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Lecture 4

This document discusses diffusion in solids. It begins with an introduction to diffusion, defining it as mass transport by atomic motion resulting from the thermal motion of particles. It then describes the mechanisms of diffusion as either vacancy diffusion, where atoms exchange with vacancies, or interstitial diffusion, where smaller atoms diffuse between the spaces in a crystal lattice. Examples are given of self-diffusion, where atoms migrate in an elemental solid, and interdiffusion, the diffusion of two different materials. Experimental demonstrations and factors affecting diffusion rates are also covered.

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0% found this document useful (0 votes)
26 views

Lecture 4

This document discusses diffusion in solids. It begins with an introduction to diffusion, defining it as mass transport by atomic motion resulting from the thermal motion of particles. It then describes the mechanisms of diffusion as either vacancy diffusion, where atoms exchange with vacancies, or interstitial diffusion, where smaller atoms diffuse between the spaces in a crystal lattice. Examples are given of self-diffusion, where atoms migrate in an elemental solid, and interdiffusion, the diffusion of two different materials. Experimental demonstrations and factors affecting diffusion rates are also covered.

Uploaded by

advait deshmukh
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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BITS Pilani

t o f g ,
K K Birla Goa Campus

e n e r i n
a rt m i n e
e p E n g
D al
n i c
c ha
ME F216: MATERIAL SCIENCE AND ENGINEERING
n i
M e P i l a
S
Lecture-4:
T u s
BI
Diffusion
Lecture-1: in solids
a m p
Introduction to Material
a C
Dr. Sudhy S. Panicker
G
Science and Engineeringo
i rl a
Department of Mechanical Engineering
Chamber: E-115

K B
Email: [email protected]

K
ME F216: Material Science and Engineering Lecture-4 BITS Pilani, K K Birla Goa Campus
Diffusion

t o f g ,
n n
Diffusion - Mass transport by atomic

e
motion. Diffusion is a consequence of
m e r i
a rt i n
the constant thermal motion of atoms,
e
p g
molecules and particles that results in

e
D al
low concentration.
E n
material moving from areas of high to

Mechanisms

n i c
c ha
• Brownian motion: seemingly random

n i
a
movement of particles suspended in

M e
a liquid or gas.
P i l
S s
• Solids – vacancy diffusion or

BI
interstitial diffusion.
T pu
C a m
o a
l a G
B i r
K K
ME F216: Material Science and Engineering Lecture-4 2 BITS Pilani, K K Birla Goa Campus
Diffusion demo

t o f g ,
e n e r i n
a rt m in e
ep E n g
D al

n i c
Glass tube filled with water.

ha n i
At time t = 0, add some drops of ink to one end of the tube.
c

• e i l a
Measure the diffusion distance, x, over some time.

M P
Compare the results with theory.

T S u s
BI a m p
a C
G o
i rl a
K B
K
ME F216: Material Science and Engineering Lecture-4 3 BITS Pilani, K K Birla Goa Campus
Diffusion

t o f g ,
e n e r in
a rt m i n e
ep E n g
D al
n i c
c ha n i
M e P i l a
T S u s
BI a m p
a C
G o
i rl a
K B
K
ME F216: Material Science and Engineering Lecture-4 4 BITS Pilani, K K Birla Goa Campus
Diffusion Mechanisms

t o f g ,
n in
• Atoms in solid materials are in constant motion, rapidly changing positions.

m e e r
For an atom to move, 2 conditions must be met:
t e
p a r i n
1. There must be an empty adjacent site, and
g
e E n
2. The atom must have sufficient (vibrational) energy to break bonds with
D al
its neighboring atoms and then cause lattice distortion during the

i
displacement.
n c
ha i
At a specific temperature, only a small fraction of the atoms is capable

c n
e l a
of motion by diffusion. This fraction increases with rising temperature.

M P i
T S u s
BI
• There are 2 dominant models for metallic diffusion:
1. Vacancy Diffusion
m p
2. Interstitial Diffusion
C a
o a
l a G (a) Diffusion of copper atom A at position

r
1 on the (111) plane of a copper crystal

i
lattice to position 2 (a vacancy site) if

K B sufficient activation energy is provided


as indicated in (b).

K
ME F216: Material Science and Engineering Lecture-4 5 BITS Pilani, K K Birla Goa Campus
Vacancy Diffusion

t o f g ,
• atoms exchange with vacancies
e n e r in
m
• applies to substitutional impurity atoms
• rate depends on:
a rt i n e
ep
-- number of vacancies
E n g
D al
-- activation energy to exchange

n i c
c ha n i
M e P i l a
T S u s
BI a m p
a C
G o
i rl a increasing elapsed time

K B
K
ME F216: Material Science and Engineering Lecture-4 6 BITS Pilani, K K Birla Goa Campus
Self and Interstitial Diffusion
Self-diffusion: In an elemental
t o f g ,
n
Interstitial diffusion – smaller atoms (H, C, O, N)
solid, atoms also migrate.

m e n e r i can diffuse between atoms.

specific atom movement


a rt i n e
C D ep E n g
ca l
A
a n i
D
e c h a n i
MB P i l More rapid than vacancy diffusion due to

T S u s
more mobile small atoms and more empty

BI p
After some time
m
interstitial sites.
C
C a
o a
A
D
l a G
B
B i r
K K
ME F216: Material Science and Engineering Lecture-4 7 BITS Pilani, K K Birla Goa Campus
Interdiffusion

t o f g ,
n in
• Interdiffusion (impurity diffusion): In an alloy, atoms tend to migrate from

e e r
m
regions of high concentration to regions of low concentration.

a rt i n e
ep E n g After some time

D al
c
Initially

a n i
e c h a n i
M P i l
T S u s
BI a m p
a C
G o
i rl a
K B
K
ME F216: Material Science and Engineering Lecture-4 8 BITS Pilani, K K Birla Goa Campus
Activation Energy

t o f g ,
n
• A diffusing atom must squeeze past the

e e r in
m
surrounding atoms to reach its new site.

rt i n e
• Energy must be supplied to allow the atom to
a
ep n g
move to its new position, as shown schematically

E
D al
for vacancy and interstitial diffusion

n i c
c ha n i
M e P i l a
Take ‘log10’ or ‘ln’

S s
Arrhenius Equation:

BI T pu  −Q 

m
Rate = C0 exp 

a

 RT 

a C
G o
i rl a
K B
K
ME F216: Material Science and Engineering Lecture-4 9 BITS Pilani, K K Birla Goa Campus
Activation Energy

t o f g ,
Q:Suppose that interstitial
e n e r in
m
atoms are found to move

a r
from one site to another at
t i n e
ep
the rates of 5x108 jumps/s at

E n g
D al
500°C and 8x1010 jumps/s at

c
800°C.

a n i
e c h
Calculate the activation

a n i
energy Q for the process.

M P i l
T S u s
BI a m p
 −Q 
Rate = C0 exp  
a C
o
 RT 

l a G
B i r
K K
ME F216: Material Science and Engineering Lecture-4 10 BITS Pilani, K K Birla Goa Campus
Class work

t o f g ,
• Solution
e n
Rate = C0 exp 

e r i
 −Q 
n
t m e
 RT 
5 ×108 =

c0 exp 
−Q

p a r 

g i n
e n

1.987(500 + 273) 

D al
c0 exp(−0.000651Q) − − − − − (1)
E
8 ×1010 =

c0 exp 
n
−Q
i c 

a

h i
1.987(800 + 273) 

e c
c0 exp(−0.000469Q) − − − −(2)

i l a n
M
Either do (1)/(2); OR
S P s
T u
or

BI m p
substitute c0 (constant) from (1) in (2):

c0 =
5 ×108
;
C a
a
exp(−0.000651Q)
5 ×108 exp(−0.000469Q)
G o
a
10
⇒ 8 ×10 =

rl
exp(−0.000651Q)
[ ]
⇒ 160 exp (0.000651 − 0.000469)Q
=
B i
ln(160) 0.000182=
⇒=

K K
Q ⇒ Q 27885cal/mol

ME F216: Material Science and Engineering Lecture-4 11 BITS Pilani, K K Birla Goa Campus
Processing using diffusion

t
Diffusion in Semiconducting Devices
o f g ,
e n e r in
• Doping – Diffusion of very small concentrations of atoms of an impurity

rt m
(e.g., P) into the semiconductor silicon.
a i n e
ep E n g 3. Result is P doped

D al
• Process: semiconductor regions
1. Deposit P rich layers on surface

i c
2. Heat treat the

n
sample to drive in P

c ha n i
a
silicon
e l
silicon

M P i
T S u s
BI p
Conducting ceramics, thermal barrier coatings,
optical fibers, powder metallurgy, etc.

C a m
a
• Case Hardening (Carburizing):
– Diffuse carbon atoms into the host
G o
iron atoms at the surface.

i rl a
– Example of interstitial diffusion is a
case hardened gear.
K B Chapter-opening photograph, Chapter

K
5, Callister & Rethwisch 10e. (Courtesy
of Surface Division, Midland-Ross.)

ME F216: Material Science and Engineering Lecture-4 12 BITS Pilani, K K Birla Goa Campus
Carburizing

t o f g ,
e n e r in
m
~925oC

a rt i n e
ep E n g
D al
n i c
c ha n i
M e P i l a
T S u s
BI a m p
C
• Result: The "Case" is

a
– hard to deform: C atoms "lock"
o
G
planes from shearing.

i rl a– hard to crack: C atoms put

B
the surface in compression.

K K
ME F216: Material Science and Engineering Lecture-4 13 BITS Pilani, K K Birla Goa Campus
Rate of diffusion

t o f
Diffusion is a time-dependent process.
g ,

e n r in
Rate of Diffusion- expressed as diffusion flux, J

e
a r t m i n e
p g
moles (or mass) of diffused species M mol kg

e n
J ≡ Flux ≡ = 2 or 2
(
D al
)( )
E
surface area time At cm s m s

n i c

h a
Measured experimentally
c n i
M e P i l a
– Use thin sheet (or membrane) – cross-sectional area A

s
– Impose concentration gradient across sheet

T S u
BI p
– Measure mass of diffusing species (M) that passes through the

m
sheet over time period (t)

C a
M 1 dM
o a M=
J =
=
At A dt
l a G mass

r
diffused

B i time

K K
ME F216: Material Science and Engineering Lecture-4 14 BITS Pilani, K K Birla Goa Campus
Steady-state diffusion

t o f g ,
n
Rate of diffusion is independent of time; diffusion flux does not
change with time.

m e n e r i
a rt i n e
ep E n g
D al
n i c
c ha n i
M e P i l a
T S u s
BI a m p
a C
G o
i rl a
K B
The concentration profile shows the concentration (C) vs the position within
the solid (x); the slope at a particular point is the concentration gradient.

K
ME F216: Material Science and Engineering Lecture-4 15 BITS Pilani, K K Birla Goa Campus
Fick’s first law of diffusion

t o f g ,
e n r
Rate of diffusion (or flux) independent of time
e in
a rt m i n e
Flux (J) proportional to concentration gradient:

ep E n g C = concentration
D al x = diffusion direction

C1 C1
n i c
a
Fick’s first law of diffusion

e c h a n i
C
M P i l
T S C2
u s
BI p
C2

C a m
a
x1 x2 D = diffusion coefficient
x

G o
x −x i
dC ∆C C − C
rl a Ex.: Palladium for purification
B
if linear ≅ = 2 1
dx ∆x
K
2 1 of hydrogen gas

K
ME F216: Material Science and Engineering Lecture-4 16 BITS Pilani, K K Birla Goa Campus
Fick’s* I law As we shall see the ‘law’ is actually an equation

 Assume that only species ‘S’ is moving across an area ‘A’. Concentration gradient for
species ‘S’ exists across the plane.

t o f g ,
n in
 The concentration gradient (dc/dx) drives the flux (J) of atoms.
e er
a r t m i n e
 Flux (J) is assumed to be proportional to concentration gradient.

g
 The constant of proportionality is the Diffusivity or Diffusion Coefficient (D).

e
D al p E n
 ‘D’ is assumed to be independent of the concentration gradient.
 Diffusivity is a material property. It is a function of the composition of the material
and the temperature.
n i c
c h a n i
 In crystals with cubic symmetry the diffusivity is isotropic (i.e. does not depend on direction).

M e P i l a
 Even if steady state conditions do not exist (concentration at a point is changing with
time, there is accumulation/depletion of matter), Fick’s I-equation is still valid (but
not easy to use).
T S u s
BI
The negative sign implies that

a
A material property
m p
C Flow direction
diffusion occurs down the

dc dn oa dc
concentration gradient

J∝
dc
J = −D
dc
J=
1 dn
= −D
l a G = − DA
dx dx A dt
Fick’s first law (equation) B
i rdx dt dx
Area

K K
ME F216: Material Science and Engineering Lecture-4 17
* Adolf Fick in 1855

BITS Pilani, K K Birla Goa Campus


Let us emphasize the terms in the equation

t o f g , Diffusion coefficient/Diffusivity

dn e n e
dcr in
No. of atoms
a rt m = − DA
i n e
e p
crossing area A
time dtEn
g dx
Concentration gradient

D al
per unit
c
Cross-sectional area

a n i −ve sign implies matter transport is down the

e c h a n i
concentration gradient

M A
Flow direction P
i l
I T S 

p
J =
u s
dc   number 
−D  →  [
= D ]
 number 1 
⋅ 

B
 

m
2 3
 dx   m s   m m

C a
 As a first approximation
o a Note the strange unit
 m2 
assume D ≠ f(t)
l a G  s  = [ D]
 

B i r
Let us look at the units of Diffusivity
of D: [m /s] 2

K K
ME F216: Material Science and Engineering Lecture-4 18 BITS Pilani, K K Birla Goa Campus
Class work

t o f g ,
e n e r in
a rt m i n e
ep E n g
D al
n i c
c ha n i
M e P i l a
T S u s
BI a m p
a C
G o
i rl a
K B
K
ME F216: Material Science and Engineering Lecture-4 19 BITS Pilani, K K Birla Goa Campus
Chemical Protective Clothing (CPC)

t o f g ,
e n e r in
m
• Methylene chloride is a common ingredient of paint

a r
removers. Besides beingt an
i n
irritant, eit also may be
e
absorbed throughp skin.
E
Whenn g
using this paint remover,
D should a l
c
protective gloves be worn.
Lets investigaten
a i

e c h
whether
found in the kitchen n
a i
butyl rubber gloves (0.04 cm
thick) commonly
M
protective gloves. P i l can be used as

I T S p u s

B /s
Note: The maximum allowable flux for a 150 lb
a m
person is
less than 3.5 x 10 g/cm
C
-7 2

• Compute the diffusion flux of methylene


o a chloride
through the gloves.
l a G
B i r
K K
ME F216: Material Science and Engineering Lecture-4 20 20
BITS Pilani, K K Birla Goa Campus
Chemical Protective Clothing (CPC)

t o f
• Solution – diffusion flux of methylene chloride
g ,
e n e r in
m
assume linear conc. gradient

a rt i n e
p g
glove
C1
e
D al E n
paint
n i c skin
remover

c ha Data:
n i
D = 110 x 10-8 cm2/s

M e x1 x2
C2

P i l a C1 = 0.44 g/cm3
C2 = 0.02 g/cm3

T S u s
BI p
x2 – x1 = 0.04 cm

C a m
o a
l a G
B i r
Note: this is more than 30 times the allowable flux.

K K
Unsafe to use these gloves for paint removal.
ME F216: Material Science and Engineering Lecture-4 21 21
BITS Pilani, K K Birla Goa Campus
Non-steady state diffusion

t o f g ,
e n e r in • The concentration of diffusing species is a

a rt m i n e
function of both time and position C = C(x,t).
More likely scenario than steady state.

ep E n g
D al • In this case, Fick’s Second Law is used.

n i c
c ha n i
M e P i l a
T S u s
BI a m p
a C
G o
i rl a
K B
K
ME F216: Material Science and Engineering Lecture-4 22 BITS Pilani, K K Birla Goa Campus
Fick’s second law

t o f g ,
e n e r in  Let us consider a 1D diffusion problem.

m e
 Let us consider a small element of width ∆x in the

a rt i n body.

ep E n g  Let the volume of the element be the control

D al volume (V) = 1.1. ∆x = ∆x. (Unit height and thickness).

n i c  Let the concentration profile of a species ‘S’ be as

a
in the figure.

e c h a n i  The slope of the c-x curve is related to the flux via

M P i l the Fick’s I-equation.

S s
 In the figure the flux is decreasing linearly.

BI T pu
 The flux entering the element is Jx and that leaving

C a mthe element is Jx+∆x.


 Since the flux at x1 is not equal to flux leaving that

o a leaving at x2 and since J(x1) > J(x2), there is an

l a G accumulation of species ‘S’ in the region ∆x.

i r
 The increase in the matter (species ‘S’) in the

K B control volume (V) = (∂c/∂t).V = (∂c/∂t). ∆x.

K
ME F216: Material Science and Engineering Lecture-4 23 BITS Pilani, K K Birla Goa Campus
Fick’s second law

t o f g ,
Accumulation = J x − J x + ∆x
∆x
e n e r in
a r t m i n e  ∂J 
e p n
Accumulation
g = J − J + ∆x 
D al E
J x J x+∆x  ∂x 
x x

 ni∂c  Atoms 1    Atoms 


 ∆x = J − a
 ∂c  J 
 m s i.m =  m s  ≡ [J ]
 ∂t 
e c h J + x∆x 
∂x 
x

l a n   
3

2

M

P i
T S u s
 ∂cB I ∂  m p
 ∂c  ∂J
 ∆x = − ∆x   = −  − D 
∂c 
C a
Fick’s I law
 ∂t  ∂x  ∂t  ∂x 
o
∂x 
a
 ∂c  ∂  ∂c  D ≠ f(x) r  ∂lca
G
i
2
∂ c
  = D 
 ∂t  ∂x  ∂x  K B  =D
 ∂ t ∂ x
Fick’s II law
2

K
ME F216: Material Science and Engineering Lecture-4 24 BITS Pilani, K K Birla Goa Campus
Fick’s second law

t o f
• Consider the diffusion of copper into a bar of aluminum
g ,
e n e r in
Surface conc.,

a rt m i n e bar

p g
C s of Cu atoms pre-existing conc., Co of copper atoms

e
D al E n This form of the equation assumes D is

c
Fick’s Second Law
i
independent of concentration

ha n i
e c i l a n
M S P Solution to 2o DE with 2 constants determined
s
BI T u
from Boundary Conditions and Initial Condition
p
C a m Boundary/Initial Conditions

o a
G
at t = 0, C = Co for 0 ≤ x ≤ ∞

rl a
Adapted: Callister
at t > 0, C = CS for x = 0 (constant
i
& Rethwisch 10e.

B
surface concentration)

K K
ME F216: Material Science and Engineering Lecture-4 25
C = Co for x = ∞
BITS Pilani, K K Birla Goa Campus
Fick’s second law

t o f g ,
e n
 c( x, t ) − C er
i n
a rt m i n e  x 
p  g
 = 1 − erf
0

n
  
e
D al E
C − C  S 0  2 Dt 

n i c
c ha n i
M e P i l a
IT S ( ) 2
γ

∫ p u( su )du
B γ 2
Erf = exp −
πm
C a 0

o a  Erf (∞) = 1

l a G  Erf (-∞) = -1

B i r  Erf (0) = 0

K K
ME F216: Material Science and Engineering Lecture-4
 Erf (-x) = -Erf (x)
BITS Pilani, K K Birla Goa Campus
Error function values

t o f g ,
e n e r in
a rt m i n e
ep E n g
D al
n i c
c ha n i
M e P i l a
T S u s
BI a m p
a C
G o
i rl a
K B
K
ME F216: Material Science and Engineering Lecture-4 27 BITS Pilani, K K Birla Goa Campus
Factors influencing diffusion

t o f g ,
The diffusing species, host material and temperature influence the diffusion
coefficient.
e n e r in

a rt m i n e
For example, there is a significant difference in magnitude between self-diffusion and carbon
interdiffusion in α iron at 500 °C.

ep n g
Diffusion coefficient increases with increasing T

E
D al  Q 
D = diffusion coefficient [m2/s]

i c
=D D0 exp  − d  Do = pre-exponential [m2/s]

n
 RT 

a
Qd = activation energy [J/mol]

e c h a n i
Activation energy - energy required to produce the R = gas constant [8.314 J/mol-K]

M i l
movement of 1 mole of atoms by diffusion.

P
T = absolute temperature [K]

T S u s
BI a m p
C
Dinterstitial >> Dsubstitutional

o a C in α-Fe Al in Al

l a G C in γ-Fe Fe in α-Fe

r
Fe in γ-Fe
 Q 
B i Qd
K
=D D0 exp  − d  take natural log
ln
= D ln D0 −

K
 RT  of both sides
RT
ME F216: Material Science and Engineering Lecture-4 28 BITS Pilani, K K Birla Goa Campus
Factors influencing diffusion

t o f g ,
e n e r in
a rt m i n e
ep E n g
D al
n i c
c ha n i
M e P i l a
T S u s
BI p
(FCC)

C a m
o a
l a G
B i r
K K
ME F216: Material Science and Engineering Lecture-4 29 BITS Pilani, K K Birla Goa Campus
Class works

t o f g ,
n n
Q:At 300ºC the diffusion coefficient and activation energy for Cu in Si are: D(300ºC)

e e r i
= 7.8 x 10-11 m2/s; Qd = 41,500 J/mol. What is the diffusion coefficient at 350ºC?
m
a rt i n e
ep
ln D300
E
ln D0 −
=
n g
Qd  1 
 and ln D350 ln D0 −
=
Qd  1 

D al
  
R  T300  R  T350 

∴ ln D n i c
a
D Q  1 1 
 i −
h
350

n
− ln D = ln =− d

c

a
300

e l
350
D R  T T 
i
300 350 300

M S P s
 Q
D2 = D1 exp  − d
BI T  1 1 
 − 
pu T1 = 273 + 300 = 573 K

 R  T2 T1  

C a m T2 = 273 + 350 = 623 K

o a
l a G
r
 −41,500 J/mol  1 1 

i
D2 (7.8 x 10−11 m 2 /s) exp   −  D2 = 15.7 x 10-11 m2/s

K B
 8.314 J/mol-K  623 K 573 K  

K
ME F216: Material Science and Engineering Lecture-4 30 BITS Pilani, K K Birla Goa Campus
Class works

t o f g ,
n
Q:An FCC iron-carbon alloy initially containing 0.20 wt% C is carburized at an elevated

m e n e r i
temperature and in an atmosphere in which the surface carbon concentration is

rt e
maintained at 1.0 wt%. If, after 49.5 h, the concentration of carbon is 0.35 wt% at a

a i n
g
position 4.0 mm below the surface, determine the temperature at which the treatment
was carried out.
e
D alp E n
c
Data given: t = 49.5 h; x = 4 x 10-3 m;

a n i Cx = 0.35 wt%; Cs = 1.0 wt%;

e c h
z

a n i Co = 0.20 wt%

i l
C ( x, t ) − Co 0.35 − 0.20  x 

M P
= = 1 − erf  
Cs − Co 1.0 − 0.20  2 Dt  erf(z) = 0.8125

T S u s
BI m p
Now determine from error function value table, the value of z for which the error function

a
is 0.8125. An interpolation is necessary as follows:

C
z erf(z)
o a
0.90 0.7970
l a G
z 0.8125
B i r z = 0.932 Now, solve for D

K
0.95 0.8209

K
ME F216: Material Science and Engineering Lecture-4 31 BITS Pilani, K K Birla Goa Campus
Class works (soln. – continued)

t o f g ,
e n e r i

=n  x2 
D  = 2 
(4 x 10−3 m) 2 1h

t m e
2
4 z t (4)(0.93) (49.5 h) 3600 s
r
 

p a g i n = 2.6 x 10−11 m 2 /s
e
D al E n
c
To solve for the temperature at which D has the Q
i −  d

T =an
above value, D D exp RT 
= 
i
Q
h
o

c n
d

M e R(ln D − ln D)

P i l
o
a
T S
From Table, for diffusion of C in FCC Fe:
u s
BI a m p
C
Do = 2.3 x 10-5 m2/s Qd = 148,000 J/mol

o a
T=
148, 000 J/mol

l a G
i r
(8.314 J/mol-K)[ln (2.3 x 10−5 m 2 /s) − ln (2.6 x 10−11 m 2 /s)]

B
K K
ME F216: Material Science and Engineering Lecture-4
T = 1300 K = 1027°C
32 BITS Pilani, K K Birla Goa Campus
Diffusion in material processing

t o f g ,
n in
• Volume diffusion
• Grain boundary diffusion
t m e e e r
• Surface diffusion

p a r g i n
e
D al E n
i c
Sintering: Powder metallurgy Melting and casting

ha n i
e c i l a n Grain growth

M S P s
BI T pu
C a m
o a
l a G
B i r
K K
ME F216: Material Science and Engineering Lecture-4 33 BITS Pilani, K K Birla Goa Campus
Diffusion in material processing

t o f g ,
• Diffusion bonding
e n e r in
a rt m i n e
ep E n g
D al
n i c
c ha n i
M e P i l a
T S u s
BI a m p
a C
G o
The steps in diffusion bonding: (a) Initially the contact area is small; (b) application

l a
of pressure deforms the surface, increasing the bonded area; (c) grain boundary

i r
diffusion permits voids to shrink; and (d) final elimination of the voids requires
volume diffusion.
B
K K
ME F216: Material Science and Engineering Lecture-4 34 BITS Pilani, K K Birla Goa Campus
Summary

t o f g ,
e n in
• Solid-state diffusion is mass transport within solid materials by stepwise

e r
t m e
atomic motion

p a r
• Two diffusion mechanisms
g i n
e
- Vacancy diffusion
D al
- Interstitial diffusion E n
n i c
ha
• Fick’s First Law of Diffusion

c n i
M e P i l a
S s
• Fick’s Second Law of Diffusion

BI T
- non-steady state diffusion
pu
• Diffusion coefficient
C a m
- Effect of temperature
o a
l a G
B i r
• Carburizing; diffusion in material processing

K K
ME F216: Material Science and Engineering Lecture-4 35 BITS Pilani, K K Birla Goa Campus

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