Loading Operations
Loading Operations
SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
Contents
1. PURPOSE AND SCOPE ......................................................................................................... 3
2. PROCEDURE.......................................................................................................................... 3
2.1 General ............................................................................................................................................ 3
2.2 Responsibilities ................................................................................................................................ 3
2.3 Watch Composition ......................................................................................................................... 4
2.4 Cargo Transfer Controls & Vapour Pressure Alarm Settings ............................................................... 4
2.4.1 Cargo Transfer Controls .............................................................................................................................................. 4
2.4.2 Vapour Pressure Alarm Settings .................................................................................................................................. 5
2.4.2.1 Vapour Line Alarm Setting ...................................................................................................................................... 5
2.4.2.2 Cargo Tanks with a P/v Valve release pressure 1400mmWG and vacuum at ............................................................. 5
-350mmWG ........................................................................................................................................................................ 5
2.5 Pre-loading ...................................................................................................................................... 6
2.5.1 Ship/Shore Safety Meeting .......................................................................................................................................... 6
2.5.1A Ship/Shore Safety Meeting (Chemical Tanker Specific) ............................................................................................ 7
2.5.1.1 Ship/Shore Safety Checklist (SSSCL)....................................................................................................................... 7
2.5.1.2 Change of Loading Sequence ................................................................................................................................. 11
2.5.2 Terminal Water Depth............................................................................................................................................... 12
2.5.2.1 Periodic Checks of Draft Gauges against Draft Marks ............................................................................................. 12
2.5.3 Tank Inspection ........................................................................................................................................................ 13
2.5.3.1 Tank Inspection–Wall Wash Test (WWT) (Chemical Tanker Specific) ................................................................... 13
2.5.3.2 Tank Cleanliness Certificate (Chemical Tanker Specific) ........................................................................................ 14
2.5.4 Drip Tray Inspection ................................................................................................................................................. 14
2.5.4.1 Drip Tray Inspection- Multiple Reactive Cargoes (Chemical Tanker Specific) ........................................................ 14
2.5.5 Sea valves ................................................................................................................................................................. 14
2.5.6 Pre-cargo Operations Checklist ................................................................................................................................. 14
2.6 Special Cargo Precautions.............................................................................................................. 15
2.6.1 Special Cargo Precautions on Chemical Tankers (Chemical Tanker Specific)............................................................. 15
2.6.2 Toxic Cargoes (IBC) (Chemical Tanker Specific) ...................................................................................................... 15
2.6.3 Self-Reactive Cargoes (Chemical Tanker Specific) .................................................................................................... 15
2.6.4 Corrosive Cargoes (Chemical Tanker Specific).......................................................................................................... 15
2.7 Manifold Connection ..................................................................................................................... 16
2.7.1 Cargo Hoses ............................................................................................................................................................. 16
2.7.1.1 Vessel’s Cargo Hoses (Oil Tanker Specific) ........................................................................................................... 16
2.7.1.1A Vessel’s Cargo Hose (Chemical Tanker Specific) ................................................................................................ 16
2.7.1.2 Submerged Hoses................................................................................................................................................... 17
2.7.1.3 SBM (Oil Tanker Specific) ..................................................................................................................................... 17
2.7.2 Loading Arm (Hard-arm) .......................................................................................................................................... 19
2.7.3 Common Line ........................................................................................................................................................... 19
2.7.4 Closed Loading ......................................................................................................................................................... 19
2.7.4.1 Vapour Return Line................................................................................................................................................ 20
2.7.4.2 P/V Valve .............................................................................................................................................................. 20
2.8 Inerting/ Purging ............................................................................................................................ 21
2.8.1 Closed Loading (Chemical Tanker Specific) .............................................................................................................. 21
2.9 Commencement of Loading ........................................................................................................... 21
2.9.1 Loading Operations................................................................................................................................................... 22
2.9.1.1 Supervision ............................................................................................................................................................ 22
2.9.1.2 Solidifying (Heated) Cargoes ................................................................................................................................. 23
2.9.1.3 Solidifying (Heated) Cargoes (Chemical Tanker Specific) ...................................................................................... 23
2.10 Ullage and Sampling................................................................................................................... 23
2.10.1 Ullage ..................................................................................................................................................................... 23
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
2. PROCEDURE
2.1 GENERAL
The Loading Operation is always a High-Risk Operation, due to the nature of the cargo operated.
The Vessel’s Master and Officers must strictly comply with all Company, Port and Statutory
Regulations when transferring Cargo.
2.2 RESPONSIBILITIES
(This paragraph also applies to SECTION 12-“Discharging Operations” §2.1.1- of this Manual)
Master The Master is accountable for the cargo operations ,ensuring that
they are carried out in full compliance with Company procedures,
and the relevant Rules and regulations as per MARPOL ( Annex I or
Annex II ) TSG, TSG-C
Chief Officer The Chief Officer is responsible for the cargo operations
Officer of the Watch The OOW is responsible for the cargo operation on order of the
( OOW)
Chief Officer
Chief Engineer The Chief Engineer is accountable that all machinery required is
working in safe manner
Duty Engineer The Duty Engineer is responsible that all machinery required is
working in safe manner
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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The number of persons required for Deck Watch-keeping must be determined by the Chief Officer in
consultation with the Master.
However each Watch must be under the supervision of a qualified Deck Officer, assisted by Deck Watch-
keepers, as determined by the Chief Officer.
The Officer of the Watch is responsible for the execution of the Cargo Transfer Plan under the supervision
of the Chief Officer.
The Watch Schedule must be posted in the Cargo Control Room (CCR) and must be signed by the Chief
Officer.
The following Table indicates the Minimum Cargo Watch requirements established by the Company:
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Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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2.4.2.2 Cargo Tanks with a P/v Valve release pressure 1400mmWG and vacuum at
-350mmWG
NON Inerted Tankers (Primary means is P/V and secondary the alarm):
High Pressure Alarm: The over-pressure setting must be set to alarm at 10% greater than the normal
actuation settings of the pressure valves
Low Pressure Alarm: At a vacuum 10% greater than the normal actuation settings of the vacuum
valves.
For Example:
Relieve Pressure of the P/V Valve is 1400mmWG and -350 mmWG:
High Pressure Alarm at 1540mmWG
Low Pressure Alarm at -385mmWG
For Example:
Relieve Pressure of the P/V Valve is 1400mmWG and -350 mmWG:
High Pressure Alarm at 1540mmWG
Low Pressure Alarm at 100mmWG
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
2.5 PRE-LOADING
The Emergency Signal and Shutdown Procedure to be used by the Ship and Shore
must be explained and clearly understood by all involved.
Based on the information exchanged, an operational agreement must be made in writing between the
Responsible Officer and the Terminal Representative.
(For additional information regarding the loading plan refer ISGOTT / TSG-C or TSG-G)
If the Loading Plan is modified following discussions with the Terminal Representatives, Supercargo or
Surveyor, all changes must be formally recorded and brought to the attention of all shipboard personnel
involved with the cargo operation.
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Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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If changes require any deviation from Company Procedures the Operations Department must
immediately be informed in this case, as per Voyage Orders.
Cargo operations CANNOT commence before approval from the Operations Department is obtained.
Deviations from Quantities indicated in the Voyage Orders can only be accepted after Office Approval
has been received.
Toxic Cargoes
Availability of Antidotes ( specific for the cargo/cargoes must be operated) for Ship and Shore
Personnel (when applicable)
Emergency Response Procedures
Hospital availability at the Terminal or in the town in case of emergency
In case of venting through the P/V valve, NO small craft must be alongside
Inhibited Cargoes
Process of adding inhibitor ( if this will be done on the Vessel’s Personnel)
Inhibitor Certificate
Cargo Quality Certificate ensuring that a polymerization has not started
The responsibility for the safe conduct of operation while vessel is a terminal is shared between the
Master and Terminal representative. Before cargo or ballast operation start, the Master (or
representative) and the Terminal Representative should communicate and:
Agree in writing the transfer procedures and sequences of products, including the maximum
loading or unloading rates and initial and topping-off rates (see part 6 of the SSSCL).
Agree in writing the action to be taken in an emergency while the tanker is at the terminal.
Complete and sign the SSSCL sections appropriate to the operations.
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Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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Cargo Operations
Manual
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The communication process (see ISGOTT Chapter 21) should start before the ship arrives at the
terminal, so that any potential mismatches can be addressed before a problem can occur.
The SSSCL should be seen as the official conference record, helping to facilitate the three points
above. The compatibility between the security plans of the tanker and terminal should also be
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
discussed and confirmed, along with the joint approaches to firefighting or other emergency
responses and the operational parameters.
During STS transfer and transfers at offshore terminals, required procedures must be followed. In
this case, the use of a safety checklist specific to the appropriate industry guidance and the operations
involved is mandatory prior to the operation commencement. In addition to the above, the SSSCL must
be completed in order to ensure consistency of best practices in common operational safety checks.
Depending on the phase of the operation, some check list statements are directly addressed to the
vessel, and some are directly addressed to the terminal. Some other statements require the
agreement of both parties.
The Master is responsible for ensuring that the vessel meets all its responsibilities. Similarly, the
Terminal Representative should personally check everything within the terminal's responsibility. In
fulfilling these responsibilities they should assure themselves that the standards of safety on both sides
of the operation are fully acceptable. They can do this by:
Confirming that competent people have satisfactorily completed the checklist. If there are any
concerns, senior personnel may need to complete the checklist.
Accessing relevant records.
Joint inspection, where appropriate.
Each party should keep the original copy of their relevant sub-sections and any declarations, but
should give the other party a copy.
For mutual safety, before the start of operations, and then from time to time, a Terminal
Representative and a Responsible Officer should inspect the ship to ensure that it is effectively
managing its obligations agreed in the checklist. Similar checks should be carried out at the terminal.
If basic safety requirements are not being met, either party may stop cargo and ballast operations
unt il the situation is corrected.
(Refer also to Shipboard Safety Manual –SAF (003) –Section 02A- “Stop Work Authority”).
For Oil and Chemicals tankers, Parts 1A, 1B, 2, 3, 4, 5A, 5B (Bulk liquid chemicals checks pre-
transfer), 6, 7A, 7B (checks if COW is planned), 7C (If tank cleaning planned) and 8 must be
fully completed.
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Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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Repetitive checks (Part 8 and Part 9) to be undertaken at intervals agreed in the pre transfer conference
by the vessel and terminal representatives are provided to:
Act as an aide memoire for tanker and terminal personnel too monitor key operational items
during the period of operation.
Provide a basis for status checks at watch of shift handovers.
Enable decision making in the event that conditions change during the course of operations.
Re-inspection must be considered at intervals not exceeding two (2) hours and check list must
be endorsed and the records should be available for terminal personnel to review.
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Cargo Operations
Manual
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must be notified to expect some changes and/or alterations, in order to be prepared and arrange their
processes, plans and equipment as necessary.
The Master must be very cautious, during the cargo operations with the Terminal.
He must always prioritize the Cargo Plans and actions and make sure that he has taken all actions and
measures required to avoid any kind of conflict.
The Master must always take the Vessel’s Cargo Operation Plan into consideration.
Any amendment to the plan, different from the Voyage Orders requirements, must be approved by the
Operations Department.
NO demand from ANY Third party, including the Charterers,
must force a Master to deviate from this.
“Pumping Over the Tide” is a Non-Routine Operation and the process must be performed following
a relevant Risk Assessment.
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Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
Ventilation MUST be ensured during the Wall Wash Test (WWT) to remove any vapours
from the Wall Wash Medium.
However, at the same time the ingress of chlorides (for example by salty air) must be
avoided.
Important!
Often, the Surveyor is not complying with the Wall Wash Test requirements (surface and amount of
liquid used).
In such a case, and for a serious deviation the Operation Department must be informed.
Rags must NEVER be used for wiping the wall wash medium. This practice is not acceptable. PTT
(Past Time Test) or UV Test will fail.
In case a contaminated sample is collected into the sample bottle the Operation Department must be
informed immediately.
2.5.4.1 Drip Tray Inspection- Multiple Reactive Cargoes (Chemical Tanker Specific)
Caution!!
During multiple cargo operations, the drip tray must have relevant segregations in order to avoid
one product leaking into the drip tray to come into contact with another product.
The above practice is MANDATORY when reactive cargoes are operated simultaneously.
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Manual
(010) LOADING OPERATIONS Revision: 07
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
Ship / Shore connection must only be made to the dedicated manifolds for THIS cargo
Operation and must always be undertaken in the presence of the responsible Officer.
Utmost care must be taken when opening a blind flange from a Cargo Hose or Loading arm. Various incidents
have happened in the Industry because the Shore System was under pressure.
Therefore NO crewmember is allowed to open any Shore Hose or Hard Arm without verification that the
Shore System is free of pressure (checking pressure gauge or drain system when applicable).
The following safety precautions must be taken:
Only suitable gaskets for the cargo operated must be used for the connection.
Only suitable reducers must be used when applicable.
Regardless of whether hoses and cargo arms are connected by Vessel or Terminal staff, the
Officer of the Watch and/or the Chief Officer must check that connections are properly made,
with adequate gaskets and bolts in every hole, and that the arms are properly supported.
Drip trays must be in place under all hose or loading arm connections.
Freeboard limitations for hoses and Loading arms must be established and observed.
ONLY Non-spark tools must be used.
Portable Drip trays must be avoided but might be necessary when using reducers. According to
ISGOTT 23.7.5: the portable drip trays must be placed under each connection to retain any
leakage.
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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Communications
Good communication between bridge, the deck squad and poop is essential at buoy moorings in order
to:
Prevent deterioration of mooring conditions, caused by weather changes, passing-by traffic
and changes of Vessel's draft and trim.
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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Precautions must be taken during connecting of metal arms, due to the risk of unexpected movements of both
powered and unpowered arms. Vessels’ personnel must stand well clear of moving arm and Vessel manifolds
or other structure. When connecting manually operating arms, two lanyards must be fitted to control the
movement of the connection end.
Where loading arms are hydraulically secured on Vessel’s manifold, extreme caution must be taken due to
possible sudden release, which can be caused by Vessel’s movement. Extra attention must be given during
operation from passing traffic. Vessel’s spring lines must be maintained tight to restrict movement.
Great consideration must be given to Freeboard limitations.
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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Preferably, Cargo Vapours must either be send back to Shore by using a Vapour Return Line.
If this is not available, the Cargo Vapours must be vented to the atmosphere using P/V valves.
Flame arrestors at the P/V valves must be regularly checked to confirm they are clean, in good
condition and correctly installed.
It MUST be taken into consideration, that Chemical and Oil Vapours are heavier than Air.
Therefore, during calm Weather conditions, a “Fall Down” of Cargo Vapours on Deck Level, when venting
through the P/V valves, is possible.
Applicable measurement must be performed and PPE must be used.
To undertake closed loading, the Vessel must be equipped with ullaging equipment and independent overfill
alarms which allow the tank contents to be monitored without opening tank apertures.
There is a risk of overfilling a cargo tank when loading under normal closed conditions.
Due to the reliance placed on closed gauging systems, it is important that they are fully operational and that
back-up is provided in the form of an independent overfill alarm arrangement.
The alarm will provide audible and visual indication and must be set at a level which will enable operations
to be shut down, before the tank becomes overfilled.
Individual overfill alarms must be tested at the tank to ensure their proper operation before the commencement
of loading, unless the system is provided with an electronic self-testing capability which monitors the
condition of the alarm circuit and sensor and confirms the instrument set point.
Connection of a Vapour Return system MUST be attended by the Officer of the Watch
or the Chief Officer.
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
When loading, venting will take place through the P/V valves:
Flame arrestors at the P/V valve must be regularly checked to confirm they are clean, in good condition
and correctly installed.
Especially when operating solidifying cargoes the P/V valves must be checked during loading
operations
STOP OPERATIONS!!!
if any defect is detected during Cargo Operations, affecting the Vessel's stability, structure, fittings,
cargo segregation, ballast segregation, loading capability, pumping, heating, tank cleaning, gas freeing
or any other area that causes concern,
Immediately contact the Operations Department.
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Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
OVERFILL ALARMS
In case an overfill alarm is activated then the Officer of the Watch must close the valve of the filling
tank and maintain continuous monitoring of ullage level.
In case the ullage is still increasing then STOP the loading immediately.
2.9.1.1 Supervision
The following safeguards must be maintained throughout the Loading Operation:
A Responsible Officer must be on watch and sufficient crew on board, to deal with the operation
and security of the tanker.
A continuous Watch of the tank deck must be maintained.
o If a ship’s Cargo Control Room (CCR), from which all operations can be controlled, does
not have an overall view of the tank deck, then a competent member of the ship’s crew
must be continuously on watch on the tank deck.
The agreed Ship to Shore communications system must be maintained in good working order.
At the commencement of loading, and at each change of watch or shift, the Responsible Officer
and the Terminal Representative must each confirm that the communications system for the
control of loading is understood by them and by Personnel on Watch and on Duty.
The stand-by requirements for the normal stopping of Shore Pumps on completion of loading,
and the Emergency Stop System for both the Tanker and Terminal, must be fully understood by
all personnel concerned.
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
2.10.1 Ullage
The primary system on company Vessels is the Vessel’s Fixed Gauging System.
The ullage of all cargo tanks of the Vessel must be closely monitored by the Officer of the Watch.
A detailed record of the hourly Loading Ullages and Rates must be kept and a crosscheck with the Terminal
must be made (Form OPS/330D-“Hourly Monitoring Records).
In this way, any large discrepancy arising can readily be detected.
An immediate investigation must be carried out to identify the cause of the discrepancy.
Whenever there is an indication that the ullage changes in any cargo tank, not scheduled to be
loaded, the Cargo Operation must be stopped until the reason for this has been identified.
The company must be immediately informed in such cases.
In case of failure of Fixed Gauging System cargo transfer rate must be adjusted in order tanks
volume could be monitoring with the available quantity of UTI/MMC.
Notification to company’s relevant departments must be made.
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Prime Tanker Management Inc. SECTION 09
Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
Eff. Date: 30/04/2021
The Master is accountable and the Chief Officer is responsible to ensure that:
Sampling operations are accurately performed, in line with the sampling procedures and in
compliance to Safety Requirements.
The Vessel’s Sampler and Sampling pipe are clean, before proceeding with sampling.
The Vessel’s Sample Bottles are dry and absolutely clean.
o New/clean empty Sample Bottles must be used at all times.
The Officer of the Watch is responsible to attend all Sampling Operations, enforcing the Company’s
instructions and the Chief Officer’s orders regarding the cargo measurement and the testing of cargo
equipment.
To avoid any dispute arising between the Ship and Shore, concerning suspected contamination
at the load port and unless the Company advises to the contrary, the cargo samples must be
retained on board for a minimum period of fourteen (14) Months after the cargo has
been discharged, for later analysis.
The Charterers instructions must also be taken into consideration regarding cargo samples
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Cargo Operations
Manual
(010) LOADING OPERATIONS Revision: 07
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Disposal of Samples
If samples are disposed by landing ashore, landing receipts must be kept.
If samples are disposed in cargo or slop tank(s) consideration of possible electrostatic hazards for static
accumulator cargoes must be made in accordance with instructions in specific section of the present
chapter.
Full-length vapour lock piping, full length sounding pipes or manifold drip trays with drain pipes
leading to tank may be used, taking always precaution to prevent vapour blow-back.
Sampling on board
The Chief Officer must not accept Cargo Samples taken without the presence of a Vessel’s Officer or
himself.
He must request Cargo Samples bottles to be sealed and clearly marked with the Product Name, Date taken
and the Name and Position of Person who took the samples.
The Vessel must not accept to receive sealed Samples without first verifying the contents.
If nobody from the Terminal takes samples, the Vessel’s personnel must do this instead, by securing the
samples for the Company and the Master must inform the Operation Department immediately for further
advice.
The Master must issue Letter of Protest and submit it to the Terminal.
(General Form LOP-LO).
The Chief Officer and the Officer of the Watch are responsible for the Surveyor’s safety while on deck.
The Surveyor is required to follow all safety procedures and precautions while on-board.
(Ref COM (10) Section 20 Cargo Sampling).
All personnel must wear appropriate PPE during the Sampling Operations, as required by this procedure
and Shipboard Safety Manual.
If there is any doubt about the quality of the sampling procedures performed by the Cargo Surveyor, the
Master Must inform the Operation Department immediately and, if considered necessary, a Letter of Protest
must be issued.
Details of all Sampling must be recorded on Form SF/OPS/326 “Record of Cargo Samples”.
The samples must be stowed securely in lockers that have access external to the accommodation.
In case a “First Foot” is loaded, this must be of a small quantity, preferable not more than 30cm in the
cargo tank.
In case the cargo operations will be interrupted for analyses, all valves have to be closed accordingly.
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IMPORTANT!
If solidifying cargoes are operated, the cargo line system MUST be blown-free
If the loading stops after the First Foot, in order to avoid freezing of the Cargo Line System,
blocking the same.
Caution!!
Contaminations are more likely from the Shore-line or the Shore-tank than from the Vessel.
Therefore, the Company must be immediately informed in case A contamination occurs.
A Manifold Sample must be taken upon commencement of loading and subsequently every 5 to 10
minutes, thereafter.
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2.11 LOADING
The Chief Officer, the OOW and Pumpman are responsible for the verification of initial line-up prior
commencement of loading, as well as any consequent cargo, commenced at a later stage, according to
the agreed and approved Cargo Plan.
The Maximum Loading Rate must NEVER EXCEED the Venting Capacity of the Cargo Tanks
operated (see manufactures' Instructions Manual to allow for the vent rate must be calculated).
The Master must be provided with information with respect to the maximum loading rates for each cargo and
ballast tank and, where tanks have a combined venting system, for each group of cargo or ballast tanks.
To ensure that Maximum Loading Rates can be achieved, the Venting System must be operating
effectively and be correctly set.
The Loading Rate must not exceed a rate that cannot be handled safely
Loading Rates must be closely monitored and frequently recorded.
To avoid any discrepancy, the Fixed Ullage Systems can be used in conjunction with portable
electronic ullage equipment.
The pressure at manifolds must be monitored at least hourly and recorded in the Manifold pressure
record book.
This record must be signed by the responsible Officer in charge of discharging and the representative
of the shore terminal.
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o Any shore side request to vary the manifold pressure must be duly recorded.
Other considerations to be taken into account when determining maximum loading rates for oil tankers
include precautions against static electricity hazards and pipeline erosion.
Additionally, for small tanks, such as slop tanks:
The limiting factors of the venting flow rate and the liquid line flow rate may not be suitable for
assessing maximum loading rates.
The Chief Officer MUST attend and supervise the Topping-up process for each tank.
He is NOT allowed to delegate this to any Officer of the Watch.
One (1) Deck crew MUST be at the manifold in order to operate the Cargo Valves in case of
emergency.
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NOTE: If a chemical is to be loaded into an Oil Tanker, the Tanker Safety Guide Chemicals might be
used for reference. Only chemical hoses must be used for chemical cargoes and NO Oil hoses.
Also refer to “Miracle-Tank Cleaning Guide- Seminar”, regarding the hazards of the individual
chemical to be loaded.
The correct fire-fighting equipment MUST be available for the chemical must be loaded.
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If the next cargo is compatible with the slops generated from the last cargo, it is possible, with
Charterer's consent, to load the next cargo on top of the slops.
As regards to the safety precautions involved, Load-On-Top (LOT), procedures must be conducted in
compliance with the requirements of MARPOL regulation 15 ('Retention of oil on board') and only
after Operator’s approval.
It is important and must be made clear by the Charterers, if the Vessel is to LOT on the previous slops.
If it is not clear, the Master must clarify this point before arrival at the load port.
If the LOT procedure will not be used, then the slops must either be discharged ashore or alternatively,
may be retained on board and the slop tank must not be loaded with cargo.
Charterers sometimes require the slops to be spread evenly to the Vessel's tanks before loading.
However, bearing in mind that the slops (after decanting the free water), may contain up to 30% water
in suspension, a serious salt water contamination of the next cargo may result by doing this.
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Most Refineries have equipment to remove salt from the Crude Oil before refining, however salt water
can be a contaminant of all Crude Oils.
In excessive amounts, it can cause serious damage to the refractory equipment in the Refinery. More
particularly, if the oil is to be used in the production of asphalt, it can cause 'loss of penetration' in the
finished product.
Recommendations for completing the LOT procedure include:
If charterers insist that slops are to be spread in all Vessel's tanks, the Master must refuse to do
so, responding that this procedure may contaminate the cargo.
If charterers’ intentions prevail and slops are distributed among the cargo tanks before loading,
then when arriving at the discharge port suggest in writing, that 'wet bottoms' and slops are
discharged first to a single shore tank in order to minimise the danger of spreading 'wet
bottoms' throughout the shore tank system.
The Vessel's first duty is the 'proper care of the cargo'. If the charterers requirement for
commingling of the slops in all cargo tanks is followed, a serious cargo claim may result, since
very often the Bill of Lading has passed into the hands of a third party who is unaware of the
charterer's request and to whom the Vessel will be responsible.
The Vessel may be found unseaworthy with regard to the cargo and a possible regress by
owners against the charterer's may turn out to be a doubtful venture (due to no charterer's
assets). Therefore, proper care of the cargo takes priority over charterer's orders/requirements.
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Air or Nitrogen must be used for the purpose of line clearing to shore.
Whenever hazardous cargoes have been operated ONLY Nitrogen must be used.
This is a High-Risk Operation when performing this on Hazardous Cargoes and the PPE for
Hazardous Areas and in accordance to PPE Matrix 2 must be used.
Nitrogen hose must be connected to the air coupling before the gate valve.
Drop valve will be closed
Air / Nitrogen valve is open and after achieving 6 Bar pressure in the line, the drop valve is open.
Drop valve is closed again and this process is repeated for 3-4 times.
In order to be sure, after the completion of the blowing, drain plugs on the line, must be opened and checked.
During draining, no spillage to the deck to be ensured and drip trays to be used.
Before every parcel, a sample must be collected from the ship’s manifold under the supervision of the surveyor
(minimum 2x200 ml).
P.S: For sample collection, the gate valve must be kept closed and the sample must be taken from the
common line.
The sample collected must be sealed by the Surveyor, otherwise a Letter of Protest must be issued.
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Whenever the Terminal requests a cleaning of the Shore line, by blowing the remaining cargo into the Vessel,
the following actions must be taken:
One (1) crewmember must be on stand-by at the manifold, to immediately close the Vessel’s manifold
valve.
The pressure must be agreed, before the operation commences.
Only a Shore part (max 10m) must be blown
The Vessel’s Personnel must use a cargo tank loaded not more than 98% (for example the Hard
Arm System only).
Cleaning the entire Shore line from the shore tank to the Vessel is prohibited, because the remaining
cargo in the shoreline might be unknown and – in addition – the amount of Air / Nitrogen used, might
lead to an over- pressurization.
2.13.4 Pigging
At some installations, the Shore line from the tank farm to the jetty manifold or, part of it, are “pigged”.
That is, must be cleaned by a cylindrical shaped object (the “pig”) which is pushed by compressed air in the
shore line and, as it moves in it, sometimes till the manifolds, it cleans the viscous cargo remaining which is
drained into the Vessel's cargo tank.
During the “pigging” operation, possibly large amounts of cargo are pressed into the Vessel's cargo tank at a
high rate and a high pressure which may create risk of tank overflow or even tank over-pressurization and
consequent structural damage of the Vessel’s tank and deck fittings.
If during the Pre-Loading Meeting, the Terminal Representative / Loading Master advises that upon
completion of the loading, the Shore Line must be "pigged", the below procedure must be agreed
in writing in the Pre-Loading Agreement.
The following actions must be agreed:
The cargo quantity must be drained.
The cargo tank(s) must be suitably slack, in order to receive the drained cargo quantity
without the risks of tank overflow or tank over-pressurization.
If the cargo is vegetable oils, the tank lid of the selected tank, where the lines will be drained, must
be open during the pigging operation
Ship/Terminal communication means must be established for the Emergency Stop of the “pigging”
operation.
Means for the Emergency Stop of the “pigging” operation must be available to the ship’s crew at the
manifolds, including the closing of the ship’s manifold against the pigging pressure, in case of
emergency, at the Terminal’s risk and responsibility.
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Means for preventing the pig to enter the ship’s lines. Suitable wire mesh shall be fitted on the
manifold connection.
The valve of the ship's manifold will be crack-open in order to enable the ship’s crew to control the
Shore pressure.
The Chief Officer must monitor the cargo tank pressure in which (tank), the shore line cargo is
drained and must be in direct communication with the Officer of the Watch who must be on
standing-by at the manifold valve, in order to close the same if needed).
All crew participating in the cargo operation must be briefed on the procedure which must be followed during
the pigging operation. The procedure must be stated in detail in the Cargo Plan.
Pigging is PROHIBITED unless a LOI has been received and the operation has been being approved
by the Operation Department, holding the Terminal fully responsible for any damage to the Vessel or
the Environment as a result of this Operation.
“Pigging” is prohibited for all Cargoes mentioned in Section 04-Cargo Hazards- §2.4-Toxic Cargoes
-§2.4.1 to 2.4.4 i.e Toxic Cargoes, Self -Reactive Cargoes, Corrosive Cargoes
Note:
Most hazardous are Loading arms with a Clamp System because the Loading arm might be
released in an uncontrolled way.
It must always be kept in mind that a Loading arm might swing.
Nobody must be in this area!
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2.15 PRE-DEPARTURE
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2.18 REPORTING
4. RELATED DOCUMENTS
ISGOTT
TSC-C
TSG-G
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