PROJECT COAL HANDLING PLANT & SILO (PHASE-II) FOR GEVRA OCP

NAME (35-70 MTY), SECL

This document is the property of SME and must not be passed STRUCTURAL DESIGN CALCULATION FOR TRIPPER
on to any person or body not authorised by us to receive it nor DOCUMENT CONVEYOR C1 Date 02.08.2022
be copied or otherwise made use either in full or in part by such TITLE
person or body without our prior permission in writing.
DOCUMENT
REL-UNI-SME/ECL/KUMARDIHI/CHP/S/DE/015 Rev R0
NO

9 BASE PLATE DESIGN

i) Trestle TR-1
Base Plate MKD : BP-1 NODE MKD : 11 & 12

Yield Stress of the Steel (fy) = 250 N/mm² Concrete Grade (fck) = M25
Partial Safety Factor (ϒmb) = 1.25 Partial Safety Factor (ϒm0) = 1.1 (Refer Cl. 5.4.1, Table 5, IS 800:2007)
Assume Base plate size = 300 mm x 450 mm 300 mm
Thickness of gusset plate = 10 mm
Column provided = ISMB 200 50
75
Refer Staad File
Structural GA of Conv C1 (Standard Trestle)
450 mm

200
Maximum vertical load = 10.480 Ton X
Load Combination WL(Z)
Maximum moment = 0.415 Ton-m
Area of Base Plate = 1350 cm² 75
Section Modulus Zxx = 10125 cm³ 50
Maximum Base pressure = ( 10480 / 1350 ) + ( 41500 / 10125 ) Panel Mkd. 2 Z
= 11.9 Kg/cm² < 150.0 Kg/cm² Panel Mkd. 1
OK (Ref. Cl 7.4, IS 800-2007) 75 75
For Panel Mkd. 1 (Refer Table 15, IS:456-2000)
Ratio a/b = 0 / 150 = 0 b
Moment co-efficient = 0.0052 (Refer Fig.1 of Moody's chart ) a
a
Max. mom. at Panel Mkd. 1 = 0.0052 x 11.86 x 15 ^ 2 = 13.88 Kg-cm
For Panel Mkd. 2 a
Ratio a/b = 125 / 75 = 1.667 Free Edge
Moment co-efficient = 0.2949 ( Refer Fig.27 of Moody's chart )
Max. mom. at Panel Mkd. 2 = 0.2949 x 11.86 x 12.5 ^ 2 = 196.74 Kg-cm
Maximum Design Moment = 295.11 Kg-cm
Assume Base Plate Thickness = 20 mm
Elastic Sectional Modulus Ze = 1x2^2/6 = 0.667 cm³
Moment Capacity Md = 2727.27 Kg-cm > 295.11 Kg-cm OK
Larger Projection a = (450-)/2 = 225 mm = 22.5 cm
Smaller Projection b = (300-200)/2 = 50 mm = 5.0 cm
Thickness required treq = (2.5w*(a^2-.3b^2)Ym0/fy)^.5 ( Refer Cl. 74.3.1 IS:800-2007)
= 2.551 cm = 25.51 mm
Pro. Base Plate Thickness tpro = 20 mm < 25.51 mm Check Thickness

DESIGN OF BOLT
Total vertical force = 10.480 Ton Maximum moment = 0.415 Ton-m Load Combination WL(Z)
Dist between two sharing bolt = 0.350 m
No. of Bolts = = 4 Nos
Tension in each Bolt, Tb = ((10.48/4)+(0.415/0.35)/2 ) = 4.780 Ton
Bolt capacity for = 20 mm dia. Bolts
Permissible stress in Axial Tension = 4200 Kg/cm² Net Area of bolt = 80 % of Gross Area
Nominal tensile capacity of bolt, Tnb = 0.9*fub*An ( Refer Cl. 10.3.5 IS:800-2007)
= 0.9x0.8x (3.14x20^2/4) x420 = 95001.76 N = 9.50 Ton
Design strength of bolt, Tdb = Tnb/ϒmb = 9.5/1.25 = 7.60 Ton > 4.780 Ton OK
 PROJECT COAL HANDLING PLANT & SILO (PHASE-II) FOR GEVRA OCP
NAME (35-70 MTY), SECL

This document is the property of SME and must not be passed STRUCTURAL DESIGN CALCULATION FOR TRIPPER
on to any person or body not authorised by us to receive it nor DOCUMENT CONVEYOR C1 Date 02.08.2022
be copied or otherwise made use either in full or in part by such TITLE
person or body without our prior permission in writing.
DOCUMENT
REL-UNI-SME/ECL/KUMARDIHI/CHP/S/DE/015 Rev R0
NO

Check for Base Plate against Tension 150

Load on Bolt = 4.780 Ton
Provided Base Plate Thickness = 20 mm
Load shared by Edge A-A = 50 % of Total Load Edge B-B
= 2.390 Ton
a ) Mom. at Edge A-A = 2.390 Ton x 0.075 m
= 0.179 Ton-m resisted by 125 mm 75
b ) Mom. at Edge B-B = 2.390 Ton x 0.075 m 50
= 0.029 Ton-m resisted by 75 mm
Moment capacity = 2727.27 x 12.5 = 34090.880 Kg-cm/155 mm 0 75 Edge A-A
= 0.340 Ton-m > 0.179 Ton-m SAFE

Hence provision = 4 Nos - 20 mm Dia. Bolts are sufficient