Manual ProfiTEMP+
Manual ProfiTEMP+
Manual
hotcontrol cDT+
Rev. 1.00.05
11/2017
Translation of original manual
Start-up-, Service- and Operation
1
Start-up-, Service- and Operation Manual hotcontrol cDT+
hotcontrol cDT+ 5
Typographical Conventions 6
Security References 8
Main keys 22
Heating ON/OFF 22
Boost 24
Standby 26
Login/Logout 27
Standard Operation 29
Views 33
Standard view 34
Zoom level 35
Colour coding for zone 36
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2
Group view 37
Table view 38
View All 39
MoldCheck view 40
View Alarm 41
Trend view 42
Trend settings 43
Function keys 61
Program 61
Allocation of program and tool coding 65
MoldSnapshot 67
Activate current transfer 70
Alarms 71
Alarms 74
Status 75
Functions 76
Trouble Shooting 77
Infocenter 89
System settings 90
Change temperature unit 90
Key arrangement 92
Ampere / Watt 94
Activate current transfer 96
System parameters 98
Communication 99
User Administration 101
Change password 105
Generate USB key 107
Configure table view 109
Software Download Slave 112
Hardware Setup 116
Scan 117
Read software version 118
Load factory setting 119
Fan test 120
Language 121
Date / Time 123
Inputs / Outputs 125
Start learning phase of process monitoring 129
Cleaning 129
Product information / Status Info Process & Hot runner controller 131
Messages 132
Possible messages 133
Pairing Mode 135
Functions 138
Update-Process 172
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Parameters 191
System parameters 193
Communication parameter 194
Views 195
Functions 195
Info center 196
Appendix 197
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1 hotcontrol cDT+
Benefits at a glance
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6 Chapter 2
Typographical Conventions
2 Typographical Conventions
Symbols and conventions are used in this document for faster orientation for you.
Symbols
With this symbol, references and information are displayed which are decisive
Caution for the operation of the device. In case of non-compliance with or inaccurate
compliance there can result damage to the device or injuries to persons.
The symbol refers to additional information and declarations, which serve for
Note
improved understanding.
In all cases where the adjacent symbol is to see, the start-up, service and op-
eration manual must be consulted.
Warning, Possibility of General warning
electric shock sign
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Start-up
Information on this topic see document
Service
hotcontrol cDT+ Start-up-, Service- and Operation Manual
Operation
Information on this topic see protocol description PSG II and the corresponding
Protocol PSG II
object lists
Information on this topic see protocol description Modbus and the correspond-
Protocol Modbus
ing object lists
Protocol Modbus/ Information on this topic see protocol description Modbus/TCP and the corre-
TCP sponding object lists
Protocol CANopen Information on this topic see corresponding object lists CAN
CE marking
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8 Chapter 3
Security References
3 Security References
For the hot runner controller hotcontrol cDT+ hereinafter referred to as device (consisting of see Technical Data
(page 177)), the following safety instructions must be observed.
Before installation, handling or operation of the device, please read through this start-up, ser-
vice and operation manual completely and carefully.
be skilled appropriately
consider this start-up, service and operation manual exactly
regard this start-up, service and operation manual as part of the product
keep this start-up, service and operation manual during lifetime of the product
pass this start-up, service and operation manual to all successive owners or operators of the product
make sure, that every obtained amendment is integrated in this start-up, service and operation manual.
Please note the following safety instructions necessarily for protection against electric shock, risks of injuries and
fire.
At start-up, adhere strictly to the local safety regulations as well as the safety instruction.
Consider the regulations for prevention of industrial accidents for electrical installations and equipment by govern-
ment safety organization in industrial facilities.
Do not throw packaging material careless away, thermoplastic foil/ styrofoam parts etc. may get dangerous for
persons.
Protect device against moisture. Do not use in areas with high humidity.
Check, that the specified voltage on the type plate is identical with the mains voltage on-site.
Ensure that the power cord and the connecting cables are not damaged by overrun, squeezing, tearing or suchlike.
Protect the cords/cables against oil, sharp edges and temperatures above 70 °C.
Lock the connected counter plug on the rear side of the device with retaining brackets against accidental removal.
Assure yourself that the e.g. connected injection mold is linked to the protective conductor.
Do not place any tanks, filled with liquid, on the top of the device, otherwise a dangerous situation may emerge.
The device is set up so that the main switch is easily accessible so that in emergency, the machine can be shut
down quickly.
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The feet of the device may not be removed. Also, make sure that there is on the right and left side of the housing
sufficient distance (desktop housing at least 5 cm ) so that the waste heat can escape. Around the bottom and
below the bottom of the device, the air is drawn to cool the heat sink. This area must be kept clear that the air can
be drawn in unhindered.
Work like e.g. maintenance and repair may be carried out by authorized and skilled qualified personnel only. Only
qualified personnel, skilled and on the risks trained, may use the device. The relevant accidental regulations as
well as other general approved safety-relevant, occupational-medical norms have to be obeyed. Unauthorized
modifications of the device exclude liability of the manufacturer/supplier for resultant damages.
Before working on this device always switch-off the mains switch and make sure that the device is de-energized.
Protect the supply voltage against unintentional reclosing.
For person and property damages, resulting of not considering this Start-up, service and operation manual or not
considering these safety instruction, warranty claim terminates. For these damages the manufacturer assumes no
liability.
In all cases where the adjacent symbol is to see on the device, note the safety
instructions necessarily on the hot runner controller hotcontrol cDT+ identi-
fied by this symbol/sign/label.
Warning, Possibility of General warning In all cases this Start-up-, Service- and Operation Manual must be consulted.
electric shock sign
When properly used, the safety of the user and the device is guaranteed. The device may only
be used for the particular purpose.
With improper use the protection to persons and property may be impaired, and is thus no lon-
ger given.
Uses other than the above shall be improper and exclude the liability of the manufacturer/supplier for any related
persons -, property - and consequential damage.
3.3 Maintenance
Check regularly that the ventilation holes, located at the bottom of the device, are free of dust.
A further maintenance is not necessary. Maintain a clean surface of the operating unit. For cleaning use a damp
cloth. Avoid the use of solvents, cleansers and abrasives.
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10 Chapter 3
Security References
Content of Warranty
If a malfunction relatively occurs through the manufacture, the manufacturer/supplier repairs or replaces the non-
conforming product, according to their own discretion.
The following repairs do not fall under the warranty and are liable to costs:
Malfunctions after the legal notice periods have expired.
Malfunctions caused through operating error and/or incorrect parameterization of the user (if the device is not
operated as described in the start-up, service and operation manual).
Malfunctions caused through other devices.
Changes or damage to the device which do not originate from the manufacturer/supplier.
If you wish to use services within the framework of this guarantee, please refer to the manufacturer/supplier.
3.5.1 Transport
The hot runner controller hotcontrol cDT+ (all single components together) is packed in a stable shock proofed
carton. This assures sufficient protection in normal case.
3.5.2 Unpacking
Check the packaging and then the device for identifiable damage incurred during transit. If damage is identified,
then please get in touch with the transportation company.
In the case of damage the device may not be brought into operation.
3.5.3 Storage
If you should not put the device into operation immediately, store it protected against dirt and moisture. Permissible
temperature -20…70°C, average permissible humidity < 95 % per year, no condensation.
3.7 Disposal
A manufacturer within the meaning of ElektroG (Electrical and Electronic Equipment), which implements the Eu-
ropean WEEE directive 2002/96/EC in German law, is registered under number WEEE registration number DE
64958116 . The components of this device are considered here too.
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Note Reason
Trouble Shooting
Identified faults
Load current firmware for CUI07 from
Font missing. The in the system used font was not homepage on USB stick and update firm-
Please update firmware. loaded, and/or causes problems. ware (see chapter Update Firmware
CUI07 (page 172)).
Load current firmware for CUI07 from
No firmware found. homepage on USB stick and update firm-
No firmware was found.
Please update firmware. ware (see chapter Update Firmware
CUI07 (page 172)).
The language file for the 3. language, Load current firmware for CUI07 from
The user language is not com-
currently provided by hotcontrol homepage on USB stick and update firm-
patible to the firmware. Please
cDT+, does not fit any longer (e.g. ware (see chapter Update language-
update the language.
texts were added) file (page 175)).
We continuously further develop and improve our products and make available online
updates for
CUI07 Control&User Interface 07
HTC 06/15 Heating Thermocouple Card
via Internet.
Call up homepage www.hotset.com and search there for the product. In the download
area you find the latest firmware.
The first switch-on after leaving the factory asks for the language to use on the display (see chapter Language
(page 121)).
Is an USB stick, with hex-file on it, plugged in, the system runs directly after switch-on into see chapter Update-
Process (page 172). Otherwise the message occurs: No language file or firmware found on USB.
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12 Chapter 4
Immediately after Switch ON
In the Standard view, the zones are represented with their important characteristics dependent on the zoom level.
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Selection
Switch-on; The heaters are switched-on without any further check
MoldCheck; call of function see chapter MoldCheck (page 150)
Quit; Quit this dialog and change to Standard view
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14 Chapter 5
Operation by Control&User Interface - general specification
Header
Views
Whether and which keys and views are enabled for the user, see chapter User Ad-
ministration (page 101).
The shown examples are usually for user admin.
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16 Chapter 5
Operation by Control&User Interface - general specification
1/3 Standard
2/3 Standard
3/3 Standard
Exemplary display
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The following symbols are additionally displayed in the header in the marked field on the left hand,
CAN-connection between 2 cabinets
if
(see chapter Hot Runner Controller overall functions (page 146))
hotcontrol cDT+ by CAN connected, zone numbers are overlap-
if ping
(see chapter Hot Runner Controller overall functions (page 146))
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18 Chapter 5
Operation by Control&User Interface - general specification
Only if Group view was selected before, see chapter Show views
Group
(page 19)
Program
The name of the activated program is displayed in the header. See
chapter Program (page 61).
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Operation by Control&User Interface - general specification
5.9 Scroll
If more information is existing
than represented in the view, e.g.
parameters, zones, in tables,
etc., wipe in the direction of this
information for further informa-
tion.
Example table view Further zones Further parameters
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5.10 Pinyin
When using Chinese as a third language, Pinyin (conversion of the Latin alphabet to Chinese characters) is used.
An extended keyboard is used to enter the Latin transcription. From the keypad embedded over the normal keys,
the Chinese characters can be selected by using the arrow keys (left / right). (The entry of password for Login/
Logout (page 27) is via standard keyboard)
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22 Chapter 6
Main keys
6 Main keys
For all zones not deactivated by parameter [P006]Zone (page 191) an actuating
signal is output and alarms are generated.
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Reject
Confirm
After switch-on of the hot runner controller and/or after activation of the heating by key
a dialog box can be shown. Details see parameter [SP17]Query for MoldCheck start
(page 193) and chapter Dialog box for switch-on of hot runner controller (page 13)
Is the heating on, is this signal-
ized by the green color in the
key.
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Reject
Confirm
After a successful executed identification for one zone, it is restarted after Heating
ON/OFF (page 22), if the start conditions for the identification are fulfilled, i.e.
zone was passivated and is activated (see parameter[P006]Zone (page 191))
in between the setpoint value was set to „0“ (see parameter [P001]Setpoint value
(page 191))
the actual value shows no sensor break.
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24 Chapter 6
Main keys
6.2 Boost
Description
In Boost mode, the setpoint values are increased e.g. to heat nozzles for a short time
after downtimes and to guarantee a smooth production start.
In the first case the Boost mode is started during operation at the push of the button.
The setpoint values of the zones are increased by a freely selectable temperature
value. Additionally a time period can be set, after which the Boost mode is
automatically ended, otherwise the Boost mode is ended per push of the button.
How it works The function can also be activated by a digital input e.g. from the injection molding
machine.
In the second case the Boost mode follows the heating-up. After the start-up time has
elapsed, the zones are increased by a freely selectable temperature value. This
workflow provides the operator at automated heating-up processes, because no
manual interaction is necessary.
What good is it The Boost mode provides the operator at start-up and production start and is labor-
saving.
Main keys (page 20)
[SP08]Boost (page 193)
Setting by [P008]Boost setpoint value (page 191)
[P017]Boost time at start-up mode (page 191)
[P018]Boost time (page 191)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
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Reject
Confirm
In the first line (actual value) of the zone display, the display of the text
alternates with the display of the current value (see chapter Alarms
Boost function active is signal-
(page 74)).
ized by the green color in the
In the second line (setpoint value) of the zone display the elapsing tim- key.
er is shown (see parameter [P017]Boost time at start-up mode (page
191)).
After deactivation of the Boost
function and/or after expiration
of
the time set, all zones are con-
trolled
by the setpoint value set.
Reject
Confirm
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26 Chapter 6
Main keys
6.3 Standby
Description
In Standby mode the setpoint values are reduced, because e.g. in production breaks
it makes sense, to reduce the temperature level of the hot runner.
At operation the Standby mode is started and ended at the push of the button. The
How it works setpoint values of the zones are reduced by a freely selectable temperature value.
Alternatively the function can also be activated by a digital input e.g. from the injection
molding machine.
What good is it Energy is saved and the plastic, located in the cavities, is not thermally damaged.
Main keys (page 20)
[SP09]Standby (page 193)
Setting by
[SP11]Auto Standby Time (page 193)
[P007]Standby setpoint value (page 191)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Reject
Confirm
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Reject
Confirm
6.4 Login/Logout
Description Unauthorized input on the hot runner controller is prevented by a comfortable user
administration. There are 3 different users in the hot runner controller. The user
Standard and the user prof (see chapter Standard Operation (page 29)) have
adapted access rights. The existing system administrator (user admin) has all access
rights to the system.
The user prof and the user admin are only activated after login.
After start of the hot runner controller, the profile of the standard user is activated.
The standard user is always active, if no other user is logged into the system. Which
How it works user (prof, admin) Which user is currently logged in, can be identified by the key
symbol for login.is currently logged in, can be identified by the key symbol for login.
By a login other users are activated and/or deactivated after logout.
By User Administration (page 101) and Login/Logout (page 27) the hot runner con-
What good is it troller may be individually adapted at any time in terms of the enabled function scope,
faulty insertions are prevented.
Setting by Main keys (page 20)
The standard passwords should be changed after start-up of the system by the
system administrator (see chapter Change password (page 105))..
Directly after start-up, the system administrator admin should check the access rights
of the standard user. The standard user should be always the user who has the least
rights in the system.
In addition to the entry of the password by user, by USB support (page 148) there
exist a comfortable, because automated Login procedure. A once saved key, on USB
stick, with password, can be used for all hotcontrol cDT+ hot runner controllers with
the same password. The key is tied for safety to the USB stick. A copy of the key on
another drive, makes the key invalid. The key must be created for each USB stick (see
chapter Generate USB key (page 107)).
Default setting
User prof - Standard password: prof
User admin - Standard password: admin
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28 Chapter 6
Main keys
Reject
Confirm
Reject
Confirm
In case the password for user prof and/or user admin is unknown, see chapter
Reset password (page 147).
If no operation is performed on the device for 10 minutes, the currently logged-on user
is automatically logged out. The Standard user is reactivated by this. Standard view
(page 34) is displayed.
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7 Standard Operation
To achieve an absolute process security, unauthorized input on the device is prevented by a comfortable User
Administration (page 101).
In hotcontrol cDT+ exist three user levels where individual functions and parameters can be activated / deacti-
vated.
Which user (prof, admin) Which user is currently logged in, can be identified by the key symbol for login.is currently
logged in, can be identified by the key symbol for login.
Not all parameters, views and functions are available for Standard user without login. An overview you can find in
chapter Delivery Status Standard (page 191).
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
In delivery status available parameters, views, functions etc. see chapter Delivery
Status Standard (page 191).
When the Standard user wants to access other (user prof) and/or all (user admin) parameters, views, functions,
he must log in (see chapter Login/Logout (page 27)), and/or activate/deactivate parameters, views, functions by
User Administration (page 101).
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30 Chapter 7
Standard Operation
Whether and which keys are enabled for the user, see chapter User Administration
(page 101)
Select parameter
Example [P001]
Confirm entry
Quit dialog
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Whether and which keys are enabled for the user, see chapter User Administration
(page 101)
Select parameter
Example [P003]
Confirm entry
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32 Chapter 7
Standard Operation
Confirm
Reject
Quit dialog
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8 Views
Show views
hotcontrol cDT+ in total has 6 different representation forms for the display of zones.
Infor-
Change setting mation The activated and therefore operable views for the user are as-
signed by User Administration (page 101).
Center
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34 Chapter 8
Views
In the Standard view, the zones are represented with their important characteristics dependent on the
zoom level. The smaller the zoom level, the more details are shown and vice versa.
Change of view
See ChapterScroll (page 20)
see chapter Show views (page
19);
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Setpoint value °C 0) °C
Output value % %
Heating current A (or Heating power W see chapter Ampere /
Watt (page 94))
A
Schematic presentation Zone
Setpoint value °C 0) °C %
Output value % % A
Schematic presentation Zone
Setpoint value °C 0) °C %
Schematic presentation Zone
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36 Chapter 8
Views
Actual value lies below the Actual value lies above Actual value lies within Zone is passive/off.
tolerance range around the tolerance range the tolerance range
the setpoint value. around the setpoint val- around the setpoint val-
ue. ue.
Or:
For the zone a particular
alarm is existing (see
chapter Messages -
Alarms, Status, Func-
tions (page 73)).
[P006]Zone (page 191)
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38 Chapter 8
Views
Dependent on configuration, see chapter Configure table view (page 109) status and/or parameter
are displayed in the table view here.
Navigation in the table view in column zones by see chapter Scroll (page 20)
From P001
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Actual value lies within the tolerance range around the setpoint val-
ue.
Actual value lies below the tolerance range around the setpoint value.
Actual value lies above the tolerance range around the setpoint val-
Color of the zone
ue.
For the zone an alarm is existing (see chapter Messages - Alarms, Sta-
tus, Functions (page 73)).
Zone is passive/off.
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40 Chapter 8
Views
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Views
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The graph in form of a trend is recorded for setpoint value, actual value and output val-
ue of each zone. In the trend up to 6 zones are displayed simultaneously to the user.
The data is recorded for all zones of the active Hot Runner Controller.
The data is stored in a circular buffer. This provides a data capacity for all zones of 20
How it works
minutes each. With filled circular buffer in data recording, the oldest data will be over-
written.
What good is it The course of the values is recorded and can be analyzed easily.
Setting by Trend view (page 42)
To get to Input dialog zones (page 46), select drawing area of trend. Always the first
zone is shown as selected.
Select zones
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Trend settings
Select Y-axis
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Adjustment range
Temperature start / temperature end between 0 -1000 (start < end)
Output value 0-100
Time 5 | 10 | 15 | 20 minutes. As soon as the time scale is changed and the trend is
displayed again, the starting point of the trend is shown in the middle of the time scale.
Quit dialog
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46 Chapter 9
Input dialog zones
By the input dialog zones are selected and parameters may be specified for selected
zones.
Enter input dialog by selection of any zone in the views (Standard view (page 34),
Group view (page 37), Table view (page 38), View All (page 39). In the dialog fur-
ther zones [E] can be added to the already existing selection. The selected zones are
How it works marked in the field [E] in yellow and in the zone selection overview field [F] symbolized
with yellow rectangles. After selection of one parameter [A] the value of the parameter
can be changed by the displayed numeric keypad [C] for all selected zones [F]. Con-
firmation input by ENTER key and assume it to all selected zones.
What good is it Operation of device
Setting by View Input dialog zones (page 46)
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
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The parameters can be selected and changed for the selected zones. The entry is
How it works
done by Numeric keypad [C] (page 49).
What good is it Zone dependent input entered in uniform dialog.
Setting by Parameter list [A] (page 47) in Input dialog zones (page 46)
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Parameters[P001]Setpoint value
(page 191)
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Input dialog zones
Quit dialog
The entry in Input dialog zones (page 46) is always by selected zone.
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
From Numeric keypad [C] (page 49) the selected parameter from Parameter list [A]
How it works
(page 47) is displayed.
What good is it Zone dependent input entered in uniform dialog.
Setting by Parameter-Field [B] (page 48) in Input dialog zones (page 46)
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Input dialog zones
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Selection of group
(Is no group defined, see chap-
ter Edit group (page 52))
Quit dialog
In the input field of Numeric keypad [C] (page 49) the setting of the zone with the least
number is displayed.
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Input dialog zones
For data entry on the hot runner controller, the defined zone groups (maximum 32) can
be selected by the user for selection of zones.
Associated zones (e.g. nozzles in a special tool area, manifold zones) can comfortable
How it works
be combined in groups and saved with a freely specified name.
The possibility of grouping of zones eases the operation and saves time. The groups
What good is it
are saved with a freely specified name and can easily be recognized by the user.
Setting by Zone selection keys [D] (page 50) in Input dialog zones (page 46)
Press key
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Confirm xyz
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Input dialog zones
Selection of group
Quit dialog
For each zone the assignment to a group can be changed by parameter [P046]Group
number (page 192).
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The user selects a zone and the corresponding parameters, which are then copied to
How it works
at least one or more zones.
What good is it The function eases the work of setting parameters for the customer.
Setting by Zone selection keys [D] (page 50) in Input dialog zones (page 46)
Setting example
Press key
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Input dialog zones
Example zone 2
In the dialog box that opens, the last selected zone for the function appears selected.
Only one zone can be selected.
For the selected zone, you can select any number of parameters for the copy.
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Example zone 5
Press key
Confirm
Quit dialog
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Input dialog zones
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The area between the firstly selected zone and the zones selected by double-clicking
is displayed as selected and color-coded.
...Quit dialog
In the input field of Numeric keypad [C] (page 49) the setting of the zone with the least
number is displayed.
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Input dialog zones
By tap on the zones they are added to Zone Selection Overview [F] (page 60) (zone
How it works
selected) and/or removed (zone deselected).
What good is it Zone dependent input entered in uniform dialog.
Setting by Zone Selection Overview [F] (page 60) in Input dialog zones (page 46)
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10 Function keys
10.1 Program
Description A program means a data set with all parameters of all zones of a hotcontrol cDT+
hot runner controller.
Programs can be stored (internal: 10; on USB stick dependent on storage capacity),
activated, deleted, exported from internal storage and imported from USB stick.
Is a tool coding available for the tool, a coding information is sent to hotcontrol cDT+)
by the maximal 8 digital inputs (only for Option tool coding in hotcontrol cDT+) on
plug. The program allows allocation between tool coding and program.
For the hotcontrol cDT+ hot runner controllers programs can be saved with freely
How it works selectable name internal or to the USB stick connected to the USB port. The freely
naming of the programs, eases the recognition by the user.
What good is it The programs support the user at adjustment caused by often tool replacement and
reduce the start-up phase.
Function keys (page 18) Program
Setting by
Login/Logout (page 27)
Press key
The system assigns the name PROGRAM, as default, that can be changed by the us-
er.
A program is stored internal in the system, when there is no USB stick connected.
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Function keys
Cancel
Reject
Confirm
If a name is entered, which is already in use, the user can confirm overwriting the file.
Select program
Press key
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Select program
Press key
Select program
Press key
Press key
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Function keys
Import of
Select program
Press key
The saved *.ptp file on USB stick can only be read from hotcontrol cDT+ hot runner
controller.
Quit dialog
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Whether and which keys are enabled for the user, see chapter User Administration
(page 101)
Press key
passive No Allocation
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Function keys
Quit dialog
Quit dialog
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10.3 MoldSnapshot
Description
MoldSnapshot (review protocol) is important for users who need proof of the function
and thus on the state of a hot runner.
MoldSnapshot takes a snapshot of the state of the hot runner. Here are the most
important process data like e.g. setpoint values, actual values, output values, heating
currents and control parameters saved.
These data are like a fingerprint of the hot runner. These are parameters which mirror
the state of the hot runner. For example, incorrect sizing of heaters are instantly
How it works recognizable, similar zones can be based on their characteristics compared directly.
If all the parameters in a user-acceptable range, it can be saved as a reference for the
MoldSnapshot the hot runner. A MoldSnapshot only makes sense when you can
compare it with a reference snapshot.
For hotcontrol cDT+ hot runner controllers characteristics are exclusively saved on a
USB stick connected to USB port.
MoldSnapshot is a very easy to use and evaluate resource for quality and condition of
What good is it a hot runner. MoldSnapshot provides the user a clear picture of the hot runner and
provides the ability to detect errors early and rapid and correct it.
Function keys (page 18) MoldSnapshot
Setting by
Login/Logout (page 27)
Press key
The system assigns a 7-digit name, that can be changed by the user.
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MoldSnapshot
Confirm on save
Cancel
Reject
Confirm
If a name is entered, which is already in use, the user can confirm overwriting the file.
Select MoldSnapshot
Press key
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The saved CSV file on USB stick can e.g. imported with Microsoft EXCEL. The file is
stored in Unicode (UTF-8) format.
Quit dialog
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70 Chapter
Activate current transfer
What good is it Monitor the floating current in the heater by comparison with reference values.
At current transfer only the active zones are taken into account.
Setting by Key in Infocenter
Confirm
Reject
After confirm
Message Current transfer active
Appears briefly
If current transfer is executed Dialog quits by itself
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11 Alarms
Description
As soon, as an alarm is detected in the system, e.g. due to a sensor break, the color
of the key changes. Are there no alarms, the key symbol is shown in normal color.
How it works In the view Alarm all alarms for all zones are displayed.
What good is it The user can get an overview quickly.
Setting by View Alarms (page 71)
Press key
No alarms persistent
Quit view
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Alarms
Which alarms are storing, because they are critical, is fixed in the system (see chapter
Messages - Alarms, Status, Functions (page 73)).
Quit view
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Text display (here: OFF) in the first line of the zone display alternates with current actual value.
Due to the fact, that some display texts differ between series hotcontrol cDT and
series hotcontrol cDT+ the texts of series hotcontrol cDT (= pT) are shown in col-
umn in [pT de | en] (de = german, en = English) additionally.
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Messages - Alarms, Status, Functions
12.1 Alarms
Zone Display Alarm list Description [pT de | en]
Fb | Sb
TCb Sensor break TCb (page 78))
FP | SP
TCp Sensor incorrect polarity TCp (page 78))
FAL | SSC
TCs Sensor alarm TCs (page 79) (Short circuit in sensor circuit)
Pot
Pot Potential error Pot (page 79)
n.a.
CTA Current tolerance error (page 80))
tHY
Thy Thyristor alarm Thy (page 80)
FI | rSC
RC Residual current RC (page 81)
IAL | IOL
Current alarm Cur (page 81) (Heater with too high power /
Cur
short circuit in heating circuit)
FUS
FUS Fuse failure Fus (page 83) / Phase missing FUS (page 83)
Heater alarm HST (page 84) (Heat sink temperature too high) hAL | hSE
HST
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PAL
Pm Process alarm (see chapter Process Monitoring (page 160))
Actual value lies above the tolerance range around the setpoint n.a.
n.a. value (see chapter Temperature outside limit value range
(page 82))
Actual value lies below the tolerance range around the setpoint n.a.
n.a. value (see chapter Temperature outside limit value range
(page 82))
12.2 Status
Zone Display Alarm list Description [pT de | en]
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Messages - Alarms, Status, Functions
12.3 Functions
Status message Description [pT de | en]
SBy Zone in Standby mode (see chapter Standby (page 26)) SbY
Arp. Automatic ramp (page 139) active. Marking slowest zone. Ar.
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13 Trouble Shooting
Messages are shown to the user by
CUI07 Control&User Interface 07
For a problem Directly after Switch-on see chapter Immediately after Switch ON.
In all other, here not explicitly described cases, send the Hot Runner Controller hotcontrol cDT+ in for
repair.
Below you can see how to find and eliminate errors during operation and how the messages look like in the various
displays.
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
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Trouble Shooting
How it works Due to the incorrect wiring, the controller measures a faulty
actual value. For not yet heated tool, the fault is not visible.
Only when the zone is heated up, the error is immediately
detected and an error message displayed.
What good is it The alarm sensor incorrect polarity provides the user with a
specific indication of the error in the hot runner or the wiring,
and provides the ability to pinpoint errors quickly and correct
it.
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How it works Error is detected by the hardware on the HTC 06/15 Heating
Thermocouple Card.
What good is it For protection all zones get de-energized (relay on HTC-
Card OFF), also the zones on the other HTC-Cards, due to
the voltage may come from any zone.
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Trouble Shooting
How it works The hot runner controller checks the measurement of the
heating currents, whether a power controller (thyristor) is
uncontrolled heated in the hot runner controller due to a de-
fect.
Since this is a critical error case which can damage the
heating circuit due to overheating, the heating circuit is im-
mediately switched off (relay on HTC-Card OFF).
What good is it The thyristor alarm primarily protects the heater against
temperature excess, which causes an electric damage in
the heater and replacement of the heater.
It provides the user with a specific indication of the error in
the hot runner and provides the ability to correct it quickly.
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Trouble Shooting
Subnormal tempera- The actual temperature value is monitored in the hot runner
ture controller on limits. An actual temperature value outside the
set limits, generates this alarm by changing the color of the
frame of the affected zones.
Excess temperature
How it works The parameters [P013]Upper absolute limit value,
[P014]Lower absolute limit value and the parameters
[P011]Upper relative limit value, [P012]Lower relative
limit value define the range of the actual temperature value.
What good is it Exceeds the actual temperature value the limits, the user
gets a specific indication of the error. He can remove this
without deviation and delay.
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Phase L1 supplies Zone 1/4; Phase L2 supplies Zone 2/5; Phase L3 supplies Zone 3/6 on a HTC-Card.
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Trouble Shooting
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Trouble Shooting
13.18Message CAN
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Trouble Shooting
During fan test, the OK-LED and the ERR-LED per HTC-Card flash alternately, card by card.
Remedies in case of errors see displayed text in zone display see chapter Trouble Shooting.
LED Mode
Communication
SIO
(CAN/SIO)
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14 Infocenter
Description
The Infocenter allows changes for System settings (page 90), triggering of selected
functions and gives the user information in compressed form.
Product information / Status Info Process & Hot runner controller (page 131)
Messages (page 132)
Quit dialog
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Infocenter
All in the system implemented temperature values are changed from °C to °F and re-
verse due to the setting of temperature unit.
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
Temperature unit in °F
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Quit dialog
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Infocenter
14.1.2Key arrangement
Description
The arrangement of the keys on the basic display can be shifted between right and left.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
Quit dialog
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Infocenter
14.1.3Ampere / Watt
Description
Instead of the heating current, the heating power can be displayed in standard view.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
Physical unit in W
Quit dialog
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Infocenter
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
Confirm
Reject
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Quit dialog
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98 Chapter 14
Infocenter
14.1.5System parameters
Description Each hotcontrol cDT+ hot runner controller is delivered with a standard setting of
parameters.
Furthermore, the user can adapt the system to individual requirements by system
parameters.
How it works Call by key in Infocenter. Specify system parameters, which are unique and zone
independent.
What good is it Simple adaptation of hotcontrol cDT+ hot runner controllers e.g. at integration in
company networks.
Setting by Key in Infocenter
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
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Further details on data entry see chapter Numeric keypad [C] (page 49).
For further details on system parameters see Manual Parameters hotcontrol cDT+.
Quit dialog
14.1.6Communication
Description Each hotcontrol cDT+ hot runner controller is delivered with a standard setting of
parameters.
What good is it Simple adaptation of hotcontrol cDT+ hot runner controllers e.g. at integration in
company networks.
Setting by Key in Infocenter
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
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Infocenter
Press key
Further details on data entry see chapter Numeric keypad [C] (page 49).
For further details on communication parameters see Manual Parameters hotcontrol
cDT+.
Quit dialog
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14.1.7User Administration
Description
In hotcontrol cDT+ are three user levels (standard user, without a password; user
prof and system administrator (user admin) with free choice of password), in which
How it works individual functions and parameters can be enabled or disabled.
The hotcontrol cDT+ hot runner controllers have a user administration. The user
administration allows the customization of the enabled functionality to the needs of
each customer and can be made by himself.
In times in which 100% quality parts must be provided, faulty insertions must be
What good is it prevented. With the user management, reliability in the production process is
guaranteed.
Setting by Key in Infocenter
The function is only available for user admin, who has to be logged in (see chapter
Login/Logout (page 27)).
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Infocenter
Press key
The subsequent displayed settings are exemplary and dependent on the user and on
chapter Delivery Status Standard (page 191).
Parameters for
Standard user
(Exemplary display)
adjustable
Standard user
(Exemplary display)
adjustable
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Communication for
Standard user
(Exemplary display)
adjustable
Standard user
(Exemplary display)
adjustable
Functions for
Standard user
(Exemplary display)
adjustable
Standard user
(Exemplary display)
adjustable
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Infocenter
For further details on single settings see various chapters in this Start-up-, Service- and
Operation Manual.
The procedure for settings for standard user and user prof is identical.
Deactivation: Select the cross,
to delete it.
Activation: Select the empty
field, to set a cross.
Quit dialog
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Default setting
User prof - Standard password: prof
User admin - Standard password: admin
The function Change password (page 105) is only available for user admin, who
has to be logged in (see chapter Login/Logout (page 27)).
Press key
The subsequent displayed settings are exemplary and dependent on the user and on
chapter Delivery Status Standard (page 191).
Password for
User prof
(Exemplary display)
adjustable
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Infocenter
Reject
Confirm
Quit dialog
The procedure for settings for user prof and user admin is identical.
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The function is only available for user admin, who has to be logged in (see chapter
Login/Logout (page 27)).
Press key
Press key
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Infocenter
Is the file already existing on the USB stick, the file can be overwritten after
confirmation.
Confirm
Quit dialog
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For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
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Infocenter
[A] Status
A B [B] Parameters
Further details on data entry see chapter Numeric keypad [C] (page 49).
For further details on communication parameters see Manual Parameters hotcontrol
cDT+.
A
B
C All status and all parameters
are selected.
D
A B C D
The table view looks as adjoin-
ing.
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C
D
2 status [A, B] and all parame-
A ters are selected.
B
A B C D
The table view looks as adjoin-
ing.
Quit dialog
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112 Chapter 14
Infocenter
Load current firmware for HTC-Card (Slave) from homepage on USB stick and insert
How it works USB stick in hotcontrol cDT+. The whole USB stick is read.
Call by key in Infocenter.
What good is it hotcontrol cDT+ may be adapted quickly at any time, concerning bug fixes as well as
new functionality.
Setting by Key in Infocenter
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Call up homepage www.hotset.com and search there for the product. In the download
area you find the latest firmware.
Press key
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Select type.
Select component.
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Infocenter
Press key.
Confirm download
Update is executed.
Wait for end of function-
Note appears.
Waiting for slave to boot up...
Please follow instructions.
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Display of result.
Quit dialog
Quit dialog
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Infocenter
14.1.10Hardware Setup
Description The function contents the following calls
1) Scan (page 117)
2) Read software version (page 118)
3) Load factory setting (page 119)
4) Fan test (page 120)
Call
1) Scan (page 117): Scan determines the currently existing firmware on the HTC-
cards and the connected HTC-cards to the hot runner controller and the result is stored
in the configuration.
2) Read software version (page 118): Read software version determines for the ex-
How it works
isting HTC-cards in the configuration the currently firmware on the HTC-card.
3) Load factory setting (page 119): restores the original condition of the delivery state
of the device.
4) Fan test (page 120): Fan test checks the built-in fans in the hot runner controller
and proofs their function.
1) When adding or removing HTC-card, a new configuration can be created.
2) In case of a problem, it can easily be detected whether the current firmware is on
the HTC-Card. If not, the firmware can be updated, see chapter Software Download
What good is it Slave (page 112)
3) The system is reset to a checked and executable status. All in between entered
settings are overwritten.
4) Function of the fans can be proofed.
Setting by Key in Infocenter
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
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Scan
Press key
Scan determines the currently existing firmware on the HTC-cards and the connected
HTC-cards to the hot runner controller and the result is stored in the configuration.
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Infocenter
Press key
Read software version determines the currently available firmware on the configured
HTC-Card.
Configuration remains.
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Press key
Reject
Confirm
Restart
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Infocenter
Fan test
Press key
Fan test checks the built-in fans in the hot runner controller and proofs their function.
The checked fans are shown. Wait for end of function.
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14.1.11Language
Description
In the default the languages German and English are available. One more language
can be activated.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
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Infocenter
Quit dialog
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14.1.12Date / Time
Description
Setting of date / time for all time stamped data in hotcontrol cDT+.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
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Infocenter
Quit dialog
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14.1.13Inputs / Outputs
Description The simplest method to communicate with the injection molding machine is by the dig-
ital inputs (2) and digital outputs (1; [1 further optional digital output]) of the Hot Runner
Controller.
Digital inputs are used to enable controller functions by external signal sources (for ex-
ample, injection molding machine, etc.)
Adjustable High / Low active
Control via signal level or signal edge
Digital outputs are used for
Transmission of alarm conditions in the hot runner from the controller to the injection
molding machine or to a signal source (lights, horn, etc.)
Identification of controller internal fault conditions (for example, "data fault")
Identification of functional states, in which the hot runner controller is
Multiple states/functions may be issued by or-function.
Adjustable High / Low active
How it works The hot runner controller issues the signal for enabling of the machine by this. Hereby
the proper status of the hot runner is signalized to the injection molding machine.
The hot runner controller receives for example signals for Boost and Standby mode
from the injection molding machine.
The function of the digital inputs and the digital outputs can easily be customized.
What good is it The enabling of the machine guarantees reliability of the production process, because
the enabling is only given to the machine, when the conditions are proper in the hot
runner.
Also all other alarm status may be linked with the machine to react on critical alarm sta-
tus immediately.
Setting by Key in Infocenter
Parameter digital inputs
Parameter digital outputs
For further details on Inputs / Outputs (page 125) see Manual Parameters hotcontrol
cDT+.
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Infocenter
Digital inputs
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
Setting Input1
Characteristic active
Characteristic deactive
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Quit dialog
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Infocenter
Digital outputs
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
Setting output 1
Quit dialog
The characteristics per output can be combined optionally with each other.
The selectable characteristics for output 1 & 2 [optional] are identical.
14.1.15Cleaning
Description
By using the display Control&User Interface CUI07 there occur fingerprints on the dis-
play. These should be removed from time to time.
How it works By key the Control&User Interface CUI07 is desensitized for maximum 15 s and ac-
cepts no keystrokes. During this time the display can be cleaned with a lint-free micro-
fiber cloth. Cleaning should be done with light circular movements possible without
pressure on the display. For tough dirt, use a cloth lightly moistened with water.
What good is it Incorrect entries by and during cleaning are thus avoided.
Setting by Key in Infocenter
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
User admin
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Infocenter
Timer is running
Quit dialog
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14.2 Product information / Status Info Process & Hot runner controller
Product information
Product hotcontrol cDT+ Type
Hardware number hotcontrol cDT+
Serial number hotcontrol cDT+
Mains voltage hotcontrol cDT+
Version Firmware of Control&User Interfaces CUI07
In case of any problem, please contact the manufacturer / supplier with the above not-
ed details.
Quit dialog
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Infocenter
14.3 Messages
Description
The messages function provides the user of hot runner controllers with an optimal uti-
lization of the scope of functions on the controller.
How it works During operation the hot runner controller check continuously miscellaneous charac-
teristics and status and determines, whether this message is shown in the Infocenter
(page 89).
What good is it The message in Infocenter (page 89) indicates problems or conditions to the user and
proposes an action to correct the problem. A part of the messages can directly be ac-
knowledged here and the open issue be solved.
Setting by n.a.
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)
Press key
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14.3.1Possible messages
The following messages and measures are available in the Infocenter (page 89).
Message Current setpoint value is not set!
Proposed measure Activate current transfer?
Details Current setpoint value = 0.0 A (see parameter [P004]Current setpoint value
(page 191))
See ChapterActivate current transfer (page 96)
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Infocenter
Message hotcontrol cDT+ by CAN connected. Zone numbers are overlapping. Ad-
Proposed measure just parameter [SP06].
Details The zones in a hot runner controller are consecutively numbered starting with
1. Are several hot runner controllers connected to each other, here (see
parameter [SP06]Offset zone numbering (page 193)) in the hot runner
controller the zone is entered, with which the zone numbering starts in the hot
runner controller, to have unique zones numbers over all hot runner
controllers.
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Remedy On the requested hot runner controller, ensure that the Pairing Mode is
terminated with the other hot runner controller before another / a new
connection can be established via Pairing Mode.
Whether and which keys are enabled for the user, see chapter User Administration
(page 101)
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Infocenter
Press key
User admin
The hot runner controller to be connected takes over the settings for the parameters
from the hot runner controller#Pairing-Mode-active.
Example: If the heating is switched on, the heating is switched on immediately after
coupling for the coupled zones.
Check parameters possibly after Pairing BEFORE switching on hot runner con-
troller.
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Functions
15 Functions
In this chapter functions and corresponding parameters of hot runner controllers are described.
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Description Heating current measuring is standard in each hot runner controller. The heating cur-
rent measuring is done by so called current transformers.
The hot runner controller hotcontrol cDT+ can display residual current. This indi-
cates important information on the status of the heater in the hot runner and gives
early enough notice of a damage.
What good is it One can react immediately and longer downtimes due to unnecessary tool removal
and repair are omitted.
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For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)
The maximal temperature difference of each zone based on the reference zone during heating-up is configurable
(parameter (a)). In the event a zone exceeds this limit the output value will be corrected.
The automatic ramp function is triggered 5 K before reaching the setpoint values; the zones heat up to the final
setpoint value without any output value intervention.
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Functions
Example
Temperature trend of
two zones with different
rate of rise with activated
automatic ramp.
After Heating identifica-
tion of zone 1+2, both
zones are heated-up uni-
formly together depend-
ing on the slowest zone
(here: zone 1) to the final
setpoint value.
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15.3 Heat'n'Dry
Description
With Heat'n'Dry hotcontrol cDT+ hot runner controllers offer a function for low-
stress heating-up of heaters.
How it works During the heating-up process the hot runner is heated up with step-by-step heating
capacity. During heating-up process the residual current is checked. Exceeds the re-
sidual current the limit value set, the heating is done with reduced heating capacity,
as long as the residual current is under the limit value again. Heat‘n‘Dry has higher
priority than function start-up operation.
What good is it Heat'n'Dry guarantees a longer lifetime of heating elements.
It is ensured, that a heating-up to the set setpoint value is only done, when it is 100%
guaranteed that there is no moisture in the isolation material of the heating elements.
By this, damage can be prevented resulting of short-circuits in the heater.
[SP05]Maximum residual current (page 193)
Setting by
[P027]Heat‘n‘Dry (page 191)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)
When molds are stored for a longer time, the insulating material for the electrical heating elements can draw mois-
ture. This moisture can at rapid heating (without Heat'n'Dry) lead to vapor pressure inside the heater and cause
damage. Furthermore this moisture leads to leakage currents on connected protective conductors, that discon-
nects fault-current circuit breakers and prevents the heating-up.
Heat ’n’ Dry executes a gentle heating-up with stepwise increasing of the power supply. The leakage current is
permanently checked. The moisture is completely dried by a setpoint value of 110°C.
The heating-up on the final setpoint value starts first, when it is assured, that
the error current lies below a adjustable limit value
in the heating elements is no longer moisture.
During heating-up of the zones with active Heat’n’Dry function, also the inactive zones for Heat’n’Dry are adjusted
to 110°C. After the zones with active Heat’n’Dry are adjusted to 110°C, all zones are adjusted to their preset set-
point values.
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Functions
The hot runner controller hotcontrol cDT+ offers a procedure, that is named identi-
fication.
How it works The heating control parameters are automatically calculated after a setpoint value
jump of 40 K
What good is it The hot runner controller adapts itself to the factors of the connected control system.
[P030]Identification (page 191)
Setting by [P031]Loop control (page 191)
[P032]Cutback (page 191)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)
By loop control is specified whether the calculated heating control parameters during identification are directly
checked with the setpoint value and whether they are to be corrected.
By cutback is specified, whether this identification is made directly for the setpoint value or below the setpoint val-
ue.
Output value
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How it works That should be avoided by start-up operation. At start-up, the zones are not directly
heated up to setpoint value with full heating power, but for a defined start-up time to
a setpoint value of 100°C. During this time the moisture is completely dried in the
heating element, so that after elapsed start-up time, heating up to the end setpoint
value is safe.
What good is it The start-up operation implies high operating reliability and extension of lifetime of
the heating elements, what is reflected in low operating and maintenance costs.
[P015]Start-up mode (page 191)
Setting by
[P016]Start-up time (page 191)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)
With a defective sensor, the zone must not inevitably be switched off or immediately
be repaired.
How it works There are two alternative functions for solution of the problem. The first is the
manual mode, the second the leading zone operation. It provides the possibility, to
get the zone with a defective sensor controlled by a similar zone with intact sensor.
For this, the zone with the defective sensor must know the zone number of the
leading zone, to get the zone controlled with.
What good is it The leading zone operation has advantages compared to the manual mode
because, unlike the manual mode with which a fixed output value is output
constantly, the possibility exists in leading zone operation that, in case of the zone
with defective sensor, external influences are further considered and controlled. The
function guarantees primarily operating reliability and prevents production
downtimes.
[P019]Automatic leading zone operation (page 191)
Setting by [P023]Leading zone (page 191)
[P024]Leading zone correction (page 191)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)
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Functions
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
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Signal of
injection
molding
machine
Signal edge is detected. Time to check the Auto Standby has expired.
Time to check the Auto Standby is restarted. No signal edge is detected. Zones are set in
standby.
Setpoint
value
Standby
Setpoint
value
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Functions
Hot runner controllers can be linked by CAN bus. Some functions (see below) can be
triggered and executed controller overall.
How it works The hot runner controllers must be connected by CAN bus (see chapter Interface
XS2 CAN (page 181)).
Each Hot Runner Controller must have its own unique [CP06]CAN NodeID (page
194).
The parameter [SP06]Offset zone numbering (page 193) must be set, that no zone
numbers are overlapping for the connected Hot Runner Controllers.
What good is it Flexible use by combining several devices according to requirements.
Hot runner controllers can be combined and be used for tools with a high number of
zones.
Functional synchronization among each other.
[CP06]CAN NodeID (page 194)
Setting by
[SP06]Offset zone numbering (page 193)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
2 hot runner controller (H1: 6 Zone, H2:12 Zone) are connected by CAN bus with
Application example each other.
Set unique NodeID.
Setting:
[SP06] = 1 (on 1. hot runner controller H1) (Zone 1-6 first hot runner controller H1)
[SP06] = 7 (on 2. hot runner controller H2) (Zone 7-18 second hot runner controller
H2)
Automatic ramp (page
The function runs only for zones where the function is activated.
139)
Start-up mode (page
The function runs only for zones where the function is activated.
143)
Leading zone operation In leading zone operation for a defective sensor in zone 2 (on 1. hot runner controller
(page 143) H1) [P023] = 9 can be set, that means zone 9 (zone 3 on 2. hot runner controller H2)
works as leading zone.
MoldCheck (page 150) The function considers the zones in the particular device. Zone selection in the par-
ticular hot runner controller (Zone 1-6 in H1; Zone 7-18 in H2).
Other functions All other functions for the zones are directly operated by Control&User Interface
CUI07 on each hot runner controller.
At correct connection and correct set- At existing CAN bus connection, but wrong
ting of parameters the symbol (see setting of parameters the symbol (see
above) is shown in the header. above) is shown in the header.
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In case the password for user prof and/or user admin is unknown, all users can reset
ALL passwords to default (see chapter Login/Logout (page 27)).
Login with password pwreset in dialog Login/Logout (page 27) and reset ALL
How it works passwords to default after confirmation. Thereafter the passwords should soon be
changed by the user administration.
In urgent cases, it may be necessary to operate functions, menus and/or parameters,
What good is it which are not available for the user. Is the person, that knows the password, not
present, or the password was forgotten, the operation is in such an emergency
possible after appropriate activation.
Setting by Login/Logout (page 27)
Reject
Confirm
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Functions
Reject
Confirm
Standard passwords are set after confirmation (see chapter Change password (page
105)).
15.10USB support
Description
USB flash drives are now common media for data exchange.
They are readily available and easily manageable. All hot runner controllers
hotcontrol cDT+ are equipped with a USB port. A variety of functions is possible in
the areas of data backup, service, update and quality assurance.
How it works Functions, that save and/or load data on and/or from the USB stick, are enabled for
the user, as soon as an USB stick is recognized on the USB port.
For data analysis or for queries of the customer, thus can be used more information.
What good is it This makes the service easier, faster, more professional. With this feedback the
customer may be sent back corrected data, which he can then simply write it into his
controller.
Program (page 61)
MoldSnapshot (page 67)
Via
MoldCheck (page 150)
Login/Logout (page 27)
Generate USB key (page 107)
Update Firmware CUI07 (page 172)
Update language-file (page 175)
Software Download Slave (page 112)
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15.11Relay heating
Description In the hot runner controller, a series-connected heating of zones grouped together in
so-called relay groups is carried out. The follow-up group is enabled when the set-
point value band of all zones of a predecessor group is reached.
The relay heating can be combined with the functions Automatic ramp (page 139),
Heat'n'Dry (page 141), Start-up mode (page 143).
How it works By the zone parameter [P047]<>0 the zones are grouped into a relay group.
The ascending relay group number defines the order of heating-up.
Setting [P047]=0: Zones heat up directly, independent from function relay heating.
Setting [P047]=1: Zones heat up directly after fulfilled start-up conditions and give re-
lease to relay group 2 after reaching the setpoint value band.
Setting [P047]=2: Zones heat up directly after fulfilled start-up conditions and give re-
lease to relay group 3 after reaching the setpoint value band, etc.
What good is it This is a gentle heating-up for the plastic located in the hot runner. During heating-
up plastic is kept on a high temperature level only as long as necessary.
Setting by [P047]Relay heating (page 192)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)
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MoldCheck
15.12MoldCheck
Description
MoldCheck is a complete diagnosis of electric conditions of the Hot Runner and the
corresponding peripherals.
The MoldCheck function is triggered by the user. Beside the full wiring control "Is no
thermocouple connected to the heating output?"a functional check of heaters and sen-
sors is run.
How it works The function is ideal for tool makers and service departments, that have to guarantee
their customers and/or colleagues a 100% function of the electrical system of the hot
runner, as well as for the molders, who will control the status of the hot runner before
installation of the tool on the machine.
Early enough analysis can reduce downtimes before production. Electrical control of
What good is it the hot runner controller is possible without specialized knowledge. The function pro-
vides concrete information for improvement and trouble shooting.
[P028]MoldCheck max. wait time (page 191)
Setting by
Login/Logout (page 27)
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)
Press key
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Press key
For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters
hotcontrol cDT+.
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MoldCheck
Press key
Recommendation
Setting for very fast nozzles 0.5 minutes
Setting for manifolds 2.0 minutes
The here specified MoldCheck waiting time is only valid during execution of function
MoldCheck. The parameter [P028]MoldCheck max. wait time (page 191) is not
changed. The next function call works with the stored value in the parameter again.
Should the parameter permanently be changed, the parameter [P028]MoldCheck
max. wait time (page 191) must be adapted (see chapter Parameter list [A] (page
47)).
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End of MoldCheck.
etc.
Quit dialog
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MoldCheck
Press key
The result of MoldCheck of the hot runner controller is only available as long as the
function is not exit and/or quit.
Press key
Confirm on save
Cancel
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Reject
Confirm
Save
MoldCheck result is stored
with the entered name on USB
stick.
Cancel
If a name is entered, which is already in use, the user can confirm overwriting the file.
Select file
Press key
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MoldCheck
The saved CSV file on USB stick can e.g. imported with Microsoft EXCEL. The file is
stored in Unicode (UTF-8) format.
Quit dialog
Is the function MoldCheck exited without storing the result before, the user has to
confirm, that the data is no longer available in the hot runner controller.
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By the shown help key the user could display further notes for trouble shooting.
Identified faults in header Possible reason of error Instructions for trouble shooting
Check wiring of sensor and heating on
permutation.
Control heater.
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MoldCheck
Identified faults in header Possible reason of error Instructions for trouble shooting
Check the connected sensors:
1) YES
1.1) Check main fuse and exchange de-
The mains phase to control the power fective fuses
output is not connected (case Yes) or 1.2) Check power cord
Mains phase missing
the appropriate fuse was triggered
(case No). 2) No, only on the appropriate power
controller card of the zone:
2.1) Switch-off power supply
2.2) Lock card
2.3) Red LED still flashing: exchange
power controller card
Measured current with Exchange power controller card of the
Power output defective
switched off heating appropriate zone.
Check the connected heating element
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Identified faults in header Possible reason of error Instructions for trouble shooting
Sensor with reversed polarity con- Check the pin assignment of connecting
Sensor reversed polarity
nected. cable and of mold.
Check the connected sensors
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Process Monitoring
15.13Process Monitoring
Description Unfortunately leakages in hot runner and hence resulting overmolding could not
always be avoided. They could be caused by wear, incorrect operation, construction
or production faults or by incorrect installation, leading at last to production
breakdown and expensive repair.
The function leakage detection in the hot runner controllers can identify an upcoming
leakage at an early stage, quickly and reliably by intelligent analysis of the process
parameters.
It is possible that there will be false alarms and leaks can not be detected. This
usually depends on structural conditions in the hot runner, as well as on a faulty
operation.
The status of the zones in the hot runner is supervised by process monitoring with the
help of characteristics, determined during the learning phase (operating point,
How it works tolerance band).
Is the function process monitoring running in case of an error, i.e. the tolerance limit is
exceeded, an alarm is output on display. This alarm can be output on an output and
be used for further analysis e.g. as „Stop Machine“.
The process monitoring is an important module for operating reliability. With it, the
What good is it state of the hot runner is monitored for leaks. If properly applied, unnecessary
downtime, due to cleaning of the hot runner of over injected plastic, is prevented.
[SP07]Process monitoring mode (page 193)
Setting by [P025]Proc.monitor. tolerance (page 191)
[P026]Proc.monitor. operating point (page 191)
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)
Recommendation
The learning phase should start, when the machine is running, i.e. after production start of the injection molding
machine. Please note this, when process monitoring mode is selected. Is the learning phase started at a different
point of time, the learned operating points can be adapted by greater tolerance definitions.
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Press key
Select parameter
As default the function process monitoring is switched off = passive. The following
modes are available:
passive
Fully automatic
Manual
Intelligent
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Process Monitoring
Quit dialog
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In the illustrated example, the sequence is shown if no learning phase had previously
been running.
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Process Monitoring
Press key
OR
If the parameter [P026]Proc.monitor. operating point (page 191) <> 0 for at least one
zone, the monitoring can be activated directly.
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The process monitoring is active and supervises the status of the zones in the hot runner.
In the first line of the zone display, the
display Pm - process alarm (see chapter
Messages - Alarms, Status, Functions
(page 73)) alternates with the display of
the current value (here: 100 °C), when
the tolerance limit is exceeded at activat-
ed monitoring. The alarm can be output
on an output and be used for further pro-
cessing e.g. as „Stop Machine“. The
alarm message (see chapter Messag-
es - Alarms, Status, Functions (page
73)) can be acknowledged, as soon as
the control characteristic returns to nor-
mal (error fixed), otherwise the alarm is
activated immediately again.
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Process Monitoring
In the illustrated example, the sequence is shown if no learning phase had previously
been running.
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The process monitoring is active and supervises the status of the zones in the hot runner.
In the first line of the zone display, the
display Pm - process alarm (see chapter
Messages - Alarms, Status, Functions
(page 73)) alternates with the display of
the current value (here: 100 °C), when
the tolerance limit is exceeded at activat-
ed monitoring. The alarm can be output
on an output and be used for further pro-
cessing e.g. as „Stop Machine“. The
alarm message (see chapter Messag-
es - Alarms, Status, Functions (page
73)) can be acknowledged, as soon as
the control characteristic returns to nor-
mal (error fixed), otherwise the alarm is
activated immediately again.
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Process Monitoring
In the illustrated example, the sequence is shown if no learning phase had previously
been running.
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Press key
OR
If the parameter [P026]Proc.monitor. operating point (page 191) <> 0 for at least one
zone, the monitoring can be activated directly.
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Process Monitoring
The process monitoring is active and supervises the status of the zones in the hot runner.
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Update-Process
16 Update-Process
Is an USB stick plugged in before start of device and at least one of the following files is located in the root directory
Control User Interface firmware (HEX-file) cDT+CUI07<version>.hex
Language-file pT+Lang<language>.pT+
the update-process starts.
Press key
Press key
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Confirm selection
Cancel
Quit dialog by
Press key
Press key
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Update-Process
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Press key
Press key
Cancel
Wait
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Update-Process
Quit dialog by
Press key
Press key
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17 Technical Data
Following the technical data for the used components in the hot runner controller hotcontrol cDT+ are listed.
Hot Runner Controller hotcontrol cDT+
CUI07 Control&User Interface 07 (succeeding called CUI07)
HTC 06/15 Heating Thermocouple Card (succeeding called HTC-card)
The concept of hotcontrol cDT+ provides 2 desktop housings. The desktop housings are equal in height and
depth.
You can find the latest technical data on all products at any time on the homepage www.hotset.com.
Device specific data on type, article number, serial number, voltage and power are on the type plate on the par-
ticular hotcontrol cDT+.
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Technical Data
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18 System Configuration
All hotcontrol cDT+ devices are based on a uniform build- and production concept.
All components are identical. You can swap freely during maintenance.
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System Configuration
The parts of the desktop housing are identified by: Specification | Label
Plug XA*
Assignment see specification / wiring diagram
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System Configuration
XM3
Digital input
XM3
PIN 0V External auxiliary voltage 0 VDC
3
As relay implemented output see chapter Alarm Output XM1 Signal Plug.
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System Configuration
2 2
3
3 n.a.
18.1.6Control fuse
The control fuse protects the internal 24VDC power supply for the electronics.
In case of replacement of fuses, take care that only fuses are used, that are specified with the
same characteristics on the label.
The safety of the device can otherwise not be guaranteed.
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The cable cross sections of all connecting cables must be installed, based on valid national
standards of the installation location and according to the appropriate type of use in each
country. Consider the maximum ambient temperature at selection of cables.
The connecting cables for power outputs / heaters may only be connected in de-energized
status.
The connecting cables must be designed for an operating voltage of 250VAC and overvolt-
age category II.
At the plug contacts of the output plugs XA * can be a dangerous voltage in the on-state.
18.1.8Power Supply
The hot runner controller may be installed and put into operation by specialized staff only.
Before switch-on of the control zones it is to be ensured that the hot runner controller is config-
ured for the application. An incorrect configuration can lead to damage to the control section or
to injuries to persons.
The hot runner controller is activated/deactivated by the main switch (desktop housing rear wall ).
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Replacement of single components
In all other, here not explicitly described cases, send the Hot Runner Controller hotcontrol cDT+ in for re-
pair.
In all cases where the adjacent symbol is to see on the device, note the safety instructions
necessarily on hotcontrol cDT+. identified by this symbol/sign/label.
In all cases this Start-up-, Service- and Operation Manual must be consulted.
Work like e.g. maintenance and repair for hotcontrol cDT+ may be carried out by authorized
and skilled qualified personnel only. Only qualified personnel, skilled and on the risks trained,
may use the hotcontrol cDT+. The relevant accidental regulations as well as other general ap-
proved safety-relevant, occupational-medical norms have to be obeyed.
Before working on hotcontrol cDT+ always switch-off the mains switch and make sure that
hotcontrol cDT+ is de-energized. Protect the supply voltage against unintentional reclosing.
Single components must be replaced by components of the same type (see type plate). Take
care to transfer the same settings (e.g. parameterization).
Before switch-on of the zones it is to be ensured that hotcontrol cDT+ is configured for the
application (see chapter Intended use (page 9)). An incorrect configuration can lead to dam-
age to the control section or to injuries to persons.
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Desktop housing
4 3 2 1
hotcontrol cDT+
DIP
20...
DEC
10
11
12
13
14
15
16
17
18
19
1
7
8
9
ON
1
2
DIP switch setting (binary coded) 3
4
5...
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Replacement of single components
Desktop housing
After reconnection of the power supply and the waiting for the start-up time of all components are either
the manufacturer own operating and display unit or
the visualization of the machine control
to check, that hotcontrol cDT+ is running correct after exchange of fuses on the components.
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Desktop housing
4 3 2 1
hotcontrol cDT+
DIP
20...
DEC
10
11
12
13
14
15
16
17
18
19
1
7
8
9
ON
1
2
DIP switch setting (binary coded) 3
4
5...
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Replacement of single components
Replace card
Desktop housing
After reconnection of the power supply and the waiting for the start-up time of all components are either
the manufacturer own operating and display unit or
the visualization of the machine control
to check, that hotcontrol cDT+ is running correct after exchange of the components.
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Start-up-, Service- and Operation Manual hotcontrol cDT+
20.1 Parameters
Type Charac Default-
Description Unit S P
teristic Setting
Parameters [P001]Setpoint value 0.0 *) X X
Parameters [P002]Manual mode OFF n.a. X X
Parameters [P003]Output value 0.0 % X X
Parameters [P004]Current setpoint value 0.0 A X X
Parameters [P005]Current tolerance 20.0 % O X
Parameters [P006]Zone ON n.a. X X
Parameters [P007]Standby setpoint value 100.0 *) X X
Parameters [P008]Boost setpoint value 0.0 *) X X
Parameters [P009]Lower setpoint value limit 0.0 *) O X
Parameters [P010]Upper setpoint value limit 500.0 *) O X
Parameters [P011]Upper relative limit value 5.0 *) X X
Parameters [P012]Lower relative limit value -5.0 *) X X
Parameters [P013]Upper absolute limit value 500.0 *) O X
Parameters [P014]Lower absolute limit value 0.0 *) O X
Parameters [P015]Start-up mode ON n.a. X X
Parameters [P016]Start-up time 15.0 min X X
Parameters [P017]Boost time at start-up mode 0.0 min X X
Parameters [P018]Boost time 0.0 min X X
Parameters [P019]Automatic leading zone operation OFF n.a. O X
Parameters [P020]Manual mode after sensor break OFF n.a. O X
Parameters [P021]Temperature Ramp 0.0 *) O X
Parameters [P022] Automatic ramp OFF n.a. X X
Parameters [P023]Leading zone 0 n.a. X X
Parameters [P024]Leading zone correction 0 % X X
Parameters [P025]Proc.monitor. tolerance 20 % X X
Parameters [P026]Proc.monitor. operating point 0 % X X
Parameters [P027]Heat‘n‘Dry OFF n.a. O X
Parameters [P028]MoldCheck max. wait time 0.5 min X X
Parameters [P029]Limitation of output value 100.0 % O X
Parameters [P030]Identification ON n.a. O X
Parameters [P031]Loop control OFF n.a. O X
Parameters [P032]Cutback 0 *) O X
Parameters [P033]Algorithm 0 n.a. O X
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Delivery Status Standard
*) Unit of the measurement input see parameter [SP01]Temperature Unit (page 193)
In Pairing Mode all settings for the parameters [P***], which are defined in the hot runner controller#Pairing-Mode-
active, are valid for all zones.
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In Pairing Mode PM all settings for the system parameters [SP**], which are defined in the hot runner control-
ler#Pairing-Mode-active, are valid for all zones.
Exception: settings of system parameters [SP**], marked with # in row PM, are device specific.
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The settings for the communication parameters [CP**] are always device specific.
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20.4 Views
Type Charac
Description Key USB S P
teristic
20.5 Functions
Type Charac
Description Key USB S P
teristic
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21 Appendix
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Appendix
Hotset GmbH
Hueckstrasse 16
Manufacturer/Suppli- 58511 Lüdenscheid
er Germany
Tel. +49 2351 4302-0
www.hotset.com
[email protected]
Rev. 1.00.05
Subject to technical changes