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Pessing Libya INC: Fill: SMAW Sfa. No: 5.28 & 5.1 Post Weld Heat Treatment: 655 Deg C

This welding procedure specification is for butt welding of steel pipes with thicknesses between 5-50 mm using gas tungsten arc welding and shielded metal arc welding. The base metal is carbon steel grade 2 to 4, with ER70S-A1 and E7018-1 filler metals used for the root and fill passes respectively. Welding will be done in all positions using stringer or weave techniques with a preheat of 150°C and post weld heat treatment of 655°C. Non-destructive testing will include 10% radiographic inspection and 100% magnetic particle or dye penetrant testing.

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Mahmoud Haggag
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45 views

Pessing Libya INC: Fill: SMAW Sfa. No: 5.28 & 5.1 Post Weld Heat Treatment: 655 Deg C

This welding procedure specification is for butt welding of steel pipes with thicknesses between 5-50 mm using gas tungsten arc welding and shielded metal arc welding. The base metal is carbon steel grade 2 to 4, with ER70S-A1 and E7018-1 filler metals used for the root and fill passes respectively. Welding will be done in all positions using stringer or weave techniques with a preheat of 150°C and post weld heat treatment of 655°C. Non-destructive testing will include 10% radiographic inspection and 100% magnetic particle or dye penetrant testing.

Uploaded by

Mahmoud Haggag
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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PESSING LIBYA INC WELDING PROCEDURE

CONSTRUCTION & ENGINEERING SERVICES SPECIFICATION

Client: WABAG WPS No.: PL12/2021 Date: 21. 12. 2021


PQR No.: P L/PQR-102 Project No.: GDCOL TOBRUK - 11P89
Weld Type: BW, Single Side Welding Process: GTAW / SMAW
Base Metal Details
Base Material: N/A P No. 1 Gr No.2 TO P No.4 Gr No. 1
Thickness (mm): 5-50 mm Diameter: N/A
Welding Position: ALL Root: GTAW Fill: SMAW Technique: stringer/weave
Filler Metal Details
SFA. No.: 5.28
AWS No. Classification:ER70S-A1 & E7018-1 F No.: 6 & 4 A No.: 2 & 1
& 5.1
Designation and Manufacturer: BOHLER or Equivalent Preheat Temperature:150 deg c
Size of electrode: 2.4 , ( 3.25 , 4 ) mm Post Weld heat treatment: 655 deg c
Flux: N/A Method of prepare edges: Grinding
Shielding gas/ Backing gas: Ar Flow Rate : 6-14 LPM Fit-Up method: Spacer
JOINT DETAIL
PREPARATION METHOD WELD DETAIL

WELDING DETAILS
Weld
Weld Filler Voltage Heat
Pass process ΦD Current (A) Polarity Speed
Layer Material (V) Input
Cm/min
1 Root SMAW ER70S-A1 mm 2.4 90-120 18-28 DCEN N/A N/A
2 Fill SMAW mm 3.25
E7018-1 70-140 18-28 DCEP N/A N/A
Inspection Code or Standard: ANSI B31.3
Inspection Magnetic Particle or Radiographic Test or Pressure
Visual
Method Dye Penetrant Ultrasonic Test Test
Extent of UT:
100% MT: 100% PT: 100% RT: 10% YES
Examination 10%
WELDING AND POST WELDING HEATTREATMENT
Preheat Temperature: 150 deg c Thermal Design Drawing No.: N/A Post Heat Treatment: 655 deg c
Inspection: RTG-10%
Prepared by: Eng. Mahmoud Helmy Approved by: Eng. Walid Saad Witnessed by: WABAG
AWS/CWI certification no.: (21097031) QC Head section
:Signature :Signature
Date: 21. 12. 2021 Date: 21. 12. 2021 :Date

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