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Bamboo Chips Costing Analysis

This document analyzes the cost of using a mix of coal and bamboo chips as fuel for a cement plant's captive power plant compared to using only coal. Using 5% bamboo chips could save around Rs. 3715 per day or Rs. 1337425 per year. Using 10% bamboo chips could save around Rs. 11475 per day or Rs. 4131025 per year. The document also outlines an action plan for modifying the plant to use bamboo chips as fuel.

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angdutta2
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28 views1 page

Bamboo Chips Costing Analysis

This document analyzes the cost of using a mix of coal and bamboo chips as fuel for a cement plant's captive power plant compared to using only coal. Using 5% bamboo chips could save around Rs. 3715 per day or Rs. 1337425 per year. Using 10% bamboo chips could save around Rs. 11475 per day or Rs. 4131025 per year. The document also outlines an action plan for modifying the plant to use bamboo chips as fuel.

Uploaded by

angdutta2
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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GOLD STONE CEMENTS LTD

1*11 MW CAPTIVE POWER PLANT

COST ANALYSIS OF MIX COAL VS BAMBOO CHIPS

Planning to use 5 to 10% bamboo chips


Consider Bamboo chips GCV 2500 Kcal/kg
Consider per day mix coal consumption 240 MT @ GCV 4000 Kcal/kg
Bamboo Chips 5% = 240X5% @GCV 2500 = 19.2 MT/day
Bamboo Chips 10% =240x10%@GCV2500 = 38.4 MT/day

Description Unit Value Manpower Hour Power qty Coal Price Total Remarks

Bamboo Machine cost ( 5 Mt/hr) Rs. 3000000


Spare cost (initial) Rs. 300000
Establishment cost Rs. 700000 CIVIL+MECHANICAL
Total Cost Rs. 4000000

Manpower cost
CL Rs./hr 45 6 8 2160
Operator Rs./hr 75 2 8 1200

Power cost Rs./KWh 5 8 140 5600

Maintenance cost(Spare &Consumables) Rs./Day 685 685

Raw Bamboo cost Rs./Ton 3000 3000

Handling(Vehicle) cost Rs./Ton 200 200

5% of total Fuel @240mt/Day MT/Day 19.2


Total operating cost 5% Rs./Day 68285
Mix Coal cost per Mt at 5% Rs./Day 12 6000 72000

Saving per day Rs 3715


Saving per month Rs 111452
Saving Per Year Rs 1337425
10% of total Fuel @240mt/Day MT/Day 38.4
Total operating cost 10% Rs./Day 132525
Mix Coal cost per/Mt at 10% Rs./Day 24 6000 144000

Saving per day Rs 11475


Saving per month Rs 344252
Saving Per Year Rs 4131025

NOTE : Put the value on black marked cell for auto calculation.

CPP ACTION PLAN


1 Consultation with boiler designer.
2 Purchase of Bamboo chipper machine 5 MT
3 Machine critical spare purchase.
4 Civil foundation, shed fabrication & erection.
5 Machine installation & commissioning.
6 Lime stone bunker modification.
7 Discharge chute modification.
8 Coal screen bypass chute modification.
9 Mechanical spreader purchase installation.
10 Soot Blower purchase & installation.
11 Readymade bamboo chips serching for trial run...

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