SPARE PARTS LIST

CHAIN SAWS
550 XP® Mark II, 550 XP® G Mark II
ACCESSORIES 550 XP® Mark II, 550 XP® G Mark II
ACCESSORIES 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 503 55 85-11 TOOL 1
2 522 52 11-01 COMBINATION WRENCH 1 1
3 502 21 58-01 WRENCH 1 1
4 503 55 86-02 SPANNER 1 1
5 575 88 07-01 WRENCH 1 1
6 503 62 12-01 GREASE 1
7 501 91 14-01 GREASE GUN 1
8 583 89 71-01 DIAGNOSTIC TOOL KIT 1
9 576 18 34-01 CABLE ASSY 1 8
10 576 95 22-01 CABLE ASSY 1 8
11 595 96 76-01 WINTER KIT 1
12 740 42 01-00 O-RING 2 11
13 503 21 70-16 SCREW CCRPANT 1 11
14 594 74 53-01 BUMPER 1
CARBURETOR & AIR FILTER 550 XP® Mark II, 550 XP® G Mark II
CARBURETOR & AIR FILTER 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 525 82 44-01 SCREW ITXSCM 1
2 526 22 18-01 SCREW CITXPANT 1
3 589 58 45-01 INSULATION WALL 1
4 593 78 49-01 INLET PIPE ASSY 1
5 503 22 65-03 SQUARE NUT 2 4
6 585 19 50-01 SUPPORT SLEEVE 1 4
7 589 34 06-01 RETAINER 1
8 596 21 92-01 CARBURETTOR KIT 1
9 526 81 81-01 SCREW ITXSCM 4
10 525 58 81-01 SEALING 1
11 503 93 66-01 PURGE 1
12 505 15 62-01 SCREW 1 22
13 510 01 72-02 CHOKE CONTROL ASSY 1 22
14 523 05 68-01 FUEL HOSE 1
15 589 34 07-01 CONTACT CLAMP 1
16 577 53 64-02 WIRING ASSY 1
17 590 45 88-02 AIR FILTER ASSY Yellow, Mesh 25 microns 1
17 590 45 88-01 AIR FILTER ASSY Black, Mesh 64 microns 1
17 590 45 88-03 AIR FILTER ASSY Nature, Non woven 1
18 525 34 43-03 FUEL HOSE 1
19 731 23 14-01 HEXAGON NUT 1 22
20 525 61 92-01 SEALING 1 22
21 581 14 31-01 SCREW ITXSCFM 2
22 589 55 07-01 FILTER HOLDER ASSY Black 1
23 525 61 90-01 SEALING 1 22
CARBURETOR DETAILS 550 XP® Mark II, 550 XP® G Mark II
CARBURETOR DETAILS 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 596 21 92-01 CARBURETTOR KIT AT-16 1
2 582 36 62-01 REPAIR KIT 1 1
3 582 36 64-01 GASKET KIT 1 1
4 596 96 92-01 GASKET KIT 1 1
Download firmware from
. TBD
CST
CHAIN BRAKE & CLUTCH COVER 550 XP® Mark II, 550 XP® G Mark II
CHAIN BRAKE & CLUTCH COVER 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 591 08 36-01 HAND GUARD 1
2 596 21 82-01 SCREW KIT 1
3 503 75 18-01 PIN 1 6
4 596 21 81-01 KNEE JOINT ASSY 1 6
5 505 19 95-02 BRAKE BAND ASSY 1 6
6 501 84 61-01 CLUTCH COVER ASSY 1
7 505 20 16-01 GUARD 1 6
8 505 19 97-03 COVER 1 6
9 526 22 18-01 SCREW CITXPANT 5 6
10 592 97 52-01 CHAIN GUIDE 1 6
11 505 19 98-01 CHAIN GUIDE 1 6
12 575 26 04-03 CHAIN TENSIONER KIT 1 6
13 740 48 07-02 O-RING 1 6,12
14 503 23 00-63 WASHER 1 6,12
15 537 01 74-01 BEARING SLEEVE 1 6,12
16 505 19 73-01 NUT 2 6
CLUTCH & OIL PUMP 550 XP® Mark II, 550 XP® G Mark II
CLUTCH & OIL PUMP 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 577 51 82-02 CLUTCH ASSY 1
2 537 35 91-01 CLUTCH SPRING 2 1
3 596 21 83-01 CLUTCH DRUM ASSY 1
4 501 45 74-02 RIM 1 3
5 503 25 52-01 NEEDLE BEARING 1 3
6 582 81 40-01 WORM WHEEL 1
7 505 19 99-11 OIL PUMP ASSY 1
8 503 62 49-01 SEALING PLUG 1 7
9 505 20 02-04 PUMP PISTON 1 7
10 503 23 00-60 WASHER 1 7
11 503 89 16-01 SPRING 1 7
12 720 12 33-00 PARALLEL PIN 2 7
13 505 20 01-01 PUMP CYLINDER 1 7
14 505 20 04-01 OIL HOSE 1
15 504 71 00-03 OIL PLUMMET 1 14
16 526 81 81-01 SCREW ITXSCM 2
17 505 15 70-01 ADJUSTMENT SCREW 1 7
18 721 11 64-30 GROOVED PIN 1 17, 7
19 503 89 15-01 SPRING 1 7
20 505 20 03-01 CASING 1 7
CRANKCASE 550 XP® Mark II, 550 XP® G Mark II
CRANKCASE 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 575 88 57-03 SCREW ITXSCFM 3
2 503 86 93-01 SUPPORT 2
3 544 33 16-01 GUIDE PIN 1 4
4 582 28 52-01 CARBURETTOR AREA BASE 1
5 522 62 00-03 TANK CAP ASSY 1
6 503 57 89-01 HOLDER 1 5
7 589 24 11-01 GASKET 1 5
8 503 89 47-03 SNAP LOCKING 3
9 595 89 77-02 CRANKCASE KIT 1
10 503 75 18-01 PIN 1 9, 11
11 596 35 14-01 CATCH 1
12 596 35 13-01 SPIKE 1
13 575 79 35-01 SCREW ITXPANM 2 12
14 581 55 92-01 BELLOWS 1
15 525 88 74-01 SCREW CITXPANT 1
16 525 79 81-03 SCREW ITXSCFT 1
17 537 37 79-02 CHAIN CATCHER 1
18 589 72 19-01 CHAIN GUIDE PLATE 1
19 537 40 35-01 FILTER 1 9
20 530 02 61-19 CHECK VALVE 1 9
21 505 12 58-01 DEFLECTION LIMITER 1
22 505 21 73-01 BAR BOLT 2 9
23 720 12 69-52 PARALLEL PIN 2 9
24 589 33 13-01 SLEEVE 2 9
25 503 21 53-25 SCREW ITXSCM 6 9
26 582 28 59-01 AIR NOZZLE 1
27 526 81 81-01 SCREW ITXSCM 1
28 525 82 44-01 SCREW ITXSCM 1 9
29 501 27 08-02 GUIDE BUSHING 2 9
30 595 89 76-01 GASKET KIT 1
31 596 91 13-01 PROTECTIVE CAP 1 9
CRANKSHAFT 550 XP® Mark II, 550 XP® G Mark II
CRANKSHAFT 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 596 21 84-02 CRANKSHAFT KIT 1
2 501 10 31-01 NEEDLE BEARING 1 1
3 525 43 42-04 BALL BEARING 2 1
4 505 41 61-01 RADIAL SEAL 2 1,4
5 522 73 77-01 CUP 2 1
CYLINDER COVER 550 XP® Mark II, 550 XP® G Mark II
CYLINDER COVER 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 589 54 96-01 CYLINDER COVER 1
CYLINDER PISTON 550 XP® Mark II, 550 XP® G Mark II
CYLINDER PISTON 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 574 51 96-01 SPARK PLUG 1
2 590 33 05-02 CYLINDER KIT 1
3 525 82 49-07 SCREW ITXSCM 4
4 576 71 76-02 SLEEVE 4
5 591 17 74-01 GASKET 1
6 582 70 28-01 PISTON RING 1 2,7
7 582 64 56-02 PISTON ASSY 1
8 737 44 10-00 SNAP RING 2 2,7
9 501 10 31-01 NEEDLE BEARING 1 2,7
10 595 89 76-01 GASKET KIT 1
FUEL TANK 550 XP® Mark II, 550 XP® G Mark II
FUEL TANK 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 522 62 00-03 TANK CAP ASSY 1
2 589 24 11-01 GASKET 1 1
3 503 57 89-01 HOLDER 1 1
4 596 55 00-01 THROTTLE CABLE ASSY 1
5 596 88 20-01 ANTIVIBRATION ELEMENT 1
6 720 18 25-20 PARALLEL PIN 1
7 501 00 76-01 SUPPORT 1
8 590 37 74-01 ANTIVIBRATION ELEMENT 1
9 523 08 55-01 DEFLECTION LIMITER 1
10 501 15 29-01 TANK VENT ASSY 1
11 577 50 41-01 FUEL HOSE 1
12 503 44 32-01 FUEL FILTER 1
12 503 44 32-02 FUEL FILTER Mega pack (100 pcs) 1
13 544 09 98-01 THROTTLE LOCKOUT 1 19
14 544 09 99-01 SPRING 1 19
15 505 15 77-01 THROTTLE 1 19
16 504 10 63-01 HANDLE INSERT 1
17 525 88 74-02 SCREW CITXPANT 1
18 596 55 40-02 FUEL TANK KIT 1
HANDLE 550 XP® Mark II, 550 XP® G Mark II
HANDLE 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 582 01 49-01 HANDLE SYSTEM 1
2 525 79 81-03 SCREW ITXSCFT 2 1
3 525 79 81-01 SCREW ITXSCFT 2 1
4 525 75 51-01 SCREW ITXSCFM 1 1
5 595 30 34-01 ANTIVIBRATION ELEMENT 1 1
6 503 22 24-01 LOCK NUT 1 1
HANDLE HEATED 550 XP® Mark II, 550 XP® G Mark II
HANDLE HEATED 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 590 26 09-01 HANDLE INSERT 1
2 503 22 04-01 NUT 1
3 596 23 06-01 SCREW KIT 1 4
4 522 93 78-06 FLYWHEEL ASSY 1
5 526 81 81-02 SCREW ITXSCM 2
6 590 26 03-01 STATOR ASSY 1
7 588 16 86-03 FOIL ELEMENT 1
8 590 68 83-01 THERMOSTAT ASSY 1
9 582 01 49-02 HANDLE SYSTEM 1
10 503 22 24-01 LOCK NUT 1 9
11 590 20 19-01 CONTACT PLATE 1 9
12 537 25 25-01 CONTACT PLATE 1 9
13 595 30 34-01 ANTIVIBRATION ELEMENT 1 9
14 525 75 51-01 SCREW ITXSCFM 1 9
15 596 20 14-01 PROTECTION 1 9
16 590 20 18-01 COVER 1 9
17 578 77 61-02 SCREW ITXPANT 1 9
18 525 79 81-03 SCREW ITXSCFT 2 9
19 525 79 81-01 SCREW ITXSCFT 2 9
20 537 08 83-01 GROMMET 1 9
21 581 14 31-01 SCREW ITXSCFM 2
22 589 55 07-02 FILTER HOLDER ASSY Blue 1
23 525 61 90-01 SEALING 1 22
24 525 61 92-01 SEALING 1 22
25 731 23 14-01 HEXAGON NUT 1 22
26 510 01 72-02 CHOKE CONTROL ASSY 1 22
27 505 15 62-01 SCREW 1 22
IGNITION SYSTEM 550 XP® Mark II, 550 XP® G Mark II
IGNITION SYSTEM 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 582 77 74-03 IGNITION MODULE ASSY 1
2 596 35 29-01 CAP ASSY 1 1
3 525 75 51-02 SCREW ITXSCFM 2
4 503 22 04-01 NUT 1
5 596 23 06-01 SCREW KIT 1 6
6 522 93 78-05 FLYWHEEL ASSY 1
MUFFLER 550 XP® Mark II, 550 XP® G Mark II
MUFFLER 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 583 79 87-01 MUFFLER KIT 1
2 583 79 93-01 SPARK ARRESTER 1 1
3 501 51 54-02 SUPPORT 1
4 724 12 87-59 SCREW CRPANM 1 1
5 525 82 51-07 SCREW ITXSCM 2 1
6 583 79 90-01 HEAT DEFLECTOR 1 1
7 583 79 88-01 MUFFLER GASKET 1 1
8 595 89 76-01 GASKET KIT 1
9 582 88 55-01 SCREW 2
STARTER 550 XP® Mark II, 550 XP® G Mark II
STARTER 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 582 86 69-01 COOLING AIR CONDUCTOR 1
2 576 35 66-01 SCREW ITXSCT 1 7
3 582 65 07-02 STARTER PULLEY 1 7
4 505 30 51-25 STARTER CORD 1 7
5 525 88 74-01 SCREW CITXPANT 2 7
6 505 15 79-02 SPRING CASSETTE ASSY 1 7
7 596 23 03-01 STARTER ASSY 1
8 525 82 45-01 SCREW CITXPANMO 4 7
9 582 50 34-01 STARTER HOUSING 1 7
10 537 28 32-01 SLEEVE 1 7
11 537 23 25-01 STARTER HANDLE 1 7
12 590 61 34-01 LABEL 550XP 1
12 590 61 34-02 LABEL 550XPG 1
SHORT BLOCK 550 XP® Mark II, 550 XP® G Mark II
SHORT BLOCK 550 XP® Mark II, 550 XP® G Mark II

Ref Part No Description Remark QTY KIT

1 595 94 50-03 SHORT BLOCK 1
Illustrated Parts List - IPL Update

Product Name(s)

H550XP/ 550XPG Mark II

Description of change

1. New Ball Bearing 525 43 42-04, with new material for improved durability.
2. A new Clutch assy has been implemented with higher engaging rpm.

3. We have changed number on Ignition Module due to that a new shrink tube has been
added to hold the cables in place.
Comments
These changes are interchangeable.

Introduced from
Serial number / Date Remark
s/n 20202300120 Valid for Ball bearing, Crankcase, Crankshaft and Shortblock.
s/n 20201500336 Valid for Clutch assy 577 51 82-02.
s/n 20203700481 Valid for Ignition Module 582 77 74-03.

IPL updates

Page Title Ref. New part no Name Excl. part no. Remark
no

Crankcase 9 595 89 77-02 Crankcase Kit 595 89 77-01

Crankshaft 1 596 21 84-02 Crankshaft Kit 596 21 84-01

3 525 43 42-04 Ball Bearing 525 43 42-03

Clutch &
3 577 51 82-02 Clutch assy 577 51 82-01
Oil pump

Ignition 1 582 77 74-03 Ignition Module 582 77 74-01

ShortBlock 1 595 94 50-03 Shortblock 595 94 50-01

3. Ignition module

New version. Old version.

582 77 74-03 582 77 74-01