Steam. Applications Using Steamdat 97
Steam. Applications Using Steamdat 97
Saturated steam
m (t) = SaturSteam_DynViscosity_t(t) #VALUE! Pa s
h (t) = SaturSteam_Enthalpy_p(p) #VALUE! kJ/kg
h (p) = SaturSteam_Enthalpy_t(t) #VALUE! kJ/kg Note 1
s (p) = SaturSteam_Entropy_p(p) #VALUE! kJ/(kg K)
s (t) = SaturSteam_Entropy_t(t) #VALUE! kJ/(kg K)
k (t) = SaturSteam_HeatConduct_t(t) #VALUE! W/(m K)
Pr (t) = SaturSteam_Prandtl_t #VALUE! -
c (t) = SaturSteam_SonicVelocity_t(t) #VALUE! m/s
cp (t) = SaturSteam_SpecHeat_Cp_t(t) #VALUE! kJ/(kg K)
v (t) = SaturSteam_SpecVolume_t(t) #VALUE! m3/kg
Humid region Superheated steam
140 bar p=
0.8 t=
H2O_SaturationTemp_p(I2) 336.6 ºC s (t,p) =
H2O_Enthalpy_p_x(I2,I3) 2428.2 kJ/kg h (t,p) =
H2O_Entropy_p_h(I2,I5) 5.03 kJ/(kg K) v (t,p) =
H2O_DynViscosity_t_p(t,p) 2.92E-05 Pa s
H2O_Enthalpy_p_s(p,s) 3323.8 kJ/kg
H2O_Enthalpy_t_p(t,p) 3323.8 kJ/kg
H2O_Enthalpy_t_s(t,s) 3323.8 kJ/kg
H2O_Entropy_p_h(p,h) 6.39 kJ/(kg K)
H2O_Entropy_t_p(t,p) 6.39 kJ/(kg K)
H2O_HeatConductivity_t_p(t,p) 0.0801 W/(m K)
H2O_Kappa_p_h(p,h) 1.290 -
H2O_KappaUp_p_h(p,h) 1.290 -
H2O_KappaDown_p_h(p,h) 1.290 -
H2O_Prandtl_t_p(t,t) 1.43 -
H2O_Pressure_t_s(t,s) 140.0 bar
H2O_Pressure_t_v(t,v) 140.0 bar
H2O_SonicVelocity_p_h(p,h) 637.5 m/s
H2O_SonicVelocity_t_p(t,p) 637.5 m/s
H2O_SpecificHeat_Cp_t_p(t,p) 2.79
H2O_SpecificHeat_Cv_t_p(t,p) #VALUE!
H2O_SpecVolume_p_h(p,h) 0.023
H2O_SpecVolume_p_h(t,p) #VALUE! m3/kg
H2O_Temperature_p_h(p,h) 500.0 ºC
H2O_Temperature_p_s(p,s) 500.0 ºC
H2O_Temperature_p_v(p,v) 500.0 ºC
Critical point
Critical temperature: 373.946 °C
Critical pressure: 220.64 bar(a)
3043.10
#VALUE!
#VALUE! #VALUE! 200
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE!
### ### 100
#VALUE!
#VALUE! Water t-s diagram
#VALUE! #VALUE!
essed liquid area
### #VALUE! ###
350
Aplication point is shown in water T-s diagram Tcrt =
200 ºC psat,@t = 15.5 bar 300
61.0 bar tsat,@p = 276.6 ºC t = 276.6 ºC
Check example
t= 180 ºC
x= 0.6 -
s
Water t-s diagram
p = 61
374 ºC
15.5
s
Water t-s diagram
vf + v * (vg - vf)
SaturWater_SpecVolume_t(t)
m3/kg
SaturSteam_SpecVolume_t(t)
m3/kg
m3/kg
Rev. cjc 01.06.2016
Turbine stage
Input data is in yelow cells, calculated values in green cells
With permission (See sheet 5 )
Input data:
Steam pressure before stage p1 = 61 bar(a)
Steam temperature before stage t1 = 450 °C
Pressure after stage p2 = 4.3 bar(a)
Stage isentropic efficiency hs = 0.87 -
Calculated values:
Inlet enthalpy h1 = H2O_Enthalpy_t_p(t1,p1) #VALUE!
Inlet entropy s1 = H2O_Entropy_t_p(t1,p1) #VALUE!
Outlet isentropic entropy s2s = s1 #VALUE!
Outlet isentropic enthalpy h2s = H2O_Enthalpy_p_s(p2,s2s) #VALUE!
Isentropic power generation Dhs = h1 - h2s #VALUE!
Real power generation Dh = Dhs * hs #VALUE!
Specific energy (Ditto) Espec = Dh [kJ/kg) * 1000 [kg/h] /3600 #VALUE!
Outlet steam enthalpy h2 = h1 - Dh #VALUE!
Outlet steam temperature t2 = H2O_Temperature_p_h(p2,h2) #VALUE!
Outlet saturation temperature t2sat = H2O_SaturationTemp_p(p2) #VALUE!
Outlet steam superheating Dtout,superheat = t2 - t2sat = #VALUE!
Outlet steam entropy s2 = H2O_Entropy_p_h(p2,h2) #VALUE!
t ºC
p1 =
450 t1 = 450 ºC
400
pcrt = 220.64 bar
kJ/kg
kJ/kg.K 300 Tcrt = 374 ºC
kJ/kg.K
kJ/kg 276.7 ºC
kJ/kg
Isentropic process
kJ/kg 200
kWh/ton
kJ/kg t2 = ### ºC
°C t2sat = ### °C 2sat
2so
°C 100
°C ###
kJ/kg.K Water t-s diagram
61 bar
p2 = 4.3 bar
2
2so
### s kJ/(kg K)
Desuperheating
Input data:
Steam pressure before PRV p1 = 62 bar(a)
Steam temperature before PRV t1 = 450 °C
Steam pressure after PRV p2 = 4.3 bar(a)
Steam temperature after PRV and desuperheating (2) t2 = 165 -
Desuperheater water pressure p4 = 30 bar(a)
Desuperheater water temperature, in feed tank t3 = 130 °C
Desuperheater water pump efficiency hp = 0.74 -
Pump motor efficiency hm = 0.94 -
High pressure steam flow ms = 75.0 ton/h
Note 1. With permission (See sheet 6 )
Note 2. Cooled, but still a superheated steam
Calculated data:
Steam properties
Inlet steam entalpy h1 = H2O_Enthalpy_t_p(t1,p1)
Outlet steam enthalpy h2 = H2O_Enthalpy_t_p(t2,p2)
Entropy at steam inlet conditions (p1, t1) s1 = H2O_Entropy_t_p(t1;p1)
Entropy at steam outlet conditions (p2, t2) s2 = H2O_Entropy_t_p(t2 ;p2)
Entropy at pressure "p1", in saturated condition s1,sat = SaturSteam_Entropy_p(p1)
Temperature at pressure "p1", in saturated condition t1,sat = H2O_SaturationTemp_p(p1)
Saturated steam entropy at "p2" s2,sat = SaturSteam_Entropy_p(p2)
Saturated steam temperature at "p2" t2,sat = H2O_SaturationTemp_p(p2)
Temperature after isentalpic expansion (h1) to "p2" t1a = H2O_Temperature_p_h(p2;h1)
Pump 3
4 p3, t3
mw
1
Steam 1a 2
PRV
ms p1, t1 h1, p2 p2, t2
ms * h1 + mw * h4 = ms *h2 + mw * h2
ms * (h1 - h2) = mw * (h2 - h4)
mw = ms * (h1 - h2) / (h2 - h4)
Steam 1 1a 2
PRV
ms p1, t1 h1 , p2 p2, t2
t
500 Saturated vapor line
t1 = 450
400
t1a = ###
300 1sat
t1,sat = ###
200
t2 = 165
100 ###
t2,sat = 2sat
### kJ/kg 0 1 2 3 4 5 6
### kJ/kg
### kJ/(kg*K) T Process 1 - 1a: Isentalpic p
4
### kJ/(kg*K) t4 = ### reduction
4o
### kJ/(kg*K) Process 1a - 2: Cooling of s
### ºC t3 = 130.0 with water
### kJ/(kg*K) 3 Process 3 - 4: Water compr
### ºC Process 4 - 2 (not shown), i
### ºC heating and evaporation of
Saturated liquid line
cooling water flow mw.
### kJ/kg
### bar s3 = s4o s
### kJ/(kg*K) Pumping process
p1
1
h1 = const 1a
1sat
p2
2sat
7 s
Units
Dh = Dp/rw [Pa * m3/kg ] The actual change of enthalpy [J / kg] in a
[N/m2 * m3/kg ] compression process is equivalent to the
[N * m/kg ] pressure increment [Pa] divided by the
[J/kg ] density [kg / m3] and the efficiency.
Pressure increment
267 ft wc Power loss to the fluid
81 mwc DhLoss = Dh * (1-hp)
798,081 Pa Dh = 1.3 kJ/kg
8.0 bar hp = 0.6
DhLoss = 0.5 kJ/kg
Enthalpy change
(Dp/rw)/hp Fluid temperature increment
798,081 Pa Dh = cp * Dt
998 kg/m³ Dt = Dh / cp
0.6 Dh = 0.5 kJ/kg
1,333 J/kg cp = 4.182 kJ/(kg * K)
1.3 kJ/kg Dt = 0.13 K
Pressure loss in steam pipe Inside pipe diameter
di = Pipe_Imp_CS_Dint_dn_sch
Saturated steam at pressure "Pg", in a dn = 10
locality with a height above sea level "H". sch = STD
Carbon steel pipe with nominal diameter di = #VALUE!
"dn", schedule "sch" and absolute di = #VALUE!
rugosity "Rabs".
Steam mass flow rate "m". Pipe section area
Pipe equivalent length "Leq". A= (p/4)*di^2
di = #VALUE!
Pg = 8 bar (g) A= #VALUE!
H= 2300 m.s.n.m.
dn = 10 in Relative rugosit
sch = STD - Rrel = Rabs / di
Rabs = 0.01 mm Rabs = 0.01
m= 8 kg/s di = #VALUE!
Leq = 500 m Rrel = #VALUE!
Steam properties
Local atmospheric pressure Entropy
Patm = 101,325* (1 -2,25577E-5 * H)^5,25588 s= SaturSteam_Entropy_p(H7)
H= 2300 m.a.s.l. P= 8.77
patm = 76.6 kPa s= #VALUE!
patm = 0.77 bar
Temperature
Absolute pressure t= H2O_SaturationTemp_p(p)
P= patm + Pg p= 8.77
patm = 0.77 bar t= #VALUE!
Pg = 8 barg
P= 8.77 bar Specific volume
v= SaturSteam_SpecVolume_t
Note: Steamdat 97 is used [3] t= #VALUE!
v= #VALUE!
Note (1) According [2], for saturated steam with pressure in the range 1 to 7 bar (g),
the recommended velocity is in the range 10 to 38 m/s.
and the pressure drop in the range 0.11 to 0.34 bar / 100m
Density Reynolds number
e_Imp_CS_Dint_dn_sch r= 1/v Re =
in v= #VALUE! m³/Kg v=
r= #VALUE! kg/m³ di =
mm n=
m Absolute viscosity Re =
m= SaturSteam_DynViscosity_t
t= #VALUE! ºC Friction factor
m= #VALUE! Pa s f=
m Rrel =
m² Kinematic viscosity Re =
n= m/r f=
m= #VALUE! Pa s
r= #VALUE! kg/m³ Unit pressure loss
mm n= #VALUE! m²/s J=
mm f=
- Volumetric flow rate di =
V= m/r hv =
m= 8 kg/s J=
r= #VALUE! kg/m³
urSteam_Entropy_p(H7) V= #VALUE! m³/s Pressure loss
bar DP =
kJ/(kg*K) Flow velocity (Note 1) J=
v= V/A J100m =
V= #VALUE! m³/s Leq =
O_SaturationTemp_p(p) A= #VALUE! m² DP =
bar v= #VALUE! m/s DP =
ºC #VALUE! DP =
eynolds number
v*d/n
#VALUE! m/s
#VALUE! m
#VALUE! m²/s
#VALUE! -
iction factor
#VALUE! -
#VALUE! -
#VALUE! -
essure loss
J * Leq
#VALUE! Pa/m
#VALUE! bar / 100 m
500 m
#VALUE! Pa
#VALUE! kPa
#VALUE! bar
According [2], for saturated steam with pressure in the range 1 to 7 bar (g),
the recommended velocity is in the range 10 to 38 m/s.
and the pressure drop in the range 0.11 to 0.34 bar / 100m
Recommended velocities and pressure drops for
various services [2]
Service Velocity
ft/min
Saturated steam
Vacuum 2,000 4,000
0 - 15 psig 2,000 5,000
15 - 100 psig 2,000 7,500
Over 100 psig 2,000 9,000
Steam Main, Low noise 4,000 6,000
Steam Main, Industrial Plant 8,000 12,000
Superheated Steam
0- 100 psig 2,500 10,000
100 - 500 psig 2,500 12,000
Condensate ft/sec
Boiler feed pump suction 1.5 2.5
Condensate pump suction 1.5 3
Condensate pump discharge 3 7.5
Boiler feed pump discharge 4 10
Hot water (quiet flow) ft/sec
Heating systems 4
Pump suction lines 1 8
Pump discharge lines 5 15
Cooling water systems 5 15
Pressure drops
psi/100 ft
0.25 0.5
0.25 0.5
0.5 1.5
0.5 2
0.5 1.5
1 2
bar/100 ft
bar/30.48 m
bar/m
bar/100 m
[1] AFCONSULT
Nygaard Johan
Delin Lennart [mailto:[email protected]]