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2002 Ed Bernina 930 Service Manual

The document provides instructions for servicing a Model 930 sewing machine. It discusses three main parts of a tune-up: cleaning and oiling, adjusting hook and feed timing, and adjusting internal tensions. Specific steps are outlined for removing covers, cleaning, lubricating, adjusting bobbin tension, top tension, hook timing and position. Troubleshooting tips are also provided for issues like poor stitch quality, thread breaks, bobbin thread not coming up, and skipping stitches. Causes and solutions are described for each problem.

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762 views64 pages

2002 Ed Bernina 930 Service Manual

The document provides instructions for servicing a Model 930 sewing machine. It discusses three main parts of a tune-up: cleaning and oiling, adjusting hook and feed timing, and adjusting internal tensions. Specific steps are outlined for removing covers, cleaning, lubricating, adjusting bobbin tension, top tension, hook timing and position. Troubleshooting tips are also provided for issues like poor stitch quality, thread breaks, bobbin thread not coming up, and skipping stitches. Causes and solutions are described for each problem.

Uploaded by

athalim1463
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Guide

Model 930

Sewconsult.com 2002
Div. Sewing Educational Warehouse
Table of Contents

Parts of your machine Page 1

Removing covers page 2 – 4

Cleaning and lubrication page 5 – 6

Adjusting bobbin tension page 7

Adjusting top tension page 8

Hook timing page 9 – 10

930 service tips page 11 – 55

Troubleshooting guide page 56 – 60


1
Tuning up your machine

There are three main points to a tune-up on a sewing machine.


-Cleaning and oiling
-Hook and feed timing
-Internal tension adjustment

Start by removing the covers on your machine.

DO NOT START ANY REPAIRS WITH OUT UNPLUGGING THE


MACHINE FROM THE WALL OUTLET

2
3
4
Cleaning and lubrication

The best way to remove lint from the machine is with


compressed air. Blow all the lint from the machine. Remove all
lint from the gears and again from the bobbin area and feed
dogs.

When oiling your machine, make sure you use a good quality
oiler and clear sewing machine oil.

This type of oiler is good because it has an extendable


spout and only lets out small drops of oil. A drop of oil is the
amount of oil left on the tip of a needle if you dipped it in oil.

Once the covers are removed use compressed air to clean the
machine. Check for thread and lint in the needle bar area. Also
pay close attention to the hook area. Care of the hook area is
covered on the next page. Check the hook for burrs. Polish any
with fine sand paper. Be careful as the hook must be smooth on
all surfaces.

Oil all moving parts in the machine making sure to remove all
excess oil with a soft cloth.

5
6
Adjusting Tensions

To check the bobbin tension, insert a bobbin wound


with medium weight thread into the bobbin case. Remove the
hook from the machine. Snap the bobbin case onto the hook.
Hold the hook and bobbin case by the bobbin thread and jerk
the thread once or twice. The bobbin and hook should move
down a bit. If the hook does not stop moving down the tension is
too loose. If the hook does not move the tension is too tight.

If the tension is too tight, turn the screw counterclockwise ¼


turn at a time and retest. If the tension is too loose, turn the
screw clockwise ¼ turn at a time and retest.

Continue to loosen or tighten the tension screw until the hook


only moves down about ½” when you jerk the thread.

It is rare that you have to adjust your bobbin tension. Mainly if


the tension spring was bent or for specialty sewing.

7
Top Tension

The top tension is controlled with the tension dial. Normal


tension is when the indicator is centered. After the bobbin
tension is set the tensions should balance in the center of the
fabric as shown.

If adjustment is required, sew a test and turn the top tension dial
until the right tension is achieved. Open the top cover and locate
the adjusting screw. Loosen the screw and center the indicator.
Tighten the screw and recheck the adjustment.
Your machine will sew on most fabrics without requiring tension
adjustment. If you are using heavier thread or very thick fabric
you may have to increase the tension.

The result you should look for in tension is for the knot to be
formed in the center of the fabric.

8
Hook Timing and Position

With the hook in the race but the race cover not closed, set
the needle position to the far left. Bring the needle to its lowest
position. The tip of the hook should be 2.3 – 2.5mm to the left of
the needle.

If it is not, you will have to adjust the hook position before you
can check the timing.

Loosen the adjusting screw ½ turn only and move the hook
into position. Make sure not to force the shaft the screw is on or
the machine will bind. Tighten the screw and recheck the
position.

9
Hook Timing and Position Continued

Set your machine to far right needle position. From the


lowest position bring the needle up until the hook and needle
meet. The tip of the hook should be just above the eye of the
needle.

In most cases the hook timing on your machine should be fine. If


not adjust the timing.

Locate and loosen the two stroke eccentric screws. Be very


careful not to loosen them too much and do not let the eccentric
drop down. Move the hook to the position shown. Tighten the
screws and recheck the timing.

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SEWING MACHINE TROUBLESHOOTING GUIDE

In most cases poor sewing results and breakdowns are caused by


three main factors:

1. The condition of the needle.


2. Threading and the quality of thread being used.
3. Mechanical breakdown or damaged parts.

The condition of the needle is the most common problem. Bent or


damaged needles will cause many different sewing problems. The
way the needle is inserted into the needle clamp is also very
important.

On most machines you install the needle so the flat is to the back of
the machine. Side load machines (bobbin case is inserted on the left
side of the machine) the flat is to the right. On some older Singer
machines the flat is to the left. The needle should be inserted flat to
the back on your machine.

Thread quality and the type of thread being used can be a problem.
Always use good quality thread and try to avoid thread that is old or
knotted. When ever possible use the same thread in the top and
bobbin tensions. Thread the machine as shown in your manual and
make sure the thread is between the tension discs.

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If you start with a new needle (inserted properly) and the machine is
threaded as per instructions, sewing problems may be mechanical
breakdown or damaged parts.
For best results your machine should be serviced before every large
project. This will increase the life of your machine and give you
problem free results when sewing.

Here is a checklist we have put together for your type of machine. If


you have problems while you are sewing run through the list to
correct the problem.

POOR STITCH QUALITY

1. The needle is incorrectly inserted. Check that the flat of the needle
is to the back of your machine.

2. The needle is blunt or bent. Your needle should be changed


before each large project or if it hits the needle plate or hook. A
damaged needle can also snag most fabrics.
3. The tension is not correct. The top tension of your machine should
be set to the red or centerline for regular sewing. Make sure the
thread is between the tension discs. Make sure the pressure foot
is up when threading your machine. (this will release the tension
discs) Check for lint or thread caught in the discs.

57
4. Type of thread being used can cause problems. Always use good
quality thread. When using heavy thread in the top you will have to
use a larger needle. The groove in the needle must fit the thread.

UPPER THREAD BREAKS

1. Check that the needle is inserted correctly and not damaged.


Check size of needle for thread.
2. Check your threading. There should be free movement of the
thread from spool to needle.

3. Make sure the top tension is not too tight.


4. Check the needle plate for damage.
5. Check the hook for damage.

58
LOWER THREAD BREAKS

1. Make sure the bobbin is inserted correctly and the right bobbin for
your machine is being used. Generic bobbins should not be used
in your machine.
2. Check that the thread is in the bobbin tension and the tension is
not too tight. Also check for thread or lint caught in the tension
spring.

3. Make sure the bobbin is evenly wound.


4. Check the needle plate for damage.

BOBBIN THREAD NOT BEING BROUGHT UP

1. Check that the needle is inserted correctly.


2. Check threading of the machine. If the take-up lever is not
threaded properly the thread will not come up.
3. Hook timing may be out. The hook must pick up the thread from
the scarf of the needle.

STITCH LENGTH VARIES OR WILL NOT FEED

1. Check that your feed dogs are coming up above the needle plate.
2. Check the pressure foot pressure. There must be some pressure
on the foot to feed the fabric. Your machine has an automatic

59
pressure adjustment and should be ok. Some pressure adjustment
can be done under the top cover.
3. Check for lint caught in the feed dogs.
4. Is the pressure foot tight on the pressure bar? Make sure the foot
is pushed up all the way and tight.
5. If all points check out the feed timing may be off.

SKIPPING STITCHES

1. Check your threading.


2. Check for needle damage or type of needle being used.
3. Check your hook/needle timing.

60
Notes

61

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