SURFACE J90

REAF.
MAR95
VEHICLE
400 Commonwealth Drive, Warrendale, PA 15096-0001
RECOMMENDED Issued 1952-01
PRACTICE Reaffirmed 1995-03

Superseding J90 JUN90

Submitted for recognition as an American National Standard

STANDARD CLASSIFICATION SYSTEM FOR NONMETALLIC AUTOMOTIVE GASKET MATERIALS

Foreword—This reaffirmed document has not changed other than to put it into the new SAE Technical Standards
Board Format.

1. Scope

1.1 The classification system provides a means for specifying or describing pertinent properties of commercial
nonmetallic gasket materials. Materials composed of asbestos, cork, cellulose, and other organic or inorganic
materials in combination with various binders or impregnants are included. Materials normally classified as
rubber compounds are not included, since they are covered in SAE J200—ASTM D 2000. Gasket coatings
are not covered, since details thereof are intended to be given on engineering drawings or in separate
specifications.

1.2 Since all of the properties that contribute to gasket performance are not included, use of the classification
system as a basis for selecting materials is limited.

1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for
information only.

1.4 This SAE Recommended Practice may involve hazardous materials, operations, and equipment. This
document does not purport to address all of the safety problems associated with its use. It is the responsibility
of the user of this document to establish appropriate safety and health practices and determine the
applicability of regulatory limitations prior to use.

2. References

2.1 Applicable Publications—The following publications form a part of this specification to the extent specified
herein. The latest issue of SAE publications shall apply.

2.1.1 SAE PUBLICATIONS—Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.

SAE J90—Standard Classification System for Nonmetallic Automotive Gasket Materials

SAE J200—Classification System for Rubber Products in Automotive Applications

SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely
voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”

SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.

QUESTIONS REGARDING THIS DOCUMENT: (724) 772-8512 FAX: (724) 776-0243

TO PLACE A DOCUMENT ORDER; (724) 776-4970 FAX: (724) 776-0790
SAE WEB ADDRESS http://www.sae.org

Copyright 1995 Society of Automotive Engineers, Inc.

All rights reserved. Printed in U.S.A.
 SAE J90 Reaffirmed MAR95

2.1.2 ASTM PUBLICATIONS—Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.

ASTM D 2000—Classification System for Rubber Products in Automotive Applications

ASTM E 11—Specification for Wire-Cloth Sieves for Testing Purposes
ASTM F 36—Test Method for Compressibility and Recovery of Gasket Materials
ASTM F 37—Test Methods for Sealability of Gasket Materials
ASTM F 38—Test Methods for Creep Relaxation of a Gasket Material
ASTM F 146—Test Methods for Fluid Resistance of Gasket Materials
ASTM F 147—Test Method for Flexibility of Non-Metallic Gasket Materials
ASTM F 148—Test Method for Binder Durability of Cork Composition Gasket Materials
ASTM F 152—Test Methods for Tension Testing of Nonmetallic Gasket Materials
ASTM F 433—Practice for Evaluating Thermal Conductivity of Gasket Materials
ASTM F 607—Test Method for Adhesion of Gasket Materials to Metal Surfaces

3. Significance and Use

3.1 This classification is intended to encourage uniformity in reporting properties; to provide a common language
for communications between suppliers and consumers; to guide engineers and designers in the test methods
commonly used for commercially available materials; and to be versatile enough to cover new materials and
test methods as they are introduced.

3.2 It is based on the principle that nonmetallic gasket materials should be described, insofar as is possible, in
terms of specific physical and mechanical characteristics, and that an infinite number of such descriptions can
be formulated by use of one or more standard statements based on standard tests. Therefore, users of gasket
materials can, by selecting different combinations of statements, specify different combinations of properties
desired in various parts. Suppliers, likewise, can report properties available in their respective products.

4. Basis of Classification

4.1 To permit "line call-out" of the descriptions mentioned in 3.2, this classification system establishes letter or
number symbols or both for various performance levels of each property or characteristic (see Table 1).

4.2 In specifying or describing gasket materials, each "line call-out" shall include the number of this system (minus
date symbol) followed by the letter "F" and six numerals, for example: SAE J90 (F125400). Since each
numeral of the call-out represents a characteristic (as shown in Table 1), six numerals are always required.
The numeral "0" is used when the description of any characteristic is not desired. The numeral "9" is used
when the description of any characteristic (or test related thereto) is specified by some supplement to this
classification system, such as notes on engineering drawings.

4.3 To further specify or describe gasket materials, each "line call-out" may include one or more suffix letter-
numeral symbols, as listed in Table 2, for example: SAE J90 (F125400-B2M4). Various levels of definition may
be established by increasing or decreasing the number of letter-numeral symbols used in the "line call-out."

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 SAE J90 Reaffirmed MAR95

TABLE 1—BASIC PHYSICAL AND MECHANICAL CHARACTERISTICS

Basic Six-Digit Number Basic Characteristic
First Numeral "Type" of material (the principal fibrous or particulate reinforcement material from which the gasket
is made) shall conform to the first numeral of the basic six-digit number, as follows:
0 = not specified
1 = asbestos
2 = cork
3 = cellulose
4 = fluorocarbon polymer
5 = flexible graphite
7 = nonasbestos, tested as Type 1
9 = as specified(1)

Second Numeral Class of material (method of manufacture or common trade designation) shall conform to the
second numeral of the basic six-digit number, as follows:
When first numeral is "0" or "9," second numeral:
0 = not specified
9 = as specified(1)
When first numeral is "1" or "7," second numeral:
0 = not specified
1 = compressed sheeter process
2 = beater process
3 = paper and millboard
9 = as specified1
When first numeral is "2," second numeral:
0 = not specified
1 = cork composition (Class 1)
2 = cork and elastomeric (Class 2)
3 = cork and cellular rubber (Class 3)
9 = as specified(1)
When first numeral is "3," second numeral:
0 = not specified
1 = untreated fiber—tag, chipboard, vulcanized fiber, etc. (Class 1)
2 = protein treated (Class 2)
3 = elastomeric treated (Class 3)
4 = thermosetting resin treated (Class 4)
9 = as specified(1)
When first numeral is "4," second numeral:
0 = not specified
1 = sheet PTFE
2 = PTFE of expanded structure
3 = PTFE filaments, braided, or woven
4 = PTFE felts
5 = filled PTFE
9 = as specified
When first numeral is "5," second numeral:
0 = not specified
1 = homogeneous sheet
2 = laminated sheet
9 = as specified(1)

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 SAE J90 Reaffirmed MAR95

TABLE 1—BASIC PHYSICAL AND MECHANICAL CHARACTERISTICS

Basic Six-Digit Number Basic Characteristic
Third Numeral Compressibility characteristics, determined in accordance with 9.2, shall conform to the percent
indicated by the third numeral of the basic six-digit number. (Example: 4 = 15 to 25%)
0 = not specified 5 = 20 to 30%
1 = 0 to 10% 6 = 25 to 40%
2 = 5 to 15%* 7 = 30 to 50%
3 = 10 to 20% 8 = 40 to 60%
4 = 15 to 25% 9 = as specified(1)
*
7 to 17% for compressed sheeter process

Fourth Numeral Thickness increase when immersed in ASTM No. 3 Oil: determined in accordance with 9.3, shall
conform to the percent indicated by the fourth numeral of the basic six-digit number. (Example:
4 = 15 to 30%)
0 = not specified 5 = 20 to 40%
1 = 0 to 15% 6 = 30 to 50%
2 = 5 to 20% 7 = 40 to 60%
3 = 10 to 25% 8 = 50 to 70%
4 = 15 to 30% 9 = as specified(1)

Fifth Numeral Weight increase when immersed in ASTM No. 3 Oil: determined in accordance with 9.3, shall
conform to the percent indicated by the fifth numeral of the basic six-digit number. (Example:
4 = 30% max)
0 = not specified 5 = 40%, max
1 = 10%, max 6 = 60%, max
2 = 15%, max 7 = 80%, max
3 = 20%, max 8 = 100%, max
4 = 30%, max 9 = as specified(1)

Sixth Numeral Weight increase when immersed in water: determined in accordance with 9.3, shall conform to the
percent indicated by the sixth numeral of the basic six-digit number. (Example: 4 = 30%, max)
0 = not specified 5 = 40%, max
1 = 10%, max 6 = 60%, max
2 = 15%, max 7 = 80%, max
3 = 20%, max 8 = 100%, max
4 = 30%, max 9 = as specified(1)
1. On engineering drawings or other supplement to this classification system.

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 SAE J90 Reaffirmed MAR95

TABLE 2—SUPPLEMENTARY PHYSICAL AND MECHANICAL CHARACTERISTICS

Suffix Symbol Supplementary Characteristics
A9 Sealability characteristics shall be determined in accordance with 9.4. External load, internal
pressure, other details of test, and results shall be as specified on engineering drawing or other
supplement to this classification.

B1 through B9 Creep relaxation characteristics shall be determined in accordance with 9.5. Loss of stress at end
of 24 h shall not exceed the amount indicated by the numeral of the B-symbol.
B1 = 10% B5 = 30%
B2 = 15% B6 = 40%
B3 = 20% B7 = 50%
B4 = 25% B8 = 60%
B9 = as specified(1)

D00 through D99 The former ASTM standard F 64, Test Method for Corrosive and Adhesive Effects of Gasket
Materials on Metal Surfaces, was discontinued in 1980. The recently established test for adhesion
has become Test Method ASTM F 607.

E00 through E99 Weight and thickness change after immersion in ASTM Fuel B shall be determined in accordance
with 9.3. Weight increase shall not exceed the standard rating number indicated by the first numeral
of the two-digit number of the E-symbol. Thickness increase shall not exceed the standard rating
number indicated by the second numeral of the E-symbol.

Weight Increase, % Thickness Increase, %

(first numeral) (second numeral)

E0_ = not specified E_0 = not specified

E1_ = 10 E_1 = 0 to 5
E2_ = 15 E_2 = 0 to 10
E3_ = 20 E_3 = 0 to 15
E4_ = 30 E_4 = 5 to 20
E5_ = 40 E_5 = 10 to 25
E6_ = 60 E_6 = 15 to 35
E7_ = 80 E_7 = 25 to 45
E8_ = 100 E_8 = 30 to 60
E9_ = as specified(1) E_9 = as specified(1)

H Adhesion characteristics shall be determined in accordance with 9.6. Results shall be as specified
on engineering drawing or other supplement to this classification.

K1 through K9 Thermal conductivity characteristics shall be determined in accordance with 9.10. The K-factor
obtained in W/(m·K)(Btu·in/h·ft2·°F) shall fall within the ranges indicated by the numeral of a K
symbol.

K1 = 0.00 to 0.09 (0.00 to 0.65) K5 = 0.29 to 0.38 (2.00 to 2.65)

K2 = 0.07 to 0.17 (0.50 to 1.15) K6 = 0.36 to 0.45 (2.50 to 3.15)
K3 = 0.14 to 0.24 (1.00 to 1.65) K7 = 0.43 to 0.53 (3.00 to 3.65)
K4 = 0.22 to 0.31 (1.50 to 2.15) K8 = 0.50 to 0.60 (3.50 to 4.15)
K9 = as specified(1)

M1 through M9 Tensile strength characteristics shall be determined in accordance with 9.7. Results in MPa (psi)
shall be no less than the value indicated by the numeral of the M-symbol.

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 SAE J90 Reaffirmed MAR95

TABLE 2—SUPPLEMENTARY PHYSICAL AND MECHANICAL CHARACTERISTICS

Suffix Symbol Supplementary Characteristics
M1 = 0.689 (100) M5 = 10.342 (1500)
M2 = 1.724 (250) M6 = 13.790 (2000)
M3 = 3.447 (500) M7 = 20.684 (3000)
M4 = 6.895 (1000) M8 = 27.579 (4000)
M9 = as specified(1)

R Binder Durability characteristics shall be determined in accordance with 9.8. There shall be no
evidence of disintegration at conclusion of test.

S9 Volume change characteristics, when immersed in ASTM No. 1 Oil, ASTM No. 3 Oil, and ASTM
Reference Fuel A, shall be determined in accordance with 9.3. Results shall be as specified on
engineering drawing or other supplement to this classification.

T Flexibility characteristics shall be determined in accordance with 9.9. There shall be no evidence of
cracks, breaks, or separation at conclusion of test.

Z Other characteristics shall be as specified on engineering drawing or other supplement to this

classification.
1. On engineering drawing or other supplement to this classification system.

4.4 For convenience, gasket materials are referred to by Type according to the principal fibrous or particulate
reinforcement or other material from which the gasket is made and by Class according to the manufacturing
method, or the common trade designation. Type numbers correspond with the first numeral, and class
numbers correspond with the second numeral of the basic six-digit line call-out, as shown in Table 1.

NOTE—While this "cell-type" format provides the means for close characterization and specification of each
property and combinations of properties for a broad range of materials, it is subject to possible
misapplications, since impossible property combinations can be coded if the user is not familiar with
available commercial materials. Table A1 of this classification indicates properties, characteristics, and
test methods that are normally considered applicable to each type of material.

5. Physical and Mechanical Requirements

5.1 Gasket materials identified by this classification shall have the characteristics or properties indicated by the first
six numerals of the line call-out, within the limits shown in Table 1, and by additional letter-numeral symbols
shown in Table 2.

6. Thickness Requirements

6.1 Gasket materials identified by this classification system shall conform to the thickness tolerances specified in
Table 3.

7. Sampling

7.1 Specimens shall be selected from finished gaskets or sheets of suitable size, whichever is the more
practicable. If sheets are used, they shall, where applicable, be cut squarely with the grain of the stock, and the
grain direction shall be noted by an arrow. If finished gaskets are used, the dimensions of sample and any
variations from method must be reported.

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 SAE J90 Reaffirmed MAR95

7.2 For qualification purposes, thickness shall be 0.8 mm (0.03 in), except for Type 2, where the qualification
thickness is to be 1.5 to 6.4 mm (0.06 to 0.25 in), and Type 5 Class 1, where the qualification thickness is to be
0.4 mm (0.015 in). When thicknesses other than those shown previously are to be tested, the specification
limits shall be agreed to in writing between the purchaser and the supplier.

TABLE 3—THICKNESS TOLERANCES

Type and Class of Material
(First Two Numerals of Basic Applicable
Six-Digit Number) Thickness Specified, mm (in) Tolerance, (1) mm (in)
11 and 12 0.41 (0.016) and under +0.13 (+0.005)
−0.05 (−0.002)
over 0.41 (0.016) and under 1.57 (0.062) ±0.13 (±0.005)
1.57 (0.062) and over ±0.20 (±0.008)

13 up to 3.18 (0.125) ±0.13 (±0.005)

3.18 (0.125) to 12.70 (0.500) ±0.25 (±0.010)

21 all thicknesses ±10%, or ±0.25 (±0.010)

whichever is the greater

22 under 1.57 (0.062) ±0.25 (±0.010)

1.57 (0.062) and over ±0.38 (±0.015)

23 1.57 (0.062) and over ±0.38 (±0.015)

31, 32, and 33 (also 00 and 99) (2) 0.41 (0.016) and under ±0.089 (±0.0035)
over 0.41 (0.016) to 1.57 (0.062) ±0.13 (±0.005)
over 1.57 (0.062) to 2.39 (0.094) ±0.20 (±0.008)
over 2.39 (0.094) ±0.41 (±0.016)

51 1.6 (0.062) and under ±0.051 (±0.002)

52 12.7 (0.5) and under ±10%

1. Tolerances listed are permissible variations applicable to a given lot of sheets or gaskets. Where other thickness
tolerances are necessary due to the gasket application, tolerances applicable to individual sheet or gasket may be
agreed to in writing between the purchaser and the supplier.
2. Unless otherwise specified on engineering drawing or other supplement to this classification system.

7.3 Sufficient specimens shall be selected to provide a minimum of three determinations for each test specified.
The average of the determinations shall be considered as the result.

8. Conditioning

8.1 Prior to all applicable tests, specimens shall be conditioned as follows:

8.1.1 When the first numeral of line call-out is "1" (Type 1 materials), specimens shall be conditioned in an oven at
100 °C ± 2 °C (212 °F ± 3.6 °F) for 1 h and allowed to cool to 21 to 30 °C (70 to 85 °F) in a desiccator
containing anhydrous calcium chloride; except when second numeral of line call-out is "3" (Class 3
materials), the specimens shall be conditioned in an oven for 4 h at 100 °C ± 2 °C (212 °F ± 3.6 °F).

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 SAE J90 Reaffirmed MAR95

8.1.2 When the first numeral of line call-out is "2" (Type 2 materials), specimens shall be conditioned at least 46 h
in a controlled-humidity room or in a closed chamber with gentle mechanical circulation of the air at 21 to
30 °C (70 to 85 °F) and 50 to 55% relative humidity.

NOTE—If a mechanical means of maintaining 50 to 55% relative humidity is not available, a tray containing a
saturated solution of reagent grade magnesium nitrate, Mg(NO3)2·6H2O, shall be placed in the
chamber to provide the required relative humidity.

8.1.3 When the first numeral of line call-out is "3" (Type 3 materials), specimens shall be preconditioned for 4 h at
21 to 30 °C (70 to 85 °F) in a closed chamber containing anhydrous calcium chloride as a desiccant. The air
in the chamber shall be circulated by gentle mechanical agitation. Specimens shall then be transferred
immediately to a controlled-humidity room or closed chamber with gentle mechanical circulation of the air
and conditioned for at least 20 h at 21 to 30 °C (70 to 85 °F) and 50 to 55% relative humidity.

8.1.4 When the first numeral of a line call-out is "4", no conditioning of specimens is necessary.

8.1.5 When the first numeral of a line call-out is "5", test specimens shall be conditioned in accordance with 8.1.1
(Type 1 materials).

8.1.6 When the first numeral of a line call-out is "0" or "9", specimens shall be conditioned as in 8.1.3, unless
otherwise specified in supplements to this classification.

8.2 In all cases where testing is conducted outside the area of specified humidity, specimens shall be removed
from the chamber one at a time just prior to testing.

9. Test Methods

9.1 Thickness

9.1.1 The specimens shall be measured with a device actuated by a dead-weight load. The device shall be
capable of reading in 0.02 mm (0.001 in) or smaller units, and readings shall be estimated to the nearest
0.002 mm (0.0001 in). The presser foot shall be 6.40 mm ± 0.13 mm (0.252 in ± 0.005 in) in diameter. The
anvil shall have a diameter not less than that of the presser foot. The pressure on the sample shall be as
specified in Table 4.

TABLE 4—THICKNESS MEASUREMENT STRESSES AND FORCES

Type of Material
of First Numeral Pressure on Total Force on
of Six-Digit Sample, kPa Presser Foot, N
Number (psi) (oz) (reference)
1 80.3 ± 6.9 (11.5 ± 1.0) 2.50 (9.0)
2 35 ± 6.9 (5.1 ± 1.0) 1.11 (4.0)
3 55 ± 6.9 (8.0 ± 1.0) 1.75 (6.3)
0 and 9 (1) 55 ± 6.9 (8.0 ± 1.0) 1.75 (6.3)
5 80.3 ± 6.9 (11.5 ± 1.0) 2.50 (9.0)
1. Unless otherwise specified on engineering drawing or other supplement
to this classification system.

9.1.2 The reading shall be taken by lowering the presser foot gently until it is in contact with the specimen. A
sufficient number of readings shall be taken, depending on the size of the specimen, to provide a reliable
average value.

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 SAE J90 Reaffirmed MAR95

9.2 Compressibility and Recovery—Specimens shall be tested in accordance with Test Method ASTM F 36
using the procedure which is applicable to the material described by the first two numerals of the basic six-digit
number, as given in Table 5.

TABLE 5—COMPRESSIBILITY TEST METHODS

Procedure,
First Two Numerals of Test Method
Six-Digit Number ASTM F 36 Pressure, MPa (psi)
11 and 12 A 34.474 (5000)
13 H 6.895 (1000)
21 and 23 F 0.689 (100)
22 B 2.758 (400)
31, 32, 33, and 34 G 6.895 (1000)
00 and 99 G (1) 6.895 (1000)
51 and 52 A 34.474 (5000)
71 and 72 J 34.474 (5000)
73 K 6.895 (1000)
1. Unless otherwise specified on engineering drawing or other supplement to
this classification system.

9.3 Fluid Resistance—Specimens shall be tested in accordance with Test Method ASTM F 146.

9.3.1 OTHER TYPES OF MATERIALS (AS INDICATED BY 0 OR 9 FIRST NUMERAL OF BASIC SIX-DIGIT NUMBER)—Use the
same apparatus and general procedure outlined for Type 3 materials, unless otherwise specified in the
engineering drawing or other supplement to this classification.

9.4 Sealability—Specimens shall be tested in accordance with Test Method ASTM F 37.

9.5 Creep Relaxation—Specimens shall be tested in accordance with Test Method ASTM F 38.

9.6 Adhesion—Specimens shall be tested in accordance with Test Method ASTM F 607.

9.7 Tensile Strength—Specimens shall be tested in accordance with Test Method ASTM F 152.

9.7.1 OTHER TYPES OF MATERIAL (AS INDICATED BY 0 OR 9 FIRST NUMERAL OF BASIC SIX-DIGIT NUMBER)—Use the
same apparatus and general procedure outlined for Type 3 materials, unless otherwise specified on
engineering drawing or other supplement to this classification.

9.8 Binder Durability—Specimens shall be tested in accordance with appropriate procedures in Test Method
ASTM F 148.

9.9 Flexibility—Specimens shall be tested in accordance with appropriate procedures in Test Method ASTM F
147.

9.10 Thermal Conductivity—Specimens shall be tested in accordance with Practice ASTM F 433, using a
temperature of 100 °C ± 2 °C (212 °F ± 3.6 °F).

PREPARED BY THE SAE GASKETING STANDARDS COMMITTEE

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 SAE J90 Reaffirmed MAR95

APPENDIX A

(NONMANDATORY INFORMATION)

A.1 Applicable Test Methods

A.1.1 Table A1 indicates properties, characteristics, and test methods that are normally considered applicable to
each type of material. It is not intended to limit the use of numeral-symbols as provided in Classification
System SAE J90 where experience indicates that the related properties, characteristics, or test methods, or
both, are applicable.

A.1.2 Table A2 is being provided to offer an explanation of the system of identification of gasket materials previously
used in SAE J90a which has been superseded by Classification System SAE J90.

A.1.3 Tables A3, A4, and A5 are also retained in this appendix to provide a reference for transforming formerly used
P-number identification into the present SAE J90.

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 TABLE A1—TYPICAL TYPES OF MATERIALS
NOTE: "X" indicates that the test conditions shown in first column have been used to characterize the type of material named in column heading.
"Dash" (-) indicates that the test method is either "not applicable" to the material named or has not been commonly used in characterizing the material.

Type 1, Type 1, Type 1, Type 3, Type 3, Type 3,

Asbestos Asbestos Asbestos Cellulose Cellulose Cellulose
or Other or Other or Other or Other or Other or Other Type 5, Type 5,
Inorganic Inorganic Inorganic Type 2, Type 2, Organic Organic Organic Flexible Flexible
Properties, Characteristics, and
Fibers Fibers Fibers Cork Cork Type 2, Cork Fibers Fibers Fibers Graphite Graphite
Test methods
Beater Asbestos Cork and Homogen-
Compressed Addition Paper and Cork Cork and Cellular Untreated Treated Treated eous Laminated
Asbestos Asbestos Asbestos Composition Elastomeric Rubber Fiber Protein Elastomeric Sheet Sheet
Compressibility:
5000-psi load (Test Method F 36, Procedure A) X X — — — — — — — X X
5000-psi load (Test Method F 36, Procedure J) (1) X X — — — — — — — X X
1000-psi load (Test Method F 36, Procedure H) — — X — — — — — — — —
1 — — X — — — — — — — —
1000-psi load (Test Method F 36, Procedure K)
1000-psi load (Test Method F 36, Procedure G) — — — — — — X X X — —
100-psi load (Test Method F 36, Procedure F) — — — X — X — — — — —

SAE J90 Reaffirmed MAR95

400-psi load (Test Method F 36, Procedure B) — — — — X — — — — — —
Tensile strength X X X X X X X X X X X
Resistance to exposure in ASTM No. 3 Oil:
Volume change, 70 h at 212°F — — — — X X — — — — —
Weight increase, 22 h at 70 85°F — — — — — — X X X — —
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Thickness increase: 22 h at 70 to 85°F — — — — — — X X X — —

5 h at 300°F X X — — — — — — — — —
Resistance to exposure in ASTM Fuel B:
Weight increase: 22 h at 70 to 85°F — — — — — — X X X — —
5 h at 70 to 85°F X X — — — — — — — — —
Thickness change: 22 h at 70 to 85 °F — — — — — — X X X — —
5 h at 70 to 85 °F X X — — — — — — — — —
Resistance to exposure in ASTM No. 1 Oil:
Volume change, 70 h at 212 °F — — — — X X X — — — —
Resistance to exposure in ASTM Fuel A:
Volume change, 22 h at 70 to 85 °F — — — — X X X — — — —
Resistance to exposure in distilled water:
Weight increase, 22 h at 70 to 85 °F — — — — — — X X X — —
Thickness change, 22 h at 70 to 85 °F — — — — — — X X X — —
Sealability X X X X X X X X X X X
Creep relaxation X X — — — — — — — X X
Binder durability — — — X — — — — — — —
Flexibility — — — X X X — — — X X
Thermal conductivity X X X X X X X X X X X

1. Type 7, Nonasbestos
 TABLE A2—SYSTEM OF IDENTIFICATION
Digit Type 1 Type 2 Type 3
First Digit (principal fibrous or particulate 1. Asbestos or other inorganic fibers 2. Cork 3. Cellulose or other organic fibers
material)
Second Digit (trade designation) 1. Compressed asbestos sheet 1. Cork composition 0. Tag
2. Asbestos beater sheet 2. Cork and rubber 1. Chipboard
3. Asbestos paper and millboard 3. Cork and cellular rubber 2. Vulcanized fiber
3. Cellulose fiber
4. Fiber and filler compositions
Third Digit (binder or treatment other than (Same for all three types)
sizing)
0. None
1. Protein (glue-glycerin or equivalent)
2. Resin
3. Rubber, Type S, Class A (polysulfide or equivalent)

SAE J90 Reaffirmed MAR95

4. Rubber, Type S, Class SB (acrylonitrile or equivalent)
5. Rubber, Type S, Class SC (chloroprene or equivalent)
6. Rubber, Type R (natural, reclaim, styrene, or equivalent)
Fourth Digit (compressibility index, (Same for all three types)
Test Method ASTM F 36, Procedure G, 0. 0 to 5%
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total load—1000 psi). 1. 6 to 15%

For identification purposes only. 2. 16 to 25%
May not agree with compressibility 3. 26 to 35%
in tables where other loads are 4. 36 to 45%
employed. 5. 46 to 55%
6. 56 to 65%
7. 66 to 75%
8. 76 to 85%
9. 86 to 95%
Suffix Letter Used to distinguish grades of material within one 4-digit category which differ sufficiently to justify separate tabular values.
If only one grade of material is listed in the table, the letter "A" is used.
Example: Letter indicating a gasket material included in ASTM D 1170
Cellulose or other organic fibers
Rope or chemical wood, or both
Binder or treatment, rubber, Type S, Class SC
Compressibility index is 26 to 35%
Grade
P 3 3 5 3 A
 TABLE A3—TYPE 1—ASBESTOS OR OTHER INORGANIC FIBERS
Properties after Properties after Properties after Properties after Properties after
Original Original Original Original Original Immersion in Immersion in Immersion in Immersion in Immersion in
Properties Properties Properties Properties Properties Liquids Liquids Liquids Liquids Liquids

After Aging 5 h
Former After Aging 5 h After Aging 5 h After Aging 5 h After Aging 5 h at 21 to 30 °C
"G" No. at 150 °C ± 2 °C at 150 °C ± 2 °C at 150 °C ± 2 °C at 21 to 30 °C (70 to 85 °F) in
Identifica- (for Tensile Ignition (300 °F ± 3.6 °F) (300 °F ± 3.6 °F) (300 °F ± 3.6 °F) (70 to 85 °F) in ASTM
tion reference Compressi- Compressi- Compressi- Strength, Loss, in ASTM Oil in ASTM Oil in ASTM Oil ASTM Reference Reference
No.(1) only) bility bility bility min, psi max, % No. 3 No. 3 No. 3 Fuel B Fuel B

Compressi- Loss in Tensile

Total bility, Recovery, Compressibility Strength, Thickness Weight Increase Thickness
Load, psi % min, % max, % max, % Increase, % max, % Increase, %
P1141A 1122-1 5000 7 to 17 40 2000 — 20 30 0 to 13 20 0 to 15
P1151A 1123-1 5000 7 to 17 40 2000 — 30 50 15 to 30 30 10 to 25
P1161A 1111-1 5000 7 to 17 40 2000 — — 70 20 to 50 40 15 to 35
P1161B — 5000 7 to 17 40 2000 — — 80 40 to 70 50 25 to 45
P1162A 1111-2 5000 15 to 25 30 1600 — — 70 20 to 50 40 15 to 35

SAE J90 Reaffirmed MAR95

P1241C — 5000 13 to 23 35 1000 — 30 35 5 to 20 30 0 to 15
P1242C — 5000 30 to 40 30 1700 — 45 15 0 to 20 50 0 to 15
P1242D — 5000 20 to 30 35 200 — 35 20 0 to 20 40 0 to 15
P1243C 1422-2 5000 35 to 50 15 500 — 55 25 0 to 5 50 0 to 5
P1251A 1423-1 5000 10 to 20 40 2000 — 35 40 10 to 20 35 0 to 15
-13-

P1252A 1423-2 5000 20 to 30 35 1000 — — 60 20 to 35 50 05 to 20

P1252D — 5000 30 to 40 35 1200 — 45 30 10 to 25 50 5 to 20
P1252E — 5000 20 to 30 35 1200 — 40 40 10 to 25 45 5 to 20
P1253A 1423-3 5000 35 to 50 20 1000 — — 50 0 to 15 55 0 to 10
P1261A — 5000 15 to 30 30 1200 — — 60 10 to 25 60 05 to 20
P1262B — 5000 25 to 40 35 1000 — — 80 10 to 40 70 0 to 30
P1301A 4131 1000 6 to 15 40 200 20 — — — — —
P1302A 4111 1000 16 to 25 30 175 20 — — — — —
1.Thickness tolerances:
 TABLE A4—TYPE 2—CORK (1)
Properties
Properties after Properties after Properties after Properties after after
Original Original Original Original Original Original Original Original Original Immersion Immersion Immersion Immersion Immersion
Properties Properties Properties Properties Properties Properties Properties Properties Properties or Aging or Aging or Aging or Aging or Aging

After Aging
22 h
After Aging 70 at 21 to 30 °C
Former After Aging 70 h After Aging 70 h h (70 to 85 °F)
"G" No. After Oven Aging, at 100 °C ± 2 °C at 100 °C ± 2 °C at 100 °C ± 2 °C In
Identific (for Tensile Density 70 h at 100 °C ± 2 (212 °F ± 3.6 °F) (212 °F ± 3.6 °F) (212 °F ± 3.6 °F) ASTM
ation reference Compressi Compressi Compress Strength, min, Flotation Flotation Flotation Flexibility °C In In In Reference
(2) 3 3 3 (212 °F ± 3.6 °F)
No. only) bility bility ibility min, psi lb/ft (3) Tests Tests Tests Factor, F ASTM Oil No. 1 ASTM Oil No. 1 ASTM Oil No. 3 Fuel A

2 h at 100 °C ± 2
°C
Compressi 3 h in 1/2 h in (212 °F ± 3.6 °F)
Total bility, Recovery, Boiling Boiling In Flexibility Flexibility Volume Volume Volume
Load, psi % min, % Water 35% HCI ASTM Oil No. 1 Factor, F Factor, F Change, % Change, % Change, %

SAE J90 Reaffirmed MAR95

Cork Composition
P2116A 2114 100 10 to 25 60 175 24 N — N 5 — — — — —
P2117A 2113 100 15 to 30 65 150 20 N — N 5 — — — — —
P2117B 2112 100 20 to 40 75 100 17 N — N 5 — — — — —
P2118A 2111 100 30 to 50 80 75 14 N — N 5 — — — — —
-14-

P2126A 2214 100 10 to 25 60 175 24 N N N 5 — — — — —

P2127A 2213 100 15 to 30 65 150 20 N N N 5 — — — — —
P2127B 2212 10 20 to 40 75 100 17 N N N 5 — — — — —
P2128A 2211 100 30 to 50 80 75 14 N N N 5 — — — — —
Cork and Rubber
P2236A 1221-3 400 25 to 45 75 200 — — — — 5 16 16 -5 to +5 0 to +10 -5 to +5
P2243A 1222-2 400 15 to 25 75 250 — — — — 5 16 16 -5 to +10 -2 to +15 -2 to +10
P2245A 1222-3 400 25 to 35 75 250 — — — — 5 16 16 -5 to +10 -2 to +15 -2 to +10
P2245B — 400 40 to 55 70 150 — — — — 5 16 16 -15 to +15 0 to +25 -5 to +15
P2246A 1222-4 400 35 to 45 75 200 — — — — 5 16 16 -5 to +10 -2 to +15 -2 to +10
P2254A 1223-2 400 15 to 25 75 250 — — — — 5 16 16 -2 to +20 +15 to +50 0 to +15
P2255A 1223-3 400 25 to 35 75 250 — — — — 5 16 16 -2 to +20 +15 to +50 0 to +15
P2255B — 400 40 to 55 75 125 — — — — 5 16 16 -10 to +5 +15 to +50 0 to +35
P2256A 1223-4 400 35 to 45 75 220 — — — — 5 16 16 -2 to +20 +15 to +50 0 to +15
P2265A 1211-3 400 25 to 45 75 150 — — — — 5 16 — — — —
P2268A 1211-5 400 40 to 60 75 75 — — — — 5 16 — — — —
Cork and Cellular Rubber
P2347A — 100 35 to 50 75 100 — — — — 5 16 — -20 to +5 -10 to -5 -10 to +5
P2357A — 100 35 to 50 75 75 — — — — 5 16 — -10 to +10 +15 to +50 0 to +25
P2367A — 100 35 to 50 75 100 — — — — 5 16 — — — —

1. Grain size may be specified for certain applications. If so, the following will usually apply: Fine—will pass a No. 20 sieve and will be retained on a No. 40 sieve; Medium—will pass a No. 10 sieve and will be retained on a No. 20
sieve; Coarse—will pass a No. 5 sieve and will be retained on a No. 10 sieve. Sieve sizes are as specified in Table 1 of ASTM Specification E 11.
2. Thickness tolerances: P2100 series—±10% or ±0.010 in, whichever is the greater; P2200 series—under 1/16 in, ±0.010 in, 1/16 in and over, ±0.015 in; P2300 series—1/16 in (minimum thickness) and over ±0.015 in
3. N = No disintegration.
 TABLE A5—TYPE 3—CELLULOSE OR OTHER ORGANIC FIBERS
Properties after Properties after Properties after Properties after Properties after Properties after
Immersion in Immersion in Immersion in Immersion in Immersion in Immersion in
Liquids for 22 h Liquids for 22 h Liquids for 22 h Liquids for 22 h Liquids for 22 h Liquids for 22 h
Original Original Original Original at 21 to 30 °C at 21 to 30 °C at 21 to 30 °C at 21 to 30 °C at 21 to 30 °C at 21 to 30 °C
Properties Properties Properties Properties (70 to 85 °F) (70 to 85 °F) (70 to 85 °F) (70 to 85 °F) (70 to 85 °F) (70 to 85 °F)

Former
"G" No.
Identification (for reference Compressi Compressi Compress Compress ASTM Reference ASTM Reference Distilled Distilled
No. (1) only) bility bility ibility ibility Fuel B Fuel B ASTM Oil No. 3 ASTM Oil No. 3 Water Water

Tensile Thickness Weight Thickness Weight Thickness Weight

Total Compressi Recovery, Strength Increase, Increase, Increase, Increase, Increase, Increase,
Load, psi bility min, % min, psi max, % max, % max, % max, % max, % max, %
P3002A 3111 1000 10 to 25 50 1500 — — — — — —
P3102A 3141 1000 20 to 30 45 750 — — — — — —
P3200A 3261 to 3262 1000 0 to 10 70 6000 — — — — — —
P3301A 3151 1000 5 to 15 60 3000 — — — — — —
P3302C — 1000 15 to 30 40 1500 — — — — — —
P3313B 3212 1000 25 to 40 40 2000 5 15 5 15 30 90

SAE J90 Reaffirmed MAR95

P3341A — 1000 5 to 15 50 4000 5 10 5 15 90 80
P3341D — 1000 6 to 16 55 3000 12 35 5 35 40 40
P3342C — 1000 16 to 26 45 3500 20 35 5 20 20 30
P3342F — 1000 17 to 27 40 1800 30 80 30 80 50 80
P3342G — 1000 20 to 30 35 1500 10 50 10 50 35 70
P3345A 3232-6 1000 40 to 60 20 500 5 80 10 80 25 65
-15-

P3353A — 1000 25 to 40 25 1500 12 80 12 90 30 75

P3353B — 1000 20 to 35 40 2000 15 50 15 55 40 50
P3354A 3233-5A 1000 30 to 50 30 800 15 80 15 90 25 65
P3361A 3234-2 1000 5 to 15 40 2000 10 25 10 20 30 25
P3362A 3234-3 1000 15 to 30 40 2000 15 45 15 60 40 50
P3365A 3234-6B 1000 40 to 60 20 500 5 95 5 120 20 70
P3413A 3221 1000 25 to 45 40 1500 5 15 5 15 15 85
P3415A 3222 1000 40 to 55 40 1000 5 30 5 30 30 100
P3421A 3223 1000 10 to 20 50 1500 20 35 5 25 15 30
P3423A — 1000 25 to 35 50 1000 20 50 5 30 5 20
P3441A — 1000 5 to 15 45 2200 20 30 20 30 30 30
P3442A — 1000 10 to 20 35 2500 15 30 0 30 40 60
P3443B — 1000 25 to 35 55 1100 25 65 0 50 15 25
P3443C — 1000 25 to 35 40 1200 10 65 0 70 35 50
P3444A 3242-3 1000 30 to 45 25 800 10 75 0 70 20 55
P3464A 3243-3 1000 30 to 45 30 700 30 100 30 105 20 70
1. Thickness tolerances:

Thickness Tolerance
1/64 in and under ±0.0035 in
Over 1/64 in to 1/16 in ±0.005 in
Over 1/16 in to 3/32 in ±0.008 in
Over 3/32 in ±0.016 in

The above thickness tolerances are permissible variations applicable to a given lot of sheets or gaskets. Where special thickness tolerances are necessary due to application, the tolerance on the individual sheet or gasket
shall be agreed to in writing between the purchaser and the supplier.
 SAE J90 Reaffirmed MAR95

Rationale—Not applicable.

Relationship of SAE Standard to ISO Standard—Not applicable.

Application—The classification system provides a means for specifying or describing pertinent properties of
commercial nonmetallic gasket materials. Materials composed of asbestos, cork cellulose, and other
organic or inorganic materials in combination with various binders or impregnants are included.
Materials normally classified as rubber compounds are not included, since they are covered in
SAE J200—ASTM D 2000. Gasket coatings are not covered, since details thereof are intended to be
given on engineering drawings or in separate specifications.

Reference Section

SAE J90—Standard Classification System for Nonmetallic Automotive Gasket Materials

SAE J200—Classification System for Rubber Products in Automotive Applications

ASTM D 2000—Classification System for Rubber Products in Automotive Applications

ASTM E 11—Specification for Wire-Cloth Sieves for Testing Purposes

ASTM F 36—Test Method for Compressibility and Recovery of Gasket Materials

ASTM F 37—Test Methods for Sealability of Gasket Materials

ASTM F 38—Test Methods for Creep Relaxation of a Gasket Material

ASTM F 146—Test Methods for Fluid Resistance of Gasket Materials

ASTM F 147—Test Method for Flexibility of Non-Metallic Gasket Materials

ASTM F 148—Test Method for Binder Durability of Cork Composition Gasket Materials

ASTM F 152—Test Methods for Tension Testing of Nonmetallic Gasket Materials

ASTM F 433—Practice for Evaluating Thermal Conductivity of Gasket Materials

ASTM F 607—Test Method for Adhesion of Gasket Materials to Metal Surfaces

Developed by the SAE Gasket Standards Committee