INSTRUCTION MANUAL FOR 15ppm Bilge Alarm (Model : GBA-155) Gres E# ENGINEERING CO.,LTD. ir GEORIM ENGINEERING CO.,LTD.No, BAM4 Ministry of Maritime Affairs and Fisheries «2 } Republic of Korea CERTIFICATE OF TYPE APPROVAL FOR 1SPPM BILGE ALARM ‘This is to certify that the 15 ppm Bilge Alarm, comprising the equipment listed below, has been examined and tested in accordance with the requirements of the specifications contained in part 2 of the annex to the Guidelines and Specifications contained in IMO resolution MEPC.107(49). ‘This Certificate is valid only for the 15 ppm Bilge Alarm referred to below. 15 ppm Bilge Alarm supplied by Georim Engineering Co., Lid. Busan, R.O.Korea under type and model designation GBA-155 and incorporating 15pm Bilge Alarm analysing unit manufactured by Georim Engineering Co,, Ltd, {to specification/assembly drawing No. GBA-155-001, GBA-155-002, date Feb, 2005 GBA-155-003, GBA-155-004 date Feb. 2005 Eletronic section of 15 ppm Bilge Alarm manufactured by Georim Engineering Co., Ltd. to specification/assembly drawing No. GBA-155-005, GBA-155-006, date Feb. GBA-155-007, GBA-155-008, GBA-155-009, GBA-155-010 date Feb. 2005 Sample feed pump manufactured by to specifeation/assembly drawing No. _- date __- Sample condioning unit manufactured by _N.A to specifcation/assembly drawing No. _- date, The 15pm Bilge Alarm is acceptable for use in accordance with regulation 16(5) ‘A copy of this Certificate should be carried aboard a vessel fited with this 15ppm Bilge Alarm at all times. Test data and results attached in the appendix. Signed Ministry of Maritime Affairs and Fisheries Republic of Korea. Dated this 15th day of July, 2005es DeET NORSKE VERITAS QS - CERTIFICATE OF ASSESSMENT - EC Application of Council Directive 96/98/EC of 20 December 1996 on Marine Equipment as amended by directive 2002/TS/EC, issued as "Forskrift om Skipsutstyr" by the Norwegian Maritime Directorate. This eztificat is, issued by Det Norske Veritas under the authority ofthe Government of the Kingdom of Norway CERTIFICATE NO. MED-D-779 This Cettate consists of 2 pages This is to certify that the Quahty System forthe product Oil-content meters / 15ppm Bilge Alarm with product designation) as specified inthe Appendi to this certificate Manufactured by Georim Engineering Co., Ltd. Pusan, Republic of Korea 1s found to comply with the requirements applicable 10 it ‘The quality system for the product, defined in Annex A.1, Item No. A.1/2.3 has been assessed with respect to the procedure of conformity assessment described in Annex B, Module D in the directive. Limitations: Modifications made to the Quality System shal immediately be reported to Det Norske Veritas AS in order to examine whether this Certificate remains valid. Annual periodical audits will be held to verify the validity ofthe certificate Place and date de This Certificate is valid until Hovik, 2006-01-19 {for DET NORSKE VERITAS AS 2011-01-19 Notified Body No. 0575 A l / Zi Fm Bjork Hansen JPanel Svever y 1 Manager ATPNOSTO Deparment sons & Companents DNV tocat ofce: DNV Pusan Station crc feed yond cc hee nly es wt nore Bm oe (Q) see Teco mc terms and conto spn cen din our oft ot or anendnen e see raqunersrsca Faun erro 8 Det Nonsks VERITAS AS VeRrASvelnn, a HouK, NoRUAY Page 1 062bh Peay Det NORSKE VERITAS EC TyPE-EXAMINATION CERTIFICATE pplication of Couneil Directive S/9NTEC oF 20 December 1996 on Marine Equipment as amended by directive 2002/75/EC, isued as "Forskrift om Skipsutstyr" by the Norwegian Maritime Directorate. This certificate is issued by Det Norske Veritas under the authority ofthe Government ofthe Kingdom of Norway. CERTIFICATE NO. MED-B-3323 This Certificate consists of 3 pages This isto certify thatthe product Oil-content meters withthe pe designation 15ppm Bilge Alarm, Type GBA-155 Manufactured by Georim Engineering Co., Ltd. Pusan, Republic of Korea 1s found to comply with the requirements in the following Regulations’Standards; ‘Annex! Section 2, item No. A.1/2.3 and Annex B, Module B in the directive. MARPOL 73/78, as amended, Annex I, Regulation 16(2) & (5), IMO Res. MEPC. 107(49) | Further details of the product and conditions for certification are given overleaf. This Certificate is valid until Place and date 2010-10-18, Hovik, 2005-10-18 for DET NORSKE VERITAS AS Tore Morten Weitechtis Manager, MTPNO370 Deparment Sens Components DNY local office: DNV Pusan Station ec: het myc rm and nbs ora dy it cnt dr onto he roan tthe Font ner jee cone ny rot cts tak Peo bbly teste aoc pe IO rae oe apna ccc putas res (oane7s7 9809 Pax 67879011 DerNonsta: Ventas AS ereasveren aio, womway Page sof 3ocaniOKA MOPCKOH PETHCTP CYMOKOQCTBA AUSSI ARITINE REGISTER OF SHIPPING Pati CBHJETEbCTBO THMOBOM OJOBPEHMH Jt CHPHAJIH3ATOPA O COJEPKAHHHM HEOTH B CBPOCE (15 MJIH") CERTIFICATE OF TYPE APPROVAL FOR 15 PPM BILGE ALARM acrom yocrovpaere, to arsasnstop, sbomouDt nepeeRRGe woke cEOpRoNSN,NpOepe NAAN ooaererm¢rpeonannnor acre 2 Tissier x Pjaostcry 4 reitnecen Tokina, OCDE ¥peomaa HMO MEPC.101@9),Haeronuve Catsrencrogeicrarene Tease 2 cermanosTops, yoann ame “Ths iter the 8 Pen ie a, cng te equ ned Kw hat Hn aie del acorn with ‘suiene of epee oe nat th mex oe Cdl td Speco ete in IMO relaten MERC IO) "hs Colt val af be 1 pn ie le ee by. ‘Cormannarp ran wae GBA-155 1S ppmg alarm ur ye ao TTS octamer GEORIM ENGINEERING CO, LTD. esti by_ T5910, SONGIEONG- DONG, GANGSEO-GU, BUSAN, KOREA ‘ol aesing manne carpe nef, roranemad GEORIM ENGINEERING CO.,LTD. 1S ppmbige alam aang ni ancl by ‘no retest soe Eopowoy vepeay N° _ GBA-I55.001, GBA-1S5-002, GBA-155-083, GBA-155.004 petites ding Ne, Tete 02.11.2005 a sacpomyn canon crrnanmsropa,roasesiye __ GBORIM ENGINEERING CO, LTD. Cleon ec a IS ppm bg alam mich by ‘ac ene near SPRY I (GBA-1SS.005, GBA-155-006, GBA-155-007, {estoy doing Ne, ‘GBA-I55-008, CBA-TE5- 009, GBA-I35-010. 02.11.2006 tae ‘meortpaa mou, waoronen ‘samp amp mute - sn Toumnceen yenomauGopowony wepreny Ni 2 ‘6 sects) doing Na ——— UL {tpeGooropme ype, smorosento® ‘sang nt manfite! by — ===PL 5pm Bilge Alarm INDEX 41, GENERAL DESCRIPTION . 8 2. SPECIFICATION 8 3. CONSTRUCITON 3 4, THE MEASURING PRINCIPLE OF THE OIL CONCENTRATION. 3 5. INSTALLATION AND ADJUSTEMEN. 10 1) ELECTRICAL CONNECTIONS 2) SOURCES OF ELECTRICITY OF THE MAIN BOARD. 8) ZERO" CHECK AND CALIBRATION 4) INTIAL SETTING 5) PROGRAN SETTING 6. MAINTENANCE .. 14 7. WARING NOTICE .. 14 8. SPARE PART. 14 9. TROUBLE MEASURE. 15 A Wiarning Notice and Maintenance 1. Bilge alarm should be kept away from any kindof fre oF impact. M ao, internal circuit and sample tube willbe broken or damaged 2. Dian out the water inside of the sample tube forthe sensing module to prevent breakage at cold area or winter season 8. Tum ofthe sources of electricity before maintonance 4, Otten clean inside ofthe sample tube of the sensing module by cleaning brush with water oF washing chemical 5. Chock the direction ofthe Soway valve forthe discharge to the overboard or recirculation, 6. Open the sample water inlet vai for the sensing module and check the sample water, and then turn on the switch, 7. Chock the digital splay valuo(ppm) of the front panel and the sample water, and cheek the operating condition of the blge alarm monitorPBbisppm Bilge Alarm 15ppm BILGE ALARM MONITOR (MODEL : GBA-155) 1. GENERAL DESCRIPTION The GBA-155 Bilge Alarm meets the requirements of IMO Resolution MEPC107(49) and has the Type-Approval Certificate in “accordance with IMO Resolution MEPC107(49), therefore this satisfy" international convention. ‘The GBA-155 Bilge Alarm serves to continuously measure the concentration of oil in the bilge and other waste water produced “on a ship, and produces an alarm signal when the oil concentration” exceeds 15 ppm. 2. SPECIFICATION Measuring range Measuring accuracy Set point Response time Alarm contacts/Rating Alarm indication Concentration indication Light source Consumption electric power Sample water pressure Sample water flow rate Sample temperature Ambient temperature Bearable angle of indication Dimensions Weight Paint color 0 ~ 30ppm 18ppm-tSppm{IMO Res. MEPC.107(49)} 18ppm Time delay : 0 second Normal / Alarm contacts Rating : 2A 250VAC “Normal : Green, Alarm : Red” Green LCD on the front panel *LCD,LED life expectancy > 50,000 hours” 20VA 04 ~ 7 kgf about 1 Liter/Min 2e - 50t 16 ~ 60 22.5 ° in ll planes of operation case : 190w x 230h x 80d (mm) Sensing module: 180w x 240h x 85d (mm) ‘About 9 Kglincl. Case and Sensing module) Maker standardPL 5pm Bilge Alarm 3 CONSTRUCTION This instrument is constructed the control panel(DISPLAY/MEMORY) and the sensing module, and this instrument is housed in a deep drawn steel box providing protection to IPS6 requirements. The sensing module is made by aluminum and is sealed to prevent water ingress. The electronic parts and alarm circuits are on plug-in Main circuit board. There are a digital LCD monitor for PPM display and four light emitting diodes(POWER,ALARM 1,2 FW) and six buttons for functional setting and check memory status on the front panel of the instrument. 4 THE MEASURING PRINCIPLE OF THE OIL CONCENTRATION The oil concentration of the sampling bilge water in the sensing module is measured by light scattered of the oil particles. This bilge alarm monitor measure a ratio of the scattered light and transmitted light, and display the oil concentration(PPM) on the front panel The sample flows through a cylindrical glass cell through which a high intensity infrared beam is projected. Two photovoltaic silicon detectors detect the direct radiation and scatter by the oil particles, and PPM indicator display the measured PPM on the front panel. If the oil concentration exceeds 15ppm, an alarm relay1,2 and valvet,2 operate and an alarm 1,2 indicating lamp (Red) is on the front panel, This alarm set to work relay(RL1,RL2) by the zero-to-60sec delay timer(adjustable). The alarm time delay of the 15ppm alarm is “zero” second and the alarm delay time is adjustable if necessary.Bi tsp0m Bilge Alarm 5 INSTALLATION AND ADJUSTMENT 1) ELECTRICAL CONNECTIONS 12 Powe Spy vas Vas 1:17 Sepa up Zone 0-200 no com ne || No cou Ne | Josprpudine Sic wn cepontr OOo) /oOjo/o bm ok x Sources of electricity : AC 85V ~ 265V, 50~60HZ The adjustment of power input and frequency is not necessary at the above range. (® AC Power source terminals (1, 2) This equipment is a multiple use, this can be used at AC100,110V, 220, 280V and SOHZ, 60HZ. The using range of the voltage and frequency are AC85~265V and 50~GOHZ The adjustment of input voltage and frequency is not necessary at the above range. @ Recorder-External output terminals (16, 17) (Output signal of oil concentration for the recorder or indicator of Engine control room. ~mA output: 16 and 17 terminals (0~20mA, or 4~20mA) 10PBL pom Blige Alarm © 15ppm Oil Alarm terminals (ALARM1,ALARM2) -. incase of ALARM 1, When the oil concentration is less than 15pm : 5 and 6 are closed. When the oil concentration is more than 1Sppm : 4 and 5 are closed -. incase of ALARM 2, When the oil concentration is less than 15pm. : 8 and 9 are closed. When the oil concentration is more than 1Sppm : 7 and 8 are closed. @ Solenoid Valve terminals (VALVE 1, VALVE 2) -. incase of VALVE 1, When the oil concentration is less than 15pm : 11 and 12 have voltage(AC100~230V). When the oil concentration is more than 15ppm : 10 and 11 have voltage(AC100~230V). +. incase of VALVE 2. When the oil concentration is less than 15pm : 14 and 15 have voltage(AC100~230V). When the oil concentration is more than 1Sppm : 13 and 14 have voltage(AC100~230V). Status separator terminal (18, 19) When the separator is working in normal, signal is displayed on the front LCD monitor. @ Cleaning Water(FW. or S.W)) terminals (20, 21) If 3-way valve lever under the sensing module is turned right side, terminal takes signal from the nearest switch and FW LED biinks with red color. 2) SOURCES OF ELECTRICITY OF THE MAIN BOARD Ii the power of terminal 1,2 is supplied to the 1Sppm bilge alarm, green LED on the left under display LCD window blinks. 3) "ZERO" CHECK and CALIBRATION Zero setting has been already adjusted at the factory, and the alarm has been already adjusted a 15ppm (adjustable range : max. 15ppm). "ZERO" can be checked by Fresh water easily by ship's hand, At first, remove the sampling connection and open the sensing module cap. Clean inside of the sampling tube by cleaning brush and clean water with cleaning chemical oil. After finish the above cleaning, fill the sampling tube with clean(potable) water, and close the cap, and then you can find "0" ppm. if not, clean again. But the accuracy checks can only be done by the manufacture or persons authorized by the manufacturer. + The accuracy of the 15 ppm Bilge Alarm should be checked at IOPP Certificate renewal surveys according to the manufacturers instructions. Alternatively the unit may be by replaced calibrated 15 ppm Bilge Alarm. The calibration certificate for the 15ppm Bilge Alarm, certifying date of last calibration check, should be retained onboard for inspection purposes. (MEPC49/22/ 4.2.11) "We recommend that clean the sampling tube according to the above cleaning procedure whenever system is done.” "Bitspom Bilge Alarm 4) INITIAL SETTING The bilge alarm monitor has been already adjusted 15PPM at the factory. The 15ppm alarm delay time has been adjusted "0" second at the factory:Signal output has been adjusted 0~20mAlor 4~20mA).In case of adjusting above setting, you should adjust using follow program mode. 5) PROGRAM SETTING a | = il ENT BACK GRS When you launch 1Sppm bilge alarm monitor, current mode changes to www.georim.com next mode after two seconds. )) Oil ont ENT” (< Pressing the enter button will give you more detailed information about 15PPM status. After start the display will show the initial display followed by the actual measured oil content. This display also be shown, if no input at STATUS : OK the different menu’ s has been don for a designated time. MENU == SERVICE DATA LOGGER To get into the menu, press the ENT button Select the required point by using "0" or “0” button Press the ENT button. = SERVICES PALARM 1: 15ppm DELAY 1 2 soc || The alarms, time delays, the offset and output signal at the service ALARM 2 15 ppm menu can be modified within the limitations. Select the required point DELAY 2 10 sec by using the “*)"_ or “" button. OFFSET. Oppm Press the" ENT" button. OUTPUT: 0-20 mA ‘SET DEFAULT ALARM 1, VALUE min. 1pm set. 2 15pm To change the value, press the "=" or >" button, max. : 15ppm ‘Confirm with "ENT" button, default: 15pm confirm with ok = SERVICE= ALARM 1 18ppm > DELAY 1 : 2 sec ALARM 2: 18pm Select the required point by using the "or “* button. DELAY 2: 10 sec Press the "ENT" button OFFSET. : — Oppm OUTPUT: 0.20 mA SET DEFAULT 12PL 5pm Bilge Alarm ALARM 1, VALUE min ppm ot. 10ppm ‘When you launch 1Sppm bilge alarm monitor, current mode changes to max 30ppm next mode after two seconds. default 30ppm confirm with ok = SERVICE= ALARM 1 15ppm DELAY 1 2 sec ALARM 20: 15ppm Select the required point by using the "or “i” DELAY 2 10 sec Press the "ENT" button. > OFFSET. : — Oppm OUTPUT: 0-20 mA SET DEFAULT OFFSET, VALUE min. -Sppm set opp ‘To change the value, press the “=" or *=" button. Confirm with mat. 05pm “ENT” button. default ppm contirm with ok SERVICE= ALARM 1:15 ppm DELAY 1 2 sec ALARM 20: 15pm Select the required point by using the *=" or “=” button.” DELAY 2: 10 sec Press the “ENT” button OFFSET, Oppm > OUTPUT: 0:20 ma SET DEFAULT == MENU To get into the menu, press the ENT button, Select the required point SERVICE byusing “"or “button. PDATALOGGER || Press the "ENT" button. DATA LOGGER GMT 4UL27, 2004 08:07:00 ‘The deteiled information ofthe selected date and time will be displayed. a Gat || 70 get back to the history graph, press the “ENT” Button again, To get ‘Le OFF || back to the start display, press the “ENT*button ol 6 ppm STATUS : OK This equipment built in 32MB memory card can save data for 18 months. m Ifthe memory card is full, the oldest data will be overwritten by new data. im The clock is factory set for GMT(Greenwich Mean Time) m Data Log of this equipment can be shown yearly, monthly or timely by using the data logger on the front LCD 13Bi tsp0m Bilge Alarm 1 This equipment built in 32MB memory card can save data for 18 months. 1m If the memory card is full, the oldest data will be overwritten by new data. 1m The clock is factory set for GMT(Greenwich Mean Time) m Data Log of this equipment can be shown yearly, monthly or timely by using the data logger on the front LCD. 6 MAINTENANCE 1) Turn off the sources of electricity before maintenance. 2) Often clean inside of the sample tube of the sensing module with the cleaning brush and clean water or washing chemical. 3) Fill up clean water, and then turn on the sources of electricity and check the condition. 7 WARNING NOTICE 1) Drain out the water inside of the sample tube for the sensing module to prevent breakage at cold area or winter season. 2) Open the sample water inlet valve for the sensing module and check the sample water, and then turn on the switch. 3) Check operating condition of the 8-way valve for the discharge of the 1Sppm cil filtering ‘equipment. 4) Check the digital display value(ppm) of the front panel and the sample water, and check the ‘operating condition of the bilge alarm monitor. 8 SPARE PART The initia spare parts are supplied as follows ; No. Part Name Part No. Qty Remark 1 SAMPLE TUBE GBA-507 1 2 FUSE(3A) GBA.508 3 3 O-RING FOR THE SAMPLE TUBE GBA.509 2 4 O-RING FOR THE CAP GBAS10 1 5 WRENCH GBast1 1 6 BRUSH GBAS12 1 14PL 5pm Bilge Alarm 9. TROUBLE MEASURE CASES PRESUMPTIVE CAUSE __| DISPOSAL & MEASURE “The value does net indicate | Eloctic source isnot suppliod 1. Chock the fuse and while measuring oily water pobre. 2. The fuse has blown out 2. Check the power supply board and exchange the board if necessary. 8. The power supply board has the defects. The S-way valve is not 1. The source lamp forthe sensing 1. Exchange the source lamp, changed to over-board module has blown out ‘and carry out calibration iicoiat dcr no oa 2. The alarm relay has the defects. 2. Exchange the alarm relay. 3, The power supply board has the 3, Exchange power supply concentration is less than ee ae 18ppm. 4. The flow channel has the defects 4, Clean inside of sample tube for the sensing module with brush and clean water ‘or washing chemical 6. The air pressure forthe S-way vale 8. Check air pressure forthe is very low. ‘3.Way valve (Nomal/General :4-7kom) 6. The solenoid coil for the Sway 6. Check the solencid coil for ve has the detects. the 3: Way valve. ‘The S-way vale isnot changed | 1. The alam relay has defects. 41. Exchange the alarm relay. to over-board direction when | 2- The amplfier PCB. has defects. 2. Exchange the ampitier the ol concentration is more P.OBand then cary ou calibration. Pe 8. The air prossure forthe G-way valve 8. Chock air prossure forthe is very low. Sway valve (Noral/Genera:4-7kem) 4, The solenoid coil for the Sway 4, Check the solenoid coil for vahe has the defects. the Seway valve The digital display is not 1. The amplifier board has the detects. 41. Exchange the ampifier ‘changed when the oil boardand cary out ‘concentration is changed calibration 2. The digital display has the defects 2. Exchange the front panel assembly with digital splay indicating lights. 3. The electic cable forthe sensing 8. Check and repair the module has the defects electric cable for the sensing module. 4, The measuring detector ofthe 4, Exchange the measuring sensing module has defects detector. 1515ppm Bilge Alarm NWA AYE {08 31V14 sons AWA og anv wwodans: sow ave 8 TNGOH Hoa watoo s1na0W smn0OH owsNas wsnoo mos BSRee 5] smeon oNstas ® szuno +} ios _ ensowo ted om #0 185pm Bilge Alarm / PIPING DIAGRAM EWI oNTaMS seenene wadst sn08Y ssweeauvi x70 % aed wouwavas JONG viddt od - ey Ae oo 1915ppm Bilge Alarm / TERMINAL BLOCK adans wamoa Ole a ner ON WOO ON ZaKWA 20Hib ppm Bilge Alarm PART LIST No. NAME SKETCH WORKING | PART NO. 1 | Contro! Panel 1 GBASO1 2 | Sensing Module 1 GBA-502 3 Main Board 1 GBAs08 4 | 3Way Valve 1 GBA-504 5 Limit Switch t 1 GBA505 6 | Memory Card 1 GBA-506 comm 7 | Sample Tube 1 GBA-507 24[lbisppm Bilge Alarm PART LIST No. NAME ‘SKETCH WORKING | PART NO. 8 Fuse(3A) 3} GBA-S08 O-RING for the GBA509 ‘Sampling Tube 2 O-RING for the Wg CAP 1 GBAS10, "1 Wrench GBASIt 12) Brush \Nii|— opasye 13 Relay 2 GBASIS O-Ring For The 14 | Sensing Module Cover 1 GBAS14 22Hib sppm Bilge Alarm SPARE PART LIST No. NAME SKETCH WORKING| SPARE | PART NO. 1 | Sample Tube 1 1 | GBasor 2 Fuse(3A) | LJ 3 3 | Geasos O-Ring For The GBA-509 3 1 sampling Tube 2 2 O-Ring For / \\ 4 ( }) 1 1 GBA-510 The Cap 5 Wrench 1 GBAS11 | mm | | I 1 | samenGrS E#t ENGINEERING CO.,LTD. ix GEORIM ENGINEERING CO.,LTD. Factory : #1591-10, Songjoong-dong, Gangso0-Gu, Busan, South Koroa (Noksan National Industrial Complex 72B9L) TEL : +8251-831-2929 FAX :482-61-831-2083, E-mail: goorimen@cholcom Office : #649-Nambumin-dong, Seo-Gu, Busan, South Korea TEL : +82-51-241-7556 FAX :482-61-243-2520 Rev 2008. 05. 08