Safety light curtains with infrared beams

INSTRUCTION MANUAL
DATASENSOR S.p.A. Via Lavino 265
40050 Monte S. Pietro - Bologna - Italy
Tel: +39 051 6765611 Fax: +39 051 6759324
http://www.datasensor.com e-mail: [email protected]

DATASENSOR S.p.A. reserves the right to make modifications and improvements without prior notification.

826003781 Rev.C
Copyright © 2008-2009 Datasensor
 We
DATASENSOR S.p.A.
Via Lavino, 265
40050 Monte San Pietro
Bologna - Italy
Declare, under the terms of EC Machine Directive 98/37/EEC, Appendix II C, that the
product(s)
SG2-XX-XXX-OO-X

DECLARATION OF CONFORMITY
SAFETY LIGHT CURTAINS -
ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT (TYPE 2)
AND ALL ITS MODELS

are safety components for a machine constructed as per the EC Directive 98/37/EEC.
This declaration will lose its validity if any modification to devices is applied without prior
consultation.
We employ a quality system certified by the CSQ, Nr. 9115.IES2, as per ISO 9001 and
have therefore observed the regulations foreseen during development and production,
as well as the following EC directives and EN standards:
EC directives
98/37/EEC: EC MACHINE DIRECTIVE ED. 22 JUNE 1998
89/336/EEC: EMC DIRECTIVE ED. 3 MAY 1989
2006/95/EEC: LOW-VOLTAGE DIRECTIVE ED. 12 DECEMBER 2006
Harmonized standards
EN 55022, 2006: LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE OF
INFORMATION
TECHNOLOGY EQUIPMENT
EN 61000-4-2, 1995 + A1:1998 + A2:2001: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4:
TESTING AND MEASUREMENT TECHNIQUES. SECTION 2: ELECTROSTATIC DISCHARGE IMMUNITY TEST
EN 61000-4-3, MAY 2006: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4: TESTING AND
MEASUREMENT TECHNIQUES. SECTION 3: RADIATED, RADIO-FREQUENCY, ELECTROMAGNETIC FIELD
IMMUNITY TEST
EN 61000-4-4, DECEMBER 2004: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4: TESTING
AND MEASUREMENT TECHNIQUES. SECTION 4: ELECTRICAL FAST TRANSIENT/BURST IMMUNITY TEST
EN 61000-4-5, NOVEMBER 2006: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4: TESTING
AND MEASUREMENT TECHNIQUES. SECTION 5: SURGE IMMUNITY TEST
EN 61000-4-6, 1996 + A1:2001: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4: TESTING
AND MEASUREMENT TECHNIQUES. SECTION 6: IMMUNITY TO CONDUCTED DISTURBANCES, INDUCED
BY RADIO-FREQUENCY FIELDS
EN 61508-3, DECEMBER 2001: FUNCTIONAL SAFETY OF ELECTRICAL/ELECTRONIC/PROGRAMMABLE
ELECTRONIC SAFETY-RELATED SYSTEMS. PART 3: SOFTWARE REQUIREMENTS
EN 61496-1, MAY 2004: SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT. PART
1: GENERAL REQUIREMENTS AN TESTS
CLC/TS 61496-2, JULY 2006: SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT.
PART 2: PARTICULAR REQUIREMENTS FOR EQUIPMENT USING ACTIVE OPTO-ELECTRONIC PROTECTIVE
DEVICES (AOPDS)

Conformity has been certified by the following Competent Body (identification n°0123):
TÜV Product Service GMBH, Zertifierstelle – Ridlerstrasse, 65 – D80339 München

Monte San Pietro, 08/05/2008

Giuseppe De Maria

UNI EN ISO 14001

Quality Assurance
 SG2-B Series Instruction Manual

INDEX
1. GENERAL INFORMATION .......................................................................................... 1
1.1. General description of the safety light curtains ................................................... 1
1.1.1. Package contents ................................................................................... 3
1.2. New features compared to the SF2 Series ......................................................... 3
1.3. How to choose the device ................................................................................... 4
1.3.1. Resolution............................................................................................... 4
1.3.2. Controlled height .................................................................................... 5
1.3.3. Minimum installation distance ................................................................ 6
1.4. Typical applications ............................................................................................. 9
1.5. Safety information ............................................................................................. 12
2. INSTALLATION MODE.............................................................................................. 13
2.1. Precautions to be observed for the choice and installation of the device ........ 13
2.2. General information on device positioning ........................................................ 14
2.2.1. Minimum installation distance .............................................................. 15
2.2.2. Minimum distance from reflecting surfaces .......................................... 16
2.2.3. Emitter and receiver orientation ........................................................... 18
2.2.4. Installation of several adjacent safety light curtains ............................. 19
2.2.5. Use of deviating mirrors........................................................................ 20
2.2.6. Controls after first installation ............................................................... 21
3. MECHANICAL MOUNTING ....................................................................................... 23
4. ELECTRICAL CONNECTIONS ................................................................................. 26
4.1. Notes on connections........................................................................................ 27
4.2. Earth connection ............................................................................................... 30
5. ALIGNMENT PROCEDURE ...................................................................................... 31
5.1. Correct alignment procedure............................................................................. 33
6. FUNCTIONING MODE ............................................................................................... 35
6.1. Reset mode ....................................................................................................... 35
6.2. Test function...................................................................................................... 35
6.3. Reset function ................................................................................................... 36
7. DIAGNOSTIC FUNCTIONS ....................................................................................... 37
7.1. User interface .................................................................................................... 37
7.2. Diagnostic messages ........................................................................................ 38
8. PERIODICAL CHECKS ............................................................................................. 40
8.1. General information and useful data ................................................................. 41
8.2. Warranty............................................................................................................ 42
9. DEVICE MAINTENANCE ........................................................................................... 43
9.1. Product disposal................................................................................................ 43
10. TECHNICAL DATA .................................................................................................... 44
11. LIST OF AVAILABLE MODELS ................................................................................ 45
12. OVERALL DIMENSIONS ........................................................................................... 46
13. OUTFIT ....................................................................................................................... 47
13.1 Angled fixing bracket mounting ......................................................................... 48
14. ACCESSORIES.......................................................................................................... 49
15. GLOSSARY................................................................................................................ 55
 Instruction Manual SG2-B Series

1. GENERAL INFORMATION
1.1. General description of the safety light curtains
The safety light curtains of the SG2 series are optoelectronic
multibeam devices that are used to protect working areas that, in
presence of machines, robots, and automatic systems in general, can
become dangerous for operators that can get in touch, even
accidentally, with moving parts.
The light curtains of the SG2 series are Type 2 intrinsic safety
systems used as accident-prevention protection devices and are
manufactured in accordance with the international Standards in force
for safety, in particular:

CEI IEC 61496-1: 2004 Safety of machinery: electro-

sensitive protective equipment. Part
1: General prescriptions and tests.
CEI IEC 61496-2: 2006 Safety of machinery: electro-
sensitive protective equipment -
Particular requirements for
equipment using active
optoelectronic protective devices.

The device, consisting of one emitter and one receiver housed inside
strong aluminium profiles, generates infrared beams that detect any
opaque object positioned within the light curtain detection field. The
emitter and the receiver are equipped with the command and control
functions. The connections are made through a M12 connector
located in the lower side of the profile. The synchronisation between
the emitter and the receiver takes place optically, i.e. no electrical
connection between the two units is required. The microprocessor
guarantees the check and the management of the beams that are
sent and received through the units. The microprocessor – through
some LEDs – informs the operator about the general conditions of
the safety light curtain (see section 7 “Diagnostic functions”).

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SG2-B Series Instruction Manual

The device consists in 2 units that, according to the model, are

composed by one or several emitting and receiving modules.
The receiver checks the control operations and safety actions.

During installation, two yellow LEDs facilitate the alignment of both

units (see section 5 “Alignment procedure”).
As soon as an object, a limb or the operator’s body accidentally
interrupts one or some of the infrared beams sent by the emitter, the
receiver immediately opens the OSSD outputs and blocks the MPCE
machine (if correctly connected to the OSSD).
Some parts or sections of this manual containing important
information for the operator are preceded by a note:
Notes and detailed descriptions about particular characteristics of the
safety devices in order to better explain their functioning.
Special instructions regarding the installation process.

The information provided in the paragraphs following this symbol is

very important for safety and may prevent accidents.
Always read this information accurately and carefully follow the
advice to the letter.

This manual contains all the information necessary for the selection
and operation of the safety devices.
However, specialised knowledge not included in this technical
description is required for the planning and implementation of a
safety light curtain on a power-driven machine. As the required
knowledge may not be completely included in this manual, we
suggest the customer to contact DATASENSOR Technical Service
for any necessary information relative to the functioning of the SG2
light curtains and the safety rules that regulate the correct installation
(see section 8 “Periodical checks ”).

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 Instruction Manual SG2-B Series

1.1.1. Package contents

Package contains the following objects:
• Receiver (RX)
• Emitter (TX)
• Quick Guide for first installation
• CD with user manual and other documents
• Checklist and periodical maintenance schedule
• 4 angled fixing brackets and specific fasteners
• 2 angled fixing brackets for models with heights included between
1200 and 1800 mm

1.2. New features compared to the SF2 Series

The SG2-B safety light curtains, compared to the SF2 series, present
the following new features:
• Increased operating distance
• Range enlargement with 150 to 1800 mm controlled heights
• Reduced response times
• New fastening system with rotating brackets
• New mechanical profile compatible with SE accessories
• Different positioning of synchronisation optics (the first one from the
reference line)
• Different mechanical mounting

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 SG2-B Series Instruction Manual

1.3. How to choose the device

There are at least three different main characteristics that should be
considered when choosing a safety light curtain, after having
evaluated the risk assessment:

1.3.1. Resolution
The resolution of the device is the minimum dimension that an
opaque object must have in order to obscure at least one of the
beams that constitute the sensitive area.
The resolution strictly depends on the part of the body to be
protected.

R = 30 mm hand protection
Type 2

R = 50 mm
presence control
R = 90 mm

As shown in Fig.1, the resolution only depends on the geometrical

characteristics of the lenses, diameter and distance between centres,
and is independent from any environmental and operating conditions
of the safety light curtain.

Fig. 1

The resolution value is obtained applying the following formula:

R=I+d
where:
I = Distance between two adjacent optics
d = Lens diameter

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 Instruction Manual SG2-B Series

1.3.2. Controlled height

The controlled height is the height protected by the safety light
curtain ( Hp )

Fig. 2

The SG2-B controlled height is delimited by the yellow line pad-

printed on the front glass and by the dimensions listed in the table:

Controlled
Model
height Hp (mm)
SG2-30-015-OO-X 150

SG2-kk-030-OO-X 300

SG2-kk-045-OO-X 450

SG2-kk-060-OO-X 600
Hp SG2-kk-075-OO-X 750

SG2-kk-090-OO-X 900

SG2-kk-105-OO-X 1050

SG2-kk-120-OO-X 1200

Reference SG2-kk-135-OO-X 1350

SG2-kk-150-OO-X 1500

SG2-k-165-OO-X 1650

SG2-kk-180-OO-X 1800

kk = Resolution (30mm – 50 mm – 90 mm)

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 SG2-B Series Instruction Manual

1.3.3. Minimum installation distance

The safety device must be positioned at a specific safety distance
(Fig. 3). This distance must ensure that the dangerous area cannot
be reached before the dangerous motion of the machine has been
stopped by the ESPE.
The safety distance depends on 4 factors, according to the EN-999
Standard:
• Response time of the ESPE (the time between the effective beam
interruption and the opening of the OSSD contacts).
• Machine stopping time (the time between the effective opening of
the contacts of the ESPE and the real stop of the dangerous motion
of the machine).
• ESPE resolution.
• Approaching speed of the object to be detected.

Fig. 3
The following formula is used for the calculation of the safety
distance:
S = K (t1 + t2) + C
where:
S = Minimum safety distance in mm.
K = Speed of the object, limb or body approaching the
dangerous area in mm/sec.
t1 = Response time of the ESPE in seconds (see section 9
“Technical data”)
t2 = Machine stopping time in seconds.
d = Resolution of the system.
C = Additional distance based on the possibility to insert the body or
one of body parts inside the dangerous area before the protective
device trips.
C = 8 (d -14) for devices with resolution ≤ 40mm
C = 850 mm for devices with resolution > 40mm.

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 Instruction Manual SG2-B Series

NOTE: K value is:

2000 mm/s if the calculated value of S is ≤ 500 mm
1600 mm/s if the calculated value of S is > 500 mm

When devices with >40 mm resolution are used, the height of the top
beam has to be ≥ 900 mm (H2) from machine supporting base while
the height of the bottom beam has to be ≤ 300 mm (H1).
If the safety light curtain must be mounted in a horizontal position
(Fig.4), the distance between the dangerous area and the most
distant optical beam must be equal to the value calculated using the
following formula:

S = 1600 mm/s (t1 + t2) + 1200 – 0.4 H

where:
S = Minimum safety distance in mm.
t1 = Response time of the ESPE in seconds
(see section 9 “Technical data”)
t2 = Machine stopping time in seconds.
H = Beam height from ground; this height must always be less than
1,000 mm.

Fig. 4

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SG2-B Series Instruction Manual

Practical examples:

Let's suppose to have a light curtain with height = 600 mm

1) To calculate the distance of the device from the ESPE, in a vertical
position, the following formula is used:
S = K*T + C
where:
T = t1 + t2
t1 = ESPE response time + SE-SR2 relay release time (max 80 ms)
t2 = Machine total stopping time.
C = 8 * (d – 14) for devices with resolution <= 40 mm
C = 850 for devices with resolution > 40 mm
d = Resolution of the system.

In all cases, if K = 2000mm/sec then S will be > 500 mm.

Distance will have then to be recalculated using K = 1600 mm/sec.

SG2-30-060 SG2-50-060 SG2-90-060

T 0.398 sec 0.393 sec 0.391 sec
C 128 mm 850 mm 850 mm
S 764.8 mm 1478.8 mm 1475.6 mm

2) To calculate the distance of the device from the ESPE, in a

horizontal position, the following formula is used:
S = 1600 * T + 1200 – 0.4 * H
where:
H = Beam min. height from ground
15 * (d – 50)
D = resolution

SG2-50-060 SG2-90-060
T - 0.3 sec 0.391 sec
H - 0 mm 600 mm
S - 1828.8 mm 1585.6 mm

WARNING: the reference standard is EN-999 “Machine safety - the

positioning of the protective device based on the approaching speed
of the human body”.
This information is just an indication and a kind of summary.
For safety distance correct calculation, it is compulsory to refer to the
whole EN999 standard.

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 Instruction Manual SG2-B Series

1.4. Typical applications

The safety light curtains of the SG2 series are used in all automation
fields where the control and protection of the access to dangerous
areas are necessary.
In particular, they are used to stop the moving of mechanical parts in:
- Automatic machines;
- Machines for packaging, material handling, storing;
- Weaving machines, wood working machines, ceramic working
machines;
- Automatic and semiautomatic assembly lines;
- Automatic warehouses.
In food industry applications, DATASENSOR Technical Service
has to verify the compatibility of the material of the safety light
curtain housing with any chemical agents used in the
production process.

Example 1: Hand protection on moulding machines

In order to protect the light curtain against dust and humidity, the
IP69K protective enclosure is used.

The aim is to prevent operator's hands from being squashed during

the final product stacking process. In addition, the solution must not
interfere with the manufacturing process. Working premises are
characterised by a humidity of 85% and a temperature of 25 °C.
Moreover, washing with cold high-pressure waterjets is frequent, as
well as the use of alkaline detergents or acids.

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SG2-B Series Instruction Manual

Solution: the IP69K protective enclosure, made from an acrylic

PMMA tube, is an effective protection without traps for dirt or
contamination. The cap’s O’ring prevents water or dirt from entering
the tube and at the same time, prevents also internal condensation.
The cable connecting the enclosure to the light curtain is protected
and fixed thanks to a PG gland that prevents water or dirt from
entering the tube.

Advantages: The use of SG2 with the IP69K enclosure ensures

reliable protection under extreme environmental conditions. Not only
does the IP69K protective enclosure meet hygiene, washing
resistance, availability and safety requirements, but also ergonomic
and productivity requirements, as the protected area remains always
accessible when the machine is stopped.

Example 2: Cooling and conditioning systems

Cooling and conditioning
systems, as well as automotive
equipment and components are
checked inside a machine, to
detect possible leaks by a
helium mass spectrometer. The
point where these parts are
positioned inside the measuring
chamber requires a Type 2
protection ensuring a certain
space saving and an easy access to the protected area.
Solution: the SG2 safety light curtain series represents the ideal
solution if the safety requirements and the application are
considered. When even just one of the light curtain beams is
interrupted, the test machine is immediately stopped.
Advantages: the SG2 light curtain meets the customer's needs when
easy access is necessary in presence of machine stops. Easy
installation, configuration and use are other advantages.

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 Instruction Manual SG2-B Series

Example 3: Automatic warehouses

Operator protection in automatic warehouses.

Solution: the SG2 safety light curtain series represents the ideal
solution if the safety requirements and the application are
considered. When even just one of the light curtain beams is
interrupted, the carousel is immediately stopped.
Advantages: the SG2 light curtain meets the customer's needs when
easy access is necessary in presence of machine stops. Easy
installation, configuration and use are other advantages.

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 SG2-B Series Instruction Manual

1.5. Safety information

For a correct and safe use of the safety light curtains of the SG2
series, the following points must be observed:

• The stopping system of the machine must be electrically controlled.

• This control system must be able to stop the dangerous movement

of the machine within the total machine stopping time T as per par.
1.1.3, and during all working cycle phases.

• Mounting and connection of the safety light curtain must be carried

out only by qualified personnel, according to the indications
included in the special sections (refer to sections 2; 3; 4; 5) and in
the applicable Standards.

• The safety light curtain must be securely installed in a particular

position so that access to the dangerous zone is not possible
without the interruption of the beams (see section 2 “Installation
mode”).

• The personnel operating in the dangerous area must be well trained

and must have adequate knowledge of all the operating procedures
of the safety light curtain.

• The TEST button must be located outside the protected area

because the operator must check the protected area during all Test
and Reset operations.
Please carefully read the instructions for the correct functioning
before powering the light curtain.

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 Instruction Manual SG2-B Series

2. INSTALLATION MODE
2.1. Precautions to be observed for the choice and installation of the
device

Make sure that the protection level assured by the SG2 device
(Type 2) is compatible with the real danger level of the machine to be
controlled, according to EN 954-1 and EN13849.

• The outputs (OSSD) of the ESPE must be used as machine

stopping devices and not as command devices. The machine must
have its own START command.

• The dimension of the smallest object to be detected must be larger

than the resolution level of the device.

• The ESPE must be installed in a room complying with the technical

characteristics indicated in section 10 “Technical data”.

• Do not place the device near intense and/or flashing light sources
and, in particular, close to receiving unit front surface.

• The presence of intense electromagnetic disturbances could affect

device correct operation. This condition shall be carefully assessed
by seeking the advice of DATASENSOR Technical service.

• The operating distance of the device can be reduced in presence of

smog, fog or airborne dust.

• A sudden change in environment temperature, with very low

minimum peaks, can generate a small condensation layer on the
lenses and so jeopardise functioning.

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 SG2-B Series Instruction Manual

2.2. General information on device positioning

The safety light curtain should be carefully positioned, in order to
reach a very high protection standard. Access to the dangerous area
must only be possible by passing through the protecting safety light
beams.

Fig.5a shows some examples of possible access to the machine from

the top and the bottom sides. These situations may be very
dangerous and so the installation of the safety light curtain at
sufficient height in order to completely cover the access to the
dangerous area (Fig.5b) becomes necessary.

NO

Fig.5a

YES

Fig.5b

Under standard operating conditions, machine starting must not be

possible while operators are inside the dangerous area.

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 Instruction Manual SG2-B Series

When the installation of the safety light curtain very near to the
dangerous area is not possible, a second light curtain must be
mounted in a horizontal position in order to prevent any lateral
access (as shown in Fig.6b).

If the operator is able to enter the dangerous area, an additional

mechanical protection must be mounted to prevent the access.

NO

Fig.6a

YES

Fig.6b

2.2.1. Minimum installation distance

Refer to par.1.3.3. “Minimum installation distance”

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 SG2-B Series Instruction Manual

2.2.2. Minimum distance from reflecting surfaces

Reflecting surfaces placed near the light beams of the safety device
(over, under or laterally) can cause passive reflections. These
reflections can compromise the recognition of an object inside the
controlled area.
However, if the RX receiver detects a secondary beam (reflected by
the side-reflecting surface) the object might not be detected, even if
the object interrupts the main beam.

Fig. 7

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 Instruction Manual SG2-B Series

It is thus important to position the safety light curtain according to the

minimum distance from reflecting surfaces.

The minimum distance depends on:

• Operating distance between emitter (TX) and receiver (RX);
• Real opening angle of ESPE (EAA); in particular:

for ESPE type 2 EAA = 10° (α = 5°)

Diagram of Fig. 8 shows the min. distance from the reflecting surface
(Dsr), based on the operating distance:

Distance from reflecting surface (Dsr)

ESPE
Type 2

Operating distance

Fig. 8

The formula to get Dsr is the following:

Dsr (m) = 0.27 for oper. distances < 3 m

Dsr (m) = 0,5 operating distance (m) x tg 2α for oper. distances ≥ 3 m

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 SG2-B Series Instruction Manual

2.2.3. Emitter and receiver orientation

The two units shall be installed parallel to each other, with the beams
orthogonal respect to the emitting and receiving directions, with the
connectors positioned in the same manner.

The configurations shown in Fig. 9 must be avoided:

NO

NO

Fig.9

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 Instruction Manual SG2-B Series

2.2.4. Installation of several adjacent safety light curtains

When several safety devices must be installed in adjacent areas,

interferences between the emitter of one device and the receiver of
the other must be avoided.

Fig.10 provides an example of possible interferences between

different devices and two pertinent solutions.

NO

YES

RX TX

YES

Fig.10

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 SG2-B Series Instruction Manual

2.2.5. Use of deviating mirrors

The control of any dangerous area, with several but adjacent access
sides, is possible using only one safety device and well-positioned
deviating mirrors.
Fig.11 shows a possible solution to control three different access
sides, using two mirrors placed at 45° with respect to the beams.

Fig. 11
The operator must respect the following precautions when using the
deviating mirrors:
• The alignment of the emitter and the receiver can be a very critical
operation when deviating mirrors are used. Even a very small mirror
displacement is enough to lose alignment. The use of the
Datasensor laser pointer accessory is recommended under these
conditions.
• The minimum safety distance (S) must be respected for each single
section of the beams.
• The effective operating range decreases by about 15% by using
only one deviating mirror, the percentage further decreases by
using 2 or more mirrors (for more details refer to the technical
specifications of the mirrors used).
The following table shows the operating distances relating to the
number of mirrors used.
number of mirrors operating distance
1 16.5 m
2 13.7 m
3 11.6 m

• Do not use more than three mirrors for each device.

• The presence of dust or dirt on the reflecting surface of the mirror
causes a drastic reduction in the range.

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 Instruction Manual SG2-B Series

2.2.6. Controls after first installation

The control operations to carry-out after the first installation and
before machine start-up are listed hereinafter. The controls must be
carried-out by qualified personnel, either directly or under the strict
supervision of the person in charge of machinery Safety.

Verify that:
ESPE remains blocked ( ) intercepting the beams along the
protected area using the specific test piece, following the Fig.12
scheme.
TP30 for light curtains with 30 mm resolution: SG2-30-XX-X
TP50 for light curtains with 30 mm resolution: SG2-50-XX-X
TP90 for light curtains with 30 mm resolution: SG2-90-XX-X

Fig. 12

• ESPE has to be correctly aligned, press slightly on the product side

in both directions the red LED must not turn on .
• The activation of the TEST function causes the opening of the
OSSD outputs (red LED on and controlled machine stop).
• The response time at machine STOP, including the ESPE and
machine response times, must be included in the limits defined in
the calculation of the safety distance (refer to section 2 “Installation
modes”).
• The safety distance between the dangerous parts and ESPE must
comply with the requirements indicated in section 2 “Installation
modes”.
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SG2-B Series Instruction Manual

• A person must not access or remain between ESPE and the

dangerous parts of the machine.
• Access to the dangerous areas of the machine must not be
possible from any unprotected area.
• ESPE must not be disturbed by external light sources, ensuring that
it remains in Normal operating function for at least 10-15 minutes
and placing the specific test piece in the protected area in the SAFE
condition for the same period.
• Verify the correspondence of all the accessory functions, activating
them in the different operating conditions.

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3. MECHANICAL MOUNTING
The emitting (TX) and receiving (RX) units must be installed with the
relevant sensitive surfaces facing each other. The connectors must be
positioned on the same side and the distance must be included within
the operating range of the model used (see section 10 “Technical
data”).

The two units must be positioned the most aligned and parallel
possible.
The next step is the fine alignment, as shown in section 5 “Alignment
Procedure”.

Two types of brackets can be used to fix the two units:

Angled fixing brackets

Angled fixing brackets are supplied with all SG2-B models (Fig.13).
Adjustable supports for correcting unit inclination on the axes are
available on request (see section.14 “Accessories”).

For fixing with angled brackets, refer to Fig.13.

Fig. 13

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SG2-B Series Instruction Manual

Rotating brackets
Rotating brackets (Fig.14), available upon request, can be used as an
alternative or together with angled brackets.

For fixing with rotating bracket, refer to Fig.14.

Fig. 14
In case of applications with particularly strong vibrations, vibration
dampers, together with mounting brackets, are recommended to
reduce the impact of the vibrations.

Fig. 15
The recommended mounting positions according to the light curtain
length are shown in Fig.15 and in the following table.

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MODELS L (mm) A (mm) B (mm) C (mm)

SG2-30-015-OO-X 216.3 108 54 -
SG2-kk-030-OO-X 366.2 216 75 -
SG2-kk-045-OO-X 516.3 316 100 -
SG2-kk-060-OO-X 666.2 366 150 -
SG2-kk-075-OO-X 816.3 466 175 -
SG2-kk-090-OO-X 966.2 566 200 -
SG2-kk-105-OO-X 1116.2 666 225 -
SG2-kk-120-OO-X 1266.3 966 150 483
SG2-kk-135-OO-X 1416.2 1066 175 533
SG2-kk-150-OO-X 1566.3 1166 200 583
SG2-kk-165-OO-X 1716.3 1266 225 633
SG2-kk-180-OO-X 1866.3 1366 250 683

kk = Resolution (30mm – 50 mm – 90 mm)

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4. ELECTRICAL CONNECTIONS
All electrical connections to the emitting and receiving units are made
through a male M12 connector, located on the lower part of the two
units. For receiver a M12 5-pole connector is used, while for emitter a
M12 4-pole connector is used.

RECEIVER (RX):

OSSD1 +24 VDC

2 1

5 TEST/RESET
3 4
0V OSSD2

1 = brown = +24 VDC

2 = white = OSSD 1
3 = blue = 0V
4 = black = OSSD 2
5 = grey = TEST/RESET

EMITTER (TX):

NOT USED +24 VDC

2 1

0V 3 4 NOT USED

1 = brown = +24 VDC

2 = white = NOT USED
3 = blue = 0V
4 = black = NOT USED

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 Instruction Manual SG2-B Series

4.1. Notes on connections

For the correct functioning of the SG2 safety light curtains, the
following precautions regarding the electrical connections have to be
respected:

• Do not place connection cables in contact with or near high-voltage

cables and/or cable undergoing high current variations (e.g. motor
power supplies, inverters, etc.);

• Do not connect in the same multi-pole cable the OSSD wires of

different light curtains;

• The TEST/RESET wire must be connected through a N.O. button to

the supply voltage of the ESPE.

The TEST/RESET button must be located in such a way that the

operator can check the protected area during any Test and Reset
operation. (see section 6 “Functioning mode”).

• The device is protected internally against overvoltage and

overcurrent. The use of other external components is not
recommended.

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SG2-B Series Instruction Manual

Example: connection with safety relay

The figures show the connection between the safety light curtains
and the safety relay of the SE-SR2 series functioning in the
Automatic Start mode (left side) and Manual Start with monitoring
(right side).

• Do not use varistors, RC circuits or LEDs in parallel at relay inputs

or in series at OSSD outputs.

• The OSSD1 and OSSD2 safety contacts cannot be connected in

series or in parallel, but can be used separately (Fig.16).
If one of these configurations is erroneously used, the device enters
into the output failure condition (see section 7 “Diagnostic
functions”).

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 Instruction Manual SG2-B Series

• Connect both OSSDs to the activating device. Failure to connect an

OSSD to the activating device jeopardises the system safety
degree that the light curtain has to control

YES NO

Fig. 16 Fig. 17

NO NO

Fig. 18 Fig. 19

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 SG2-B Series Instruction Manual

4.2. Earth connection

SG2 safety light curtain units are preset for easy ground connection.
A special compartment, positioned onto caps and marked with the
special symbol shown in Figure 20, allows connection with ground
cable by means of an additional screw coming with the equipment.

Fig. 20
Ground connection configuration is the most common and
guarantees the best immunity against electromagnetic disturbances.
SG2-E can function even without ground connection.
This condition has to be carefully evaluated according to the EMC
disturbance immunity and necessary insulation class considering the
plant or entire system where the light curtain is installed.

• The ground connection of the two units is not necessary for Class
III, while the use of a duly-insulated low-voltage feeder type SELV
or PELV is compulsory. In this case, we recommend covering the
earth symbol present on the caps of the two units with a blank
sticker.
• The ground connection of the two units is compulsory for Class I,
while the use of a duly-insulated feeder type SELV or PELV is not
compulsory but anyway recommended.
The following table is a summary of SG2-B electrical protections.

Electrical protections Class I Class III

Ground Connection Compulsory Not necessary
Ground connection symbol Compulsory Not necessary
Power supply by generators
Recommended Compulsory
SELV / PELV

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 Instruction Manual SG2-B Series

5. ALIGNMENT PROCEDURE
The alignment between the emitting and the receiving units is
necessary to obtain the correct functioning of the light curtain.
A good alignment prevents outputs instability caused by dust or
vibrations.
The alignment is perfect if the optical axes of the first and the last
emitting unit’s beams coincide with the optical axes of the
corresponding elements of the receiving unit.
The beam used to synchronise the two units is the first after the
connector. SYNC is the optics connected with this beam and LAST is
the optics connected to the last beam after the SYNC unit.

last optics (LAST)

first optics = synchronisation optics (SYNC)

Fig.21
Signals are clearly identified through symbols allowing immediate
reading, independent of bars directions. A short description of the
signalling LEDs is necessary to avoid misunderstandings.
Receiver Emitter

NORMAL NORMAL
LAST
OP. OP.

SAFE(BREAK) SYNC ON

Fig. 22

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SG2-B Series Instruction Manual

The standard installation described hereinafter is the one shown in Fig.

22, i.e. with the bar assembled with the connectors pointing down.

Two yellow LEDs ( LAST, SYNC) on SG2 receiver, facilitates the

alignment procedure. During standard operation, the LEDs indicate the
safety light curtain status, as shown in the table.

FUNCTIONING STATUS

Normal Stop
LED colour Symbol Status Status
NORMAL OP. SAFE(BREAK)
Yellow OFF ON OFF OFF
Yellow OFF ON ON OFF
Red OFF ON ON ON
Green ON OFF OFF OFF
Units aligned,
- Standard - Units not - Bottom side but at least one
condition: aligned not aligned of beams (the
- Not - Top side not highest and
interrupted aligned - Lowest beam
lowest
beams - Highest interrupted
excluded) is
beam interrupted
interrupted

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 Instruction Manual SG2-B Series

5.1. Correct alignment procedure

The light curtain alignment can be effected only after having
completed the mechanical installation and the electrical connections.
The following procedure has to be followed:

• Check the green LED („) and the yellow LED ( ) on the TX
unit. If ON, the emitter is running correctly;
• Verify that the sensitive area from the safety light curtain is free;
• Verify that one of the following conditions is present on the RX unit:
STANDARD CONDITION - NORMAL OP.
• Green LED ( ) ON and red LED ( ) OFF. Both yellow
LEDs ( , ) are OFF. Units are aligned.

STOP CONDITION - SAFE (BREAK)

• Green LED ( ) OFF and red LED ( ) ON.
• The status of both yellow LEDs ( , ) does not matter. Units are
not aligned.
• Continue with the following steps to pass from condition 2 to
condition 1:
A Keep the receiver in a steady position and set the emitter until
the yellow LED ( SYNC) is OFF. This condition shows the
effective alignment of the first synchronisation beam.
B Rotate the emitter, pivoting on the lower optics axis, until the
yellow LED ( LAST) is OFF. Under these conditions, the
SAFE LED shall turn ON.

NOTE: Ensure that the green LED is steady ON.

C Delimit the area in which the LED is steady through some
micro adjustments - for the first and then for the second unit -
then place both units in the centre of this area.

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SG2-B Series Instruction Manual

• Fix the two units firmly using brackets.

• Verify that the green LED on the RX unit is ON ( ) and
beams are not interrupted, then verify that the red LED turns ON if
even one single beam is interrupted (condition where an object
has been detected).
• This verification shall be made with the special cylindrical “Test
Piece” having a size suitable to the resolution of the device used.
NOTE: Passing the Test Piece along the whole sensitive area and
at any distance from the two units, the red LED ( ) shall
be always ON and never change status.

A daily test is recommended.

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 Instruction Manual SG2-B Series

6. FUNCTIONING MODE
6.1. Reset mode
The interruption of a beam due to an opaque object causes the
opening of OSSD outputs and the stop of the safety light curtain
SAFE (BREAK) condition .
The ESPE will automatically restart its standard operation (NORMAL
OP. condition ) as soon as the object is removed.

WARNING: Carefully assess risk conditions and reset modes.

In applications protecting access to dangerous areas, the automatic
reset mode is potentially unsafe if it allows the operator to pass
completely beyond the sensitive area (see Fig. 6b). In this case, the
reset, using for example the manual reset of the SE-SR2 relay, (page
26) might be necessary.

6.2. Test function

The TEST function can be activated by keeping a normally open
external contact (TEST push-button), closed for at least 0.5 seconds.
The TEST signal is active high.

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 SG2-B Series Instruction Manual

6.3. Reset function

The RX light curtain has a RESET function which is activated after an
internal error. The reset can be made only in case of optical error or
OSSD error (See sect. 7 “Diagnostic Functions”)
The RESET function can be activated by keeping a normally open
external contact (RESET/RESTART push-button), closed for at least
5 seconds.
The RESET signal is active high.

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 Instruction Manual SG2-B Series

7. DIAGNOSTIC FUNCTIONS
7.1. User interface
The operator can visualise the operating condition of the light
curtains through the four LEDs positioned on the receiver unit and
two LEDs on the emitter unit.
Fig.23 shows all signalling LEDs modes: OFF, ON and BLINKING.

LED OFF

LED BLINKING

LED ON

Fig. 23

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 SG2-B Series Instruction Manual

7.2. Diagnostic messages

The operator is able to check the main causes of the system stop
and failure, using the same LEDs used for visualising the functions.

For Receiver:
Function Status Meaning LED

TEST Light curtain being tested, the

(red ON) OSSD status shall be OFF

Emission
Normal operation Light curtain working and in
(OSSD ON)
standard operating conditions
(green ON)
Interruption
Light curtain working and in
(OSSD OFF)
safety block conditions.
(red ON)

Function Type Check and repair LED

Check OSSD connections;

OSSD error make sure that they are not in
contact with one another or
(yellow and red with the supply cables, then
BLINKING) Reset. If the failure continues
contact DATASENSOR
Internal error Switch OFF and switch ON
the supply circuit; if the failure
(red ON, yellow continues contact
Error status BLINKING) DATASENSOR
Optical error
Reset. If the failure continues
(red ON, yellow contact DATASENSOR
BLINKING)
Check connections and input
No power
voltage correct value.
supply
If the failure continues contact
(LEDs OFF)
DATASENSOR

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 Instruction Manual SG2-B Series

For Emitter:

Function Status Meaning LED

Test Light curtain being tested, the

(green ON) OSSD status must be OFF

Normal operation

Emission (green Light curtain working in

ON yellow ON) normal operating conditions

Function Type Check and repair LED

Internal error Switch OFF and switch ON

(green ON the power supply circuit. If the
yellow failure continues contact
BLINKING) DATASENSOR
Optic error Switch OFF and switch ON
(green ON the power supply circuit. If the
yellow failure continues contact
Error status DATASENSOR
BLINKING)

Check connections and input

No power supply voltage value. If the failure
(LEDs OFF) continues contact
DATASENSOR

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 SG2-B Series Instruction Manual

8. PERIODICAL CHECKS
The following is a list of recommended check and maintenance
operations that should be periodically carried out by qualified
personnel.

Check that:
• The ESPE stays locked ( ) during beam interruption along the
entire protected area, using the suitable “Test Piece”. (*)
• The ESPE is correctly aligned: by slightly pressing product side, in
both directions, the red LED shall not come ON .
• Enabling the TEST function, the OSSD outputs should open (the
red LED is ON and the controlled machine stops).
• The response time upon machine STOP (including response time
of the ESPE and of the machine) is within the limits defined for the
calculation of the safety distance (see section 2 “Installation
mode”).
• The safety distance between the dangerous areas and the ESPE
are in accordance with the instructions included in section 2
“Installation mode”.
• Access of a person between ESPE and machine dangerous parts is
not possible nor is it possible for him/her to stay there.
• Access to the dangerous area of the machine from any unprotected
area is not possible.
• The ESPE and the external electrical connections are not
damaged.

The frequency of checks depends on the particular application and

on the operating conditions of the safety light curtain.

(*) according to the Fig.12 scheme

Verify that:
ESPE remains blocked ( ) intercepting the beams along the
protected area using the specific test piece, following the Fig.12
scheme.
TP30 for light curtains with 30 mm resolution: SG2-30-XX-X
TP50 for light curtains with 50 mm resolution: SG2-50-XX-X
TP90 for light curtains with 90 mm resolution: SG2-90-XX-X

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 Instruction Manual SG2-B Series

8.1. General information and useful data

Safety MUST be a part of our conscience.
The safety devices fulfil their safety function only if they are correctly
installed, in accordance with the Standards in force.
If you are not certain to have the expertise necessary to install the
device in the correct way, DATASENSOR Customer Service is at
your disposal to carry out the installation.

The device uses fuses that are not self-resetting. Consequently, in

presence of short-circuits causing the cut-off of these fuses, both
units shall be sent to DATASENSOR service department.

A power failure caused by interferences may cause the temporary

opening of the outputs, but the safe functioning of the light curtain will
not be compromised.

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 SG2-B Series Instruction Manual

8.2. Warranty
DATASENSOR S.p.A. guarantees each brand new SG2
system, under standard use conditions, against manufacturing
defects in material and workmanship for a period of 36 (thirty-six)
months from the date of manufacturing.
DATASENSOR S.p.A. will not be liable for any damages to persons
and things caused by failure to stick to the correct installation modes
and device use.
Warranty validity is subject to the following conditions:
• User shall notify DATASENSOR S.p.A. the failure within thirty-six
months from product manufacturing date.
• Failure or malfunction shall not have been originated directly or
indirectly by:
− use for unsuitable purposes;
− failure to comply with the intended use prescriptions;
− negligence, unskillfulness, wrong maintenance;
− repairing, changes, adaptations not made by DATASENSOR
S.p.A personnel, tampering with the device, etc.;
− accidents or crashes (even due to transportation or by force
majeure causes);
− other causes not depending from DATASENSOR S.p.A.

If the device does not work, send both units (receiver and emitter) to
DATASENSOR S.p.A. The Customer is responsible for all transport
charges and damage risks or material loss during transport, unless
otherwise agreed.
All replaced products and parts become a property of DATASENSOR
S.p.A.
DATASENSOR S.p.A. does not accept any warranty or right other
than the above-described ones. No requests for compensation for
expenses, activities stop or other factors or circumstances somehow
connected to the failure of the product or one of its parts to operate
cannot be put forward for any reason.
In case of problems, please contact DATASENSOR S.p.A. Service
Department:
Tel.: +39 051 6765611
Fax.: +39 051 6759324
email: [email protected]

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 Instruction Manual SG2-B Series

9. DEVICE MAINTENANCE
SG2 safety light curtains do not require special maintenance
operations.
To avoid the reduction of the operative distance, optics protective front
surfaces shall be cleaned at regular intervals.
To this end, use soft cotton cloths damped in water; do not apply too
much pressure onto the surface so as not to make it dull.

Please do not use on plastic surfaces or light curtain painted surfaces:

• alcohol or solvents
• wool or synthetic cloths
• paper or other abrasive materials

9.1. Product disposal

Under current Italian and European laws, DATASENSOR S.p.A. is
not obliged to take care of product disposal at the end of its life.
DATASENSOR S.p.A. recommends to dispose of the product in
compliance with local laws or contact authorised waste collection
centres.

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 SG2-B Series Instruction Manual

10. TECHNICAL DATA

The product technical specifications are given below.
ELECTRICAL DATA
Power supply (Vdd): 24 Vdc ± 20%
Unit current draw (TX): 2 W max
Unit current draw (RX): 3.5 W max (without load)
Outputs: 2 PNP
Short-circuit protection: 1.4 A max
Output current: 0.5 A max / each output
Output voltage – status Vdd –1 V min
ON:
Output voltage – status 0.2 V max
OFF:
Capacitive load 2.2 uF @ 24Vdc max
Response times: See table below
Protected height: 150..1800mm
Safety category: Type 2
Auxiliary functions: Reset / Test
Electrical protection: Class I / Class III (see sect.4.2)
Connections: M12-4 poles for emitter
M12-5 poles for receiver
Cables length (for power supply): 50 m. max
OPTICAL DATA
Emitting light ( λ ) : Infrared, LED (950 nm)
Resolution: 30 - 50 - 90 mm
Operating distance: 0.2…19 m
Ambient light rejection: IEC-61496-2
MECHANICAL AND ENVIRONMENTAL DATA
Operating temperature: -10…+ 55 °C
Storage temperature: -25…+ 70 °C
Humidity: 15…95 % (no condensation)
Mechanical protection: IP 65 (EN 60529)
Vibrations: Width 0.35 mm, Frequency 10 … 55 Hz
20 sweep per axis, 1octave/min
(EN 60068-2-6)
Shock resistance: 16 ms (10 G) 1,000 shocks per axis
(EN 60068-2-29)
Housing material: Painted aluminium (yellow RAL 1003)
Front side material: PMMA
Caps material: PC MAKROLON
Weight (single unit): 1.3 kg / linear metre

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 Instruction Manual SG2-B Series

11. LIST OF AVAILABLE MODELS

Model Protected No. Response Resolution

Height Beams time
(mm) (msec) (mm)
SG2-30-015-OO-X 150 8 8 30
SG2-30-030-OO-X 300 16 9 30
SG2-30-045-OO-X 450 24 11 30
SG2-30-060-OO-X 600 32 12 30
SG2-30-075-OO-X 750 40 14 30
SG2-30-090-OO-X 900 48 15 30
SG2-30-105-OO-X 1050 56 17 30
SG2-30-120-OO-X 1200 64 18 30
SG2-30-135-OO-X 1350 72 20 30
SG2-30-150-OO-X 1500 80 21 30
SG2-30-165-OO-X 1650 88 23 30
SG2-30-180-OO-X 1800 96 24 30
SG2-50-030-OO-X 300 9 9 50
SG2-50-045-OO-X 450 13 10 50
SG2-50-060-OO-X 600 17 11 50
SG2-50-075-OO-X 750 21 12 50
SG2-50-090-OO-X 900 25 14 50
SG2-50-105-OO-X 1050 29 15 50
SG2-50-120-OO-X 1200 33 16 50
SG2-50-135-OO-X 1350 37 17 50
SG2-50-150-OO-X 1500 41 18 50
SG2-50-165-OO-X 1650 45 19 50
SG2-50-180-OO-X 1800 49 20 50
SG2-90-030-OO-X 300 5 9 90
SG2-90-045-OO-X 450 7 10 90
SG2-90-060-OO-X 600 9 11 90
SG2-90-075-OO-X 750 11 12 90
SG2-90-090-OO-X 900 13 13 90
SG2-90-105-OO-X 1050 15 14 90
SG2-90-120-OO-X 1200 17 15 90
SG2-90-135-OO-X 1350 19 16 90
SG2-90-150-OO-X 1500 21 17 90
SG2-90-165-OO-X 1650 23 18 90
SG2-90-180-OO-X 1800 25 19 90

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 SG2-B Series Instruction Manual

12. OVERALL DIMENSIONS

M2 n°3

Ø16

Ø16
12.5
x2

36.9
32.3

M12
38
14 50.5 L2
L1

MODEL L1 L2
SG2-30-015-OO-X 233.3 153.3
SG2-kk-030-OO-X 383.2 303.2
SG2-kk-045-OO-X 533.2 453.3
SG2-kk-060-OO-X 683.2 603.2
SG2-kk-075-OO-X 833.2 753.3
SG2-kk-090-OO-X 983.2 903.2
SG2-kk-105-OO-X 1133.2 1053.2
SG2-kk-120-OO-X 1283.3 1203.3
SG2-kk-135-OO-X 1433.2 1353.2
SG2-kk-150-OO-X 1583.3 1503.3
SG2-kk-165-OO-X 1733.3 1653.3
SG2-kk-180-OO-X 1883.3 1803.3
kk = Resolution (30mm – 50 mm – 90 mm)

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 Instruction Manual SG2-B Series

13. OUTFIT

Angled fixing bracket

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 SG2-B Series Instruction Manual

13.1 Angled fixing bracket mounting

MOUNTING A MOUNTING B

Angled fixing bracket

Angled fixing bracket + Adjustable support

Angled fixing bracket + Antivibration support

Angled fixing bracket + Adjustable support + Antivibration support

MODEL DESCRIPTION
ST-KSTD Fixing brackets for angle mounting (4 pcs kit)
ST-K4AV Antivibration support (4 pcs kit)
ST-K6AV Antivibration support (6 pcs kit)
ST-K4OR Supporti orientabili (kit 4pz.)
ST-K6OR Supporti orientabili (kit 6pz.)

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 Instruction Manual SG2-B Series

14. ACCESSORIES

Rotating fixing bracket

MODEL DESCRIPTION
ST-K4ROT Rotating fixing bracket (kit 4pz.)

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SG2-B Series Instruction Manual

Deviating mirrors

MODEL DESCRIPTION L1 (mm) L2 (mm)

SE-DM 500 Deviating mirror H = 550 mm 554 384
SE-DM 600 Deviating mirror H = 700 mm 704 534
SE-DM 800 Deviating mirror H = 900 mm 904 734
SE-DM 900 Deviating mirror H = 1000 mm 1004 834
SE-DM 1200 Deviating mirror H = 1270 mm 1264 1094
SE-DM 1500 Deviating mirror H = 1600 mm 1604 1434

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 Instruction Manual SG2-B Series

Columns and floor stands

MODEL DESCRIPTION L (mm) X (mm)

SE-S 800 Column and floor stand H = 800 mm 800 30x30
SE-S 1000 Column and floor stand H = 1000 mm 1000 30x30
SE-S 1200 Column and floor stand H = 1200 mm 1200 30x30
SE-S 1500 Column and floor stand H = 1500 mm 1500 45x45
SE-S 1800 Column and floor stand H = 1800 mm 1800 45x45

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SG2-B Series Instruction Manual

Protective stands

86
sm.50x45° N°4 sp.2 100

Ø6.6 N°2

60 60

MODEL DESCRIPTION L (mm)

SE-P 150 Protective stand H = 273 mm 273
SE-P 300 Protective stand H = 420 mm 420
SE-P 450 Protective stand H = 567 mm 567
SE-P 600 Protective stand H = 714 mm 714
SE-P 750 Protective stand H = 861 mm 861
SE-P 800 Protective stand H = 969 mm 969
SE-P 900 Protective stand H = 1069 mm 1069
SE-P 1050 Protective stand H = 1155 mm 1155
SE-P 1200 Protective stand H = 1302 mm 1369
SE-P 1350 Protective stand H = 1449 mm 1449
SE-P 1500 Protective stand H = 1596 mm 1596

Test piece
MODEL DESCRIPTION
TP-30 Test piece Ø 30 mm
TP-50 Test piece Ø 50 mm
TP-90 Test piece Ø 90 mm

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 Instruction Manual SG2-B Series

Connection cables

MODEL DESCRIPTION
CS-A1-02-U-03 4-pole M12 cable (axial) 3m

CS-A1-02-U-05 4-pole M12 cable (axial) 5m

CS-A1-02-U-10 4-pole M12 cable (axial) 10 m

CS-A1-02-U-15 4-pole M12 cable (axial) 15 m

CS-A1-02-U-25 4-pole M12 cable (axial) 25 m

CS-A1-03-U-03 5-pole M12 cable (axial) 3m

CS-A1-03-U-05 5-pole M12 cable (axial) 5m

CS-A1-03-U-10 5-pole M12 cable (axial) 10 m

CS-A1-03-U-15 5-pole M12 cable (axial) 15 m

CS-A1-03-U-25 5-pole M12 cable (axial) 25 m

CS-A1-06-U-03 8-pole M12 cable (axial) 3m

CS-A1-06-U-05 8-pole M12 cable (axial) 5m

CS-A1-06-U-10 8-pole M12 cable (axial) 10 m

CS-A1-06-U-15 8-pole M12 cable (axial) 15 m

CS-A1-06-U-25 8-pole M12 cable (axial) 25 m

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SG2-B Series Instruction Manual

Safety relay

The drawing shows the connection between the safety light curtain and
the Type 4 safety relay of the SE-SR2 series functioning in the
automatic Start mode (left side) and manual Start with monitoring (right
side).

MODEL DESCRIPTION
SE-SR2 Type 4 safety relay - 3 NO 1NC

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 Instruction Manual SG2-B Series

15. GLOSSARY
ACTIVE OPTOELECTRONIC PROTECTIVE DEVICE (AOPD): its
detection function is achieved thanks to the use of optoelectronic
receivers and emitters detecting the optical beams interruptions inside
the device caused by an opaque object present inside the specified
detecting area.
An active optoelectronic protective device (AOPD) can operate both in
emitter-receiver mode and in retro-reflective light curtains.
BLOCK CONDITION (=BREAK): status of the light curtain taking
place when a suitably-sized opaque object (see DETECTING
CAPACITY) interrupts one or several light curtain beams.
Under these conditions, OSSD1 and OSS2 light curtain outputs are
simultaneously switched OFF within the device response time.
CONTROLLED MACHINE: machine having the potentially-dangerous
points protected by the light curtain or by another safety system.
CROSSING HAZARD: situation under which an operator crossing the
area controlled by the safety device and this latter stops and keeps the
machine stopped until the hazard is eliminated, and then enters the
dangerous area. Now the safety device could not be able to prevent or
avoid an unexpected restart of the machine with the operator still
present inside the dangerous area.
DANGEROUS AREA: area representing an immediate or imminent
physical hazard for the operator working inside it or who could get in
contact with it.
DETECTING CAPACITY (= RESOLUTION): limit of the parameter of
the sensor function specified by the supplier, that will enable the
electrosensitive protective equipment (ESPE). In case of an active
optoelectronic protective device (AOPD), with resolution we mean the
minimum dimension, which an opaque object must have in order to
interrupt at least one of the beams that constitute the sensitive area.
ELECTROSENSITIVE PROTECTIVE EQUIPMENT (ESPE): assembly
of devices and/or components working together to activate the
protective disabling function or to detect the presence of something
and including at least: a sensor, command/control devices and output
signal switching devices.

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SG2-B Series Instruction Manual

EMITTER: unit emitting infrared beams, consisting of a set of optically-

synchronised LEDs. The emitting unit, combined with the receiving unit
(installed in the opposite position), generates an optical “curtain”, i.e.
the detecting area.
FINAL SWITCHING DEVICE (FSD): part of the control system
connected to machine safety and breaking the circuit towards machine
primary command element (MPCE) when the output signal switching
device (OSSD) reaches the inactive condition.
MACHINE OPERATOR: qualified person authorised for machine use.
MACHINE PRIMARY COMMAND ELEMENT (MPCE): electrically-
powered element having the direct control of machine regular
operation so as to be the last element, in order of time, to operate
when the machine has to be enabled or blocked.
MIN. INSTALLATION DISTANCE: min. distance necessary to allow
machine dangerous moving parts to completely stop before the
operator can reach the nearest dangerous point. This distance shall
be measured from the middle point of the detecting area to the nearest
dangerous point. The factors affecting min. installation distance value
are: machine stop time, safety system overall response time, barrier
resolution.
N.O.: normally opened
N.C.: normally closed
OFF STATUS: status when the output circuit is interrupted and does
not allow current stream.
ON STATUS: status when the output circuit is operational and allows
current stream.
OUTPUT SIGNAL SWITCHING DEVICE (OSSD): part of the
electrosensitive protective equipment (ESPE) connected to machine
control system that, when the sensor is triggered during standard
operating mode, is switched to the inactive status.
PROTECTED AREA: area where a specified test object is detected by
the ESPE.
PROTECTIVE DEVICE: device having the function to protect the
operator against possible risks of injury due to the contact with
machine potentially-dangerous parts.

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 Instruction Manual SG2-B Series

QUALIFIED OPERATOR: a person who holds a professional training

certificate or having a wide knowledge and experience and who is
acknowledged as qualified to install and/or use of the product and to
carry out periodical test procedures.
RECEIVER: unit receiving infrared beams, consisting of a set of
optically-synchronised phototransistors. The receiving unit, combined
with the emitting unit (installed in the opposite position), generates an
optical “curtain”, i.e. the detecting area.
RESPONSE TIME: max. time elapsing between the occurrence of the
event leading to sensor activation and the reaching of the inactive
state by the output signal switching device (OSSD).
RESTART INTERLOCK (= RESTART): device preventing machine
automatic restart after sensor activation during a dangerous phase of
machine operating cycle, after a change of machine operating mode,
and after a variation in machine start control devices.
RISK: probability of occurrence of an injury and severity of the injury
itself.
SAFETY LIGHT CURTAIN: it is an active optoelectronic protective
device (AOPD) including an integrated system consisting of one or
several emitting elements and one or several receiving elements
forming a detection area with a detecting capacity specified by the
supplier.
START INTERLOCK (= START): device preventing machine
automatic start when the ESPE is powered, or when the power supply
is cut and then restored.
TEST PIECE: opaque object having a suitable size and used to test
safety light curtain correct operation.
TYPE (OF ESPE): the Electrosensitive Protective Equipment (ESPE)
have different reactions in case of faults or under different
environmental conditions. The classification and definition of the "type"
(ex. type 2, type 4, according to IEC 61496-1) defines the minimum
requirements needed for ESPE design, manufacturing and testing.
WORKING POINT: machine position where the material or
semifinished product is worked.

57
Safety light curtains with infrared beams

INSTRUCTION MANUAL
DATASENSOR S.p.A. Via Lavino 265
40050 Monte S. Pietro - Bologna - Italy
Tel: +39 051 6765611 Fax: +39 051 6759324
http://www.datasensor.com e-mail: [email protected]

DATASENSOR S.p.A. reserves the right to make modifications and improvements without prior notification.

826003811 Rev.B
Copyright © 2008-2009 Datasensor
 We
DATASENSOR S.p.A.
Via Lavino, 265
40050 Monte San Pietro
Bologna - Italy
Declare, under the terms of EC Machine Directive 98/37/EEC, Appendix II C, that the
product(s)
SG2-XX-XXX-OO-X

DECLARATION OF CONFORMITY
SAFETY LIGHT CURTAINS -
ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT (TYPE 2)
AND ALL ITS MODELS

are safety components for a machine constructed as per the EC Directive 98/37/EEC.
This declaration will lose its validity if any modification to devices is applied without prior
consultation.
We employ a quality system certified by the CSQ, Nr. 9115.IES2, as per ISO 9001 and
have therefore observed the regulations foreseen during development and production,
as well as the following EC directives and EN standards:
EC directives
98/37/EEC: EC MACHINE DIRECTIVE ED. 22 JUNE 1998
89/336/EEC: EMC DIRECTIVE ED. 3 MAY 1989
2006/95/EEC: LOW-VOLTAGE DIRECTIVE ED. 12 DECEMBER 2006
Harmonized standards
EN 55022, 2006: LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE OF
INFORMATION
TECHNOLOGY EQUIPMENT
EN 61000-4-2, 1995 + A1:1998 + A2:2001: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4:
TESTING AND MEASUREMENT TECHNIQUES. SECTION 2: ELECTROSTATIC DISCHARGE IMMUNITY TEST
EN 61000-4-3, MAY 2006: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4: TESTING AND
MEASUREMENT TECHNIQUES. SECTION 3: RADIATED, RADIO-FREQUENCY, ELECTROMAGNETIC FIELD
IMMUNITY TEST
EN 61000-4-4, DECEMBER 2004: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4: TESTING
AND MEASUREMENT TECHNIQUES. SECTION 4: ELECTRICAL FAST TRANSIENT/BURST IMMUNITY TEST
EN 61000-4-5, NOVEMBER 2006: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4: TESTING
AND MEASUREMENT TECHNIQUES. SECTION 5: SURGE IMMUNITY TEST
EN 61000-4-6, 1996 + A1:2001: ELECTROMAGNETIC COMPATIBILITY (EMC). PART 4: TESTING
AND MEASUREMENT TECHNIQUES. SECTION 6: IMMUNITY TO CONDUCTED DISTURBANCES, INDUCED
BY RADIO-FREQUENCY FIELDS
EN 61508-3, DECEMBER 2001: FUNCTIONAL SAFETY OF ELECTRICAL/ELECTRONIC/PROGRAMMABLE
ELECTRONIC SAFETY-RELATED SYSTEMS. PART 3: SOFTWARE REQUIREMENTS
EN 61496-1, MAY 2004: SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT. PART
1: GENERAL REQUIREMENTS AN TESTS
CLC/TS 61496-2, JULY 2006: SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT.
PART 2: PARTICULAR REQUIREMENTS FOR EQUIPMENT USING ACTIVE OPTO-ELECTRONIC PROTECTIVE
DEVICES (AOPDS)

Conformity has been certified by the following Competent Body (identification n°0123):
TÜV Product Service GMBH, Zertifierstelle – Ridlerstrasse, 65 – D80339 München

Monte San Pietro, 08/05/2008

Giuseppe De Maria

UNI EN ISO 14001

Quality Assurance
 SG2-E Series Instruction Manual

INDEX
1. GENERAL INFORMATION .......................................................................................... 1
1.1. General description of the safety light curtains ................................................... 1
1.1.1. Package contents ................................................................................... 3
1.2. New features compared to the SF2 Series ......................................................... 3
1.3. How to choose the device ................................................................................... 4
1.3.1. Resolution............................................................................................... 4
1.3.2. Controlled height .................................................................................... 5
1.3.3. Minimum installation distance ................................................................ 6
1.4. Typical applications ............................................................................................. 9
1.5. Safety information ............................................................................................. 12
2. INSTALLATION MODE.............................................................................................. 13
2.1. Precautions to be observed for the choice and installation of the device ......... 13
2.2. General information on device positioning ........................................................ 14
2.2.1. Minimum installation distance .............................................................. 15
2.2.2. Minimum distance from reflecting surfaces .......................................... 16
2.2.3. Emitter and receiver orientation ........................................................... 18
2.2.4. Installation of several adjacent safety light curtains ............................. 19
2.2.5. Use of deviating mirrors........................................................................ 21
2.2.6. Controls after first installation ............................................................... 22
3. MECHANICAL MOUNTING ....................................................................................... 24
4. ELECTRICAL CONNECTIONS ................................................................................. 27
4.1. Notes on connections........................................................................................ 29
4.2. Earth connection ............................................................................................... 32
5. ALIGNMENT PROCEDURE ...................................................................................... 33
5.1. Correct alignment procedure............................................................................. 34
6. FUNCTIONING MODE ............................................................................................... 36
6.1. Reset mode ....................................................................................................... 36
6.2. Test function...................................................................................................... 37
6.3. Reset function ................................................................................................... 37
6.4. EDM function..................................................................................................... 38
6.5. Anti-interference function for range reduction ................................................... 39
6.6. Alignment aid function ....................................................................................... 40
7. DIAGNOSTIC FUNCTIONS ....................................................................................... 41
7.1. User interface .................................................................................................... 41
7.2. Diagnostic messages ........................................................................................ 42
8. PERIODICAL CHECKS ............................................................................................. 45
8.1. General information and useful data ................................................................. 46
8.2. Warranty............................................................................................................ 47
9. DEVICE MAINTENANCE ........................................................................................... 48
9.1. Product disposal................................................................................................ 48
10. TECHNICAL DATA .................................................................................................... 49
11. LIST OF AVAILABLE MODELS ................................................................................ 50
12. OVERALL DIMENSIONS ........................................................................................... 51
13. OUTFIT ....................................................................................................................... 52
14. ACCESSORIES.......................................................................................................... 53
14.1 Angled fixing bracket mounting ......................................................................... 54
15. GLOSSARY................................................................................................................ 60
 Instruction Manual SG2-E Series

1. GENERAL INFORMATION
1.1. General description of the safety light curtains
The safety light curtains of the SG2 series are optoelectronic
multibeam devices that are used to protect working areas that, in
presence of machines, robots, and automatic systems in general,
can become dangerous for operators that can get in touch, even
accidentally, with moving parts.
The light curtains of the SG2 series are Type 4 intrinsic safety
systems used as accident-prevention protection devices and are
manufactured in accordance with the international Standards in force
for safety, in particular:

CEI IEC 61496-1: 2004 Safety of machinery: electrosensitive

protective equipment. Part 1:
General prescriptions and tests.
CEI IEC 61496-2: 2006 Safety of machinery: electrosensitive
protective equipment - Particular
requirements for equipment using
active optoelectronic protective
devices.

The device, consisting of one emitter and one receiver housed inside
strong aluminium profiles, generates infrared beams that detect any
opaque object positioned within the light curtain detection field.
The emitter and the receiver are equipped with the command and
control functions. The connections are made through a M12
connector located in the lower side of the profile.
The synchronisation between the emitter and the receiver takes
place optically, i.e. no electrical connection between the two units is
required.
The microprocessor guarantees the check and the management of
the beams that are sent and received through the units: The
microprocessor LEDs inform the operator about the general
conditions of the safety light curtain (see section 7 “Diagnostic
functions”).

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SG2-E Series Instruction Manual

The device consists in 2 units that, according to the model, are

composed by one or several emitting and receiving modules.
The receiver checks the control operations and safety actions.

During installation, two yellow LEDs facilitate the alignment of both

units (see chapter 5 “Alignment procedure”).
As soon as an object, a limb or the operator’s body accidentally
interrupts one or some of the infrared beams sent by the emitter, the
receiver immediately opens the OSSD outputs and blocks the MPCE
machine (if correctly connected to the OSSD).
Some parts or sections of this manual containing important
information for the operator are preceded by a note:
Notes and detailed descriptions about particular characteristics of the
safety devices in order to better explain their functioning.
Special instructions regarding the installation process.

The information provided in the paragraphs following this symbol is

very important for safety and may prevent accidents.
Always read this information accurately and carefully follow the
advice to the letter.

This manual contains all the information necessary for the selection
and operation of the safety devices.

However, specialised knowledge not included in this technical

description is required for the planning and implementation of a
safety light curtain on a power-driven machine. As the required
knowledge may not be completely included in this manual, we
suggest the customer to contact DATASENSOR Technical Service
for any necessary information relative to the functioning of the SG2
light curtains and the safety rules that regulate the correct installation
(see chapter 8 “Periodical checks ”).

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 Instruction Manual SG2-E Series

1.1.1. Package contents

Package contains the following objects:
• Receiver (RX)
• Emitter (TX)
• SG2-E quick installation guide
• SG2-E CD containing this manual and other documents
• Checklist and periodical maintenance schedule
• 4 rotating brackets and specific fasteners
• 2 angled fixing brackets for models with heights included between
1200 and 1800 mm

1.2. New features compared to the SF2 Series

The SG2-E safety light curtains, compared to the SF2 series, present
the following new features:
• Increased operating distance
• Range enlargement with 150 to 1800 mm controlled heights
• Reduced response times
• New fastening system with rotating brackets
• New mechanical profile compatible with SE accessories
• Different positioning of synchronisation optics (the first one from the
reference line)

Compared to SG2-B, SG2-E has the following features:

• EDM function
• Anti-interference function through range selection on the Tx unit
• Selectable manual/automatic restart function
• Advance signalling for alignment and normal functioning

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 SG2-E Series Instruction Manual

1.3. How to choose the device

There are at least three different main characteristics that should be
considered when choosing a safety light curtain, after having
evaluated the risk assessment:

1.3.1. Resolution
The resolution of the device is the minimum dimension that an
opaque object must have in order to obscure at least one of the
beams that constitute the sensitive area.
The resolution strictly depends on the part of the body to be
protected.

R = 30 mm hand protection
Type 2

R = 50 mm
presence control
R = 90 mm

As shown in Fig.1, the resolution depends only on the geometrical

characteristics of the lenses, diameter and distance between centres,
and is independent from any environmental and operating conditions
of the safety light curtain.

Fig. 1

The resolution value is obtained applying the following formula:

R=I+d
where:
I = Distance between two adjacent optics
d = Lens diameter

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 Instruction Manual SG2-E Series

1.3.2. Controlled height

The controlled height is the height protected by the safety light
curtain (Hp)

Fig. 2

The SG2-E controlled height is delimited by the yellow line pad-

printed on the front glass and by the dimensions listed in the table:

Controlled
Model
height Hp (mm)
SG2-30-015-OO-E-C 150

SG2-xx-030-OO-E-C 300

SG2-xx-045-OO-E-C 450

SG2-xx-060-OO-E-C 600
Hp SG2-xx-075-OO-E-C 750

SG2-xx-090-OO-E-C 900

SG2-xx-105-OO-E-C 1050

SG2-xx-120-OO-E-C 1200
Reference SG2-xx-135-OO-E-C 1350

SG2-xx-150-OO-E-C 1500

SG2-xx-165-OO-E-C 1650

SG2-xx-180-OO-E-C 1800

xx = Resolution (30mm – 50mm – 90mm)

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 SG2-E Series Instruction Manual

1.3.3. Minimum installation distance

The safety device must be positioned at a specific safety distance
(Fig. 3). This distance must ensure that the dangerous area cannot
be reached before the dangerous motion of the machine has been
stopped by the ESPE.
The safety distance depends on 4 factors, according to the EN-999
Standard:
• Response time of the ESPE (the time between the effective beam
interruption and the opening of the OSSD contacts).
• Machine stopping time (the time between the effective opening of
the contacts of the ESPE and the real stop of the dangerous motion
of the machine).
• ESPE resolution.
• Approaching speed of the object to be detected.

Fig. 3
The following formula is used for the calculation of the safety distance:
S = K (t1 + t2) + C
where:
S = Minimum safety distance in mm.
K = Speed of the object, limb or body approaching the
dangerous area in mm/sec.
t1 = Response time of the ESPE in seconds
(see chapter 10 “Technical data”)
t2 = Machine stopping time in seconds
d = Resolution of the system
C = Additional distance based on the possibility to insert the body or
one of body parts inside the dangerous area before the protective
device trips.
C = 8 (d -14) for devices with resolution ≤ 40mm
C = 850 mm for devices with resolution > 40mm

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 Instruction Manual SG2-E Series

NOTE: K value is:

2000 mm/s if the calculated value of S is ≤ 500 mm
1600 mm/s if the calculated value of S is > 500 mm

When devices with > 40 mm resolution are used, the height of the top
beam has to be ≥ 900 mm (H2) from machine supporting base while
the height of the bottom beam has to be ≤ 300 mm (H1).
If the safety light curtain must be mounted in a horizontal position
(Fig.4), the distance between the dangerous area and the most
distant optical beam must be equal to the value calculated using the
following formula:

S = 1600 mm/s (t1 + t2) + 1200 – 0.4 H

where:
S = Minimum safety distance in mm
t1 = Response time of the ESPE in seconds
(see chapter 10 “Technical data”)
t2 = Machine stopping time in seconds
H = Beam height from the ground; it should be less than 1000 mm

Fig. 4

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SG2-E Series Instruction Manual

Practical examples:

Let's suppose to have a light curtain with height = 600 mm

1) To calculate the distance of the device from the ESPE, in a vertical
position, the following formula is used:
S = K*T + C
where:
T = t1 + t2
t1 = ESPE response time + SE-SR2 relay release time (max 80 ms)
t2 = Machine total stopping time
d = Resolution of the device
C = 8 * (d – 14) for devices with resolution <= 40 mm
C = 850 for devices with resolution > 40 mm

In all cases, if K = 2000mm/sec then S will be > 500 mm. Distance

will have then to be recalculated using K = 1600 mm/sec.

SG2-30-060 SG2-50-060 SG2-90-060

T 0.398 sec 0.393 sec 0.391 sec
C 128 mm 850 mm 850 mm
S 764.8 mm 1478.8 mm 1475.6 mm

2) To calculate the distance of the device from the ESPE, in a

horizontal position, the following formula is used:
S = 1600 * T + 1200 – 0.4 * H
where:
H = Beam min. height from ground 15 * (d – 50)
d = Resolution of the device

SG2-50-060 SG2-90-060
T - 0.3 sec 0.391 sec
H - 0 mm 600 mm
S - 1828.8 mm 1585.6 mm

WARNING: the reference standard is EN-999 “Machine safety - the

positioning of the protective device based on the approaching speed
of the human body”.
This information is just an indication and a kind of summary.
For safety distance correct calculation, it is compulsory to refer to the
whole EN-999 standard.

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 Instruction Manual SG2-E Series

1.4. Typical applications

The safety light curtains of the SG2 series are used in all automation
fields where the control and protection of the access to dangerous
areas are necessary.
In particular, they are used to stop the moving of mechanical parts in:
- Automatic machines;
- Machines for packaging, material handling, storing;
- Weaving machines, wood working machines,
ceramic working machines;
- Automatic and semiautomatic assembly lines;
- Automatic warehouses.
In food industry applications, DATASENSOR Technical Service
has to verify the compatibility of the material of the safety light
curtain housing with any chemical agents used in the
production process.

Example 1: Hand protection on moulding machine

In order to protect the light curtain against dust and humidity, the
IP69K protective enclosure is used.

The aim is to prevent operator hands from being squashed during the
final product stacking process. In addition, the solution must not
interfere with the manufacturing process. Working premises are
characterised by a humidity of 85% and a temperature of 25 °C.
Moreover, washing with cold high-pressure waterjets is frequent, as
well as the use of alkaline detergents or acids. Cold water rinsing jets
(5 - 10 °C) are also used at a pressure of 40 bar.

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SG2-E Series Instruction Manual

Solution: IP69K protection, made of a PMMA acrylic tube with v4a

stainless steel caps, offers an effective solution without trapping dirt
or contamination. The cap’s O’ring prevents water or dirt from
entering the tube and at the same time, prevents also internal
condensation. The cable connection is protected and fixed by a PG
gland that prevents water or dirt from entering the tube.

Advantages: the IP69K protective enclosure (optional) ensures a

reliable protection of the light curtains even in extreme environmental
conditions. Not only does the IP69K protective enclosure meet
hygiene, washing resistance, availability and safety requirements, but
also ergonomic and productivity requirements, as the protected area
remains always accessible when the machine is stopped.

Example 2: Cooling and air conditioning systems

Cooling and air conditioning
systems, as well as automotive
equipment and components, are
checked inside a machine to
detect possible leaks using a
helium mass spectrometer. The
point where these parts are
positioned inside the measuring
chamber, requires a Type 2
protection ensuring space
reduction and safe access to the protected area.
Solution: SG2 series safety light curtain represents is the ideal
solution considering the requirements and application. The test
machine is immediately stopped even when just one of the light
curtain beams is interrupted.
Advantages: the SG2 light curtain meets the customer needs when
easy access is necessary in presence of machine stops. Easy
installation, configuration and use are other advantages.

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 Instruction Manual SG2-E Series

Example 3: Automatic warehouses

Operator protection in automatic warehouses.

The SG2 Type 2 light curtain represents the ideal solution to protect
the operator from hand squashing, abrasion and loss, or parts of it
due to the moving parts.
Solution: the SG2 safety light curtain series represents the ideal
solution if the safety requirements and the application are
considered. When even just one of the light curtain beams is
interrupted, the carousel is immediately stopped.
Advantages: the SG2 light curtain meets the customer's needs when
easy access is necessary in presence of machine stops. Easy
installation, configuration and use are other advantages.

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 SG2-E Series Instruction Manual

1.5. Safety information

For a correct and safe use of the safety light curtains of the SG2
series, the following points must be observed:

• The stopping system of the machine must be electrically controlled.

• This control system must be able to stop the dangerous movement

of the machine within the total machine stopping time T as per
paragraph 1.3.3, and during all working cycle phases.

• Mounting and connection of the safety light curtain must be carried

out by qualified personnel only, according to the indications
included in the special sections (refer to sections 2; 3; 4; 5) and in
the applicable standards.

• The safety light curtain must be securely placed in a particular

position so that access to the dangerous zone is not possible
without the interruption of the beams (refer section 2 “Installation
mode”).

• The personnel operating in the dangerous area must be well trained

and must have adequate knowledge of all the operating procedures
of the safety light curtain.

• The TEST button must be located outside the protected area

because the operator must check the protected area during all Test
operation.

• The RESET/RESTART button must be located outside the

protected area because the operator must check the protected area
during all Reset/Restart operations.

Please carefully read the instructions for the correct functioning

before powering the light curtain.

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 Instruction Manual SG2-E Series

2. INSTALLATION MODE
2.1. Precautions to be observed for the choice and installation of the
device

Make sure that the protection level assured by the SG2 device
(Type 2) is compatible with the real danger level of the machine to be
controlled, according to EN 954-1 and EN13849.

• The outputs (OSSD) of the ESPE must be used as machine

stopping devices and not as command devices (the machine must
have its own START command).

• The dimension of the smallest object to be detected must be larger

than the resolution level of the device.

• The ESPE must be installed in a room complying with the technical

characteristics indicated in chapter 10 “Technical data”.

• Do not place the device near intense and/or flashing light sources
and, in particular, close to receiving unit front surface.

• Strong electromagnetic disturbance might negatively affect device

operation. Should this be the case contact DATASENSOR
Technical Service.

• The operating distance of the device can be reduced in presence of

smog, fog or airborne dust.

• A sudden change in environment temperature, with very low

minimum peaks, can generate a small condensation layer on the
lenses and so jeopardise functioning.

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 SG2-E Series Instruction Manual

2.2. General information on device positioning

Pay special care when positioning the safety light curtain so to offer
effective protection. The device should be installed in such a way that
the dangerous area can only be entered after detecting the sensitive
area.

Fig.5a shows some examples of possible access to the machine

from the top and the bottom sides. These situations may be very
dangerous and so the installation of the safety light curtain at
sufficient height in order to completely cover the access to the
dangerous area (Fig.5b) becomes necessary.

NO

Fig.5a

YES

Fig.5b

Under standard operating conditions, machine starting must not be

possible while operators are inside the dangerous area.

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 Instruction Manual SG2-E Series

When the installation of the safety light curtain very near to the
dangerous area is not possible, a second light curtain must be
mounted in a horizontal position in order to prevent any lateral
access, as shown in Fig.6b.

If the operator is able to enter the dangerous area, an additional

mechanical protection must be mounted to prevent the access.

NO

Fig. 6a

YES

Fig. 6b

2.2.1. Minimum installation distance

Refer to par.1.3.3. “Minimum installation distance”

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 SG2-E Series Instruction Manual

2.2.2. Minimum distance from reflecting surfaces

Reflecting surfaces placed near the light beams of the safety device
(over, under or laterally) can cause passive reflections. These
reflections can compromise the recognition of an object inside the
controlled area.
However, if the RX receiver detects a secondary beam (reflected by
the side-reflecting surface) the object might not be detected, even if
the object interrupts the main beam.

Fig. 7

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 Instruction Manual SG2-E Series

It is thus important to perfectly align the safety light curtain according

to the minimum distance from reflecting surfaces.

The minimum distance depends on:

• Working distance between emitter (TX) and receiver (RX) =
operating distance
• Real opening angle of ESPE (EAA); especially:

for ESPE type 2 EAA = 10° (α = 5°)

Diagram of Fig. 8 shows the min. distance from the reflecting surface
(Dsr), based on the operating distance:

Distance from reflecting surface (Dsr)

ESPE
Type 2

Operating distance

Fig. 8

The formula to get Dsr is the following:

Dsr (m) = 0.27 for op. distances < 3 m

Dsr (m) = 0,5 operating distance (m) x tg 2α for oper. distances ≥ 3 m

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 SG2-E Series Instruction Manual

2.2.3. Emitter and receiver orientation

The two units shall be installed parallel to each other, with the beams
orthogonal respect to the emitting and receiving directions, with the
connectors positioned in the same manner.

The configurations shown in Fig. 9 must be avoided:

NO

NO

Fig.9

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 Instruction Manual SG2-E Series

2.2.4. Installation of several adjacent safety light curtains

When several safety devices must be installed in adjacent areas,

interferences between the emitter of one device and the receiver of
the other must be avoided.
The safety light curtain SG2-E is equipped with a selectable range to
reduce interferences between adjacent curtains by selecting short
range. See par. 6.5 for the selection and operation.

Fig.10 provides an example of possible interferences between

different devices and possible solutions.

NO

long range selection (19 m)

YES

short range selection (9 m)

Fig.10

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SG2-E Series Instruction Manual

The following solutions show alternative installation examples to be

possibly used depending on application needs.

YES

RX TX

YES

Fig.11

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 Instruction Manual SG2-E Series

2.2.5. Use of deviating mirrors

The control of any dangerous area, with several but adjacent access sides, is
possible using only one safety device and well-positioned deviating mirrors.
Fig.12 shows a possible solution to control three different access sides,
using two mirrors placed at 45° with respect to the beams.

Fig. 12
The operator must respect the following precautions when using the
deviating mirrors:
• It is very hard to align the receiver and the transmitter when using
deviating mirrors: a tiny angular shift of the mirror is enough to have
a misalignment. For this reason the use of Datasensor laser pointer
is recommended.
• The minimum safety distance (S) must be respected for each single
section of the beams.
• The effective operating range decreases by about 15% by using
only one deviating mirror, the percentage further decreases by
using 2 or more mirrors (for more details refer to the technical
specifications of the mirrors used).
The following table shows the operating distances relating to the
number of mirrors used.

number of mirrors operating distance

1 16.5 m
2 13.7 m
3 11.6 m

• Do not use more than three mirrors for each device.

• The presence of dust or dirt on the reflecting surface of the mirror
causes a drastic reduction in the range.

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 SG2-E Series Instruction Manual

2.2.6. Controls after first installation

The control operations to carry-out after the first installation and
before machine start-up are listed hereinafter. The controls must be
carried-out by qualified personnel, either directly or under the strict
supervision of the person in charge of machinery Safety.

Verify that:
ESPE remains blocked ( ) intercepting the beams along the
protected area using the specific test piece, following the Fig.13
scheme.
TP30 for light curtains with 30 mm resolution: SG2-30-XX-X
TP50 for light curtains with 30 mm resolution: SG2-50-XX-X
TP90 for light curtains with 30 mm resolution: SG2-90-XX-X

Fig. 13

• ESPE has to be correctly aligned, press slightly on the product side

in both directions the red LED must not turn on .
• The activation of the TEST function causes the opening of the
OSSD outputs (red LED on and controlled machine stop).
• The response time at machine STOP, including the ESPE and
machine response times, must be included in the limits defined in
the calculation of the safety distance (refer to section 2 “Installation
modes”).
• The safety distance between the dangerous parts and ESPE must
comply with the requirements indicated in section 2 “Installation
modes”.

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 Instruction Manual SG2-E Series

• A person must not access or remain between ESPE and the

dangerous parts of the machine.
• Access to the dangerous areas of the machine must not be
possible from any unprotected area.
• ESPE must not be disturbed by external light sources, ensuring that
it remains in Normal operating function for at least 10-15 minutes
and placing the specific test piece in the protected area in the SAFE
condition for the same period.
• Verify the correspondence of all the accessory functions, activating
them in the different operating conditions.

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 SG2-E Series Instruction Manual

3. MECHANICAL MOUNTING
The emitting (TX) and receiving (RX) units must be installed with the
relevant sensitive surfaces facing each other.
The connectors must be positioned on the same side and the distance
must be included within the operating range of the model used (see
chapter 10 “Technical data”).

The two units shall be positioned so as to be aligned and parallel as

much as possible.
The next step is the fine alignment, as shown in chapter 5 “Alignment
Procedure”.

Two types of brackets can be used to fix the two units:

Rotating brackets
Rotating fixing brackets are supplied with all SG2-E models (Fig.14).
They can be used separately from or together with the angled fixing
brackets.

For fixing with rotating brackets, refer to Fig.14.

Fig. 14

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 Instruction Manual SG2-E Series

Angled fixing brackets

Angled fixing brackets (Fig.15), available upon request, can be used
as an alternative or together with rotating brackets.
The rotating supports for the correction of the unit inclination are
available on request (see chapter 14 “Accessories”).

Fig. 15

Anti-vibration shock absorbers together with fixing brackets are

recommended in applications with particularly strong vibrations to
reduce the impact of the vibrations.

Fig.16

Fig.16 and table below show the recommended mounting positions

according to the safety light curtain length.

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SG2-E Series Instruction Manual

MODELS L (mm) A (mm) B (mm) C (mm)

SG2-30-015-OO-E-C 216.3 108 54 -

SG2-kk-030-OO-E-C 366.2 216 75 -

SG2-kk-045-OO-E-C 516.3 316 100 -

SG2-kk-060-OO-E-C 666.2 366 150 -

SG2-kk-075-OO-E-C 816.3 466 175 -

SG2-kk-090-OO-E-C 966.2 566 200 -

SG2-kk-105-OO-E-C 1116.2 666 225 -

SG2-kk-120-OO-E-C 1266.3 966 150 483

SG2-kk-135-OO-E-C 1416.2 1066 175 533

SG2-kk-150-OO-E-C 1566.3 1166 200 583

SG2-kk-165-OO-E-C 1716.3 1266 225 633

SG2-kk-180-OO-E-C 1866.3 1366 250 683

kk = Resolution (30mm – 50 mm – 90 mm)

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 Instruction Manual SG2-E Series

4. ELECTRICAL CONNECTIONS
All electrical connections to the emitting and receiving units are made
through a male M12 connector, located on the lower part of the two
units. For receiver a M12 8-pole connector is used, while for emitter a
M12 4-pole connector is used.
RECEIVER (RX):
OSSD1
EDM +24 VDC
OSSD2 5
6 4 N .C. ex tern al c on tact

7 3
0V EDM SELECTION
N.O. 1 2
+24 VDC +24 VDC
8
RESET/RESTART
MAN/AUTO

1 = white = RESET / RESTART(*)

2 = brown = +24 VDC
3 = green = EDM SELECTION
4 = yellow = EDM
5 = grey = OSSD 1
6 = pink = OSSD 2
7 = blue = 0V
8 = red = MANUAL/AUTOMATIC RESTART

(*) automatic RESTART Æ RESET function

manual RESTART Æ RESTART/RESET function

EMITTER (TX):
N.O.
+24 VDC +24 VDC
2 1
TEST

3 4 RANGE
0V SELECTION
1 = brown = +24 VDC
2 = white = TEST
3 = blue = 0V
4 = black = RANGE SELECTION

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SG2-E Series Instruction Manual

Purpose Connection Status

+ 24 Vdc TEST ON
TEST
Not connected
TEST OFF
or 0V
+ 24 Vdc RESET ON
RESET
Not connected
RESET OFF
or 0V
short
+ 24 Vdc
SELECT RANGE (9 m )
Not connected long
or 0V (19 m )
Normally closed
EDM Force-guided relay
contact
+ 24 Vdc EDM OFF
ENABLE EDM
Not connected
EDM ON
or 0V
OSSD1 AUTO RESTART
MAN/AUTO RESTART
SELECTION
OSSD2 MAN RESTART

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 Instruction Manual SG2-E Series

4.1. Notes on connections

For the correct functioning of the SG2 safety light curtains, the
following precautions regarding the electrical connections have to be
respected:

• Do not place connection cables in contact with or near high-voltage

cables and/or cable undergoing high current variations (e.g. motor
power supplies, inverters, etc.);

• Do not connect in the same multi-pole cable the OSSD wires of

different light curtains;

• The TEST wire must be connected through a N.O. button to the

supply voltage of the ESPE.

• The RESET/RESTART wire must be connected through a N.O.

button to the supply voltage of the ESPE.

The RESET/RESTART button must be located in such a way that the

operator can check the protected area during any test (see chapter 6
“Functioning mode”).

• The device is protected internally against overvoltage and

overcurrent: the use of other outer parts is not recommended.

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SG2-E Series Instruction Manual

Example: connection to the safety relay.

Fig. 17

The figures show the connection between the safety light curtains
and the safety relay of the SE-SR2 series functioning in the
Automatic Start mode (left side) and Manual Start with monitoring
(right side).

• Do not use varistors, RC circuits or LEDs in parallel at relay inputs

or in series at OSSD outputs.

• The OSSD1 and OSSD2 safety contacts cannot be connected in

series or in parallel, but can be used separately (Fig.18).
If one of these configurations is erroneously used, the device enters
into the output failure condition (see chapter 7 “Diagnostic
functions”).

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 Instruction Manual SG2-E Series

• Connect both OSSDs to the activating device. Failure to connect an

OSSD to the activating device jeopardises the system safety
degree that the light curtain has to control.

YES NO

Fig. 18 Fig. 19

NO NO

Fig. 20 Fig. 21

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4.2. Earth connection

SG2 safety light curtain units are preset for easy ground connection.
A special compartment, positioned onto caps and marked with the
special symbol shown in Figure 22, allows connection with ground
cable by means of an additional screw coming with the equipment.

Fig. 22
Ground connection configuration is the most common and
guarantees the best immunity against electromagnetic disturbances.
SG2-B can function even without ground connection.
This condition has to be carefully evaluated according to the EMC
disturbance immunity and necessary insulation class considering the
plant or entire system where the light curtain is installed.

• The ground connection of the two units is not necessary for Class
III, while the use of a duly-insulated low-voltage feeder type SELV
or PELV is compulsory. In this case, we recommend covering the
earth symbol present on the caps of the two units with a blank
sticker.
• The ground connection of the two units is compulsory for Class I,
while the use of a duly-insulated feeder type SELV or PELV is not
compulsory but anyway recommended.
The following table is a summary of SG2-E electrical protections.

Electrical protections Class I Class III

Ground Connection Compulsory Not necessary
Ground connection symbol Compulsory Not necessary
Power supply by generators
Recommended Compulsory
SELV / PELV

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 Instruction Manual SG2-E Series

5. ALIGNMENT PROCEDURE
The alignment between the emitting and the receiving units is
necessary to obtain the correct functioning of the light curtain.
A good alignment prevents outputs instability caused by dust or
vibrations.
The alignment is perfect if the optical axes of the first and the last
emitting unit’s beams coincide with the optical axes of the
corresponding elements of the receiving unit.
The beam used to synchronise the two units is the first after the
connector. SYNC is the optics connected with this beam and LAST is
the optics connected to the last beam after the SYNC unit.

last optics (LAST)

first optics = synchronisation optics (SYNC)

Fig. 23
Signals are clearly identified through symbols allowing immediate
reading, independent of bars directions. A short description of the
signalling LEDs is necessary to avoid misunderstandings.
Receiver Emitter

NORMAL NORMAL
LAST OP.
OP.

SAFE(BREAK) SYNC ON

Fig. 24

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 SG2-E Series Instruction Manual

The standard installation described hereinafter is the one shown in Fig.

24, i.e. with the bar assembled with the connectors pointing down.

5.1. Correct alignment procedure

The light curtain alignment can be effected only after having
completed the mechanical installation and the electrical connections
as described above. Check alignment results with given table.

NOTE: To enter alignment mode select the function as described in

chapter 6.6.

LED LED LED LED

yellow yellow Alignment
Display Condition
NORMAL SAFE status
OP. (BREAK) SYNC LAST
Sync NOK
ON
ON
Last NOK
OFF
Sync OK NO
OFF ON Last NOK align.
Sync OK
OFF OFF Last OK
Middle optics NOK
Each beam is over
the min. operating
threshold and the
MINIMUM
ON OFF OFF OFF number of beam over
align.
the threshold is
included between
0 and 25%
Each beam is over
the min. operating
threshold and the
ON OFF OFF OFF number of beam over
the threshold is
included between
25 and 50%
Each beam is over
the min. operating
threshold and the
ON OFF OFF OFF number of beam over
the threshold is
included between
50 and 75%
Each beam is over
the min. operating
threshold and the MAXIMU
ON OFF OFF OFF number of beam over M
the threshold is align.
included between
75 and 100%

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 Instruction Manual SG2-E Series

A Keep the receiver in a steady position and set the emitter until
the yellow LED ( SYNC) is OFF. This condition shows the
effective alignment of the first beam (synchronisation beam).

B Rotate the emitter, pivoting on the lower optics axis, until the
yellow LED ( LAST) is OFF.

NOTE:Ensure that the green LED ( NORMAL OP.) is steady ON.

C Delimit the area in which the green LED ( ) is steady

through some micro adjustments - for the first and then for the
second unit - so to have the maximum alignment (4) and then
place both units in the centre of this area.

D Fix the two units firmly using brackets.

• Verify that the green LED ( ) on the RX unit is ON and
beams are not interrupted, then verify that the red LED SAFE
(BREAK) turns ON if even one single beam is
interrupted (condition where an object has been detected ).
• This verification shall be made with the special cylindrical
“Test Piece” having a size suitable to the resolution of the
device used (refer paragraph 2.2.6 ”Controls after first
installation”).

E Switch OFF and ON the device in standard operating mode.

The alignment level is monitored also during device normal

operation mode via display (see chapter 7.2).
Once the curtain has been aligned and correctly fastened, the
display signal is useful both to check the alignment and show a
change in the environmental conditions (occurrence of dust,
light disturbance and so on) via signal level monitoring.

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 SG2-E Series Instruction Manual

6. FUNCTIONING MODE
6.1. Reset mode
The interruption of a beam due to an opaque object causes the
opening of OSSD outputs and the stop of the safety light curtain,
SAFE (BREAK) condition .

ESPE standard operation can be reset (OSSD safety contact closing

= NORMAL OP.condition ) in two different ways:
• Automatic restart - After its activation ESPE resets to standard
operating condition once the object has been removed from the
controlled area.
• Manual restart - After its activation ESPE resets to standard
operating condition only once the reset function has been enabled
and provided that the object has been removed from the
controlled area. This condition, called interlock, is signalled on the
display (see chapter 7.2).

WARNING! Carefully assess risk conditions and reset modes. In

applications protecting access to dangerous areas, the automatic
reset mode is potentially unsafe if it allows the operator to pass
completely beyond the sensitive area. In this case, the manual reset
or, for example, the manual reset of the SE-SR2 relay (chapter 4.1
“Notes on connections”) might be necessary.
Time chart (Manual Restart)

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 Instruction Manual SG2-E Series

The automatic or manual restart can be selected by connecting the

receiver (see chapter 4 "Electrical connections")

6.2. Test function

The TEST function can be activated by keeping a normally open
external contact (TEST push-button), open for at least 0.5 seconds.
The TEST signal is active high.

OSSD
ON

OFF

24Vdc

TEST 0Vdc

0,5 sec

6.3. Reset function

The RX light curtain has a RESET function which is activated after an
internal error. The reset can be made only in case of optical error,
OSSD error EDM or manual/automatic restart selection (See chapter
7 “Diagnostic Functions”),.
The RESET function can be activated by keeping a normally open
external contact (RESET/RESTART push-button), open for at least 5
seconds.
The RESET signal is active high.

Safety light
Safety light curtain
curtain status
STATUS
Faulty block
failure

normal
Standard operating mode

24 Vdc
24Vdc

RESET
RESET 0Vdc0 V

5 sec

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 SG2-E Series Instruction Manual

6.4. EDM function

The light curtain has a function for monitoring
actuation external devices (EDM). This function
can be enabled or deactivated.
EDM enabled:
- Disconnect or connect to the ground pin 3 of
receiver M12 8-pole connector (EDM enabling
= ON).
- Connect EDM input (pin 4 of M12 8-pole –
RX) to a 24 VDC normally closed contacts of
the device to be monitored.
NOTE: The decimal dot on the display shows that the function is
enabled.
EDM deactivated:
- Connect to 24 VDC pin 3 of receiver M12 8-pole connector (EDM
enabling = OFF).
- Disconnect or connect to the ground EDM input (pin 4 of M12 8-
pole - RX).
This function checks normally closed contact switch on OSSD status
change.

TC ≥ 350 msec: 350 msec: time after OSSD OFF-ON switch when
EDM test is performed.
T0 ≥ 100 msec: time after OSSD ON-OFF switch when EDM test is
performed.

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 Instruction Manual SG2-E Series

6.5. Anti-interference function for range reduction

The safety light curtain SG2-E can reduce interferences between

adjacent curtains by selecting short range.

Range is selected by connecting pin 4 of the transmitter M12 4-pole

connector of the emitter (as specified in chapter.4).
Connect pin 4 to +24V for short range - up to 9 m- or 0V for long
range - up to 19 m (i.e. standard setting).

Range setting is accepted on device switching on, no range changes

are allowed during standard operating conditions.

Range setting is displayed on the transmitter during the initialisation

stage: "L" stands for long range, whereas "S" stands for short range.

WARNING! Check for interference from adjacent devices before

starting standard operating mode. Position the interfering device
beyond short range limit.

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 SG2-E Series Instruction Manual

6.6. Alignment aid function

SG2-E is equipped with a system which informs the operator on the

alignment obtained. The alignment function can be activated when
powering the device, by keeping the normally open
RESET/RESTART contact closed for at least 0.5 seconds (see
Figure 24).
LIGHT CURTAIN
STATO DELLASTATUS
BARRIERA
ON

OFF

RESET
24Vdc

0Vdc

0.5 s
LIGHT CURTAIN
STATO DELLA STATUS ( ALIGNMENT
BARRIERA ( ALLINEAMENTO )
ON

OFF

Fig. 25

When the best alignment has been reached, restart the device to
return to the standard operating mode, by powering off and on again
the Rx unit.

The alignment level is monitored also during device standard

operating mode via display (see par 7.2). Once the curtain has been
aligned and correctly fastened, the display signal is useful both to
check the alignment and show any changes in the environmental
conditions (occurrence of dust, light disturbance and so on).

NOTE: OSSDs are not active on the alignment mode.

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 Instruction Manual SG2-E Series

7. DIAGNOSTIC FUNCTIONS
7.1. User interface
Curtain operating status is displayed onto a 1-digit display both on
receiver and transmitter. SG2-E also has four LEDs on the receiver
and two LEDs on the emitter. Fig.26 shows all LEDs signalling
modes ON, OFF and blinking.

LED OFF

LED BLINKING

LED ON

Fig. 26

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 SG2-E Series Instruction Manual

7.2. Diagnostic messages

The operator is able to check the main causes of the system stop
and failure, using the same LEDs used for visualising the functions.

For Receiver:
Function Status Meaning LED DIGIT

Alignment See chapter.5

TEST Light curtain being

tested, the OSSD
(red ON) status must be OFF
Emission Light curtain working
(OSSD ON) and in normal
(green ON) operation conditions
Interruption Light curtain working
(OSSD OFF) and in safety block
(red ON) conditions.
Interlock Interlock curtain
Normal
operation Beams free waiting for restart.
(red ON OSSD status must be
yellow ON) OFF
Interlock
Beams Light curtain
interrupted interlocked, OSSD
(red ON status must be OFF
yellow ON)
Minimum (1 bar)
Signal level Medium (2 bar)
Maximum (3 bar)

EDM function is
EDM enabled
selected

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 Instruction Manual SG2-E Series

Function Type Check and repair LED DIGIT

Check OSSD
connections. Make
sure that they are not
OSSD error in contact with one
another or with the
(red ON) supply cables, then
Reset. If the failure
continues contact
DATASENSOR
Switch OFF and switch
Internal error ON the power supply
circuit. If the failure
(red ON) continues contact
DATASENSOR

Optical error Reset. If the failure

continues contact
Error status (red ON) DATASENSOR
Check EDM
EDM error connections and lines.
If the failure continues
(red ON) contact
DATASENSOR
Check the man/auto
Restart selection restart connection. If
error the failure continues
(red ON) contact
DATASENSOR
Check connections
No power supply and input voltage
value. If the failure
(LEDs OFF) continues contact
DATASENSOR

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SG2-E Series Instruction Manual

For Emitter:

Function Status Meaning LED DIGIT

TEST Light curtain being tested,

the OSSD status on the
(green ON) receiver shall be OFF

Emission
Normal Light curtain working in
(rated range)
operation normal operating
(green ON conditions
yellow ON)

Emission
(reduced Light curtain working in
range) normal operating
(green ON conditions
yellow ON)

Function Type Check and repair LED DIGIT

Switch OFF and switch

ON the power supply
Internal error
circuit. If the failure
(green ON) continues contact
DATASENSOR

Switch OFF and switch

ON the power supply
Optical error
Error status circuit. If the failure
(green ON) continues contact
DATASENSOR

Check connections and

No power
input correct value. If the
supply
failure continues contact
(LEDs OFF) DATASENSOR

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 Instruction Manual SG2-E Series

8. PERIODICAL CHECKS
The following is a list of recommended check and maintenance
operations that should be periodically carried out by qualified
personnel.

Check that:
• The ESPE stays locked ( ) during beam interruption along
the entire protected area, using the suitable “Test Piece”. (*)
• The ESPE is correctly aligned. Gently press onto product side in
both directions. The red LED should remain OFF .
• Enabling the TEST function, the OSSD outputs should open (the
red LED is ON and the controlled machine stops).
• The response time upon machine STOP (including response time
of the ESPE and of the machine) is within the limits defined for the
calculation of the safety distance (see chapter 2 “Installation
mode”).
• The safety distance between the dangerous areas and the ESPE
are in accordance with the instructions included in chapter 2
“Installation mode”.
• Access of a person between ESPE and machine dangerous parts
is not possible nor is it possible for him/her to stay there.
• Access to the dangerous area of the machine from any
unprotected area is not possible.
• The ESPE and the external electrical connections are not
damaged.
The frequency of checks depends on the particular application and
on the operating conditions of the safety light curtain.

(*) according to the Fig.13 scheme

Verify that:
ESPE remains blocked ( ) intercepting the beams along the
protected area using the specific test piece, following the Fig.12
scheme.
TP30 for light curtains with 30 mm resolution: SG2-30-XX-X
TP50 for light curtains with 50 mm resolution: SG2-50-XX-X
TP90 for light curtains with 90 mm resolution: SG2-90-XX-X

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 SG2-E Series Instruction Manual

8.1. General information and useful data

Safety MUST be a part of our conscience.
The safety devices fulfil their safety function only if they are correctly
installed, in accordance with the Standards in force.
If you are not certain to have the expertise necessary to install the
device in the correct way, DATASENSOR Customer Service is at
your disposal to carry out the installation.

The device uses fuses that are not self-resetting. Consequently, in

presence of short-circuits causing the cut-off of these fuses, both
units shall be sent to DATASENSOR service department.

A power failure caused by interferences may cause the temporary

opening of the outputs, but the safe functioning of the light curtain will
not be compromised.

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 Instruction Manual SG2-E Series

8.2. Warranty
DATASENSOR S.p.A. guarantees each brand new SG2
system, under standard use conditions, against manufacturing
defects in material and workmanship for a period of 36 (thirty-six)
months from the date of manufacturing.
DATASENSOR S.p.A. will not be liable for any damages to persons
and things caused by failure to stick to the correct installation modes
and device use.
Warranty validity is subject to the following conditions:
• User shall notify DATASENSOR S.p.A. the failure within thirty-six
months from product manufacturing date.
• Failure or malfunction shall not have been originated directly or
indirectly by:
− use for unsuitable purposes;
− failure to comply with the intended use prescriptions;
− negligence, unskillfulness, wrong maintenance;
− repairing, changes, adaptations not made by DATASENSOR
S.p.A personnel, tampering with the device, etc.;
− accidents or crashes (even due to transportation or by force
majeure causes);
− other causes not depending from DATASENSOR S.p.A.

If the device does not work, send both units (receiver and emitter) to
DATASENSOR S.p.A. The Customer is responsible for all transport
charges and damage risks or material loss during transport, unless
otherwise agreed.
All replaced products and parts become a property of DATASENSOR
S.p.A.
DATASENSOR S.p.A. does not accept any warranty or right other
than the above-described ones. No requests for compensation for
expenses, activities stop or other factors or circumstances somehow
connected to the failure of the product or one of its parts to operate
cannot be put forward for any reason.
In case of problems, please contact DATASENSOR S.p.A. Service
Department:
Tel.: +39 051 6765611
Fax.: +39 051 6759324
email: [email protected]

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 SG2-E Series Instruction Manual

9. DEVICE MAINTENANCE
SG2 safety light curtains do not require special maintenance
operations.
To avoid the reduction of the operative distance, optics protective
front surfaces shall be cleaned at regular intervals.
To this end, use soft cotton cloths damped in water; do not apply too
much pressure onto the surface so as not to make it dull.

Please do not use on plastic surfaces or light curtain painted

surfaces:
• alcohol or solvents
• wool or synthetic cloths
• paper or other abrasive materials

9.1. Product disposal

Under current Italian and European laws, DATASENSOR S.p.A. is
not obliged to take care of product disposal at the end of its life.
DATASENSOR S.p.A. recommends to dispose of the product in
compliance with local laws or contact authorised waste collection
centres.

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 Instruction Manual SG2-E Series

10. TECHNICAL DATA

ELECTRICAL DATA
Power supply (Vdd): 24 Vdc ± 20
Consumption (TX): 2 W max
Consumption (RX): 3.5 W max (without load)
Outputs: 2 PNP
Short-circuit protection: 1.4 A max
Output current: 0.5 A max / each output
Output voltage – status ON: Vdd –1 V min
Output voltage – status OFF 0.2 V max
Capacitive load: 2.2 uF @ 24Vdc max
Response times: See chapter 11
Protected height: 150..1800mm
Safety category: Type 2
Auxiliary functions: Reset / Test / EDM / Range selection
and manual/automatic Restart
Electrical protection: Class I / Class III (see sect.4.2)
Connections: M12 4 poles for emitter
M12 8 poles for receiver
Cables length (for power supply): 50 m. max
OPTICAL DATA
Emitting light ( λ ): Infrared, LED (950 nm)
Resolution: 30 - 50 - 90 mm
Operating distance: 0.2…19 m
Ambient light rejection: IEC-61496-2
MECHANICAL AND ENVIRONMENTAL DATA
Operating temperature: 0…+ 55 °C
Storage temperature: -25…+ 70 °C
Humidity: 15…95 % (no condensation)
Mechanical protection: IP 65 (EN 60529)
Vibrations: Width 0.35 mm,
Frequency 10 … 55 Hz
20 sweep per axis, 1octave/min (EN
60068-2-6)
Shock resistance: 16 ms (10 G) 1,000 shocks per axis
(EN 60068-2-29)
Housing material: Painted aluminium (yellow RAL 1003)
Front side material: PMMA
Caps material: PC MAKROLON
Weight: 1,3 kg per linear metre

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 SG2-E Series Instruction Manual

11. LIST OF AVAILABLE MODELS

Protected Response
No. Resolution
Model Height time
Beams (mm)
(mm) (msec)
SG2-30-015-OO-E-C 150 8 8 30
SG2-30-030-OO-E-C 300 16 9 30
SG2-30-045-OO-E-C 450 24 11 30
SG2-30-060-OO-E-C 600 32 12 30
SG2-30-075-OO-E-C 750 40 14 30
SG2-30-090-OO-E-C 900 48 15 30
SG2-30-105-OO-E-C 1050 56 17 30
SG2-30-120-OO-E-C 1200 64 18 30
SG2-30-135-OO-E-C 1350 72 20 30
SG2-30-150-OO-E-C 1500 80 21 30
SG2-30-165-OO-E-C 1650 88 23 30
SG2-30-180-OO-E-C 1800 96 24 30
SG2-50-030-OO-E-C 300 9 9 50
SG2-50-045-OO-E-C 450 13 10 50
SG2-50-060-OO-E-C 600 17 11 50
SG2-50-075-OO-E-C 750 21 12 50
SG2-50-090-OO-E-C 900 25 14 50
SG2-50-105-OO-E-C 1050 29 15 50
SG2-50-120-OO-E-C 1200 33 16 50
SG2-50-135-OO-E-C 1350 37 17 50
SG2-50-150-OO-E-C 1500 41 18 50
SG2-50-165-OO-E-C 1650 45 19 50
SG2-50-180-OO-E-C 1800 49 20 50
SG2-90-030-OO-E-C 300 5 9 90
SG2-90-045-OO-E-C 450 7 10 90
SG2-90-060-OO-E-C 600 9 11 90
SG2-90-075-OO-E-C 750 11 12 90
SG2-90-090-OO-E-C 900 13 13 90
SG2-90-105-OO-E-C 1050 15 14 90
SG2-90-120-OO-E-C 1200 17 15 90
SG2-90-135-OO-E-C 1350 19 16 90
SG2-90-150-OO-E-C 1500 21 17 90
SG2-90-165-OO-E-C 1650 23 18 90
SG2-90-180-OO-E-C 1800 25 19 90

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 Instruction Manual SG2-E Series

12. OVERALL DIMENSIONS

MODEL L1 L2
SG2-30-015-OO-E-C 233.3 153.3
SG2-kk-030-OO-E-C 383.2 303.2
SG2-kk-045-OO-E-C 533.2 453.3
SG2-kk-060-OO-E-C 683.2 603.2
SG2-kk-075-OO-E-C 833.2 753.3
SG2-kk-090-OO-E-C 983.2 903.2
SG2-kk-105-OO-E-C 1133.2 1053.2
SG2-kk-120-OO-E-C 1283.3 1203.3
SG2-kk-135-OO-E-C 1433.2 1353.2
SG2-kk-150-OO-E-C 1583.3 1503.3
SG2-kk-165-OO-E-C 1733.3 1653.3
SG2-kk-180-OO-E-C 1883.3 1803.3
kk = Resolution (30mm – 50 mm – 90 mm)

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 SG2-E Series Instruction Manual

13. OUTFIT

Rotating fixing bracket

MODEL DESCRIPTION
ST-K4ROT Rotating fixing bracket (kit 4pz.)

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 Instruction Manual SG2-E Series

14. ACCESSORIES
Angled fixing bracket

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 SG2-E Series Instruction Manual

14.1 Angled fixing bracket mounting

MOUNTING A MOUNTING B

Angled fixing bracket

Angled fixing bracket + Adjustable support

Angled fixing bracket + Antivibration support

Angled fixing bracket + Adjustable support + Antivibration support

MODEL DESCRIPTION
ST-KSTD Fixing brackets for angle mounting (4 pcs kit)
ST-K4AV Antivibration support (4 pcs kit)
ST-K6AV Antivibration support (6 pcs kit)
ST-K4OR Supporti orientabili (kit 4pz.)
ST-K6OR Supporti orientabili (kit 6pz.)

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Deviating mirrors

MODEL DESCRIPTION L1 (mm) L2 (mm)

SE-DM 500 Deviating mirror H = 550 mm 554 384
SE-DM 600 Deviating mirror H = 700 mm 704 534
SE-DM 800 Deviating mirror H = 900 mm 904 734
SE-DM 900 Deviating mirror H = 1000 mm 1004 834
SE-DM 1200 Deviating mirror H = 1270 mm 1264 1094
SE-DM 1500 Deviating mirror H = 1600 mm 1604 1434

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Columns and floor stands

MODEL DESCRIPTION L (mm) X (mm)

SE-S 800 Column and floor stand H = 800 mm 800 30x30
SE-S 1000 Column and floor stand H = 1000 mm 1000 30x30
SE-S 1200 Column and floor stand H = 1200 mm 1200 30x30
SE-S 1500 Column and floor stand H = 1500 mm 1500 45x45
SE-S 1800 Column and floor stand H = 1800 mm 1800 45x45

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Protective stands

86
sm.50x45° N°4 sp.2 100

Ø6.6 N°2

60 60

MODEL DESCRIPTION L (mm)

SE-P 150 Protective stand H = 273 mm 273
SE-P 300 Protective stand H = 420 mm 420
SE-P 450 Protective stand H = 567 mm 567
SE-P 600 Protective stand H = 714 mm 714
SE-P 750 Protective stand H = 861 mm 861
SE-P 800 Protective stand H = 969 mm 969
SE-P 900 Protective stand H = 1069 mm 1069
SE-P 1050 Protective stand H = 1155 mm 1155
SE-P 1200 Protective stand H = 1302 mm 1369
SE-P 1350 Protective stand H = 1449 mm 1449
SE-P 1500 Protective stand H = 1596 mm 1596

Test piece
MODEL DESCRIPTION
TP-30 Test piece Ø 30 mm
TP-50 Test piece Ø 50 mm
TP-90 Test piece Ø 90 mm

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Connection cables

MODEL DESCRIPTION
CS-A1-02-U-03 4-pole M12 cable (axial) 3m
CS-A1-02-U-05 4-pole M12 cable (axial) 5m
CS-A1-02-U-10 4-pole M12 cable (axial) 10 m
CS-A1-02-U-15 4-pole M12 cable (axial) 15 m
CS-A1-02-U-25 4-pole M12 cable (axial) 25 m
CS-A1-03-U-03 5-pole M12 cable (axial) 3m
CS-A1-03-U-05 5-pole M12 cable (axial) 5m
CS-A1-03-U-10 5-pole M12 cable (axial) 10 m
CS-A1-03-U-15 5-pole M12 cable (axial) 15 m
CS-A1-03-U-25 5-pole M12 cable (axial) 25 m
CS-A1-06-U-03 8-pole M12 cable (axial) 3m
CS-A1-06-U-05 8-pole M12 cable (axial) 5m
CS-A1-06-U-10 8-pole M12 cable (axial) 10 m
CS-A1-06-U-15 8-pole M12 cable (axial) 15 m
CS-A1-06-U-25 8-pole M12 cable (axial) 25 m

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Safety relay

The drawing shows the connection between the safety light curtain and
the Type 4 safety relay of the SE-SR2 series functioning in the
automatic Start mode (left side) and manual Start with monitoring (right
side).

MODEL DESCRIPTION
SE-SR2 Type 4 safety relay - 3 NO 1NC

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15. GLOSSARY
ACTIVE OPTOELECTRONIC PROTECTIVE DEVICE (AOPD): its
detection function is achieved thanks to the use of optoelectronic
receivers and emitters detecting the optical beams interruptions inside
the device caused by an opaque object present inside the specified
detecting area.
An active optoelectronic protective device (AOPD) can operate both in
emitter-receiver mode and in retro-reflective light curtains.
BLOCK CONDITION (=BREAK): status of the light curtain taking
place when a suitably-sized opaque object (see DETECTING
CAPACITY) interrupts one or several light curtain beams.
Under these conditions, OSSD1 and OSS2 light curtain outputs are
simultaneously switched OFF within the device response time.
CONTROLLED MACHINE: machine having the potentially-dangerous
points protected by the light curtain or by another safety system.
CROSSING HAZARD: situation under which an operator crossing the
area controlled by the safety device and this latter stops and keeps the
machine stopped until the hazard is eliminated, and then enters the
dangerous area. Now the safety device could not be able to prevent or
avoid an unexpected restart of the machine with the operator still
present inside the dangerous area.
EMITTER: unit emitting infrared beams, consisting of a set of optically-
synchronised LEDs. The emitting unit, combined with the receiving unit
(installed in the opposite position), generates an optical “curtain”, i.e.
the detecting area.
DANGEROUS AREA: area representing an immediate or imminent
physical hazard for the operator working inside it or who could get in
contact with it.
DETECTING CAPACITY (= RESOLUTION): limit of the parameter of
the sensor function specified by the supplier, that will enable the
electrosensitive protective equipment (ESPE). In case of an active
optoelectronic protective device (AOPD), with resolution we mean the
minimum dimension, which an opaque object must have in order to
interrupt at least one of the beams that constitute the sensitive area.

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ELECTROSENSITIVE PROTECTIVE EQUIPMENT (ESPE): assembly

of devices and/or components working together to activate the
protective disabling function or to detect the presence of something
and including at least: a sensor, command/control devices and output
signal switching devices.
FINAL SWITCHING DEVICE (FSD): part of the control system
connected to machine safety and breaking the circuit towards machine
primary command element (MPCE) when the output signal switching
device (OSSD) reaches the inactive condition.
OUTPUT SIGNAL SWITCHING DEVICE (OSSD): part of the
electrosensitive protective equipment (ESPE) connected to machine
control system that, when the sensor is triggered during standard
operating mode, is switched to the inactive status.
MACHINE OPERATOR: qualified person authorised for machine use.
MACHINE PRIMARY COMMAND ELEMENT (MPCE): electrically-
powered element having the direct control of machine regular
operation so as to be the last element, in order of time, to operate
when the machine has to be enabled or blocked.
MIN. INSTALLATION DISTANCE: min. distance necessary to allow
machine dangerous moving parts to completely stop before the
operator can reach the nearest dangerous point. This distance shall
be measured from the middle point of the detecting area to the nearest
dangerous point. The factors affecting min. installation distance value
are: machine stop time, safety system overall response time, barrier
resolution.
N.O.: normally opened
N.C.: normally closed
OFF STATUS: status when the output circuit is interrupted and does
not allow current stream.
PROTECTED AREA: area where a specified test object is detected by
the ESPE.
PROTECTIVE DEVICE: device having the function to protect the
operator against possible risks of injury due to the contact with
machine potentially-dangerous parts.

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QUALIFIED OPERATOR: a person who holds a professional training

certificate or having a wide knowledge and experience and who is
acknowledged as qualified to install and/or use of the product and to
carry out periodical test procedures.
RECEIVER: unit receiving infrared beams, consisting of a set of
optically-synchronised phototransistors. The receiving unit, combined
with the emitting unit (installed in the opposite position), generates an
optical “curtain”, i.e. the detecting area.
RESTART INTERLOCK (= RESTART): device preventing machine
automatic restart after sensor activation during a dangerous phase of
machine operating cycle, after a change of machine operating mode,
and after a variation in machine start control devices.
RISK: probability of occurrence of an injury and severity of the injury
itself.
SAFETY LIGHT CURTAIN: it is an active optoelectronic protective
device (AOPD) including an integrated system consisting of one or
several emitting elements and one or several receiving elements
forming a detection area with a detecting capacity specified by the
supplier.
START INTERLOCK (= START): device preventing machine
automatic start when the ESPE is powered, or when the power supply
is cut and then restored.
WORKING POINT: machine position where the material or
semifinished product is worked.

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