PROBLEM INVESTIGATION REPORT

Parts Inspection Department

Picture of Defective Part
Specific Defect Part Name Hinge Comp, Front Hood LH / RH Vendor Name Shaheen Automotive Pvt. Ltd. In-House Received at PID - PSMC

Related
✘

to
Part Number 57420-5S00 Sub-Vendor Sub-Vendor Date
Reviewed By
Place of Occurrence Pak Suzuki Description of Defect
Hinge Comp, Front Hood (LH / RH) hard working
Model Y4J Date of Occurrence 30.05.2023
Approved By
QDR Ref. # ✘ First Time
Defect R16 Occurrence
Quantity L25 Frequency
Lot Number Repeated

❶ Action At PSMC Action Date at PSMC

Result
and
Result At Vendor Action Date at Vendor

❷ Investigation Result ❸ Cause of Occurrence ❹ Countermeasure to Avoid Re-Occurrence (With Sketch) ❼ Confirmation of Countermeasures
a. Defect Cause a. Confirmation Method
Why Working not good observed at PSMC
Deformation accruing around the hole area 1
Forming die profile worn out

b. Defective Process Random audit will be performed on daily basis to

Why verify the countermeasure results
2 Rotation operation working hard
Piercing process of arm RHS
Rectified the piercing and forming dies
Small bracket LHS

Why Due to piercing and forming dies are

c. Inspection Standard 3 not working efficiently b. Confirmation Result Confirmation
Date
Rotation 3~15 (N)
01.06.2023
Why Deformation accruing around the
d. Drawing 4 hole area Will be shared Confirmer
Forming die profile worn out
✘ PSIS-P Same Parts (Name) C/M Date

Deployment
Available Nabeel Shakeel

Horizontal
Standards
Review of
Piercing die urethane block found ✘ WIS 8.05 & 09.06.23
Why profile damage
e. 4M Condition PCS Same Process (Name) Resp. Person Delivery Date

Parts
5 Forming dies worn out due to wear

C/M
and tear FMEA Ahtesham ID Mark Marked by color marker
Man
❺ Cause of Outflow ❻ Countermeasure to Avoid Outflow (With Sketch) ❽ Horizontal Deployment (Same Parts / Process)
a. Direct Cause
✘ Machine Dies are not working properly

Method
Final inspector verify each piece on jig
before dispatch
Date Resp. Person
Material
Synchronized the inspection method ❾ Comments By Principal QA Incharge
f. Re-Production Test
b. ➙ Why
Sample problem reoccurred again

g. History of Defect or Defective Lot

30.05.2023 In PSMC inspector verify the pieces

PSIS-P Same Parts (Name) C/M Date
manually by hand
ment
ontal
ards
w of

h. Potential Failure Cause for Same Defect WIS 02.06.2023

 Horiz
Deplo
PCS Same Process (Name) Resp. Person

Revi
Stan
Difference in inspection method
FMEA Naveed Ali Prepared By Reviewed By Principal QA Incharge