Instructions for use

Instructions for use

Please read these instructions before using the
autoclave.

Keep these “Instructions for use” in a safe place

close by the unit for future reference.

UK Customer care line: 01254 844 116

e-mail: [email protected]

The Prestige Medical Customer Service Team is available

to provide advice and assistance during normal office
hours. To avoid delays when making contact, please
have
the unit’s Model and Serial Numbers at hand.

For additional information visit

www.prestigemedical.co.uk
UK Customers
Prestige Medical Limited
East House, Duttons Way,
Shadsworth Business Park,
Blackburn BB1 2QR

Overseas Customers
Contact your local distributor. In case
of doubt contact Prestige Medical Ltd

Tel : +44 (0) 1254 682 622

Fax : +44 (0) 1254 682 606

www.prestigemedical.co.uk
[email protected]

Model Rating plate

Serial Number.

Date of purchase: ………../………../………………………………..

Prestige Medical Limited

East House, Duttons Way, Shadsworth Business Park, Blackburn,BB1 2QR
Tel : +44 (0) 1254 682 622 - Fax : +44 (0) 1254 682 606
www.prestigemedical.co.uk - [email protected]
Registered in England
Reg No. 2826793
 Contents

Section Page
1 Introduction 1
2 General / Safety Recommendations 2
3 Unit Description 3
4 Installation 5
5 Features 6
6 Rating plate & serial number 9
7 Cycle and Load Type 10
8 Getting Started 11
9 Delayed cycle start 15
10 Time settings 15
11 Data recording 16
12 Essential information 17
13 Warranty 17
14 Cleaning & routine maintenance 18
15 Direct feed & rapid drain system 22
16 Bowie Dick test 23
17 Helix Test 24
18 Specification 25
19 Additional Information 26
20 Loading 27
21 Emergency Door Release 28
22 Recovery Sequence 29
23 Manual stop 29
24 Trouble Shooting 30
25 Cycle Profiles 31
26 Leak Test 34
27 Water Quality 35
28 Accessories & Consumables 36

Please read these instructions carefully before using the autoclave.

 Page 1

Section 1: Introduction
Thank you for choosing the Prestige Medical Advance Pro Autoclave. This machine is fitted with sophisticated control
software and will automatically adjust the cycle time dependent on the mass of load to be sterilised. This will ensure
the optimum sterilizing and drying conditions for all loads. All “Type B” vacuum cycles use the triple pulse
fractionated vacuum system. Non-vacuum cycles use the thermodynamic air displacement system. Vacuum Drying
cycles employ a “closed door” system. Before unpacking, refer to the section 2 on page 2 and whilst unpacking check
the unit for transit damage. If damage is found, please report this to the shipping agent immediately, in writing, and
then notify your dealer.

Product contents comprise of the following:

 Autoclave with internal furniture.

 Instructions for Use and warranty card.
 Performance Test Certificate and Certificate of Conformance for pressure vessel (all UK models).
 Installation sheet.
 Written Scheme of Examination (UK models).

All Customers, when you receive your Advance Pro autoclave ensure that you complete and return your
Warranty Registration Card.

Types of load and loading.

Advance Pro autoclaves are designed to sterilize instruments, utensils and other items as defined by EN13060.
Advance Pro Class B vacuum autoclaves are suitable for the sterilization of solid, hollow, unwrapped and pouched
instruments as well as textile loads. The autoclaves operate automatically with 134oC and 121oC sterilizing
temperatures (with or without drying). A full list of sterilization cycles and times is shown in Section 25.

WARNING!
Refer to the instrument manufacturer to ensure the instruments
suitability for autoclaving and the maximum temperature they can withstand.

A “responsible person” must qualify other loads as suitable. Refer to “Additional Information” in Section 18. Refer to
“Specification”, Section 15, for the maximum instrument load for the autoclave. All instruments must be cleaned
appropriately prior to sterilizing. Wrapped or pouched loads should not touch adjacent loads. Pouches must be
used for one item only. When placing items on a pouch tray, ensure they are placed so that they do not touch each
other and that the load does not touch other trays or the chamber in any way. Always use the lifting device when
removing pouch trays from the autoclave as they may be hot. Long trays should be supported at their rear as they
become free of the tray carrier.

WARNING!
Failing to observe the instructions as specified in this manual can lead to unsafe operation for the user.
 Page 2

Section 2: General / Safety Recommendations

The user is responsible for the installation, the correct use and maintenance of the sterilizer in accordance with the
instructions listed in this manual. For further information please call your local service provider.
 The sterilizer has not been designed for the sterilization of liquids.
 The sterilizer must not be used in the presence of gas or explosive vapours.
 The chamber is automatically heated to 120°C as soon as the sterilizer is switched on.
 The trays and the sterilization load will be hot at the end of each cycle. Use the supplied pouch tray handle to
empty the sterilization chamber.
 Do not exceed the maximum load weight limits as specified in this manual (see section 15)
 Do not remove the name plate or any label from the sterilizer.
 To avoid electrical short circuits, do not pour water or any other liquid over the sterilizer.
 Switch off the sterilizer and unplug the mains cable before inspecting, carrying out maintenance or servicing
the sterilizer.
 Repairs, maintenance or service must be carried out by authorized Prestige Medical service technicians only
with the use of original spare parts.
 In case of transport:
- Drain both water tanks completely (see section 8).
- Allow the sterilization chamber to cool down.
- Use original or appropriate packaging.

Symbols displayed on the sterilizer

Consult the information given below whenever you see one of these symbols in this manual or on the
sterilizer.
ATTENTION: where this symbol is displayed on the sterilizer, the user must refer to this document.
When shown in the user manual this symbol means ATTENTION IMPORTANT NOTES. To disregard the
instructions given in this manual, incorrect use, poor maintenance or servicing by unauthorized
personnel clears the manufacturer of any responsibility for warranty and any other claims.

HOT SURFACES This symbol is displayed at the front of the sterilizer beneath the chamber door as well
as on the top of the unit where the door opens. It reminds the user to take special care to avoid burns
when dealing with the sterilization load, the sterilization chamber, the chamber door and the area
around the chamber door.

Do not use tap water for acceptable water quality refer to Section 26

Unpacking the sterilizer

The sterilizer must be removed from the box and transported by
two people.

Total weight: Advance Pro 16ltr 39.5 kg, Advance Pro 22ltr 43 kg

Check the external condition of the box and the sterilizer. In case
of any damage, immediately contact your dealer or the shipping
agent that has carried out the transport

WARNING!
The autoclave is VERY heavy; a minimum of two people are required to safely lift the unit.
 Page 3

Section 3: Unit Description

Remote vessel
pressure release
point

Control panel

Manual door Memory card slot

release location

Cooling duct grille

WARNING!
DO NOT COVER OR
OBSTRUCT

Main power switch

FlexiRack system Fresh Water fill point

Visual System Indicator

Air filter

Door gasket Fresh water tank drain Waste water tank drain
point. (Quick-disconnect) point (Quick-disconnect)
 Page 4

Section 3: Unit Description continued

Rear view of autoclave (16L model shown)

Remote waste water

tank drain point (rear)
IEC mains electrical Case cooling fan &
connection socket filter housing
Direct fresh water
feed (optional)

USB “B” port

For service use only

RS232 Printer
connection socket
Page 5

Section 4: Installation
The sterilizer has been calibrated and intensively tested prior to shipping. It does not require any calibration during
installation. Observe the following environmental conditions: Working temperature range: from +5°C to +40°C /
relative humidity: 0 - 90%. Storage temperature range: from -20°C to +60°C / relative humidity: 0 - 90% (empty
tanks). Install the sterilizer as outlined below:

If the sterilizer had been kept in a place with temperature and humidity different from the installation location, wait
for an appropriate time before installing and switching ON the sterilizer. Sterilizers arriving from cold locations could
contain moisture affecting the electrical parts and it could lead to unsafe operation for the user if switched ON
immediately.

1. Installation.
Ensure the unit is placed on a strong, flat, level and heat resistant surface. If the installation surface is uneven or
not level adjust the feet so that the unit is level when viewed from the front, but angled slightly backward when
viewed from the side (see illustration).
To check that the unit is set up correctly, pour half a cup of deionised water into the chamber. The water should
flow towards the hole at the rear of the chamber, not out of the front . If this happens, readjust the feet.
Leave a gap of 50mm at the back and 20mm on each side of the sterilizer to ensure adequate ventilation.

20mm
Front View

Side View
o
2 (Approx.)

WARNING!
Do not place the sterilizer near a sink or
in a location where it is likely to be
splashed with water - danger of electric
short circuit! Install the sterilizer in a
well-ventilated room. Keep the sterilizer
away from all sources of heat.
TOP TIP!
Prestige Medical recommends the use of a
smart phone spirit level app to aid the
positioning of the autoclave as illustrated above.

2. Connection & Electrical supply

Plug the unit into the mains outlet socket of the correct type & rating. See
the rating plate located on the rear of the machine. Push the on/off switch
on the front of the unit. After a few seconds the LED illuminates and the
internal heater operates to control the internal temperature at a set value.
The electrical power supply to the sterilizer must comply with all applicable
standards in the country of use. The following characteristics are required: -
Single - phase 200 - 240 VAC ±10%, 50/60 Hz, 10 A.

Maximum power consumption for the Advance Pro is 2,200W (10 A)

WARNING!
The mains outlet MUST BE EARTHED (GROUNDED). The mains plug should always be easily
accessible as it is to be relied upon as “the means of disconnection”.
 Page 6
Section 5: Features

The HeatTransfer System® has been designed and developed to take full advantage of the high performance
thermal conductivity properties of aluminium. The innovative FlexiRack® system transfers heat from the internal
vessel mounted heating unit and transfers this via thermal conductivity directly to the load placed onto the
FlexiRack® rails.
This new HeatTransfer System® heats the
chamber and load in a quick and even manner,
without resorting to complex electronic devices,
steam injection or high powered heating
elements.

The Advance Pro utilises the latest in compact high performance cooling radiators to aid in reducing the overall
cycle time. The Advance Pro takes advantage of having two independent cooling systems mounted in one
compact assembly; One section is used for the vacuum stage of the cycle whereas the secondary section is used
solely to condense the waste high pressure steam into water before it reaches the waste tank.
Page 7

Section 5: Features continued

The Prestige Medical FlexiRack® system is a user configurable racking system unique within the small benchtop
autoclave sector. The high quality extruded aluminium rack supports 12 individual support rails onto which the loads
are placed directly.

The FlexiRack® can be configured in up to 20 different configurations; the maximum number of individual tray loading
points is six. Your Advance Pro is supplied with 6 individual stainless wire mesh pouch trays which have been
specifically designed and developed to work with the FlexiRack® system. When using alternative pouch trays and
other sterilizing storage products please ensure they fit securely and are not physically forced into the racking system.

To reconfigure the rail

positions simply push the
locking tab upwards (as shown
in the image left) and slide the
rails out of the rack. When
sliding the rails out always
push them into the rack
guides and slide out. This
reduces the friction between
the two parts.

Caution Hot! Take care when removing

the FlexiRack rails after the machine has
either been switched on or after a cycle.

The three images above are examples of how the FlexiRack system can be configured to accept varying sizes and
shapes of loads. Please always refer to the machine specifications page (page 24 section 15) to check your
maximum capacities and loading techniques. Always verify the cycle using a secondary process challenge device.

WARNING!
Never overload the Autoclave
 Page 8

Section 5: Features continued

Internal water tanks
The Prestige Medical Advance Pro is equipped with two internal water tanks, one for fresh and the other for waste
water. The composite colour coded fresh water tank is located in the upper part of the machine and the waste
tank is located in the base of the machine so that waste heat can be quickly dissipated through vents located in
the lower area of the machine.

The Advance Pro is unique within the small autoclave sector in that it utilises a high quality fully welded stainless
steel tank to store the waste water. This enables the tank to withstand the extreme temperatures and the possible
presence of oil that can eventually cause plastic tanks to fail. The fresh water tank filling spout is located behind
the main door and has a low water level sensor fitted. The fresh water tank has to be filled with distilled or
demineralized water required for the sterilization process. The tank has a capacity of 3.7litres when filled to the
correct level (see page 11), the autoclave requires a minimum of 0.5 litres before the autoclave will start a cycle.
Both tanks can be drained remotely utilising the quick disconnect ports located on the front of the autoclave, (see
page 12). Please use the supplied drain hose and coupling and a suitably sized water container when carrying this
out.

Volume
The fresh water tank on the Advance Pro will hold enough fresh water to complete between 3 and 4 cycles before
needing to be re-filled. The waste tank on a 16 litre Advance Pro holds enough water to complete 3 full cycles
before needing to be emptied and the 22 litre will complete 5 cycles before needing to be emptied.

The waste tank can be remotely drained by utilising the rear quick disconnect drain port and attaching the
supplied drain tube (see supplied accessories). A professional and safe way of utilising the remote drain system it to
purchase the Rapid Drain System (RDS) from Prestige Medical (see page 36 for further details)

Fresh and waste water tank capacities:

Note: The water consumption per sterilization cycle varies depending on the type and weight of the sterilization
load.

Rear view of autoclave (16L model shown) Front view of autoclave (16L model shown)

Waste water tank Waste water tank

Fresh water tank
Fresh water Waste water
Remote waste water tank drain tank drain
tank drain point (rear) point (front) point (front)
Page 9

Section 5: Features continued

Visual Status Indicator
The visual status indicator is an illuminated strip integrated within the door assembly. This unique system enables
the operator to visually see the sterilisation cycle progress

Ready Mode: Warming phase: Sterilizing Phase:

Blue Orange Pink

Drying phase: Cycle End: Errors & Warnings:

White Green flashing Red flashing

Section 6: Rating Plate & Unit Serial number

The Advance Pro autoclave has two rating plates attached during assembly; these plates identify the model number
and serial number as well as relevant regulatory standards and symbols.

Prestige Medical Ltd or your local distributer will ask for your unit serial number for machine identification purposes if
the autoclave requires attention.

Rating plate locations:

Front rating plate

location. Please note; Rear rating plate
the autoclave door location.
requires opening to
gain access.
 Page 10
Section 7: Cycle & load type

Load types
It is important that the correct cycle is selected for the load that is to be sterilized, never mix different loads that
require a different cycle selection! Below are examples of the 4 main types of loads which will determine which
sterilisation cycle to select.

Solid Pouched /wrapped Hollow Porous load

WARNING!
Before sterilizintg instruments always
read the manufacturers recommended
sterilization guidance
 Page 11

Section 8: Getting started

Important: please ensure the operator has read this user manual fully before beginning to operate the Advance Pro
autoclave. Ensure the unit has been correctly installed and that it has been correctly connected to the mains supply.

Turn the main power switch located at the bottom right hand side of the
machine to the on position (the button will illuminate green). The machine will
carry out a system check for around 3 seconds and will display the text
“Initializing please wait”. After the system check has been completed the
machine will enter the standby mode.

Proceed to press the standby button (A) located on the main control panel. The interface screen will then display the
home screen also shown above. To open the unit door, proceed to press the door open button (B), the autoclave door will
then open. Note: if there is any positive or negative pressure in the unit then it will automatically bleed this to atmosphere
before allowing the door to open.

WARNING!
When the sterilizer is switched ON from the standby mode, the chamber automatically heats to 120°C.

Fresh water fill: Before using the autoclave for the first time please fill with de-mineralized water.
Pour water into the fill spout until it reaches the “Maximum level” as shown in the image to the
left. Do not overfill. The water capacity is 3·7 litres. Always use de-ionised, distilled or sterile water
as recommended (see page 35).

Note if the autoclave has water present in the fresh water tank and its age is unknown then
please drain by following instructions on page 12.
Water fill level (max)

WARNING!
Please use demineralized water with a reading of 15μS/cm or less, failure to do so may result in possible
damage to the unit and invalidate the warranty

Control panel detail

Machine cycle
Time
count
Cycle selected Standby button

Additional
Class B (vacuum) drying
cycle selection. selection.

Class N (Non-
User instruction vacuum) cycle Door open
T: Internal vessel selection.
prompt
temperature
Drying time
(standard 13mins) Data logger SD
P: Internal vessel Cycle start
card location
pressure (gauge)
 Page 12
Loading: load the machine in accordance
with the detailed information provided in
section 19. Ensure all guidelines and
instructions are correctly adhered to.

Display message when door is

open

Door closing: Once the unit has been loaded,

gently close the door, you should hear a “click”.
If the door has not shut correctly and you try to
initiate a cycle an error message will be
displayed along with the sounding of an
audible alarm (see image far right). Re-open
the door and close again.
Display message when door is
incorrectly closed

Fresh & waste water tank draining

1 2 3

Click

4
 First remove the silicone dust cover as shown in image 1
 Place a water carrying container (4 litres min) below the level of the
sterilizer and place the free end of the drain tube into it.
 Insert the drain tube into the left connector (blue) for the clean filtered
water, or into the right connector (grey) for the waste water tank (push
until you hear the click)
 Let the water flow from the tank completely into the container.
 Press the push-button on top of the quick connector to disconnect and
remove the drain tube.
 Rear drain point: (see image 4) an optional rear drain kit is available and
can be supplied in 3m or 6m lengths, this kit allows the waste tank to
be continually drained from the rear of the machine. The drain tube can
then be placed in a sink local to the machine. (Please see section 27 for
part numbers)
 Drain both the fresh and waste water tanks at the end of every day.
Page 13

Cycle selection:
Selecting cycles on the Advance Pro is very simple, the two buttons used for the cycle
selection are B & N (see image right), button B is for vacuum (class B cycles) cycle
selection and button N is for non-vacuum cycle selection (class N)

Home screen:
The image on the right is of the standard home screen. After each
cycle the unit will return to the default cycle. This is the 134ºC 3½min
Vacuum cycle for porous loads, wrapped, pouched solid / hollow
instruments with 13 minutes drying cycle.

Press the button “B” to scroll through the class “B” cycle menu

Class B vacuum
cycles
134ºC /3½min. Vacuum cycle for porous loads, wrapped,
pouched, solid / hollow instruments with drying.

121ºC /16min. Vacuum cycle for porous loads, wrapped,

pouched, solid / hollow instruments with drying.

PRION(134ºC /18min). Vacuum cycle for porous loads, wrapped,

pouched, solid / hollow instruments with drying.

PCD. Steam penetration test without drying. Suitable for Bowie

Dick Test Pack or Helix.

LEAK TEST. This checks the tightness of the pneumatic circuit to

ensure that nothing is leaking.

Press the button “N” to scroll through the class “N” cycle menu

Class N non- vacuum

cycles

134ºC /3½min. Non-vacuum cycle for unwrapped solid

instruments, without drying.

121ºC /16min. Non-vacuum cycle for unwrapped solid

instruments, without drying.
 Page 14
Additional drying

If required additional drying can be added to the user selected cycle. The standard drying time is pre-
set at 13 minutes; additional drying time can be added in increments of 5 minutes up to maximum of an
additional 15 minutes. Press the additional drying button (as shown left) to add the additional drying
time

The table above explains the additional drying times available on

the Advance Pro. The additional drying time will be displayed as a
total drying time. The image on the right shows an example of 5
minutes added to a 121B cycle giving a total drying time of 18
minutes.

Cycle start:
Once you have selected the desired cycle (load dependent) and
added any extra drying (only if required). The unit is now ready to
start. Press the start button as displayed below.

Press the start button to begin the cycle

Drying only cycle

The drying only cycle is selected using the non –vac selection
button, this cycle heats the chamber to a maximum
temperature of 134ºC for 5 minutes only. Additional time can be
added by pressing the additional drying button; this adds extra
drying time in increments of 5 up to maximum of 20 minutes.

Press the non-vac button to scroll Press the additional drying Press the start button to begin
though the cycle list until reaching button to increase the drying the cycle
the drying only cycle. time.
Page 15

Section 9: Delayed cycle start

The Advance Pro unit can be pre-programmed to delay the start of a sterilisation by up to a maximum of 24 hours prior. Developed to
optimise workflow the Advance Pro steriliser enables users to programme sterilisation start times to take advantage of lower
electricity costs at certain times of the day. This feature can also be used to prevent any overloading of the electrical systems caused
by simultaneous use of several devices or simply to have the steriliser ready at the start of the next working day. Follow the guidance
below to help initiate a delayed cycle start time.

Note: ensure the door of the unit is left open when setting the delayed start function!

Press to change start hour

Press to change start min

 Close the door to start the delayed cycle sequence

Section 10: Time

On installation of the autoclave the service engineer will set the current local date and time.

Please follow the following instructions should the time require changing to suit local winter and summer
daylight saving hours.
+ 1 hour - 1 hour

+ 1 minute - 1 minute
 Page 16

Section 11 Data recording

8.1 SD Memory card recording system

The Advance Pro autoclaves are equipped with a digital cycle

data recording system.

Cycle data is written and saved on removable / rewritable SD

memory cards.

 Lift the rubber cap located on the front of the

autoclave and insert the SD memory card into the
dedicated slot
until it clicks into its final position. Ensure that the flat
corner of the card points to the top/right (see image
to the right).
At the end of everyday remove the memory card to
download cycle data to a computer.
 To remove the memory card, pull it out gently &
replace the rubber cap.

Additional SD memory cards are

available for purchase from Prestige
Medical Ltd.
Part No. 579022

Important!
It is not possible to retrieve previous cycle history if
the SD card was not inserted prior to commencing Note: only use genuine Prestige Medical SD memory cards
the sterilization cycle

8.2 Connecting the optional printer

Prestige Medical Ltd recommends the use of the dedicated thermal

printer only (part number 279519). This printer has been tested for
compatibility with the sterilizer and its software.

Connection:
 Connect the printer cable to the 25-pin parallel port socket at
the back of the sterilizer (see image right) and then connect
the other end to the printer ensuring it clicks when pushed
into the socket.
 Connect the printer mains power cable
 Connect the RJ45 cable to th
Place
 the printer
Switch on the
ON the worktop at the side of the
printer.
autoclave.

Do not place the printer on the top of the autoclave.

Make sure the paper is kept away from hot surfaces.

Store the printouts in folders away from direct or

indirect sunlight.

For more detailed information please refer to the

instructions supplied with the printer.
Page 17

Section 12: Essential information

To ensure that the autoclave continues to operate correctly, it is important to adhere to the following points and to carry
out the necessary care and maintenance procedures as specified. This product is not a washing / cleaning machine.
Do ensure that..… Do not….
… you read and follow these Instructions for Use.
… lose this user manual.
… the load is suitable for sterilizing and the cycle selected.
… add any chemicals whatsoever to the water.
… the load can be sterilized at the selected temperature.
… attempt to sterilize volatile substances, toxic materials
… the load has been cleaned.
or other unsuitable loads. (Refer to your “Responsible
… the load has been rinsed thoroughly in clean water
Person” for advice)
prior to sterilization to avoid any chemical residues left
… place the autoclave in direct sunlight.
after cleaning contaminating the autoclave.
… place the autoclave on heat sensitive surfaces.
… when placing instruments on trays, ensure that they
… use inappropriate cleaning materials.
do not touch each other and must not interfere with
… drop or abuse the autoclave.
other trays or the chamber above.
… use in areas of risk associated with flammable materials
… only distilled, de-ionised or sterile water is used (as
or gases.
recommended on page 35).
… remove the casing or attempt to service or repair the
… the autoclave is in a draught free area.
autoclave.
… the autoclave is not installed in an enclosed cupboard space.
… the door is left ajar when not in use.
… you quote model/serial number (which are located on It is recommended that a Chemical Indicator strip
the lower right hand side of the front bezel, behind the be used every cycle to verify that the sterilizing
door moulding and also on the rear case just above cycle is effective. If the Chemical Indicator strip
the mains power cord entry) and date of purchase in all fails to change colour repeat the cycle. If it still
correspondence. fails to change colour then arrange for a service.
… only qualified personnel regularly service the autoclave.

Disposal
WEEE Statement (Waste, Electrical and Electronic Equipment)
The WEEE directive places an obligation on all EU-based manufacturers and importers to take-back
electronic products at the end of their useful life. Prestige Medical Limited accepts its responsibility to finance
the cost of treatment of redundant WEEE in accordance with the specific recycling requirements. The symbol
(shown right) is present on all Prestige Medical products, which indicates that the product must NOT be
disposed of with other waste. Instead it is the user’s responsibility to dispose of their waste electrical and
electronic equipment by handing it over to an approved reprocessor, or by returning it to Prestige Medical for
reprocessing. For more information about where you can send your waste equipment for recycling, please
contact your local city office or Prestige Medical.

Section 13: 1 Year Warranty

Prestige Medical Ltd will, in the first 12 months from the date of purchase (or 18 months from the date of factory
despatch – whichever is first), repair or replace free of charge any parts* inclusive of labour which prove to be
defective in workmanship and / or materials.

Prestige Medical Ltd will not be liable in the event that the purchaser has failed to adhere to the instructions contained
herein or if the autoclave has been abused, interfered with, altered, repaired or serviced by any unauthorised party.
This may result in the protection provided by the equipment being impaired.

* This warranty excludes the door gasket, pouch trays and consumables.

Consumer’s statutory rights are not affected.

The Prestige Medical Ltd policy is one of continuous development and as such reserves the right to change the
specification of the models and items illustrated and described herein at any time.

Overseas customers:
Please contact your local distributer for conformation of warranty agreements.
 Page 18

Section 14: Cleaning & routine maintenance

Daily Maintenance
IMPORTANT! THE GASKET AND VESSEL RIM MUST BE CLEANED ON A DAILY BASIS, BEFORE USING THE AUTOCLAVE.
Wipe exposed surfaces of the gasket with warm soapy water using a lint free damp cloth or sponge. Using A nylon pan
scourer clean the vessel sealing rim using a circular motion, wipe both the gasket and the vessel again with water using
a lint free damp cloth to remove any residual soap.

Clean under the gasket Clean the exterior surface of Use a circular motion
thoroughly as shown above the gasket carefully, do not when cleaning the vessel
use excessive pressure. rim

WARNING
Failure to perform these procedures may result in the unit displaying error 1,3 or 7 on the display. These
errors can be the caused by not carrying out the appropriate maintenance procedures instructed in this
manual.

Maintenance reminders :
Cleaning required
This message will be displayed every 250 cycles, and it is
expected that the end user carries out the internal system
cleaning method as instructed on page 19.

Service required
A service reminder will appear on the display screen after
approximately 12 months since the last service was carried
out by an authorised service engineer.

Note: Press any button on the control panel to clear the

maintenance reminders.

Monthly Maintenance: Fresh water tank fill spout

Fresh water tank
On a monthly basis, fully drain the fresh water
tank and refill with 2 caps of the autoclave
cleaning solution and 1 litre of distilled water
and leave overnight. Drain the fresh water
tank then refill with fresh water. Repeat the
tank flushing operation twice more to remove
any cleaning residue. Always use de-ionised,
distilled or sterile water as recommended.
NEVER USE TAP WATER.

IMPORTANT! Only qualified personnel

should regularly service & maintain the Prestige Medical
autoclave autoclave cleaning
fluid: Part No. 279493
Page 19

FlexiRack cleaning
It is important that the FlexiRack system is regularly cleaned on a monthly basis to help maintain its key function of
being user configurable. Please follow the simple guide below and ensure the autoclave has adequately cooled
down before carrying out any maintenance.

Ensure the individual rails and rail guides are cleaned thoroughly as shown in the images above, this ensures reliable
operation of the FlexiRack. Ensure the individual rail guides (A) are cleaned thoroughly & correctly, a sponge is best
suited to carry out this procedure as it self-forms to the rail guide shape.
 Page 20

Every 250 cycles:

Internal system cleaning

The autoclaves internal system has to be cleaned every 250 cycles using the specifically
formulated Prestige Medical autoclave cleaning fluid. This fluid removes any harmful oil
residue and light mineral staining from the autoclaves inner workings. First fully drain the fresh
and waste water tank and refill the fresh with 2 caps of the autoclave cleaning solution and 1
litre of distilled water. Turn the autoclave on as shown in section 8 and close the door and
proceed to select and start the134N cycle. After the cycle has finished please empty the fresh
and waste water tanks and refill the fresh water tank with distilled water. Run one more 134N
cycle and drain both tanks after the cycle has completed. Refill the fresh water tank – the unit
is now ready for use.
Prestige Medical autoclave
cleaning fluid: Part No. 27949

WARNING!
Please use demineralised water with a reading of 15 μS/cm or less failure to do so may result in possible
damage to the unit.

Every 500 cycles:

Exterior surfaces
Clean exterior surfaces using warm soapy water only and a clean non-abrasive cloth; do not use excessive amounts of
water to wash the sterilizer as this may damage the electrical components and safety mechanisms.

Take care not to scratch the plastic film in front of the LCD display-screen; avoid cleaning it with detergents or
pointed objects…..only qualified/experienced personnel should regularly clean the autoclave.

Air filter
To change the air filter located at the front of
the autoclave, gently pull the air filter from the
front of the machine ensuring the black
silicone securing bush does not become
detached from the machine.
Correctly dispose of the old filter and replace
with a new one. Please ensure the new filter is
pushed in all the way to the front face of the Prestige Medical autoclave
air filter: Part No.579034
machine (see image right)

ATTENTION!
Disposal of used consumables shall be done in compliance with local laws and rules

Every 12 months:
As a minimum Prestige Medical recommends that the filter located on the right hand side of the machine is replaced
every 12 months. If the unit is situated in a place where there is a high contamination risk from airborne dust and
foreign debris then the filter should be periodically checked every 4 months and replaced if found to be excessively
contaminated. Note; failure to replace the filter could result in a SE07 ERROR

To replace the filter please follow the instructions given below

Fan filter
Part Number: 579015

First un-clip the external filter housing by pulling from the top of the housing, remove the old filter and discard. Place
the new filter in the housing and re-install.
Page 21

Gasket maintenance & replacement

Should the gasket develop a persistent leak it should be removed, cleaned thoroughly in warm soapy water and
shaken dry, wiping with a lint-free cloth is acceptable (other materials may lead to contamination of the gasket with
fibres) and then replaced. Please follow the following procedure to ensure the gasket is removed and replaced
correctly. If the leak persists you should obtain and fit a new genuine Prestige Medical gasket. Prestige Medical
recommends that the door gasket is changed every 500 cycles.

Gently pull the gasket from the autoclave door from one point only, as shown in the images above. With the gasket
removed please clean the door face and the gasket mounting slot using a soft sponge with warm soapy water.

Install the new gasket as shown

in the two images left; please
ensure the slot is located at the
top of the door when installing
the gasket.

Continue to press the gasket into the slot, checking that the gasket seal is being pressed into the slot correctly.
Press the gasket into the door by first pressing the top and bottom and then moving to the left and right hand side
of the gasket as shown above.

Press the remaining sections of

Please visit out
the gasket into the autoclave
youtube homepage for
door, continually checking it has
video guidance on
been pressed in correctly.
gasket care and
replacement
installing the gasket.
 Page 22

Section 15: Direct water feed & Rapid drain system

Direct water feed system

The Advance Pro is available with a direct water feed option, this direct feed connection is only available as a
factory fit option. The diagram below gives a typical installation example when connecting to an existing RO
system.

Please refer to the supplied direct feed installation instructions for further details.

WARNING
Prestige Medical recommends that when utilizing the direct feed system the unit should be permanently
conncted to a local drain point by using the rear drain connector located on the rear of the machine. Prestige
Medical also recommends that the water supply to the machine should be isolated at the end of everyday.

Rapid Drain System: This system reduces the risk of end users coming
into contact with hot waste water and allows the Advance Pro waste tank to
be directly connected to the main drain system within the practice.

The RDS is available as an accessory from Prestige Medical and can be fitted
by a competent person.
Page 23

Section 16: Bowie Dick test

Prestige Medical Ltd recommends that a steam penetration test is carried out on a daily basis to ensure that the
machine is working correctly. There are two test devices which allow the operator to carry out such a task, these are
known as the Bowie Dick test (see below) and the Helix test device (see page 23).

The Bowie Dick (B&D) Test device, also called Steam Penetration Test device, is representative of a small porous type
load. It comprises several sheets of paper wrapped in a small packet in the middle of which there is a chemical heat-
sensitive indicator sheet. This test is used to validate the sterilizer performance in terms of textile load sterilization.

• Pre-vacuum efficiency and thus steam penetration

• Temperature and pressure parameters of saturated steam achieved during the plateau/holding time.

How to carry out the test:

 The test must be performed in an empty chamber (EN 13060) without load but with the standard chamber
accessories (chamber rack and trays) mounted.
 Place the Bowie Dick test pack in the centre of a tray in the lowest rack position.
 Select and start the PCD (Process Challenge Device) cycle from the vac cycle menu using the button
 Once the cycle is finished, open the sterilizer door and remove the test pack.
 Remove the indicator sheet from the centre of the test pack and check the change in colour a explained
below:

TEST PASSED TEST FAILED

The entire surface of the Certain areas of the indicator
indicator sheet has sheet have not changed colour,
changed colour e.g., the central part has not
turned dark due to an air pocket
in the center of the test pack

Any unexpected colour change, such as the centre of the indicator sheet being paler or of a different colour than the
edges, indicates that there was an air pocket present during the cycle due to sterilizer malfunction. If the test fails
repeatedly call technical service. Follow local/national guidelines on the frequency of testing.
 Page 24

Section 17: Helix test

The Helix Test device is representative of a hollow load (EN 13060). It consists of a 1,500 mm long tube that is open on
one side and closed with a capsule on or at the other side or end. An indicator strip is placed inside of the capsule.
This test is used to validate the sterilizer performance in terms of hollow A load sterilization, that is:
 Pre-vacuum efficiency; rapid and uniform steam penetration.
 Temperature and pressure of saturated steam achieved during the plateau/holding phase.

How to carry out the test:

 The test must be performed in an empty chamber (EN 13060) without load but with the standard chamber
accessories (chamber rack and trays) mounted.
 Place an indicator strip inside the capsule. See the test manufacturer instructions.
 Close the capsule.
 Place the Helix Test in the center of a tray in the lowest rack position.
 Select and start the PCD (Process Challenge Device) cycle from the vac cycle menu using the button
 Once the cycle is completed, open the sterilizer door and remove the test.
 Remove the indicator strip from the capsule and check the change in colour as explained below:

Pass Fail

The chemical indicator has turned dark. Part of the chemical indicator has not turned dark;
e.g. due to residual air inside the capsule.

Insufficient colour change of the indicator strip indicates that there was an air pocket present during the
cycle due to sterilizer malfunction. If the test fails repeatedly call technical service. Follow local/national
guidelines on the frequency of testing

A Prestige Medical Albert Browne Test Helix MUST be used

with this test. The Helix should be placed on an instrument
tray in the middle of the chamber towards the front.

 Helix Test Pack & 30 TST (Part No. 329001)

 Helix Test Pack & 250 TST (Part No.579016)
Page 25

Section 18: Specification

Pressure release valve:
Operates at 2.9bar. Accumulation is <10%.
Maximum single fault temperature: 143ºC determined by
the pressure release valve.

Over voltage category: Group II

Pollution degree: Group II
Insulation: Class I.

Environmental conditions:
Indoor use at an altitude of up to 2,000m.
Ambient temperature range +10ºC to +40ºC
Maximum relative humidity 80% for temperatures up to
30ºC, decreasing linearly to 50% at 40ºC.
Mains supply voltage range 207 to 254volts.
Drying performance may be affected by local
environmental
conditions.

Safety shutdown:
The machine is fitted with two automatic thermal reset
mechanisms. In the event of the boiler or drying heater
overheating (for example due to accidental overload), the
unit will power down. After approx. 10 minutes, power will
automatically be restored and the display will show Error
16. The load will need to be re-processed, ie start the cycle
again.

NB. The overall cycle time will increase as the mains Storage:
supply voltage decreases. When leaving the unit standing idle for any length of
time,
Chamber component materials. please switch mains off and drain the water tank
Vessel: Stainless Steel – 304 –S15 especially if there is a possibility of the room temperature
Boiler: Aluminium – LM25 dropping below freezing point.
Drying heater : Aluminium – LM25
Lid: Aluminium – ASME SB26 356.0 T6 Packaging:
Packing materials used have been selected for ease of
recycling. Please ensure you use the correct disposal
Mains plug top fuse (user replaceable) system for disposal of packing materials.
F13A to BS1362 UK only.
Maximum water usage:
Rating: Vacuum cycles = 600ml per cycle (typical).
All products are rated for intermittent use, continuously. Non-Vacuum cycles = 450ml per cycle (typical).

Heaters: Cast into the boiler. Internal drying heater. Maximum power used:
16 Litre = 1.18kwh
Temperature cut out: 22 Litre = 1.33kwh
Boiler: Bi-metallic type rated at 250ºC with automatic
reset. LEQ Sound level:
Drying heater: Bi-metallic type rated at 180ºC with 60db
automatic reset.
 Page 26

Section 19: Additional information

Operator:
The person assigned to use the autoclave.

Responsible person:
The person who is responsible for the management of the equipment, load assignment, care and maintenance. This
person is also responsible for ensuring that all applicable Health & Safety Regulations are applied including those relating
to the pressure vessel. This person must verify that only suitably qualified persons undertake repair and maintenance
work other than that described under “Routine Care and Maintenance” within this user manual.

Qualified person:
A person who is qualified by training or experience to a recognised level in respect of the work to be undertaken.

Service:
Calibration and maintenance as required.

Manual handling:
Due to the weight of the unit two people are required when unpacking or moving the product.

Unpacking:
When lifting the unit out of the box ensure there is one person on either side of the unit. Lift out of the box and
place on the work surface.

Positioning:
Start lifting by holding the unit below the front bezel (large plastic moulding). As clearance is gained, lift at the other
corners. Place in position, and release in the reverse order to lifting. NOTE Always drain the water tanks before moving.
Before moving always allow 30 minutes after use for the unit to cool down.

Cleaning materials:
Mild washing up liquid. Non-abrasive cream cleaner. Disinfectant diluted in water. Autoclave Cleaning Kit 579005.

Product decontamination:
Should the unit require repair, it must be decontaminated in accordance with a recognised procedure prior to return or
on-site repair. A statement of equipment contamination status must be available with the product. Details of a suitable
procedure are available on request from Prestige Medical Ltd.

Approvals:

 93/42/EEC Medical Device Directive (MDD)

 2014/68/EU Pressure Equipment Directive (PED)
 2012/19/EU Waste Electrical and Electronic Equipment (WEEE)
 2004/108/EEC The European Union EMC Directive
 BS EN 13060: 2014 Small steam sterilizers
 BS EN 61010-1:2010 Safety requirements for electrical equipment for measurement, control, and
laboratory use
 BS EN 61010-2-040:2015 Safety requirements for electrical equipment for measurement, control,
and laboratory use. Particular requirements for sterilizers and washer-disinfectors used to treat
medical materials
 BS EN 61326-1:2013 Electrical equipment for measurement, control and laboratory use. EMC
requirements.
 HTM 01-05
 RoHS Directive 2011/65/EU
Page 27

Section 20: Loading

Loading has a significant impact on how the autoclave performs, the maximum permissible loads are as follows: -

6 kg for Non Vacuum Cycles, 6 kg for Vacuum cycles (un-pouched), 2 kg for Vacuum cycles (pouched), 1 kg for
Vacuum cycles (porous load)

Always use the supplied instrument trays and load the instruments so that they do not touch other instruments or
the chamber. Failure to follow these instructions may cause the unit to malfunction and result in an unsuccessful
cycle. Before loading, ensure instruments are cleaned and rinsed thoroughly.

Important!
 Please ensure that all detergent is thoroughly rinsed from the instruments before sterilizing.
 DO NOT over oil hand pieces (always check the manufacturers guidelines for lubricating hand pieces)
 DO NOT use indicator tape for sealing pouches as this can damage the internal workings of the autoclave.

Failure to comply with the above could damage your machine and invalidate your warranty

When using pouches please ensure that they are arranged so that they do not touch or overlap neighbouring
pouches. ,. When loading the trays into the rack use the top rungs of the rack first and work down. Pouches should
be placed on the supplied pouch trays with the paper side down as shown below. Please ensure that there is
adequate space between the trays, this will ensure that there is a good airflow between the trays and help improve
the drying process.

Linen or porous loads should be formed into a rectangular pack of size 110mm x 110mm x 50mm. (maximum),
weighing no more than 1 kg. Place on a pouch tray in the middle of the chamber. Linen loads should not be sterilized
in combination with other loads.

Implant kits & abnormal sized loads:

To help load implant kits or abnormal sized loads into the Advance Pro, a specifically designed implant tray is
available as an optional extra. This tray allows loads to be placed vertically or at a slight angle to maximise load
space within the autoclave vessel.

Note: Prestige Medical does not recommend placing loads directly into the vessel without the use of the supplied pouch trays or optional implant
tray.

Implant tray (Part No.579026)

Maximum instrument lengths:

 16 litre Advance Pro = 320mm 22 litre Advance Pro = 450mm

WARNING!
Never overload the autoclave! Check & ensure that the instruments requiring sterilization are
suitable for this type of sterilization process
 Page 28

Section 21: Emergency door release

Door opening – Power loss
If the machine has suffered a loss of power and it is essential to open the machine to remove instruments, the
following
procedure should be followed. This should only be performed by the nominated responsible person:

1. Disconnect the unit from the mains supply.

2. Allow the machine to cool down to room temperature.
3. Lift up the vessel pressure release button located on top of the machine.(see images below)
4. Gently pull the button upwards as indicated below, note: when you begin to pull the button you will hear the
pressure and visually see steam exiting from the pressure release button hole.
5. After you can no longer hear or see steam exiting the pressure release button hole insert the straight end of the
emergency door release tool into the interlock lever release guide hole and push inwards.
6. If the unit door still doesn’t open please repeat step 4

Interlock lever
release guide
hole

Emergency door release tool

(supplied with unit – part number
309068)

ONLY USE THE TOOL PROVIDED AND FOLLOW THE INSTRUCTIONS ABOVE TO GAIN ACCESS TO THE MACHINE.

WARNING!
DO NOT ATTEMPT TO OPEN THE VESSEL IF PRESSURISED
Page 29

Section 22: Recovery sequence

The Advance Pro utilises advance control software which allows the unit to automatically carry out a recovery sequence
in the event of:

 Losing power and regaining power during a cycle (failure of external power source)
 Accidental power loss (user switching unit off at mains or disconnecting power lead)

Should an external power failure occur, the autoclave door cannot be opened until the unit has been left to cool for
approximately 30 minutes. Access can then be made using the supplied tool following the procedure in section 19.

In the event of failure of an indication device a service will be required to correct the condition.

Primary safety features:

Three primary features have been fitted – a pressure release valve, boiler over temperature safety cut out and a drying
heater over temperature safety cut out.

An indication of the boiler or heater over temperature safety cut out switch operating is that the machine will lose power
internally even though it is still powered externally.

An indication of an over pressure release valve operating is a loud hissing noise coming from the machine along with
excessive amounts of steam.

In the event of any of the primary safety features operating then please disconnect the unit from the external plug socket
and call for a service.

Section 23: Manual stop

Whilst a cycle is in progress, you can abort it manually at any time by pressing the standby button. Please follow the
sequence below when carrying out a manual stop. (Only until the home screen is displayed can you open the
autoclave door to gain access to the load).

WARNING!
The load will NOT be sterile if the cycle has been manually stopped!
ALWAYS repeat the sterilization cycle on the load which has been manually stopped.
 Page 30
Section 24: Trouble shooting
If the machine does not complete a sterilizing cycle, a visual and audible indication will be given. The reason can then be
determined by reference to the guide below. The recovery sequence allows access to any instruments within the autoclave
and is the first step when rectifying the condition. In the unlikely event that a cycle fails to complete, instruments should be
reprocessed as they may not be sterile.

As non-warranty related calls can be expensive it is advisable to ensure that all consumable items have been replaced
or cleaned as appropriate, and that the water quality is as described in Section 26 before contacting Prestige Medical
Ltd.
Page 31

Section 25: Cycle profiles

Please note all cycle times listed below and on the following page are approximate and will change depending on a
number of external factors such as load type, load weight, room temperatures and machine switch on temperatures.

121oC Vacuum cycle profile

Air bleed sequence Sterilizing (16 mins) Drying phase (13 mins)
Pressure Bar (Abs)

Cycle time – 51 mins

(Approx.- based on 16 litre unit with a 2kg load)

134oC Vacuum cycle profile

Drying phase
Air bleed sequence Sterilizing (3.5 mins) (13 mins)
Pressure Bar (Abs)

Cycle time – 39 mins

(Approx.- based on 16 litre unit with a 2kg load)
 Page 32
Prion cycle profile
Air bleed sequence Sterilizing (18 mins) Drying phase
(13 mins)
Pressure Bar (Abs)

Cycle time – 54 mins

(Approx- based on 16 litre unit with a 2kg load)

134oC PCD (Process challenge device)

Sterilizing
(3.5 mins)
Pressure Bar (Abs)

Cycle time – 27 mins

(Approx- based on 16 litre unit with a no load)
Page 33
121oC Non Vacuum cycle profile

Air bleed Depressurisation

Sterilizing (16 mins)
sequence phase (no drying)
Pressure Bar (Abs)

Cycle time – 28 mins

(Approx- based on 16 litre unit with a 2kg load)

134oC Non Vacuum cycle profile

Sterilizing Depressurisation
Air bleed sequence
(3.5 mins) phase (no drying)
Pressure Bar (Abs)

Cycle time – 17 mins

(Approx- based on 16 litre unit with a 2kg load)
 Page 34

Section 26: Leak Test

Please use this test to validate the performance of the sterilizer in terms of leakage. During the test the following is
checked:

 Efficiency of the vacuum pump.

 Tightness of the pneumatic circuit.

How to carry out the test:

1 2
3

Turn the machine on as instructed in section 8, then to select the Leak test continually press button B as shown in
image 2, the display will cycle through the vacuum cycles. Once you have selected the Leak cycle as shown in
image 3, please wait 2 seconds for the machine to switch to the main menu as shown below in image 4. Once the
unit displays the main menu continue to press the start button as shown in image 5. The machine will then run the
Leak test.

4 5

WARNING!
When performing a Leak Test, the sterilizer chamber must be completely dry
and cold. By not following this instruction, the Leak Test might fail even if the
sterilizer works properly.

Leak test failure:

If the unit fails a leak test (this will be displayed as “Leak test fail”) please follow the gasket cleaning and
maintenance instructions in section 11 of this user manual.

Once the maintenance of the gasket has been carried out as instructed in section 11 page 20, please proceed to
repeat the Leak test.

If the unit fails a second leak test replace the door gasket with a new one and repeat the test. If the unit still fails the
leak test then please contact the Prestige Medical UK Customer care centre for UK customers or for export
customers please contact your local authorised dealer.
Page 35

Section 27: Water quality

Important: Please ensure that the correct water quality is utilised in all Prestige Medical autoclaves in order to prevent
premature failure of the unit. Demineralised water must be utilised and have a water quality of less than 15µS
(Microsiemens) or 10ppm (parts per million). The water quality should be checked on a daily basis utilising an appropriate
TDS meter (total dissolved solids), a high quality TDS meter is available to purchase through your local dealer or directly
from Prestige Medical.

WARNING!
The manufacturer’s warranty is void if the sterilizer was used with water containing
contaminant or chemical levels exceeding those listed in the table above.

Aqua Pro – This water filtration

system will supply de-
mineralised water suitable for
use with any Prestige Medical
autoclave. Please refer to the
Prestige Medical website for
further details on this system.

Water quality meter

(Part No. 579007)

Aqua Pro water filtration

system (Part No. 579033)
 Page 36

Section 28: Accessories & consumables

Only those spare parts supplied or specified by Prestige Medical should be used in the maintenance of the autoclave. Use of
unauthorised parts will invalidate any warranty and may adversely affect the performance or safety of the unit.

Cord set UK: (272100) 22 litre pouch tray Vertical pouch rack kit (sold in pairs) Air filter (Part no.
Cord set EURO: (272099) (Part No. 309071) Part No: 579006) 579034)

16 litre Pouch tray

(Part No.309066)

Printer rolls (Part

Fan filter Prestige Medical
Autoclave cleaning kit. No.279505): Ten
Set of 4 gaskets (Part (Part Number: 579015) autoclave cleaning
(Part no. 579005) replacement rolls.
number 579001) fluid (Part No.
279493)

2 Water quality
meter (Part No.
1/ Door tool (Part No.309068) Implant tray (Part No.579026) 579007)
Printer UK (579023)
2/ Tray lifter (Part No.279007)
Printer Euro (579024)

Helix Test Pack & 250 TST TST strips Rapid Drain System Rear drain Kit Stnd drain Kit
(Part No.579016) (Part No. 259277) (Part No. 579017) 6m (Part No. 579020) (Part No. 579018)
3m (Part No. 579019)
 Prestige Medical Limited
East House, Duttons Way,
Shadsworth Business Park,
Blackburn BB1 2QR, England

Registered in England
Reg No. 2826793
Vat No. 633707835

Registered Office:
c/o United Cast Bar (UK) Limited,
Spital Lane, Chesterfield,
Derbyshire, S41 0EX, England
Prestige Medical is a registered trademark

Paper

Please recycle

Due to a continuous process of development, Prestige Medical reserves the right to amend the specification of products and services without notice.
5412B