KEMENTERIAN PERHUBUNGAN

BADAN PENGEMBANGAN SUMBER DAYA MANUSIA

PERHUBUNGAN
SEKOLAH TINGGI PENERBANGAN INDONESIA
PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : [email protected]– http://www.stpicurug.ac.id
APPROVED MAINTENANCE TRAINING ORGANIZATION (AMTO 147D-03)

TASK CARD NO : C – C544 – 34 – 00 - 00

Reference :Practical Syllabus Avionic Maintenance System topic no. 11, Maintenance Manual

AVIONIC MAINTENANCE
PRACTICAL SUBJECT CODE : 6TPUC544
SYSTEM
ATC TRANSPONDER REMOVAL/INSTALLATION, INSPECTION
ACTIVITY
AND MAINTENANCE

Name/Group : …………………………….. Hours : ……………………………..

Course : …………………………….. Semester : ……………………………..
Date : ……………………………..

INSTRUCTION
• To be carried out with follow safety instruction in workshop, aircraft and hangar floor.
• Each listed safety instruction item in workshop, aircraft and hangar floor is to be followed Hazard
Identification, Risk Assessment and Mitigation Document, Emergency Respond Plan Document and
Manual Handling Document.
• Each listed inspection item on maintenance is to be performed in accordance with Maintenance Manual
or other applicablepublications.

TOOLS REQUIREMENT
• Instrument tools set
• Avionic special screwdrivers set
• Clean cloth (make sure it dry and clean)
• Electrical Contact cleaner

SIGN
JUMLAH
NO DESCRIPTION Instructor
JAM Student
Practical
1 VISUAL INSPECTION
a) Check the transponder intrument case visually
b) Check the display is shown and it is on good condition
c) Check the transponder tray visually.
d) Check all of switch in transponder instrument, note and
report the conditions.
e) Check all of button on transponder instrument, make sure it
on good conditions.
f) Check the frequency squelch knob
g) Check antenna and wire line from the instrument.
2 DISMANTLING
a) Remove electrical power from the airplane (Ref. 24-36-00,

Issued: October–09th –2018 Reissued : 00 Page 1 of 5

 KEMENTERIAN PERHUBUNGAN
BADAN PENGEMBANGAN SUMBER DAYA MANUSIA
PERHUBUNGAN
SEKOLAH TINGGI PENERBANGAN INDONESIA
PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : [email protected]– http://www.stpicurug.ac.id
APPROVED MAINTENANCE TRAINING ORGANIZATION (AMTO 147D-03)
301, ELECTRICAL POWER – DISCONNECT )
b) For removal, turn the 3-32 inch Allen wrench counter-
clockwise until the unit disengages from the mounti ng tray
slot. The unit can now be pulled completely out.
c) Turn the Allen wrench counter clockwise until the rear l obe
out, loose from the mounting tray slot. Continue turning the
wrench counter clockwise until the fastener loosen.
d) Slide the transponder out of the tray until the front lobe
fully out of the mounting tray.
3 CLEANING
a) Clean the transponder and the mounting tray with dry clean
cloth.
b) Clean the wire connector and the port by using a clean
cloth/rag and use contact cleaner and vacuum if necessary.
4 RE – ASSEMBLY
e) This task is requiring installation facility, avionic installation
kits and all proper external cable which it fabricate from
manufacture. The connectors are supplied as part of the
installation kit.
f) Transponder must be kept a minimum of three feet from the
antenna.
g) The antenna coax cable should not be bundled with the othe r
wiring harnesses to the transponder
h) The cables should be supported firmly enough to prevent
movement.
i) The mounting tray for the transponder should be mounted
using the dimensions specified in the outline and mounting
drawing.
j) Transponder tray installation :
 Rear connector wiring must be completed before
permanently fastening the mounting tray to the panel.
 Remove the panel area specified on the outline and
mounting drawing (see Figure 2-4) for front and rear
dimensions. Care must be taken to avoid damage to the
adjacent equipment and cables.
 Secure the tray to the panel. The mounting tray must be
secured in the rear by attaching the tray to a structural
member of the airframe.
 Look at the bottom of the unit and confirm the front lobe
of the hold-down device is in a vertical position. Thi s can
be accomplished by using a 3-32 inch Allen wrench

Issued: October–09th –2018 Reissued : 00 Page 2 of 5

 KEMENTERIAN PERHUBUNGAN
BADAN PENGEMBANGAN SUMBER DAYA MANUSIA
PERHUBUNGAN
SEKOLAH TINGGI PENERBANGAN INDONESIA
PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : [email protected]– http://www.stpicurug.ac.id
APPROVED MAINTENANCE TRAINING ORGANIZATION (AMTO 147D-03)
through the front plate.
k) Slide the transponder into the tray until the front lobe
touches the mounting tray.
l) Turn the Allen wrench clockwise until the rear lobe engages
the mounting tray slot. Continue turning the wrench
clockwise until tight.
m) For removal, turn the 3-32 inch Allen wrench counter-
clockwise until the unit disengages from the mounting tray
slot. The unit can now be pulled completely out.

n) Restore electrical power to the airplane (Ref. 24-36-00, 301,

ELECTRICAL POWER -CONNECT).

5 FINAL TEST
A. Do the Post-Installation check :
 Inspect external surface for damage.
 Check that the unit is securely installed and that
retaining mechanism is securely tightened.
 Ensure that all connections in the mounting tray are
properly mounted and secure.
 Inspect external surfaces for damage.
 Check that antenna is properly mounted and mounting
screws are tight.
 Ensure that antenna coaxial cable connectors are
properly mated and secure.
B. Do the final Post- Installation test :
a) Pretest Setup Check Transponder system source power
as follows:
 Confirm that aircraft 11-33V dc is operational.
 Confirm that the aircraft panel background lighting
power source is operational by adjusting the cockpit
dimmer switch for proper cockpit panel illumination.

b) Operate appropriate aircraft circuit breakers and

switches to apply power to the system as follows:
 Apply 11-33V dc to Mode S transponder #1 and if
applicable transponder #2.
 Apply primary power inputs to all equipment that
interfaces with the transponder(s) per the system
configuration.

Issued: October–09th –2018 Reissued : 00 Page 3 of 5

 KEMENTERIAN PERHUBUNGAN
BADAN PENGEMBANGAN SUMBER DAYA MANUSIA
PERHUBUNGAN
SEKOLAH TINGGI PENERBANGAN INDONESIA
PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : [email protected]– http://www.stpicurug.ac.id
APPROVED MAINTENANCE TRAINING ORGANIZATION (AMTO 147D-03)
c) Verify that all Transponder circuit breakers are closed.

d) Allow one minute for warm-up.

e) Verify the 4096 code is annunciated on the ATC IDENT

code display with mode select switch in the "ON"
position.

f) Verify that "GND" is annunciated with the mode selector

switch in the "GND" position.

g) Self-Test Refer to 3.3.3 (Section III) for Built In Test

Equipment (BITE) procedures.

h) Manual Test This test checks the ATC IDENT code

switches and display.

 Rotate ident code selector knob. Verify the most

significant digit increases from zero to seven with
clockwise rotation and decreases with a counter-
clockwise rotation.
 Repeat step 1 for the remaining three digits of the
squawk code.
 Momentarily push the IDENT switch to store the
selected code. (The code will automatically be store)

h) See the reference book for all maintenance activity (ref.

Honeywell, KT-73/74 ATC Transponder (Manual number :
006-10563-0004 Revision 4 May, 2003)

FINAL RESULT : SERVICABLE / UNSERVICABLE / REJECT

Rev:032018
I/032018

INSTRUCTOR SIGN Mechanic Sign :

Name Sign
1. ……………………………………
2. …………………………………...

Issued: October–09th –2018 Reissued : 00 Page 4 of 5

 KEMENTERIAN PERHUBUNGAN
BADAN PENGEMBANGAN SUMBER DAYA MANUSIA
PERHUBUNGAN
SEKOLAH TINGGI PENERBANGAN INDONESIA
PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : [email protected]– http://www.stpicurug.ac.id
APPROVED MAINTENANCE TRAINING ORGANIZATION (AMTO 147D-03)
(…………………………………………………) Note : ………………………………………..

Issued: October–09th –2018 Reissued : 00 Page 5 of 5