INDEX

TLK 48 1
1.1
1.2
2
2.1
INSTRUMENT DESCRIPTION
GENERAL DESCRIPTION
FRONT PANEL DESCRIPTION
PROGRAMMING
FAST PROGRAMMING OF THE SET POINT
2.2 SELECTION OF THE CONTROL STATE AND
PARAMETERS PROGRAMMING
MICROPROCESSOR-BASED 2.3 PARAMETERS PROGRAMMING LEVELS
2.4 CONTROL STATE
DIGITAL 2.5 ACTIVE SET POINT SELECTION
3 INSTALLATION AND USE WARNING

ELECTRONIC CONTROLLER 3.1 USE ALLOWED

3.2 MECHANICAL MOUNTING
3.3 ELECTRICAL CONNECTION
3.4 CONNECTION DIAGRAM
4 FUNCTIONING
4.1 MEASURING AND VISUALIZATION
4.2 OUTPUT CONFIGURATION
4.3 ON/OFF CONTROLLER
4.4 NEUTRAL ZONE ON/OFF CONTROLLER
4.5 SINGLE ACTION PID CONTROLLER
4.6 DOUBLE ACTION PID CONTROLLER
4.7 AUTOTUNING AND SELFTUNING FUNCTIONS
4.8 REACHING OF SET POINT WITH CONTROLLED
SPEED AND AUTOMATIC COMMUTATION BETWEEN
TWO SET POINT
4.9 SOFT-START FUNCTION
4.10 ALARMS FUNCTIONING
4.10.1 ALARM OUTPUTS CONFIGURATION
4.10.2 ALARMS HYSTERESIS
4.11 LOOP BREAK ALARM FUNCTION
4.12 FUNCTIONING OF KEY “U”
5 PROGRAMMABLE PARAMETERS
5.1 PARAMETERS TABLE
5.2 PARAMETERS DESCRIPTION
6 PROBLEMS , MAINTENANCE AND GUARANTEE
6.1 ERROR SIGNALLING
6.2 CLEANING
6.3 GUARANTEE AND REPAIRS
OPERATING INSTRUCTIONS 7 TECHNICAL DATA
Vr. 01 (ENG) - cod.: ISTR 0613 7.1 ELECTRICAL FEATURES
7.2 MECHANICAL FEATURES
7.3 MECHANICAL DIMENSIONS, PANEL CUT-OUT AND
TECNOLOGIC S.p.A. MOUNTING
7.4 FUNCTIONAL FEATURES
VIA INDIPENDENZA 56 7.5 MEASURING RANGE TABLE
7.6 INSTRUMENT ORDERING CODE
27029 VIGEVANO (PV) ITALY
TEL.: +39 0381 69871 1 - INSTRUMENT DESCRIPTION
FAX: +39 0381 698730
1.1 – GENERAL DESCRIPTION
internet : http:\\www.tecnologic.it TLK 48 is a “single loop” digital microprocessor based controller,
e-mail: [email protected] with ON/OFF, Neutral Zone ON/OFF, PID single action, PID double
action (direct and inverse) control and with AUTOTUNING FAST
function, SELFTUNING function and automatic calculation of the
PREVIOUS STATEMENT: FUZZY OVERSHOOT CONTROL parameter for PID control.
In this manual are contained all the necessary information for a The PID control works with a particular algorithm with TWO
correct installation and the instructions for the use and the DEGREES OF FREEDOM that optimises, in independent way, the
maintenance of the product; we recommend, therefore, to read features of the instrument, in case of process noises and Set Point
carefully the following instructions. variations.
The maximum care has been used in the realisation of this The process value is visualized on 4 red display, while the outputs
document, anyway TECNOLOGIC S.p.A. does not assume any state is indicated by 2 led.
responsibility deriving from the use of itself. The instrument is equipped with a 3 led programmable shift index.
The same consideration has to be done for each person or The instrument is studied to permit the memorization of 4 Set Points
Company involved in the creation of this manual. and to have up to 2 outputs : relay type or to drive solid state relays
The herewith issue is an exclusive property of TECNOLOGIC type (SSR).
S.p.A. which forbids any reproduction and divulgation, although All models accepts Thermocouples temperature probes (J,K,S and
partial, if not expressly authorised. TECNOLOGIC IRS Infrared sensors) or mV signals (0..50/60 mV,
TECNOLOGIC S.p.A. reserves the right to execute aesthetically and 12..60 mV).
functional modifications, at any moment and without any notice. Depending on the model required is also possible to have input for
Thermoresistances PT100, Thermistors PTC and NTC, normalized
analogue signals 0/4..20 mA or 0/1..5 V, 0/2..10 V.

TECNOLOGIC spa - TLK 48 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06013 - PAG. 1

Other important available functions are: Loop-Break Alarm function, Through keys "UP" or DOWN” it’s then possible to roll over the
reaching of the Set Point at controlled speed, ramp and dwell selections:
function, Soft-Start function, protection compressor function for "OPEr" It permits to enter into the operating parameters menu
neutral zone control, parameters protection on different levels. "ConF" It permits to enter into the configuration parameters
menu
1.2 - FRONT PANEL DESCRIPTION "OFF" It permits to swap the regulator into the OFF state
"rEG" It permits to swap the regulator into the automatic
control state
"tunE" It permits to activate the Autotuning or Selftuning
function
"OPLO" It permits to swap the regulator into the manual
control state and therefore to program the % control
value using keys “UP” and “DOWN”
Once the desired item has been selected, push key “P” to confirm.
The selection "OPEr" and "ConF" give the possibility to accede to
other menu containing additional parameters and more precisely :
"OPEr" – Operating parameters Menu: it normally contains the Set
Point parameters but it can contain all the desired parameters (see
par. 2.3).
1 - Key P : It’s used to have access at the parameters programming "ConF" – Configuration parameters Menu: it contains all the
and to confirm the selection. operating parameters and the functioning configuration parameters
2 - Key DOWN : It’s used to decrease the values to be set and to (alarm configuration, control, input, etc.) .
select the parameters. If kept pushed it allows to pass at the
previous programming level up to exit from the programming mode.
3 - Key UP : It’s used to increase the values to be set and to select
the parameters. If kept pushed it allows to pass at the previous
programming level up to exit from the programming mode. When we
are not in the programming mode it permits to visualise the output
control power.
4 - Key U : This is a key with function programmable on par. “USrb”.
It can be set to : Activate Autotuning and Selftuning functions, swap
the instrument into manual control, aknowledge the alarm, change
the active Set Point, deactivate the control.
5 - Led OUT1 : It indicates the state of output OUT1
6 - Led OUT2 : It indicates the state of output OUT2
7 - Led SET : Blinking, it indicates the access into the programming
mode.
8 - Led AT/ST : It indicates that the Selftuning function is activated
(lighted on) or that the Autotuning (blinking) is occurring.
9 - Led – Shift index: It indicates that the process value is lower
than as programmed on par. “AdE”.
10 - Led = Shift index: It indicates that the process value is within
the range [SP+AdE ... SP-AdE]
11 - Led + Shift index: It indicates that the process value is higher
than as programmed on par. “AdE”.

2 - PROGRAMMING

2.1 – FAST PROGRAMMING OF THE SET POINT

This procedure permits to rapidly program the active Set Point and
To enter into the menu “OPEr” select then the option “OPEr” and
possibly the alarm thresholds (see par 2.3) push key “P”.
Push key “P”, then release it and the display will visualise “SP n”
Now, the display will show the code identifying the first group of
(where n is the number of the Set Point active on that moment)parameters (“ ]SP “) and with keys “UP” and “DOWN” will be
alternatively to the programmed value. possible to select the parameters group to be modified.
To modify it, work on keys “UP” to increase the value or “DOWN” to
Once the desired parameters group has been selected, push key
decrease it. “P” and it will be visualised the code Identifying the first parameter of
These keys change the value one digit per time but, if they are kept
the selected group.
pushed more than one second, the value is increased or decreased
Still using keys “UP” and “DOWN” its’ possible to select the desired
rapidly and, after two seconds in the same condition, the changing
parameter and, pushing key “P”, the display will alternatively show
speeds increases again to allow the fast reaching of the desired
the parameter’s code and its programming value, modifiable through
value. keys “UP” or “DOWN”.
Once the desired value has been reached, pushing key P it’s Once the desired value has been programmed, push again key “P” :
possible to exit by the fast programming mode or it’s possible to
the new value will be memorised and the display will show only the
visualise the alarm thresholds (see par. 2.3). code of the selected parameter.
To get out of the fast Set programming it’s necessary to push key P,
Working on keys “UP” or “DOWN” it’s then possible to select a new
after the visualisation of the last Set Point, or do not work on any
parameter (if present) and modify it as just described.
key for approx. 15 seconds, afterwards the display is coming back
To select another group of parameters, hold key “UP” or “DOWN”
to the normal functioning. pushed for approx. 2 sec., afterwards the display will come back to
visualise the code of the parameters group.
2.2 – SELECTION OF THE CONTROL STATE AND Release then the key and with keys “UP” and “DOWN” it will be
PARAMETERS PROGRAMMING possible to select a new group (if present).
Pushing key "P" and holding it pushed for approx. 2 sec. it’s
possible to enter into the main selection menu.

TECNOLOGIC spa - TLK 48 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06013 - PAG. 2

To get out of the programming mode, do not work on any key for BUMPLESS MANUAL CONTROL (OPLO) – By means of this
approx. 20 seconds, or hold the key “UP” or “DOWN” pushed until option it’s possible to manually program the power percentage given
the exit from the programming mode occurs. as output by the controller deactivating the automatic control.
To enter into the menu "ConF" it’s instead required a When the instrument is swapped into the manual control the power
PASSWORD. percentage is the same as the last one supplied and can be
At this request, do program, using keys “UP” and “DOWN”, the modified using keys “UP” and “DOWN”.
number reported on the last page of this manual and push key “P”. Likely in the case of the automatic control, the programmable values
Whether it’s programmed a wrong password, the instrument comes are comprised from H100 (+100%) to C100 (-100%).
back onto the previous control state. To return into the automatic control, select "rEG" in the selection
If the password is correct the display will visualise the code menu.
identifying the first parameters group (“ ]SP “) and with keys “UP”
and “DOWN” it will be possible to select the desired parameters 2.5 – ACTIVE SET POINT SELECTION
group. The instrument permits to pre-program up to 4 different Set point
The modality of programming and exit for the “ConF” menu is the (“SP1”, “SP2”, “SP3”, “SP4”) and then to select which one has to
same as described for menu “OPEr”. be active. The maximum number of Set point is determined by the
par. "nSP" located in the parameters group “ ]SP “.
2.3 – PARAMETERS PROGRAMMING LEVELS The active Set point can be selected :
The menu “OPEr” normally contains the parameters used to - Through parameter "SPAt" in the parameters group “ ]SP “.
program the Set Point, however it’s possible to make appear or - Through key “U” if par. "USrb" = CHSP
disappear on this level all the desired parameters, following this - Automatically between SP1 and SP2 in case a time “dur.t” (see
procedure: par. 4.8) has been programmed.
Enter into the menu “ConF” and select the parameter which is Set Point “SP1”, “SP2”, “SP3”, “SP4” will be visible depending on
desired to have or not to have programmable in the menu “OPEr”. the maximum number of Set Point selected on par. “nSP” and they
Once the parameter has been selected, if led SET is switched off will be programmable with a value comprised between the value
this means that the parameter is programmable only in the menu programmed on par. “SPLL” and “SPHL”.
“ConF”, if instead the led is lighted on this means that the parameter Note : in all the following examples the Set point is indicated as
is also programmable in the menu “OPEr”. "SP", however the instrument will behave depending on the Set
To modify the visibility of the parameter, push key “U” : led SET will point selected as active.
change its state indicating the parameter accessibility level (lighted
on = menu ”OPEr” and “ConF”; switched off = menu “ConF” only). 3 - INSTALLATION AND USE WARNING
The active Set Point and the alarm thresholds will be visible on the
Set Point fast programming level (described on par. 2.1) only if the
3.1 – USE ALLOWED
relative parameters are programmed as visible (i.e. are present in
the menu “OPEr”). The instrument has been projected and manufactured as measuring
The possible modification of these Set, with the procedure and control device to be used according to EN61010-1 approval.
described on par. 2.1, is instead subordinated to what programmed The use of the instrument for applications not expressly allowed by
the above mentioned rule has to adopt all the necessary protective
on par. “Edit” (contained in the group “ ]PAn “).
measures.
This parameter can be programmed as :
The instrument CAN’T be used in ambient with dangerous
=SE : The active Set Point is modifiable while the alarm thresholds
atmosphere (flammable or explosive) without a proper protection.
are not modifiable
The user has to take care that EMC rules are respected, also after
=AE : The active Set Point is not modifiable while the alarm
the instrument installation, possibly using proper filters.
thresholds are modifiable
Whenever a failure or a wrong functioning of the device may cause
=SAE : Whether the active Set Point or the alarm thresholds are
dangerous situations for persons, thighs or animals we remind that
modifiable
the plant has to be equipped with additional electromagnetic devices
=SAnE : Whether the active Set Point or the alarm thresholds are
in order to grant the safety.
not modifiable

2 2.4 – CONTROL STATE 3.2 – MECHANICAL MOUNTING

The instrument, in DIN case 48 x 48 mm, is designed for flush-in
The controller can behave in 3 different ways : automatic control
panel mounting.
(rEG), control off (OFF) and manual control (OPLO).
Make a hole 45,5 x 45,5 mm and insert the instrument, fixing it with
The instrument is able to pass from one state to the other :
the provided special bracket.
- From the keyboard selecting the desired state from the main
We recommend to mount the gasket to obtain the front protection
selection menu.
degree as declared. Do avoid to place the instrument in ambient
- From the keyboard using key “U”; properly programming par.
with very high humidity or dirt that may create condensation or
“USrb” (“USrb” = tunE; “USrb” = OPLO; “USrb” = OFF) it’s possible
introduction into the instrument of conductive substances.
to pass from “rEG” state at the state programmed on the parameter
Ensure the adequate ventilation to the instrument and avoid the
and vice versa.
installation within boxes where are placed devices which may
- Automatically (the instrument swaps into "rEG" state at the and of
overheat or have as a consequence the instrument’s functioning at
the autotuning execution)
higher temperature than allowed and declared.
At the switching on, the instrument automatically assumes the state
Connect the instrument as far as possible from source of
it had at the switching off.
electromagnetic disturbances so as motors, power relays, relays,
electrovalves,etc.
AUTOMATIC CONTROL (rEG) – The automatic control is the The instrument is removable from its housing by the front side : is
normal functioning state of the controller. recommended to disconnect the power supply from the instrument
During the automatic control it’s possible to visualize the control when it’s necessary to effectuate this operation.
power on the display pushing key “UP”.
The range of the power values goes from H100 (100% of the output 3.3 – ELECTRICAL CONNECTION
power with reverse action) to C100 (100% of the output power with Carry out the electrical wiring connecting only one wire for each
direct action). terminal , according to the following diagram, checking that the
power supply is the same as indicated on the instrument and the
CONTROL OFF (OFF) – The instrument can be swapped into the loads current is not higher than the maximum current admitted.
“OFF” state, i.e. the control and the relative outputs are deactivated. The instrument, being a built in equipment with permanent
The alarm outputs are instead normally working. connection into a cabinet, is not equipped neither with switches nor

TECNOLOGIC spa - TLK 48 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06013 - PAG. 3

with internal devices protecting from overcurrent : the installation
(°C, °F) and, through par. “dP” (Pt100, PTC and NTC only) the
shall employ a two-phase circuit-breaker, placed as near as desired resolution (0=1°; 1=0,1°).
possible to the instrument, located in a position easily reachable by
As regard instead the instruments with normalised analogue input
the user and marked as instrument disconnecting device. signals it’s necessary, first of all, to program the desired resolution
It's recommended, furthermore, to properly protect all the electric
on par. “dP” (0=1; 1=0,1; 2=0,01; 3=0,001) and then, on par.
circuits connected to the instrument, with devices (ex. fuses)"SSC", the value the instrument has to visualise at the beginning of
proportionate to the circulating currents. the scale (0/4 mA, 0/12 mV, 0/1 V o 0/2 V) and, on par. "FSC", the
It's strongly recommended to use cables with proper insulation,
value the instrument has to visualise at the end of the scale (20 mA,
according to the working voltages and temperatures. 50 mV, 60 mV, 5 V o 10 V).
Furthermore, the input cable of the probe has to be kept separate
The instrument allows the measuring calibration, which could be
from line voltage wiring. If the input cable of the probe is screened, it
used to recalibrate the instrument according to the application
has to be connected on the ground with only one side. needs, through par. “OFSt” and “rot”.
It is advisable to check that the parameters are those desired before
Programming par. “rot”=1,000, on par. « OFSt » it’s possible to set a
connecting the outputs to the actuators so as to avoid positive or negative offset that is simply added to the value red by
malfunctioning . the probe before the visualisation which results constant for all the
Whenever a failure of the instrument could cause dangerous or measures.
damaging situations, it should be kept in mind that the plant has to
Whether it’s desired not to have a constant offset value for all the
be provided with additional devices to ensure the safety. measures, it’s possible to operate the calibration on two point as
you like.
Tecnologic S.p.A. and its legal representatives do not assume In this case, to decide which values program on par. “OFSt” and
any responsibility for eventual damages to persons, things or “rot”, it will be necessary to enforce the following formulae :
animals deriving from violation wrong or not proper use or in “rot” = (D2-D1) / (M2-M1) “OFSt” = D2 - (“rot” x M2)
any case not conforming with the instrument’s features. where:
M1 =measured value 1
3.4 - CONNECTION DIAGRAM D1 = visualisation value when the instrument measures M1
M2 =measured value 2
D2 = visualisation value when the instrument measures M2
It’s then deriving that the instrument will visualise :
DV = MV x “rot” + “OFSt”
where: DV = visualised value MV= measured value

Example 1: It’s required that the instrument visualises the value

effectively measured at 20° but, at 200°, it has to visualise a value
lower than 10° (190°).
Therefore : M1=20 ; D1=20 ; M2=200 ; D2=190
“rot” = (190 - 20) / (200 - 20) = 0,944
“OFSt” = 190 - (0,944 x 200) = 1,2

Example 2: It’s required that the instrument visualises 10° whilst the
value effectively measured is 0°, but, at 500° it has to visualise a
value higher of 50° (550°).
Therefore : M1=0 ; D1=10 ; M2=500 ; D2=550
“rot” = (550 - 10) / (500 - 0) = 1,08
“OFSt” = 550 - (1,08 x 500) = 10

Using par. “FiL” it’s possible to program a constant of time working

4 - FUNCTIONING as software filter referred to the input value measured, in order to
reduce the sensibility at the noises (increasing the time of the
reading).
4.1 – MEASURING AND VISUALIZATION
In case of measuring error the instrument supplies the power as
All the parameters referred to the measuring are contained into the
programmed on par. “OPE”.
group “]InP”.
This power will be calculated depending on the cycle time
All models accepts Thermocouples temperature probes (J,K,S and
programmed for the PID controller, while for the ON/OFF controllers
TECNOLOGIC IRS Infrared sensors) or mV signals (0..50/60 mV,
the cycle time is automatically considered equal to 20 sec. (ex. In
12..60 mV).
case of probe error with ON/OFF control and “OPE”=50, the control
Depending on the model required is also possible to have input for
output will be activated for 10 sec., then it will be deactivated for 10
Thermoresistances PT100, Thermistors PTC and NTC, normalized
sec. and so on until the measuring error will exist.).
analogue signals 0/4..20 mA or 0/1..5 V, 0/2..10 V.
Using par. “InE” it’s also possible to decide which are the
Depending on the model, using par. “SEnS”, it’s possible to select
conditions of the input error allowing the instrument to give as output
the type of input probe, which can be :
the power programmed on par. “OPE”.
- for thermocouples J (J), K (CrAL), S (S) or for infrared sensors
The possibilities of par. “InE” are :
serie TECNOLOGIC IRTC1 with linearization J (Ir.J) or K (Ir.CA)
= Or : the condition occurs in case of overrange or probe breakage
- for thermoresistances Pt100 IEC (Pt1) or thermistors PTC
= Ur : the condition occurs in case of underrange or probe breakage
KTY81-121 (Ptc) or NTC 103AT-2 (ntc)
= Our : the condition occurs in case of overrange or underrange or
- for normalised signals in current 0..20 mA (0.20) or 4..20 mA
probe breakage
(4.20)
Using par. “diSP”, located in the group “]PAn”, it’s possible to
- for normalised signals in tension 0..5 V (0.5), 1..5 V (1.5), 0..10 V
define the normal visualization of the display which can be the
(0.10) or 2..10 V (2.10).
process variable (dEF), the control power (Pou), the active Set Point
- for normalised signals in tension 0..50 mV (0.50), 0..60 mV (0.60),
(SP.F) the Set Point operating when there are active ramps (SP.o)
12..60 mV (12.60).
We recommend to switch on and off the instrument when these or alarm threshold AL1, 2 or 3 (AL1, AL2 or AL3).
parameters are modified, in order to obtain a correct measuring. Still in the group “]PAn” it’s present par. “AdE” that defines the 3
For the instruments with input for temperature probes (tc, rtd) it’s led shift index functioning.
possible to select, through par. “Unit”, the unit of measurement

TECNOLOGIC spa - TLK 48 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06013 - PAG. 4

The switch on of the green led = indicates that the process value is Consequently, the element causing a positive increase has to be
comprised within the range [SP+AdE ... SP-AdE], the switch on of connected to the output programmed as 1rEG while the element
the led – indicates that the process value is lower than [SP-AdE] causing a negative increase has to be connected to the output
and the switch on of the led + indicates that the process value is programmed as 2rEG.
higher than [SP+AdE].

4.2 – OUTPUT CONFIGURATION

The outputs of the instrument can be programmed entering the
parameter group “]Out” where are present, depending on the
number of outputs available on the instrument, the relative
parameters “O1F” , “O2F”.
The outputs can be set for the following functioning :
- Main control output (1.rEG)
- Secondary control output (2.rEG)
- Alarm output normally open (ALno)
- Alarm output normally closed (ALnc)
- Output deactivated (OFF)
The coupling outputs number – alarm number can be effectuated in
the group relative to the alarm (“ ]AL1”). If 2rEG output is used to control compressor is possible to use the
“Compressor Protection” function that has the meaning to avoid
4.3 – ON/OFF CONTROLLER (1rEG) compressor “short cycles”.
All the parameters referred to the ON/OFF control are contained into This function allows a control by time on the output 2rEG activation,
]
the group “ rEG”. independently by the temperature control request.
This type of control is obtainable programming par."Cont" = On.FS The protection is a “delayed after deactivation” type.
or = On.FA and it works on the output programmed as 1.rEG This protection permits to avoid the output activation for a time
depending on the measure, on the active Set Point “SP”, on the programmable on par. “CPdt” (expressed in sec.); the output
functioning mode "Func” and on the hysteresis "HSEt". activation will occurs only after the elapsing of time “CPdt”.
The instrument carries out an ON/OFF control with symmetric The time programmed on parameter “CPdt” is counted starting from
hysteresis if “Cont" = On.FS or with asymmetrical hysteresis if the last output deactivation.
“Cont” = On.Fa. Obviously, whether during the time delay caused by the compressor
The controller works in the following way : in case of reverse action, protection function, the regulator request should stop, the output
or heating (“FunC”=HEAt), it deactivates the output, when the activation foreseen after time “CPdt” would be erased.
process value reaches [SP + HSEt] in case of symmetrical The function is not active programming “CPdt” =OFF.
hysteresis, or [SP] in case of asymmetrical hysteresis and it The led relative to 2rEG output blinks during the phases of output
activates it again when the process value goes below value [SP - activation delay, caused by “Compressor Protection” function.
HSEt].
Vice versa, in case of direct action or cooling ("Func”=CooL), ), it 4.5 – SINGLE ACTION PID CONTROLLER (1rEG)
deactivates the output, when the process value reaches [SP - HSEt] All the parameters referred to the PID control are contained into the
in case of symmetrical hysteresis, or [SP] in case of asymmetrical group “]rEG”.
hysteresis and it activates it again when the process value goes The Single Action PID control is obtainable programming
above value [SP + HSEt]. par."Cont" = Pid and it works on the output 1rEG depending on the
active Set Point “SP”, on the functioning mode "Func” and on the
instrument’s PID algorithm with two degree of freedom.

4.4 – NEUTRAL ZONE ON/OFF CONTROLLER (1rEG - 2rEG) In order to obtain a good stability of the process variable, in case of
All the parameters referred to the Neutral Zone ON/OFF control are fast processes, the cycle time “tcr1” has to have a low value with a
contained into the group “]rEG”. very frequent intervention of the control output.
This type of control is obtainable when 2 outputs are programmed In this case it’s recommended to use a solid state relay (SSR) to
respectively as 1rEG and 2rEG and the par. “Cont” = nr . drive the actuator.
The Neutral Zone control is used to control plants where there is an The Single Action PID control algorithm needs the programming of
element which causes a positive increment (ex. Heater, humidifier, the following parameters :
etc.) and an element which causes a negative increment (ex. "Pb" – Proportional Band
Cooler, de-humidifier, etc). "tcr1" – Cycle time of the output 1rEG
The control functioning works on the programmed outputs "Int" – Integral Time
depending on the measure, on the active Set Point “SP” and on the "rS" – Manual Reset (if “Int” =0 only)
hysteresis "HSEt". "dEr" – Derivative Time
The controller works in the following way : it deactivates the outputs “FuOC” - Fuzzy Overshoot Control
when the process value reaches the Set Point and it activates the This last parameter permits to avoid the variable overshoots at the
output 1rEG when the process value goes below value [SP - HSEt], start up of the process or at the changing of the Set Point.
or it activates the output 2rEG when the process value goes above It’s worth to remember that a low value on this parameter reduces
[SP + HSEt]. the overshoot while a high value increase it.

TECNOLOGIC spa - TLK 48 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06013 - PAG. 5

 To activate the AUTOTUNING function do proceed as follows :
1) Program and activate the desired Set Point.
2) Program par. "Cont" =Pid.
3) Program par. "Func" depending on the process to be controlled
through output 1rEG.
4) Program an output as 2rEG if the instrument control a plant with
double action
5) Program par. "Auto" as:
- "1” – if it’s desired to have the autotuning automatically, each time
the instrument is switched on, at the condition that the process
value is lower (with “Func” =HEAt) or higher (with “Func” =CooL)
than SP/2
1: Value “FuOC” OK - "2" – if it’s desired to have the autotuning automatically, the next
2: Value “FuOC” too high time the instrument is switched on, at the condition that the process
3: Value “FuOC” too low value is lower (with “Func” =HEAt) or higher (with “Func” =CooL)
than SP/2, and once the tuning is finished, the par. “Auto” IS
4.6 – DOUBLE ACTION PID CONTROLLER (1rEG - 2rEG) automatically swap into the OFF state
All the parameters referred to the PID control are contained into the - "3" - if it’s desired to activate the autotuning manually, through the
group “]rEG”. selection of par. “tunE” in the main menu or though key “U” properly
The Double Action PID control is used to control plants where there programmed as “USrb” = tunE. In this case the autotuning starts
is an element which causes a positive increment (ex. Heating) and without any control on the process value condition. It’s
an element which causes a negative increment (ex. Cooling). recommended to use this option, starting the autotuning when the
This type of control is obtainable when 2 outputs are programmed process value is as far as possible from the Set Point because, in
respectively as 1rEG and 2rEG and the par. “Cont” = Pid. order to feature the Autotuning FAST with its best performances ,
The element causing a positive increase has to be connected to the it’s preferable to respect this condition :
output programmed as 1rEG while the element causing a negative 6) Exit from the parameters programming.
increase has to be connected to the output programmed as 2rEG. 7) Connect the instrument at the controlled plant.
The Double Action PID control works on the outputs 1rEG and 2rEG 8) Activate the Autotuning switching on and off the instrument if
depending on the active Set Point “SP” and on the instrument’s PID “Auto” = 1 or 2 or selecting par. “tunE” in the main menu (or
algorithm with two degree of freedom. through key “U” properly programmed).
In order to obtain a good stability of the process variable, in case of At this point the Autotuning function is activated and it’s indicated by
fast processes, the cycle times “tcr1” and “tcr2” have to have a low the led AT/ST blinking.
value with a very frequent intervention of the control outputs. The regulator carries out several operations on the connected plant
In this case it’s recommended to use solid state relays (SSR) to in order to calculate the most suitable PID parameters.
drive the actuators. Whether “Auto” = 1 or “Auto” = 2, and whenever, at the Autotuning
The Double Action PID control algorithm needs the programming of start, it’s not verified the condition for which the process value is
the following parameters : lower (with “Func” =HEAt) or higher (with “Func” =CooL) than SP/2,
"Pb" – Proportional Band the display will show “ErAt” and the instrument will be swapped into
"tcr1" – Cycle time of the output 1rEG the normal control conditions according to the parameters
“tcr 2” – Cycle time of the output 2rEG previously programmed.
"Int" – Integral Time To make the error “ErAt” disappearing, swap the instrument into the
"rS" – Manual Reset (if “Int” =0 only) OFF control (OFF) and successively turn it into the automatic
"dEr" – Derivative Time control (rEG).
“FuOC” - Fuzzy Overshoot Control The Autotuning cycle duration has been limited at 12 hours
"Prat" - Power Ratio or relation between power of the element maximum.
controlled by output 2rEG and power of the element controlled by If the Autotuning is not completed within 12 hours, the instrument
output 1rEG. will show on the display "noAt".
Whenever par. “Prat” = 0, the output 2rEG is disabled and the In case of probe error, the instrument automatically stops the
controller behaves exactly as a single action PID controller, through execution cycle.
output 1rEG. The values calculated by the Autotuning are automatically stored
into the instrument’s memory at the end of the correct PID
4.7 - AUTOTUNING AND SELFTUNING FUNCTIONS parameters tuning.
All the parameters referred to the AUTOTUNING and SELFTUNING Note : The instrument is already programmed in our factory to
functions are contained into the group “]rEG”. execute the autotuning at every instrument switiching on ("Auto" =
The AUTOTUNING and SELTUNING functions permit the automatic 1).
tuning of the PID controller.
The AUTOTUNING function permits the PID parameters calculation To activate the SELFTUNING function do proceed as follows
through a tuning cycle FAST type and, at the end of this operation, 1) Program and activate the desired Set Point.
the parameters are stored into the instrument’s memory and remain 2) Program par. "Cont" =Pid.
constant during the control. 3) Program par. "Func" depending on the process to be controlled
through output 1rEG.
The SELFTUNING function (rule based "TUNE-IN") permits instead
4) Program an output as 2rEG if the instrument control a plant with
the control monitoring and the continuous calculation of the
double action
parameters during the control.
Both functions automatically calculate the following parameters : 5) Program par. "SELF" = yES
6) Exit from the parameters programming.
"Pb" – Proportional Band
7) Connect the instrument at the controlled plant.
"tcr1" – Cycle time of the output 1rEG
8) Activate the Selftuning selecting par. “tunE” in the main menu
“tcr 2” – Cycle time of the output 2rEG
(or through key “U” properly programmed).
"Int" – Integral Time When the Selftuning function is active, led AT/ST is lighted
"dEr" – Derivative Time permanently and all the PID parameters ("Pb", "Int", "dEr", etc.) are
“FuOC” - Fuzzy Overshoot Control not visualized anymore.
and, for the Double Action PID control, also :
"Prat" - Ratio P 2rEG/ P 1rEG To stop the Autotuning cycle or deactivate the Selftuning function do
select from menu “SEL” one of the control type : "reG", "OPLO" or

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"OFF". If the instrument is switched off during the autotuning or with In the practice, the instrument works in manual condition and
the Selftuning function activated, at the next switching on, these commutates into automatic control at the elapsing of time “SSt”.
functions will remain activated. It’s advisable not to program a power “St.P” too high because the
function is not deactivated when the automatic control power results
4.8 – REACHING OF THE SET POINT WITH CONTROLLED lower than the programmed one.
SPEED AND AUTOMATIC COMMUTATION BETWEEN TWO SET 2) If par. “St.P” = OFF and on par. “SSt” is programmed a value, at
POINT (RISE RAMP, FALL RAMP AND DWELL TIME) the switch on, the power calculated by the PID controller is divided
All the parameters referred to the ramps functioning are contained for the time “SSt”, with the meaning to calculate a ramp. The output
into the group “]rEG”. power starts from 0 and is progressively increased, basing on the
It's possible to reach the set point in a predetermined time (in any calculated ramp, up to the reaching of time “SSt” or until when the
case longer than the time the plant would naturally need). This could power overcomes the power calculated by the PID controller.
be useful in those processes (heating or chemical treatments, etc.) To disable the Soft-Start function it’s enough to program par. “Sst” =
on which the set point has to be reached gradually, in OFF
predetermined times. Whenever, during the Soft-Start execution, should occur a
Once the instrument has reached the first Set Point (SP1) it’s possi - measuring error, the function is interrupted and the instrument gives
ble to have the automatic commutation on the second Set Point an output power as programmed on par. “OPE”.
(SP2) after a programmed time, obtaining in this way a simple If the measuring is restored, the Soft-Start is in any case
automatic thermic cycle. deactivated.
These functions are available for all the programmable control types Note : When the Soft-Start is active, it’s not possible to execute the
(PID single and double action, ON/OFF and Neutral Zone ON/OFF). Autotuning, because it may gives an excessive power.
The functioning is defined by the following parameters : Consequently, if one of the Soft-Start parameter is different from
"SLor" - Gradient of rise ramp (Process value < Set point) OFF and the Autotuning is activated, on the display will appear the
expressed in unit/minute error message “ErAt”.
"SLoF" - Gradient of fall ramp (Process value > Set point) If it’s desired to execute the Autotuning together with the Soft-Start
expressed in unit/minute. function activated, it’s necessary to start manually the tuning
"dur.t" – Dwell time of Set Point SP1 before the automatic (“Auto”=3) when the actuator is in the normal rating which will not
commutation on Set Point 2 SP2 (expressed in hrs. and min.). cause any damage.
The functions are deactivated when the relative parameters are =
InF. 4.10 – ALARM FUNCTIONING (AL1)
When the Set Point value is changed or at the switching on, the 4.10.1 – ALARM OUTPUT CONFIGURATION
instrument automatically determines which one of the two value The alarm is depending on the process value (AL1) and before to
“SLor” or “SLoF” it has to use. set his functioning it’s necessary to establish to which output the
Note: In case of PID controller, whether it’s desired to effectuate the alarm has to correspond to.
autotuning whilst the ramp function is active, this one will not be First of all it’s necessary to configure, in the parameters group
executed until the tuning cycle is not finished. “]Out”, the parameters relative to the outputs required as alarm
It’s therefore recommended to start the autotuning avoiding to (“O1F” , “O2F”) programming the parameter relative to the desired
activate the ramp function and, once the tuning is finished, do output as follows :
deactivate the autotuning (“Auto” = OFF), do program the desired = Alno if the alarm output has to be ON when the alarm is active,
ramps and, if it’s desired the automatic tuning, do enable the while it’s OFF when the alarm is not active
Selftuning function. = Alnc if the alarm output has to be ON when the alarm is not
active, while it’s OFF when the alarm is active
Have now access at the group “]AL1”, and program on par.
“OAL1” , to which output the alarm signal has to be sent.
The alarm functioning is instead defined by parameters :
"AL1t " – ALARM TYPE
"Ab1" – ALARM CONFIGURATION
“AL1” – ALARM THRESHOLD
“AL1L” – LOW ALARM THRESHOLD (for band alarm)
“AL1H” - HIGH ALARM THRESHOLD (for band alarm)
“AL1d” – ALARM ACTIVATION DELAY (in sec.)
"AL1i" – ALARM BEHAVIOUR IN CASE OF MEASURING ERROR

"AL1t" – ALARM TYPE : It's possible to have 6 different behaviours

Examples : start from values lower than SP and with decreasing of
of the alarm output.
SP.
LoAb = ABSOLUTE LOW ALARM: The alarm is activated when the
process value goes under the alarm set on parameter "AL1"
4 .9 - SOFT-START FUNCTION
All the parameters referred to the Soft -Start functioning are
contained into the group “]rEG”.
The Soft-Start function is only working with PID control and allows
the limiting of the control power when the instrument is switched on,
for a programmable time.
This is useful when the actuator, driven by the instrument, could be
damaged by power too high supplied when the application is not yet
in the normal rating. (ex. for certain heating elements). HiAb = ABSOLUTE HIGH ALARM: The alarm is activated when the
The functioning is depending on the following parameters : process value goes higher than alarm set on parameter "AL1"
“St.P” – Soft-Start power
“Sst” – Soft-Start time (expressed in hh.mm)
The possible functioning modes are the following :
1) If both parameters are programmed with values different from
OFF, at the switch on, the instrument gives an output power as
programmed on par. “St.P” for the time programmed on par. “SSt”.

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LHAb = ABSOLUTE BAND ALARM: The alarm is activated when “AL1d” (expressed in sec.) and only after the elapsing of that time
the process value goes under the alarm set on parameter "AL1L" or the alarm will be activated.
goes higher than alarm set on parameter "AL1H" ALARM LATCH: : It’s possible to have 2 different behaviours of the
alarm output, depending on the value added to par. “Ab1”.
+ 0 = ALARM NOT LATCHED: The alarm remains active in the
alarm conditions only.
+ 4 = ALARM LATCHED: The alarm is active in the alarm conditions
and remains active also if these conditions are not existing
anymore, until when key “U”, properly programmed (“USrb”=Aac)
has been pushed.
LodE = DEVIATION LOW ALARM: The alarm is activated when the
process value goes under [SP - AL1]

HidE = DEVIATION HIGH ALARM: The alarm is activated when the

process value goes higher than [SP + AL1]

ALARM AKNOWLEDGEMENT: : It’s possible to have 2 different

behaviours of the alarm output, depending on the value added to
par. “Ab1”.
+ 0 = ALARM NOT AKNOWLEDGED: The alarm remains always
active in the alarm conditions.
+ 8 = ALARM AKNOWLEDGED: The alarm is active in alarm
conditions and can be deactivated through key “U” if properly
LHdE = DEVIATION BAND ALARM: The alarm is activated when programmed (“USrb”=ASi), also if the alarm conditions are still
the process value goes under [SP - AL1L] or goes higher than [SP + existing.
AL1H]
"AL1i" – ALARM ACTIVATION IN CASE OF MEASURING
ERROR: it permits to establish in which way the alarm has to
behave in case of measuring error (yES=alarm active; no=alarm
deactivated)

4.10.2 – ALARMS HYSTERESIS

The alarm functioning is depending on the alarm hysteresis (par.
"HAL1"), which works in asymmetric way.
"Ab1" – ALARM CONFIGURATION: The parameter can assume a In case of low alarm, the alarm will be activated when the process
value between 0 and 15. value goes under the alarm threshold value and will be deactivated
The number to be set, which will correspond to the desired when it goes higher than the alarm threshold + "HAL1" ; in case of
functioning, is obtained adding the values reported in the following high alarm, the alarm will be activated when the process value goes
descriptions : higher than the alarm threshold value and will be deactivated when
ALARM BEHAVIOUR AT THE SWITCH ON: It’s possible to have 2 it goes under the alarm threshold - "HAL1".
different behaviours of the alarm output, depending on the value
added to par. “Ab1”.
+0 = NORMAL BEHAVIOUR: The alarm is always activated when
there are alarm conditions.
+1 = ALARM NOT ACTIVATED AT THE SWITCH ON: Whether, at
the switch on, the instrument is in alarm conditions, the alarm is not
activated. It will be activated only when the process value is out and
back again in alarm conditions.

For the band alarms, the example of the low alarm is applicable to
the low threshold ("AL1L") while the example of the high alarm is
applicable to the high threshold ("AL1H").

4.11 - LOOP BREAK ALARM FUNCTION

All the parameters referred to the Loop Break alarm function are
contained into the group “]LbA”.
ALARM DELAY: It’s possible to have 2 different behaviours of the On all the instruments, it’s available the Loop Break alarm which
alarm output, depending on the value added to par. “Ab1”. intervenes when for any reason (short-circuit of a thermocouple,
+0 = ALARM NOT DELAYED: The alarm is immediately activated thermocouple inversion, load interruption) the loop control is
when the alarm condition has come to pass. interrupted.
+2 = ALARM DELAYED: When the alarm condition has come to
pass, it starts the counting of the delay, as programmed on par.

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First of all, it’s necessary to establish to which output the alarm has Group “InP” (parameters relative to the measure input)
to correspond. Par. Description Range Def. Note
To do this it’s necessary to set, in the group “]Out”, the parameter 9 SEnS Probe type input C : J
relative to the output to be used (“O1F” , “O2F”) programming the J / CrAL / S /
parameter as : Ir.J / Ir.CA /
= Alno if the alarm output has to be ON when the alarm is active Pt1 / 0.50 /
while it’s OFF when the alarm is not active. 0.60 / 12.60
= Alnc if the alarm output has to be ON when the alarm is not active input E :
while it’s OFF when the alarm is active. J / CrAL / S /
Enter then group “]LbA” and program on par. “OLbA”, on which Ir.J / Ir.CA /
output the alarm signal has to be addressed. Ptc / ntc /
The Loop Break alarm is activated if the output power remains at 0.50 / 0.60 /
the 100% of the value for the time programmed on par. "LbAt" 12.60
(expressed in sec.). input I :
To avoid false alarms, the value of this parameter has to be set J / CrAL / S /
considering the time the plant spends to reach the Set point when Ir.J / Ir.CA /
the measured value is far away from it (for example at the plant 0.20 / 4.20
start-up). 0.50 / 0.60 /
At the alarm intervention the instrument visualizes the message 12.60
“LbA” and behaves as in case of a measuring error giving a power input V :
output as programmed on par. “OPE” (programmable in the group J / CrAL / S /
“]InP”). Ir.J / Ir.CA /
To restore the normal functioning after the alarm, do select control 0.5 / 1.5 /
mode “OFF” and then re-program the automatic control (“rEG”) after 0.10 / 2.10
have checked the correct functioning of probe and actuator. 10 SSC Low scale limit in case -1999 ÷ FSC 0
To exclude the Loop Break alarm it’s enough to set “OLbA” = OFF. of input with V / I
signals
4.12 – FUNCTIONING OF KEY “U” 11 FSC High scale limit in case SSC ÷ 9999 0
The function of key “U” can be defined through par. “USrb” of input with V / I
contained in the group ““]PAn”. signals
The parameter can be programmed as : 12 dP Number of decimal Pt1 / Ptc / ntc: 0
= noF : no function figures 0/1
norm sig.:
= tunE : Pushing the key for 1 sec. at least, it’s possible to
0÷3
activate/deactivate the Autotuning or the Selftuning
13 Unit Temperature unit of °C / °F °C
= OPLO : Pushing the key for 1 sec. at least, it’s possible to swap
measurement
from the automatic control (rEG) to the manual one (OPLO) and vice
14 FiL Input digital filter 0FF÷ 20.0 0.1
versa.
sec.
= Aac : Pushing the key for 1 sec. at least, it’s possible to
acknowledge the alarm. (see par. 4.10.1) 15 OFSt Measuring Offset -1999 ÷ 9999 0
= Asi : Pushing the key for 1 sec. at least, it’s possible to 16 rot Rotation of the 0.000 ÷ 2.000 1.000
acknowledge an active alarm (see par. 4.10.1) measuring straight line
= CHSp : Pushing the key for 1 sec. at least, it’s possible to select 17 InE “OPE” functioning in Our / Or / Ur OUr
on rotation one of the 4 pre-programmed Set Point. case of measuring error
= OFF : Pushing the key for 1 sec. at least, it’s possible to swap 18 OPE Output power in case of -100 ÷ 100 0
from the automatic control (rEG) to the OFF control (OFF) and vice measuring error %
versa. Group “Out” (parameters relative to the outputs)
Par. Description Range Def. Note
19 O1F Functioning of output 1 1.rEG / 2.rEG 1.rEG
5 - PROGRAMMABLE PARAMETERS ALno / ALnc
OFF
Here following are described all the parameters available on the 20 O2F Functioning of output 2 1.rEG / 2.rEG ALno
instrument. Some of them could be not present or because they are ALno / ALnc
depending on the type of instrument or because they are OFF
automatically disabled as unnecessary. Group “AL1” (parameters relative to alarm AL1)
Par. Description Range Def. Note
5.1 - PARAMETERS TABLE 21 OAL1 Output where alarm Out1 / Out2 / Out2
AL1 is addressed OFF
Group “SP” (parameters relative to the Set Point) 22 AL1t Alarm AL1 type LoAb / HiAb LoAb
Par. Description Range Def. Note LHAb / LodE
1 nSP Number of the 1÷4 1 HidE / LHdE
programmable Set 23 Ab1 Alarm AL1 functioning 0 ÷ 15 0
point 24 AL1 Alarm AL1 threshold -1999 ÷ 9999 0
2 SPAt Active Set point 1 ÷ nSP 1
25 AL1L Low threshold band -1999 ÷ 9999 0
3 SP1 Set Point 1 SPLL ÷ SPHL 0 alarm AL1
4 SP2 Set Point 2 SPLL ÷ SPHL 0 26 AL1H High threshold band -1999 ÷ 9999 0
5 SP3 Set Point 3 SPLL ÷ SPHL 0 alarm AL1
6 SP4 Set Point 4 SPLL ÷ SPHL 0 27 HAL1 Alarm AL1 hysteresis OFF ÷ 9999 1
7 SPLL Low Set Point -1999 ÷ SPHL -1999 28 AL1d Activation delay of OFF ÷ 9999 OFF
8 SPHL High Set Point SPLL ÷ 9999 9999 alarm AL1 sec.
29 AL1i Alarm AL1 activation in no / yES no
case of measuring error

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Group “LbA” (parameters relative to Loop Break Alarm) SPAt – ACTIVE SET POINT : Whenever are stored more than one
Par. Description Range Def. Note Set Point, it permits to select the active Set Point.
30 OLbA Output where alarm Out1 / Out2 / OFF SP1 - SET POINT 1: Value of the Set Point n. 1
LbA is addressed OFF SP2 - SET POINT 2: Value of the Set Point n. 2 (it appears if “nSP”
31 LbAt Time necessary to OFF ÷ 9999 OFF >2 only)
activate alarm LbA sec. SP3 - SET POINT 3: Value of the Set Point n. 3 (it appears if “nSP”
Group “rEG” (parameters relative to the control) >3 only)
Par. Description Range Def. Note SP4 - SET POINT 4: Value of the Set Point n. 4 (it appears if “nSP”
32 Cont Control type Pid / On.FA Pid =4 only)
On.FS / nr SPLL – LOW SET POINT: Lower value programmable as Set Point
33 Func Functioning mode HEAt / CooL HEAt SPHL – HIGH SET POINT : Higher value programmable as Set
output 1rEg Point
34 HSEt Hysteresis of ON/OFF -1999 ÷ 9999 1
control GROUP “ ]InP” (PARAMETERS RELATIVE TO THE INPUTS):
35 CPdt Autotuning Fast enable OFF÷ 9999 0 They permit to define the visualization modalities of the
sec. variable measured by the probe.
36 Auto Selftuning enable OFF / 1 / 2 / 3 1 SEnS – PROBE TYPE: Depending on model, it permits to select
37 SELF Proportional band no / yES no the type of probe :
38 Pb Integral time 0 ÷ 9999 50 - thermocouples: J (J), K (CrAL), S (S) or TECNOLOGIC infrared
39 Int Derivative time OFF ÷ 9999 200 sensors IRS serie with J (Ir.J) or K (Ir.CA) linearization.
sec. - thermoresistances: Pt100 IEC (Pt1)
40 dEr Fuzzy overshoot control OFF÷ 9999 50 - thermistors PTC KTY81-121 (Ptc) or NTC 103AT-2 (ntc)
sec. - normalized signals in current : 0..20 mA (0.20) or 4..20 mA (4.20)
- normalized signals in tension: 0..50 mV (0.50), 0..60 mV (0.60),
41 FuOc Cycle time of output 0.00 ÷ 2.00 0,5
12..60 mV (12.60), 0..5 V (0.5), 1..5 V (1.5), 0..10 V (0.10) or 2..10 V
1rEg
(2.10).
42 tcr1 Power ratio 2rEg / 1rEg 0.1 ÷ 130.0 20,0
SSC – LOW SCALE LIMIT IN CASE OF INPUT WITH V/I SIGNALS
sec.
: This is the value the instrument has to visualise when at the input
43 Prat Cycle time of 2rEg 0.0 ÷ 999.9 1.0
it’s present the minimum value measurable on the scale (0/4 mA,
0/12 mV, 0/1 V or 0/2 V).
44 tcr2 Manual reset 0.1 ÷ 130.0 10.0 FSC – HIGH SCALE LIMIT IN CASE OF INPUT WITH V/I SIGNALS
sec. : This is the value the instrument has to visualise when at the input
45 rS Gradient of rise ramp -100.0÷100.0 0.0 it’s present the maximum value measurable on the scale (20 mA, 50
% mV, 60 mV, 5 V or 10 V).
46 SLor Duration time 0.00 ÷ 99.99 InF dP – NUMBER OF DECIMAL FIGURES: It permits to decide if the
/ InF measuring resolution has to be 1 (0), 0.1 (1), 0.01 (2), 0.001 (3). In
unit/min. case of Pt100, PTC and NTC temperature probes the allowed
47 dur.t Gradient of fall ramp 0.00 ÷ 99.59 InF resolutions are 1° (0) and 0.1° (1).
/ InF Unit – TEMPERTURE UNIT OF MEASUREMENT : When the
hrs.-min. temperature is measured by temperature probes, this parameter
48 SLoF Soft-Start power 0.00 ÷ 99.99 InF permits to define if the visualisation is expressed as degree
/ InF Centigrade (°C) or Fahrenheit (°F).
unit / min. Filt – INPUT DIGITAL FILTER : It permits to program the constant
49 St.P Soft-Start time OFF / OFF of time as software filter referred to the measured input value (in
-100 ÷ 100 % sec.) in order to reduce the sensibility at the noises (increasing the
50 SSt Tempo Soft Start OFF / OFF time of reading).
0.1÷7.59 OFSt – MEASURING OFFSET: Positive or negative Offset which is
/ InF added to the value measured by the probe.
hrs.-min. rot – ROTATION OF THE MEASURING STRAIGHT LINE: It permits
Group “PAn” (parameters relative to the user interface) to obtain that the offset programmed on par. “OFSt” is not constant
Par. Description Range Def. Note for all the measures. Programming “rot”=1.000, the value “OFSt” is
51 USrb Functioning of key “U” noF / tunE / noF simply added to the value red by the probe before the visualisation
OPLO / Aac / and it results constant for all the measures. If instead it’s desired to
ASi / CHSP / have the programmed offset not constant for all the measures, it’s
OFF possible to effectuate the calibration on two desired values.
52 diSP Variable visualized on dEF / Pou / dEF In this case, to define the values to be programmed on par. “OFSt”
the display SP.F / SP.o / and “rot”, it’s necessary to enforce the following formulae :
AL1 “rot” = (D2-D1) / (M2-M1) “OFSt” = D2 - (“rot” x M2)
where: M1 =measured value 1; D1 = visualisation value when the
53 AdE Shift value for the shift OFF...9999 2 instrument measures M1
index functioning M2 =measured value. 2; D2 = visualisation value when the
54 Edit Fast programming of SE / AE / SAE instrument measures M2
active Set Point and SAE / SAnE It’s then deriving that the instrument will visualise : DV = MV x “rot”
alarms + “OFSt”
where: DV = visualised value; MV= measured value
5.2 - PARAMETERS DESCRIPTION InE – “OPE” FUNCTIONING IN CASE OF MEASURING ERROR: It
defines which are the error conditions of the input allowing the
GROUP “ ]SP” (PARAMETERS RELATIVE TO THE SET POINT): instrument to give as output the power programmed on par. “OPE”.
They allow the control Set programming and the Set The possibilities are :
functioning modalities. = Or : the condition occurs in case of overrange or probe breakage
nSP – NUMBER OF THE PROGRAMMABLE SET POINT: It permits = Ur : the condition occurs in case of underrange or probe breakage
to define the number of the Set Point which are desired to be = Our : the condition occurs in case of overrange or underrange or
programmed and stored (from 1 to 4). probe breakage

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OPE – OUTPUT POWER IN CASE OF MEASURING ERROR: It AL1H – HIGH THRESHOLD BAND ALARM AL1: Alarm AL1 high
permits to program the power that the instrument has to give as threshold when the alarm is a band type.
output in case of measuring error. For the ON/OFF regulators the HAL1 - ALARM AL1 HYSTERESIS: Asymmetrical semi-band
power is calculated considering a cycle time equal to 20 sec. relative to the alarm AL1 threshold which defines the deactivation
value of alarm AL1.
GROUP “ ] Out” (PARAMETERS RELATIVE TO THE OUTPUTS): AL1d – ACTIVATION DELAY OF ALARM AL1: It permits to define
They permit to program the outputs functioning. the activation delay of the alarm AL1 when it’s activated the delay
O1F – FUNCTIONING OF OUTPUT OUT 1: It defines the function- function on par. “Ab1”.
ing of output OUT 1 as: control output 1 (1.rEG), control output 2 AL1i – ALARM AL1 ACTIVATION IN CASE OF MEASURING
(2.rEG), alarm output as normally open (ALno), output alarm ERROR: It permits to define if, in measuring error conditions, the
normally closed (ALnc), output not used (OFF). alarm has to be active ("yES") or not ("no").
O2F - FUNCTIONING OF OUTPUT OUT 2: Similar to “O1F” but
referred to output OUT2. GROUP “LbA” (PARAMETERS RELATIVE TO THE LOOP
BREAK ALARM): it contains the parameters relative to the Loop
GROUP “ ]AL1” (PARAMETERS RELATIVE TO ALARM AL1): Break alarm (control loop interruption), which intervenes when,
They permit to program the functioning of the process alarm for any reason (short-circuit of a thermocouple, load interrup-
AL1. tion, etc) the control loop is interrupted.
OAL1 – OUTPUT WHERE ALARM AL1 IS ADDRESSED: It defines OLbA – OUTPUT WHERE THE LOOP BREAK ALARM IS
on which output the alarm AL1 has to be addressed. ADDRESSED: It defines on which output the LOOP BREAK alarm
AL1t – ALARM AL1 TYPE: It permits to decide which type of has to be addressed.
behaviour has to have the alarm AL1, through 6 different selections: LbAt – TIME NECESSARY TO ACTIVATE THE LOOP BREAK
= LoAb – ABSOLUTE LOW ALARM : The alarm is activated when ALARM : Delay time at the intervention of the Loop Break alarm.
the process value goes under the alarm set on parameter "AL1". The alarm intervenes when the output power remains at the 100%
= HiAb - ABSOLUTE HIGH ALARM: The alarm is activated when for the time programmed on this parameter (in sec.)
the process value goes higher than alarm set on parameter "AL1".
= LHAb - ABSOLUTE BAND ALARM: The alarm is activated when GROUP “ ]rEG” (PARAMETERS RELATIVE TO THE CONTROL):
the process value goes under the alarm set on parameter "AL1L" or it contains the parameters relative to the control functioning.
goes higher than alarm set on parameter "AL1H". Cont – CONTROL TYPE: It permits to select one of the possible
= LodE – DEVIATION LOW ALARM: The alarm is activated when control mode offered by the instrument : PID (Pid), ON/OFF with
the process value goes under [SP – AL1] asymmetrical hysteresis (On.FA), ON/OFF with symmetrical
= HidE – DEVIATION HIGH ALARM: The alarm is activated when hysteresis (On.FS), Neutral Zone ON/OFF (nr).
the process value goes higher than [SP + AL1] Func – FUNCTIONING MODE OUTPUT 1rEG: It permits to decide
= LHdE – DEVIATION BAND ALARM: The alarm is activated when if the control output 1rEG has to actuate a reverse action, as for
the process value goes under [SP – AL1L] or goes higher than [SP example a Heating process ("HEAt") or a direct action, as for
+ AL1H] example a Cooling process ("CooL").
Ab1 – ALARM AL1 FUNCTIONING: It permits to define the alarm HSEt – ON/OFF CONTROL HYSTERESIS: Semi-band relative to
AL1 functioning programming a number comprised between 0 and the Set Point which definers the activation and deactivation values
15. The number to be programmed, that corresponds to the desired of the control output/s in case of ON/OFF control (On.FA, On.FS,
functioning, is obtained adding the values reported in the following nr).
description : CPdt – COMPRESSOR PROTECTION DELAY TIME: The delay
ALARM BEHAVIOUR AT THE SWITCH ON: time is counted starting from the last 2rEG output switch off , when
+0 = NORMAL BEHAVIOUR: The alarm is always activated when it’s used as Neutral zone control mode, during which the output is
there are alarm conditions. kept in off state. The output will be switched on when the
+1 = ALARM NOT ACTIVATED AT THE SWITCH ON: Whether, at temperature regulator requires it at this time is elapsed. The function
the switch on, the instrument is in alarm conditions, the alarm is not in deactivated programming "CPdt" = OFF.
activated. It will be activated only when the process value is out and Auto – AUTOTUNING FAST ENABLE : this parameter permits to
back again in alarm conditions. decide how the Autotuning has to be executed . The possible
ALARM DELAY: selections are :
+0 = ALARM NOT DELAYED: The alarm is immediately activated = 1 - if it’s desired to have the autotuning automatically, each time
when the alarm condition has come to pass. the instrument is switched on, at the condition that the process
+2 = ALARM DELAYED: When the alarm condition has come to value is lower (with “Func” =HEAt) or higher (with “Func” =CooL)
pass, it starts the counting of the delay, as programmed on par. than SP/2
“ALnd” (expressed in sec.) and only after the elapsing of that time = 2 - if it’s desired to have the autotuning automatically, the next
the alarm will be activated. time the instrument is switched on, at the condition that the process
ALARM LATCH: : value is lower (with “Func” =HEAt) or higher (with “Func” =CooL)
+ 0 = ALARM NOT LATCHED: The alarm remains active in the than SP/2, and once the tuning is finished, the par. “Auto” IS
alarm conditions only. automatically swap into the OFF state
+ 4 = ALARM LATCHED: The alarm is active in the alarm conditions = 3 - - if it’s desired to activate the autotuning manually, through the
and remains active also if these conditions are not existing selection of par. “tunE” in the main menu or though key “U” properly
anymore, until when key “U”, properly programmed (“USrb”=Aac) programmed as “USrb” = tunE. In this case the autotuning starts
has been pushed without any control on the process value condition. It’s
ALARM AKNOWLEDGEMENT: : recommended to use this option, starting the autotuning when the
+ 0 = ALARM NOT AKNOWLEDGED: The alarm remains always process value is as far as possible from the Set Point because, in
active in the alarm conditions. order to feature the Autotuning FAST with its best performances ,
+ 8 = ALARM AKNOWLEDGED: The alarm is active in alarm it’s preferable to respect this condition
conditions and can be deactivated through key “U” if properly = OFF - Autotuning disabled.
programmed (“USrb”=ASi), also if the alarm conditions are still When it’s occurring an Autotuning cycle, led AT blinks.
existing.
SELF – SELFTUNING ENABLE: Parameter used to enable (yES) or
AL1 – ALARM AL1 THRESHOLD : Alarm AL1 threshold for low and disable (no) the Selftuning function. Once the function has been
high alarms. enabled, the Selftuning has to be started selecting item “tunE”, in
AL1L – LOW THRESHOLD BAND ALARM AL1 : Alarm AL1 low the main menu, or through key U properly programmed (“USrb” =
threshold when the alarm is a band type. tunE). When the Selftuning function is active, led AT is permanently

TECNOLOGIC spa - TLK 48 - OPERATING INSTRUCTIONS - Vr. 01 - ISTR 06013 - PAG. 11

lighted, and all the PID parameters ("Pb", "Int", "dEr", ecc.) are not Usrb – FUNCTIONING OF KEY U : It permits to decide which
visualised anymore. function is associated to key U. The possible selection are :
Pb – PROPORTIONAL BAND: Width of the band around the Set = noF : no function
Point within which the proportional control is performed. = tunE : Pushing the key for 1 sec. at least, it’s possible to
Int – INTEGRAL TIME: Integral time to be programmed in the PID activate/deactivate the Autotuning or the Selftuning
algorithm, expressed in sec. = OPLO : Pushing the key for 1 sec. at least, it’s possible to swap
dEr – DERIVATIVE TIME: : Derivative time to be programmed in the from the automatic control (rEG) to the manual one (OPLO) and vice
PID algorithm, expressed in sec. versa.
FuOc - FUZZY OVERSHOOT CONTROL: Parameter that permits to = Aac : Pushing the key for 1 sec. at least, it’s possible to
eliminate the variable over-shoots at the start up of the process or at acknowledge the alarm.
the changing of the Set Point. A low value of this parameter reduces = Asi : Pushing the key for 1 sec. at least, it’s possible to
the overshoot while a high value increase it. acknowledge an active alarm
tcr1 – CYCLE TIME OF OUTPUT 1rEG : Cycle time of output 1rEG = CHSp : Pushing the key for 1 sec. at least, it’s possible to select
with PID control mode, expressed in sec.. on rotation one of the 4 pre-programmed Set Point.
Prat – POWER RATIO 2rEG / 1rEG : Parameter where it’s possible = OFF : Pushing the key for 1 sec. at least, it’s possible to swap
to program the power ratio between the element controlled by output from the automatic control (rEG) to the OFF control (OFF) and vice
2rEG (ex.Cooling) and the element controlled by output 1rEG (ex. versa.
Heating) in case of PID double action control. diSP - VARIABLE VISUALISED ON THE DISPLAY: Parameter
tcr2 - CYCLE TIME OF OUTPUT 2rEG : Cycle time of output 2rEG trough which it’s possible to decide what is visualised on the display
with PID double action control mode, expressed in sec.. : the process variable (= dEF), the control power (= Pou), the active
rS - MANUAL RESET: Power Offset added to the power increase of Set Point (= SP.F), the Set Point active when there are ramps (=
the proportional term, in order to eliminate the error when it’s not SP.o) or the alarm threshold AL1 (= AL1).
present the integral value. This parameter is only visualised when AdE – SHIFT VALUE FOR THE SHIFT INDEX FUNCTIONING: It
“Int” =0. permits to decide the functioning mode of the 3 led shift index. The
Parameters relative to the ramps, allowing the reaching of the lighting of the green led “=” indicates that the process value is within
Set Point in a predetermined time. the range [SP+AdE ... SP-AdE], the lighting of the red led “-”
Furthermore, once the first Set (SP1) has been reached, it’s indicates that the process value is lower than the value [SP-AdE]
and the lighting of the red led “+”indicates that the process value is
possible to have the automatic commutation on the second Set
higher than the value [SP+AdE].
(SP2) after a programmable time, obtaining in this way a simple
Edit – FAST PROGRAMMING OF ACTIVE SET POINT AND
thermal cycle (functions available for all the control types)
ALARMS: It permits to decide which are the Set programmable with
SLor – GRADIENT OF RISE RAMP: Gradient of rise ramp to the fast procedure. The parameter can be programmed as :
actuate when the process value is lower than the active Set Point, =SE: The active Set Point is modifiable while the alarm thresholds
expressed in unit/minute. are not modifiable
Programming the parameter = InF the ramp is not active. =AE :The active Set Point is not modifiable while the alarm
dur.t - DWELL TIME: Dwell time of the Set Point SP1 before the thresholds are modifiable
automatic commutation on SP2 (expressed in hrs. and min.) =SAE: Whether the active Set Point or the alarm thresholds are
Through this parameter, once the first Set (SP1) has been reached, modifiable
it’s possible to have the automatic commutation on the second Set =SAnE: Whether the active Set Point or the alarm thresholds are
(SP2) after a programmable time, obtaining in this way a simple not modifiable
thermal cycle.
Programming the parameter = InF the function is not active. 6 - PROBLEMS, MAINTENANCE AND GUARANTEE
SLoF - GRADIENT OF FALL RAMP: Gradient of fall ramp to
actuate when the process value is higher than the active Set Point,
6.1 - ERROR SIGNALLING
expressed in unit/minute.
Programming the parameter = InF the ramp is not active. Error Reason Action
Parameters relative to the Soft-Start function, which allows to ---- Probe interrupted Verify the correct
limit the control power, at the instrument switch on, for a uuuu The measured variable connection between probe
is under the probe’s and instrument and then
predetermined time. This function is only available for PID
limits (underrange) verify the correct
control, furthermore when the Soft Start is active, it’s not
oooo The measured variable functioning of the probe
possible to have the Autotuning function as this could supply
is over the probe’s
an excessive power.
limits (overrange)
St.P - SOFT START POWER:
ErAt Autotuning not possible Swap the instrument into
If parameter “SSt” is programmed with a values different from OFF,
because the process OFF control (OFF) and
this is the power given as output at the instrument switch on, for the
value is lower (or successively into automatic
time “SSt”.
higher) than SP/2 or control (rEG) in order to
In the practice, the instrument works in manual condition and
because it has been make disappear the error
commutates into automatic control at the elapsing of time “SSt”.
activated the Soft-Start message.
If instead par. “St.P” = OFF and on par. “SSt” is programmed a
function. Once the error has been
value, at the switch on, the power calculated by the PID controller is
found, try to repeat the
divided for the time “SSt”, with the meaning to calculate a ramp. The
autotuning.
output power starts from 0 and is progressively increased, basing on
noAt Autotuning not finished Check the functioning of
the calculated ramp, up to the reaching of time “SSt” or until when
within 12 hours probe and actuator and try
the power overcomes the power calculated by the PID controller.
to repeat the autotuning.
SSt - SOFT START TIME (for PID control only): Duration time in
LbA Loop control interrupted Check the functioning of
hours and min. of the Soft-Start described on pa. “St.P”.
(Loop break alarm) probe and actuator and
To disable the Soft-Start function it’s enough to program par. “Sst” =
swap the instrument into
OFF.
(reG) control
ErEP Possible anomaly of the Push key “P”
GROUP “ ]PAn” (PARAMETERS RELATIVE TO THE USER
EEPROM memory
INTERFACE) : It contains the parameters relative to the key U In error conditions the instrument provides an output power as
and display functioning. programmed on par “OPE” and activates the desired alarm, if the
relative parameters “AL1i” have been programmed = yES.

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6.2 – CLEANING
We recommend to clean the instrument with a cloth slightly wet of
water or not abrasive cleaners or containing solvents which may
damage the instrument.

6.3 – GUARANTEE AND REPAIRS

The instrument is under warranty against construction vices or
defected material, noticed within 24 months from delivery date.
The guarantee is limited to the repairs or to the substitution of the
instrument.
The eventual opening of the housing, the violation of the instrument
or the wrong use and installation of the product means the
automatic decay of the guarantee.
In case of defective instrument, noticed within or out of the
guarantee period, do contact our sales department to obtain the
shipment authorisation.
The defective product must be shipped to TECNOLOGIC with the
detailed description of the failures found and without any fees or
charge for Tecnologic, safe different agreements.

7 - TECHNICAL DATA

7.1 – ELECTRICAL DATA

Power supply: 24, 115, 230 VAC +/- 10%
Frequency AC: 50/60 Hz
Power consumption: 5 VA approx.
Input/s: 1 input for temperature probes: tc J,K,S ; infrared sensors
TECNOLOGIC IRS J e K; RTD Pt 100 IEC; PTC KTY 81-121 (990
Ω @ 25 °C); NTC 103AT-2 (10KΩ @ 25 °C) or mV signals 0...50
mV, 0...60 mV, 12 ...60 mV or normalized signals 0/4...20 mA,
0/1...5 V , 0/2...10 V.
Normalized signals input impedance: 0/4..20 mA: 51 Ω; mV and V:
1 MΩ
Output/s: Up to 2 outputs. Relay SPST-NO (8 A-AC1, 3 A-AC3 / 250
VAC) ; or in tension to drive SSR (20mA/ 14VDC).
Auxiliary supply output: 12 VDC / 25 mA Max.
Electrical life for relay outputs: 100000 operat.
Installation category: II
Protection class against electric shock: Class II for Front panel
Insulation: Reinforced insulation between the low voltage section 7.4 – FUNCTIONAL FEATURES
(supply and relay outputs) and the front panel; Reinforced insulation Control: ON/OFF, single and double action PID
between the low voltage section (supply and relay outputs) and the Measurement range: according to the used probe (see range table)
extra low voltage section (inputs, SSR outputs); No insulation Display resolution: according to the probe used 1/0,1/0,01/0,001
between input and SSR outputs. Overall accuracy: +/- 0,5 % fs
Sampling rate: 130 ms.
7.2 – MECHANICAL DATA Display: 4 Digit Red h 12 mm
Compliance: ECC directive EMC 89/336 (EN 61326), ECC directive
Housing: Self-extinguishing plastic, UL 94 V0
LV 73/23 and 93/68 (EN 61010-1)
Dimensions: 48 x 48 mm DIN, depth 98 mm
Weight: 225 g approx.
Mounting: Flush in panel in 45,5 x 45,5 mm hole 7.5 - MEASURING RANGE TABLE
Connections: 2,5 mm 2 screw terminals block
Degree of front panel protection : IP 54 mounted in panel with INPUT without D.P. with D.P.
gasket tc J -160 ... 1000 °C -160.0 ... 999.9 °C
Pollution situation: 2 “SEnS” = J - 256 ... 1832 °F -199.9 ... 999.9 °F
Operating temperature: 0 ... 55 °C tc K -270 ... 1370 °C -199.9 ... 999.9 °C
Operating humidity: 30 ... 95 RH% without condensation “SEnS” = CrAl - 454 ... 2498 °F -199.9 ... 999.9 °F
Storage temperature: -10 ... +60 °C tc S -50 ... 1760 °C -50.0 ... 999.9 °C
“SEnS” = S -58 ... 3200 °F -58.0 ... 999.9 °F
7.3 – MECHANICAL DIMENSIONS, PANEL CUT-OUT AND -200 ... 850 °C -99.9 ... 850.0 °C
Pt100 (IEC)
MOUNTING [mm]
“SEnS” = Pt1 -328 ... 1562 °F -99.9 ... 999.9 °F
PTC (KTY81-121) -55 ... 150 °C -55.0 ... 150.0 °C
“SEnS” = Ptc -67 ... 302 °F -67.0 ...302.0 °F
NTC (103-AT2) -50 ... 110 °C -50.0 ... 110.0 °C
“SEnS” = ntc -58 ... 230 °F -58.0 ... 230.0 °F
-199.9 ... 999.9
0..20 mA -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 0.20 -1.999 ... 9.999
-199.9 ... 999.9
4..20 mA -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 4.20 -1.999 ... 9.999

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 -199.9 ... 999.9
0 ... 50 mV -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 0.50 -1.999 ... 9.999
-199.9 ... 999.9
0 ... 60 mV -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 0.60 -1.999 ... 9.999
-199.9 ... 999.9
12 ... 60 mV -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 12.60 -1.999 ... 9.999
-199.9 ... 999.9
0 ... 5 V -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 0.5 -1.999 ... 9.999
-199.9 ... 999.9
1 ... 5 V -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 1.5 -1.999 ... 9.999
-199.9 ... 999.9
0 ... 10 V -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 0.10 -1.999 ... 9.999
-199.9 ... 999.9
2 ... 10 V -1999 ... 9999 -19.99 ... 99.99
“SEnS” = 2.10 -1.999 ... 9.999

7.6 – INSTRUMENT ORDERING CODE

TLK48 a b c d ee

a : POWER SUPPLY
A = 24 VAC
C = 115 VAC
D = 230 VAC

b : INPUT
C = thermocouples (J, K, S, I.R), mV, thermoresistances (Pt100)
E = thermocouples (J, K, S, I.R.), mV, thermistors (PTC, NTC)
I = thermocouples (J, K, S, I.R.), mV, normalized signals 0/4..20 mA
V = termocoppie (J, K, S, I.R.), mV, normalized signals 0/1..5V,
0/2..10V.

c : OUTPUT OUT1
R = Relay
O = 20 mA/14 VDC for SSR

d : OUTPUT OUT2
R = Relay
O = 20 mA/14 VDC for SSR

ee: SPECIAL CODES

TLK 48 PASSWORD = 381

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