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Manual ProfiTEMP+

This document provides an overview and instructions for the start-up, operation, and maintenance of the hotcontrol cDT+ hot runner temperature controller. It describes the main display and interface, how to turn heating on and off, navigate between standard views like the zone temperature display and trend view, and how to change setpoint values. The document also covers alarm messages, troubleshooting, and system settings that can be adjusted like temperature units and user administration settings.

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Musica Extra
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0% found this document useful (0 votes)
863 views200 pages

Manual ProfiTEMP+

This document provides an overview and instructions for the start-up, operation, and maintenance of the hotcontrol cDT+ hot runner temperature controller. It describes the main display and interface, how to turn heating on and off, navigate between standard views like the zone temperature display and trend view, and how to change setpoint values. The document also covers alarm messages, troubleshooting, and system settings that can be adjusted like temperature units and user administration settings.

Uploaded by

Musica Extra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 200

Start-up-, Service- and Operation

Manual

hotcontrol cDT+

Rev. 1.00.05
11/2017
Translation of original manual
Start-up-, Service- and Operation
1
Start-up-, Service- and Operation Manual hotcontrol cDT+

hotcontrol cDT+ 5

Typographical Conventions 6

Additional and continuative documents 7


Product safety and quality certification 7

Security References 8

Security References for User 8


Intended use 9
Maintenance 9
Warranty Conditions 10
Transport and Storage 10
Transport 10
Unpacking 10
Storage 10
Lift and carry 10
Disposal 10

Immediately after Switch ON 11

hotcontrol cDT+ starts 12


Dialog box for switch-on of hot runner controller 13

Operation by Control&User Interface - general specification 14

Control&User Interface CUI07 Operation (gestures) 15


Current view 16
Messages, Symbols in Header 17
Alarm key 18
Function keys 18
Show views 19
Main keys 20
Color of key 20
Scroll 20
Pinyin 21

Main keys 22

Heating ON/OFF 22
Boost 24
Standby 26
Login/Logout 27

Standard Operation 29

Change of setpoint value / Change of parameters 30


Change output value / Activate manual mode 31

Views 33

Standard view 34
Zoom level 35
Colour coding for zone 36
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2

Group view 37
Table view 38
View All 39
MoldCheck view 40
View Alarm 41
Trend view 42
Trend settings 43

Input dialog zones 46

Parameter list [A] 47


Parameter-Field [B] 48
Numeric keypad [C] 49
Zone selection keys [D] 50
Edit group 52
Copy parameters from one zone to another 55
DIRECT zone selection [E] 58
Zone Selection Overview [F] 60

Function keys 61

Program 61
Allocation of program and tool coding 65
MoldSnapshot 67
Activate current transfer 70

Alarms 71

Messages - Alarms, Status, Functions 73

Alarms 74
Status 75
Functions 76

Trouble Shooting 77

Sensor break TCb 78


Sensor incorrect polarity TCp 78
Sensor alarm TCs 79
Potential error Pot 79
Current tolerance error 80
Thyristor alarm Thy 80
Residual current RC 81
Current alarm Cur 81
Total breakdown of heater HBr 82
Temperature outside limit value range 82
Temperature alarm Tmp 83
Fuse failure Fus 83
Phase missing FUS 83
Heater alarm HST 84
Channel data error Cha. 85
Channel data error card Cha 85
System data error SYS. 85
System data error card SYS 86
Message CAN 86
Message CAN - Change in system configuration 86
Message CAN - Failure of HTC-Card 86
Message CAN. - No more actual values 87
Message CANID - Same NodeID 87
Status indication on HTC-Card 88
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Start-up-, Service- and Operation Manual hotcontrol cDT+

Infocenter 89

System settings 90
Change temperature unit 90
Key arrangement 92
Ampere / Watt 94
Activate current transfer 96
System parameters 98
Communication 99
User Administration 101
Change password 105
Generate USB key 107
Configure table view 109
Software Download Slave 112
Hardware Setup 116
Scan 117
Read software version 118
Load factory setting 119
Fan test 120
Language 121
Date / Time 123
Inputs / Outputs 125
Start learning phase of process monitoring 129
Cleaning 129
Product information / Status Info Process & Hot runner controller 131
Messages 132
Possible messages 133
Pairing Mode 135

Functions 138

Heating current measuring - and - monitoring 138


Automatic ramp 139
Heat'n'Dry 141
Auto Tuning (Identification) 142
Start-up mode 143
Leading zone operation 143
Auto Standby 144
Hot Runner Controller overall functions 146
Reset password 147
USB support 148
Relay heating 149
MoldCheck 150
MoldCheck Trouble Shooting 157
Process Monitoring 160
Process Monitoring Mode: Intelligent 163
Process Monitoring Mode: Fully automatic 166
Process Monitoring Mode: Manual 168
Process monitoring at a glance 171

Update-Process 172

Update Firmware CUI07 172


Update language-file 175

Technical Data 177

hotcontrol cDT+ 178

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4

System Configuration 179

Rear side Hot Runner Controller - Connections 179


Interfaces and Digital inputs 181
Interface XS1 RS485 181
Interface XS2 CAN 181
Digital inputs XM3 DIO 182
Interface XS3 RJ45 182
Interface XS5 20 mA (Option) 183
Interface XS7 external operation (Option) 183
Alarm Output XM1 Signal Plug 184
Control fuse 184
Sensor inputs and power outputs (Output plug XA*) 185
Power Supply 185

Replacement of single components 186

HTC 06/15 Heating Thermocouple Card - Replace fuses 187


HTC 06/15 Replace Heating Thermocouple Card 189
Replace Control&User Interface CUI07 190

Delivery Status Standard 191

Parameters 191
System parameters 193
Communication parameter 194
Views 195
Functions 195
Info center 196

Appendix 197

Consumable and Spare Parts 197


Version History 198

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1 hotcontrol cDT+

Benefits at a glance

 Little space requirement.


 Extended range of function - Innovative functions such as Smart Power Limitation SPL and the further develop-
ment of well-known functions, contributing towards process security.
 Number of zones can be expanded very quickly and easily by Pairing Mode.
 Easy to maintain. Backup exchange or card exchange are not a problem. You only need to release the door,
open it, and you have access to the controller cards. hotcontrol cDT+ is also optionally available with external
fuses.
 App for remote control via your Smartphone. Comfortable monitoring and diagnostics.
 Hot runner controller with output limitation and intelligent output distribution
 The equal control pulse distribution, Smart Peak Reduction SPR, reduces peak loads.
 Ultra fast and reaction-free current measurement.
 Data exchange, data backup, import and export of tool settings... everything is conveniently possible using the
USB port on the front.
 Automatically recognizes new cards.
 Available data interfaces and protocols allow connectivity to machine control, process control systems, process
data detection systems or established process optimization systems.

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6 Chapter 2
Typographical Conventions

2 Typographical Conventions
Symbols and conventions are used in this document for faster orientation for you.

Symbols

With this symbol, references and information are displayed which are decisive
Caution for the operation of the device. In case of non-compliance with or inaccurate
compliance there can result damage to the device or injuries to persons.

The symbol refers to additional information and declarations, which serve for
Note
improved understanding.

Example With the symbol, a function is explained by means of an example.

Reference With this symbol, information in another document is referred to.

FAQ Here FAQ (Frequently Asked Questions) are answered.

To use ... specifies which materials, components etc. are to be used.


... indicates how the installation should take place, for example, order, arrange-
Installation
ment, etc.
Cross references are marked with this character. In the pdf version of the doc-
 ument the objective of the cross reference is reached via the link.
Equations Calculation specifications and examples are represented in this way.
<View> Menu points (e.g. view) are represented in this way.
|Project| Windows (e.g. project) are represented in this way.
n.a. Not applicable, not existing

In all cases where the adjacent symbol is to see, the start-up, service and op-
eration manual must be consulted.
Warning, Possibility of General warning
electric shock sign

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Start-up-, Service- and Operation Manual hotcontrol cDT+

2.1 Additional and continuative documents

Data sheet hotcontrol cDT+

Start-up
Information on this topic see document
Service
hotcontrol cDT+ Start-up-, Service- and Operation Manual
Operation

Information on this topic see document


Parameters
Manual hotcontrol cDT+ Parameters

Information on this topic see protocol description PSG II and the corresponding
Protocol PSG II
object lists

Information on this topic see protocol description Modbus and the correspond-
Protocol Modbus
ing object lists

Protocol Modbus/ Information on this topic see protocol description Modbus/TCP and the corre-
TCP sponding object lists

Protocol CANopen Information on this topic see corresponding object lists CAN

Firmware, language files

All available by Internet see www.hotset.com

2.2 Product safety and quality certification

CE marking

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8 Chapter 3
Security References

3 Security References
For the hot runner controller hotcontrol cDT+ hereinafter referred to as device (consisting of see Technical Data
(page 177)), the following safety instructions must be observed.

Before installation, handling or operation of the device, please read through this start-up, ser-
vice and operation manual completely and carefully.

3.1 Security References for User


All persons, responsible for the mounting/start-up/operation/maintenance/servicing of the device, have to

 be skilled appropriately
 consider this start-up, service and operation manual exactly
 regard this start-up, service and operation manual as part of the product
 keep this start-up, service and operation manual during lifetime of the product
 pass this start-up, service and operation manual to all successive owners or operators of the product
 make sure, that every obtained amendment is integrated in this start-up, service and operation manual.
Please note the following safety instructions necessarily for protection against electric shock, risks of injuries and
fire.

At start-up, adhere strictly to the local safety regulations as well as the safety instruction.

Consider the regulations for prevention of industrial accidents for electrical installations and equipment by govern-
ment safety organization in industrial facilities.

Do not throw packaging material careless away, thermoplastic foil/ styrofoam parts etc. may get dangerous for
persons.

Protect device against moisture. Do not use in areas with high humidity.

Check, that the specified voltage on the type plate is identical with the mains voltage on-site.

Ensure that the power cord and the connecting cables are not damaged by overrun, squeezing, tearing or suchlike.
Protect the cords/cables against oil, sharp edges and temperatures above 70 °C.

Do not touch the mains plug with wet hands.

Lock the connected counter plug on the rear side of the device with retaining brackets against accidental removal.

Connect the connecting cable only in de-energized status.


Place the connecting cable to prevent stumbling.

Assure yourself that the e.g. connected injection mold is linked to the protective conductor.

Do not place any tanks, filled with liquid, on the top of the device, otherwise a dangerous situation may emerge.

The device is set up so that the main switch is easily accessible so that in emergency, the machine can be shut
down quickly.

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Start-up-, Service- and Operation Manual hotcontrol cDT+

The feet of the device may not be removed. Also, make sure that there is on the right and left side of the housing
sufficient distance (desktop housing at least 5 cm ) so that the waste heat can escape. Around the bottom and
below the bottom of the device, the air is drawn to cool the heat sink. This area must be kept clear that the air can
be drawn in unhindered.

Work like e.g. maintenance and repair may be carried out by authorized and skilled qualified personnel only. Only
qualified personnel, skilled and on the risks trained, may use the device. The relevant accidental regulations as
well as other general approved safety-relevant, occupational-medical norms have to be obeyed. Unauthorized
modifications of the device exclude liability of the manufacturer/supplier for resultant damages.

Before working on this device always switch-off the mains switch and make sure that the device is de-energized.
Protect the supply voltage against unintentional reclosing.

For person and property damages, resulting of not considering this Start-up, service and operation manual or not
considering these safety instruction, warranty claim terminates. For these damages the manufacturer assumes no
liability.

In all cases where the adjacent symbol is to see on the device, note the safety
instructions necessarily on the hot runner controller hotcontrol cDT+ identi-
fied by this symbol/sign/label.
Warning, Possibility of General warning In all cases this Start-up-, Service- and Operation Manual must be consulted.
electric shock sign

3.2 Intended use


The hot runner controller hotcontrol cDT+ is exclusively designed for temperature-dependent control of electric
heaters (e.g. injection molds) determined within the specifications. More specific descriptions are given in this op-
erating instructions.

When properly used, the safety of the user and the device is guaranteed. The device may only
be used for the particular purpose.
With improper use the protection to persons and property may be impaired, and is thus no lon-
ger given.

For the parameterization of customer desired functions, the customer is responsible.

Uses other than the above shall be improper and exclude the liability of the manufacturer/supplier for any related
persons -, property - and consequential damage.

3.3 Maintenance

Check regularly that the ventilation holes, located at the bottom of the device, are free of dust.

A further maintenance is not necessary. Maintain a clean surface of the operating unit. For cleaning use a damp
cloth. Avoid the use of solvents, cleansers and abrasives.

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10 Chapter 3
Security References

3.4 Warranty Conditions


This product is subject to the legal warranty time periods for faults or deficiencies in manufacture.

Content of Warranty

If a malfunction relatively occurs through the manufacture, the manufacturer/supplier repairs or replaces the non-
conforming product, according to their own discretion.
The following repairs do not fall under the warranty and are liable to costs:
 Malfunctions after the legal notice periods have expired.
 Malfunctions caused through operating error and/or incorrect parameterization of the user (if the device is not
operated as described in the start-up, service and operation manual).
 Malfunctions caused through other devices.
 Changes or damage to the device which do not originate from the manufacturer/supplier.
If you wish to use services within the framework of this guarantee, please refer to the manufacturer/supplier.

3.5 Transport and Storage

3.5.1 Transport
The hot runner controller hotcontrol cDT+ (all single components together) is packed in a stable shock proofed
carton. This assures sufficient protection in normal case.

To avoid damage, the hot runner controllers must be transported STANDING.

3.5.2 Unpacking
Check the packaging and then the device for identifiable damage incurred during transit. If damage is identified,
then please get in touch with the transportation company.

In the case of damage the device may not be brought into operation.

3.5.3 Storage
If you should not put the device into operation immediately, store it protected against dirt and moisture. Permissible
temperature -20…70°C, average permissible humidity < 95 % per year, no condensation.

3.6 Lift and carry


The desktop housing device is to be carried by the handles provided, which are mounted on the two side parts.

3.7 Disposal
A manufacturer within the meaning of ElektroG (Electrical and Electronic Equipment), which implements the Eu-
ropean WEEE directive 2002/96/EC in German law, is registered under number WEEE registration number DE
64958116 . The components of this device are considered here too.

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Start-up-, Service- and Operation Manual hotcontrol cDT+

4 Immediately after Switch ON


Immediately after Switch ON the boot monitor is executed. The system starts up and gets analyzed.
Are any problems detected, the boot monitor gives information on trouble shooting.
The following messages are shown.

Note Reason
Trouble Shooting
Identified faults
Load current firmware for CUI07 from
Font missing. The in the system used font was not homepage on USB stick and update firm-
Please update firmware. loaded, and/or causes problems. ware (see chapter Update Firmware
CUI07 (page 172)).
Load current firmware for CUI07 from
No firmware found. homepage on USB stick and update firm-
No firmware was found.
Please update firmware. ware (see chapter Update Firmware
CUI07 (page 172)).
The language file for the 3. language, Load current firmware for CUI07 from
The user language is not com-
currently provided by hotcontrol homepage on USB stick and update firm-
patible to the firmware. Please
cDT+, does not fit any longer (e.g. ware (see chapter Update language-
update the language.
texts were added) file (page 175)).

We continuously further develop and improve our products and make available online
updates for
 CUI07 Control&User Interface 07
 HTC 06/15 Heating Thermocouple Card
via Internet.
Call up homepage www.hotset.com and search there for the product. In the download
area you find the latest firmware.

The first switch-on after leaving the factory asks for the language to use on the display (see chapter Language
(page 121)).

Is an USB stick, with hex-file on it, plugged in, the system runs directly after switch-on into see chapter Update-
Process (page 172). Otherwise the message occurs: No language file or firmware found on USB.

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12 Chapter 4
Immediately after Switch ON

4.1 hotcontrol cDT+ starts


After successful end of boot monitor, the display changes to Standard view

In the Standard view, the zones are represented with their important characteristics dependent on the zoom level.

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4.1.1 Dialog box for switch-on of hot runner controller


Is the parameter [SP17]Query for MoldCheck start (page 193)=ON, a dialog box is shown after switch-on of the
hot runner controller (also after activation of the heating by key).

Selection
 Switch-on; The heaters are switched-on without any further check
 MoldCheck; call of function see chapter MoldCheck (page 150)
 Quit; Quit this dialog and change to Standard view

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Operation by Control&User Interface - general specification

5 Operation by Control&User Interface - general specification


Overview of displays and operation elements for control&user interface CUI07 of hotcontrol cDT+ dependent on
basic display.

Header

Date / Time (page 123) Messages, Symbols in Header (page 17)


Program (page 61), Operation
Current view (page 16) Tool Coding elements

Views

Alarm key (page 18)


Function keys (page 18)

Keys Show views (page 19) Main keys (page 20)

Whether and which keys and views are enabled for the user, see chapter User Ad-
ministration (page 101).
The shown examples are usually for user admin.

The displays/views and operation elements presented are exemplarily, because


 settings by Infocenter (page 89) may have been modified compared to the standard delivery
 other users (not admin) are logged in
 other programs are active
 other current views are shown

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Start-up-, Service- and Operation Manual hotcontrol cDT+

5.1 Control&User Interface CUI07 Operation (gestures)


The Control&User Interface CUI07 of hotcontrol cDT+ is operated by Touch-Display.

Touch screen with your finger

Tap The selected key changes colour


when the keystroke was accepted
as a command.

Touch screen with your finger, pull


Wipe down in one direction and lift finger off
the screen

Wipe up E.g. in header over screen edge to


display Infocenter (page 89)

Touch screen with your finger, pull


in one direction and lift finger off
the screen
Wipe left/right

E.g. in zone view, to show further


zones, when existing

Two fingers are positioned on the


screen and moved apart (Pinch
open)
Zoom IN
Zoom + E.g. zone view for Zoom IN. Thus,
a small number of zones is dis-
played on the screen, but with
more details.

Two fingers are positioned on the


screen and moved toward each
other (Pinch open)
Zoom OUT
Zoom - E.g. zone view for Zoom OUT.
Thus, a larger number of zones is
displayed on the screen, but with
less details.

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Operation by Control&User Interface - general specification

5.2 Current view


The current view is selected via key and the view name is displayed in the header .

Views; see chapter Show views (page 19)

The shown arrows indicate, that in the direction of the arrows is


more information available. Navigation by see chapter Con-
trol&User Interface CUI07 Operation (gestures) (page 15).

<current page> / <of maximum pages> <Name of view>.

1/3 Standard

2/3 Standard

3/3 Standard

Exemplary display

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5.3 Messages, Symbols in Header


If at least one message is existing, this is indicated to the user in the header.

Display Infocenter by Wipe down


(page 15) in the header over screen
edge

The following symbols are additionally displayed in the header in the marked field on the left hand,
CAN-connection between 2 cabinets
if
(see chapter Hot Runner Controller overall functions (page 146))
hotcontrol cDT+ by CAN connected, zone numbers are overlap-
if ping
(see chapter Hot Runner Controller overall functions (page 146))

control is stopped, e.g. at Software Download Slave (page 112) or


if
if the system scans the HTC-cards.

input block is active;


if e.g. if PC with installed own PC software (operation software
TEMPSoft2) and/or via bus connection to machine control is
connected.
By this symbol is signalized, that (see chapter) Process
if Monitoring (page 160) is activated. Activation of function by system
parameter [SP07]Process monitoring mode (page 193).
By this symbol is signalized, that (see chapter) Pairing Mode
if (page 135) or interface serial/CAN is activated. Activation of
function Pairing Mode (page 135) by system parameter
[CP24]Pairing Mode (page 194).
By this symbol is signalized, that (see chapter) Pairing Mode
if (page 135) has detected a problem. Possible reasons see
Messages (page 132).

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Operation by Control&User Interface - general specification

5.4 Alarm key


Whether the key Alarm is activated for the user, see chapter User Administration (page 101).

By selection of the key, the alarm view is displayed (see chapter


No alarms
Alarms (page 71)).

By selection of the key, the alarm view is displayed (see chapter


There are persistent alarms
Alarms (page 71)).

5.5 Function keys


Whether and which keys are enabled for the user, see chapter User Administration (page 101)

Only if Group view was selected before, see chapter Show views
Group
(page 19)

Program
The name of the activated program is displayed in the header. See
chapter Program (page 61).

Is tool coding active in hotcontrol cDT+ ,the transferred tool coding


(e.g. 00000001) from the connected tool to hotcontrol cDT+ is vis-
ible in the header alternating with the name of the activated pro-
gram.

MoldSnapshot See ChapterMoldSnapshot (page 67)

Current transfer See ChapterActivate current transfer (page 96)

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5.6 Show views


About the different views (form of representation of the process data, or configuration parameters or functions) the
representation of the zones can be changed. Whether and which keys are enabled for the user, see chapter User
Administration (page 101)

Standard See ChapterStandard view (page 34)

Group See ChapterGroup view (page 37)

Table See ChapterTable view (page 38)

All See ChapterView All (page 39)

Trend See ChapterMoldCheck view (page 40)

MoldCheck See ChapterMoldCheck view (page 40)

At last selected key Example key Standard view

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Operation by Control&User Interface - general specification

5.7 Main keys


The main keys are permanently available and can be user specific shown / hidden by User Administration (page
101).

Heating ON/OFF See ChapterHeating ON/OFF (page 22)

Boost See ChapterBoost (page 24)

Standby See ChapterStandby (page 26)

Login/Logout See ChapterLogin/Logout (page 27)

5.8 Color of key


At last selected key is displayed
in yellow (exception: Function
keys (page 18), Main keys
(page 20))
Example key Standard view
The selected key changes short-
ly colour to green when the key-
stroke was accepted as a
command.

5.9 Scroll
If more information is existing
than represented in the view, e.g.
parameters, zones, in tables,
etc., wipe in the direction of this
information for further informa-
tion.
Example table view Further zones Further parameters

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5.10 Pinyin
When using Chinese as a third language, Pinyin (conversion of the Latin alphabet to Chinese characters) is used.
An extended keyboard is used to enter the Latin transcription. From the keypad embedded over the normal keys,
the Chinese characters can be selected by using the arrow keys (left / right). (The entry of password for Login/
Logout (page 27) is via standard keyboard)

1. For Example input of Latin let-


ter "a"
2. Selection of symbol from key-
pad

Further characters for "a" by left /


right arrow keys

Inputs under 1. Show the following symbols in keypad (2.)


a 阿啊呵腌吖锕嗄
ai 哀挨埃唉哎捱锿癌皑矮蔼霭嗳爱碍艾隘暧瑷嗌嫒砹
... ...
zun 尊遵樽鳟撙
zuo 作嘬昨琢笮左佐撮做坐座凿柞怍胙阼唑祚酢

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Main keys

6 Main keys

6.1 Heating ON/OFF


Description

For all zones not deactivated by parameter [P006]Zone (page 191) an actuating
signal is output and alarms are generated.

How it works Call by key.

Main keys (page 20)


Setting by [P006]Zone (page 191)
[SP17]Query for MoldCheck start (page 193)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Whether and which keys are activated


for the user, see chapter User Ad- Press key
ministration (page 101)

The heating is switched on for


all zones (parameter
[P006]Zone (page 191) =
ON).

Reject

Confirm
After switch-on of the hot runner controller and/or after activation of the heating by key
a dialog box can be shown. Details see parameter [SP17]Query for MoldCheck start
(page 193) and chapter Dialog box for switch-on of hot runner controller (page 13)
Is the heating on, is this signal-
ized by the green color in the
key.

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Start-up-, Service- and Operation Manual hotcontrol cDT+

The heating is deactivated.

Reject

Confirm

After a successful executed identification for one zone, it is restarted after Heating
ON/OFF (page 22), if the start conditions for the identification are fulfilled, i.e.
 zone was passivated and is activated (see parameter[P006]Zone (page 191))
 in between the setpoint value was set to „0“ (see parameter [P001]Setpoint value
(page 191))
 the actual value shows no sensor break.

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24 Chapter 6
Main keys

6.2 Boost
Description

In Boost mode, the setpoint values are increased e.g. to heat nozzles for a short time
after downtimes and to guarantee a smooth production start.

The Boost mode can be used in two situations.

In the first case the Boost mode is started during operation at the push of the button.
The setpoint values of the zones are increased by a freely selectable temperature
value. Additionally a time period can be set, after which the Boost mode is
automatically ended, otherwise the Boost mode is ended per push of the button.
How it works The function can also be activated by a digital input e.g. from the injection molding
machine.

In the second case the Boost mode follows the heating-up. After the start-up time has
elapsed, the zones are increased by a freely selectable temperature value. This
workflow provides the operator at automated heating-up processes, because no
manual interaction is necessary.

What good is it The Boost mode provides the operator at start-up and production start and is labor-
saving.
Main keys (page 20)
[SP08]Boost (page 193)
Setting by [P008]Boost setpoint value (page 191)
[P017]Boost time at start-up mode (page 191)
[P018]Boost time (page 191)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Whether and which keys are activated


for the user, see chapter User Ad- Press key
ministration (page 101)

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After activation of the Boost


function, all zones are in-
creased by the setpoint value
under parameter
[P008]Boost setpoint value
(page 191) for the time set un-
der parameter [P018]Boost
time (page 191).

Reject

Confirm

In the first line (actual value) of the zone display, the display of the text
alternates with the display of the current value (see chapter Alarms
Boost function active is signal-
(page 74)).
ized by the green color in the
In the second line (setpoint value) of the zone display the elapsing tim- key.
er is shown (see parameter [P017]Boost time at start-up mode (page
191)).
After deactivation of the Boost
function and/or after expiration
of
the time set, all zones are con-
trolled
by the setpoint value set.

Reject

Confirm

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26 Chapter 6
Main keys

6.3 Standby
Description

In Standby mode the setpoint values are reduced, because e.g. in production breaks
it makes sense, to reduce the temperature level of the hot runner.

At operation the Standby mode is started and ended at the push of the button. The
How it works setpoint values of the zones are reduced by a freely selectable temperature value.
Alternatively the function can also be activated by a digital input e.g. from the injection
molding machine.
What good is it Energy is saved and the plastic, located in the cavities, is not thermally damaged.
Main keys (page 20)
[SP09]Standby (page 193)
Setting by
[SP11]Auto Standby Time (page 193)
[P007]Standby setpoint value (page 191)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Whether and which keys are activated


for the user, see chapter User Ad- Press key
ministration (page 101)

After activation of the Standby


function, all zones are reduced
by the setpoint value under pa-
rameter [P007]Standby set-
point value (page 191).

Reject

Confirm

Standby function active is sig-


In the first line of the zone display, the display of the text alternates with nalized by the green color in
the display of the current value (see chapter Alarms (page 74)). the key.

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After deactivation of the Stand-


by function, all zones are con-
trolled by the setpoint value
set.

Reject

Confirm

6.4 Login/Logout
Description Unauthorized input on the hot runner controller is prevented by a comfortable user
administration. There are 3 different users in the hot runner controller. The user
Standard and the user prof (see chapter Standard Operation (page 29)) have
adapted access rights. The existing system administrator (user admin) has all access
rights to the system.
The user prof and the user admin are only activated after login.
After start of the hot runner controller, the profile of the standard user is activated.
The standard user is always active, if no other user is logged into the system. Which
How it works user (prof, admin) Which user is currently logged in, can be identified by the key
symbol for login.is currently logged in, can be identified by the key symbol for login.
By a login other users are activated and/or deactivated after logout.
By User Administration (page 101) and Login/Logout (page 27) the hot runner con-
What good is it troller may be individually adapted at any time in terms of the enabled function scope,
faulty insertions are prevented.
Setting by Main keys (page 20)

The standard passwords should be changed after start-up of the system by the
system administrator (see chapter Change password (page 105))..
Directly after start-up, the system administrator admin should check the access rights
of the standard user. The standard user should be always the user who has the least
rights in the system.
In addition to the entry of the password by user, by USB support (page 148) there
exist a comfortable, because automated Login procedure. A once saved key, on USB
stick, with password, can be used for all hotcontrol cDT+ hot runner controllers with
the same password. The key is tied for safety to the USB stick. A copy of the key on
another drive, makes the key invalid. The key must be created for each USB stick (see
chapter Generate USB key (page 107)).
Default setting
User prof - Standard password: prof
User admin - Standard password: admin

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28 Chapter 6
Main keys

Whether and which keys are activated


for the user, see chapter User Ad- Press key
ministration (page 101)

Standard User is active.

Enter password using the visu-


al keyboard. (Each entered
character is prompted as *)

Reject

Confirm

User admin logged in


Is a user logged in, can
this be seen in the key
symbol Login.
User prof logged in

A logged in user is logged off


again after selection of the key
symbol Login and
confirmation.

Reject

Confirm

Standard passwords see chapter Change password (page 105).

In case the password for user prof and/or user admin is unknown, see chapter
Reset password (page 147).

If no operation is performed on the device for 10 minutes, the currently logged-on user
is automatically logged out. The Standard user is reactivated by this. Standard view
(page 34) is displayed.

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7 Standard Operation
To achieve an absolute process security, unauthorized input on the device is prevented by a comfortable User
Administration (page 101).

In hotcontrol cDT+ exist three user levels where individual functions and parameters can be activated / deacti-
vated.
Which user (prof, admin) Which user is currently logged in, can be identified by the key symbol for login.is currently
logged in, can be identified by the key symbol for login.

Standard operation; Standard user without password

Professional operation; user prof with freely selectable password

System administrator operation; user admin with freely selectable password

Not all parameters, views and functions are available for Standard user without login. An overview you can find in
chapter Delivery Status Standard (page 191).

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

In delivery status available parameters, views, functions etc. see chapter Delivery
Status Standard (page 191).

When the Standard user wants to access other (user prof) and/or all (user admin) parameters, views, functions,
he must log in (see chapter Login/Logout (page 27)), and/or activate/deactivate parameters, views, functions by
User Administration (page 101).

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30 Chapter 7
Standard Operation

7.1 Change of setpoint value / Change of parameters

Whether and which keys are enabled for the user, see chapter User Administration
(page 101)

By Tap (page 15) in zone display input di- Select zone


alog Example zone 1

Select parameter
Example [P001]

By the displayed numeric key-


pad the specification of the
new value for the selected pa-
rameter field can be done.
Example 120

Confirm entry

Setpoint value change execut-


ed

Quit dialog

Further information see chapter Input dialog zones (page 46)

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7.2 Change output value / Activate manual mode

Whether and which keys are enabled for the user, see chapter User Administration
(page 101)

By Tap (page 15) in zone display input di- Select zone


alog Example zone 1

Select parameter
Example [P003]

By the displayed numeric key-


pad the specification of the
new value for the selected pa-
rameter field can be done.
Example 10

Confirm entry

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32 Chapter 7
Standard Operation

Confirm

Reject

Quit dialog

Further information see chapter Input dialog zones (page 46)

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8 Views

Show views

hotcontrol cDT+ in total has 6 different representation forms for the display of zones.

 Standard view (page 34)


 Group view (page 37)
 Table view (page 38)
 View All (page 39)
 MoldCheck view (page 40)
 Trend view (page 42)
and View Alarm (page 41).
On the one hand, this offers the possibility to view zones in an individual favorite view, on the other hand enables
very convenient operation, depending on the application.
Change can be implemented as desired between the individual representation types.

Infor-
Change setting mation The activated and therefore operable views for the user are as-
signed by User Administration (page 101).
Center

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Views

8.1 Standard view

In the Standard view, the zones are represented with their important characteristics dependent on the
zoom level. The smaller the zoom level, the more details are shown and vice versa.

Exemplary display | User admin

Change of view
See ChapterScroll (page 20)
see chapter Show views (page
19);

Zoom IN Zoom OUT Scroll

Direct selection of zone see


chapter Input dialog zones
(page 46)

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8.1.1 Zoom level


There exist 4 zoom levels. The smaller the zoom level, the more details are shown and vice versa.
Largest zoom level at 6, 12, 18 zones
Zone number # (as footnote down left) and zone name in the top
field
#
Actual value°C 0) alternately with Messages - Alarms, Status,
Functions (page 73) 1)
°C

Setpoint value °C 0) °C

Output value % %
Heating current A (or Heating power W see chapter Ampere /
Watt (page 94))
A
Schematic presentation Zone

Medium zoom level at 24 zones PM


Zone number # (as footnote down left) and zone name in the top
field
#
Actual value°C 0) alternately with Messages - Alarms, Status,
Functions (page 73) 1)
°C °C

Setpoint value °C 0) °C %

Output value % % A
Schematic presentation Zone

Smallest zoom level at 30, 36, 42, 48 zones PM


Zone number # (as footnote down left) and zone name in the top
field
#
Actual value°C 0) alternately with Messages - Alarms, Status,
Functions (page 73) 1)
°C °C

Setpoint value °C 0) °C %
Schematic presentation Zone

Mini zoom level at >= 64 Zones


Zone number # (as footnote down left) and zone name in the top
field
#
Actual value °C 0) alternately with Messages - Alarms, Status,
Functions (page 73) 1)
°C
Schematic presentation Zone

Mini zoom level at Pairing-Mode-actuator (= PM)


Zone number #; actual value °C 0) alternately with Messages - #
Alarms, Status, Functions (page 73) 1)
°C PM

Schematic presentation Zone

0) dependant on temperature unit °C/°F


1) provided that at least one a is persistent for the zone

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36 Chapter 8
Views

8.1.2 Colour coding for zone


Temperature and status of the zones is identified by colour.

Actual value lies below the Actual value lies above Actual value lies within Zone is passive/off.
tolerance range around the tolerance range the tolerance range
the setpoint value. around the setpoint val- around the setpoint val-
ue. ue.
Or:
For the zone a particular
alarm is existing (see
chapter Messages -
Alarms, Status, Func-
tions (page 73)).
[P006]Zone (page 191)

Display of zones in Hot The passive zones


runner controller#Pair- are dimmed.
ing-Mode-actuator, There were no val-
when MoldCheck is run- ues displayed.
ning.
Display of text MCK al-
ternating with actual val-
ue.
See chapter / parameters [SP14]Passive zones pres-
MoldCheck (page 150) ent dimmed (page 193)
Pairing Mode (page 135)
[CP24]Pairing Mode (page 194)

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8.2 Group view


In the group view are grouped zones displayed, selectable by the group name from the user.
For details see chapter Zone selection keys [D] (page 50) and Edit group (page 52).
Pressing the GROUP key displays the defined groups in a list to choose from. The first defined group
is always displayed, as shown.

Group xyz, Zone 1&3 | User admin

Selection of zone see chapter


See ChapterScroll (page 20)
Input dialog zones (page 46)

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Views

8.3 Table view


In the table view the status (selectable from the following items)
 Current actual value
 Current actual value
 Actual value
 Residual current
 Current process monitoring operating point
and the parameters (selectable out of all parameters of the hot runner controller) of all zones are dis-
played. The settings in table are valid for the whole hot runner controller.

All zones, all table content selected | user admin

Dependent on configuration, see chapter Configure table view (page 109) status and/or parameter
are displayed in the table view here.

Navigation in the table view in column zones by see chapter Scroll (page 20)

Selection of zone from column


parameter [P001] see chapter See ChapterScroll (page 20)
Input dialog zones (page 46)

From P001

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8.4 View All


In the view All one achieves a general overview of the control performance of the temperature control
of the Hot Runner (with regulation difference).
In this view all zones are represented on a screen page with a clear and easily visible Good/Bad in-
formation item in the form of a color underlay of the zone.

Exemplary display | User admin

Actual value lies within the tolerance range around the setpoint val-
ue.
Actual value lies below the tolerance range around the setpoint value.
Actual value lies above the tolerance range around the setpoint val-
Color of the zone
ue.
For the zone an alarm is existing (see chapter Messages - Alarms, Sta-
tus, Functions (page 73)).
Zone is passive/off.

Selection of zone see chapter


Input dialog zones (page 46)

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40 Chapter 8
Views

8.5 MoldCheck view


In the MoldCheck view a complete diagnosis of electric conditions of the Hot Runner and the corre-
sponding peripherals is displayed.
For details see chapter MoldCheck (page 150).

Exemplary display | User admin

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8.6 View Alarm


hotcontrol cDT+ monitors the control process continuously. Alarms are output, when there is a devi-
ation from the normal status, e.g. at limit value violation or a fault in the hardware. In the view Alarm
all alarms for all zones are displayed.
For details see chapter Alarms (page 71) and chapter Messages - Alarms, Status, Functions (page
73).

Exemplary display | User admin

Selection of zone see chapter


See ChapterScroll (page 20)
Alarms (page 71)

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42 Chapter 8
Views

8.7 Trend view


In the trend view, the actual value, the setpoint value and the output value are displayed for maximum
6 selectable zones.
For details see chapter Trend settings (page 43).

Zone 1, 2, 4, 6, 7, 8 | User admin

See ChapterTrend settings


(page 43)

Select zones Change trend scaling

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8.7.1 Trend settings


Description

The graph in form of a trend is recorded for setpoint value, actual value and output val-
ue of each zone. In the trend up to 6 zones are displayed simultaneously to the user.

The data is recorded for all zones of the active Hot Runner Controller.
The data is stored in a circular buffer. This provides a data capacity for all zones of 20
How it works
minutes each. With filled circular buffer in data recording, the oldest data will be over-
written.
What good is it The course of the values is recorded and can be analyzed easily.
Setting by Trend view (page 42)

Whether and which keys are activated


for the user, see chapter User Ad- Show trend
ministration (page 101)

In the basic state, the trend


curves are not displayed.
First zones must be selected
for display.

For zone selection choose zone field.

To get to Input dialog zones (page 46), select drawing area of trend. Always the first
zone is shown as selected.

Select zones

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44 Chapter
Trend settings

Maximum 6 zones are simultaneously selectable

The zones (here: zone 1-6)


are individually selected.

Confirm, quit dialog

In the upper area, the actual


value and the setpoint value,
and in the lower area the
output value of the selected
zones are displayed.

Change trend scaling

Select Y-axis

Setting of Y-axis for setpoint


A value, actual value by [A]
temperature start and
temperature end.
D
Setting of Y-axis for output
C value by [B] output value start
and output value end.

Setting of X-axis by [C] for


time.

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Confirm each setting

Adjustment range
Temperature start / temperature end between 0 -1000 (start < end)
Output value 0-100
Time 5 | 10 | 15 | 20 minutes. As soon as the time scale is changed and the trend is
displayed again, the starting point of the trend is shown in the middle of the time scale.

Quit dialog

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46 Chapter 9
Input dialog zones

9 Input dialog zones


Description

By the input dialog zones are selected and parameters may be specified for selected
zones.

Enter input dialog by selection of any zone in the views (Standard view (page 34),
Group view (page 37), Table view (page 38), View All (page 39). In the dialog fur-
ther zones [E] can be added to the already existing selection. The selected zones are
How it works marked in the field [E] in yellow and in the zone selection overview field [F] symbolized
with yellow rectangles. After selection of one parameter [A] the value of the parameter
can be changed by the displayed numeric keypad [C] for all selected zones [F]. Con-
firmation input by ENTER key and assume it to all selected zones.
What good is it Operation of device
Setting by View Input dialog zones (page 46)

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

By Tap (page 15) in zone display input di-


Example zone 1
alog

[A] Parameter list [A] (page 47)

[B] The selected parameter out of the


system parameter list is displayed in the
B F Parameter-Field [B] (page 48) upper
left.

[C] By the displayed Numeric keypad


A [C] (page 49) the specification of the new
E value for the selected parameter field
can be done.
C
[D] Zone selection keys [D] (page 50)
D
[E] DIRECT zone selection [E] (page
58)

[F] Zone Selection Overview [F] (page


60)

The first displayed zone in Input dialog


zones (page 46) is always the zone select- Quit dialog
ed.

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9.1 Parameter list [A]


Description All parameters of a zone, that are visible and therefore operable for the user (see chap-
ter User Administration (page 101)) are shown in the input dialog. The parameters
are listed by designation / characteristic analog and their parameter name (example
[P001]Setpoint value (page 191)). The list is circulating. When the parameter list is
exited and re-entered, the last selected parameter appears.

The parameters can be selected and changed for the selected zones. The entry is
How it works
done by Numeric keypad [C] (page 49).
What good is it Zone dependent input entered in uniform dialog.
Setting by Parameter list [A] (page 47) in Input dialog zones (page 46)

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

By Tap (page 15) displayed in zone Example zone 1

Parameters[P001]Setpoint value
(page 191)

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48 Chapter 9
Input dialog zones

Parameter [P002]Manual mode (page


191) etc.

Quit dialog

The entry in Input dialog zones (page 46) is always by selected zone.

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

9.2 Parameter-Field [B]


Description
The selected parameter in Parameter list [A] (page 47) is displayed in Parameter-
Field [B] (page 48) upper left. The designation / characteristic analog is displayed, as
well as the number of the zone that is currently shown in this field.

From Numeric keypad [C] (page 49) the selected parameter from Parameter list [A]
How it works
(page 47) is displayed.
What good is it Zone dependent input entered in uniform dialog.
Setting by Parameter-Field [B] (page 48) in Input dialog zones (page 46)

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9.3 Numeric keypad [C]


Description By the numeric keypad
 Numerical value
 Status
 Texts
for parameters can be specified. If the parameter has a unit, it is shown here.
How it works Select numeric keypad by tap.
Zone dependent input entered in uniform dialog.
What good is it
The dialog adapts its look on the parameter to change.
Setting by Numeric keypad [C] (page 49) in Input dialog zones (page 46)

Numerical value Absolute


Current numerical value: 100;
Increase Entered numerical value 50;
value by key
After confirmation numerical
value: 50;
Relative
Decrease Current numerical value: 100;
value by key
Entered numerical value 50;
After confirmation numerical
value: 150;

Change status by moving the


sliding switch (here from ON to
Status
OFF) or by selection of the sta-
tus.

Change text by selection of the


text.
Text
Enter a text using the visual
keyboard.

Always confirm change

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Input dialog zones

9.4 Zone selection keys [D]


Description By the zone selection keys
 Select all zones
 Deselect all zones
 Selection of group
the zones are selected.
How it works Select zone selection keys by tap.
What good is it Zone dependent input entered in uniform dialog.
Setting by Zone selection keys [D] (page 50) in Input dialog zones (page 46)

Select all zones

Deselect all zones

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Selection of group
(Is no group defined, see chap-
ter Edit group (page 52))

Is exactly 1 group defined


(here: 01 with Zone 1-3), this is
taken for selection.

Quit dialog

In the input field of Numeric keypad [C] (page 49) the setting of the zone with the least
number is displayed.

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52 Chapter 9
Input dialog zones

9.4.1 Edit group


Description

For data entry on the hot runner controller, the defined zone groups (maximum 32) can
be selected by the user for selection of zones.

Associated zones (e.g. nozzles in a special tool area, manifold zones) can comfortable
How it works
be combined in groups and saved with a freely specified name.
The possibility of grouping of zones eases the operation and saves time. The groups
What good is it
are saved with a freely specified name and can easily be recognized by the user.
Setting by Zone selection keys [D] (page 50) in Input dialog zones (page 46)

There is no group (no group is


assigned to any zone) defined.

Press key

Select group (here: 01)

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Select zones (here: Zone 1 &


Zone 3)

Select group name (here: 01)

Change group name 01 by vi-


sual keyboard

Confirm xyz

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54 Chapter 9
Input dialog zones

Selection of group

xyz is now available for selec-


tion out of groups.

In this example is exactly 1


group defined, this is taken for
selection.

Quit dialog

For each zone the assignment to a group can be changed by parameter [P046]Group
number (page 192).

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9.5 Copy parameters from one zone to another


Description
The parameters of a zone can be selected and transferred to one or more other zones
by copying.
When you copy the parameter [P045]Zone name (page 192) the system adds char-
acters to preserve the uniqueness of the name.

The user selects a zone and the corresponding parameters, which are then copied to
How it works
at least one or more zones.
What good is it The function eases the work of setting parameters for the customer.
Setting by Zone selection keys [D] (page 50) in Input dialog zones (page 46)

Setting example

Zone 2 setpoint value 120


Zone 5 setpoint value 100

Press key

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56 Chapter 9
Input dialog zones

Select the zone you want to


copy

Example zone 2

In the dialog box that opens, the last selected zone for the function appears selected.
Only one zone can be selected.

Select parameter of the zone


you want to copy

Example zone 2 setpoint value

For the selected zone, you can select any number of parameters for the copy.

Select all parameters

Deselect all parameters

Deactivate parameters: Select


the cross, to delete it.
Activate parameters: Select
the empty field, to set a cross.

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Select destination zone for


copy

Example zone 5

Press key

Confirm

Quit dialog

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Input dialog zones

9.6 DIRECT zone selection [E]


Description
In DIRECT zone selection [E] (page 58) 8 zones are displayed one below the other.
As soon as they are selected, they are colour coded. DIRECT zone selection [E]
(page 58) can be scrolled and is circulating. By Zone Selection Overview [F] (page
60) can be identified, which zones are overall selected for the hot runner controller.

How it works Select single zones by tap. (page 58)


How it works Select zone area by double-clicking (page 59)
What good is it Zone dependent input entered in uniform dialog.
Setting by DIRECT zone selection [E] (page 58) in Input dialog zones (page 46)

Select single zones by tap.

Select single zones (here:


Zone 3)

Zone 1 and zone 3 are select-


ed.

Selection of further zones see


also chapter Scroll (page 20)
or ...

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Select zone area by double-clicking

Select zone area (Zone 3-5)


(here: quick double-clicking on
zone 5)

Zone 1, zone 3 up to zone 5


are selected.

Selection of further zones see


also chapter Scroll (page 20)
or ...

The area between the firstly selected zone and the zones selected by double-clicking
is displayed as selected and color-coded.

...Quit dialog

In the input field of Numeric keypad [C] (page 49) the setting of the zone with the least
number is displayed.

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Input dialog zones

9.7 Zone Selection Overview [F]


Description
In Zone Selection Overview [F] (page 60) you get an overview over all zones, which
are selected for parameter changes, due to the fact that this can not be identified in all
circumstances in the scrolled DIRECT zone selection [E] (page 58), Zone Selection
Overview [F] (page 60) is not selectable.

By tap on the zones they are added to Zone Selection Overview [F] (page 60) (zone
How it works
selected) and/or removed (zone deselected).
What good is it Zone dependent input entered in uniform dialog.
Setting by Zone Selection Overview [F] (page 60) in Input dialog zones (page 46)

None All Zone 1-6

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10 Function keys

10.1 Program
Description A program means a data set with all parameters of all zones of a hotcontrol cDT+
hot runner controller.
Programs can be stored (internal: 10; on USB stick dependent on storage capacity),
activated, deleted, exported from internal storage and imported from USB stick.
Is a tool coding available for the tool, a coding information is sent to hotcontrol cDT+)
by the maximal 8 digital inputs (only for Option tool coding in hotcontrol cDT+) on
plug. The program allows allocation between tool coding and program.
For the hotcontrol cDT+ hot runner controllers programs can be saved with freely
How it works selectable name internal or to the USB stick connected to the USB port. The freely
naming of the programs, eases the recognition by the user.

What good is it The programs support the user at adjustment caused by often tool replacement and
reduce the start-up phase.
Function keys (page 18) Program
Setting by
Login/Logout (page 27)

Whether and which keys are activated


for the user, see chapter User Ad- Select function
ministration (page 101)

Is no USB stick connected, only the internal storage is active.

Create a new program (inter-


nal, as seen in the example
here, or to USB).

Press key

The system assigns the name PROGRAM, as default, that can be changed by the us-
er.
A program is stored internal in the system, when there is no USB stick connected.

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Function keys

Confirm on save (internal or on


USB).

Cancel

By selection of the name, it can


be changed by the visual key-
board.

Reject

Confirm

If a name is entered, which is already in use, the user can confirm overwriting the file.

The program is stored with the


entered name (internal as
seen in the example here, or to
USB).

Above the file date/time of sav-


ing is shown in the display.

Stored program (internal as


seen in the example here, or
on USB) is activated in the hot
runner controller, i.e. the hot
runner controller takes the set-
ting of the parameters out of
the program.

Select program
Press key

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Is a program activated in the hot runner


controller, the program name is dis-
played in the header.
As soon as one parameter in the hot run-
ner controller is changed, the program
name disappears from the header, be-
cause the current configuration is no lon-
ger conform with the activated program.
Is option tool coding activated, display
00000000 alternates with the name of
the activated program in the header.

Stored program (internal as


seen in the example here, or to
USB) is deleted.

Select program
Press key

Stored program (internal) can


be exported on USB stick.

Select program
Press key

All stored programs (internal)


can be exported on USB stick.

Press key

Is no USB stick connected, a message is shown.

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Function keys

Import of

Program (on USB stick) in in-


ternal storage

Select program
Press key

If available, directory select-


Select a directory on the USB stick
able

Return to previous directory

The saved *.ptp file on USB stick can only be read from hotcontrol cDT+ hot runner
controller.

Only with option Memory extension in hotcontrol cDT+..


The key „Import all programs“ is only with activated option visible. All stored programs
on the USB stick are then imported to the internal memory extension.

Quit dialog

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10.2 Allocation of program and tool coding


After identification of the tool by means of the tool coding an assigned program is applied to the tool. Only internal
stored programs can be allocated.

Only for option tool coding in hotcontrol cDT+.

Is tool coding active in hotcon-


trol cDT+, transferred tool
coding (e.g. 00000001) from
the connected tool to hotcon-
trol cDT+ is visible in the
header.
Is a program activated for the
hot runner controller, the pro-
gram name alternates with the
transferred tool coding in the
header display.

Whether and which keys are enabled for the user, see chapter User Administration
(page 101)

Allocate program and tool cod-


ing.

Press key

The tool coding is transferred


by 8 digital inputs to hotcon-
trol cDT+. Here the allocation
of tool code (001 - 255) and
program is done.

passive No Allocation

Program name Allocated

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Function keys

Quit dialog

The allocation of program and


tool coding is displayed for the
internal stored program.

Quit dialog

Only internal stored programs can be allocated.


One tool coding can be allocated to maximal 1 program.
One program can be allocated several tool codings.

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10.3 MoldSnapshot
Description

MoldSnapshot (review protocol) is important for users who need proof of the function
and thus on the state of a hot runner.

MoldSnapshot takes a snapshot of the state of the hot runner. Here are the most
important process data like e.g. setpoint values, actual values, output values, heating
currents and control parameters saved.
These data are like a fingerprint of the hot runner. These are parameters which mirror
the state of the hot runner. For example, incorrect sizing of heaters are instantly
How it works recognizable, similar zones can be based on their characteristics compared directly.
If all the parameters in a user-acceptable range, it can be saved as a reference for the
MoldSnapshot the hot runner. A MoldSnapshot only makes sense when you can
compare it with a reference snapshot.
For hotcontrol cDT+ hot runner controllers characteristics are exclusively saved on a
USB stick connected to USB port.
MoldSnapshot is a very easy to use and evaluate resource for quality and condition of
What good is it a hot runner. MoldSnapshot provides the user a clear picture of the hot runner and
provides the ability to detect errors early and rapid and correct it.
Function keys (page 18) MoldSnapshot
Setting by
Login/Logout (page 27)

Whether and which keys are activated


for the user, see chapter User Ad- Select function
ministration (page 101)

Is no USB stick connected, a message is shown.

Create new MoldSnapshot.

Press key

The system assigns a 7-digit name, that can be changed by the user.

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MoldSnapshot

Confirm on save

Cancel

By selection of the name, it can


be changed by the visual key-
board.

Reject

Confirm

If a name is entered, which is already in use, the user can confirm overwriting the file.

MoldSnapshot is created and


stored under the entered name
on the USB stick.

Above the file date/time of sav-


ing is shown in the display.

The shown file in the view can


be deleted from USB stick

Select MoldSnapshot
Press key

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If available, directory select-


Select a directory on the USB stick
able

Return to previous directory

The saved CSV file on USB stick can e.g. imported with Microsoft EXCEL. The file is
stored in Unicode (UTF-8) format.

Quit dialog

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Activate current transfer

10.4 Activate current transfer


Description

The current setpoint values can be be automatically set by a current transfer.

How it works Call by key in Infocenter.

What good is it Monitor the floating current in the heater by comparison with reference values.
At current transfer only the active zones are taken into account.
Setting by Key in Infocenter

Whether and which keys are activated


for the user, see chapter User Ad- Select function
ministration (page 101)

Confirm

Reject

After confirm
Message Current transfer active
Appears briefly
If current transfer is executed Dialog quits by itself

Any existing message is reset after a successful current transfer.


See also chapter Messages (page 132)

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11 Alarms
Description

As soon, as an alarm is detected in the system, e.g. due to a sensor break, the color
of the key changes. Are there no alarms, the key symbol is shown in normal color.

How it works In the view Alarm all alarms for all zones are displayed.
What good is it The user can get an overview quickly.
Setting by View Alarms (page 71)

Press key

Whether and which keys are activated


Alarm persistent
for the user, see chapter User Ad-
ministration (page 101)

No alarms persistent

In the alarm list the following is


shown:
Zone 2 sensor incorrect polari-
I ty;
Sensor zone 4 permuted with
zone 6;
Zone 7 up to max. not connect-
ed;
User admin is logged in

Quit view

See ChapterMessages - Alarms, Status, Functions (page 73)

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Alarms

Select detail information for


alarm of zone ((here: zone 2)

Display of alarm of selected


zone (here: zone 2) as symbol
and in plain-text.

For detail information for fur-


ther zones, select further
zones.

If the reason for the alarm is no


longer existing, e.g. a sensor
break is repaired, the non stor-
Key is only displayed, when there are alarms to acknowledge. ing alarms are automatically
deleted from the alarm list. The
storing alarms must be ac-
knowledged.

Which alarms are storing, because they are critical, is fixed in the system (see chapter
Messages - Alarms, Status, Functions (page 73)).

Quit view

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12 Messages - Alarms, Status, Functions


In case of certain operational states of the hot runner controller, a text is overlaid alternately with the actual value
in the zone display. The messages are prioritized. There is only 1 text shown, the one with the highest priority
(alarms in zones, see chapter View Alarm (page 41)).

Text display (here: OFF) in the first line of the zone display alternates with current actual value.

Due to the fact, that some display texts differ between series hotcontrol cDT and
series hotcontrol cDT+ the texts of series hotcontrol cDT (= pT) are shown in col-
umn in [pT de | en] (de = german, en = English) additionally.

Alarm Status Function  Storing alarm, has to be acknowledged

Color change of zone on alarm

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Messages - Alarms, Status, Functions

12.1 Alarms
Zone Display Alarm list Description [pT de | en]
Fb | Sb
TCb Sensor break TCb (page 78))

FP | SP
TCp Sensor incorrect polarity TCp (page 78))

FAL | SSC
TCs Sensor alarm TCs (page 79) (Short circuit in sensor circuit)

Pot
Pot Potential error Pot (page 79)

n.a.
CTA Current tolerance error (page 80))

tHY
Thy Thyristor alarm Thy (page 80)

FI | rSC
RC Residual current RC (page 81)

IAL | IOL
Current alarm Cur (page 81) (Heater with too high power /
Cur
short circuit in heating circuit)

Total breakdown of heater HBr (page 82) / Heater not connect- Hb


n.a. HBr
ed
n.a. n.a. Temperature outside limit value range (page 82) n.a.
tAL | trG
Temperature alarm Tmp (page 83) (Temperature above max-
Tmp
imal value)

FUS
FUS Fuse failure Fus (page 83) / Phase missing FUS (page 83)

Cha. Channel data error Cha. (page 85) ERR

Cha Channel data error card Cha (page 85) ERR.

SYS. System data error SYS. (page 85) SYS

SYS System data error card SYS (page 86) SYS.

Heater alarm HST (page 84) (Heat sink temperature too high) hAL | hSE
HST

Message CAN - Change in system configuration (page 86) CAn


CAN Message CAN - Failure of HTC-Card (page 86)

CAN. Message CAN. - No more actual values (page 87) CAn

CANID Message CANID - Same NodeID (page 87) CAn

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Zone Display Alarm list Description [pT de | en]

IdD Drift error at identification Dri

IdC Error at identification IdF | IdE

PAL
Pm Process alarm (see chapter Process Monitoring (page 160))

Actual value lies above the tolerance range around the setpoint n.a.
n.a. value (see chapter Temperature outside limit value range
(page 82))
Actual value lies below the tolerance range around the setpoint n.a.
n.a. value (see chapter Temperature outside limit value range
(page 82))

12.2 Status
Zone Display Alarm list Description [pT de | en]

OFF Zone is passive OFF

OUT Actuator is deactivated OFF

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Messages - Alarms, Status, Functions

12.3 Functions
Status message Description [pT de | en]

Man Manual mode Stb | Man

Id Auto Tuning (Identification) (page 142) running Id

SBy Zone in Standby mode (see chapter Standby (page 26)) SbY

Bo Zone in Boost mode (see chapter Boost (page 24)) bST

MCK MoldCheck (page 150) (Diagnostics) active dIA

HnD Heat'n'Dry (page 141) HnD

SUp Start-up mode (page 143) active AFb | StA

SBo Start-up mode Boost running AFb | StA

Trp Manual temperature ramp active rAP

Arp. Automatic ramp (page 139) active. Marking slowest zone. Ar.

Automatic ramp active (see chapter Automatic ramp (page Ar


Ar
139))
RfZ Leading zone manual mode FSt | CoU

PmL  (page 159) Learning phase active PLn

PmO  (page 159) not active yet PrO

RH Relay heating (page 149) n.a.

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13 Trouble Shooting
Messages are shown to the user by
 CUI07 Control&User Interface 07

For a problem Directly after Switch-on see chapter Immediately after Switch ON.

Hardware problem Trouble Shooting


Touch remains dim Check control fuse

Check control fuse


LEDs on HTC-card do not flash See ChapterStatus indication on HTC-Card
See ChapterReplacement of single components

In all other, here not explicitly described cases, send the Hot Runner Controller hotcontrol cDT+ in for
repair.

Below you can see how to find and eliminate errors during operation and how the messages look like in the various
displays.

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

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Trouble Shooting

13.1 Sensor break TCb


A sensor break is a disconnection in the sensor circuit
TCb where the sensor wire is squeezed somewhere in between
sensor and controller.
How it works After detection of an error, an error message is immediately
output and the heating of the corresponding zone is
switched off.
What good is it The alarm sensor break provides the user with a specific in-
dication of the error in the hot runner or the wiring, and pro-
vides the ability to pinpoint errors quickly and correct it.

Remedy Reason Trouble Shooting


Sensor break Check the connected sensors
 Check connecting cable of hot runner controller
 Check sensor input

13.2 Sensor incorrect polarity TCp


Sensor incorrect polarity means, that the thermocouple is
TCp connected with the wrong polarity to the controller.

How it works Due to the incorrect wiring, the controller measures a faulty
actual value. For not yet heated tool, the fault is not visible.
Only when the zone is heated up, the error is immediately
detected and an error message displayed.
What good is it The alarm sensor incorrect polarity provides the user with a
specific indication of the error in the hot runner or the wiring,
and provides the ability to pinpoint errors quickly and correct
it.

Remedy Reason Trouble Shooting


Sensor incorrect polari- Check the connected sensors
ty  Check sensor connection +/-

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13.3 Sensor alarm TCs


Under a sensor alarm, we understand the case, where
a) the sensor wire is squeezed somewhere in between sen-
TCs sor and controller and a short circuit exists
b) the sensor is not in the intended position (removed or is
swapped with another).
How it works Through the defect in the cable to the controller a low tem-
perature value is forecast. The actual temperature is much
higher than the measured temperature.
If there is no rise in temperature measured in a zone type
(considered nozzles and manifold) in a dependent time, a
sensor alarm is displayed to the user. To prevent damage
to the appropriate zone, the heating is turned OFF.
A sensor alarm can be faulty, and that is when the heat out-
put of the zone is too small. It shows an identical error im-
age.
What good is it The sensor alarm provides the user with a specific indica-
tion of the error in the hot runner or the wiring, and provides
the ability to pinpoint errors quickly and correct it.

Remedy Reason Trouble Shooting


Short circuit in sensor Check the connected sensors
circuit  Check connecting cable of hot runner controller
Sensor position Check position

13.4 Potential error Pot

Pot On the sensor input a too high voltage is detected.

How it works Error is detected by the hardware on the HTC 06/15 Heating
Thermocouple Card.
What good is it For protection all zones get de-energized (relay on HTC-
Card OFF), also the zones on the other HTC-Cards, due to
the voltage may come from any zone.

Remedy Reason Trouble Shooting


Error on tool  Check sensor input
 Check grounding/sensor

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Trouble Shooting

13.5 Current tolerance error


A current tolerance error, indicates, that the measured heat-
CTA ing current is outside the tolerance band for the zone com-
pared to the reference value (current setpoint value) set.
How it works The hot runner controller measures the currents through the
heaters continuously and compares these to the reference
values, the current setpoint values. This can be specified
manually or automatically by call of the function current
transfer.
A current tolerance error indicates either a partly breakdown
of the heater or that the current setpoint values were not yet
set after a change of the connection controller and hot run-
ner.
What good is it The current tolerance error provides the user with a specific
indication of the error in the hot runner or of a wrong setting,
and provides the ability to pinpoint errors quickly and correct
it.

Remedy Reason Trouble Shooting


Ground Check Heating
Sensor at heating out- Check wiring system
put
Tool changing without Execute current transfer
current transfer

13.6 Thyristor alarm Thy

A thyristor alarm indicates a defective component in the hot


Thy runner controller.

How it works The hot runner controller checks the measurement of the
heating currents, whether a power controller (thyristor) is
uncontrolled heated in the hot runner controller due to a de-
fect.
Since this is a critical error case which can damage the
heating circuit due to overheating, the heating circuit is im-
mediately switched off (relay on HTC-Card OFF).
What good is it The thyristor alarm primarily protects the heater against
temperature excess, which causes an electric damage in
the heater and replacement of the heater.
It provides the user with a specific indication of the error in
the hot runner and provides the ability to correct it quickly.

Remedy Reason Trouble Shooting


Defective component Replacement defective component (see chapter HTC 06/
15 Replace Heating Thermocouple Card)

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13.7 Residual current RC


The residual current (see parameter [SP05]Maximum re-
RC sidual current) set was exceeded for hotcontrol cDT+ and
the Heatings were de-energized (relay on HTC-Card OFF).
How it works The residual current for the hot runner controller is mea-
sured by the current transformer in the feed line of hotcon-
trol cDT+ and registered in the CUI07.
What good is it The residual current provides the user with a specific indica-
tion of the error in the hot runner or of a wrong setting, and
provides the ability to pinpoint errors quickly and correct it.

Remedy Reason Trouble Shooting


Tool humid Check tool on humidity
 Due to poor / wet insulation, a part of the current flows e.g.
via the protective conductor or directly in the ground.
Limit value wrong Check settings for limit value and adjust it, if necessary

13.8 Current alarm Cur

Cur On the Heating output a short circuit was detected.

How it works At switch-on of the zone the heating current is controlled. Is


a defined limit exceeded, there may be a short-circuit. The
Heating circuit is de-energized (relay on HTC-Card OFF).
What good is it A current alarm with subsequent disconnection avoids dam-
age on the device and provides the user with a specific in-
dication of the error in the hot runner.

Remedy Reason Trouble Shooting


Short circuit in heating  Check Heating
circuit  Check wiring system

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13.9 Total breakdown of heater HBr


Total breakdown of heater is an alarm message in hot run-
ner controllers. It is output additional with the current alarm,
HBr n.a.
when a break is detected in the heating circuit, i.e. no heat-
ing current is measured.
How it works Indicates the user a disconnection in the heating circuit. The
heating current measurement determines a heating current
of 0.0 A.
What good is it The alarm total breakdown of heater provides the user ad-
ditionally with a specific indication of the error in the hot run-
ner or the wiring, and provides the ability to pinpoint errors
quickly and correct it.

Remedy Reason Trouble Shooting


Wiring Check wiring system
Heating Check heating, measure electrical resistance

13.10Temperature outside limit value range

Subnormal tempera- The actual temperature value is monitored in the hot runner
ture controller on limits. An actual temperature value outside the
set limits, generates this alarm by changing the color of the
frame of the affected zones.

Excess temperature
How it works The parameters [P013]Upper absolute limit value,
[P014]Lower absolute limit value and the parameters
[P011]Upper relative limit value, [P012]Lower relative
limit value define the range of the actual temperature value.
What good is it Exceeds the actual temperature value the limits, the user
gets a specific indication of the error. He can remove this
without deviation and delay.

Remedy Reason Trouble Shooting


Limit value too low Check settings for limit value and adjust it, if necessary

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13.11Temperature alarm Tmp


A temperature alarm is generated, when the actual temper-
ature value exceeds the parameter [P010]Upper setpoint
Tmp value limit +5K for more than 5 seconds. The Heating of the
concerned zones is switched-off ([P003]Output value=0).
How it works The parameter should be adjusted dependent on the mea-
surement range of the used thermocouple.
What good is it A temperature alarm with subsequent disconnection avoids
damage on the device and provides the user with a specific
indication of the error in the hot runner.

Remedy Reason Trouble Shooting


Partial failure of sensor Incorrect actual value display, but no sensor short-circuit
 Check sensor, exchange if necessary

13.12Fuse failure Fus


The hot runner controller controls the status of fuses in the
Fus heating circuit and output an error message in case of an
defective fuse.
How it works The error message is displayed in the zone.
What good is it The alarm fuse failure provides the user with a specific indi-
cation of the error. He can remove this without deviation and
delay.

Remedy Reason Trouble Shooting


Fuse defective Check fuse on HTC-Card, replace if necessary (see chapter
HTC 06/15 Heating Thermocouple Card - Replace fuses)

Phase missing (see  Check mains voltage before fuse


chapter Phase miss-  Check circuit breaker
ing FUS)  Check control fuse

13.12.1Phase missing FUS


Is one phase missing, the display in the view Standard shows a certain systematic. In the existing example for 12
zones phase L2 is missing. It is recommended to display 6 zones in parallel.
In the first line of the zone display, the display
of the text alternates with the display of the
current value (see chapter Alarms), when
the hot runner controller is set into operation
and the heatings are ON.

Phase L1 supplies Zone 1/4; Phase L2 supplies Zone 2/5; Phase L3 supplies Zone 3/6 on a HTC-Card.

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Trouble Shooting

13.13Heater alarm HST


The temperature of the heat sink of the HTC card has ex-
ceeded the allowed limit value [SP10]Heat sink limit value.
HST All outputs on the concerned HTC-Card are switched off
([P003]Output value = 0)
How it works The HTC-Cards measure the heat sink temperature and
switch off the heating outputs, when the limit value
[SP10]Heat sink limit value is exceeded.
What good is it Protection of hot runner controller of damages due to over-
heating.

Remedy Reason Trouble Shooting


High temperature at in- Check environmental conditions at installation location
stallation location
Overload Check:
Coincidence factor = 100% duty ratio permanently at ambi-
ent temperature <= 25°C; At ambient temperatures from 25
°C to 45 °C, the coincidence factor can reduce up to 70%
depending on the average output values and their duration.
Connector to fan defec-  Check connector/ connecting cable
tive  Replace if necessary
Mechanical defect of Check fan and clean if necessary
fan

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13.14Channel data error Cha.


A check sum is determined for the channel parameters of
the CUI-Card. Is for some reason for one of these parame-
Cha. n.a.
ters an error detected that can not be corrected, the CUI-
Card generates a channel data error.

Remedy Reason Trouble Shooting


Check sum error in EE- Edit any channel parameter [P***]. Errors will be corrected
PROM; EEPROM OK after a short time by calculating the checksum.
Check sum error in EE- Replace CUI-Card (see chapter Replace Control&User In-
PROM; EEPROM de- terface CUI07) or send Hot Runner Controller in for repair
fective

13.15Channel data error card Cha


A check sum is determined for the channel parameters of
the HTC-Card. Is for some reason for one of these parame-
Cha n.a.
ters an error detected that can not be corrected, the CUI-
Card generates a channel data error.

Remedy Reason Trouble Shooting


Check sum error in EE- Edit any channel parameter [P***]. Errors will be corrected
PROM; EEPROM OK after a short time by calculating the checksum.
Check sum error in EE- Replace HTC-Card (see chapter HTC 06/15 Replace
PROM; EEPROM de- Heating Thermocouple Card) or send Hot Runner Controller
fective in for repair

13.16System data error SYS.


A check sum is determined for the system parameters of the
CUI-Card. Is for some reason for one of these parameters
SYS. n.a.
an error detected that can not be corrected, the CUI-Card
generates a system data error.

Remedy Reason Trouble Shooting


Check sum error in EE- Edit system parameter [SP03]. Errors will be corrected after
PROM; EEPROM OK a short time by calculating the checksum.
Check sum error in EE- Replace CUI-Card (see chapter Replace Control&User In-
PROM; EEPROM de- terface CUI07) or send Hot Runner Controller in for repair
fective

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13.17System data error card SYS


A check sum is determined for the system parameters of the
HTC-Card. Is for some reason for one of these parameters
SYS n.a.
an error detected that can not be corrected, the CUI-Card
generates a system data error.

Remedy Reason Trouble Shooting


Check sum error in EE- Edit system parameter [SP03]. Errors will be corrected after
PROM; EEPROM OK a short time by calculating the checksum.
Check sum error in EE- Replace HTC-Card (see chapter HTC 06/15 Replace
PROM; EEPROM de- Heating Thermocouple Card) or send Hot Runner Controller
fective in for repair

13.18Message CAN

13.18.1Message CAN - Change in system configuration


After switch-on of the hot runner controller a "Hardware
check" is executed. This checks, whether all components in
CAN the project setup configured, are existing on the CAN-Bus.
The project setup is always checked (cyclical version con-
trol of single components).

Remedy Reason Trouble Shooting


Incorrect plug connec-  Check connection to ribbon cable
tion CAN  Replace ribbon cable if necessary
Incorrect plug connec- Check hardware in all slots (available?, good contacting?)
tion Execute see chapter Hardware Setup.
No or wrong component Power controller card  Check LEDs on HTC-Card (see chapter Status indica-
responds on CAN address electrical defect tion on HTC-Card)
 Replace HTC-Card (see chapter HTC 06/15 Replace
Heating Thermocouple Card) or send Hot Runner Con-
troller in for repair

13.18.2Message CAN - Failure of HTC-Card

The HTC-Cards in the Hot Runner Controller fail due to a


CAN hardware problem.

Remedy Reason Trouble Shooting


Power controller card  Check LEDs on HTC-Card (see chapter Status indica-
electrical defect tion on HTC-Card)
 Replace HTC-Card (see chapter HTC 06/15 Replace
Heating Thermocouple Card) or send Hot Runner Con-
troller in for repair

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13.18.3Message CAN. - No more actual values


The message appears during operation, when the CAN-Bus
does no longer transfer actual values to the zone. The con-
CAN. nection controller to external sensor is interrupted / dis-
turbed.

Remedy Reason Trouble Shooting


Incorrect plug connec-  Check connection to ribbon cable
tion CAN  Replace ribbon cable if necessary
Power controller card  Check LEDs on HTC-Card (see chapter Status indica-
electrical defect tion on HTC-Card)
The component, that reg-  Replace HTC-Card (see chapter HTC 06/15 Replace
Heating Thermocouple Card) or send Hot Runner Con-
isters the temperature for
troller in for repair
this zone, does not work
any longer; Problem with
CAN-Bus

13.18.4Message CANID - Same NodeID

The message appears when one and the same NodeID is


CANID detected several times on the CAN bus.

Remedy Reason Trouble Shooting


DIP switch setting  Check DIP switch setting

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Trouble Shooting

13.19Status indication on HTC-Card


On the HTC-Card are 3 LED's available.
The status of the HTC-Card can be identified by the displayed LED signals.

Error see displayed


LED Monitor mode Pre operational mode Operational mode
text of zone display
OK Faster flashing Slower flashing Continuous light Continuous light
ERR OFF OFF OFF Continuous light

During fan test, the OK-LED and the ERR-LED per HTC-Card flash alternately, card by card.

Remedies in case of errors see displayed text in zone display see chapter Trouble Shooting.

LED Mode
Communication
SIO
(CAN/SIO)

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14 Infocenter
Description
The Infocenter allows changes for System settings (page 90), triggering of selected
functions and gives the user information in compressed form.
 Product information / Status Info Process & Hot runner controller (page 131)
 Messages (page 132)

How it works Call of function in Infocenter


What good is it System setting centrally changed in one place.
Setting by Key in Infocenter

Whether and which keys are activated Display Infocenter by Wipe


for the user, see chapter User Ad- down (page 15) in the header
ministration (page 101) over screen edge

[A] System settings (page


90)

B [B] Product information / Sta-


tus Info Process & Hot runner
controller (page 131)
A
C [C] Product information / Sta-
tus Info Process & Hot runner
controller (page 131)
D
[D] Messages (page 132)

Quit dialog

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Infocenter

14.1 System settings

14.1.1Change temperature unit


Description

All in the system implemented temperature values are changed from °C to °F and re-
verse due to the setting of temperature unit.

How it works Call by key in Infocenter.


What good is it Easy change of temperature unit
Key in Infocenter
Setting by
[SP01]Temperature Unit (page 193)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.
Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page


Temperature unit in °F
15) in the header over screen edge

Press key

The temperature unit changes


between °C and °F.

On touch the key appears se-


lected.

Temperature unit in °F

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Quit dialog

Temperature unit °F in stan-


dard view

Press key again to reset tem-


perature unit

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Infocenter

14.1.2Key arrangement
Description

The arrangement of the keys on the basic display can be shifted between right and left.

How it works Call by key in Infocenter.


What good is it Adjustment for right or left handers
Setting by Key in Infocenter

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page


Key arrangement left
15) in the header over screen edge

Press key

The key arrangement changes


between right and left.

On touch the key appears se-


lected.

Key arrangement left

Quit dialog

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Key arrangement left in stan-


dard view

Press key again to reset key


arrangement

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Infocenter

14.1.3Ampere / Watt
Description

Instead of the heating current, the heating power can be displayed in standard view.

Call by key in Infocenter.


How it works
Reference value is the mains voltage.
What good is it Change of the physical unit for the connected heating.
Setting by Key in Infocenter

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page


Physical unit Watt
15) in the header over screen edge

Press key

The displayed physical unit in


the zone can be changed be-
tween heating current A and
heating power W.

On touch the key appears se-


lected.

Physical unit in W

Quit dialog

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Physical unit heating power W


in standard view

Press key again to reset phys-


ical unit

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Infocenter

14.1.4Activate current transfer


Description

The current setpoint values can be be automatically set by a current transfer.

How it works Call by key in Infocenter.


What good is it Monitor the floating current in the heater by comparison with reference values.
Setting by Key in Infocenter

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page


Activate current transfer
15) in the header over screen edge

Press key

On touch the key appears se-


lected.

Confirm

Reject

After confirmation the adjoin-


Message Current transfer active
ing message appears briefly

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Current transfer executed.


(Any existing message „Cur-
rent setpoint value is not set!
(page 133)“ is reset after a
successful current transfer, if
the current transfer was exe-
cuted for all zones)

Quit dialog

See also chapter Messages (page 132)


See also chapter Activate current transfer (page 70)

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Infocenter

14.1.5System parameters
Description Each hotcontrol cDT+ hot runner controller is delivered with a standard setting of
parameters.

Furthermore, the user can adapt the system to individual requirements by system
parameters.

How it works Call by key in Infocenter. Specify system parameters, which are unique and zone
independent.

What good is it Simple adaptation of hotcontrol cDT+ hot runner controllers e.g. at integration in
company networks.
Setting by Key in Infocenter

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page


System parameters
15) in the header over screen edge

Press key

On touch the key appears se-


lected.

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B [A] System parameter list; the list is cir-


culating.

[B] The selected system parameter out


of the system parameter list is displayed
A in the parameter field upper left.
C
[C] By the displayed numeric keypad the
specification of the new value for the se-
lected parameter field can be done.

Further details on data entry see chapter Numeric keypad [C] (page 49).
For further details on system parameters see Manual Parameters hotcontrol cDT+.

Quit dialog

14.1.6Communication
Description Each hotcontrol cDT+ hot runner controller is delivered with a standard setting of
parameters.

Furthermore, the user can adapt the system to individual requirements by


communication parameters.
Call by key in Infocenter. Specify communication parameters, which are unique and
How it works
zone independent.

What good is it Simple adaptation of hotcontrol cDT+ hot runner controllers e.g. at integration in
company networks.
Setting by Key in Infocenter

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page


Communication parameter
15) in the header over screen edge

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Infocenter

Press key

On touch the key appears se-


lected.

[A] Communication parameter list; the


B list is circulating.

[B] The selected communication param-


eter out of the communication parameter
A list is displayed in the parameter field up-
per left.
C
[C] By the displayed numeric keypad the
specification of the new value for the se-
lected parameter field can be done.

Further details on data entry see chapter Numeric keypad [C] (page 49).
For further details on communication parameters see Manual Parameters hotcontrol
cDT+.

Quit dialog

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14.1.7User Administration
Description

Absolute process security can be achieved by preventing unauthorized input on the


device.

In hotcontrol cDT+ are three user levels (standard user, without a password; user
prof and system administrator (user admin) with free choice of password), in which
How it works individual functions and parameters can be enabled or disabled.
The hotcontrol cDT+ hot runner controllers have a user administration. The user
administration allows the customization of the enabled functionality to the needs of
each customer and can be made by himself.

Standard operation; Standard user without password

Professional operation; user prof with freely selectable password

System administrator operation; user admin with freely selectable password

In times in which 100% quality parts must be provided, faulty insertions must be
What good is it prevented. With the user management, reliability in the production process is
guaranteed.
Setting by Key in Infocenter

The function is only available for user admin, who has to be logged in (see chapter
Login/Logout (page 27)).

Display Infocenter by Wipe down (page


User Administration
15) in the header over screen edge

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Infocenter

Press key

On touch the key appears se-


lected.

The subsequent displayed settings are exemplary and dependent on the user and on
chapter Delivery Status Standard (page 191).

Parameters for

Standard user
(Exemplary display)

adjustable

System parameters for

Standard user
(Exemplary display)

adjustable

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Communication for

Standard user
(Exemplary display)

adjustable

Views (page 33) for

Standard user
(Exemplary display)

adjustable

Functions for

Standard user
(Exemplary display)

adjustable

Infocenter (page 89) for

Standard user
(Exemplary display)

adjustable

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Infocenter

For further details on single settings see various chapters in this Start-up-, Service- and
Operation Manual.
The procedure for settings for standard user and user prof is identical.
Deactivation: Select the cross,
to delete it.
Activation: Select the empty
field, to set a cross.

Select all fields

Instead of selection / Deselection of single settings

Deselect all fields

Quit dialog

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14.1.7.1 Change password


In the user administration the default password for user prof and user admin can be changed.

Default setting
User prof - Standard password: prof
User admin - Standard password: admin

The function Change password (page 105) is only available for user admin, who
has to be logged in (see chapter Login/Logout (page 27)).

Display Infocenter by Wipe down (page


User Administration
15) in the header over screen edge

Press key

On touch the key appears se-


lected.

The subsequent displayed settings are exemplary and dependent on the user and on
chapter Delivery Status Standard (page 191).

Password for

User prof
(Exemplary display)

adjustable

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Infocenter

Enter password using the visu-


al keyboard. (Each entered
character is prompted in plain-
text)

Example enter prof123

Reject

Confirm

If an already used password is entered, an error message is displayed.

The entered password is ac-


cepted and prompted in plain-
text.

Quit dialog

The procedure for settings for user prof and user admin is identical.

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Dialog to change password for


user admin.
Procedure see Change
password (page 105) for user
prof.

14.1.7.2 Generate USB key


For each user (except standard user) a password is existing. The password can be exported in a file, as a so called
USB key, on a connected USB stick.

The function is only available for user admin, who has to be logged in (see chapter
Login/Logout (page 27)).

Display Infocenter by Wipe down (page


User Administration
15) in the header over screen edge

Press key

On touch the key appears se-


lected.

View after display of dialog

Press key

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Infocenter

The USB key to generate can


be chosen out of a list.

Example user prof

A file (KEY.pT+) is exported on a connected USB stick.


Only one file is permissible per USB stick. The lastly exported key can be used for
login (see chapter Login/Logout (page 27)).

Is the file already existing on the USB stick, the file can be overwritten after
confirmation.

Confirm

Quit dialog

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14.1.8Configure table view


Description In the table view is alternatively shown
 Current actual value
 Active Setpoint Value
 Actual value
 Residual current
 Current process monitoring operating point (temporary storage)
as well as other selectable zone parameters. The settings in table are valid for the
whole hot runner controller.
Call by key in Infocenter. The table is configured by the user by marking of status and/
How it works
or parameters.
What good is it Individual combinable table to view status and/or parameters of all zones.
Setting by Key in Infocenter

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page


Configure table view
15) in the header over screen edge

Press key

On touch the key appears se-


lected.

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[A] Status
A B [B] Parameters

Further details on data entry see chapter Numeric keypad [C] (page 49).
For further details on communication parameters see Manual Parameters hotcontrol
cDT+.

Select the cross, to delete it.

Select the empty field, to set a


cross.

Sets in all fields the cross Select all fields

Deletes in all fields the cross Deselect all fields

A
B
C All status and all parameters
are selected.
D

A B C D
The table view looks as adjoin-
ing.

Navigation in the table view by


see chapter Scroll (page 20)

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C
D
2 status [A, B] and all parame-
A ters are selected.
B

A B C D
The table view looks as adjoin-
ing.

Navigation in the table view by


see chapter Scroll (page 20)

Quit dialog

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Infocenter

14.1.9Software Download Slave


Description
Continuously development and improvement of the products result in updates in form
of HEX files for single components. With hotcontrol cDT+ the software for the single
components can easily be updated.

Load current firmware for HTC-Card (Slave) from homepage on USB stick and insert
How it works USB stick in hotcontrol cDT+. The whole USB stick is read.
Call by key in Infocenter.

What good is it hotcontrol cDT+ may be adapted quickly at any time, concerning bug fixes as well as
new functionality.
Setting by Key in Infocenter

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Call up homepage www.hotset.com and search there for the product. In the download
area you find the latest firmware.

Display Infocenter by Wipe down (page


Software Download Slave
15) in the header over screen edge

Press key

On touch the key appears se-


lected.

Is no USB stick connected, a message is shown.

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Select type.

The selected type is marked.

Files for the firmware update,


appropriate to the component,
are displayed in a list and can
be selected by the user.
Select file.

The selected file is marked.

Select component.

Select all fields

Instead of selection / deselection of single components

Deselect all fields

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Infocenter

The selected component is


marked.

Press key.

Confirm download

HEX File is being loaded and tested. Please


Adjoining message appears.
wait.

Update is executed.
Wait for end of function-

Note appears.
Waiting for slave to boot up...
Please follow instructions.

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Display of result.
Quit dialog

Quit dialog

or make a new selection.

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14.1.10Hardware Setup
Description The function contents the following calls
1) Scan (page 117)
2) Read software version (page 118)
3) Load factory setting (page 119)
4) Fan test (page 120)
Call
1) Scan (page 117): Scan determines the currently existing firmware on the HTC-
cards and the connected HTC-cards to the hot runner controller and the result is stored
in the configuration.
2) Read software version (page 118): Read software version determines for the ex-
How it works
isting HTC-cards in the configuration the currently firmware on the HTC-card.
3) Load factory setting (page 119): restores the original condition of the delivery state
of the device.
4) Fan test (page 120): Fan test checks the built-in fans in the hot runner controller
and proofs their function.
1) When adding or removing HTC-card, a new configuration can be created.
2) In case of a problem, it can easily be detected whether the current firmware is on
the HTC-Card. If not, the firmware can be updated, see chapter Software Download
What good is it Slave (page 112)
3) The system is reset to a checked and executable status. All in between entered
settings are overwritten.
4) Function of the fans can be proofed.
Setting by Key in Infocenter

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page


Hardware Setup
15) in the header over screen edge

Press key

On touch the key appears se-


lected.

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Scan

Press key

On touch the key appears se-


lected.

Scan determines the currently existing firmware on the HTC-cards and the connected
HTC-cards to the hot runner controller and the result is stored in the configuration.

For NodeID 1 & 2 the compo-


nents were determined.
For NodeID 3 no component
can be determined (HTC-card
e.g. was removed).

Configuration was changed.

Quit dialog or continue with...

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Infocenter

Read software version

Press key

On touch the key appears se-


lected.

Read software version determines the currently available firmware on the configured
HTC-Card.

For NodeID 1 & 2 version


could be read. For NodeID 3
version could not be read
(HTC-Card e.g. removed).

Configuration remains.

Quit dialog or continue with...

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Load factory setting

Press key

On touch the key appears se-


lected.

The factory setting defines settings for


Parameters
System parameters
ommunication parameters
In-/Outputs
directly at the time of delivery. This factory setting is available for the under admin to
load.
These settings are loaded from hotcontrol cDT+ into the Hot Runner Controller.

Reject

Confirm

If the factory setting is loaded a RESTART is executed by hotcontrol cDT+.

Restart

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Infocenter

Further process see chapter Immediately after Switch ON (page 11).

Fan test

Press key

On touch the key appears se-


lected.

Fan test checks the built-in fans in the hot runner controller and proofs their function.
The checked fans are shown. Wait for end of function.

Quit dialog or continue with...

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14.1.11Language
Description

In the default the languages German and English are available. One more language
can be activated.

Call by key in Infocenter.


The languages German and English in the default are selected.
How it works Another 3. language can be activated after loading by USB stick and then be selected.
Language files are available on the homepage in the download area (see chapter Up-
date language-file (page 175)).
What good is it hotcontrol cDT+ is quickly customizable to the language of the user.
Setting by Key in Infocenter

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe down (page Set language from Deutsch to


15) in the header over screen edge English

Press key

On touch the key appears se-


lected.

There are 2 default languages available


(activation of another 3. language by
USB stick).
The current settings are shown.

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Infocenter

The user selects the preferable


language out of a list.

The selected language is im-


mediately activated
for the system.

Quit dialog

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14.1.12Date / Time
Description

Setting of date / time for all time stamped data in hotcontrol cDT+.

How it works Call by key in Infocenter.


What good is it The correct time is added to the time-stamped data and trends in hotcontrol cDT+.
Setting by Key in Infocenter

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

Press key

On touch the key appears se-


lected.

[A] Selection of the field to be


B changed (day, month, year,
hours, minutes) in the right
area

A [B] Selection is shown upper


left.

C [C] By the displayed numeric


keypad the specification of the
new value for the selected field
can be done.

In numeric keypad Confirm entry

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Quit dialog

The changed date / time is shown in the header.


All time stamped data get this setting.

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14.1.13Inputs / Outputs
Description The simplest method to communicate with the injection molding machine is by the dig-
ital inputs (2) and digital outputs (1; [1 further optional digital output]) of the Hot Runner
Controller.
Digital inputs are used to enable controller functions by external signal sources (for ex-
ample, injection molding machine, etc.)
 Adjustable High / Low active
 Control via signal level or signal edge
Digital outputs are used for
 Transmission of alarm conditions in the hot runner from the controller to the injection
molding machine or to a signal source (lights, horn, etc.)
 Identification of controller internal fault conditions (for example, "data fault")
 Identification of functional states, in which the hot runner controller is
 Multiple states/functions may be issued by or-function.
 Adjustable High / Low active
How it works The hot runner controller issues the signal for enabling of the machine by this. Hereby
the proper status of the hot runner is signalized to the injection molding machine.
The hot runner controller receives for example signals for Boost and Standby mode
from the injection molding machine.
The function of the digital inputs and the digital outputs can easily be customized.
What good is it The enabling of the machine guarantees reliability of the production process, because
the enabling is only given to the machine, when the conditions are proper in the hot
runner.
Also all other alarm status may be linked with the machine to react on critical alarm sta-
tus immediately.
Setting by Key in Infocenter
Parameter digital inputs
Parameter digital outputs

For further details on Inputs / Outputs (page 125) see Manual Parameters hotcontrol
cDT+.

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Digital inputs

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

Press key

On touch the key appears se-


lected.

Setting Input1

By selection of the filed param-


eter (here for Input 1) 1 charac-
teristic can be activated and/or
deactivated.

Characteristic active

Characteristic deactive

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Quit dialog

Only 1 characteristic can be set per digital input.


The selectable characteristics for input 1 & 2 are identical.

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Infocenter

Digital outputs

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

Press key

On touch the key appears se-


lected.

Setting output 1

By selection of the field of the


parameter (here at output 1),
several characteristics can be
added from the list of value by
activating and be deleted by
deactivating the cross.

Select the cross, to delete it.

Select the empty field, to set a


cross.
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Quit dialog

The characteristics per output can be combined optionally with each other.
The selectable characteristics for output 1 & 2 [optional] are identical.

14.1.14Start learning phase of process monitoring


Information on function call see chapter Process Monitoring (page 160).

14.1.15Cleaning
Description

By using the display Control&User Interface CUI07 there occur fingerprints on the dis-
play. These should be removed from time to time.

How it works By key the Control&User Interface CUI07 is desensitized for maximum 15 s and ac-
cepts no keystrokes. During this time the display can be cleaned with a lint-free micro-
fiber cloth. Cleaning should be done with light circular movements possible without
pressure on the display. For tough dirt, use a cloth lightly moistened with water.
What good is it Incorrect entries by and during cleaning are thus avoided.
Setting by Key in Infocenter

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

Press key

On touch the key appears se-


lected.

User admin

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Infocenter

Timer is running

After the timer elapsed the In-


focenter is displayed again.

Quit dialog

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14.2 Product information / Status Info Process & Hot runner controller

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

B [B] Product information


(page 131)

C [C] Status Info Process & Hot


runner controller (page 131)

Product information
Product hotcontrol cDT+ Type
Hardware number hotcontrol cDT+
Serial number hotcontrol cDT+
Mains voltage hotcontrol cDT+
Version Firmware of Control&User Interfaces CUI07

In case of any problem, please contact the manufacturer / supplier with the above not-
ed details.

Status Info Process & Hot runner controller


See ChapterResidual current RC (page
Residual current
81)
Display of number of injection cycles indicat-
Cycle signal
ed by external signal
I/O See ChapterInputs / Outputs (page 125)
See ChapterAllocation of program and tool
Tool code Only for activated option
coding (page 65)
See parameter [SP10]Heat sink limit value
Heat sink temperature
(page 193)
See parameter [SP21]Current limit SPL
SPL L1/L2/L3
L1/L2/L3 (page 193)

Quit dialog

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Infocenter

14.3 Messages
Description

The messages function provides the user of hot runner controllers with an optimal uti-
lization of the scope of functions on the controller.

How it works During operation the hot runner controller check continuously miscellaneous charac-
teristics and status and determines, whether this message is shown in the Infocenter
(page 89).
What good is it The message in Infocenter (page 89) indicates problems or conditions to the user and
proposes an action to correct the problem. A part of the messages can directly be ac-
knowledged here and the open issue be solved.
Setting by n.a.

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Whether and which keys are activated for the user, see chapter User Administration
(page 101)

There is at least one message


existing.

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

Press key

Message Current transfer active Appears briefly

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There are no more messages.

See also chapter Activate


current transfer (page 96)

14.3.1Possible messages
The following messages and measures are available in the Infocenter (page 89).
Message Current setpoint value is not set!
Proposed measure Activate current transfer?
Details Current setpoint value = 0.0 A (see parameter [P004]Current setpoint value
(page 191))
See ChapterActivate current transfer (page 96)

Message Process monitoring not activated


Proposed measure Activate process monitoring?
Details Is the process monitoring not activated, although the learning phase is termi-
nated, the user receives this message.
See ChapterProcess Monitoring (page 160)

Message Wrong zone type set


Proposed measure Take over zone type?
Details The zone type was identified as wrong.
Prerequisites  Sensor short-circuit (TCs) is activated (see parameter Inputs / Outputs
(page 125)
 the identification is terminated (see parameter [P030]Identification (page
191))

Message Current value outside tolerance band


Proposed measure Activate current transfer?
Details E.g. after change of tool
See ChapterActivate current transfer (page 96)

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Infocenter

Message Sensor error existent


Proposed measure Search and activate leading zone?
Details At the auto leading zone operation (parameter [P019]Automatic leading zone
operation (page 191) = ON) a sensor error is detected. At confirmation of the
proposed measure, for the zone with the sensor errors an adequate zone is
searched and set as leading zone.

Message hotcontrol cDT+ by CAN connected. Zone numbers are overlapping. Ad-
Proposed measure just parameter [SP06].
Details The zones in a hot runner controller are consecutively numbered starting with
1. Are several hot runner controllers connected to each other, here (see
parameter [SP06]Offset zone numbering (page 193)) in the hot runner
controller the zone is entered, with which the zone numbering starts in the hot
runner controller, to have unique zones numbers over all hot runner
controllers.

Message Error at Pairing Mode, hot runner controller in operation


Details In order to prevent a switched-on or in-production hot runner controller from
being connected, the latter rejects the connection request.
Remedy On the requested hot runner controller, ensure that the heaters are switched
off before a connection can be established via Pairing Mode.

Further details on function see chapter .Pairing Mode (page 135)

Message Timeout at Pairing Mode


Details The hot runner controller#Pairing-Mode-active (see parameter
[CP24]Pairing Mode (page 194) = ON) tries to establish a connection with
the hot runner-controller specified via IP-address by the parameters [CP25] -
[CP28].
If this does not work, this message is displayed.
If a connection has already been interrupted, the CAN message is displayed
in the zone display.
Remedy Check network cable
Check settings (Parameter [CP25] - [CP28])

Further details on function see chapter .Pairing Mode (page 135)

Message Error at Pairing Mode, hot runner controller already connected


Details If a hot runner controller is already in Pairing Mode with another hot-runner
controller, this message appears.

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Remedy On the requested hot runner controller, ensure that the Pairing Mode is
terminated with the other hot runner controller before another / a new
connection can be established via Pairing Mode.

Further details on function see chapter .Pairing Mode (page 135)

14.4 Pairing Mode


Description Two hot runner controllers of type hotcontrol cDT+ can be connected by Pairing Mode
via Ethernet.
The hot runner controller where the Pairing Mode is activated (Hot runner control-
ler#Pairing-Mode-active) takes control / operation for the requested hot runner control-
ler to couple (Hot runner controller#Pairing-Mode-actuator).
How it works  Calling Pairing Mode via communication parameters or in Infocenter via key. Thus,
this hot runner controller becomes hot runner controller#Pairing-Mode-active.
 Enter the IP-address of the hot runner controller with which the Pairing Mode should
be established
 Switch Pairing Mode on
Messages for Pairing Mode in hot runner controller#Pairing-Mode-active see chapter
Messages (page 132).
What good is it With the Pairing Mode the number of zones of a hot runner controller hotcontrol cDT+
can be expanded very quickly and easily. The hot-runner controller, which has been
created by the coupling, can have a maximum of 192 zones (126 zones can be added
at maximum via Pairing Mode).
Setting by Key in Infocenter

 The hot runner controller#Pairing-Mode-actuator must not be in operation.


 The image of the hot runner controller generated by Pairing Mode is only held in the
hot runner controller#Pairing-Mode-active.
 After the Pairing Mode has been canceled, the previous settings of the hot runner
controller#Pairing-Mode-actuator are available again.
 With the functions Program (page 61), MoldCheck (page 150), MoldSnapshot
(page 67) the resulting hot runner controller works like one device.
 The settings for SPL (see parameter [SP21]Current limit SPL L1/L2/L3 (page 193))
are device specific.

Whether and which keys are enabled for the user, see chapter User Administration
(page 101)

When Pairing Mode is active, this is displayed in the header.


See [CP24]Pairing Mode (page 194) <> 0

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Infocenter

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

Press key

On touch the key appears se-


lected.

User admin

1. Enter the IP address of the


hot runner controller to be con-
nected.

2. Switch Pairing Mode on

The hot runner controller to be connected takes over the settings for the parameters
from the hot runner controller#Pairing-Mode-active.
Example: If the heating is switched on, the heating is switched on immediately after
coupling for the coupled zones.
Check parameters possibly after Pairing BEFORE switching on hot runner con-
troller.

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Hot runner controller#Pairing-Mode-active


The number of zones is ex-
panded (example here: 18 +
24 = 42 zones).

In the header, the embedded


symbol indicates that the hot
runner controller is in Pairing
Mode.

Settings and control for all


zones from this hot runner con-
troller.

The first zone receives the


next consecutive zone number
Display Hot runner controller#Pairing-Mode-actuator from the hot runner control-
ler#Pairing-Mode-active (ex-
ample here: 19).

In the header, the embedded


symbol and the text indicates
that the hot runner controller is
in Pairing Mode.

Depending on the zone num-


ber, the actual value, the out-
put value and the current are
displayed. The control ele-
ments are hidden away, since
the hot runner controller#Pair-
ing-Mode-actuator operates in
actuator mode only. No opera-
tion on this device is possible.

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Functions

15 Functions
In this chapter functions and corresponding parameters of hot runner controllers are described.

15.1 Heating current measuring - and - monitoring


Description The objective of heating current measuring and monitoring is:
 to determine heating currents by measuring
 to compare measured values with setpoint values and tolerance
 to execute a plausibility check
The heating current measuring is implemented in a fixed time raster.
How it works Beside the display of the active heating currents, the heating current measuring pro-
vides information on the heater's condition (total fail, partial fail if heaters in parallel)
and monitors current data considering a tolerance band.
It monitors power controller condition and reports an alarm for continuously running
heating output (e.g. permanently short-circuit SSR's), which can cause damage from
overheating.
It supports a number of controller functions. For example, bad adjustments of control
parameters can be avoided because the automatic parameter identification (auto
tuning) is only started if a corresponding heating current is recognized in the control
zone, i.e. when it is certain that the zone is ready for heating. Else, the starting of the
identification function is delayed until a heating current is recognized.
What good is it Hence, a wrongful adaptation is prevented without user input or additional software.
Automatic ramp (page 139)
Setting by
[P005]Current tolerance (page 191)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Description Heating current measuring is standard in each hot runner controller. The heating cur-
rent measuring is done by so called current transformers.
The hot runner controller hotcontrol cDT+ can display residual current. This indi-
cates important information on the status of the heater in the hot runner and gives
early enough notice of a damage.
What good is it One can react immediately and longer downtimes due to unnecessary tool removal
and repair are omitted.

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15.2 Automatic ramp


Description The different dimensions of zones in the hot runner cause different heating-up times
and different temperature levels. That means, that the nozzles have already reached
the setpoint value and the manifold zones are still far from.
Herefrom result temperature dependent expansions of steel, which cause unwanted
mechanical tensions.
How it works The automatic ramp function was developed to eliminate the causes of mechanical
tensions. All zones are uniformly heated up. All zones orientate themselves automat-
ically on the slowest zone. Its actual value is a reference for the setpoint value for the
other zones.
What good is it With this measure all zones remains at heating-up automatically on the same tem-
perature level. The hot runner is disburdened and protected. Hereby damage is re-
duced and service intervals are extended. Maintenance costs are reduced.
[SP02]Automatic ramp tolerance band (page 193)
Setting by [SP03]Automatic ramp setpoint value change (page 193)
[P022] Automatic ramp (page 191)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)

The maximal temperature difference of each zone based on the reference zone during heating-up is configurable
(parameter (a)). In the event a zone exceeds this limit the output value will be corrected.

A zone is taken off the link of the automatic ramp, if


 a sensor error (e.g. FAL) occurs in the zone
 the zone is in manual mode
 the manual temperature ramp is active
 the zone is passive

The automatic ramp function is triggered 5 K before reaching the setpoint values; the zones heat up to the final
setpoint value without any output value intervention.

Specifies the minimum setpoint value


increase to start the automatic ramp Parameters[SP03]Automatic ramp setpoint value change (page 193)
function.
Specifies the maximum difference be-
tween the actual values and reference Parameters[SP02]Automatic ramp tolerance band (page 193)
zone.

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Functions

Example
Temperature trend of
two zones with different
rate of rise with activated
automatic ramp.
After Heating identifica-
tion of zone 1+2, both
zones are heated-up uni-
formly together depend-
ing on the slowest zone
(here: zone 1) to the final
setpoint value.

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15.3 Heat'n'Dry
Description

With Heat'n'Dry hotcontrol cDT+ hot runner controllers offer a function for low-
stress heating-up of heaters.

How it works During the heating-up process the hot runner is heated up with step-by-step heating
capacity. During heating-up process the residual current is checked. Exceeds the re-
sidual current the limit value set, the heating is done with reduced heating capacity,
as long as the residual current is under the limit value again. Heat‘n‘Dry has higher
priority than function start-up operation.
What good is it Heat'n'Dry guarantees a longer lifetime of heating elements.
It is ensured, that a heating-up to the set setpoint value is only done, when it is 100%
guaranteed that there is no moisture in the isolation material of the heating elements.
By this, damage can be prevented resulting of short-circuits in the heater.
[SP05]Maximum residual current (page 193)
Setting by
[P027]Heat‘n‘Dry (page 191)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)

When molds are stored for a longer time, the insulating material for the electrical heating elements can draw mois-
ture. This moisture can at rapid heating (without Heat'n'Dry) lead to vapor pressure inside the heater and cause
damage. Furthermore this moisture leads to leakage currents on connected protective conductors, that discon-
nects fault-current circuit breakers and prevents the heating-up.

Heat ’n’ Dry executes a gentle heating-up with stepwise increasing of the power supply. The leakage current is
permanently checked. The moisture is completely dried by a setpoint value of 110°C.
The heating-up on the final setpoint value starts first, when it is assured, that
 the error current lies below a adjustable limit value
 in the heating elements is no longer moisture.

The function Heat’n’Dry is started, when the start conditions


 Actual value < 90°C (194 °F)
 Setpoint value > 110°C (230 °F)
 Heat’n’Dry is enabled by parameter
are met.

During heating-up of the zones with active Heat’n’Dry function, also the inactive zones for Heat’n’Dry are adjusted
to 110°C. After the zones with active Heat’n’Dry are adjusted to 110°C, all zones are adjusted to their preset set-
point values.

While the Heat’n’Dry function is running, no current measuring is executed.


By the parameter (see [SP05]Maximum residual current (page 193)) the maximum admissible value for the leak-
age current is set.
The function can be activated/deactivated by the parameter ([P027]Heat‘n‘Dry (page 191)).
The function Heat'n'Dry has priority to function see function Start-up mode (page 143).

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Functions

15.4 Auto Tuning (Identification)


Description

The hot runner controller hotcontrol cDT+ offers a procedure, that is named identi-
fication.

How it works The heating control parameters are automatically calculated after a setpoint value
jump of 40 K
What good is it The hot runner controller adapts itself to the factors of the connected control system.
[P030]Identification (page 191)
Setting by [P031]Loop control (page 191)
[P032]Cutback (page 191)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)

By loop control is specified whether the calculated heating control parameters during identification are directly
checked with the setpoint value and whether they are to be corrected.

By cutback is specified, whether this identification is made directly for the setpoint value or below the setpoint val-
ue.

1 After a setpoint value jump from 0°C to


140°C the Heating control parameters
are recalculated during heating-up.
[P030]Identification (page 191) = On
[P031]Loop control (page 191) = On

2 20°C (setpoint value cutback) before


reaching the setpoint value of 140°C the
calculation of the heating control parame-
ters is finished.
[P032]Cutback (page 191)= 20

3 Control is executed on the specified


setpoint value.

Setpoint value / actual value

Output value

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15.5 Start-up mode


Description The start-up operation is one of the eldest functions in the hot runner controllers.
The main reason for the function is the hygroscopic characteristic of the isolation ma-
terial Magnesium oxide used in the heaters. That means, that this material binds
moisture and influences therefore the electric isolation negative. Voltage application
may result in damage of the heater.

How it works That should be avoided by start-up operation. At start-up, the zones are not directly
heated up to setpoint value with full heating power, but for a defined start-up time to
a setpoint value of 100°C. During this time the moisture is completely dried in the
heating element, so that after elapsed start-up time, heating up to the end setpoint
value is safe.
What good is it The start-up operation implies high operating reliability and extension of lifetime of
the heating elements, what is reflected in low operating and maintenance costs.
[P015]Start-up mode (page 191)
Setting by
[P016]Start-up time (page 191)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)

15.6 Leading zone operation


Description

With a defective sensor, the zone must not inevitably be switched off or immediately
be repaired.

How it works There are two alternative functions for solution of the problem. The first is the
manual mode, the second the leading zone operation. It provides the possibility, to
get the zone with a defective sensor controlled by a similar zone with intact sensor.
For this, the zone with the defective sensor must know the zone number of the
leading zone, to get the zone controlled with.
What good is it The leading zone operation has advantages compared to the manual mode
because, unlike the manual mode with which a fixed output value is output
constantly, the possibility exists in leading zone operation that, in case of the zone
with defective sensor, external influences are further considered and controlled. The
function guarantees primarily operating reliability and prevents production
downtimes.
[P019]Automatic leading zone operation (page 191)
Setting by [P023]Leading zone (page 191)
[P024]Leading zone correction (page 191)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)

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Functions

15.7 Auto Standby


Description The hot runner controller offers an Auto Standby function. Herewith the hot runner
controller monitors a cyclically recurring signal from the injection molding machine
and sets the controller, when the signal fails to appear within an adjustable time, into
standby mode. The setpoints are lowered depending on the configuration of the
standby function to a standby setpoint or by a standby temperature value.
Prerequisite for this function is a digital signal from the injection molding machine, as
well as the adaptation of certain configuration parameters in hot runner controller.
How it works A digital signal (24VDC) of the injection molding machine must be fed to one of the
two available digital inputs. In the injection molding machine, the events must be de-
termined which lead to a change in signal level of the digital output. The hot runner
controller evaluates the signal edges. In injection molding machines are usually dig-
ital outputs available whose functions are freely configurable. For example, it lends
itself to use the cycle start as signal edge for the Auto Standby function and to reset
the signal during the injection cycle ("open tool" for example) by another event.
What good is it To prevent damage to the plastic in the cavities of the hot runner by high tempera-
tures, for example, when production stops, the hot runner controller offers an Auto
Standby function.
Digital inputs (page 126)
[SP11]Auto Standby Time (page 193)
Setting by
[P007]Standby setpoint value (page 191)
[SP09]Standby (page 193)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

The function is configured in hot runner controller.


 For a digital input (Input 1...2) is specified whether a positive edge (15-Auto Standby high edge) or a negative
edge (16-Auto Standby low edge) is used for triggering of the function.
 By the system parameter [SP11]Auto Standby Time (page 193) is specified, in which time the controller ex-
pects a start signal from the injection molding machine.
Note: This time must be specified in any case longer than the cycle time of the process.
 Control [P007]Standby setpoint value (page 191).
Note: Factory setting for lowering of temperature is by this value (= relative). Should be lowered to a fixed value,
so this has to be changed under the system parameter [SP09]Standby (page 193).
With the above settings, all active control zones are heated by turning on the hot runner controller without exam-
ination of cycle signal to the set values. After reaching the setpoint values the Auto Standby function is automati-
cally activated.
After this all zones are controlled to the setpoint value set, when the cycle signal of the injection molding machine
fails within the adjusted time.
Should the actual setpoint be controlled again, the standby mode must be reset by the user via the operation and
display units. The controller heats the zones without exam of the cycle on the setpoint values and then turns on
the Auto Standby function again, when all active zones have reached the setpoint value.
Note: are there zones in the controller used only for temperature monitoring not for temperature control, their set-
point values should preferably be set to 0°C (equivalent to zone passive).

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Signal of
injection
molding
machine

[SP11] Auto Standby Time


Standby
Control
Auto

Signal edge is detected. Time to check the Auto Standby has expired.
Time to check the Auto Standby is restarted. No signal edge is detected. Zones are set in
standby.

Setpoint
value

Standby
Setpoint
value

Example for digital input triggered by positive edge

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Functions

15.8 Hot Runner Controller overall functions


Description

Hot runner controllers can be linked by CAN bus. Some functions (see below) can be
triggered and executed controller overall.

How it works The hot runner controllers must be connected by CAN bus (see chapter Interface
XS2 CAN (page 181)).
Each Hot Runner Controller must have its own unique [CP06]CAN NodeID (page
194).
The parameter [SP06]Offset zone numbering (page 193) must be set, that no zone
numbers are overlapping for the connected Hot Runner Controllers.
What good is it Flexible use by combining several devices according to requirements.
Hot runner controllers can be combined and be used for tools with a high number of
zones.
Functional synchronization among each other.
[CP06]CAN NodeID (page 194)
Setting by
[SP06]Offset zone numbering (page 193)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

2 hot runner controller (H1: 6 Zone, H2:12 Zone) are connected by CAN bus with
Application example each other.
Set unique NodeID.
Setting:
[SP06] = 1 (on 1. hot runner controller H1) (Zone 1-6 first hot runner controller H1)
[SP06] = 7 (on 2. hot runner controller H2) (Zone 7-18 second hot runner controller
H2)
Automatic ramp (page
The function runs only for zones where the function is activated.
139)
Start-up mode (page
The function runs only for zones where the function is activated.
143)
Leading zone operation In leading zone operation for a defective sensor in zone 2 (on 1. hot runner controller
(page 143) H1) [P023] = 9 can be set, that means zone 9 (zone 3 on 2. hot runner controller H2)
works as leading zone.
MoldCheck (page 150) The function considers the zones in the particular device. Zone selection in the par-
ticular hot runner controller (Zone 1-6 in H1; Zone 7-18 in H2).
Other functions All other functions for the zones are directly operated by Control&User Interface
CUI07 on each hot runner controller.

At correct connection and correct set- At existing CAN bus connection, but wrong
ting of parameters the symbol (see setting of parameters the symbol (see
above) is shown in the header. above) is shown in the header.

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15.9 Reset password


Description

In case the password for user prof and/or user admin is unknown, all users can reset
ALL passwords to default (see chapter Login/Logout (page 27)).

Login with password pwreset in dialog Login/Logout (page 27) and reset ALL
How it works passwords to default after confirmation. Thereafter the passwords should soon be
changed by the user administration.
In urgent cases, it may be necessary to operate functions, menus and/or parameters,
What good is it which are not available for the user. Is the person, that knows the password, not
present, or the password was forgotten, the operation is in such an emergency
possible after appropriate activation.
Setting by Login/Logout (page 27)

The standard passwords should thereafter soon be changed by User Administration


(page 101).

Whether and which keys are activated


for the user, see chapter User Ad- Press key
ministration (page 101)

Enter password using the visu-


al keyboard. (Each entered
character is prompted as *)

Reject

Confirm

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Functions

Reject

Confirm

Standard passwords are set after confirmation (see chapter Change password (page
105)).

15.10USB support
Description
USB flash drives are now common media for data exchange.
They are readily available and easily manageable. All hot runner controllers
hotcontrol cDT+ are equipped with a USB port. A variety of functions is possible in
the areas of data backup, service, update and quality assurance.

How it works Functions, that save and/or load data on and/or from the USB stick, are enabled for
the user, as soon as an USB stick is recognized on the USB port.
For data analysis or for queries of the customer, thus can be used more information.
What good is it This makes the service easier, faster, more professional. With this feedback the
customer may be sent back corrected data, which he can then simply write it into his
controller.
 Program (page 61)
 MoldSnapshot (page 67)
Via
 MoldCheck (page 150)
 Login/Logout (page 27)
 Generate USB key (page 107)
 Update Firmware CUI07 (page 172)
 Update language-file (page 175)
 Software Download Slave (page 112)

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15.11Relay heating
Description In the hot runner controller, a series-connected heating of zones grouped together in
so-called relay groups is carried out. The follow-up group is enabled when the set-
point value band of all zones of a predecessor group is reached.
The relay heating can be combined with the functions Automatic ramp (page 139),
Heat'n'Dry (page 141), Start-up mode (page 143).

How it works By the zone parameter [P047]<>0 the zones are grouped into a relay group.
The ascending relay group number defines the order of heating-up.
Setting [P047]=0: Zones heat up directly, independent from function relay heating.
Setting [P047]=1: Zones heat up directly after fulfilled start-up conditions and give re-
lease to relay group 2 after reaching the setpoint value band.
Setting [P047]=2: Zones heat up directly after fulfilled start-up conditions and give re-
lease to relay group 3 after reaching the setpoint value band, etc.
What good is it This is a gentle heating-up for the plastic located in the hot runner. During heating-
up plastic is kept on a high temperature level only as long as necessary.
Setting by [P047]Relay heating (page 192)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)

The function relay heating starts


 after switch-on of the hot runner controller
 after a zone reset ([P006]Zone (page 191)ON/OFF)
 after heating switched off
After a setpoint value change the function is no longer effective.
After Standby the function is effective.

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MoldCheck

15.12MoldCheck
Description

MoldCheck is a complete diagnosis of electric conditions of the Hot Runner and the
corresponding peripherals.

The MoldCheck function is triggered by the user. Beside the full wiring control "Is no
thermocouple connected to the heating output?"a functional check of heaters and sen-
sors is run.
How it works The function is ideal for tool makers and service departments, that have to guarantee
their customers and/or colleagues a 100% function of the electrical system of the hot
runner, as well as for the molders, who will control the status of the hot runner before
installation of the tool on the machine.
Early enough analysis can reduce downtimes before production. Electrical control of
What good is it the hot runner controller is possible without specialized knowledge. The function pro-
vides concrete information for improvement and trouble shooting.
[P028]MoldCheck max. wait time (page 191)
Setting by
Login/Logout (page 27)

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters hot-
control cDT+.

Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)

Whether and which keys are activated


for the user, see chapter User Ad- Select function
ministration (page 101)

Press key

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Select zones (here: Zone 1 to


Zone 6 selected)

To define MoldCheck waiting


time

Press key

Specify MoldCheck waiting


time for selected zones.

By the displayed numeric


keypad the specification of the
new value for the selected
zone (here: Zone 1) can be
done.

Selection of group (see chap-


ter Edit group (page 52))

Instead of selection single zones (see chapter Zone selection keys


Select all fields
[D] (page 50))

Deselect all fields

For further details on parameters ([P***], [SP**], [CP**]) see Manual Parameters
hotcontrol cDT+.

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MoldCheck

To start diagnostics function

Press key

Recommendation
Setting for very fast nozzles 0.5 minutes
Setting for manifolds 2.0 minutes

The here specified MoldCheck waiting time is only valid during execution of function
MoldCheck. The parameter [P028]MoldCheck max. wait time (page 191) is not
changed. The next function call works with the stored value in the parameter again.
Should the parameter permanently be changed, the parameter [P028]MoldCheck
max. wait time (page 191) must be adapted (see chapter Parameter list [A] (page
47)).

Checking temperature rise for


selected zones.

Each selected zone is individu-


ally checked (here: Zone 3)

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End of MoldCheck.

To get a closer look on the re-


sult, press key.

A MoldCheck result zone 1

[A] Current values for analysis


of zone
B
[B] Error, if existing

MoldCheck result zone 2

etc.

Help key without function Zone OK!

By the shown help key the user could display


further notes see chapter MoldCheck The zone has faults
Trouble Shooting (page 157),

Quit dialog

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MoldCheck

The MoldCheck result can be


stored on the USB stick.

Press key

Is no USB stick connected, a message is shown.

The result of MoldCheck of the hot runner controller is only available as long as the
function is not exit and/or quit.

Press key

Confirm on save

Cancel

By selection of the name, it can


be changed by the visual key-
board.

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Reject

Confirm

Save
MoldCheck result is stored
with the entered name on USB
stick.

Cancel

If a name is entered, which is already in use, the user can confirm overwriting the file.

MoldCheck result is stored


with the entered name on USB
stick.

The shown file in the view can


be deleted from USB stick

Select file

Press key

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If available, directory select-


Select a directory on the USB stick
able

Return to previous directory

The saved CSV file on USB stick can e.g. imported with Microsoft EXCEL. The file is
stored in Unicode (UTF-8) format.

Quit dialog

Is the function MoldCheck exited without storing the result before, the user has to
confirm, that the data is no longer available in the hot runner controller.

At the end of MoldCheck the heaters are deactivated.

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15.12.1MoldCheck Trouble Shooting


After the complete diagnosis of electric conditions of the hot runner and the corresponding peripherals by the func-
tion MoldCheck, references for trouble shooting are given for the erroneous zones. The MoldCheck references for
trouble shooting are presented as follows:

By the shown help key the user could display further notes for trouble shooting.

Identified faults in header Possible reason of error Instructions for trouble shooting
Check wiring of sensor and heating on
permutation.
Control heater.

1) Remove connecting cable of mold


Power of connected heater is higher
Short circuit 2) Measure resistance of heating with
than connected load of output.
multimeter
3) Read power value off table in Operat-
ing Instructions Hot Runner Controllers
and compare it with the connected value
of the heating output
Check feed line for short circuit.

1) Remove connecting cable of Hot Run-


ner Controller
2) Measure resistance at terminal with
multimeter
Short circuit Short circuit on power output
3) For resistance equals 0 Ohm fault in
cable or feed line of heating in mold
3.1) Remove connecting cable of mold
3.2) Measure resistance with multimeter
3.3) For resistance equals 0 Ohm fault in
feed line of heating in mold.
Insulation resistance of heater too Single zones - execute MoldCheck
Residual current low, e.g. by humidity in heating ele- again. Where fault continues to exist, ex-
ment change heater.
Check the wiring and the state of the
Measurement signal for sensor input
Potential error at sensor input heating element concerning conductive
too big.
connection between heater and sensor.
Temperature rise in spite of
Power output defective Check actuator card
switched off heating

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MoldCheck

Identified faults in header Possible reason of error Instructions for trouble shooting
Check the connected sensors:

1) Remove connecting cable of Hot Run-


No sensor connected, sensor defec- ner Controller
No temperature rise
tive 2) Measure resistance of sensor with
multimeter
3) Infinite resistance means, no sensor
existing or sensor defective
Check the pin assignment of connecting
No temperature rise Sensor wrong connected
cable and of mold.
No temperature rise Neutral conductor permuted Check wiring system
Open Hot Runner Controller. Flashes the
red LED on all power controller cards?

1) YES
1.1) Check main fuse and exchange de-
The mains phase to control the power fective fuses
output is not connected (case Yes) or 1.2) Check power cord
Mains phase missing
the appropriate fuse was triggered
(case No). 2) No, only on the appropriate power
controller card of the zone:
2.1) Switch-off power supply
2.2) Lock card
2.3) Red LED still flashing: exchange
power controller card
Measured current with Exchange power controller card of the
Power output defective
switched off heating appropriate zone.
Check the connected heating element

1) Remove connecting cable of Hot Run-


ner Controller
No current measured No heater connected
2) Measure resistance of heating with
multimeter
3) "Infinite" resistance means, no heating
element found
In case of power value of heating zone
Power of the connected heating ele-
No current measured below 50 W (at 230V) no current measur-
ment too low
able.
Check appropriate fuse for zone on pow-
No current measured Fuse defective er controller card and where necessary,
exchange it.
No current measured Wiring error Check wiring

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Identified faults in header Possible reason of error Instructions for trouble shooting
Sensor with reversed polarity con- Check the pin assignment of connecting
Sensor reversed polarity
nected. cable and of mold.
Check the connected sensors

1) Remove connecting cable of Hot Run-


Sensor defective or no sensor No sensor connected, sensor defec- ner Controller
connected tive 2) Measure resistance of sensor with
multimeter
3) Infinite resistance means, no sensor
existing or sensor defective
Sensor defective or no sensor Check the pin assignment of connecting
Sensor wrong connected
connected cable and of mold.
The sensor or the heating of the zone Check other zones for occurrence of
Sensor permuted was connected to the connection of same fault and remove wiring faults in
zone XXX connecting cable and mold.
Check not completely execut-
Check not completely executed! Repeat MoldCheck for these zones
ed!

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Process Monitoring

15.13Process Monitoring
Description Unfortunately leakages in hot runner and hence resulting overmolding could not
always be avoided. They could be caused by wear, incorrect operation, construction
or production faults or by incorrect installation, leading at last to production
breakdown and expensive repair.
The function leakage detection in the hot runner controllers can identify an upcoming
leakage at an early stage, quickly and reliably by intelligent analysis of the process
parameters.
It is possible that there will be false alarms and leaks can not be detected. This
usually depends on structural conditions in the hot runner, as well as on a faulty
operation.
The status of the zones in the hot runner is supervised by process monitoring with the
help of characteristics, determined during the learning phase (operating point,
How it works tolerance band).
Is the function process monitoring running in case of an error, i.e. the tolerance limit is
exceeded, an alarm is output on display. This alarm can be output on an output and
be used for further analysis e.g. as „Stop Machine“.
The process monitoring is an important module for operating reliability. With it, the
What good is it state of the hot runner is monitored for leaks. If properly applied, unnecessary
downtime, due to cleaning of the hot runner of over injected plastic, is prevented.
[SP07]Process monitoring mode (page 193)
Setting by [P025]Proc.monitor. tolerance (page 191)
[P026]Proc.monitor. operating point (page 191)
Text in zone display see chapter Messages - Alarms, Status, Functions (page 73)

Recommendation
The learning phase should start, when the machine is running, i.e. after production start of the injection molding
machine. Please note this, when process monitoring mode is selected. Is the learning phase started at a different
point of time, the learned operating points can be adapted by greater tolerance definitions.

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Whether and which keys are enabled


Display Infocenter by Wipe
for the user, see chapter User Ad-
down (page 15) in the header
ministration (page 101)

Press key

First check the setting of the


system parameters
[SP07]Process monitoring
mode (page 193) and change
if applicable.

On touch the key appears se-


lected.

Select parameter

As default the function process monitoring is switched off = passive. The following
modes are available:
 passive
 Fully automatic
 Manual
 Intelligent

Process Monitoring deactivat-


ed

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Process Monitoring

See ChapterProcess Moni-


toring Mode: Fully automatic
(page 166)

See ChapterProcess Moni-


toring Mode: Manual (page
168)

See ChapterProcess Moni-


toring Mode: Intelligent (page
163)

Quit dialog

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15.13.1Process Monitoring Mode: Intelligent


Process Monitoring Mode Intelligent

Start learning phase executed Manual (by user)


Monitoring executed Automatic
Operating point Auto save in parameter [P026]Proc.monitor. operating point (page 191)
Tolerance Auto save in parameter [P025]Proc.monitor. tolerance (page 191)

In the illustrated example, the sequence is shown if no learning phase had previously
been running.

The header is displayed when the process monitoring is switched on.


See [SP07]Process monitoring mode (page 193) <> 0

Process Monitoring Mode: In-


telligent is specified

In the standard view, after switch-on of


the heaters of the hot runner controller:
In the first line of the zone display, the
display Pmo - process monitoring is not
active (see chapter Messages -
Alarms, Status, Functions (page 73)) al-
ternates with the display of the current
value (here: 100 °C).

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Process Monitoring

Start learning phase manually.

There is at least one message


existing.

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

Start learning phase (see P-


rocess monitoring learning
phase Mode 1 (page 165))

Press key

On touch the key appears se-


lected.

OR

Switching on the heaters of the


hot-runner controller and pro-
cess monitoring mode: Intelli-
gent, the adjacent dialog box is
displayed.

Start learning phase (see P-


Start learning phase rocess monitoring learning
phase Mode 1 (page 165))
After 5 minutes, the dialog is
Remind
again displayed to remind
Cancel dialog.
(the dialog will be shown again
Cancel
when the heaters are switched
off and on again)

If the parameter [P026]Proc.monitor. operating point (page 191) <> 0 for at least one
zone, the monitoring can be activated directly.

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Process monitoring learning phase Mode 1

In the standard view:


In the first line of the zone display, the
display PmL - process monitoring learn-
ing phase (see chapter Messages -
Alarms, Status, Functions (page 73) al-
ternates with the display of the current
value (here: 100°C).

Wait for end of function.

In the standard view:


In the first line of the zone display, the
display of the current value (here: 100
°C) is shown.

The monitoring starts automatically following the learning phase.

The process monitoring is active and supervises the status of the zones in the hot runner.
In the first line of the zone display, the
display Pm - process alarm (see chapter
Messages - Alarms, Status, Functions
(page 73)) alternates with the display of
the current value (here: 100 °C), when
the tolerance limit is exceeded at activat-
ed monitoring. The alarm can be output
on an output and be used for further pro-
cessing e.g. as „Stop Machine“. The
alarm message (see chapter Messag-
es - Alarms, Status, Functions (page
73)) can be acknowledged, as soon as
the control characteristic returns to nor-
mal (error fixed), otherwise the alarm is
activated immediately again.

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Process Monitoring

15.13.2Process Monitoring Mode: Fully automatic


Process Monitoring Mode Fully automatic

Start learning phase executed Automatic


Monitoring executed Automatic
Operating point Auto save in parameter [P026]Proc.monitor. operating point (page 191)
Tolerance Auto save in parameter [P025]Proc.monitor. tolerance (page 191)

In the illustrated example, the sequence is shown if no learning phase had previously
been running.

The header is displayed when the process monitoring is switched on.


See [SP07]Process monitoring mode (page 193) <> 0

Process Monitoring Mode: Ful-


ly automatic is specified

Learning phase starts automatically.

Process monitoring learning phase

In the standard view, after switch-on of


the heaters of the hot runner controller:
In the first line of the zone display, the
display PmL - process monitoring learn-
ing phase active (see chapter Messag-
es - Alarms, Status, Functions (page 73)
alternates with the display of the current
value (here: 100 °C).

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Wait for end of function.

In the standard view:


In the first line of the zone display, the
display of the current value (here: 100
°C) is shown.

Monitoring starts automatically following the learning phase.

The process monitoring is active and supervises the status of the zones in the hot runner.
In the first line of the zone display, the
display Pm - process alarm (see chapter
Messages - Alarms, Status, Functions
(page 73)) alternates with the display of
the current value (here: 100 °C), when
the tolerance limit is exceeded at activat-
ed monitoring. The alarm can be output
on an output and be used for further pro-
cessing e.g. as „Stop Machine“. The
alarm message (see chapter Messag-
es - Alarms, Status, Functions (page
73)) can be acknowledged, as soon as
the control characteristic returns to nor-
mal (error fixed), otherwise the alarm is
activated immediately again.

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Process Monitoring

15.13.3Process Monitoring Mode: Manual


Process Monitoring Mode: Manual

Start learning phase executed Manual (by user)


Monitoring executed Automatic
Operating point Temporary determination of operating point; display in view table possible
(Parameter [P026]Proc.monitor. operating point (page 191) remains un-
changed)
Tolerance Temporary determination of tolerance; not displayed
(Parameter [P025]Proc.monitor. tolerance (page 191) remains un-
changed)

In the illustrated example, the sequence is shown if no learning phase had previously
been running.

The header is displayed when the process monitoring is switched on.


See [SP07]Process monitoring mode (page 193) <> 0

Process Monitoring Mode:


Manual is specified

In the standard view, after switch-on of


the heaters of the hot runner controller:
In the first line of the zone display, the
display Pmo - process monitoring is not
active (see chapter Messages -
Alarms, Status, Functions (page 73)) al-
ternates with the display of the current
value (here: 100 °C).

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Start learning phase manually.

There is at least one message


existing.

Display Infocenter by Wipe


down (page 15) in the header
over screen edge

Start learning phase (see P-


rocess monitoring learning
phase Mode 1 (page 165))

Press key

On touch the key appears se-


lected.

OR

Switching on the heaters of the


hot-runner controller and pro-
cess monitoring mode: Intelli-
gent, the adjacent dialog box is
displayed.

Start learning phase (see P-


Start learning phase rocess monitoring learning
phase Mode 1 (page 165))
After 5 minutes, the dialog is
Remind
again displayed to remind
Cancel dialog.
(the dialog will be shown again
Cancel
when the heaters are switched
off and on again)

If the parameter [P026]Proc.monitor. operating point (page 191) <> 0 for at least one
zone, the monitoring can be activated directly.

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Process Monitoring

After a corresponding configu-


ration of the table view (see
chapter Configure table view
(page 109)) the user can view
the temporarily determined op-
erating points.
The temporary operating
points are deleted when the
heater is switched off.

Process monitoring learning phase Mode 2

In the standard view:


In the first line of the zone display, the
display PmL - process monitoring learn-
ing phase (see chapter Messages -
Alarms, Status, Functions (page 73) al-
ternates with the display of the current
value (here: 100°C).

Wait for end of function.

In the standard view:


In the first line of the zone display, the
display of the current value (here: 100
°C) is shown.

The monitoring starts automatically following the learning phase.

The process monitoring is active and supervises the status of the zones in the hot runner.

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In the first line of the zone display, the


display Pm - process alarm (see chapter
Messages - Alarms, Status, Functions
(page 73)) alternates with the display of
the current value (here: 100 °C), when
the tolerance limit is exceeded at activat-
ed monitoring. The alarm can be output
on an output and be used for further pro-
cessing e.g. as „Stop Machine“. The
alarm message (see chapter Messag-
es - Alarms, Status, Functions (page
73)) can be acknowledged, as soon as
the control characteristic returns to nor-
mal (error fixed), otherwise the alarm is
activated immediately again.

15.13.4Process monitoring at a glance


Mode Mode Mode
Fully automatic Manual Intelligent

[SP07]Process monitoring mode (page 193)

Learning phase starts Automatic 1) 2) Manual 1) 2) Manual 1)


Activation learning phase key in Infocenter 4) yes yes yes
Dialog box to start learning phase no yes yes
Dialog box to remind no yes yes
Dialog box to cancel no yes yes

Display in standard view

[P025]Proc.monitor. tolerance (page 191) 2) 3) 5) Auto save no Auto save


[P026]Proc.monitor. operating point (page 191) 5) Auto save no Auto save
Temporary determination / display of operating no Table view no
point
Monitoring starts after learning phase Automatic Automatic Automatic
Start dialog box of process monitoring no no yes

Display process alarm

For all modes:


1 The learning phase is executed for zones where NO process alarm is persistent.
2 The learning phase is executed for zones where parameter [P025]Proc.monitor. tolerance (page 191) <> 0.
(Not in mode: Intelligent)
3 By setting of parameter [P025]Proc.monitor. tolerance (page 191) = 0 a zone can be excluded from process
monitoring.
4 The learning phase can be activated or re-triggered at any time via the embedded button in the Infocenter.
5 The parameters of process monitoring could be changed by the user manually. The learning phase should not
run at that time.

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Update-Process

16 Update-Process
Is an USB stick plugged in before start of device and at least one of the following files is located in the root directory
 Control User Interface firmware (HEX-file) cDT+CUI07<version>.hex
 Language-file pT+Lang<language>.pT+
the update-process starts.

16.1 Update Firmware CUI07

Do NOT remove the USB stick during the whole update-process.

To start firmware update

Press key

Select HEX-file, when several listed, and


start update by

Press key

Hex-file for firmware update cDT+CUI07wwjji.hex


ww calendar week; jj year; i Index

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Confirm selection

Cancel

Please wait, until all steps are executed.

Quit dialog by

Press key

Quit menu and start hotcontrol cDT+


by

Press key

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Update-Process

Or load language-file (see chapter Update language-file (page 175))

Further process see chapter hotcontrol cDT+ starts (page 12).

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16.2 Update language-file

Do NOT remove the USB stick during the whole update-process.

To start language-file update

Press key

Select language-file (here: French),


when several listed, and start update by

Press key

Cancel

Language-file for update pT+Lang<language>.pT+


Available languages please see homepage www.hotset.com.

Wait

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Update-Process

Quit dialog by

Press key

Quit menu and start hotcontrol cDT+


by

Press key

Or see chapter Update Firmware CUI07 (page 172)

Further process see chapter hotcontrol cDT+ starts (page 12).

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17 Technical Data
Following the technical data for the used components in the hot runner controller hotcontrol cDT+ are listed.
 Hot Runner Controller hotcontrol cDT+
 CUI07 Control&User Interface 07 (succeeding called CUI07)
 HTC 06/15 Heating Thermocouple Card (succeeding called HTC-card)

The concept of hotcontrol cDT+ provides 2 desktop housings. The desktop housings are equal in height and
depth.

hotcontrol cDT+ for 06 | 12 | 18 | 24 Zones

You can find the latest technical data on all products at any time on the homepage www.hotset.com.

Device specific data on type, article number, serial number, voltage and power are on the type plate on the par-
ticular hotcontrol cDT+.

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Technical Data

17.1 hotcontrol cDT+

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Start-up-, Service- and Operation Manual hotcontrol cDT+

18 System Configuration
All hotcontrol cDT+ devices are based on a uniform build- and production concept.
All components are identical. You can swap freely during maintenance.

18.1 Rear side Hot Runner Controller - Connections


Behind the rear side of hot runner controller hotcontrol cDT+ are connections for
 Power Supply, Main switch
 Sensor inputs and power outputs (Output plug XA*)
 Control fuse
 Alarm Output XM1 Signal Plug
 Digital inputs XM3 DIO
 Interface XS1 RS485
 Interface XS2 CAN
 Interface XS3 RJ45
 Interface XS5 20 mA (Option)
 Interface XS7 external operation (Option)

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System Configuration

The parts of the desktop housing are identified by: Specification | Label

Plug XA*
Assignment see specification / wiring diagram

Main switch (main switch)

Alarm output XM1 Alarm

Control fuse (control fuse)


Interface XS3 RJ45

Dig. In-/Outputs XM3 DIO

Interface XS2 CAN

Interface XS1 RS485

Exemplary figure rear wall hotcontrol cDT+24

Desktop housing for up to 24 zones without options

Power Supply feed line

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18.1.1Interfaces and Digital inputs

18.1.1.1 Interface XS1 RS485


XS1 Serial interface COM
RS485
D-SUB, socket
Pin Function / signal
1 TX+ RS485
2 TX- RS485
3 n.a.
4 n.a.
5 RX- RS485
6 RX+ RS485
7 n.a.
8 n.a.
9 0V RS485

18.1.1.2 Interface XS2 CAN


XS2 Interface CANopen
CAN
D-SUB, plug
Pin Function / signal
1 n.a.
2 CAN-L CAN
3 CAN-L CAN (at Master / Slave)
4 n.a.
5 n.a.
6 n.a.
7 CAN-H CAN
8 CAN-H CAN (at Master / Slave)
9 n.a.

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System Configuration

18.1.1.3 Digital inputs XM3 DIO


Digital input (24 VDC)
XM3 2 Digital inputs
DI
D-SUB, socket
Pin Function / signal
1 I1 Digital input 1
2 n.a.
3 0V Reference potential I *
4 n.a.
5 n.a.
6 I2 Digital input 2
7 n.a.
8 n.a.
9 n.a.

XM3
Digital input

Pin I* External auxiliary voltage +24 VDC


1/6

XM3
PIN 0V External auxiliary voltage 0 VDC
3

As relay implemented output see chapter Alarm Output XM1 Signal Plug.

18.1.2Interface XS3 RJ45


XS3 Interface Ethernet
RJ45
RJ45, Socket

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18.1.3Interface XS5 20 mA (Option)


XS5 Interface 20 mA Option
20 mA
D-SUB, socket
Pin Function / signal
1 n.a.
2 20 mA+ 20 mA+
3 20 mA- 20 mA-
4 n.a.
5 n.a.
6 n.a.
7 n.a.
8 n.a.
9 n.a.

The 20 mA interface XS5 is only released by manufacturer ., when


the device is deployed in markets, where cTUVus certification is not
applied .

Only one interface can be operated either Interface XS1 RS485 or


Interface XS5 20 mA (Option), if both are established.

The 20 mA interface is established on the rear wall of hotcontrol


cDT+ below XS1, XS2, XM3, when existing.

18.1.4Interface XS7 external operation (Option)


XS7 Interface external operation Option
Ethernet, CAN, 24VDC
Hybrid flush-type socket wall bushing; 8 poles

The interface XS7 for external operation is only released by man-


ufacturer when the device is deployed in markets, where cTUVus
certification is not applied.

The interface XS7 for external operation is established on the rear


wall of hotcontrol cDT+ left beside XM1, when existing.

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System Configuration

18.1.5Alarm Output XM1 Signal Plug


The alarm output for the signal for enabling of machine/alarm message is implemented as
 potential-free relay contact (output 1 relay)
 Option: potential-free relay contact (output 2 relay) #)

XM1 Signal plug XM1 Signal plug


Option
HTS plug 4-pole HTS plug 5-pole #)
(3-pole & PE) (4-pole & PE)
Pin Function / signal Pin Function / signal
1 1

2 2
3
3 n.a.

Illustration HTS plug 4-pole 4


4

#) 5-pole HTS plug for XM1 is only re-


leased by manufacturer when the device
is deployed in markets, where cTUVus
certification is not applied.

Rated output current 1A


Rated voltage 250 VAC (ohmic load)

18.1.6Control fuse
The control fuse protects the internal 24VDC power supply for the electronics.

In case of replacement of fuses, take care that only fuses are used, that are specified with the
same characteristics on the label.
The safety of the device can otherwise not be guaranteed.

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18.1.7Sensor inputs and power outputs (Output plug XA*)


Connect the thermocouples TC of type J, L, K to the sensor inputs and heaters to the control outputs of the con-
nection of hot runner mold.

Consider terminal assignment (see specifications / wiring diagram).

 The cable cross sections of all connecting cables must be installed, based on valid national
standards of the installation location and according to the appropriate type of use in each
country. Consider the maximum ambient temperature at selection of cables.
 The connecting cables for power outputs / heaters may only be connected in de-energized
status.
 The connecting cables must be designed for an operating voltage of 250VAC and overvolt-
age category II.

At the plug contacts of the output plugs XA * can be a dangerous voltage in the on-state.

18.1.8Power Supply
The hot runner controller may be installed and put into operation by specialized staff only.
Before switch-on of the control zones it is to be ensured that the hot runner controller is config-
ured for the application. An incorrect configuration can lead to damage to the control section or
to injuries to persons.

The hot runner controller is activated/deactivated by the main switch (desktop housing rear wall ).

Consider connected load.


Check the power supply under the terms of the wiring diagram

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Replacement of single components

19 Replacement of single components


According to the messages
 on Control&User Interface CUI07
 on PC with installed manufacturer own PC software (project setup and configuration tool flexotempMANAGER
or operation software TEMPSoft2) and/or via bus connection to machine control
the components are replaced, where necessary.
You should first contact the manufacturer/supplier for advice.

In all other, here not explicitly described cases, send the Hot Runner Controller hotcontrol cDT+ in for re-
pair.

In all cases where the adjacent symbol is to see on the device, note the safety instructions
necessarily on hotcontrol cDT+. identified by this symbol/sign/label.
In all cases this Start-up-, Service- and Operation Manual must be consulted.

In case of replacement of single components, for maintenance, note Security References


(page 8) necessarily!

Work like e.g. maintenance and repair for hotcontrol cDT+ may be carried out by authorized
and skilled qualified personnel only. Only qualified personnel, skilled and on the risks trained,
may use the hotcontrol cDT+. The relevant accidental regulations as well as other general ap-
proved safety-relevant, occupational-medical norms have to be obeyed.

Before working on hotcontrol cDT+ always switch-off the mains switch and make sure that
hotcontrol cDT+ is de-energized. Protect the supply voltage against unintentional reclosing.

Single components must be replaced by components of the same type (see type plate). Take
care to transfer the same settings (e.g. parameterization).

Before switch-on of the zones it is to be ensured that hotcontrol cDT+ is configured for the
application (see chapter Intended use (page 9)). An incorrect configuration can lead to dam-
age to the control section or to injuries to persons.

The action concerning the handling of ESD devices must be observed!


Electrostatic sensitive devices!

DIP switch setting (binary coded)

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19.1 HTC 06/15 Heating Thermocouple Card - Replace fuses

Please pay attention to Security Refer-


Identify component.
ences (page 8)!

Working on hotcontrol cDT+ is only allowed in de-


Please pay attention to Security References (page energized status of hotcontrol cDT+.
8)! Working on hotcontrol cDT+ may be carried out by
authorized and skilled qualified personnel only.

Fuse for heating


Use ONLY fuses of type SIBA FF 16A Art.No. 7012540.16!

The action concerning the handling of ESD devices must be observed!


Electrostatic sensitive devices!

Deenergize hot runner controller.

Unlock and open front door by double bit lock.

Desktop housing

4 3 2 1

Cards count at hotcontrol cDT+ desktop housing from


right to left.

hotcontrol cDT+

DIP
20...
DEC

10
11
12
13
14
15
16
17
18
19
1

7
8
9

ON
1
2
DIP switch setting (binary coded) 3
4
5...

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Replacement of single components

Replace fuse on card


(1) Loosen card locking and ensure that the loosened
screws do not fall into the device.
Lift the card out of the slot carefully.
(2) Replace fuses (F1.1, F1.2;...; F6.1, F6.2). Look for
right fit.
Insert card carefully into the slot into the guide brackets
top/bottom and regard the latching of the connectors.
(3) Tighten locking for card.

Close and lock front door by double bit lock.

Desktop housing

After reconnection of the power supply and the waiting for the start-up time of all components are either
 the manufacturer own operating and display unit or
 the visualization of the machine control
to check, that hotcontrol cDT+ is running correct after exchange of fuses on the components.

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19.2 HTC 06/15 Replace Heating Thermocouple Card

Please pay attention to Security Refer-


Identify component.
ences (page 8)!

Working on hotcontrol cDT+ is only allowed in de-


Please pay attention to Security References (page energized status of hotcontrol cDT+.
8)! Working on hotcontrol cDT+ may be carried out by
authorized and skilled qualified personnel only.

The action concerning the handling of ESD devices must be observed!


Electrostatic sensitive devices!

Deenergize hot runner controller.

Unlock and open front door by double bit lock.

Desktop housing

4 3 2 1

Cards count at hotcontrol cDT+ desktop housing from


right to left.

hotcontrol cDT+

DIP
20...
DEC

10
11
12
13
14
15
16
17
18
19
1

7
8
9

ON
1
2
DIP switch setting (binary coded) 3
4
5...

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Replacement of single components

Replace card

(1) Loosen card locking and ensure that the loosened


screws do not fall into the device.
Lift the card out of the slot carefully.
Set DIP switch of the spare card identical to the removed
card.
Insert spare card carefully into the slot into the guide
brackets top/bottom and regard the latching of the con-
nectors.
(2) Tighten locking for card.

Close and lock front door by double bit lock.

Desktop housing

After reconnection of the power supply and the waiting for the start-up time of all components are either
 the manufacturer own operating and display unit or
 the visualization of the machine control
to check, that hotcontrol cDT+ is running correct after exchange of the components.

19.3 Replace Control&User Interface CUI07


If it is necessary to replace a Control&User Interface CUI07, you should first contact the manufacturer/supplier for
advice.

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20 Delivery Status Standard


The available parameters, views, functions and info center selection items for delivery status Standard for the par-
ticular user (Standard user S; user prof P; user admin has access to everything) are listed as follows (X: active;
O: deactive).

20.1 Parameters
Type Charac Default-
Description Unit S P
teristic Setting
Parameters [P001]Setpoint value 0.0 *) X X
Parameters [P002]Manual mode OFF n.a. X X
Parameters [P003]Output value 0.0 % X X
Parameters [P004]Current setpoint value 0.0 A X X
Parameters [P005]Current tolerance 20.0 % O X
Parameters [P006]Zone ON n.a. X X
Parameters [P007]Standby setpoint value 100.0 *) X X
Parameters [P008]Boost setpoint value 0.0 *) X X
Parameters [P009]Lower setpoint value limit 0.0 *) O X
Parameters [P010]Upper setpoint value limit 500.0 *) O X
Parameters [P011]Upper relative limit value 5.0 *) X X
Parameters [P012]Lower relative limit value -5.0 *) X X
Parameters [P013]Upper absolute limit value 500.0 *) O X
Parameters [P014]Lower absolute limit value 0.0 *) O X
Parameters [P015]Start-up mode ON n.a. X X
Parameters [P016]Start-up time 15.0 min X X
Parameters [P017]Boost time at start-up mode 0.0 min X X
Parameters [P018]Boost time 0.0 min X X
Parameters [P019]Automatic leading zone operation OFF n.a. O X
Parameters [P020]Manual mode after sensor break OFF n.a. O X
Parameters [P021]Temperature Ramp 0.0 *) O X
Parameters [P022] Automatic ramp OFF n.a. X X
Parameters [P023]Leading zone 0 n.a. X X
Parameters [P024]Leading zone correction 0 % X X
Parameters [P025]Proc.monitor. tolerance 20 % X X
Parameters [P026]Proc.monitor. operating point 0 % X X
Parameters [P027]Heat‘n‘Dry OFF n.a. O X
Parameters [P028]MoldCheck max. wait time 0.5 min X X
Parameters [P029]Limitation of output value 100.0 % O X
Parameters [P030]Identification ON n.a. O X
Parameters [P031]Loop control OFF n.a. O X
Parameters [P032]Cutback 0 *) O X
Parameters [P033]Algorithm 0 n.a. O X

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Type Charac Default-


Description Unit S P
teristic Setting
Parameters [P034]Proportional band 9.9 % O X
Parameters [P035]Derivative time 2 s O X
Parameters [P036]Integral time 10 s O X
Parameters [P037]Sampling time 0.5 s O X
Parameters [P038]Zone type 0 n.a. O X
Parameters [P039]Limit value hysteresis 1.0 *) O X
Parameters [P040]Sensor type 1 n.a. O O
Parameters [P041]Monitoring of sensor TCs OFF n.a. O X
Parameters [P042]External sensor NodeID 0 n.a. O O
Parameters [P043]External sensor input 0 K O O
Parameters [P044]Temperature offset 0.0 n.a. O X
Parameters [P045]Zone name X X
Parameters [P046]Group number 0 n.a. X X
Parameters [P047]Relay heating 0 n.a. O X

*) Unit of the measurement input see parameter [SP01]Temperature Unit (page 193)

In Pairing Mode all settings for the parameters [P***], which are defined in the hot runner controller#Pairing-Mode-
active, are valid for all zones.

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20.2 System parameters


Type Charac Default-
Description Unit S P PM
teristic Setting
System parameters [SP01]Temperature Unit ON °C O X
System parameters [SP02]Automatic ramp tolerance band 20.0 *) O X
System parameters [SP03]Automatic ramp setpoint value change 30.0 *) O X
System parameters [SP04]Identification of potential on sensor input ON n.a. O X #
System parameters [SP05]Maximum residual current 60.0 mA O X #
System parameters [SP06]Offset zone numbering 1 n.a. O X #
System parameters [SP07]Process monitoring mode 0 n.a. X X
System parameters [SP08]Boost OFF relative O X
System parameters [SP09]Standby OFF relative O X
System parameters [SP10]Heat sink limit value 80 *) O X #
System parameters [SP11]Auto Standby Time 0.0 min O X
System parameters [SP12]Operating setpoint limit value relative ON n.a. O X
System parameters [SP13]Switch-on delay 0 s O X
System parameters [SP14]Passive zones present dimmed ON n.a. X X #
System parameters [SP15]MoldCheck rapid test OFF n.a. O X
System parameters [SP16]Storing alarm status OFF n.a. O X
System parameters [SP17]Query for MoldCheck start OFF n.a. O X
System parameters [SP18]Application OFF n.a. O X
System parameters [SP19]MoldCheck End temperature 70.0 *) O X
System parameters [SP20]Mains voltage 230 V O X #
System parameters [SP21]Current limit SPL L1/L2/L3 0.0 A O X #
System parameters [SP22]Device name O X #

In Pairing Mode PM all settings for the system parameters [SP**], which are defined in the hot runner control-
ler#Pairing-Mode-active, are valid for all zones.
Exception: settings of system parameters [SP**], marked with # in row PM, are device specific.

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20.3 Communication parameter


Type Charac Default-
Description Unit S P
teristic Setting
Communication [CP01]COM Address 0 n.a. X X
Communication [CP02]COM Protocol PSG n.a. X X
Communication [CP03]COM Baud rate 19200 n.a. X X
Communication [CP04]COM Stop bits 1 Stop bit n.a. X X
Communication [CP05]COM Parity No n.a. X X
Communication [CP06]CAN NodeID 32 n.a. X X
Communication [CP07]CAN Baud rate 250k n.a. X X
Communication [CP08]CAN Auto operational ON n.a. X X
Communication [CP09]ETH IP address 1 192 n.a. X X
Communication [CP10]ETH IP address 2 168 n.a. X X
Communication [CP11]ETH IP address 3 0 n.a. X X
Communication [CP12]ETH IP address 4 220 n.a. X X
Communication [CP13]ETH Subnet mask 1 255 n.a. X X
Communication [CP14]ETH Subnet mask 2 255 n.a. X X
Communication [CP15]ETH Subnet mask 3 255 n.a. X X
Communication [CP16]ETH Subnet mask 4 0 n.a. X X
Communication [CP20]ETH Gateway 1 0 n.a. X X
Communication [CP21]ETH Gateway 2 0 n.a. X X
Communication [CP22]ETH Gateway 3 0 n.a. X X
Communication [CP23]ETH Gateway 4 0 n.a. X X
Communication [CP24]Pairing Mode OFF n.a. O O
Communication [CP25] Pairing Mode IP-address 1 0 n.a. O O
Communication [CP26] Pairing Mode IP-address 2 0 n.a. O O
Communication [CP27] Pairing Mode IP-address 3 0 n.a. O O
Communication [CP28] Pairing Mode IP-address 4 0 n.a. O O
Communication [CP29]Interface timeout 0 s X X
Communication [CP30]Behavior on interface timeout 0 n.a. X X

The settings for the communication parameters [CP**] are always device specific.

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20.4 Views
Type Charac
Description Key USB S P
teristic

Views Standard view (page 34) X X

Views Group view (page 37) X X

Views Table view (page 38) X X

Views View All (page 39) X X

Views Trend view (page 42) X X

Views MoldCheck view (page 40) X X

20.5 Functions
Type Charac
Description Key USB S P
teristic

Functions Program (page 61) load X X

Functions Program (page 61) save X X

Functions Program (page 61) delete O X

Functions Program (page 61) export X X

Functions Program (page 61) import X X

Functions MoldSnapshot (page 67) create X X

Functions MoldSnapshot (page 67) delete O X

Functions Tool Coding O O

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20.6 Info center


Type Charac
Description Key USB S P
teristic
Temperature unit °C/°F (Change temperature unit Info
Infocenter O X
(page 90)) Center
Info
Info center Operation left/right (Key arrangement (page 92)) X X
Center
Info
Info center Ampere / Watt (page 94) O X
Center
Info
Info center Activate current transfer (page 96) X X
Center
Info
Info center System parameters (page 98) X X
Center
Info
Info center Communication (page 99) O O
Center
Info
Info center Configure table view (page 109) X X
Center
Info
Info center Software Download Slave (page 112) O X
Center
Info
Info center Hardware Setup (page 116) O O
Center
Info
Info center Language (page 121) O X
Center
Info
Info center Date / Time (page 123) O O
Center
Info
Info center Inputs / Outputs (page 125) O O
Center
Info
Info center Cleaning (page 129) X X
Center
Start learning phase of process monitoring Info
Info center O X
(Process Monitoring (page 160)) Center
Info
Info center Pairing Mode (page 135) O O
Center

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21 Appendix

21.1 Consumable and Spare Parts


Heating Thermocouple Card
89180301-00 HTC 06/15 Heating Thermocouple Card

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Appendix

21.2 Version History


Version Date Changes
1.00.05 11/29/2017 In detail, the following amendments/corrections were made:
 Chapter lift and carry precised
 Delivery status functions key tool coding added
 Delivery status list specified
 DIP switch binary coded
 Message tAL->Tmp
1.00.04 9/15/2017 Customization for firmware from version CUI073417A. In detail, the following amend-
ments/corrections were made:
 Tower housing
 [CP29], [CP30] new
1.00.03 7/7/2017 Customization for firmware from version CUI072417A. In detail, the following amend-
ments/corrections were made:
 Process Monitoring specified
 Pairing Mode
 MoldCheck help key
 Pinyin keyboard
 User prof / admin specified
 Automatic logout added
 Symbols in header added
 Colour coding for zone added
1.00.02 2/10/2017 In detail, the following amendments/corrections were made:
 Figures/views updated
1.00.01 11/30/2016 In detail, the following amendments/corrections were made:
 Relay heating
 Tool Coding
 Process Monitoring
 Update-Process USB stick
 Digital output 2 optional
1.00.00 9/9/2016 First publication.
... ... ...

Hotset GmbH
Hueckstrasse 16
Manufacturer/Suppli- 58511 Lüdenscheid
er Germany
Tel. +49 2351 4302-0
www.hotset.com
[email protected]

Rev. 1.00.05
Subject to technical changes

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