30.08.

07
Frank Endress
Dokumentversion 1

BS38 test menu

Software version 6.009.69.301.01
Error messages

Various functions are continuously checked during operation.

In the event of faults, the software switches to a safe status in which the output to the end stage and therefore the
control of the carriage motor are switched off. This status can only be exited again by performing a RESET
(switching mains OFF / ON). No further keyboard inputs can then be made. If an error occurs, it is indicated by
flashing cut thickness LED's. The various errors together with their possible causes are described in the
following table.

Flashing Error Cause

LEDs
1 Final stage The fault line of the final stage drivers is active.
defective blade Possible cause Final stage defective,...
defekt
2 Final stage The fault line of the final stage drivers is active.
defective carriage Possible cause Final stage defective,...
defekt
3 Rotor position Unacceptable value read in by rotor position detector
detector 1. An unacceptable value was read in after 1st rotor position detector
Carriage motor signal change. e.g. signal 0x003 must be followed by signal 0x002 or
0x001, depending on direction of rotation, otherwise ERROR 3 will
occur.
Possible cause Rotor position detector defective, shield of rotor position
detector not correctly connected, CPU defective,....
4 Rotor position Unacceptable value read in by rotor position detector
detector 1. An unacceptable value was read in after 1st rotor position detector
Blade motor signal change. e.g. signal 0x003 must be followed by signal 0x002 or
0x001, depending on direction of rotation, otherwise ERROR 3 will
occur.
Possible cause Rotor position detector defective, shield of rotor position
detector not correctly connected, CPU defective,....
5 Excess The CPU has detected an excess temperature in the final stage.
temperature, Possible cause: Guide mechanically sluggish, CPU defective, ...
power modules
Carriage
6 Excess The CPU has detected an excess temperature in the final stage.
temperature, Possible cause: Guide mechanically sluggish, CPU defective, ...
power modules
Blade
7 Excess The CPU has detected an excess temperature in the carriage motor.
temperature, Possible cause: Guide mechanically sluggish, CPU defective, motor
carriage motor defective, ...
8 Excess The CPU has detected an excess temperature in the carriage motor.
temperature, blade Possible cause: Guide mechanically sluggish, CPU defective, motor
motor defective, ...
9 Sliced products No communication possible with the product feed.
feed error Possible cause: CPU defective,...
10 Initialization The sensor end position was not reached after a complete return stroke.
stroke error Possible cause: Sensor end position defective, sensor end position
incorrectly set, ...
11 Finale stage error, The control voltage on the motor final stages dropped during slicing.
control voltage Possible cause: CPU defective,, crumb drawer switch defective or
while motors incorrectly set, hood switch defective or incorrectly set, locking switch
running defective or incorrectly set,…
12 Finale stage error, There is no control voltage for the motor final stages on the motors

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control voltage before starting.

when starting Possible cause: Crumb drawer not inserted, CPU defective, crumb
motors drawer switch defective or incorrectly set, hood switch defective or
incorrectly set, locking switch defective or incorrectly set,…

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13 Watchdog The last reset was performed due to a watchdog overflow.

overflow Possible cause CPU defective,...
14 Product feed The software sent more data to transmit buffer than to the stepper PC
transmit buffer board.
overflow Possible cause CPU defective,...
15 Basic locking The "lock open" hall sensor cannot be found, despite reference travel.
position not Possible cause Lock sensor defective, sensor lock incorrectly set, lock
reached stepper non-operational, CPU of product feed defective, mechanical
lock operation too sluggish,....
16 Carriage motor is The final position wasn’t reached after 1.5 seconds -> motor inhibted.
inhibited Possible cause: Guide mechanically inhibited, ...
Blade does not run, …
17 Overload current The CPU detected a carriage motor current > 10 A.
in R or S phase Possible cause Motor defective, CPU defective,...
Carriage
18 Overload current The CPU has detected a carriage motor current > 10 A.
in R or S phase Possible cause Motor defective, CPU defective,...
Blade
19 Rotor position The three sensor lines Hall_R, Hall_S and Hall_T have three identical
detector levels (0 or 1). This can not occur if the Hall sensor is intact.
Carriage motor Possible cause Rotor position detector defective, CPU defective,...
20 Rotor position The three sensor lines Hall_R, Hall_S and Hall_T have three identical
detector levels (0 or 1). This can not occur if the Hall sensor is intact.
Blade motor Possible cause: Rotor position detector defective, CPU defective,...
21 Eeprom error The Eeprom on the CPU cannot be programmed.
Possible cause: Eeprom on CPU defective,...

29 Adjustment error During adjusting the CPU identified the sensor end position though the
carriage must be positioned on the cutoff edge.
Possible cause: Sensor defective, operation error, …

31 Blade cleaning Blade is located in cleaning position.

position

The right LED on the CPU starts flashing, as soon as the program of the DSP runs at a frequency of 1 Hz (½ sec
on,½ sec off).
If the CPU identifies an error, it is indicated on the display as described above. In addition, the right LED flashes
in the event of a fault at a frequency of 2 Hz (¼ sec on, ¼ sec off).

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Technician's menu

To access the technician’s menu open the hood of the machine. Then press keys “Thin slices” and “Thick slices”
simultaneously for 3 seconds. Then press key "Medium slices“ within 1 second.
The LEDs “Thin slices” and “Thick slices” flash to show the technician’s menu.

Levels of the technician menu:

Level 1 of technician menu:

By pressing key “Thin slices" level 1 of the technician’s menu can be accessed. The LED “Thin
slices” illuminates.
The required test (1-7) is selected by pressing the “Slice thickness“ keys. The test set is indicated
by the “Slice thickness” LEDs. To run the test, press the key „Divide”. To indicate that the test can
be run, the LED „Divide“ flashes. To run the test, press the key „Divide”. The „Divide“ LED stops
flashing.
The technician’s menu level can only be exited with Reset (mains ON/OFF).

Tests 1-3 in the Technician's menu level 1 can only be performed with open hood!

LEDs Test Process

1 Sensor basic position The "Slice" LED indicates whether the end position sensor has
switched.
2 Product feed sensor The "Slice" LED indicates whether the product end position sensor
has switched.
3 Carriage motor The blade carriage must be located in the basic position before calling
Encoder up the Technician's menu!
The blade carriage is pulled manually by the operator. After approx.
2/3 of the distance the "Slice" LED illuminates, to indicate that the
shaft encoder has supplied approx. 29000 pulses. If the blade carriage
is pushed back again slightly, the "Slice" LED goes out.
4 Blade motor The blade must be turned counterclockwise by approx. ¼ turn. The
Encoder LED „Slice“illuminates. If the blade is turned back, the "Slice" LED
goes out again.
5 Release The hood must be closed before the test is started. Lock is closed after
Safety switch test is started. If there is a control voltage on the final stages, the LED
Control voltage “Slice” illuminates’.
Final stages, check Possible causes if there is no voltage: No crumb drawer inserted,
coupling hood not closed, hood switch defective, lock switch defective, CPU
defective.
Coupling check: The step motor product feed runs on max. holding
current when the LED illuminates. The coupling can be checked when
front plate is removed.
6 Lock sensor The "Slice" LED indicates whether the end position sensor has
switched.
7 Auxiliary relay K1 The "Slice" LED indicates whether relay K1 has switched. Relay K1
must have switched when the hood was opened and must drop out
when the hood is closed.

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Level 2 of technician menu:

By pressing key “Medium slices" level 2 of the technician’s menu can be accessed. The LED
“Medium slices” illuminates.
The required test (1-3) is selected by pressing the “Slice thickness“ keys. The test set is indicated
by the “Slice thickness” LEDs. To run the test, press the key „Divide”. To indicate that the test can
be run, the LED „Divide“illuminates. After being completed, the test is automatically quit. The
„Divide“ LED goes out.
The technician’s menu level can only be exited with Reset (mains ON/OFF).

Tests 1-3 in the Technician's menu level 2 can only be performed with closed hood!

LEDs Test Process

1 Product feed sensor Push the clamping device to the right stop before confirming Test 1.
Close hood and confirm Test 1 with the "Divide" key. The product
feed moves until it reaches the sensor for end of product feed, then it
changes direction and returns approx. half the distance.
2 Blade motor The blade motor runs permanently. Quit test by switching off mains
voltage.
(In order to define the direction of rotation of the blade, for example,
the blade can be moved into the cleaning position before branching to
the technician's menu.)
3 Lock The lock searches for the reference position (lock open). The hood is
then locked and unlocked again immediately afterwards.

Level 3 of technician menu:

By pressing key “Thick slices" level 3 of the technician’s menu can be accessed. The LED “Thick
slices” illuminates.
The required test (1-2) is selected by pressing the “Slice thickness“ keys. The test set is indicated
by the “Slice thickness” LEDs. To run the test, press the key „Divide”. To indicate that the test can
be run, the LED „Divide“illuminates. To run the test, press the key „Divide”. The „Divide“ LED
goes out.
The technician’s menu level can only be exited with Reset (Mains ON/OFF).

LEDs Test Process

1 Display software The “Slice thickness” LEDs show the software status.
status 6.009.69.301.01 Software status01 = 1 LED
(CPU DSP)
2 Display software The “Slice thickness” LEDs show the software status
version product feed

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Programming menu customer service

To access the programming menu customer service open the hood of the machine. Then press keys “Medium
slices” and “Thick slices” simultaneously for 3 seconds. Then press key "Thin slices“ within 1 second.
The LEDs “Medium slices” and “Thick slices” flash to show the programming menu customer service.

Levels of programming menu customer service:

Programming menu customer service level 1:

By pressing key “Thin slices" level 1 of the programming menu customer service can be accessed.
The LED “Thin slices” illuminates.

The required option is selected by pressing the “Slice thickness“ keys. The option set is indicated
by the “Slice thickness” LEDs. To access the programming menu, press the key „Divide”. To
indicate that the machine runs in the programming menu, the LED „Divide“ illuminates.

Option 1 : SB functions
The required option is set with the slice thickness keys.
(1= SB_function off; 2 = SB_function_1 on; 3 = SB_function_2 on)
By pressing key „Cut slices“ , save the setting.
The LED „Cut slices“ flashes shortly. To quit the programming menu customer
service, the machine must be switched off.

SB-function_I: With activated SB-function (self-service) the keys “Divide bread”,

“Reduce cut thickness”; “Increase cut thickness” are disabled.

SB_function_2: With activated SB-function (self-service) the keys “Divide bread” ,

“Reduce cut thickness”; “Increase cut thickness” are disabled.
The key “Cut slices” can only be used for switching off.
The LEDs for thickness indication are only activated during slicing.
As soon as the hood is closed fort he first time, the three LEDs of the “direct keys”
flash. The machine can be started with these keys. The slice thickness is selected by
pressing „direct keys“. During slicing the cut thickness can be modified with the direct
keys. The machine can be switched off either by pressing key “Cut slices” or via the
activated direct key.

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Option 2 :
The required option is set with the cut thickness keys.

1 automatic return of product feed off

2 automatic return of product feed on, distance 1/10 of the total distance
3 automatic return of product feed on., distance 2/10 of the total distance
4 automatic return of product feed on, distance 3/10 of the total distance
5 automatic return of product feed on, distance 4/10 of the total distance
6 automatic return of product feed on, distance 5/10 of the total distance
7 automatic return of product feed on, distance 6/10 of the total distance
8 automatic return of product feed on, distance 7/10 of the total distance
9 automatic return of product feed on, distance 8/10 of the total distance
10 automatic return of product feed on, distance 9/10 of the total distance
11 automatic return of product feed on, distance 1 of the total distance

By pressing key „Cut slices“, save the setting.

The LED „Cut slices“ flashes shortly. To quit the programming menu customer
service, the machine must be switched off.

Automatic return of product feed:

If during cutting slices the product feed sensor is reached, the product feed
automatically returns by moving over the same distance.
During return, the hood is closed!!

The function of automatic return of product feed is available in three "SB

functions”.

Option 3 :
The required option is set with the cut thickness keys.

Voltages

1 230 V
2 120 V

By pressing key „Cut slices“, save the setting.

The LED „Cut slices“ flashes shortly. To quit the programming menu customer
service, the machine must be switched off.

In addition to the software setting the jumper on the CPU must be plugged in at 120 V
and und unplugged at 230 V!

Option 4 : Carriage speed when cutting slices (slow)

The required option is set with the cut thickness keys. (2 = 90 strokes/min; 3 = 80
strokes/min; 4 = 70 strokes/min; 5 = 60 strokes/min). By pressing key „Cut slices“,
save the setting.
The LED „Cut slices“ flashes shortly. To quit the programming menu customer
service, the machine must be switched off.

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Option 5 : Carriage speed when cutting slices (fast)

The required option is set with the cut thickness keys. (1 = 100 strokes/min; 2 = 90
strokes/min; 3 = 80 strokes/min; 4 = 70 strokes/min). By pressing key „Cut slices“,
save the setting.
The LED „Cut slices“ flashes shortly. To quit the programming menu customer
service, the machine must be switched off.

Option 6 : Carriage speed when dividing breads (slow)

The required option is set with the cut thickness keys. (2 = 90 strokes/min; 3 = 80
strokes/min; 4 = 70 strokes/min; 5 = 60 strokes/min). By pressing key „Cut slices“,
save the setting.
The LED „Cut slices“ flashes shortly. To quit the programming menu customer
service, the machine must be switched off.

Option 7 : Carriage speed when dividing breads (fast)

The required option is set with the cut thickness keys. (1 = 100 strokes/min; 2 = 90
strokes/min; 3 = 80 strokes/min; 4 = 70 strokes/min). By pressing key „Cut slices“,
save the setting.
The LED „Cut slices“ flashes shortly. To quit the programming menu customer
service, switch off the machine.

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Adjustment menu

To access the adjustment menu customer service, open the hood of the machine. Then press keys “Medium
slices” and “Thick slices” simultaneously for 3 seconds. Then press key "Thick slices“ within 1 second.
The slice thickness LEDs flash consecutively from 8 mm downwards in order to signalize that the blade carriage
must be pulled to the front stop. Then press key slice thickness+ to save the position. Now the LEDs flash
consecutively from 3mm to 30 mm. The carriage must now be moved back to the home position. As soon as the
sensor basic position is identified, the values are automatically saved and all LEDs flash.
To quit the menus, the machine must be switched off.

Change history

Delegates Version status Date Remarks

Frank Endress, TF-H Version 0 03.08.07 Creation of technician’s menu
Frank Endress, TF-H Version 1 30.08.07 Changes:
Software version from 6.009.70.301.00 to 6.009.69.301.01.
Technician’s menu level 3 adapted(program version display
-> 1LED)

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