Chapter 5 - Edited
Chapter 5 - Edited
Chapter 5
These services are done by business process outsourcing (BPO) companies here in the
Philippines in behalf of those companies outside the country. Costs that could be eliminated if
services are outsourced are, additional rent for office space to accommodate many employees,
wages of employees, buying and maintaining computers and equipment, etc. Most of these
costs happen to be overhead costs. There can also be tax advantages if the country to which
the work is being outsourced has a more favorable tax environment.
Also, aside from cost savings, outsourcing services provides companies the opportunity to
focus on other company business issues while having other details taken care of outside
experts. Furthermore, if a company has plans to expand worldwide, outsourcing is one of the
cost-effective ways to start building foundations in various countries like the Philippines.
-O-
Factory Overhead are all other manufacturing costs aside from direct materials and direct
labor. These costs are not conveniently traced to specific jobs. Other terms for Factory
Overhead are factory burden, manufacturing overhead, factory expenses, indirect
manufacturing costs, and manufacturing expenses.
Factory overhead refers to the cost pool used to accumulate all indirect manufacturing
costs. Examples of factory overhead are indirect materials, indirect labor, rent of factory
building, and depreciation and maintenance of factory building and factory equipment.
Factory overhead can be classified based on their behavior in relation to production. It can
be classified as variable factory overhead, fixed factory overhead, and mixed factory
overhead.
Variable factory overhead costs vary in direct proportion to the level of production within
the relevant range. As production increases or decreases, variable cost per unit remains
constant while total variable cost varies. The more units are produced, the higher the total
variable cost.
On the other hand, fixed factory overhead costs remains constant within the relevant range.
As production increases or decreases, total fixed cost remains constant while fixed cost per
unit varies inversely with production. The more units are produced, the lower the fixed cost
per unit. This shows an advantage of mass production wherein the more units are produced,
the lesser is the factory overhead cost per unit.
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Lastly, mixed factory overhead costs are neither totally fixed nor totally variable but have
characteristics of both. Taken for example, a factory building is rented for P1,500 per day
for only 8 hours of operation, P300 per extended hour. There is a rush order of products
from a valued customer that lead to extending operation hours for 2 more hours just to
finish the order. The total factory rent for that day would be P2,100 with P1,500 fixed and
P600 variable. Mixed factory overhead costs must be separated as to fixed or variable for
planning and controlling purposes.
Actual Costing with Actual FOH vs Normal Costing with Applied FOH
The allocation of factory overhead is done either through actual costing or normal costing.
Under actual costing, actual factory overhead incurred are accumulated in Factory Overhead
Control and then transferred to Work-in-Process at the end of the period. However, this
costing system is inconvenient since the complete costing of the jobs finished is yet to be
deferred until the end of the period.
For example, the factory expenses such as lighting power for the products finished before
the end of July are yet to be identified until the end of July or until the bill arrives. On the
other hand, normal costing uses a predetermined overhead rate to facilitate allocation of the
factory overhead cost to various jobs.
1. Plantwide overhead rate – the computed overhead rate is used for the entire
plant in the computation of the applied overhead rate. This is the most simple way of
computing the rate but its accuracy may be put into question if the manufacturing
company undertakes several activities to produce the finished output. Simply put,
this method of computing the rate is useful when majority if not all of the overhead
costs can be attributed to a common activity.
2. Departmentalized overhead rate- this type of computation for the overhead rate
is useful if the company is composed of several departments each having its own
activities. In the computation of the department overhead rate, the main objective is
to allocate and include in the computation of the overhead rate the costs incurred by
service departments who renders service indirectly to the producing departments.
3. Activity based overhead rate- this type of computation is useful in activity based
costing (ABC). The rate is based on the activities undertaken by the company. This is
useful if the company has several identifiable activities. This will be discussed in
detail under Chapter 6.
This chapter will focus on the plantwide and departmentalized overhead rate computation.
Management should know the total manufacturing cost of every job completed so as to
facilitate effectiveness and efficiency in the company. Information about these costs can
also aid management in decision-making. Materials and labor can easily be identified when
the job is finished while factory overhead is not that readily available. Predetermined
overhead rates also adjust for variations in actual overhead costs that are unrelated to the
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activity and overcome the problem of changes in activity levels that have no impact on
actual fixed factory overhead costs.
Since unit fixed costs vary with activity level changes, a uniform annual predetermined
overhead rate for all units produced during the year is needed to avoid significant variations
in unit costs during the period.
Applying the predetermined overhead rates also assists the managers to be more aware of
product line profitability as well as the profitability of doing business with a certain customer
or vendor. These are the reasons why predetermined factory overhead rate is used in
estimating factory overhead cost.
In selecting the overhead rate, two factors should be considered (1) base to be used; (2)
activity level to be used. In choosing the base, it should be observed that the objective is to
have the most accurate application of overhead cost to the various finished jobs. If factory
overhead pertains to procurement of materials, materials costs can be considered as a base.
Likewise, if factory overhead is labor-related, labor costs or labor hours may be considered
as a base. The common bases are:
(1) Units of Production;
(2) Direct Labor Hours;
(3) Machine Hours;
(4) Direct Labor Cost; and
(5) Direct Material Cost.
1. Units of Production – the most direct method of applying factory overhead and may
only be used if the company produces only one kind of product.
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2. Direct Labor Hours – this method is best used if the factory overhead costs vary
generally with the number of direct labor hours consumed.
For example, given that a product requires 3,380 direct labor hours, factory overhead
would be applied at P13,046.80 (3,380 x P3.86).
3. Machine Hours – if operations and production are done by the use of machine, this
method is to compute the overhead rate.
For example, given that a product requires 1,200 machine hours, factory overhead
would be applied at P9,000 (1,200 x P7.5).
4. Direct Labor Cost – the most widely used method in computing overhead rate
specifically for labor intensive production.
Budgeted factory overhead = Overhead per unit
Budgeted direct labor cost
For example, given that P260,000 of direct labor costs was incurred for a product,
factory overhead would be applied at P125,346 (P260,000 x 48.21%).
5. Direct Materials Cost – this method may be used only when the each product in the
production uses more or less the same quantity of materials.
For example, given that P460,000 of direct materials cost was incurred for a product,
factory overhead would be applied at P177,422 (P460,000 x 38.57%).
Production Capacities
Aside from choosing on which base to use in computing the overhead rate, activity level
selection may also be considered. These activity levels are called the production capacities
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namely theoretical or ideal capacity, practical capacity, expected actual capacity, and
normal capacity.
a. Theoretical or ideal capacity – this can also be called as maximum capacity. This
assumes 100% effectiveness and efficiency in the production. Losses or other events
that may disrupt production are disregarded though they may really actually happen.
This theoretical capacity is seldom achieved and thus not usually used.
d. Normal Capacity - this is basically the long term average capacity. This measures
the activity levels that satisfy average customer demand over a certain period of
time. This alsoconstantly averages over seasonal or cyclical fluctuations in demand.
This capacity is commonly used in computing overhead rates.
Idle capacity is caused by decrease in demand for the product that leads to less production
for the period. This idle capacity is restored when sales demand will increase. Budgeted idle
capacity is only included in the product cost if the overhead rate is computed using the
expected actual capacity as the denominator. When idle capacity exists, a firm can take on
an incremental order without increasing the fixed costs. Idle capacity is actually the capacity
available but is not being used. On the other hand, excess capacity is caused by excessive
production capacity compared to the company’s expected operations. Also, this can be
caused by imbalance in machinery used.
Illustration:
Let us assume that the direct material cost and direct labor cost for the month are P
680,000 and P 720,000 respectively. Factory overhead is applied at 80% of direct labor. The
journal entry to record the applied factory overhead would be:
Assuming that the actual factory overhead costs incurred amounted to P446,000, this
amount is recorded as an aggregate debit to Factory Overhead Control taken from various
source documents about factory overhead incurred for the month.
To close the actual and applied factory overhead, the variance (Over or Under-applied)
factory overhead will be recorded as:
The difference between applied and actual factory overhead is called either the over-applied
or under-applied overhead. When applied factory overhead is more than the actual, there is
over-applied factory overhead (there is credit balance) while if the actual factory overhead
is more than the applied, there is under-applied factory overhead (there is debit balance).
Over- or under-application of factory overhead is caused by two factors: cost differences
and utilization differences. These utilization differences are the spending and volume
variance. Spending variance is the difference between the actual factory overhead
estimated factory overhead based on the capacity utilized. It is the variance due to expense
factors. Volume variance is the difference between the estimated factory overhead based on
capacity utilized and the applied factory overhead. Volume variance is due to differences in
volume and activity factors.
However, if the amount is material, the overhead variance should be allocated pro rata to
Work-in-Process, Finished Goods, and Cost of Goods Sold.
Illustration:
Given that the actual factory overhead for the month is P550,000 and applied factory
overhead is P230,000. Allocation of the P320,000 under-applied factory overhead will be as
follows:
Fractio Allocated
Inventories Balances n Amount
Work-In-Process P 120000 120/960 P 40000
Finished Goods 240,000 240/960 80,000
Cost of Goods
Sold 600,000 600/960 200,000
Total P 960000 P 320,000
The journal entry to close under-applied factory overhead and adjust the inventory accounts
at the end of the month would be:
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Work-in-Process 40,000
Finished Goods 80,000
Cost of Goods Sold 200,000
Under-applied Factory Overhead 320,000
To close under-applied
factory overhead for the month
As shown in this illustration, when there is under-applied overhead, Cost of Goods Sold
(CGS) is increased in the closing process. This is because the amount that was applied to
the production for factory overhead during the period was understated. Consequently, when
there is over-applied overhead, Cost of Goods Sold (CGS) is decreased in the closing
process since it was initially overstated.
Departmentalization
Overhead rates used in computing applied factory overhead are usually plant-wide rates
wherein all the departments of the company use the same rate in purposes of computing
factory overhead. However, this can only be applicable to companies producing a single
product or if there are different products, these products pass through the same series of
departments in the production. Departmental rates are then used if a company produces
various products and these products pass through different departments in the production.
The operations of a manufacturing company are mostly made up of many departments. This
is to facilitate effectiveness and efficiency in the operations. This also helps in the costing of
the various jobs and products since dividing a manufacturing plant into separate
departments provides more accurate costing of the jobs and products. Several amounts of
factory overhead are assigned to each jobs and products as they move from one
department to another. Each department has its own predetermined factory overhead rate
that they charge to the jobs and products. The estimation of factory overhead is now done
by department instead of having it for the whole company. Actual factory overhead is still
recorded in Factory Overhead Control for each department. Factory overhead variances are
then analyzed by department.
There are two types of departments. These are the producing departments and the service
departments. Producing departments are those that are directly involved in the actual
manufacturing of the product while service departments are those that contribute indirectly
in the manufacturing process.
Types of Examples
Department
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Direct departmental overhead costs are those that are readily identified with the originating
department, may it be producing or service department. Major classification of direct
departmental overhead cost are
(1) Indirect materials and factory supplies;
(2) indirect labor such as overtime;
(3) labor fringe benefits such as SSS, PhilHealth, and Pag-IBIG;
(4) repairs and maintenance; and
(5) depreciation of machinery and equipment.
Indirect departmental overhead costs are those that cannot be traced to a certain
department since these expenses are being shared by various departments. Examples of
these costs are electricity, rent, and depreciation of factory or manufacturing plant.
Estimation and allocation of indirect departmental overhead costs are difficult and at times,
done subjectively. A survey of factory facilities and resources to gather information for the
basis in allocating is being made.
Information as to the total square footage occupied, number of employees, number and
usage of machinery, estimates of total kilowatt hours or horsepower hours used for each
and every department are secured through the survey.
Indirect Departmental
Expense Distribution Basis
Factory Rent Square Footage
Property Tax Square Footage
Depreciation - Factory
Building Square Footage
Fire insurance (building) Square Footage
Repairs and Maintenance Square Footage
Superintendence No. of employees
No. of employees or
Telephone telephone
Employee's contributions Department Payroll
Power Horsepower hours
Freight – in Materials Used
Light Kilowatt hours
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There are three (3) alternative methods of allocating Service Department Costs (SDC),
namely: Direct Method, Step or Sequential Method and Reciprocal or Simultaneous
Method.
1. Direct Method
Under this method, the Service Department Costs are directly allocated to producing
departments only. This is the method mostly used in practice because it’s simple and easy
to apply.
Departments
Producing Servicing
Building
Cutting Assembly Machining Maintenance Personnel Procurement
P
Costs 13,890 P 32,500 P 23,780 P 1,500 P 8,400 P 5,600
Floor Space
(sq. ft) 672 224 448 130 210 150
Number of
Employees 45 15 30 20 9 10
Number of
Orders 154 308 308 220 10 -
Service Departments Costs are allocated pro rata to the producing departments through
following the allocation bases for each service departments.
Buildin Procuremen
Producing g Personnel t
floor no. of no. of
Departments space employees orders
Cutting 672 45 154
Assembly 224 15 308
Machining 448 30 308
Total 1344 90 770
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Allocation:
Cost
Allocated Cutting Assembly Machining Total
Building Maintenance P1500 672/1344 P750 224/1344 P250 448/1344 500 P1500
Personnel 8400 45/90 4200 15/90 1400 30/90 2800 8400
Procurement 5600 154/770 1120 308/770 2240 308/770 2240 5600
Total P15500 P6070 P3890 P5540 P15500
In this illustration, Cutting Department will be allocated for P6,070; Assembly Department
for P3,890; and Machining Department for P5,540.
The Service Department Costs are allocated to both producing and service departments.
The allocation of such costs are done through the predetermined sequence of the company,
or the service department with the higher cost would be the one to first allocate then
followed by the other service departments.
Service departments that have already allocated their costs can no longer be allocated with
the cost of the next service departments. This method disregards reciprocal services
provided among the service departments. Considering the previous illustration, the
allocation using the step method would be as follows:
Departments
Producing Servicing
Allocation:
10/
Personnel 45/120 3150 15/120 1050 30/120 2100 20/120 1,400 (8,400) 120 700
220/
154/990 308/990 308/ 990
Procure. 980 1960 1960 990 1400 (6,300)
Building
Main. 672/
1344 2150 224/ 1344 716.7 448/1344 1433 (4300)
The allocation of Service Department Costs is based on the reciprocal services provided by a
service department to the other departments.
Maintenanc Storag
PRODUCING e e
Machining P130,000 30% 50%
Assembly 220,000 20% 30%
SERVICING
Maintenance P205,000 20%
Storage 100,000 50%
TOTAL P655,000 100% 100%
Producing Servicing
Machini Assemb Maintenan Storag
ng ly ce e
Cost 130,000 220,000 205,000 100,000
Allocation:
Maintenan
ce 75,000 50,000 (250,000) 125,000
(225,00
Storage 112,500 67,500 45,000 0)
Total 317,500 337,500
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At the end of the accounting period, the overhead variance can either be treated as period
cost or allocated between inventories and Cost of Goods Sold (CGS).
2. If the overhead variance is material, then it can be allocated to Work in Process, Finished
Goods and Cost of Goods Sold (CGS). This is an attempt to restate all applied overhead
at amounts approximating actual overhead. Expensing a large under-applied Factory
Overhead balance, generally overstates the CGS, understates income or profit and
understates inventory end on the statement of financial position.
Overhead rates are usually reviewed periodically. Changes in production methods, prices,
efficiencies, and sales forecasts make review and possible revision of overhead rates
necessary at least annually. The extent to which a company revises its overhead rates
depends on the frequency of changes, on factors that affect overhead rates and on
management’s need and desire for current cost data.
Financial Institutions – these are the savings and loans associations, brokerage
houses and banks. These institutions departmentalize their operations in order to
control expenses and monitor profitability in their operations. Expenses that are
charged directly to the departments are salaries, depreciation of equipment used,
supplies used while electricity and rental of office is still prorated to the department
using appropriate bases.
Educational and service institutions – this includes schools, hotels, hospitals, and
nursing homes. These organizations need to departmentalize in order to control
expenses and be able to accurately charge the costs of their services rendered.
ooo0ooo
Terminologies
Factory Overhead – costs of product or service other than direct labor and direct
materials.
Actual Costing – costing method wherein actual factory overhead costs incurred are
recorded as product cost.
Normal Capacity – production capacity that is basically the long term average
capacity.
Idle Capacity – caused by decrease in demand for the product that leads to less
production for the period.
Direct Departmental Expense - those that are readily identified with the
originatingdepartment, may it be producing or service department.
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Exercise 5-1
Applied Actual
Factory Factory Under- Over-
Overhead Overhead applied applied
1. 135,000 123,000
2. 23,600 34,500
3. 43,500 116,268
4. 132,623 113,998
5. 33,200 85,410
6. 15,966 60,218
7. 31,128 15,657
8. 56,199 77,735
9. 127,696 127,102
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Identify the following items given below as either Producing Dept (PD) or Service Dept.
(SD):
1. Receiving Dept. _____ 6. Security _____ 11. Shipping _____
2. Brewing _____ 7. Purchasing_____ 12. Personnel _____
3. Mixing _____ 8. Assembly _____ 13. Maintenance _____
4. Refining _____ 9. Bottling _____ 14. Fabricating _____
5. Storage _____ 10. Canning _____ 15. Utilities _____
The following information is available concerning the inventory and Cost of Goods Sold
accounts of N-Sure Co. at the end of the most recent year:
Applied Factory Overhead has already been closed to Factory Overhead Control account. In
all previous years, the overhead variance was treated as an adjustment to income or
expense. Beginning inventories of the most recent year were insignificant.
REQUIRED: Give the journal entry to close Factory Overhead Control, assuming:
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3. A manufacturer of bags estimates its production for the next year at 15,000 units
which is 75% of normal capacity. Material and Labor costs are P75 and P30
respectively per unit. Budgeted factory overhead costs is P630,000. Direct labor rate
per hour is P20.
Actual factory overhead incurred is P82,700 and applied factory overhead is P72,660.
Factoy overhead is under- or over-applied? At what amount?
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2. Gel Corporation applies factory overhead at 80% of direct labor. It incurred direct
labor cost of P330,000 during the current year; actual factory overhead incurred was
at P250,000. What is the amount of under- or over-applied factory overhead for the
current year? Prepare the necessary journal entry in disposition of the factory
variance, assuming that the amount is immaterial.
3. Given the following data of Nopia Corporation for the current year:
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What are the predetermined overhead rates in producing department P1 and P2?
Given the data for Job 620, what is the amount of overhead cost of the job if
predetermined overhead rates are calculated for the producing departments? If
plant-wide overhead rate is used based on direct labor hours, what is the amount of
factory overhead applied to Job 640?
5. JRT Company has Service Departments A and B and Production Departments X and Y
with the following data:
Production
Service Departments Departments
A B X Y
Direct Costs P 150 P 300 P 5,000 P 6,000
Services performed by
Dept. A 40% 40% 20%
Services performed by
Dept. B 20% 70% 10%
D E P A R T M E N T______
A B X Y____
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Rapunzel Company produces various products. These products pass through different
departments in the manufacturing process. The companies’ two (2) Producing Departments
are Departments A, where operations are mostly done by workers, and Department B,
where mostly machines run the production. It has also two (2) Service Departments, X and
Y, in which costs are allocated to producing departments using the direct method. Cost of
Department X is distributed on the basis of number of employees while Department Y is
based on machine hours.
The company uses a uniform base in computing predetermined overhead rate for both
Producing Departments, which is based on direct labor hours (DLHs).
Producing Service
Departments Departments
A B X Y
Estimated factory P150,00 P250,00
overhead P320,000 P540,000 0 0
Machine hours 6,000 44,000 - -
1 1
Number of employees 120 30 0 0
Direct labor hours 30,000 5,000
Departmen Department
tA B
Materials P120 P100
Direct labor hours 30 10
Machine hours 12 35
D. What is the departmentalized factory overhead rate of the two (2) Producing
Departments?
E. What is the factory overhead cost of Job 507 using the departmentalized factory
overhead rate?
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University of San Carlos offers only high-tech graduate-level programs. USC has two
principal operating departments, Engineering and Computer Sciences, and two support
departments, Facility and Technology Maintenance and Enrollment Services. The base used
to allocate facility and technology maintenance is budgeted total maintenance hours. The
base used to allocate enrollment services is number of credit hours for a department. The
Facility and Technology Maintenance budget is P350,000, while the Enrollment Services
budget is P950,000. The following chart summarizes budgeted amounts and allocation-base
amounts used by each department.
Required:
Use the direct method to allocate support costs to each of the two principal operating
departments, Engineering and Computer Sciences. Prepare a schedule showing the
support costs allocated to each department.
University of San Carlos offers only high-tech graduate-level programs. USC has two
principal operating departments, Engineering and Computer Sciences, and two support
departments, Facility and Technology Maintenance and Enrollment Services. The base used
to allocate facility and technology maintenance is budgeted total maintenance hours. The
base used to allocate enrollment services is number of credit hours for a department. The
Facility and Technology Maintenance budget is P350,000, while the Enrollment Services
budget is P950,000. The following chart summarizes budgeted amounts and allocation-base
amounts used by each department.
Required:
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Prepare a schedule, which allocates service department costs using the step-down
method with the sequence of allocation based on the highest-percentage support
concept. Compute the total amount of support costs allocated to each of the two
principal operating departments, Engineering and Computer Sciences.
University of San Carlos offers only high-tech graduate-level programs. USC has two
principal operating departments, Engineering and Computer Sciences, and two support
departments, Facility and Technology Maintenance and Enrollment Services. The base used
to allocate facility and technology maintenance is budgeted total maintenance hours. The
base used to allocate enrollment services is number of credit hours for a department. The
Facility and Technology Maintenance budget is P350,000, while the Enrollment Services
budget is P950,000. The following chart summarizes budgeted amounts and allocation-base
amounts used by each department.
Required:
a. Set up algebraic equations in linear equation form for each activity.
b. Determine total costs for each department by solving the equations from part (a)
using the reciprocal method.
(Engineering= Eng; Computer Sciences = CS; Facility and Technical Maintenance
= FTM; Enrollment Service = ES)
JR Co. has two service departments and two operating departments. Budgeted costs and
other data relating to these departments are presented below:
The costs of Building & Grounds are allocated first on the basis of square feet of space
occupied. Personnel costs are allocated on the basis of number of employees. The
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departmental costs for the operating departments are overhead costs. Predetermined
overhead rates in the operating departments are computed on the basis of direct labor-
hours.
a. Assume that the company uses the direct method of allocating service
department costs to operating departments. How much Building & Grounds cost
would be allocated to Department A?
b. Assume that the company uses the direct method of allocating service
department costs. The predetermined overhead rate that would be used in
Department B would be closest to how much?
c. Assume that the company uses the step method of allocating service
department costs to operating departments and Building and Grounds costs are
allocated first. How much Personnel Department cost would be allocated to
Department B?
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