Zaber & Zubair Accessories Ltd.

Marketing concern/Customer Offset Section Process Flow-Chart

concern order sent to ERP-
OM/Production concern/
Planning Concern

Designer & Production

received order from
customer/ marketing For out side order Knock
to Marketing for costing
OM team check costing
No sheet and for internal
approved or Not
order knock to costing
team

Approved

ODM concern Complete

Order new or Previous Order Entry in ERP
ODM

new

Designer concern design

layout as per
requirement

Designer sent the layout

Previous
to customer/marketing
Not
/Production concern

Lay out approve or Not by

customer/Marketing

Approved

Designer complete
design and make job
card and sent to
proofreader team

Not Ok

Proofreader check Job order received Raw material entry in Planning team check
setting plate with customer OK Production team google sheet in the raw material entry
approval layout from design room according to job order and machine selection

Polar cutting as per Plate making at CTP

If digital print as per planned Not found
plate setting size
machine
Pdf file sent to
Konica machine
Operator/ asst.
Operator will look
for plate at old plate
keeping area
Operator machine setup
and print as per Machine operator collect the CTP plate and Panton If previous
requirement color

panton Color
Machine set up
Panton color made by
color master. Not okay

QC check 1st pcs as per customer

requirement

ok

Complete
Production

If needed

Lamination, UV, Foil,

Emboss/Deboss or
Pasting

Emboss/
Lamination If needed UV If needed Foil If needed If needed Pasting
Deboss

Designer make
design and send file Check Block or not
Not to positive/negative
Check UV Screen or house for make Not
Not positive. Manual pasting by
Yes
binding section
Designer make Check Block or not Not
Collect positive & design and send
yes
Make Lamination By mesh cloth from file to block making
lamination machine MMCD then make area
screen
Ok Collect Block From MMCD
Make UV by UV Machine Make Foil by foil Department
machine Collect Block
From MMCD

Make Emboss by
Emboss machine

Old die
Die- cutting or Polar Cutting by Manual/ Cylinder
cutting Die cutting machine
Make die as Die setup by
If new die
per required operator

Polar cut

Set measurement on polar

cutting machine as per Yes Polar Cutting
requirement

Attached No
if required
adhesive

Finishing & Packing

Finished goods challan as

per sales order/ PO/
Booking sheet

QA Check finished
goods and signature on Not ok Non Conforming Area
challan

Ok

Finished goods
handover to delivery
department