FAVELLE FAVCO CRANES

OPERATING, MAINTENANCE AND

PARTS MANUAL

CRANE TYPE : OFFSHORE PEDESTAL CRANE

CRANE MODEL : 8/10K

CRANE SERIAL NO. : 1966-1967

CUSTOMER : C7 FPSO - BUMI ARMADA BERHAD

DELIVERY DATE : MARCH 2014

PRIME MOVER : DIESEL-HYDRAULIC

Designed & Manufactured by:

FAVELLE FAVCO CRANES (M) SDN. BHD.

A subsidiary of Muhibbah Engineering Group

Lot 42, Persiaran Bunga Tanjung 2,

Senawang Industrial Park,

70400 Seremban, Negeri Sembilan, Malaysia.

TELEPHONE : 606-676 8866

FACSIMILE : 606-676 8888 or 606-676 8999

EMAIL : [email protected]
 Page IV

Table of Contents (BOOK 1 OF 3)

FOREWORD ……………………………………………………………………………………………………I
WARRANTY…………………………………………………………………………………………………….II

SECTION 1.0 : INTRODUCTION

1.1 PURCHASE ORDER (UNPRICED)
1.2 SCOPE OF SUPPLY - MANUFACTURER
1.3 SUB SUPPLIER CONTACT LIST AND SCOPE OF SUPPLY
1.3.1 GENERAL STATEMENT
1.3.2 DESIGN CRITERIA
1.3.3 PERFORMANCE DATA
1.3.4 MAJOR CRANE COMPONENTS
SECTION 2.0 : DESCRIPTION OF COMPLETE EQUIPMENT / PACKAGE
2.1 PROCESS AND UTILITY DIAGRAMS (INCLUDE SUB VENDOR)
2.2 SAFETY REQUIREMENTS
SECTION 3.0 : INSTALLATION
3.1 INSTRUCTION FOR INSTALLATION (ONSHORE & OFFSHORE)
3.1.1 DELIVERY CHECKS
3.1.2 ERECTION ACCESSORIES
3.1.3 CRANE ERECTION (GENERAL)
3.1.4 CRANE ERECTION GUIDE
3.1.5 ATTACHMENTS
3.2 INSTRUCTION FOR COMMISSIONING
3.2.1 COMMISSIONING PROCEDURE
3.3 INSTRUCTION FOR PRESERVATION DURING TRANSPORT AND STORAGE.
(BEFORE & AFTER INSTALLATION)
3.3.1 GENERAL
3.3.2 PRESERVATION DURING TRANSPORT
3.3.3 STORAGE (BEFORE CRANE INSTALLATION)
3.3.4 STORAGE (AFTER CRANE INSTALLATION)
3.3.5 STORAGE (SLIP RING)
3.3.6 TEMPORARY STORAGE (LESS THAN 30 DAYS)
3.3.7 LONG TERM STORAGE (MORE THAN 30 DAYS)
SECTION 4.0 : INSTRUCTION FOR OPERATION
4.1 GENERAL
4.2 CRANE SAFETY
4.3 DESCRIPTION OF SAFETY EQUIPMENT
4.4 CHECK LISTS
4.5 OPERATING INSTRUCTION
4.6 LIFTS
4.7 HANDLING OF HEAVY LOADS
4.8 CRANE SHUT DOWN INSTRUCTION
4.9 EMERGENCY LOAD LOWERING PROCEDURE (MAIN & FLY HOIST)
4.10 STANDARD HAND SIGNALS
4.11 TROUBLE SHOOTING
4.11.1 GENERAL TROUBLE SHOOTING LIST
4.11.2 PLANETARY DRIVES
4.11.3 ROPES

INTRODUCTION S/N: 1966-67 REV: 01

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Table of Contents (BOOK 1 OF 3)

SECTION 5.0 : INSTRUCTION FOR MAINTENANCE
5.1 PREVENTATIVE MAINTENANCE - GENERAL
5.2 MAINTENANCE – DETAILED
5.3 RECOMMENDED OILS AND GREASES
5.4 ROPES – GENERAL
5.5 MAINTENANCE LOG
5.6 SLEW RING WEAR INSPECTION
5.7 BOOM PIVOT BUSH WEAR INSPECTION
5.8 CRANE FASTERNER TORQUE
SECTION 6.0 : DATA SHEET
6.1 MECHANICAL & ELECTRICAL DATA SHEET
6.2 UTILITY POWER CONSUMPTION LIST
SECTION 7.0 : DRAWINGS
7.1 GENERAL ARRANGEMENT DRAWINGS
7.2 PROCESS AND INSTRUMENT DRAWINGS
7.3 AIR FLOW AND INSTRUMENT DIAGRAMS
7.4 CAUSE AND EFFECT DIAGRAM
7.5 HYDRAULIC CIRCUIT DRAWING
7.6 ELECTRICAL SCHEMATIC DIAGRAM
7.7 VDRL DRAWINGS
7.8 AS BUILT DRAWINGS
SECTION 8.0 : SPARES, SERVICE AND REPAIR
8.1 SPARE PARTS
8.2 SERVICE AND REPAIR OF STRUCTURAL AND MECHANICAL COMPONENTS
8.3 SERVICE AND REPAIR OF HYDRAULIC AND ELECTRICAL COMPONENTS
8.4 SPARE PARTS INTERCHANGEABLE RECORDS
SECTION 9.0 : SPECIAL TOOLS (PACKAGED COMPONENTS)
9.1 SAFE LOAD INDICATOR
9.2 AIR CONDITIONER
9.3 LIMIT SWITCHES
9.4 LIGHTINGS
9.5 SLIP RING

INTRODUCTION S/N: 1966-67 REV: 01

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Table of Contents (BOOK 2 OF 3)

SECTION 9.0 : SPECIAL TOOLS (PACKAGED COMPONENTS) - (Continued)
9.6 HYDRAULIC PUMPS & MOTORS
9.7 DRIVE GEARBOXES
9.8 SPLITTER GEARBOX
9.9 BATTERY
9.10 BATTERY CHARGER
9.11 WIND SPEED INDICATOR
9.12 SPEAKER
9.13 HOOK BLOCK
9.14 ARCUSAFLEX COUPLINGS
9.15 DIESEL ENGINE (OPERATION AND MAINTENANCE MANUAL)
9.16 DIESEL ENGINE (FLUID RECOMMENDATION)
9.17 MESSENGER DISPLAY MANUAL

INTRODUCTION S/N: 1966-67 REV: 01

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Table of Contents (BOOK 3 OF 3)

SECTION 9.0 : SPECIAL TOOLS (PACKAGED COMPONENTS) - (Continued)
9.18 DIESEL ENGINE (PARTS MANUAL)
- VOLUME 1
- VOLUME 2

INTRODUCTION S/N: 1966-67 REV: 01