Mechanical Properties of Materials - MechaniCalc
Mechanical Properties of Materials - MechaniCalc
The mechanical properties of a material a ect how it behaves as it is loaded. The elastic modulus of the material
a ects how much it de ects under a load, and the strength of the material determines the stresses that it can
withstand before it fails. The ductility of a material also plays a signi cant role in determining when a material will
break as it is loaded beyond its elastic limit. Because every mechanical system is subjected to loads during
operation, it is important to understand how the materials that make up those mechanical systems behave.
This page describes the mechanical properties of materials that are relevant to the design and analysis of
mechanical systems.
Contents
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Related Pages:
• Engineering Materials (https://mechanicalc.com/reference/engineering-materials)
• Strength of Materials (https://mechanicalc.com/reference/strength-of-materials)
• Materials Database (https://mechanicalc.com/calculators/materials/)
P
Stress: σ =
A0
L − L0 δ
Strain: ε = =
L0 L0
In the equation for stress, P is the load and A0 is the original cross-sectional area of the test specimen. In the
equation for strain, L is the current length of the specimen and L0 is the original length.
Stress-Strain Curve
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The values of stress and strain determined from the tensile test can be plotted as a stress-strain curve, as shown
below:
P: This is the proportionality limit, which represents the maximum value of stress at which the stress-strain
curve is linear.
E: This is the elastic limit, which represents the maximum value of stress at which there is no permanent
set. Even though the curve is not linear between the proportionality limit and the elastic limit, the material
is still elastic in this region and if the load is removed at or below this point the specimen will return to its
original length.
Y: This is the yield point, which represents the value of stress above which the strain will begin to increase
rapidly. The stress at the yield point is called the yield strength, Sty . For materials without a well-de ned
yield point, it is typically de ned using the 0.2% o set method in which a line parallel to the linear portion
of the curve is drawn that intersects the x-axis at a strain value of 0.002. The point at which the line
intersects the stress-strain curve is designated as the yield point.
U: This point corresponds to the ultimate strength, Stu , which is the maximum value of stress on the
stress-strain diagram. The ultimate strength is also referred to as the tensile strength. After reaching the
ultimate stress, specimens of ductile materials will exhibit necking, in which the cross-sectional area in a
localized region of the specimen reduces signi cantly.
F: This is the fracture point or the break point, which is the point at which the material fails and separates
into two pieces.
Stress-strain curves are commonly needed when analyzing an engineered component. However, stress-strain
data may not always be readily available. In this case, it is fairly straightforward to approximate a material's
stress-strain curve using the Ramberg-Osgood equation (https://mechanicalc.com/reference/mechanical-
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properties-of-materials#stress-strain-approx).
The gure below shows an engineering stress-strain curve as compared to a true stress-strain curve. Because the
engineering stress is calculated as force divided by original area (which is a constant), the engineering stress-
strain curve has the same shape as the load-de ection curve. The engineering stress-strain curve drops after the
ultimate strength is reached because the force that can be supported by the material drops as it begins to neck
down. However, the stress value in the true stress-strain curve always increases as the strain increases. This is
because the instantaneous value of area is used when calculating true stress. Even when the force supported by
the material drops, the reduction in the specimen area outweighs the reduction in force, and the stress continues
to increase.
It should be noted that the engineering stress and the true stress are essentially the same in the linear-elastic
region of the stress-strain curve. Because engineers typically operate within this linear-elastic region (it is
uncommon to design a structure that is intended to operate beyond the elastic limit), it is valid to work with
engineering stress as opposed to true stress.
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Engineering strain is the change in length divided by the original length: ε = ΔL/L0 . Instead of just calculating a
single value of ΔL, consider that the change in length is divided among many small increments, ΔLj . The strain
is also calculated in small increments: εj = ΔLj /Lj , where ΔLj is the change in length for an increment, and
Lj is the length at the start of the increment. As these increments become in nitesimally small, the summation
~
of the strains approaches the true strain, ε :
L
dL L
~
ε = ∫ = ln ( ) = ln (1 + ε)
L0
L L0
If it is assumed that the volume is constant throughout the de ection, then true stress and strain can be
calculated as:
True Stress: ~
σ = σ(1 + ε)
A0
~
True Strain: ε = ln ( )
A
~
where σ
~
and ε are the true stress and strain, and σ and ε are the engineering stress and strain.
Hooke's Law
Below the proportionality limit of the stress-strain curve (https://mechanicalc.com/reference/mechanical-
properties-of-materials#stress-strain-curve), the relationship between stress and strain is linear. The slope of this
linear portion of the stress-strain curve is the elastic modulus, E, also referred to as the Young's modulus and the
modulus of elasticity. Hooke's law expresses the relationship between the elastic modulus, the stress, and the
strain in a material within the linear region:
σ = Eε
τ = Gγ
where τ is the value of shear stress, γ is the value of shear strain, and G is the shear modulus of elasticity. The
elastic modulus and the shear modulus are related by:
E
G =
2(1 + ν )
Poisson's Ratio
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As load is applied to a material, the material elongates and the cross-sectional area is reduced. This reduction in
cross-sectional area is called lateral strain, and it is related to the axial strain by Poisson's ratio, ν . For a circular
specimen this reduction in area is realized as a reduction in diameter, and the Poisson's ratio is calculated as:
εlateral ΔD/D0
ν = =
εaxial δ/L0
Poisson's ratio only applies within the elastic region of the stress-strain curve
(https://mechanicalc.com/reference/mechanical-properties-of-materials#stress-strain-curve), and it is typically
about 0.3 for most metals. The theoretical maximum limit of Poisson's ratio is 0.5.
(https://mechanicalc.com/calculators/)
Strain Hardening
After a material yields, it begins to experience a high rate of plastic deformation. Once the material yields, it
begins to strain harden which increases the strength of the material. In the stress-strain curves below, the
strength of the material can be seen to increase between the yield point Y and the ultimate strength at point U.
This increase in strength is the result of strain hardening.
The ductile material in the gure below is still able to support load even after the ultimate strength is reached.
However, after the ultimate strength at point U, the increase in strength due to strain hardening is outpaced by
the reduction in load-carrying ability due to the decrease in cross sectional area. Between the ultimate strength at
point U and the fracture point F, the engineering strength of the material decreases and necking occurs.
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In the stress-strain curve for the brittle material below, a very small region of strain hardening is shown between
the yield point Y and the ultimate strength U. Note however that a brittle material may not actually exhibit any
yielding behavior or strain hardening at all -- in this case, the material would fail on the linear portion of the
curve. This is more common in materials such as ceramics or concrete.
Because the strain hardening region occurs between the yield point and the ultimate point, the ratio of the
ultimate strength to the yield strength is sometimes used as a measure of the degree of strain hardening in a
material. This ratio is the strain hardening ratio:
S tu
strain hardening ratio =
S ty
If a material is loaded beyond the elastic limit, it will undergo permanent deformation. After unloading the
material, the elastic strain will be recovered (return to zero) but the plastic strain will remain.
The gure below shows the stress-strain curve of a material that was loaded beyond the yield point, Y. The rst
time the material was loaded, the stress and strain followed the curve O-Y-Y', and then the load was removed
once the stress reached the point Y'. Since the material was loaded beyond the elastic limit, only the elastic
portion of the strain is recovered -- there is some permanent strain now in the material. If the material were to be
loaded again, it would follow line O'-Y'-F, where O'-Y' is the previous unloading line. The point Y' is the new yield
point. Note that the line O'-Y' is linear with a slope equal to the elastic modulus, and the point Y' has a higher
stress value than point Y. Therefore, the material now has a higher yield point than it had previously, which is a
result of strain hardening that occurred by loading the material beyond the elastic limit.
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By strain hardening the material, it now has a larger elastic region and a higher yield stress, but its ductility has
been reduced (the strain between points Y'-F is less than the strain between points Y-F).
In the gure above, both elastic and plastic strains exist in the material. If the load is removed at the indicated
point (σ, ε ), the stress and strain in the material will follow the unloading line as shown. The elastic strain and
plastic strain are indicated in the gure, and are calculated as:
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σ
Elastic Strain: εe =
E
Plastic Strain: εp = ε − εe
where σ is the stress at the indicated point, ε is the strain at the indicated point, and E is the elastic modulus.
Ductility
Ductility is an indication of how much plastic strain a material can withstand before it breaks. A ductile material
can withstand large strains even after it has begun to yield. Common measures of ductility include percent
elongation and reduction in area, as discussed in this section.
After a specimen breaks during a tensile test, the nal length of the specimen is measured and the plastic strain
at failure, also known as the strain at break, is calculated:
Lf − Lo
εf =
Lo
where Lf is the nal length of the specimen after break and Lo is the initial length of the specimen. It is
important to note that after the specimen breaks, the elastic strain that existed while the specimen was under
load is recovered, so the measured di erence between the nal and initial lengths gives the plastic strain at
failure. This is illustrated in the gure below:
In the gure, it can be seen that the plastic strain at failure, εf , is the strain remaining in the material after the
elastic strain has been recovered. The ultimate strain, εu , is the total strain at failure (the plastic strain plus the
elastic strain).
The percent elongation is calculated from the plastic strain at failure by:
Lf − Lo
eL = εf ⋅ 100% = ⋅ 100%
Lo
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The percent elongation is a commonly provided material property, so the plastic strain at failure is typically
calculated from percent elongation:
eL
εf =
100%
The ultimate strain accounts for both plastic and elastic strain at failure:
S tu
εu = εf +
E
Another important material property that can be measured during a tensile test is the reduction in area, which is
calculated by:
Ao − Af
RA = ⋅ 100%
Ao
Remember that percent elongation and reduction in area account for the plastic components of the axial strain
and the lateral strain, respectively.
In the gure above, the ductile material can be seen to strain signi cantly before the fracture point, F. There is a
long region between the yield at point Y and the ultimate strength at point U where the material is strain
hardening (https://mechanicalc.com/reference/mechanical-properties-of-materials#strain-hardening). There is
also a long region between the ultimate strength at point U and the fracture point F in which the cross sectional
area of the material is decreasing rapidly and necking is occurring.
The brittle material in the gure above can be seen to break shortly after the yield point. Additionally, the
ultimate strength is coincident with the fracture point. In this case, no necking occurs.
Because the area under the stress-strain curve for the ductile material above is larger than the area under the
stress-strain curve for the brittle material, the ductile material has a higher modulus of toughness
(https://mechanicalc.com/reference/mechanical-properties-of-materials#modulus-of-toughness) -- it can absorb
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much more strain energy before it breaks. Additionally, because the ductile material strains so signi cantly
before it breaks, its de ections will be very high before failure. Therefore, it will be visually apparent that failure is
imminent, and actions can be taken to resolve the situation before disaster occurs.
A representative stress-strain curve for a brittle material is shown below. This curve shows the stress and strain
for both tensile and compressive loading. Note how the material is much more resistant to compression than to
tension, both in terms of the stress that it can withstand as well as the strain before failure. This is typical for a
brittle material.
Strain Energy
When force is applied to a material, the material deforms and stores potential energy, just like a spring. The
strain energy (i.e. the amount of potential energy stored due to the deformation) is equal to the work expended
in deforming the material. The total strain energy corresponds to the area under the load de ection curve, and
has units of in-lbf in US Customary units and N-m in SI units. The elastic strain energy can be recovered, so if the
deformation remains within the elastic limit, then all of the strain energy can be recovered.
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2 2
1 F L0 σ L0 A
U = Fδ = = (area under load-de ection curve)
2 2AE 2E
Note that there are two equations for strain energy within the elastic limit. The rst equation is based on the area
under the load de ection curve. The second equation is based on the equation for the potential energy stored in
a spring. Both equations give the same result, they are just derived somewhat di erently.
u = ∫ σ dε
0
where the limits in the integral above are from a strain of 0 to εapp , which is the strain existing in the loaded
material.
Note that the units of strain energy density are psi in US Customary units and Pa in SI units.
Modulus of Resilience
The modulus of resilience is the amount of strain energy per unit volume (i.e. strain energy density) that a
material can absorb without permanent deformation resulting. The modulus of resilience is calculated as the
area under the stress-strain curve up to the elastic limit. However, since the elastic limit and the yield point are
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typically very close, the resilience can be approximated as the area under the stress-strain curve up to the yield
point. Since the stress-strain curve is very nearly linear up to the elastic limit, this area is triangular.
ε el εy
2 2
1 σ S
triangular form
el ty
ur = σel εel = ≈
2 2E 2E
where σel and εel are the stress and strain at the elastic limit, Sty is the tensile yield strength, and E is the elastic
modulus.
Note that the units of the modulus of resilience are the same as the units of strain energy density, which are psi
in US Customary units and Pa in SI units.
Modulus of Toughness
The modulus of toughness is the amount of strain energy per unit volume (i.e. strain energy density) that a
material can absorb just before it fractures. The modulus of toughness is calculated as the area under the stress-
strain curve up to the fracture point.
An accurate calculation of the total area under the stress-strain curve to determine the modulus of toughness is
somewhat involved. However, a rough approximation can be made by dividing the stress-strain curve into a
triangular section and a rectangular section, as seen in the gure below. The height of the sections is equal to the
average of the yield strength and the ultimate strength.
S ty + S tu 1
ut ≈ ( ) ⋅ (εu − εy )
2 2
2
S ty + S tu S ty + S tu 1
≈ ( ) ⋅ εu − ( ) ⋅
2 2 2E
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where Sty is the tensile yield strength, Stu is the tensile ultimate strength, εy is the strain at yield, εu is the
ultimate strain (https://mechanicalc.com/reference/mechanical-properties-of-materials#ductility) (total strain at
failure), and E is the elastic modulus.
A better calculation of the modulus of toughness could be made by using the Ramberg-Osgood equation to
approximate the stress-strain curve (https://mechanicalc.com/reference/mechanical-properties-of-
materials#stress-strain-approx), and then integrating the area under the curve.
It should be noted how greatly the area under the plastic region of the stress-strain curve (i.e. the rectangular
portion) contributes to the toughness of the material. Since a ductile material can withstand much more plastic
strain than a brittle material, a ductile material will therefore have a higher modulus of toughness than a brittle
material with the same yield strength. Even though structures are typically designed to keep stresses within the
elastic region, a ductile material with a higher modulus of toughness is better suited to applications in which an
accidental overload may occur.
Note that the units of the modulus of toughness are the same as the units of strain energy density, which are psi
in US Customary units and Pa in SI units.
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(https://mechanicalc.com/calculators/)
The Ramberg-Osgood equation for total strain (elastic and plastic) as a function of stress is:
1/n
σ σ
ε = + 0.002( )
E S ty
where σ is the value of stress, E is the elastic modulus of the material, Sty is the tensile yield strength of the
material, and n is the strain hardening exponent of the material, which can be calculated from known material
properties as shown later in this section. (Note 1) (https://mechanicalc.com/reference/mechanical-properties-of-materials#note-strain-
hardening-exponent)
An explanation of the derivation of the Ramberg-Osgood equation is provided in the following sections.
Ramberg-Osgood Equation
A relationship was proposed by Ramberg and Osgood that is frequently used to approximate the stress-strain
curve for a material. This relationship is exponential and is used to describe the plastic strain in a material. The
stress-strain curve in the plastic region can be approximated by:
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σ 1/n
→
n
σ = H εp εp = ( )
H
σ
σ = Eεe → εe =
E
where, in the equation above, εe is the elastic strain and E is the elastic modulus.
The total strain in a material is the summation of the elastic strain and the plastic strain:
σ σ 1/n
ε = εe + εp → ε = + ( )
E H
log(σ2 /σ1 )
n =
log(ε2 /ε1 )
σ1
H =
n
ε
1
where, in the equations above, (σ1 , ε1 ) and (σ2 , ε2 ) correspond to two points within the plastic region of the
stress-strain curve. The task at hand then is to nd those two points so that the constants may be calculated.
If the yield strength (Sty ) , ultimate strength (Stu ) , elastic modulus (E), and plastic strain at failure (εf ) for a
material are known, then two points within the plastic region can be determined (the yield and ultimate points),
and from those points the plastic region curve can be calculated. Remember that the plastic strain at failure can
be calculated from the percent elongation, eL, by εf = eL/100%. Luckily all of these properties are commonly
known for a material.
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It is important to note that the equation for the plastic region curve, σ = H εp
n
, is dependent on plastic strain,
and so we will need to determine the values of plastic strain for the two points of interest. Plastic strain can be
calculated from total strain using:
σ
εp = ε − εe = ε −
E
where, in the equation above, ε is the total strain and εe is the elastic strain.
The table below is used to determine the yield point and the ultimate point:
S ty S ty
Yield Point: S ty + 0.002 0.002
E E
S tu S tu
Ultimate Point: S tu + εf εf
E E
Note that when determining the strain at the yield point, a plastic strain of 0.002 was assumed. This is consistent
with the 0.2% o set method, as described previously. This assumption is necessary in order to place the yield
point within the plastic region of the curve. From the table above, it can be seen that the yield point and ultimate
point within the plastic region are given by:
• Ultimate Point: (S tu , εf )
From the two points in the plastic region of the curve, the constants n and H for the Ramberg-Osgood equation
can be calculated. The strain hardening exponent, n, is calculated as: (Note 1) (https://mechanicalc.com/reference/mechanical-
properties-of-materials#note-strain-hardening-exponent)
log(S tu /S ty )
n =
log(εf /0.002)
The value for H is calculated using the yield point, (Sty , 0.002), as the point of reference, although either point
would do:
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S ty
H =
n
0.002
Now that the constants n and H have been determined, the equation for the total strain as a function of stress is
known:
σ σ 1/n
ε = + ( )
E H
The equation above can be simpli ed by substituting the expression for H . The nal equation for total strain as a
function of stress is:
1/n
σ σ
ε = + 0.002( )
E S ty
Notes
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References
General References:
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Dowling/dp/0131395068/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=mechanicalc-
20&linkId=860c6ef95b58c0c3657a3b618382fb89)
3. Gere, James M., "Mechanics of Materials," 6th Ed. (https://www.amazon.com/Mechanics-Materials-James-M-
Gere/dp/1111577730/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=mechanicalc-
20&linkId=2b6e4738fa4010891144606deab3ef2b)
4. Hibbeler, Russell C., "Mechanics of Materials," 10th Ed. (https://www.amazon.com/Mechanics-Materials-
10th-Russell-Hibbeler/dp/0134319656/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=mechanicalc-
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5. Lindeburg, Michael R., "Mechanical Engineering Reference Manual for the PE Exam," 13th Ed.
(https://www.amazon.com/Mechanical-Engineering-Reference-Manual-
Exam/dp/1591264146/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=mechanicalc-
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1. ASTM E8, "Standard Test Methods for Tension Testing of Metallic Materials," American Society for Testing
and Materials, 2011.
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