J.D. Mosquera-Artamonov, J.F. Vasco-Leal, A.A. Acosta-Osorio, I. Hernandez-Rios, E.Ventura-Ramos, E. Gutiérrez-Cortez, and M.E. Rodríguez-Garcia
J.D. Mosquera-Artamonov, J.F. Vasco-Leal, A.A. Acosta-Osorio, I. Hernandez-Rios, E.Ventura-Ramos, E. Gutiérrez-Cortez, and M.E. Rodríguez-Garcia
ABSTRACT
This work focuses on the study of the oil extraction yield from castor seed using three different seed conditions: whole, minced and
bare endosperm. Taguchi design was used to determine the contribution of the following parameters: seed condition, seed load
in the extractor, temperature, and pressure. It was proved that it is necessary to introduce the whole seed and that the presence of
the pericarp increases the extraction yield. The contribution of the control factors has an extraction yield limit. After determining
which factors contributed to the process, these were left at their optimum levels aiming to reduce the control factors to only two. The
complete analysis was done using a surface response methodology giving the best parameter for temperature and pressure that allows
a better yielding mechanical extraction. The oil extraction yield can be kept up to 35 % of the seed.
Keywords: Experiment design, mechanical extraction, Ricinus communis L.
RESUMEN
Este trabajo se centra en el estudio de la extracción y la producción de aceite de semillas de ricino usando tres diferentes estados
de semillas: entera, partida y sin testa. Se utilizó un diseño Taguchi para determinar la contribución de los siguientes parámetros:
estado de las semillas, cantidad de semilla en el extractor, temperatura y presión. Se demostró que es necesario introducir la semilla
entera para aumentar el rendimiento de la extracción. La contribución de los factores de control tiene un límite de extracción en
la variable respuesta (rendimiento). Después de determinar cuáles factores contribuían altamente al proceso de extracción y cuáles
no, se procedió a dejarlos en los niveles de mayor contribución con la finalidad de reducir el número de factores de control a dos.
Posteriormente se utilizó la metodología de superficie de respuesta para la optimización del proceso, dando como resultado los
niveles óptimos para los factores de control temperatura y presión. De acuerdo con las pruebas, el rendimiento de la extracción del
aceite se puede mantener en un 35 % de la semilla.
Palabras clave: Diseño de experimentos, extracción mecánica, Ricinus communis L.
Received: January 1st 2016
Accepted: August 31st 2016
Introduction
1
M.Sc in System Engineering, Universidad Autónoma de Nuevo León. M.I in
Castor bean (Ricinus communis L.) is a shrub that originates Quality Engineering from Universidad Autónoma de Querétaro, México. In-
dustrial Engineer by the Universidad Tecnológica de Pereira, Colombia. Affi-
from Africa. Its seed is commonly known as ‘higuerilla’, liation: Ph.D Student in System Engineering, Universidad Autónoma de Nuevo
‘ricine’ or ‘mamona’ (Ali et al., 2008;Scholz & Da Silva 2008). León. México. Email: [email protected]
The optimal growth conditions are loamy to sandy loam 2
M.Sc Sustainable Production of Bioenergy, Colegio de Postgraduados, Agroin-
dustrial Engineer from the Universidad La Gran Colombia, Colombia. Affilia-
soils and temperatures ranging from 20 to 30 °C. In addition, tion: Ph.D Student in Technology and Innovation Management, Universidad
the annual rainfall should be between 700 and 1500 mm Autónoma de Querétaro, México. E-mail: [email protected]
(Valderrama et al., 1994; Ogunniyi, 2006) for the optimal 3
Ph.D in Engineering and M.Sc. in Instrumentation and Automatic Control, for
the Universidad Autónoma de Querétaro, México. B.Sc in Mechanical Engi-
development of the plant. Nevertheless, it adapts to tropical,
neer by the Universidad Tecnológica de Pereira, Colombia. Affiliation: Co-
subtropical, and semiarid conditions, tolerating extreme nacyt Research fellow Instituto Tecnológico de Veracruz, Veracruz, México.
environmental stresses, including high temperatures and low E-mail: [email protected]
water availability. At present, the oil extracted from its seeds
How to cite: Mosquera-Artamonov, J. D., Vasco-Leal, J. F., Acosta-Osorio,
has many different applications, which include but are not A. A., Hernandez-Rios, I., Ventura-Ramos, E., Gutiérrez-Cortez, E., & Rodrí-
limited to: hydraulic oil, paint thinner, emulsifier, varnishes, guez-Garcia, M. E. (2016). Optimization of castor seed oil extraction pro-
pharmaceutical applications, organic fertilizers, biological cess using response surface methodology. Ingeniería e Investigación, 36(3),
82−88. DOI: 10.15446/ing.investig.v36n3.55632
pest control, manufacture of polymers, and dyes (Ogunniyi,
2006; Lorestani et al. 2012), with biodiesel production being
another well-known use (Kılıç et al., 2013). Attribution 4.0 International (CC BY 4.0) Share - Adapt
82
MOSQUERA-ARTAMONOV, VASCO-LEAL, ACOSTA-OSORIO, HERNANDEZ-RIOS, VENTURA-RAMOS, GUTIÉRREZ-CORTEZ, AND RODRÍGUEZ-GARCÍA
Oil from castor bean seeds may undergo changes according The expeller-pressing procedure is widely used in the food
to the extraction procedure (Ortiz et al., 2003). A particularly industry; raw materials are squeezed under high pressure,
noticeable change is the modification in the free fatty acid either in one step or in batches (Pradhan et al., 2011). The
content when heat is used during extraction. Heating extraction is based on a screw that presses the raw materials
around 100 °C generates triricinoleine decomposition of against the walls of a metallic cylinder; oil is recovered
ricinoleic acid and diricinoleine, resulting in increased oil through a mesh that do not allow the passage of solids
acidity (Salimon et al. 2010). (Evangelista 2009). The system is commonly equipped with
a temperature control device to avoid any damage to the oil
The transesterified biodiesel obtained from Ricinus that may affect its properties.
communis L. oil is a potential alternative for solving
problems associated with biofuels produced from other Hydraulic pressing is somehow similar to the expeller
sources (first-generation oil, used cooking oils, waste pressing method, but it yields higher quality oil, and it is
animal fats, etc.), which have shown difficulties in their more economical at an industry level (Sriti et al., 2011);
cold flow properties and oxidative stability, generating however, it works only for seed batch extraction. In this case,
storage problems (Perdomo et al., 2013). a hydraulic piston is used to press raw materials against a
rigid surface with small openings to separate oil and solid
Hincapié et al. (2011) used castor oil to produce biodiesel residues. Extraction may be done at room temperature or
by transesterification, obtaining a conversion rate of 74,9 % under increased seed temperature; in the second case,
when potassium carbonate was used as a catalyst, and oil yield is enhanced, but oil chemical properties may be
66,2 % when the catalyst was hemimorphite. On the other altered (Perdomo et al. 2013).
hand, Montoya et al. (2010) used the response surface
method to optimize the ethanolysis process, achieving a Solvent-extraction methods are based on the addition of
transesterification rate of 93,63 %. These authors have focused organic liquid chemicals to ground seeds, and the mixture
their research mainly on the transesterification process, but is then filtered and subsequently heated to around 150 °C
have not considered the oil extraction procedure from seeds. to remove solvents by evaporation (Qian et al., 2010). Due
to the use of solvents and high temperature, this is a high-
Rios et al. (2007) compared three procedures for oil extraction cost method, and it is used mostly at a laboratory level.
from cardamom seeds. Fontal (2007) worked on oil extraction
by extrusion from coffee seeds, carrying out sensorial tests The aim of this research was to optimize the extraction
and the analysis of the volatile compounds in the oil, without process of oil from Ricinus communis L. using a hydraulic
considering the oil extraction process. Perdomo et al., (2013) press, and the techniques of experimental designs.
characterized physically and chemically seeds of seven
castor bean accessions from central Mexico; also, seed oil
was extracted by three different methods (chemical solvent, Experimental procedure Material
cold pressing, and warm pressing).
The seed accession used in this study was collected in the
State of Queretaro, Mexico, and named VQ-4 (Perdomo et
Methods for vegetable al., 2013). In terms of experiment design, Figure 1a shows a
oil extraction from seeds complete seed (‘whole’) that defines one of the conditions
used for the oil extraction; Figure 1b presents the second
Several processes can be used to obtain oil. The most common seed condition, defined as ‘minced’; and Figure 1c defines
oil extraction procedures are classified as: expeller pressing, the third condition, designated as ‘bare endosperm’. These
hydraulic pressing, and solvent-dependent extraction. three conditions of the seed were used to feed the oil
extractor.
4
Ph.D in Plant Physiology and Weed Science by New Mexico State University,
USA; M.Sc. in Plant Nutrition by Colegio de Postgraduados, México; B.Sc. in
Agronomy by Universidad Autónoma Chapingo, México. Current affiliation:
Associate Professor-Researcher at Colegio de Postgraduados, Campus San Luis
Potosí. Salinas de Hgo, SLP, México. E-mail: [email protected]
5
Ph.D in Soil Water Erosion in the Purdue University. USA. M.Sc. in Soil Phy-
sics for the Colegio de Postgraduados, México. Agronomic Engineering for the
Universidad Autónoma Chapingo. México. Affiliation: Professor-Researcher at
Universidad Autónoma de Querétaro, Querétaro, México.
E-mail: [email protected]
6
Ph.D in Engineering for the Universidad Autónoma de Querétaro. M.Sc. in
Chemical Food Engineering for the Universidad Nacional Autónoma de Mé-
xico. México. Affiliation: Professor-Researcher at Universidad Nacional Autó-
noma de México, México. E-mail: [email protected]
7
Ph.D in Physics in the Centro de Investigación y Estudios Avanzados of Institu- (a) (b) (c)
to Politécnico Nacional, México. M.Sc. in Physics of the Universidad Autóno-
ma de San Luís Potosí, México. B.Sc in Physics of the Universidad del Quin-
dío, Colombia, Affiliation: Researcher at Universidad Nacional Autónoma de Figure 1. a) Whole seed, b) broken, and c) bare endosperm Ricinus
México, Querétaro. México. E-mail: [email protected] communis L.
Oil extraction equipment The response surface methodology proposed for the analysis,
is a central composite design (CCD) consisting of two factors
Oil extraction was carried out with a temperature-controlled with two blocks, three points central, three points axial cube,
stainless steel prototype, with a maximum load capacity of with two replications, run randomly (Montgomery, 2013).
400 g. The extraction device has a cylinder to enclose the The central point is replicated several times to provide an
seeds and a plunger for pressure application. The prototype independent estimate of the experimental error; α used for
is assembled with a hydraulic press (Mikel, México), with a this design was 1,414. Temperature factor ranged from 40 °C
maximum pressure capacity of 68,65 MPa and a 150-mm to 60 °C, and pressure from 22,85 MPa to 45,80 MPa.
piston. The system has a thermal casing with a commercial
strength of 1000 W at 127 V, and a data logger connected
to a k-type thermocouple for temperature-controlled oil Results and discussion
extraction.
Taguchi design
Oil extraction performance Table 1 shows the results for Taguchi design for turbidity,
viscosity, color, and extraction yield. Regardless of the
Immediately after extractions, oil was centrifuged twice at combination between pressure and temperature, no oil is
1300 rpm for 16 min to remove debris. extracted at all when bare endosperm is used, suggesting
that seed coat is required for oil percolation to the collector
within the extraction prototype.
Kinetic Viscosity
Table 1. Results obtained from Taguchi design.
Determination of the oil rheological behavior was done with
a Rheomat viscometer (Mettler Toledo, USA). Samples were
Extraction
weight (g)
condition
yield (%)
Turbidity
Viscosity
Pressure
Sample
(NTU)
(MPa)
Color
Temp
(Pa.s)
Seed
(°C)
Run
(c )
using the standard procedure D445 of the American Society
of Testing and Materials (ASTM), designed to determine 8 20 22,85 100 1 188,250 0,330 9,55 20,44
kinematic viscosity of transparent and opaque liquids. 4 20 34,32 200 2 212,500 0,360 10,37 13,62
order to increase the extraction yield, suggesting that the The contribution of each factor to oil extraction yield was
paths formed by the pericarp facilitates oil extraction. as follows: seed condition (82 %), temperature (12 %),
pressure (4 %) and seed amount in the container (2 %). The
extraction of oil increases when the process involves the
whole seed and also when the container temperature is
increased.
Using the average values for extraction showed in Equation (1) represents the variation present in the bearing
Table 3, and the Kolmogorov-Smirnov statistic test with performance, as control variables are temperature and
95 % confidence, it was shown that data collected for pressure:
performance follows a normal distribution with a p-value
of 0,090 (Izraelevitz et al., 2011). For standard deviation, OEY (%) = 30,571 + 3,712P + 3,564T-2,241P2-1,033T 2 + ε (1)
Bonferroni confidence intervals of 95 % were performed
for each level. Using the statistics proposed by Bartlett, Where: OEY is oil extraction yield, P is pressure, T is
values are greater than α = 0,05, stating that it does not have
problems of heteroskedasticity.
temperature, and ε is the absolute error ε ∈N µ ,σ ;
2
( )
regression equation in units unencrypted.
Table 3. Experimental design runs for central composite design. According to the Equation (1) and Table 4, all the terms
proposed are significant (p-value <0,05), opposed to the
Experiment
Temperature Pressure Average Average results obtained in a study conducted by Goswami et al.,
extraction viscosity
(rum) Encrypted
(°C)
Encrypted
(MPa) yield (%) (Pa.s)
(2009). This research seeks to optimize bioconversion of
units units
castor bean oil into ricinoleic acid, finding an equation
14 −1 40 −1 22,9 20,166 0,391
that characterizes that process. However, due to the lack
11 1 60 −1 22,9 27,849 0,481 of significances (p-value > 0,05) in several of the studied
9 −1 40 1 45,8 26408 0,473 variables, these results cannot be conclusive on this
10 1 60 1 45,8 33,611 0,511 pursuit.
12 0 50 0 34,3 31,210 0,479
The normality of the residuals (p-value = 0,109 Anderson
13 0 50 0 34,3 31,210 0,462
Darling test) is supported by the results and the model
8 0 50 0 34,3 31,219 0,466 presented.
7 −1,41 36 0 34,3 24,008 0,484
2 1,41 64 0 34,3 33,611 0,452 Figure 3 shows the contours produced for increasing the
6 0 50 −1,41 18,1 20,166 0,46
yield in oil extraction. Oil yield increases when levels of
both controllable factors are raised.
5 0 50 1,41 50,6 32,65 0,456
2 50,31 64 34,81
Control Response
Scenario Target Value Desirability
factor variable