855.01, 409866.01 Machines only
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 5
ENGINE TO TRANSMISSION COUPLING PARTS
2 1
9 8 7
4 5
3
P006885
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 6
ENGINE TO TRANSMISSION COUPLING PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100821 12 SCREW, Cap, Soc Head
2 100370 12 WASHER, Hardened
3 AL100003 12 BOLT
4 AL160279 1 FLEXPLATE ASSEMBLY
5 AL160280 1 KIT, Flexplate
6 AL160282 1 PLATE, Wear
7 AL100047 12 BOLT
8 AL160281 1 ADAPTOR, Flexplate
9 AL100046 12 BOLT
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 7
AIRCLEANER LAYOUT - B35C MKII
19
5
20
18
21
3
2
4 8
23 21 14 7
12 13
9 6
13
11
13
22
12
31
26 10
30
25
16 13
29
15
28
17
28
25
27 32
24
P006481
19
5
20
18
21
3
2
4 8
23 21 14 7
12 13
9 6
13
11
13
22
12
31
26 10
25
16 13
15
17
25
24
P006694
1 5
P001995
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 12
PRE CLEANER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290230 PRE CLEANER
2 202860 1 BOWL, Pre Cleaner
3 220535 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 13
AIR CLEANER ASSEMBLY - B35C MKII
P004463
P007478
10
11
19 20 16
12
19 20 2
14
12
13 20
19
20
19
1 18
3 2
6 7 12 17
6 8
6 7
5
3
4 6
P006692
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 18
EXHAUST ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204343 1 MANIFOLD, Exhaust, RH Used on 409844.00, 409855.00, 409866.00 Machines only
1 206760 1 MANIFOLD, Exhaust, RH Used on 409844.01, 409855.01, 409866.01 Machines only
2 201213 6 CLAMP
3 DC221071 2 GASKET
4 100701 1 BOLT, Hex. Head
5 100116 5 BOLT, Hex. Head
6 100059 6 WASHER
7 100271 6 NUT, Cleavelock
8 204342 1 MANIFOLD, Exhaust, LH Used on 409844.00, 409855.00, 409866.00 Machines only
8 206761 1 MANIFOLD, Exhaust, LH Used on 409844.01, 409855.01, 409866.01 Machines only
10 201709 2 CLAMP
11 204539 1 SILENCER
12 204031 4 CLAMP, Seal Includes Items 17 - 18
13 204341 1 PIPE, Exhaust LH
14 204344 1 PIPE, Exhaust RH
15 100670 1 CLAMP, U-Bolt
16 204345 1 STACK, Exhaust
17 NSI 4 SCREW, Hex. Head Included With Item 12
18 NSI 4 NUT Included With Item 12
19 100285 8 NUT
20 100064 8 WASHER, Flat
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 19
FUEL SYSTEM
33
15
14 28
35 14
29 30
34 41 2
42
36 32
13 16 10
10
16
21
17 19
1
17
20
18
18 4
11 37
5 4 40 39
8 24 8
9
9 22
9 8
3
9
7
39
6 8
8
442T/Ti 7 38 9
3
31
RETURN LINES 9
FROM INJECTORS 8 25, 26, 27
9 23
P006805
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 20
FUEL SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 240846 1 HOSE
2 120804 1 ELBOW
3 240848 3 HOSE
4 120150 2 FITTING
5 240863 1 HOSE
6 121195 1 FITTING
7 121196 2 FITTING
8 100530 14 WASHER
9 120765 7 BOLT, Banjo
10 120049 2 FITTING
11 183262 1 TANK, Fuel, With Gauge Used on 409844.00, 409855.00, 409866.00 Machines only
11 183379 1 TANK, Fuel Used on 409844.01, 409855.01, 409866.01 Machines only
13 201503 1 GASKET
14 100062 8 WASHER, Flat
15 100083 6 SCREW, Hex. Head
16 100146 5 SCREW, Hex. Head
17 100536 10 WASHER
18 100320 5 NUT, Cleavelock
19 290063 1 SEPERATOR, Water Includes Item 21
20 220090 1 FILTER, Fuel
21 NSI 1 FILTER, Body Included With Item 19
22 D2220461 1 PUMP, Lift
23 DC220469 1 PUMP, Fuel
24 DC220714 1 FILTER, Body
25 221383 2 KIT, Filter Elements and Seals
26 DC100165 2 RING, Seal, Fuel Filter Cover
27 DC220710 2 BOWL, Fuel Filter
28 210187 3 SIGHT GLASS Use With Item 11 (Part No. 183262) Tank, Fuel, With Gauge only
29 100193 6 BOLT
30 204178 1 CAP
31 DC130132 1 HOSE
32 100089 3 SCREW, Hex. Head
33 100198 2 BOLT
34 100061 6 WASHER
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 21
FUEL SYSTEM
33
15
14 28
35 14
29 30
34 41 2
42
36 32
13 16 10
10
16
21
17 19
1
17
20
18
18 4
11 37
5 4 40 39
8 24 8
9
9 22
9 8
3
9
7
39
6 8
8
442T/Ti 7 38 9
3
31
RETURN LINES 9
FROM INJECTORS 8 25, 26, 27
9 23
P006805
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 22
FUEL SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
35 174205 1 COVER
36 204771 1 SENDER UNIT
37 100114 2 SCREW, Cap, Soc Head
38 100316 2 NUT, Nyloc
39 100059 4 WASHER, Flat
40 120391 1 PLUG, Hex. Head
41 173308 1 COVER, Fuel, Tank
42 140542 1 SEAL, Cap, Diesel Filler
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 23
ENGINE KILL ASSEMBLY
7
6
14
IGNITION
9
8 5
13 3
10
12
11
2
P006812
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 24
ENGINE KILL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204485 1 ENGINE KILL SOLENOID
2 NSI 1 CLIP, Spring Included with 204485
3 100080 2 SCREW, Hex. Head Included with 204485
4 NSI 2 WASHER, Flat
5 174138 1 BRACKET, Mounting, Solenoid
6 100061 2 WASHER, Flat
7 100310 2 NUT, Nyloc
8 201083 1 SPRING, Solenoid
9 174611 1 BRACKET, Spring Support
10 174599 1 PLATE, Engine Kill
11 MERCEDES 1 UPPER LEVER
12 100077 1 SCREW, Hex. Head
13 100005 1 NUT, Nyloc
14 161070 A/R SPACER
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 25
THROTTLE ASSEMBLY
9 11 12 9
17 15
32
3 4 5 31
6 7 10
1
AIR SUPPLY
29
23
2 26 21
24
16
10
24 13
9
35
10 9 19 18
30
28 20
14
19 33
34
22 27 26
25 21
P006705
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 26
THROTTLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210518 1 AIR THROTTLE CONTROL
2 210101 1 VALVE, Throttle
3 203689 1 ROD END
4 101342 1 NUT
5 204980 1 LINKAGE, Actuator
6 100281 1 NUT
7 200779 1 TIE ROD END
8 174855 1 Bracket, Throttle Lever
9 100310 8 NUT
10 100061 14 WASHER
11 161662 1 CABLE CONNECTOR
12 100358 1 WASHER
13 120212 1 ELBOW
14 120191 1 CONNECTOR
15 174854 1 BRACKET, Morse Clamp
16 AL260016 1 SENSOR, Throttle Position
17 202456 1 CLAMPBLOCK, Morse
18 100128 2 SCREW, Hex. Head
19 100085 2 SCREW, Hex. Head
20 174483 1 MOUNTING, Throttle Position Sensor
21 121350 2 ELBOW
22 120356 1 BULKHEAD
23 120375 1 ELBOW
24 100252 2 SCREW, Hex. Head
25 240873 1 HOSE ASSEMBLY
26 120106 2 CONNECTOR
27 240853 1 HOSE ASSEMBLY
28 174852 1 BRACKET, Air Actuator
29 201083 SPRING, Pedal Lock
30 210483 1 VALVE, Flow Control
31 100309 2 NUT, Nyloc
32 100574 2 BOLT, Hex. Head
33 204455 1 SWITCH, Pressure
34 120188 1 REDUCER
35 125024 1 T-PIECE
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 27
INTERCOOLER CIRCUIT LAYOUT-B40C MKII(NON-RETARDER & RETARDER), B40CM MKII
9
8 19
10 5 1
3
11
12
13 7
T U R B O OU T
2 E NGINE
MANIF OL D IN
7
16 17 17 18
13 12
15 14
P 004320
29 54 18 54 18
25 54 19 54 19
63 9 23 23 8 20 20
27
8 26 36
43
67 66 23
44 17 15
9 24 16
28
68 65 6 7 32 15
69 44 75
58
20 44 32 7 9
56 15 3
70 32 4
7 9 57
59 52 58
51 61 46 8
70 71 48
46 37 5 22
53 77 12 13
60 79 12
32 49 45
6 50 30
60 12 41 35 41 42 12 14
77
12
44 47
12 13
62 30 55
69 49 12 41 41 21 12 77
77 8 7 9
32 50 30
43 44 76
2 12 45
71 37
70 61 12
10 52 48 76
58
70
1 45
20 69 44 44 40 39 38 39 HEADER TANK
34 8
33 OVERFLOW
60 59 30
30
34
30 30 64
72 72 69
31 29 44
31 34 6
74 30 73
44
34 B35C MKII MACHINES ONLY
30 30 63
31 72 72 31 B40C MKII MACHINES ONLY P006706
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 30
ENGINE COOLING SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201697 1 RADIATOR
2 172559 1 COWLING
3 182758 1 TANK, Header
4 201641 1 CAP, Radiator
5 201640 1 PRESSURE RELIEF UNIT
6 100312 10 NUT, Nyloc
7 100064 19 WASHER
8 100314 13 NUT, Nyloc
9 100089 10 SCREW, Hex. Head
10 174041 1 BAFFLE, Rubber, LHS Used on 409844.00, 409855.00, 409866.00 Machines only
10 174047 1 BAFFLE, Rubber, RHS Used on 409844.01, 409855.01, 409866.01 Machines only
12 200062 11 CLAMP
13 120162 2 ADAPTOR, Barbed Hose
14 261847 1 KIT, Water Level Sender
15 200092 4 CLAMP
16 201638 1 HOSE, Radiator
17 173781 1 PIPE
18 201437 2 P-CLIPS
19 100252 2 SCREW, Hex. Head
20 100310 8 NUT, Nyloc
21 173148 1 PIPE, Vent
22 100953 6 CAPSCREW, Soc. Head
23 100370 16 WASHER, Flat
24 160445 2 SPACER, Washer
25 100139 2 BOLT, Hex. Head
26 160445 4 SPACER
27 200173 2 MOUNTING, Megi
28 100320 2 NUT, Cleavelock
29 173823 1 BRACKET, Radiator Support Used on B35C MKII Machines only
29 174750 1 BRACKET, Radiator Support Used on B40C MKII and B40CM MKII Machines only
30 100059 16 WASHER, Flat
31 100115 8 BOLT, Hex. Head
32 203538 6 CLAMP, T Bolt
33 182856 2 ROD, Stabiliser Top stabiliser rods on radiator
34 200043 8 ROD END
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 31
ENGINE COOLING SYSTEM
B35C MKII MACHINES ONLY
6 44
29 54 18 54 18
25 54 19 54 19
63 9 23 23 8 20 20
27
8 26 36
43
67 66 23
44 17 15
9 24 16
28
68 65 6 7 32 15
69 44 75
58
20 44 32 7 9
56 15 3
70 32 4
7 9 57
59 52 58
51 61 46 8
70 71 48
46 37 5 22
53 77 12 13
60 79 12
32 49 45
6 50 30
60 12 41 35 41 42 12 14
77
12
44 47
12 13
62 30 55
69 49 12 41 41 21 12 77
77 8 7 9
32 50 30
43 44 76
2 12 45
71 37
70 61 12
10 52 48 76
58
70
1 45
20 69 44 44 40 39 38 39 HEADER TANK
34 8
33 OVERFLOW
60 59 30
30
34
30 30 64
72 72 69
31 29 44
31 34 6
74 30 73
44
34 B35C MKII MACHINES ONLY
30 30 63
31 72 72 31 B40C MKII MACHINES ONLY P006706
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 32
ENGINE COOLING SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
35 174662 1 BRACKET
36 201883 1 ELBOW, Rubber
37 120161 2 ADAPTOR, Barbed Hose
38 120099 1 FITTING
39 100530 2 WASHER, Copper
40 120765 1 BOLT, Banjo
41 203927 4 GROMMET
42 173149 1 PIPE, Vent
43 100569 16 SCREW, Hex. Head
44 100062 40 WASHER, Flat
45 100210 2 SCREW, Hex. Head
46 203538 2 CLAMP, T - Bolt
47 171620 1 GUARD, Fan
48 120212 2 ADAPTOR, Swivel
49 100504 2 SCREW, Hex Self - Tapg
50 201439 2 P - Clips
51 174047 1 BAFFLE, Rubber RHS
52 172689 6 L-BRACKET, Cooler Bracket Mounting
53 101309 8 WASHER, Fender
54 100061 8 WASHER, Flat
55 174741 1 PIPE, Radiator
56 174740 1 PIPE, Joint
57 201646 1 HOSE, Radiator
58 201675 2 HOSE, Radiator
59 100785 7 WASHER
60 100569 11 SCREW, Hex, Head
61 100312 8 NUT, Nyloc
62 100115 4 BOLT
63 204028 1 U-BOLT, Clamp
64 100316 4 NUT, Nyloc
65 171642 1 BRACKET, Intercooler Used on B35C MKII Machines only
65 174928 1 BRACKET, Intercooler Used on B40C MKII and B40CM MKII Machines only
66 174927 2 PLATE, Baffle
67 910149 A/R TRIM
68 172764 1 BAFFLE, Rubber
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 33
ENGINE COOLING SYSTEM
B35C MKII MACHINES ONLY
6 44
29 54 18 54 18
25 54 19 54 19
63 9 23 23 8 20 20
27
8 26 36
43
67 66 23
44 17 15
9 24 16
28
68 65 6 7 32 15
69 44 75
58
20 44 32 7 9
56 15 3
70 32 4
7 9 57
59 52 58
51 61 46 8
70 71 48
46 37 5 22
53 77 12 13
60 79 12
32 49 45
6 50 30
60 12 41 35 41 42 12 14
77
12
44 47
12 13
62 30 55
69 49 12 41 41 21 12 77
77 8 7 9
32 50 30
43 44 76
2 12 45
71 37
70 61 12
10 52 48 76
58
70
1 45
20 69 44 44 40 39 38 39 HEADER TANK
34 8
33 OVERFLOW
60 59 30
30
34
30 30 64
72 72 69
31 29 44
31 34 6
74 30 73
44
34 B35C MKII MACHINES ONLY
30 30 63
31 72 72 31 B40C MKII MACHINES ONLY P006706
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 34
ENGINE COOLING SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
69 100731 7 SCREW, Hex. Head
70 100358 12 WASHER, Flat
71 100252 6 SCREW, Hex. Head
72 100288 8 NUT
73 174132 1 BRACKET, Mounting, Vent Pipes
74 182816 2 ROD, Stabiliser Bottom stabiliser rods on radiator
75 174751 2 SHIM, Radiator Mounting
76 130002 A/R HOSE, Pushloc, 3/8 “
77 130001 A/R HOSE, Pushlock
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 35
WATER LEVEL SENDER UNIT
2 1
P007479
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 36
WATER LEVEL SENDER UNIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261847 1 KIT, Water Level Sender Used on 409844.01, 409855.01, 409866.01 Machines only
2 100063 2 WASHER, Flat Used on 409844.01, 409855.01, 409866.01 Machines only
3 100309 1 NUT, Nyloc Used on 409844.01, 409855.01, 409866.01 Machines only
4 100274 1 SCREW, Hex. Head Used on 409844.01, 409855.01, 409866.01 Machines only
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 37
B35C MKII, B40C MKII(NON-RETARDER), B40C MKII(RETARDER), B40CM MKII 6X6 ADT 38