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(For official use only)
GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS.
SPECIFICATION FOR
HOT-DIP ZINC GALVANISATION OF STEEL
MASTS (ROLLED & FABRICATED), TUBES
AND FITTINGS USED ON 25 kV ac OHE
Specification No. ETI/OHE/13 (4/84)
Printed May, 2018
ISSUED BY
TRACTION INSTALLATION DIRECTORATE
RESEARCH DESIGNS AND STANDARDS ORGANISATION
MANAK NAGAR, LUCKNOW-226011.
(INDIA)
|_ Prepared By Checked By Rechecked By | Approved By
7 | a |
Signature pa |
| preciviyti | _PED/TI
Date 10-05-2918 | [Fos Qeyp] 1P OS MTFMay, 2018
Addendum & corrigendum slip No.
4 to
RDSO Specification No. ETI/OHE/13(4/84)
For
Hot dip zinc galvanisation of Steel Masts (Rolled & Fabricated),
Tubes & fittings used on 25 kv ac OHE
1. A&C slip No.3(4/90)- Para3 delete last line
(Structural tubes - all - 425)
And
The following is added in the respective column.
Structural tubes:
Lightly polluted area 610
Medium and heavy polluted area 800. Addendum & Corrigendum s14p No. 3(4/90) to RDSO .
cation Now ETI/OuR/ 13( 1/04 RENCE COPY
fication Now eTi/our/13(i/e4) — REFERENCE CARY
- Hot Dip Zino Galvanisat on of Stool Masts(Rolled 2
' Fabiicated),fubes & Fittings Gaed on 20kV-ao OnE
- 1, Clause 2.
- Spe
. Add new item as SN, VIII below the para
- VII1 ) ASTM: A 153 ~ Specification for Zino coating
(1982) (Hot-dip) on Iron and Steel
- hardware.
~ 2, Clause 2.
SN(1) Read'ISt 4759-1984" in place of
- " ISt 4759-1979".
. Clause 4.1, Delete last line’ (Structural----610) ard
@ add the following in the respective columns:
Steel Components less than
5mm thick ala 460
. Structural Tubes al. has
-
fata
@
= owe
ip2 (4)9%)
a - Gophectlonu Sh JpeNoe2.to BDSO specificatioa—.
No, BTI/OWy 13(4/84) °
for
1. Appendix B
1,1 Clause B-1, 1st ling, Road
'trichloro ethylene’ in place of 'trichloro
ethylan'
1.2 Clause d-2, Read ‘Stripping solution’ in pluco
of ‘Stripping Solutions
1.3 Claus 2,1, Read "Hydrochloric Acid
“e (Specific Gravity 1,16)' in placa of ‘Hydrochlop ie
Acid (Specific Gravity 1,12)
1.4 Clause J-3, Ling No.3, Read
‘Clause b-2,1* in place of ‘Clause B-2, 2",
1.5 Clause B.3, Insert the word 'coases' in last linge
of the clause betwem ‘hydrogen! and tand',
Quartet Poe egy16 -6—86
May 1985
Correction Slip No.1 to ™80 Speci Fieataont ft RENCE COPY
No BTU/OHR/13(4/84)
for
Hot Dip Zine Galvanisation of Steel Masts (Rolled &
Fabricated), Tubes & Wittings used_on 25 kV a,c, OEE.
1, Clause 6.1 Shall be revised as under:
6.1 LOT: All the material of the same type
in a coating bath whose characteristics are intended
to be uniform shall be grouped togather to constitute
a lot,
6.1.1 Sample shall be taken from each bath
and tested for confimity of coating.
2, ‘Table 1 under clauso 6,2 Shall be revised
as under:
TABLE - 4,
Scalo of Sampling
Pormissible no,
Lot size Sample size of Defective
ep nae ennr MES
Upto 25 3 °
25-50 6 °
51.-100° : 8 0
101 and above, 13 1HOT. DIP ZINC GAIL YASS?
For official use only
siuhaanh
GOVERNMENT OF INDIA
MINISTRY OF RAILAVAYS
SPECIFICATION
MASTS (ROLLED & PADRE
AND FITTINGS USED GM 25 ky
No. ETHOFIE/I3 (4/24)
Printed November, [tit
. Isstredl by
TRACTION INSTALLATE 1M DISEOTORATE
RESEARCH DESIGNS AND STANDARES “CAMISATION
MANAKNAGAR, LEICKMOY? 9260011we
“rested
for Hot Dip Zine G:
Specification
COPE
This. standard specilies the requirements of zine
n rolled/fabrieated masts, tubes, and fittings
jiod by hot dip galvanising and the criteria for
ining and inspection of such galvanised members
This supersedes RDSO Specification No. ETH
1/13/82) issued in September, 1982 and No. E11)
» "13 (1/63) issued provisionally in November,19:3.
Y'EFERENCE SPECLSICATIONS: In preparation
i ance of the following India
‘wkard and other specifications bas been teken
“ IS4739-1979 Specification for Hot Dip Zine
Coatings on Structural Steel
and_ other allied. Proeucts,
Specification for zine,
» 1S: 209-1979
VAS) 2629-1966 Recomunentied Practice for Hot
Dip Galvanising of Iron and
Steel.
¥1S:6158-1971 Recommended Practice for Safe~
guarding against Embrittlement
of Hot Dip Galvanised Iron &
Steel Products,
Method for Testing Uniformity
‘of Coating on Zine Coated
Aaticles,
Methods fer Determination of
weight of Zine Coating on
Zine coated iron and steel arti-
cles (with amendment No. 1).
Spec. for Zinc (Hol Galvanized)
> 18:2633-1972
18:6745-1972
1 ASTM A123
(0978) Ceatings on Products Feb
cated from Rolled, Pressed
and Forged Steel Shapes, Plates,
Bars and Strips
GENERAL REQUIREMENTS:
QUALITY OF ZINC: Zinc cenferming to at
st grade Zn 99°95 specified in 1S: 209-1979 shall
used for the purpose of galvanising.
‘BASE METAL : The steels and castings shall
in accordance with clause 2 of 18:6158-1971.
ve steel is supplicc by the fabricator, it is the
ponsibility of the fabricator to select suitable stect
‘ch will withstand normal galvanising operation
out embrittlement
the edges of tightly contacting surfices should be
spletely sealed by welding. ‘The residue of costed
sirodes should be removed, prior to pickling, by
hing, chipping or sand blasting.
SURFACE PREPARATION: Surfoce shall
eleaned and prepared as per chiuse 4 of 18:2629-
‘6. Malleable iron castings shall be shot or grit
before. salvanisine.
GALVANISING : The members shall be gal-
in. accordance with the practice contained in
~1$:2629-196G unless otherwise specified in the
-ceeding_ paragraphs «
COATING REQUIREMENTS:
+ MASS OF ZINC COATING : Minimum ayer-
mass of Zine coating on uifferent kinds of articles
be as under:
es of material — where used.
we weight of zine
Coating (t/m?).
ed steel masts, Suburban and 610
vles,channols and "lightly polluted
embers fabricated area,
refrom, steel :
Marine avd chem 1,000
cally polluted
=