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Operation and Maintenance Manual: SY60C Excavator

This document is an operation and maintenance manual for the SY60C excavator. It provides safety information and instructions for operating and maintaining the excavator. The manual is organized into sections covering introduction, safety, machine controls, operation, maintenance, specifications, and optional equipment. Contact information is also included for SANY technical support.

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Eban Natinga Regis

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0% found this document useful (0 votes)

2K views

Operation and Maintenance Manual: SY60C Excavator

Uploaded by

Eban Natinga Regis

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Operation and Maintenance Manual

SY60C Excavator

[email protected]
SANY Part Number SSY005078669
Page Intentionally Blank
SY60C Excavator
Operation and Maintenance Manual

WARNING
Read and understand all safety precautions and instructions in this manual, and the machine
labels before operating or maintaining it. Failure to follow safety messages could result in death or
serious injury. Keep this manual with the machine for reference.

SY60C Excavator OMM

OPERATION AND MAINTENANCE MANUAL

This manual and its contents prepared by SANY Technical Publications, while deemed to be accurate, is
based upon technical information provided and for equipment designed, manufactured, and tested by:

SANY Group
Shanghai SANY Heavy Machinery Limited
318A, Lianggang Avenue, Lingang Industrial Park,
Fengxian District, Shanghai, P.R. of China 201413

It is the responsibility of the owner, user, properly trained operator, and lessor to be knowledgeable of, and
comply with, all industry standards, government regulations, workplace rules, and other directives that may
govern and/or apply to this equipment as well as its environment/conditions of use.
SANY
318 Cooper Circle
Peachtree City, Georgia 30269
www.sanyamerica.com
Phone: 470-552-SANY (7269)
Fax: 770-632-7820

WARNING
CALIFORNIA PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.

WARNING
CALIFORNIA PROPOSITION 65 WARNING
The battery posts, terminals, and related accessories contain chemical lead and lead
compounds, chemicals known to the State of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after handling.

© 2019 by SANY. All rights reserved. No part of this publication may be reproduced, used, distributed, or
disclosed except for normal operation and maintenance of the machine as described herein. All
information included within this publication was accurate at the time of publication. Product improvements,
revisions, etc., may result in differences between the machine and what is presented here. For more
information, contact SANY.

SY60C Excavator OMM

Table of Contents

Introduction
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Documentation Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Organization of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Product Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Frame Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Swing Motor Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Engine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Hydraulic Pump Identification Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Travel Motor Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
SANY Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Record of Serial Number and Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Correction Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Glossary of Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

SY60C Excavator OMM

Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Lockout/Tagout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Cleaning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Adding Fluids to the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
High-Pressure Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Disconnect the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Hearing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Travel and Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Inclined Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Snow or Frozen Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Avoid Backover Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Dust and Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Environmental Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Precautions in High-Voltage Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

SY60C Excavator OMM

Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Travel Alarm Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Cigarette Lighter (12V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Hydraulic Lockout Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Joystick SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Left Joystick – SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Right Joystick – SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Joystick BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Left Joystick – BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Right Joystick – BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Pattern Change (SAE/BHL) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Directional Arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Travel Control Levers and Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Dozer Blade Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Boom Swing Control Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Opening the Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Closing the Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Lower Front Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Climate Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Climate Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Air Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Radio Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Radio Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Presetting Radio Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Searching Radio Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Manual Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Automatic Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Sound Mode Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Time Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

SY60C Excavator OMM

Cleaning the Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Prestart Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Fluid Level Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Check Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Check Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Check Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Add Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Check and Drain the Fuel Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Check Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Check and Fill the Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Electrical Components Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Horn Function Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Seat and Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Seat Backrest Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Seat Weight Suspension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Seat Headrest Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Seat Forward/Backward Position Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Armrest Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Antenna Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Idling the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Cold Weather Engine Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Warm-up Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
New Machine Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Engine Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Inspection after Engine Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Moving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Machine Moving Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Directional Arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Travel Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Forward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Backward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Spot Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
To the Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
To the Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Left Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Work Equipment Control and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Arm Control – SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Arm Control – BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Boom Control – SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Boom Control – BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Bucket Control – SAE/BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Swing Control – SAE/BHL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Boom Swing Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Dozer Blade Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Restricted Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Never Use Swing Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Never Use Traveling Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Do Not Operate a Cylinder to the Stroke End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

SY60C Excavator OMM

Never Operate Using Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Avoid Dozer Blade Impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Avoid Shifting Travel Directions Suddenly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Excavating Hard or Rocky Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Support the Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
General Travel Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Traveling at High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Operating in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Traveling on an Incline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Precautions When Traveling on an Incline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Engine Stalls on an Incline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Operating on Soft Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Removing a Stuck Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
One Track Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Two Tracks Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Towing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Towing Point for a Light Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Recommended Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Trenching Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Boom Swing Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Leveling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Park the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Parking the Machine on a Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Operating Fluids in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Battery in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
After Daily Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Machine Storage in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
After the Cold Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Prepare for Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Removing from Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Starting the Engine After Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Transportation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Transportation Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Loading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Securing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Unloading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

SY60C Excavator OMM

Oil and Filter Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Collect Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Fuel Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Preventing Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Securing Access Covers and Compartment Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Cleaning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Weld, Drill, Cut, or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Inspection and Maintenance for Severe Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Mud, Rain, or Snow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Near Ocean (Salt Air) Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Dusty Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Cold Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Other Weather Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Check the Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Recommended Lubricants, Fuel, and Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Hydraulic Oil Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Lubrication and Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Oil Viscosity/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Daily Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
After the First 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Weekly or Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Every 100 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Every 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Every 3 Months or 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Every 6 Months or 1000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Annually or Every 2000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Hydraulic Breaker Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
After Maintenance is Completed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Lubrication and Maintenance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Doors, Fuel Filler Cap, and Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Left and Right Rear Access Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Unlocking/Opening the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Closing/Locking the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Opening the Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Closing the Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Accessory Light Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Opening the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Closing the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Check the Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Access the Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

SY60C Excavator OMM

Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Fuse Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Relay Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Engine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Prestart Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Change the Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Collect Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Check and Adjust the Fan Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Replace the Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Check and Replace the Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Check the Dust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Replace Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Check the Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Check the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Change the Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Inspect and Clean the Cooling Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Inspect the Engine Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Climate Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Service Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Check and Adjust the Air Conditioner Compressor Belt Tension . . . . . . . . . . . . . . . . . . 5-24
Two Methods of Checking Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Adjust the Air Conditioner Compressor Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Replace the Ventilation Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Check Climate Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Bleed the Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Drain the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Replace the Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Replace the Fuel Water Separator Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Check the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Remove the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Check the Accumulator Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Relieve Hydraulic System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Check the Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Add Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Replace the Hydraulic Tank Breather Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Replace the Hydraulic Oil Pilot Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Replace the Hydraulic Oil Return Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Clean and Replace the Hydraulic Oil Suction Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Collect Hydraulic Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Change the Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Check the Hydraulic Hoses, Lines, and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Check the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Adjust the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Increase the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Decrease the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Check and Add Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

SY60C Excavator OMM

Change the Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Collect Final Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Check the Final Drive Motor Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Arm Cylinder Rod End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Boom-Arm Connecting Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Arm Cylinder Base End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Boom Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Boom Swing Cylinder Base End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Swing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Swing Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Boom Swing Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Dozer Blade Linkage Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Dozer Blade Cylinder End Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Boom Swing Cylinder Rod End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Boom Cylinder Base End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Boom Cylinder Rod End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Bucket Linkage Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Bucket Cylinder Rod End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Bucket Cylinder Base End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Inspect the Cab Door Lock and Front Window Lock Catch . . . . . . . . . . . . . . . . . . . . . . 5-44
Inspect and Lubricate the Cab Door Hinges and Front Window Slide Rail . . . . . . . . . . . 5-44
Inspect and Tighten the Windshield Wiper Arm Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Replace the Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Remove and Install the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46

Specifications
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Working Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Lift Chart: Blade Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Lift Chart: Blade Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Optional Equipment
Optional Equipment Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Read Equipment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Removal and Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Install Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Remove Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

SY60C Excavator OMM

Chapter 1

SY60C Excavator OMM 1-1

INTRODUCTION

About This Manual Documentation Package

This manual provides operation and maintenance This documentation applies only to this machine and
information for the SY60C excavator. should not be used with any other machine. The
A copy of this manual must be stored in the machine or documentation for this machine includes the following
be accessible to the operator at all times. If the machine items:
is sold, a copy of this manual must be provided to the Operation and Maintenance Manual
new owner.
A copy of the operation and maintenance manual should
A copy of the operation and maintenance manual should
remain in the machine at all times.
be made available to maintenance personnel when
servicing the machine. A copy of the operation and maintenance manual should
be made available to maintenance personnel when
WARNING servicing the machine.

Unsafe operation and maintenance of this Parts Manual

machine could result in death or serious injury. The parts manual consists of parts lists and matching
This machine must be operated and maintained drawings used for ordering parts as needed. The parts
by trained and experienced personnel. Do not manual must be made available to all service personnel.
operate or work on this machine without first
reading and understanding this Operation and Maintenance Log
Maintenance Manual supplied with the machine. The maintenance log lists regularly scheduled
maintenance that should be performed by the operator or
It is important to read and understand this manual before service personnel. All maintenance performed on the
beginning any operation or service. All personnel machine must be recorded in the maintenance log.
involved with this machine should read this manual
periodically to remain knowledgeable on its operation
and service.
Items addressed in this manual are designed to help the
operator or service personnel:
• Understand the controls and operation of the
machine.
• Point out possible hazardous situations when
operating or maintaining the machine.
• Increase machine efficiency during operation.
• Prolong the service life of the machine.
• Reduce maintenance costs.
Continuing improvements in the design of this machine
can lead to changes which may not be covered in this
manual. Contact a SANY dealer for the latest available
information on the machine or to answer any questions
regarding information in this manual.

1-2 SY60C Excavator OMM

INTRODUCTION

Organization of This Manual Machine Applications

SANY excavators are designed for the following
Table of Contents operations:
This section provides a list of the general topics in each
• Digging
chapter, along with their page numbers.
• Leveling
Introduction
• Loading
This section provides an overview of this manual, serial
number information, and SANY contact information. • Demolishing

Safety Machine Directions

This section provides general and product-specific safety In this manual, the front, back, left, and right directions
information for this machine. It explains the hazard alerts indicate the moving direction when viewed from the
used throughout the manual. operator seat (see Fig. 1-1).

Machine Controls
This section provides an overview of all controls and
operating systems.
1
Machine Operation
This section provides detailed prestart checks, operating
procedures, end-of-day checks, and storage information.

Maintenance
This section provides routine maintenance procedures
6
and fluid specifications.

Specifications
This section provides general dimensions and weight of 5 2
the machine, and systems/components performance
information.

Optional Equipment
This section provides information on the optional 4 3
equipment that can be used with this machine.
0003784
Figure 1-1

1 Front 4 Back
2 Right 5 Left
3 Sprocket 6 Operator seat

SY60C Excavator OMM 1-3

INTRODUCTION

Serial Number Location

Product identification plates are located in various places on the excavator. These list model and serial numbers that
will be needed by a SANY dealer when ordering replacement parts or providing assistance for your machine.

Product Identification Plate

HYDRAULIC EXCAVATOR SANY HEAVY MACHINERY LIMITED

MODEL/TYPE:
OPERATING MASS (kg):
ENGINE POWER (kW):
PRODUCT ID NUMBER:
MODEL YEAR:
East Huancheng Road, Kunshan Development Zone, Jiangsu, China.

0002811
Figure 1-2
The identification plate is on the lower front of the cab.

Frame Serial Number

0002814
Figure 1-3
The frame serial number is stamped on the front of the travel carriage frame.

Swing Motor Identification Plate

HYDRAULIC EQUIPMENT
MODEL
PCR–4B– 20A–P–9217A
MFG. No.
7900158

0002815
Figure 1-4
The identification plate is on the top of the swing motor.

1-4 SY60C Excavator OMM

INTRODUCTION

Engine Identification Plate

MODEL
kW
OUTPUT
min-1
DISPLACEMENT

ENGINE NO.

MADE IN JAPAN

0002810
Figure 1-5
The identification plate is on the top of the engine.

Hydraulic Pump Identification Plates

Rexroth
CN–100176 Beijing

AL A10V 0 71 DFLR/31R–VSC42N00 –S4518

MNR: R902481204 FD:17W33
SN: 60800000 CN30

vg=71 cm3 n=2100min-1

ROTA–
DR= bar FR=17bar LR=29kW TION

Made in China

0002813
Figure 1-6
The identification plate is on the side of the hydraulic pump.

Travel Motor Identification Plate

HYDRAULIC EQUIPMENT
MODEL
PHV–4B– 70D–PST–9348B
MFG. No.
7800000

0002812
Figure 1-7
An identification plate is on each travel motor. Remove the cover plates to access the travel motors.

SY60C Excavator OMM 1-5

INTRODUCTION

SANY Contact Information

SANY
318 Cooper Circle
Peachtree City, GA 30269
www.sanyamerica.com
Phone: 470-552-SANY (7269)
Fax: 770-632-7820

Record of Serial Number and Dealer Information

Use this table to record the product information related to this machine.

Machine Serial No.

Engine Serial No.

Right Travel Motor Serial No.

Left Travel Motor Serial No.

Swing Drive Motor Serial No.

Hydraulic Pump Serial No.

Dealer Name:

Address:

Phone Numbers:

1-6 SY60C Excavator OMM

INTRODUCTION

Correction Request Form

If you find a problem with this manual, make a copy of
this page, complete the form below, and send it to SANY.

Correction Request Form

Date of This Notification

Your Name

Company Name

Department

Street Address

City, State, and ZIP/Postal Code

Phone

E-mail

Machine Model and Serial No.

Description of Problem (wrong information, unclear or erroneous procedure, etc.)

Corrective Action Taken (if any)

SY60C Excavator OMM 1-7

INTRODUCTION

Glossary of Acronyms
ANSI – American National Standards Institute
BHL – Backhoe Loader
DEF – Diesel Exhaust Fluid
DPF – Diesel Particulate Filter
ECM – Engine Control Module
GPS – Global Positioning System
HEST – High Exhaust System Temperatures
ISO – International Organization for Standardization
LCD – Liquid Crystal Display
OEM – Original Equipment Manufacturer
OSHA – Occupational Safety and Health Administration
PPE – Personal Protective Equipment
PQR – Procedure Qualification Report
ROPS – Rollover Protective Structure
SAE – Society of Automotive Engineers
SCA – Supplemental Coolant Additive
SDS – Safety Data Sheet
WPS – Weld Procedure Specification

1-8 SY60C Excavator OMM

Chapter 2

Safety
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Hazard Alerts in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operator Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mount and Dismount the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Authorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Unauthorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Unauthorized Machine Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical Fires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
In Case of Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Crushing Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Diesel Engine Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Machine Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Lockout/Tagout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Cleaning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Adding Fluids to the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
High-Pressure Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Disconnect the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Hearing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Travel and Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Inclined Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Snow or Frozen Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Avoid Backover Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Dust and Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Environmental Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Precautions in High-Voltage Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

SY60C Excavator OMM 2-1

SAFETY

General Safety Operator Safety Information

This section provides detailed information on basic safety It is impossible to compile a list of safety precautions that
precautions and preventive measures that should be covers every situation. However, there are basic
followed during the operation and maintenance of this principles that must be followed when operating this
machine. machine:
• Only qualified personnel who have been specifically
Hazard Alerts in This Manual trained on this machine are permitted to operate
Hazard alerts in this manual are used to alert operators, and/or work on this machine.
job supervisors, maintenance staff, and job site workers
to hazardous operating practices and maintenance • The seat belt must be worn by the operator at all
procedures. Hazard alerts are used throughout this times.
manual. Each hazard alert contains a hazard-alert • Operator aids such as warning lights, horns, or
symbol and a signal word to identify the hazard’s degree buzzers, along with displays on the monitors, are
of consequence if the message is ignored. designed to alert the operator to potential problems.
The following American National Standards Institute Sole reliance on these operator aids in place of good
(ANSI) and International Organization for Standardization operating practices can lead to an accident. Inspect
(ISO) signal words are used to warn of potentially the operator aids of this machine daily and make
hazardous situations that may lead to damage, personal sure each operator aid is in normal working
injury, or even death. In this manual and on the machine condition. Any faults found shall be reported to a
decals, different signal words or illustrations are used to SANY dealer. Stop all work immediately if any
express the potential level of hazard. operator aid is not working properly.
• All accident prevention guidelines, operating
DANGER instructions, etc., are based on the intended usage
DANGER indicates a hazardous situation which, if of the machine.
not avoided, will result in death or serious injury.
• Read and understand this manual and any
accompanying manuals before operating this
machine.
WARNING
• This manual must be readily available to the
WARNING indicates a hazardous situation which,
operator at all times and must remain on the
if not avoided, could result in death or serious
machine while it is in use.
injury.
• Make sure all personnel in the working area around
the machine are thoroughly familiar with safe
CAUTION operating practices stated in this manual.
CAUTION indicates a hazardous situation which, • Review the local, state, and federal regulations and
if not avoided, could result in injury. standards regarding this machine and its operation.
Work practice requirements may vary among
government regulations, industry standards, and
NOTICE! employer policies. A thorough knowledge of all such
NOTICE is used to address practices not related relevant work rules is required before operating this
to personal injury. machine or performing maintenance on it.
• Check the maintenance log before the start of each
This symbol is used within a graphic to alert the
workday shift. Make sure routine maintenance has
user not to do something.
been performed as stated in this manual. Do not
operate a damaged or poorly maintained machine.
• Only the operator is to be on the machine while it is
in operation.
• Be sure all underground utilities have been marked
before excavating.

2-2 SY60C Excavator OMM

SAFETY

Mount and Dismount the Machine Machine Safety

Authorized Use of This Machine
This multipurpose construction machine is used primarily
for digging or loading earth and stones. It can also be
used for grading, slope-trimming, lifting, breaking,
demolishing, and trenching. SANY assumes no
responsibility for any consequence caused by use
outside this specified range.

Unauthorized Use of This Machine

Unauthorized uses include, but are not limited to, the
following:
• Transporting people on the machine or in the cab.
0003051 • Overloading the machine beyond its capacity.
Figure 2-1
Mounting or dismounting the machine presents hazards. Unauthorized Machine Modifications
Observe the following: • Do not perform any unauthorized machine
• Always make sure the machine is at a complete stop modifications.
before entering or exiting the machine. Never jump
on or off the machine. Escape Tool
• Never exit or enter the machine by any means other As a precaution, keep an escape tool in the cab.
than the provided grab handles and steps. NOTE: Inspect the escape tool periodically. Replace the
escape tool if it appears damaged or unable to
• Always face the machine as you mount and break the cab window for an emergency exit.
dismount.
• Always maintain three-point contact (both feet and Fire Safety
one hand, or one foot and both hands) with the grab Fuel, oil, and some engine coolants are flammable.
handles, steps, and deck for proper support. Observe the following:
• Wear shoes with slip-resistant sole material. • Keep open flames, airborne sparks, and burning
embers away from the machine.
• Do not walk on any surface of the machine if its
slip-resistant material is missing or excessively • Shut down the engine and do not smoke when
worn. Do not step on surfaces of the machine that refueling or servicing the machine.
are not approved for walking or working. Keep all • Add oil, fuel, or engine coolant in a well-ventilated
walking and working surfaces of the machine clean, area.
dry, and slip-resistant.
• Clean up any spilled fluids immediately.
• Always keep grab handles, steps, and walkway
areas clean and clear of mud, oil, grease, or similar • Check the machine daily for debris buildup.
debris. If these areas are damaged, have them
repaired or replaced immediately.
Electrical Fires
Short circuits, damaged wiring, or overcharging batteries
can cause fires. Observe the following:
• Check the wiring on the machine for damage when
doing a prestart check. Contact a SANY dealer to
repair or replace any damaged wiring.
• Make sure the battery is operating in its
recommended range.
• Never install aftermarket electrical equipment
without approval from a SANY dealer.

SY60C Excavator OMM 2-3

SAFETY

Fire Extinguisher Diesel Engine Exhaust

Always keep a fire extinguisher on the machine. Read
the instructions on the fire extinguisher carefully and WARNING
know how to use it in an emergency. CALIFORNIA PROPOSITION 65 WARNING
Inspect the condition of the fire extinguisher daily. If
damaged, replace the extinguisher immediately. Diesel engine exhaust and some of its
Make sure the fire extinguisher is within the listed constituents are known to the State of California
inspection period. Replace the fire extinguisher to cause cancer, birth defects, and other
immediately if it has reached its expiration date. reproductive harm.
The fire extinguisher must be at least a 2.5 lb. Class ABC
rated fire extinguisher (National Fire Protection
Association [NFPA] 10 Standard for Portable Fire WARNING
Extinguishers). Engine exhaust fumes can cause sickness or
death. If it is necessary to run an engine in an
In Case of Fire enclosed area, use an exhaust pipe extension to
If a fire occurs on the machine: vent the exhaust to the outdoors. If an exhaust
1. Immediately stop and shut down the machine. Never pipe extension is not available, open doors and
continue operating the machine. use fans to supply fresh air into the area.
2. Get clear of the machine and immediately call for
help. Always have a list of emergency phone Machine Decals
numbers available. All safety and warning decals must be in place,
3. Exit the area and remain clear of the machine until undamaged, and visible. Become familiar with the
the fire response team gives permission to come location and content of all decals on the machine. Walk
near the machine. around the machine and review each of them. Decals
provide important instructions and warnings and must be
4. If using a fire extinguisher, always aim the
read and understood prior to any operational or
extinguisher nozzle at the base of the fire.
maintenance function.
Crushing Hazard Contact a SANY dealer for replacement decals if needed.
Keep your body inside the windows and door during NOTE: When replacing decals, make sure they are
operation or travel. placed in the proper locations. Contact a SANY
dealer if you have any questions about their
Keep all guards in place on the machine.
meaning and placement.
Never remove the side window of the machine. If this
window becomes damaged or broken, replace it
immediately.
Block off the area where the machine is being operated
and keep all unnecessary personnel out of the work area.

2-4 SY60C Excavator OMM

SAFETY

Maintenance Safety When assembling or installing parts, always tighten them

to the specified torque. When installing protective parts
SANY cannot foresee every circumstance that might (such as guards) or parts that vibrate or rotate at high
involve a hazard in operation or maintenance. Therefore, speed, make sure they are installed correctly.
the hazard alerts in this manual and on the machine may
not include all possible safety precautions. Lockout/Tagout Procedure
Make sure all procedures and actions can be safely Perform the lockout/tagout procedure on the machine in
performed without damaging the machine or causing accordance with company policy.
injury. When unsure about the safety of a procedure,
contact a SANY dealer. Cleaning the Machine
Before carrying out any repair, read all the safety Always use hot water and mild, nonflammable,
messages on the machine associated with the grease-cutting soaps or cleaning agents to clean the
procedure. machine. Never use flammable or caustic cleaning
Wear and use the proper personal protective equipment agents.
(PPE), including (but not limited to) safety shoes, a hard Never use high-pressure steam cleaners to clean the
hat, gloves, and goggles. machine.
When carrying out any operation with two or more Always lubricate the machine thoroughly after cleaning to
workers, always agree on the operating procedure before remove any water or soap residue.
starting. Keep the cab, windows, mirrors, and lights clean.
Perform the lockout/tagout procedure in accordance with
company policy. Fluid Systems
Always inform fellow workers before starting any step of Adding Fluids to the Machine
the operation.
When adding fluids to the machine, be aware that fluid
Keep all tools in good condition, know how to use them, systems may be under pressure and hot.
and use the correct ones. Thoroughly check all tools
before starting any procedure. Refueling
Park the machine on a hard, level surface, lower the work When adding fuel, shut down the machine before
equipment, and block the tracks to prevent the machine removing the fuel tank cap.
from moving before performing any maintenance or Fuel spills present a hazard if not cleaned up
repairs. immediately.
Before disconnecting or removing components of the Refuel only in a well-ventilated area. Never smoke or
hydraulic system, relieve the system pressure to prevent allow open flames nearby while refueling the machine.
fluids from spraying out. See “Relieve Hydraulic System
Never mix gasoline with diesel fuel. Gasoline is
Pressure” on page 5-29.
extremely flammable and could cause an explosion.
The engine coolant and oil in the machine may be hot
Always allow room for the fuel to expand when filling the
even after the engine is stopped. Wait for the cooling and
fuel tank.
oil systems to cool before working on them.
When checking the machine with the engine running High-Pressure Fluid Lines
(e.g., measuring oil pressure, revolving speed, or
temperature), take extreme care to avoid rotating or WARNING
moving parts.
• Never perform repairs to items while any system
Turn the battery disconnect switch to the OFF position is under pressure.
unless electrical power is required for the procedure.
• Never use your hands to check or feel for leaks.
When removing hoses or lines, close all openings using Always wear safety glasses and leather gloves,
caps and plugs. If any fuel or oil fluids leak, clean up and use a piece of wood or cardboard to check
immediately. for leaks.
When installing high-pressure hoses, make sure they are • If high-pressure fluids penetrate skin or get into
not twisted. Damaged hoses are dangerous and should eyes, seek medical attention immediately.
be replaced. Take extreme caution when installing hoses
Failure to follow these warning can result in death
for high-pressure circuits. Make sure fittings are correctly
or serious injury.
installed and tightened.
Check for cracks in the lines or hoses and for swelling in
the hoses.

SY60C Excavator OMM 2-5

SAFETY

NOTE: If there is any leakage from a line or hose, the

surrounding area may be wet.
Job Safety
It is the owner’s/operator’s responsibility to replace any
Replace lines and hoses immediately if swelling, safety decals that are damaged or missing from the
cracking, or leaks are found or if failure occurs. machine.
Accumulator Never leave the machine running while it is unattended.
Always park the machine in a safe, level area, lower any
This machine is equipped with an accumulator charged
work equipment to the ground, lock the controls, and
with high-pressure nitrogen gas. Do not disassemble the
secure the machine to prevent tampering by
accumulator.
unauthorized personnel. Shut down the engine before
Never expose the accumulator to temperatures over exiting the machine.
140°F (60°C) or to open flames.
Before starting any work operations, travel, or
Never weld on the accumulator. maintenance procedures, make sure all personnel are a
Never strike the accumulator. safe distance from all points of the machine. Never allow
If the accumulator needs maintenance, contact a SANY anyone to stand near the machine while it is in operation
dealer. or under maintenance or repair.
It is the responsibility of the operator’s employer to
Electrical System conduct periodic safety training and familiarize all
Always clean the electrical system using only personnel with emergency procedures.
SANY-approved electrical cleaners. If pedestrians are in the area, sound the horn and
Never use caustic soaps, high-pressure water, or steam proceed slowly.
cleaners to clean the electrical system. These could When working with another person on a job site, make
damage the system or cause intermittent system failures. sure that all personnel involved understand all
industry-standard hand signals that are to be used.
Battery Safety
The operator shall respond to operating signals from the
When working with batteries, always work in a proper signal person only, but shall obey a stop signal at
well-ventilated area. Batteries present a hazard, any time from anyone.
especially when they have been in use for a long period
The operator must always be able to see the work
of time. The following are some basic precautions for
location. If this is not possible, then a signalman must be
working around batteries:
used. If visibility becomes blocked for any reason, stop
• Always wear personal protective equipment (PPE). operation immediately.
• Battery gases are extremely explosive. Smoking, If the machine is equipped with operator aids,
sparks, or open flames could cause an explosion. Occupational Safety and Health Administration (OSHA)
When opening a battery compartment, always allow requires this equipment to be used when operating the
ample time for battery gases to escape. machine.
• If the battery is corroded, clean it with a mixture of Personal Protective Equipment (PPE)
warm water and baking soda.
Before using personal protective equipment (PPE), make
• If battery acid gets on the skin or in the eyes, flush sure it is in good working condition.
the area immediately with fresh water and seek
medical attention. Hearing Protection
Check the battery’s condition only with proper test Prolonged exposure to loud noise can cause impairment
equipment. or loss of hearing. Wear suitable hearing protection to
protect against loud noises.
Disconnect the Battery
Travel and Operation Precautions
When disconnecting the battery, always disconnect the
negative (-) cable first, then disconnect the positive (+) Confirm the relative positions of the undercarriage and
cable. operator before operating the machine.
Traveling with the machine may present hazards. When
traveling with the machine, always travel in a safe,
controlled manner, and remain alert at all times. Be sure
the areas around the machine are clearly visible.

2-6 SY60C Excavator OMM

SAFETY

When traveling over rough ground, travel at a low speed Dust and Chemical Hazards
and steer carefully. Whenever possible, avoid traveling
over obstacles or raised areas. Traveling over obstacles Hazardous dust or chemicals present a serious danger
or raised areas could result in loss of control or damage when they are released or mishandled. All workers
to the machine. When traveling over raised areas, always involved should use approved personal protective
travel at a low speed. equipment (PPE) and follow all environmental safety
regulations.
During travel, always maintain a safe distance from
people and surrounding objects. Always check to make Consult the Safety Data Sheet (SDS) for guidelines on
sure areas such as bridges and roadways will support the personal protective equipment (PPE), proper handling
weight of the machine before attempting to cross. and cleanup, and correct reporting agencies if needed.

Before traveling in public areas, always gain approval Environmental Precautions

from local authorities and follow their instructions.
Raise work equipment 8 in.–12 in. (20 cm–30 cm) above
the ground when traveling.
When traveling or operating in shallow water, be aware of
its depth and current.
Inclined Areas
Traveling on an incline can be dangerous. In order to
prevent tipping, loss of control, or a rollover, it is
important to follow these rules:
• Always check the firmness of the inclined surface
before attempting to travel on it.
• Always travel straight up or straight down an incline.
0003052
• Avoid turning on an incline. Figure 2-2
• Avoid sudden stops. Oils and coolants poured onto the ground, into bodies of
water, into storm drains, or tossed into trash cans (even
Snow or Frozen Surfaces in a sealed container) can contaminate and pollute soil,
Be careful when traveling or operating the machine on groundwater, streams, and rivers.
frozen or snow-covered surfaces. The ability to Recycling used oil, coolants, and filters helps conserve
maneuver the machine is seriously affected. The natural resources and is good for the environment.
machine may not respond as expected when turning. Obey all regulations when disposing of harmful items
Other precautions are: such as oil, fuel, filters, batteries, hydraulic oil, and used
• Avoid any rapid movement, acceleration, or quick parts.
stopping. Always be aware of the increased
stopping distance required on these surfaces.
• Avoid deep snow or frozen bodies of water.
• Even a slight incline may cause the machine to slip.
Be extra careful when working on an inclined
surface covered with snow or ice.
• When traveling or moving the machine on a
snow-covered incline, allow the machine to come to
a stop slowly.

Avoid Backover Accidents

Keep the windows, mirrors, and lights clean and in good
condition.
Before moving the machine, make sure all bystanders
are clear of the intended path.
Before moving the machine, warn others with the horn.
Use a signalman if the view is obstructed when backing
up. Keep the signalman in view at all times.

SY60C Excavator OMM 2-7

SAFETY

Precautions in High-Voltage Areas

0003053
Figure 2-3

WARNING
Overhead power lines carry high-voltage
electricity that can discharge to the ground
through the machine, even without direct contact
with the machine’s structure. Avoid direct contact
with high-voltage power lines while operating.
High-voltage contact could result in equipment
damage, death, or serious injury.

Stay clear of overhead power lines; they are an electrical

hazard. Treat all overhead power lines as being
energized and not insulated.
Be sure all underground utilities have been marked
before excavating.

2-8 SY60C Excavator OMM

Chapter 3

Machine Controls
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Daily Maintenance Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Maintenance Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Function List Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
System Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Operation Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Switch Signals Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Joystick Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Machine Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Failure Codes Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Global Positioning System (GPS) Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Language Selection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Operating Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Flow Rate Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Flow Rate Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Quick Coupler Control Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Date and Time Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
System Unlocked Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Reserved Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Diesel Particulate Filter (DPF) Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Auxiliary Hydraulic Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Work Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Windshield Washer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Travel Alarm Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Cigarette Lighter (12V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Hydraulic Lockout Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Joystick SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Left Joystick – SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Right Joystick – SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Joystick BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Left Joystick – BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Right Joystick – BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Pattern Change (SAE/BHL) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

SY60C Excavator OMM 3-1

MACHINE CONTROLS

Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25

Directional Arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Travel Control Levers and Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Dozer Blade Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Boom Swing Control Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Opening the Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Closing the Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Lower Front Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Climate Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Climate Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Air Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Radio Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Radio Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Presetting Radio Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Searching Radio Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Manual Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Automatic Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Sound Mode Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Time Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3-2 SY60C Excavator OMM

MACHINE CONTROLS

Machine Overview

4
2
1

14
13

12 5

17 16 15

11 10 9 8 7 6

0002197
Figure 3-1

1 Arm cylinder 10 Idler

2 Boom 11 Dozer blade
3 Boom swing cylinder 12 Dozer blade cylinder
4 Cab 13 Boom pivot
5 Sprocket 14 Boom cylinder
6 Track roller 15 Bucket
7 Track 16 Arm
8 Carrier roller 17 Bucket cylinder
9 Track frame

SY60C Excavator OMM 3-3

MACHINE CONTROLS

Monitor Start the machine and warm up before operating the

engine and hydraulic system (checklist step 8). See
The monitor (1) displays machine operating information “Starting the Engine” on page 4-12.
and provides access to change system parameters.
Press the button below the check mark icon (1) to
confirm all checks and procedures have been completed.
1 The screen will change to the home screen. See “Home
Screen” on page 3-5.

0002762
Figure 3-2

Daily Maintenance Information

Screen

0003808
Figure 3-3
When the key switch is turned to ON, the monitor
displays the Daily Maintenance Information screen.
The checklist steps 1–7 should be completed before
starting the machine. See “Prestart Checks and
Adjustments” on page 4-5.

3-4 SY60C Excavator OMM

MACHINE CONTROLS

Maintenance Information Screen Home Screen

NOTE: If maintenance is required, the Maintenance
Information screen will display instead of the Daily 4
Maintenance Information screen.

2 3
1

5
6
19

18 8
17 16
9

10
15
14 13 12 11

1 2 3
0003070
Figure 3-5
The home screen displays real-time machine operating
information and provides access to change system
0003819
Figure 3-4 parameters.
The Maintenance Information screen will display instead
of the Daily Maintenance Information screen at each
maintenance interval:
• Press the button below the pause icon (1) to pause
or continue the display of maintenance information
screens.
• Press the button below the check mark icon (2) to
confirm completion of maintenance displayed on the
screen. When prompted to reset the maintenance
icon on the home screen, enter the password
“53188” to clear the maintenance prompt.
Press the button below the return icon (3) to return to the
previous screen.

SY60C Excavator OMM 3-5

MACHINE CONTROLS

Item Home Screen Display Function

Displays the current time and date – date (YY/MM/DD) and time
1 Time and date
(HH/MM/SS). See “Date and Time Setup Screen” on page 3-14.

When this icon illuminates, the engine is in preheating mode. See “Cold
2 Preheat icon
Weather Operation” on page 4-30.

This icon will illuminate to indicate the battery is discharging when the
3 Battery charge icon engine is running, and will be illuminated with the key switch in the ON
position when the engine is not running.
Displays the current throttle position from 0–100% in 10% increments. It is
4 Throttle position adjusted with the throttle control dial. See “Throttle Control Dial” on
page 3-20.
DPF regeneration Indicates regeneration is inhibited when the icon is illuminated.
5
inhibit icon See “Diesel Particulate Filter (DPF) Screens” on page 3-14.

6 Fuel level gauge Displays the fuel level.

7 Operating hours Displays the total number of machine operating hours.

Engine coolant 
8 Displays the engine coolant temperature.
temperature gauge
9 Engine oil pressure alarm When the oil pressure is low, the icon illuminates as a warning.
10 Coolant temperature alarm When the coolant temperature is high, the icon illuminates as a warning.
11 Function list (folder) icon Press the button below the icon to access the function list screen.

Press the button below the icon to select high travel speed (rabbit icon) or
12 High/Low travel speed icon
low travel speed (turtle icon).

Press the button below the icon to enable or disable the auto idle function.
13 Auto idle icon The auto idle function will reduce fuel consumption and noise levels during
periods of inactivity.
Displays the machine work mode. The machine is equipped with the
14 Work mode icon
Standard (S) working mode only.

The blue umbrella icon will illuminate if any scheduled maintenance is due.
15 Maintenance prompt icon
See “Maintenance Information Screen” on page 3-5.

Failure code illuminates when an abnormality is detected.

16 Failure code
See “Failure Codes Screen” on page 3-10.

Indicates that an abnormality has occurred.

17 Failure information icon
See “Failure Codes Screen” on page 3-10.

When this icon illuminates, shut down the engine immediately to avoid
severe damage to the machine. Check for failure codes that may be
18 Severe failure alarm icon
displayed. See “Failure Codes Screen” on page 3-10. Contact a SANY
dealer for further information.

Indicates the selected work tool or equivalent one-way or two-way operat-

19 Operating mode icon
ing mode. See “Operating Mode Screen” on page 3-12.

3-6 SY60C Excavator OMM

MACHINE CONTROLS

Function List Screen • Press the button below the left/right arrow icon (1) to
scroll to and illuminate the selected icon.
• Press the button below the regeneration icon (2) to
begin the regeneration cycle. See “Diesel
Particulate Filter (DPF) Screens” on page 3-14.
• Press the button below the check mark icon (3) to
confirm the selected icon.
• Press the button below the return icon (4) to return
to the home screen.
System Information Screen

1 2 3 4

0003073
Figure 3-6
The Function List screen is accessed by pressing the
button below the folder icon on the home screen. See
“Home Screen” on page 3-5.
The Function List screen displays informational
operational screens: 1 2 3 4
NOTE: The Main Menu screen is accessed with a
password. See “System Information Screen” on
this page.
• Main Menu – Machine operational information and 0003812
Figure 3-7
controls.
Access to the Main Menu screen requires entering the
• Operating Mode – Designation of work equipment password “31868” on the system information screen:
and corresponding hydraulic flow control.
• Press the button below the up/down arrow icon (1)
• Quick Coupler Control – Controls quick coupler to to scroll to the desired number.
activate the lock and unlock functions.
• Press the button below the left/right arrow icon (2) to
• Time Calibration – Correct the year, month, day, move to the next number position.
time and time zone.
• Press the button below the check mark icon (3) to
• System Unlocked – SANY factory and service only. confirm the selected icon.
Contact a SANY dealer for further information.
• Press the button below the return icon (4) to return
• Reserved Function – Not used at this time; reserved to the previous screen.
for future function.

SY60C Excavator OMM 3-7

MACHINE CONTROLS

Main Menu Screen Maintain Table screen will not open. The Maintain
Table screen is also used to reset the service timer.
• Press the button below the left/right arrow icon (1) to
scroll to and illuminate the selected icon.
• Press the button below the gear icon (2) to display
the System Setup screen, which is
password-protected for use by SANY only.
• Press the button below the check mark icon (3) to
access an active machine function display.
• Press the button below the return icon (4) to return
to the previous screen.
Operation Information Screen

1 2 3 4

0003810
Figure 3-8
The Main Menu screen is accessed after entering the
password on the System Information screen. See
“System Information Screen” on page 3-7.
The Main Menu screen displays the main signals to and
from the system controller, including real-time running
information, machine configuration, detailed failure
information, available languages, and maintenance
1 2
information. The Main Menu options include:
• Operation Information – Displays real-time engine
operating values, fuel level, and Load Sense (LS)
pressure with the engine running.
0003084
• Machine Configuration – Displays basic information Figure 3-9
of the excavator. The Operation Information screen displays real-time
• Failure Information – Displays detailed failure codes engine operating values, fuel level, and Load Sense (LS)
recorded by the machine. pressure with the engine running:
• Press the button below the up/down arrow icon (1)
• Global Positioning System (GPS) Information – Not
to scroll to the next active machine function page.
used at this time in North America.
• Press the button below the return icon (2) to return
• Language Selection – Select the language that
to the Main Menu screen.
displays information on all display screens.
• Maintain Table – Displays when the machine is due
for maintenance. If maintenance is not due, the

3-8 SY60C Excavator OMM

MACHINE CONTROLS

Switch Signals Screen Joystick Screen

1 2 1 2

0003814
Figure 3-10
0003813 Figure 3-11
The Switch Signals screen enables the operator to The Joystick screen displays real-time joystick control
monitor the input and output of switch functions: valve information:
• Press the button below the up/down arrow icon (1) • Press the button below the up/down arrow icon (1)
to scroll to the next active machine function page. to scroll to the next active machine function page.

• Press the button below the return icon (2) to return • Press the button below the return icon (2) to return
to the Main Menu screen. to the Main Menu screen.

SY60C Excavator OMM 3-9

MACHINE CONTROLS

Machine Configuration Screen Failure Codes Screen

1 1

0003110
Figure 3-12 Figure 3-13
0003822

The Machine Configuration screen is accessed from the The Failure Codes screen is accessed from the Main
Main Menu screen. Menu screen.
The Machine Configuration screen displays machine When a failure occurs, the failure information icon will
model number, serial number, and control system change color to blue and the failure code will be
information. displayed on the home screen.
Press the button below the return icon (1) to return to the The Failure Codes screen displays possible failure
previous screen. codes.
Press the button below the return icon (1) to return to the
previous screen.
NOTE: SPN and FMI codes are engine internal diagnostic
failure codes.

3-10 SY60C Excavator OMM

MACHINE CONTROLS

Global Positioning System (GPS) Language Selection Screen

Information Screen

1 2 3
1

0003820
Figure 3-15
0003821
Figure 3-14 The Language Selection screen is accessed through the
NOTE: Global Positioning System (GPS) is not used at Main Menu screen.
this time in North America. The Language Selection screen allows the selection of
the language that will display information on all display
Press the button below the return icon (1) to return to the
screens.
previous screen.
To change the language setting:
• Press the button below the up/down arrow icon (1)
to select the desired language.
• Press the button below the check mark icon (2) to
confirm the selected language.
• Press the button below the return icon (3) to return
to the previous screen.

SY60C Excavator OMM 3-11

MACHINE CONTROLS

Operating Mode Screen • Press the button below the check mark icon (11) to
confirm the selected work tool.
• Press the button below the return icon (12) to return
to the previous screen.
Flow Rate Information Screen

1 2 3 4

8 7 6 5

9 10 11 12 2

0003816
Figure 3-16 3 4 5 6
The Operating Mode screen is used to select a work tool
or the equivalent one-way or two-way flow required:
• Bucket (default) (1)
0003815
• Breaker (2) Figure 3-17
• Clamshell bucket (3) NOTE: Check the work tool operator manual for hydraulic
flow rate information and follow all optional
• Tilt bucket (4) equipment information and safety precautions.
• Auger (5) The Flow Rate Information screen displays the flow rate,
• Rotary grapple (6) from 0% to 100%, of the hydraulic work tool selected in
the Operating Mode screen:
• Grapple (7)
• RR and RL (1) are for setting the right joystick
• Brush cutter (8) high-pressure, high-flow auxiliary circuit.
The Operating Mode screen displays the bucket (1) as • LR and LL (2) are for setting the left joystick
the default operation. The auxiliary ports are used for low-pressure, low-flow quick coupler circuit.
hydraulic work tools. Select the proper work tool icon
prior to operating it: • Press the button below the up/down arrow icon (3)
to select the hydraulic flow rate to adjust.
• Press the button below the left/right arrow icon (9) to
scroll to and illuminate the selected work tool icon. • Press the button below the gear icon (4) to access
the Flow Rate Setting screen.
• Press the button below the information icon (i) (10)
to access the Flow Rate Information screen. Flow • Press the button below the check mark icon (5) to
rate for a work tool can be adjusted on this page. display a service screen that is password-protected.
See “Flow Rate Information Screen” on this page.

3-12 SY60C Excavator OMM

MACHINE CONTROLS

• Press the button below the return icon (6) to return • Press the button below the check mark icon (4) to
to the previous screen. confirm the flow rate adjustment.
Flow Rate Setting Screen • Press the button below the return icon (5) to return
to the previous screen.
Quick Coupler Control Screen

1
1

2 3 4 5

4 5 6 7

0003817
Figure 3-18
NOTE: Check the work tool operator manual for hydraulic
0003829
flow rate information. Figure 3-19
The Flow Rate Setting screen displays the flow rate The Quick Coupler Control screen allows the operator to
information of the operating mode of the hydraulic work lock and unlock the quick coupler:
tool selected in the Flow Rate Information screen. • Press the button below the active icon (4) to activate
NOTES: the quick coupler function. The active quick coupler
display (1) will flash and a short alarm will sound.
• When the bar graph (1) has been set to the highest When selected, the unlock and lock functions (2, 3)
level, the flow rate is at its maximum (100). can be activated.
• When the bar graph has been set to its lowest level
• Press the button below the unlock icon (5) to select
(no bar is visible), the flow is blocked and no
the unlock quick coupler function; the unlock quick
hydraulic oil will flow.
coupler (2) display will flash. Press and hold the
Flow rate of the selected function in the Flow Rate unlock quick coupler button on the left joystick to
Information screen can be adjusted in the bar graphic in allow the quick coupler to be opened.
the Flow Rate Setting screen:
• Press the button below the lock icon (6) to select the
• Press the button below the plus icon (2) to increase lock quick coupler function; the lock quick coupler
the length of the bar graph, which will increase the (3) display will flash. Press and hold the lock quick
flow rate. coupler button on the left joystick to allow the quick
• Press the button below the minus icon (3) to coupler to be closed.
decrease the length of the bar graph, which will • Press the button below the return icon (7) to return
lower the flow rate. to the Function List screen.

SY60C Excavator OMM 3-13

MACHINE CONTROLS

Date and Time Setup Screen Diesel Particulate Filter (DPF)

Screens

1 2 3 4

1 2

0003818
Figure 3-20
The Date and Time Setup screen is accessed by 0003121
Figure 3-21
selecting the Time Calibration icon on the Function List
screen. When exhaust particulate deposits (soot) build up, the
diesel particulate filter (DPF) will need stationary
The Date and Time Setup screen allows changes to the
regeneration to remove the soot. Performing the
date, time, and time zone:
stationary regeneration process will make sure the
• Press the button below the up/down icon (1) to machine does not operate in a derated mode where the
increase the value of the selected position. engine rpm and power are reduced due to the exhaust
• Press the button below the left/right icon (2) to select becoming clogged with soot.
the position for adjustment. The system will prompt the operator to start regeneration
with the DPF Tips screen. Read and understand the
• Press the button below the check mark icon (3) to
operation procedures and precautions before starting
confirm the adjustment.
stationary regeneration.
• Press the button below the return icon (4) to return
NOTE: Press the button below the return icon (12) to
to the previous screen.
return to the previous screen.

System Unlocked Screen

SANY factory and authorized service only.

Reserved Function
Not used at this time; reserved for future function.

3-14 SY60C Excavator OMM

MACHINE CONTROLS

WARNING
• The exhaust temperature during DPF
regeneration can reach approximately 1112°F
(600°C). Make sure there are no flammable
materials around the exhaust system or machine.
Do not touch any part of the exhaust system.
• Exhaust gas contains carbon monoxide. Carbon 3
monoxide is an invisible and odorless gas, and is
toxic. Operate the engine only in a well-ventilated 4
area.
Failure to follow these warnings could result in 5
death or serious injury.
6
NOTICE!
When performing DPF stationary regeneration, 7
start the engine and allow it to warm to operating
temperature 104°F (40°C). Do not start the 8
regeneration process before the engine is at
operating temperature.
9
Failure to follow this notice could damage the
machine or cause it to operate improperly. 12
10 11
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
2. Start the engine and park in a safe location where the 0003123
exhaust pipe will not face any combustible surface. Figure 3-22
See “Starting the Engine” on page 4-12. NOTES:
3. Move the hydraulic lockout control lever to the locked • Once started, the DPF regeneration cycle can be
(closed) position and run the engine at low idle. See inhibited and restarted without interrupting the cycle
“Hydraulic Lockout Control Lever” on page 3-22. by repeating step 5. If the button below the DPF
NOTE: Make sure the DPF regeneration icon (1) is Regen Inhibit icon (11) is pressed, regeneration will
illuminated. The illuminated icon indicates not be allowed and a warning light will display on the
“Regeneration permitted” as shown in Figure home screen.
3-21. • The stationary regeneration process will take
4. Press the button below the DPF regeneration icon for approximately 25 to 30 minutes.
the DPF Regeneration screen. 5. With regeneration enabled and no other warnings
NOTE: Press the button below the return icon (2) to return illuminated, press the button below the DPF Regen
to the previous screen. Ack (acknowledge) icon (10) to begin the stationary
regeneration process. The engine speed will
gradually increase to approximately 2000 rpm during
the regeneration process:
• After the stationary regeneration process begins,
the failure lamp (6) and the amber warning lamp (7)
turn off.
• Simultaneously, the DPF Regen Req lamp message
(3) and the DPF Regen Ack lamp (4) message will
flash.

SY60C Excavator OMM 3-15

MACHINE CONTROLS

• The DPF Regen Req lamp message will go out.

Simultaneously, the DPF Regen Ack lamp message
and exhaust gas temperature (EGT) lamp message
(5) will illuminate steadily.

NOTICE!
If the red engine stop lamp (8) illuminates, shut
down the engine immediately. Contact a SANY
dealer for further information.

Failure to follow this notice could damage the

machine or cause it to operate improperly.

NOTE: A DPF regeneration in-progress message will

display on the DPF Regeneration screen with a
caution message of high exhaust temperatures.
6. When the regeneration cycle is complete, the engine
returns to low idle and a manual DPF regeneration
completed message is displayed. The DPF Regen
Ack icon extinguishes automatically.
7. If it is necessary to abort the stationary regeneration,
press the button below the DPF regeneration inhibit
icon (11). The DPF Regen Inhibit lamp (9) will
illuminate and the regeneration cycle will be stopped.
Shut down the engine. See “Engine Shutdown” on
page 4-14.
NOTE: Press the button below the return icon (12) to
return to the previous screen.

3-16 SY60C Excavator OMM

MACHINE CONTROLS

Switches
2
3 5
7
4
1 8
6

12
13

14
15

0002750, 0002751
Figure 3-23

1 Left joystick (page 3-23) 9 Work light switch (page 3-18)

2 Quick coupler function lock (page 3-13) 10 Windshield wiper switch (page 3-18)
3 Quick coupler function unlock (page 3-13) 11 Windshield washer switch (page 3-19)
4 Not used 12 Emergency stop switch (page 3-19)
5 Horn button (page 3-18) 13 Key switch (page 3-19)
6 Not used 14 Throttle control dial (page 3-20)
7 Auxiliary hydraulic switch (page 3-18) 15 Travel alarm switch (not shown, page 3-20)
8 Right joystick (page 3-23)

SY60C Excavator OMM 3-17

MACHINE CONTROLS

Horn Button

1
2

0002863
Figure 3-24
The horn button (1) is on top of the right joystick. Press 0002759
Figure 3-27
the horn button to sound the horn.
There are three work lights:
Auxiliary Hydraulic Switch • One work light (2) on the boom.

1 3
3

0002760
Figure 3-28
0002863
Figure 3-25 • Two work lights (3) on the cab roof.
The auxiliary hydraulic switch (1) is on top of the right Windshield Wiper Switch
joystick. The auxiliary hydraulic switch is used for
optional one-way or two-way flow equipment.

Work Light Switch

0002758
Figure 3-29

NOTICE!
0002758
Figure 3-26 Before cleaning a dry windshield, press the
The work light switch (1) turns the work lights on and off. windshield washer switch to spray washer fluid
on the windshield to prevent damage to the wiper
blade.

3-18 SY60C Excavator OMM

MACHINE CONTROLS

When it is raining or if the front windshield is dirty, press • The switch returns automatically to the original
the windshield wiper switch (1) to activate the windshield position when released, and the spray of windshield
wiper. washer fluid stops.

Emergency Stop Switch

0002758
Figure 3-32
When pressed, the emergency stop switch (1) will shut
off power to the engine’s electronic control module (ECM)
and the engine will shut down.

Key Switch

0002761
Figure 3-30
1
• Windshield wiper working range (2).

Windshield Washer Switch

1
0002756
Figure 3-33
The key switch (1) is used to start or stop the engine.
There are four positions on the start switch:
• OFF: When the key switch is turned to OFF, the
engine is shut down, power to the electrical system
is shut off, and the key can be removed or inserted.
• ON: When the key switch is turned to ON, the
electrical system is energized.
0002758
Figure 3-31
• START: When the key switch is turned to START, the
starter motor will crank the engine. Release the key
NOTICE! after the engine has started and the key switch will
Before pushing the windshield washer switch, return to ON, allowing the engine to run and
make sure that the front windshield of the cab is maintain power to the electrical systems.
closed.
• HEAT: Turn the key switch to HEAT and release; the
key switch returns to OFF. The preheat cycle begins
• Press the windshield washer switch (1) to spray
if the ambient temperature is below a preset value.
windshield washer fluid onto the windshield to clean
When the preheat cycle begins, a preheat icon is
it.
illuminated on the monitor home screen. When the
• When pressing the switch, it continues to spray preheat cycle is complete, the preheat icon is not
windshield washer fluid. illuminated.

SY60C Excavator OMM 3-19

MACHINE CONTROLS

Throttle Control Dial Cab Light

1
1

0002757
Figure 3-34
The throttle control dial (1) is used to adjust the engine
speed and output power. Turn the dial clockwise to
increase engine speed, and counterclockwise to Figure 3-37
0002754

decrease engine speed:

The cab light (1) is turned on and off by moving the
• MIN (low idle): Turn the throttle control dial fully switch (2) up or down.
counterclockwise.
The cab light can be turned on only when the key switch
• MAX (high idle): Turn the throttle control dial fully is in the ON position.
clockwise.
Cigarette Lighter (12V)
Travel Alarm Switch

1
1

0002755
0002753 Figure 3-38
Figure 3-35
Press the cigarette lighter (1) in to activate the lighter.
The lighter will pop out when ready to be used.
2 With the lighter removed, the power outlet (12V) can be
used to charge or operate 12V electronic devices.

0002761
Figure 3-36
The travel alarm switch (1) turns the audible alarm and
beacon light (2) on and off.

3-20 SY60C Excavator OMM

MACHINE CONTROLS

Battery Disconnect Switch

NOTICE!
Never turn the battery disconnect switch to OFF
while the engine is running. This can damage the
electrical system or cause the machine to operate
improperly.

After machine shutdown, wait at least 1 minute for

the engine control module (ECM) to complete its
shutdown before turning the battery disconnect
switch to OFF.

Failure to follow this notice could damage the

machine or cause it to operate improperly.

0003199
Figure 3-39
The battery disconnect switch (1) is in the right front
access compartment. Turn the switch to the OFF position
to isolate the battery from the electrical system when
securing the machine for the day, or as needed for
maintenance tasks. The red battery disconnect switch
handle can be removed in the OFF position to secure the
machine.

SY60C Excavator OMM 3-21

MACHINE CONTROLS

Controls

2
4

1
5

0002762
Figure 3-40

1 Hydraulic lockout control lever (page 3-22) 4 Right joystick (page 3-23)
2 Left joystick (page 3-23) 5 Dozer blade control lever (page 3-26)
3 Travel control levers and pedals (page 3-25) 6 Boom swing control pedal (page 3-26)

Hydraulic Lockout Control Lever NOTE: Keep all the control levers in a neutral position
when moving the hydraulic lockout control lever to
the unlocked (open) position.

2 The hydraulic lockout control lever (1) disables or

1 enables the hydraulic function for work equipment, swing
and travel control, and optional equipment.
Move the hydraulic lockout control lever up to the
unlocked (open) position (2) to enable hydraulic controls.

0002763
Figure 3-41

WARNING
Always move the hydraulic lockout control lever
to the locked (closed) position before leaving the 3
seat. Failure to follow this warning, and
unintended movement of the joysticks or travel
control levers/pedals, could result in death or
serious injury.
0002764
Figure 3-42

3-22 SY60C Excavator OMM

MACHINE CONTROLS

• Arm in (4)
NOTICE! • Neutral (N)
If any part of the machine moves when the
hydraulic lockout control lever is in the locked Right Joystick – SAE Mode
(closed) position, shut down the engine
immediately. 2

Contact a SANY dealer to correct this problem.

The hydraulic lockout control lever (1) disables or 3

enables the hydraulic function for work equipment, swing N
and travel control, and optional equipment. 1
Move the hydraulic lockout control lever down to the
locked (closed) position (3) to disable hydraulic controls. 4

Joystick Controls
0002765
WARNING Figure 3-44
Prevent unexpected movement of the machine. NOTES:
Know the positions and functions of both • The joystick controls return to the neutral position
joysticks before operation. Failure to follow this automatically when released. The functions of the
warning could result in death or serious injury. machine will stop.
• In longitudinal excavation, rotate the undercarriage
NOTE: There are two operating modes available for the so that the travel motors are behind the upper
joystick controls: the Society of Automotive structure to maximize the stability and lift capacity of
Engineers (SAE) mode and the backhoe loader the machine.
(BHL) mode. The swing and bucket functions are
the same for the SAE and BHL modes. The SAE mode uses the right joystick to control the
boom and bucket:
Joystick SAE Mode • Bucket dig (1)
Left Joystick – SAE Mode • Boom down (2)
• Bucket dump (3)
2
• Boom up (4)
1 • Neutral (N)
N
3

0002767
Figure 3-43
The SAE mode uses the left joystick to control the arm
and upper structure:
• Swing the upper structure to the left (1)
• Arm out (2)
• Swing the upper structure to the right (3)

SY60C Excavator OMM 3-23

MACHINE CONTROLS

Joystick BHL Mode The BHL mode uses the right joystick to control the arm
and bucket:
Left Joystick – BHL Mode
• Bucket dig (1)
• Arm out (2)
2
• Bucket dump (3)

1 • Arm in (4)

N • Neutral (N)

3 Pattern Change (SAE/BHL) Valve

4 NOTICE!
Shut the engine down before adjusting the
pattern change (SAE/BHL) valve.

Failure to follow this notice could damage the

environment, the machine, or cause the
Figure 3-45
0002767 machine to operate improperly.
The BHL mode uses the left joystick to control the boom
and upper structure:
1
• Swing the upper structure to the left (1)
• Boom down (2) 2
• Swing the upper structure to the right (3) 3
• Boom up (4)
• Neutral (N)
Right Joystick – BHL Mode

0003210
Figure 3-47
3 The pattern change (SAE/BHL) valve changes control of
N the boom and arm from one joystick to the other. It is
1 located behind the left rear access door. Position the
SAE/BHL pattern card (not shown) in the right cab
window holder to match the current position. The SAE
4 pattern is on one side of the card, and the BHL pattern is
on the other side.
To change the operation mode, perform the following
0002765
steps:
Figure 3-46
1. Shut the engine down.
NOTES:
2. Open the left rear access door. See “Left and Right
• The joystick controls return to the neutral position Rear Access Doors” on page 5-13.
automatically when released. The functions of the 3. Loosen the fastener (1) until it is free of the threaded
machine will stop. hole.
• In longitudinal excavation, rotate the undercarriage 4. Rotate the bar (2) to the operator-preferred mode
so that the travel motors are behind the upper position.
structure to maximize the stability and lift capacity of
5. Tighten the fastener into the threaded hole (3) to
the machine.
secure the bar.
6. Close and secure the left rear access door.

3-24 SY60C Excavator OMM

MACHINE CONTROLS

Return Flow Selector Valve Travel Control Levers and Pedals

1 3 1

1 N N

2 2
1 4 1
3 2

0003207
Figure 3-48
The return flow selector valve (1) has a one-way (2) or
two-way (3) position for operating optional equipment. It
is located behind the right front access door. See “Right
Front Access Door” on page 5-13.
A variety of optional one-way and two-way flow 2 2
equipment is available for use on this machine. A 0002766
Figure 3-50
hydraulic breaker is an example of one-way flow
equipment; a tilt bucket is an example of two-way flow
equipment. WARNING
NOTE: Check the work tool operator manual for hydraulic Take extra care when using the travel control
flow rate information. pedals to steer the machine. Never place your feet
on the travel control pedals, unless you are
Directional Arrow driving or steering the machine, which could
cause unexpected movement. Failure to follow
these warnings could result in death or serious
injury.

NOTE: The track frame faces the front if the sprocket is in

the rear.
1
The travel control levers (3) or pedals (4) are used to
change the machine’s traveling direction:
• Forward travel: Push the control levers or pedals
forward (1).
• Backward travel: Pull the control levers or pedals
backward (2).
0003794
Figure 3-49
• Neutral position (N): The machine stops.
The directional arrow (1) on each of the track frames
indicates forward movement of the machine. Check
these arrows before using the travel control
levers/pedals. The sprocket is at the rear of the track
frame.
If the track frame is facing backward, the travel direction
will be opposite the maneuvering direction of the travel
control lever/pedal. The machine will move forward when
you pull the control levers backward, and backward when
you push them forward. Left and right control directions
are also reversed when the track frame faces backward.

SY60C Excavator OMM 3-25

MACHINE CONTROLS

Dozer Blade Control Lever The boom swing control pedal is used to swing the boom
at the boom pivot, independent of the upper structure:
• Lift up the right foot rest (1).
1
• Press the boom swing control pedal on the left (2) to
2 swing the boom to the left.
3
• Press the boom swing control pedal on the right (3)
to swing the boom to the right.
Neutral (N): Release the boom swing control pedal and
the boom is held in the current position.

0002784
Figure 3-51
The dozer blade control lever (1) is located on the right
side of the operator seat:
• Move the lever forward (3) to lower the dozer blade.
• Move the lever backward (2) to raise the dozer
blade.
NOTE: The dozer blade control lever will return to the
neutral position when released.

Boom Swing Control Pedal

2 3

0003015
Figure 3-52

WARNING
Do not place your foot on the boom swing control
pedal except when using it for boom swing
operation. Move the footrest down to cover it
when not in use to prevent unexpected
movement.

Failure to follow this warning could result in death

or serious injury.

3-26 SY60C Excavator OMM

MACHINE CONTROLS

Windshield

1
0002816
Figure 3-53
The front windshield (1) can be opened and stored on the
ceiling of the cab.

Opening the Windshield

0002817
Figure 3-55
3. Make sure the windshield wiper blade (2) is in the
OFF position as shown.

0002764
Figure 3-54

WARNING 3
• Avoid sudden movement of the machine or work
equipment.
• Always place the hydraulic lockout control lever
in the locked (closed) position before opening or
closing the windshield.
0002818
Failure to follow this warning could result in death Figure 3-56
or serious injury. NOTE: The right side windshield latch is shown. The left
side windshield latch is similar.
1. Before opening the front windshield, park the
machine on level ground, lower the work equipment
to the ground, and stop the engine.
2. Place the hydraulic lockout control lever (1) in the
locked (closed) position.

SY60C Excavator OMM 3-27

MACHINE CONTROLS

Closing the Windshield

CAUTION
When open, the windshield must be secured to
the ceiling of the cab. If it is not secure, the
windshield may slide down unexpectedly and
result in injury or damage to the machine.

4. While sitting in the operator seat, press both latches

(3). Pull the windshield toward the operator seat to
disengage the latches.

5 Figure 3-59
0002764

CAUTION
Close the front windshield slowly to avoid injury
or machine damage.
4
1. Before closing the windshield, park the machine on
level ground, lower the work equipment to the
ground, and stop the engine.
2. Move the hydraulic lockout control lever (1) to the
locked (closed) position.

0002785
Figure 3-57
5. Grasp the lower handhold (4) and the upper
handhold (5). Slide the windshield up to the ceiling of
the cab.

2
3
0002820
Figure 3-60
NOTE: The right side windshield latch is shown. The left
3 side windshield latch is similar.
3. While sitting in the operator seat, press both latches
6
(2). Push the windshield up and forward slightly to
disengage the windshield guide roller (3) from the
track.
0002819
Figure 3-58
6. Push the windshield toward the back of the cab to
engage the latch (3) in the locking bracket (6).
NOTE: Both latches must engage the locking bracket to
properly secure the front windshield in the open
position.

3-28 SY60C Excavator OMM

MACHINE CONTROLS

Lower Front Windshield

1. Raise the front windshield before removing the lower
front windshield. See “Opening the Windshield” on
page 3-27.
5
1
4

0002816
Figure 3-61
4. Grasp the upper handhold (4) and the lower
handhold (5). Slowly move the windshield forward
and down.

0002821
Figure 3-63
NOTES:
2
• Sand or dust accumulated along the bottom of the
lower front windshield and the seal may make it
2 difficult to remove or install.
• Make sure the bottom of the lower front windshield
and the seal are clean before removing or installing.
2. Firmly hold the top of the lower front windshield (1)
and lift upward for removal.

0002785
Figure 3-62
5. When the front windshield reaches the lowered
position, push inward on both latches (2) on the top
of the front windshield to lock in place.

SY60C Excavator OMM 3-29

MACHINE CONTROLS

Climate Control System

Climate Control Panel

1 2 3

0002859
Figure 3-64

Item Control Operation Function

Rotate to the right. Increases the temperature inside the cab.

Temperature
1
adjustment dial
Rotate to the left. Decreases the temperature inside the cab.

Air conditioning
2 Press and release. Turns the air conditioning system on or off.
power switch
Rotate to the right Increases the blower speed – air volume output
Blower speed (0 to 3). increases.
3
adjustment dial Rotate to the left Decreases the blower speed – air volume output
(3 to 0). decreases.

Indicator lamp illuminated – recirculated-air mode.

Fresh-air/recirculation
4 Press and release.
switch
Indicator lamp off – fresh-air mode.

3-30 SY60C Excavator OMM

MACHINE CONTROLS

Climate Control System Operation

NOTICE!
If water gets on the control panel, a failure may
result. Always keep this component dry. Failure to
do so can result in damage to the machine,
personal property, and/or the environment, or
cause the machine to operate improperly.

1. Start the engine. See “Starting the Engine” on

page 4-12.
NOTE: In cooling mode, when the temperature inside the
cab reaches the preset temperature, the air
conditioner power switch will be turned on/off
automatically to maintain the temperature inside
the cab. The indicator lamp stays on.
2. Select the heating or cooling mode:
• Cooling Mode: Press the air conditioning power
switch to turn on the air conditioning system. The
indicator lamp will light. Turn the temperature
adjustment dial to the left to the desired position.
• Heating Mode: Press the air conditioning power
switch to turn the air conditioning system off. The
indicator lamp will go out. Turn the temperature
adjustment dial to the right to the desired position.
3. Turn the blower speed adjustment dial to the right, to
positions 1, 2, or 3. The blower fan will start and
begin to deliver air to the cab.
4. To switch off the air conditioner, turn the blower
speed adjustment dial to 0.
Air Outlet
There are multiple air outlets for operator comfort and
windshield defrosting.
Ventilation
When the air conditioner is used for extended periods,
the fresh-air/recirculation switch should be switched to
fresh-air mode every hour to ventilate the cab.

SY60C Excavator OMM 3-31

MACHINE CONTROLS

Radio
Radio Control Panel

2 3 4 5 6

9 8 7
0002860
Figure 3-65

Function
Item Button or Display Operation

Press and Plays the station stored at each button.

release.
1 PRESET STATION
Press and Stores the selected radio station. See “Presetting Radio Stations”
hold. on page 3-33.

Begins the auto scan feature where each preset station will play for
Press and 10 seconds with the currently playing station frequency blinking on
AS/PS release. the display. Press the AS/PS button once more to remain on the
2 (Automatic Scan) current station.
(Preset Stations)
Press and hold Scans for radio stations. See “Searching Radio Stations” on
(2 seconds). page 3-33.
Press and
3 AM/FM Selects the desired frequency band (AM or FM).
release.
Press and Adjusts the BAS/TRE/BAL functions. See “Sound Mode Adjust-
4 SEL (Select)
release. ment” on page 3-34.
Press and
Displays the current time for 5 seconds.
release.
5 TIME
Press and hold Allows setting of the current time. See “Time Adjustment” on
(2 seconds). page 3-34.
Liquid Crystal
6 Displays radio station frequencies and time.
Display (LCD)
Press and
Turns the radio on. (The volume is muted when the radio is on).
release.
7 Power
Press and
Turns the radio off.
hold.
VOL (Volume) Press and
8 Adjusts the volume.
(- / +) release.
Press and
9 TUNING Press to tune to the next radio station.
release.

3-32 SY60C Excavator OMM

MACHINE CONTROLS

Radio Operation preset buttons for at least 1.5 seconds to tune in the
preset station.
WARNING NOTE: The AS/PS button can be used to preset the
stations automatically. See “Automatic Tuning” on
Turn the radio volume down to a level that allows
page 3-33.
you to hear traffic signals, a horn, siren, and
bystanders. Failure to follow this warning could Searching Radio Stations
result in death or serious injury.

1 2
NOTICE!
The radio could be easily damaged if penetrated
by water. When washing the machine, take care to
prevent water from getting on the radio. If water
does get on the radio, wipe it with a dry cloth.

Presetting Radio Stations

5 4 3
1 2 3 0002900
Figure 3-67
Press and release the power button (3) once to turn the
radio on. The radio frequency is displayed on the LCD
(2). Press and release the power button to mute the
radio; press and release again to un-mute the radio.
Press and hold the power button to turn the radio off.
NOTE: The radio defaults to automatic tuning (scan). To
6 4 change between manual and automatic tuning,
5
press and hold one of the tuning arrow buttons (4
0002900 or 5).
Figure 3-66
The AM/FM button (2) is used to toggle between the AM Manual Tuning
and FM bands. Press and release the AM/FM button to Press and hold one of the tuning arrow buttons. Release
cycle to FM 1, FM 2, FM 3, AM 1, and AM 2. the button and then use the tuning buttons to manually
30 preset radio stations can be programmed: tune the radio until the desired radio frequency appears
on the LCD.
• 18 FM radio stations (six each on FM 1, FM 2, and
FM 3). When the frequency reaches its maximum or minimum
limit, it will start over at the opposite end of the range.
• 12 AM radio stations (six each on AM 1 and AM 2).
Automatic Tuning
1. Press and release the power button (4) once to turn
Press the AS/PS button (1) to automatically scan (AS)
the radio on. The radio frequency is displayed on the
through the preset stations (PS):
(LCD) (3). Press and release the power button to
mute the radio. Press and hold the power button to • Press and release the AS/PS button to cycle
turn the radio off. automatically between preset stations. Press and
release again to stop the cycle and remain on the
2. Press the tuning buttons (5 and 6) to locate the
current station.
desired frequency. There are two tuning methods,
manual and automatic. • Press and hold the AS/PS button to scan the
3. When a desired radio frequency is shown on the complete frequency band and automatically assign
LCD, press one of the preset buttons (1) for at least six preset radio stations, based on radio signal
1.5 seconds. The sound will disappear but will return strength.
when the presetting operation (storing the frequency
to the memory) is completed.
The preset button number and frequency will be dis-
played, indicating completion of the presetting opera-
tion. After presetting the stations, press one of the

SY60C Excavator OMM 3-33

MACHINE CONTROLS

Sound Mode Adjustment Time Adjustment

1 2 1 2

5 4 3 4 3
0002900 0002900
Figure 3-68 Figure 3-69
NOTE: The sound mode adjustment option is displayed 1. Press the time button (1) to display the current time
on the LCD (2). on the LCD (2). The display will return to radio
frequency after 5 seconds.
The audio selector button (SEL) (1) is used to adjust the
sound quality. Each time the button is pressed, the 2. To set the hours, press and hold the TIME button
display will cycle adjustment options as follows: until the hour numbers flash and a beep is heard.
• Pres and hold the SEL button to access the bass 3. Press tuning buttons to set the hours.
(BAS) level adjustment. 4. To set the minutes, press the TIME button (1) until
the minute numbers flash.
• Pressing the button again allows access to the
treble (TRE) level adjustment. 5. Press tuning buttons to set the minutes.
6. Press and release the TIME button after the time is
• Pressing the button again allows access to the set.
balance (BAL) (between the in-cab speakers)
adjustment. Antenna
When the desired audio option is selected, use the
volume buttons (4 or 5) to adjust the selected audio level.
NOTE: Press and release the power button (3) to mute
the radio. Press and release the power button 2
again to un-mute the radio.
If a button is not pressed (no adjustment made) after 5
seconds, the LCD will default to show the current radio
station frequency.

0002861
Figure 3-70
If the radio signal received is weak or noisy, raise the
antenna (2) on the right rear of the cab.
When transporting or parking the machine, loosen the
wing nut (1) and lower the antenna (2) to prevent
damage.

3-34 SY60C Excavator OMM

MACHINE CONTROLS

Escape Tool Fire Extinguisher

0002822
Figure 3-72
0002822
Figure 3-71
If the cab door or windshield cannot be opened during an NOTICE!
emergency, the escape tool (1) can be used to break a • Always keep a fire extinguisher in the machine.
cab window. The escape tool is inside the cab behind the Read the instructions on the fire extinguisher
seat. carefully and know how to use it in an
To use the escape tool, grasp the handle and remove it emergency.
from the holder. Firmly strike a cab window to break it. • Inspect the fire extinguisher daily. If it is
damaged, replace it immediately.
• Make sure the fire extinguisher is within the
listed inspection period. Replace the fire
extinguisher immediately if it has reached its
expiration date.
The fire extinguisher (1) is inside the cab behind the seat.
The fire extinguisher must be at least a 2.5 lb. Class ABC
rated fire extinguisher (National Fire Protection
Association [NFPA] 10 Standard for Portable Fire
Extinguishers).

SY60C Excavator OMM 3-35

MACHINE CONTROLS

Page Intentionally Blank

3-36 SY60C Excavator OMM

Chapter 4

Machine Operation
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
General Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Operator’s Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Seat Belt Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Operation and Maintenance Manual Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Daily Maintenance Record Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning the Machine Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning the Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Prestart Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Fluid Level Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Check Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Check Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Check Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Add Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Check and Drain the Fuel Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Check Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Check and Fill the Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Electrical Components Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Horn Function Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Seat and Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Seat Backrest Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Seat Weight Suspension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Seat Headrest Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Seat Forward/Backward Position Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Armrest Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Antenna Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Idling the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Cold Weather Engine Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Warm-up Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
New Machine Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Engine Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Inspection after Engine Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Moving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Machine Moving Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Directional Arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Travel Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Forward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Backward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Spot Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
To the Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
To the Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Left Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

SY60C Excavator OMM 4-1

MACHINE OPERATION

Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Work Equipment Control and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Arm Control – SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Arm Control – BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Boom Control – SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Boom Control – BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Bucket Control – SAE/BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Swing Control – SAE/BHL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Boom Swing Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Dozer Blade Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Restricted Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Never Use Swing Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Never Use Traveling Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Do Not Operate a Cylinder to the Stroke End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Never Operate Using Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Avoid Dozer Blade Impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Avoid Shifting Travel Directions Suddenly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Excavating Hard or Rocky Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Support the Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
General Travel Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Traveling at High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Operating in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Traveling on an Incline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Precautions When Traveling on an Incline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Engine Stalls on an Incline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Operating on Soft Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Removing a Stuck Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
One Track Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Two Tracks Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Towing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Towing Point for a Light Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Recommended Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Trenching Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Boom Swing Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Leveling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Park the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Parking the Machine on a Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Operating Fluids in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Battery in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
After Daily Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Machine Storage in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
After the Cold Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Prepare for Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Removing from Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Starting the Engine After Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Transportation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

4-2 SY60C Excavator OMM

MACHINE OPERATION

Transportation Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Loading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Securing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Unloading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

SY60C Excavator OMM 4-3

MACHINE OPERATION

Work Area Daily Maintenance Record Check

The work area is where the actual job is performed. Check the Maintenance Log to verify that all required
Within the work area are hazard areas. Hazard areas maintenance checks have been performed before
immediately surround the machine where personnel may operating the machine. If these checks and actions have
be at risk due to the machine’s operation and movement. not been performed, notify your supervisor.
All personnel within the work area must wear appropriate NOTE: See “Maintenance Log” on page 1-2, and
personal protective equipment (PPE). “Maintenance Information” on page 5-4.
The machine operator is responsible for the safety of all Cleaning the Machine Exterior
personnel within the hazard areas.
NOTE: Clean the grab handles and steps of any grease
General Job Safety or debris to allow a firm grip when entering or
exiting the cab area.
See “Job Safety” on page 2-6 for additional information.
Make sure the following items are clean before operating
Operator’s Responsibilities the machine:
• Reject the job site if there are doubts regarding safety. • Windows
• Become familiar with the work area and surroundings • Grab handles
before beginning work.
• Steps
• Read and completely understand the instructions in
• Mirrors
this manual prior to operation.
• Know and obey all operating procedures, applicable Cleaning the Cab Interior
laws, and regulations.
• Know and follow the requirements for safe operation.
CAUTION
Never allow passengers to ride inside or on the
• Know and use the required safety precautions and machine. Never bring objects into the cab that
protective devices. could restrict your movement or vision in any
• Know and use the correct hand signals that will be used manner that could result in injury.
between the machine operator and a signalman.
Remove all debris from inside the cab to avoid
• Stop machine operations immediately if any defects interference with machine operation.
endangering safety are found.
Check that the escape tool and fire extinguisher are
• Maintain complete control of the machine at all times. present. See “Fire Extinguisher” on page 3-35 and
• Before leaving the cab, make sure that all control “Escape Tool” on page 3-35.
devices are set to the neutral or low-idle position, and
that the engine is shut down.
• Give warning signals when necessary.

Seat Belt Usage

Always wear the seat belt when operating the machine.

WARNING
The seat belt is designed to protect the operator
from danger, especially when the machine is
traveling. Failure to wear a seat belt when
operating the machine could result in death or
serious injury.

Operation and Maintenance Manual

Check
Make sure that this Operation and Maintenance manual
remains in the cab.

4-4 SY60C Excavator OMM

MACHINE OPERATION

Prestart Checks and Failure to follow these warnings could result in

death or serious injury.
Adjustments
Complete the following checks and adjustments before 1. Prepare the machine for maintenance. See
starting the engine each day: “Maintenance Safety” on page 2-5.
• Check the maintenance log to verify that all required
maintenance checks have been performed before
operating the machine.
• Check fluid levels. See “Fluid Level Checks” on
page 4-5.
• Check the machine for loose hardware, fluid leaks, 1
and any other signs of damage.
• Inspect the engine compartment for combustible
debris that may come in contact with hot engine
components. Clear all debris from the engine and
engine compartment.
• Check the engine fan belt and compressor belt for
tension and damage.
• Check the undercarriage (track, sprockets, rollers, Figure 4-1
0002899

and guards) for damage, wear, loose fasteners, and

roller oil leaks.
NOTICE!
• Check the bucket or optional equipment for damage. If the over flow tank is empty, there may be a
Lubricate work equipment as necessary. See engine coolant leak. Inspect for engine coolant
“Lubrication Points” on page 5-39. leaks. If a leak is not found, check the engine
• Check air filter. See “Check and Replace the Air coolant level in the radiator. Contact a SANY
Filters” on page 5-20. dealer for additional information.
• Clean and check the rearview mirrors and side 2. Open the engine hood. See “Opening the Engine
mirrors for damage. Adjust the mirrors so the area Hood” on page 5-14. Check if engine coolant level in
behind the machine is visible from the operator seat. the over flow tank (1) is between the FULL and LOW
See “Mirror Adjustment” on page 4-11. marks.
• Check the seat belt and buckle for damage or wear.
See “Seat Belt” on page 4-11.
• Check the monitor in the cab.
2
Fluid Level Checks
NOTE: Complete the following procedures in this section
before starting the engine.
Check Engine Coolant Level

WARNING
• Engine coolant is toxic. Avoid inhaling or
ingesting engine coolant. If eyes or skin are
contaminated by engine coolant, wash the
affected area with plenty of water and seek
0002897
medical treatment immediately. Figure 4-2
• Engine coolant is under pressure when the
engine is hot.
• Avoid contact with hot engine coolant.

SY60C Excavator OMM 4-5

MACHINE OPERATION

WARNING
Do not remove the radiator cap while the engine is 2
hot. Engine coolant is under pressure. Allow the
engine to cool before removing the radiator cap.
Failure to follow this warning could result in death
or serious injury.
3
3. If the over flow tank is empty, slowly loosen and
remove the radiator cap (2).
4. Check engine coolant level in the radiator. Add 0002972
engine coolant until the level reaches filler opening. Figure 4-4
5. Install the filler cap after filling. 4. Remove the dipstick. Make sure the oil level is
between the upper mark (2) and the lower mark (3).
6. If the engine coolant level in the over flow tank is low,
remove the filler cap and add engine coolant through 5. Install the dipstick.
the fill opening of the over flow tank until the engine
coolant is at the FULL mark. NOTICE!
7. Install the filler cap after filling. Do not add oil past the upper mark on the
dipstick, as this may result in engine damage.
Check Engine Oil Level

NOTICE!
Dispose of used oil in accordance with all
applicable environmental regulations. Failure to
do so could result in damage to the environment.

1. Prepare the machine for maintenance. See

“Maintenance Safety” on page 2-5.
2. Open the engine hood. See “Opening the Engine
Hood” on page 5-14. 4

1
0002856
Figure 4-5
NOTE: The engine has two engine oil filler caps, one on
the valve cover and one near the fuel pump. Either
cap may be used to add engine oil.
6. If it is necessary to add engine oil, remove the filler
cap (4) and add the needed amount of engine oil.
7. Install the filler cap after filling.
8. If the oil level is above the upper mark on the
Figure 4-3
0002862 dipstick, drain the excess oil. See “Change the
Engine Oil and Filter” on page 5-19.
3. Remove the dipstick (1) and wipe the engine oil off
with a clean cloth and install the dipstick.

4-6 SY60C Excavator OMM

MACHINE OPERATION

Check Fuel Level NOTE: Never overfill the fuel tank. Stop fueling if the fuel
spills over the fuel fill strainer. Make sure the fuel
nozzle does not damage the fuel fill strainer.
2. Fill the machine with fresh clean diesel fuel as
necessary.
3. Install the fuel filler cap after fueling.
Check and Drain the Fuel Water Separator
1
WARNING
• Fuel or fuel vapors that come into contact with
hot surfaces or electrical components can cause
a fire that could result in death or serious injury.
• Never service the fuel system near an open flame
or while smoking.
• Clean up spilled fuel immediately.
Failure to follow these warnings could result in
death or serious injury.

NOTICE!
Dispose of contaminated fuel or water in
accordance with all applicable environmental
regulations. Failure to do so could result in
damage to the environment.

0003070
Figure 4-6
1. Turn the key switch to ON to activate the monitor.
Check the fuel level (1) on the monitor. 1
2. Turn the key switch to OFF.
Add Fuel

WARNING
• Fuel or fuel vapors that come into contact with
hot surfaces or electrical components can cause
a fire.
• Never service the fuel system near an open flame 3
or while smoking.
2
• Clean up spilled fuel immediately.
Failure to follow these warnings could result in
death or serious injury. Figure 4-7
0003012

A fuel water separator (1) separates water and sediment

from diesel fuel. Complete the following steps to drain
NOTICE!
water and sediment from the fuel water separator:
Contaminated fuel can cause engine damage or
1. Prepare the machine for service. See “Maintenance
improper machine operation. Fill the fuel tank with
Safety” on page 2-5.
fresh clean diesel fuel only.
2. Open the engine hood. See “Opening the Engine
1. Remove the fuel tank filler cap. See “Left and Right Hood” on page 5-14.
Rear Access Doors” on page 5-13. 3. Open the right rear access door. See “Left and Right
Rear Access Doors” on page 5-13.

SY60C Excavator OMM 4-7

MACHINE OPERATION

4. Route the drain hose (2) into a suitable container. Check and Fill the Windshield Washer Fluid
5. Open the drain valve (3) and drain the water and 1. Prepare the machine for service. See “Maintenance
sediment. Safety” on page 2-5.
6. When only clean fuel flows through the drain valve,
close and tighten the valve.
7. Start the engine and check for leaks.
Check Hydraulic Oil Level

0002926
Figure 4-8
NOTE: The work equipment should be positioned as 0002962
shown above before checking hydraulic oil level. Figure 4-10
NOTE: Keep dust and dirt out of the windshield washer
1. Prepare the machine for maintenance. See tank when adding window washer fluid.
“Maintenance Safety” on page 2-5.
2. Open the engine hood. See “Opening the Engine 2. Open the engine hood. See “Opening the Engine
Hood” on page 5-14. Hood” on page 5-14.
3. Open the right rear access door. See “Left and Right 3. Open the left rear access door. See “Left and Right
Rear Access Doors” on page 5-13. Rear Access Doors” on page 5-13.
4. Check the fluid level in the windshield washer tank
(1).
1 5. If necessary, remove filler cap and add windshield
washer fluid. See “Windshield Washer Fluid” on
page 5-7.
6. Install the filler cap after filling.
2

0003006
Figure 4-9
4. Check the hydraulic oil level in the hydraulic oil tank
through the sight gauge (1). The hydraulic oil level
should be between the H (2) and L (3) marks.
5. If the level is below the L mark, add hydraulic oil. See
“Add Hydraulic Oil” on page 5-29.

4-8 SY60C Excavator OMM

MACHINE OPERATION

Electrical Components Check Seat and Seat Belt

NOTICE!
If fuses fail frequently, the wiring harness must be
inspected for broken or damaged wire insulation
or a component placing a high electrical load on
the system. Contact a SANY dealer for more
information. Failure to follow this notice could
result in machine damage.

• Check the fuse panel for blown fuses, fuses of incorrect

capacity, open or short circuits, and loose connections.
Replace blown fuses and fuses of incorrect amp rating,
and tighten loose connections as necessary. See
“Fuses” on page 5-16.
• Make sure the battery cables and wires are clean and
in good condition when inspecting the battery, starting
motor, and alternator. See “Batteries” on page 5-27.
• Clear the area around the battery of combustible
materials.
For additional information about troubleshooting faults in
the electrical system, contact a SANY dealer.

Horn Function Check

1. Turn the key switch to ON.

0003048
Figure 4-12
This machine is equipped with a seat that can be
adjusted forward and backward with back-support tilt. A
mechanical suspension device under the seat adjusts for
operator weight and reduces vibration.

0002266
Figure 4-11
2. The horn sounds when the horn button (1) is
pressed. If the horn does not sound, check the fuse
condition. See “Fuses” on page 5-16.
For additional information contact a SANY dealer.

SY60C Excavator OMM 4-9

MACHINE OPERATION

Seat Backrest Angle Adjustment Seat Headrest Adjustment

0003047
Figure 4-13
When seated, lift and hold the backrest adjustment lever Figure 4-15
0003049

(1) on the lower left side of the backrest. Lean forward or

The headrest (1) can be moved up or down to be
back to move the backrest to the desired position.
positioned in line with the operator’s head.
Release the lever to lock the backrest in the desired
position. Seat Forward/Backward Position
Seat Weight Suspension Adjustment Adjustment

1 2

1
0003044
Figure 4-14
Use the weight suspension adjustment lever (1), located
below the front edge of the seat to adjust the seat 0003043
suspension. Figure 4-16
NOTE: To achieve the best adjustment, adjust the When seated, lift and hold the position adjustment lever
reading on the dial (2) to the weight of operator (1) and slide the seat forward or backward to the desired
(kg). position. Release the lever to lock the seat in place.

Armrest Angle Adjustment

0003045
Figure 4-17: Right Armrest

4-10 SY60C Excavator OMM

MACHINE OPERATION

The armrest angle can be adjusted by rotating the dial (1)

at the bottom of each armrest.
Mirror Adjustment
Both armrests can be rotated up to allow the operator
greater access to the side consoles.

Seat Belt 2

WARNING
• Inspect the seat belt. Replace the seat belt
immediately if the webbing is frayed or cut, if the
buckle is damaged or malfunctions, or if the
mounting hardware is loose. Replace according
to seat belt manufacturer’s instructions.
• Make sure the seat belt is always fastened during 3
machine operation. Never twist the seat belt
when fastening it. 1
• Contact a SANY dealer for more information.
Failure to follow these warnings could result in
death or serious injury.
0003042
Figure 4-19
Loosen the fasteners (1 and 3) and position the mirror (2)
for the best visibility. Tighten the fasteners securely.

1 2
Antenna Adjustment

2
3

0003046
Figure 4-18
1. Grasp the latch plate (1) and pull upward to lengthen
the belt. Insert the latch plate into the buckle (2) until
it locks.

WARNING
Keep belt slack to no more than 1 in. (25 mm). Belt
slack beyond this amount could significantly
reduce your protection in an accident. Failure to 1
follow this warning could result in death or
serious injury. 0002861
Figure 4-20
2. The belt should be placed as low as possible on your When transporting or parking the machine, loosen the
hips, not on your waist. Pull on the loose belt from wing nut (1) and lower the antenna (2) to prevent
the latch plate to tighten. damage.
3. Press the red button (3) on the buckle to release the
latch plate.

WARNING
Contact a SANY dealer if the seat belt fails to
fasten or unfasten. Failure to follow this warning
could result in death or serious injury.

SY60C Excavator OMM 4-11

MACHINE OPERATION

Starting the Engine WARNING

WARNING The machine should not move when the hydraulic
• Before starting the engine or leaving the operator lockout control lever is in the closed position. If it
seat, make sure the hydraulic lockout control does, contact a SANY dealer. Failure to correct
lever is in the locked (closed) position. If the this could result in death or serious injury.
hydraulic system is not locked out, unintentional
machine operation may occur. 4. Move the hydraulic lockout control lever (1) to the
locked (closed) position (2). If it is in the unlocked
• Confirm that the surrounding area is clear of (open) position, the engine will not start.
personnel and obstructions, and sound the horn
before starting the engine. 5. Make sure the control levers/pedals are in the neutral
position, move freely, and return to the neutral
• Always start the engine from the operator seat. position when released.
Never start the engine by shorting the starter
solenoid or starter relay.
• Never use ether starting fluid to start the engine.
Ether is highly flammable and can cause a fire or 3
an explosion.
• Exhaust gas contains carbon monoxide. Carbon
monoxide is an invisible and odorless gas, and is
toxic. Provide adequate ventilation when starting
the engine in a confined space.
Failure to follow these warnings could result in
death or serious injury.
0002757
1. Check the fluid levels before starting the engine. Figure 4-22
Drain the water and sediment from the fuel water
separator once a week. See “Check and Drain the NOTICE!
Fuel Water Separator” on page 4-7.
Before starting the engine, make sure that the
2. Turn the battery disconnect switch to ON. See throttle control dial is at MIN (low idle). Starting
“Battery Disconnect Switch” on page 3-21. the engine with the throttle control dial at MAX
3. When in the operator seat, buckle the seat belt. See (high idle) will accelerate the engine and could
“Seat Belt” on page 4-11. damage it.

6. Turn the throttle control dial (3) to MIN (low idle).

1
4

0002756
Figure 4-23
0002764
Figure 4-21 7. Turn the key switch (4) to ON and check the monitor.
If all readings are normal and no fault codes are
present, the display will return to the default page
within 2 seconds.
8. Sound the horn to warn personnel that the machine
is being started.

4-12 SY60C Excavator OMM

MACHINE OPERATION

3. When in the operator seat, buckle the seat belt. See

NOTICE! “Seat Belt” on page 4-11.
In order to prevent starter damage, do not operate
the starter motor for more than 15 seconds. If the WARNING
engine does not start. allow the starter motor to The machine should not move when the hydraulic
cool for at least 2 minutes. If the engine does not lockout control lever is in the closed position. If it
start the second time, turn the key switch to OFF does, contact a SANY dealer. Failure to correct
and wait a minimum of 2 minutes before trying to this could result in death or serious injury.
start the engine again.
4. Move the hydraulic lockout control lever to the locked
If the engine fails to start after five attempts, (closed) position. If it is in the unlocked (open)
contact a SANY dealer. position, the engine will not start.

9. Turn the key switch to START. When the engine 5. Make sure the control levers/pedals are in the neutral
starts, release the key. It will return to ON. position, move freely, and return to the neutral
position when released.
Idling the Engine
Idling the engine for long periods wastes fuel and causes NOTICE!
carbon formation, oil dilution, formation of lacquer or Before starting the engine, make sure that the
gummy deposits on the valves, pistons, and rings, and throttle control dial is at MIN (low idle). Starting
rapid accumulation of sludge in the engine. with the throttle control dial at MAX (high idle) will
Allow the engine to idle until the engine coolant accelerate the engine and could damage it.
temperature reaches 140°F (60°C) before beginning
operation. 6. Set the throttle control dial to MIN (low idle).
7. Turn the key switch to the HEAT position and
Cold Weather Engine Starting release. The key switch returns to OFF. The preheat
cycle begins if the coolant temperature is below a
WARNING preset temperature. When the preheat cycle begins,
a preheat icon is illuminated on the home screen.
• Before starting the engine or leaving the operator
When the preheat cycle is complete, the preheat icon
seat, make sure the hydraulic lockout control
will turn off.
lever is in the locked (closed) position. If the
hydraulic system is not locked, unintentional 8. Turn the key switch to ON and check the monitor. If
machine operation may occur. all readings are normal and no fault codes are
present, the display will return to the default page
• Confirm that the surrounding area is clear of
within 2 seconds.
personnel and obstructions, and sound the horn
before starting the engine. 9. Sound the horn to warn personnel that the machine
is being started.
• Always start the engine from the operator seat.
Never start the engine by shorting the starter
solenoid or starter relay. NOTICE!
• Never use ether starting fluid to start the engine. In order to prevent starter damage, do not operate
Ether is highly flammable and can cause a fire or the starter motor for more than 15 seconds. If the
an explosion. engine does not start. allow the starter motor to
• Exhaust gas contains carbon monoxide. Carbon cool for at least 2 minutes. If the engine does not
monoxide is an invisible and odorless gas, and is start the second time, turn the key switch to OFF
toxic. Provide adequate ventilation when starting and wait a minimum of 2 minutes before trying to
the engine in a confined space. start the engine again.
Failure to follow these warnings could result in If the engine fails to start after five attempts,
death or serious injury. contact a SANY dealer.
1. Check the fluid levels before starting the engine.
Drain the water and sediment from the fuel water 10. Turn the key switch to START. When the engine
separator once a week. See “Check and Drain the starts, release the key. It will return to ON.
Fuel Water Separator” on page 4-7. NOTE: If the engine fails to start after preheating, wait at
2. Turn the battery disconnect switch to ON. See least 5 seconds before repeating the process.
“Battery Disconnect Switch” on page 3-21.

SY60C Excavator OMM 4-13

MACHINE OPERATION

11. Allow the engine to idle until the hydraulic oil reaches New Machine Break-In
a temperature of 140°F (60°C) before using the
machine. Once the hydraulic oil reaches 140°F
(60°C) complete the warm-up operation. See NOTE: The machine has been thoroughly tested and
“Warm-up Operation” on page 4-14. adjusted before shipment. However, initial
operation of the machine under severe conditions
12. When the temperature is below 32°F (0°C) and mud
can adversely affect the performance of the new
is built up on the tracks, swing the upper structure
machine or shorten the machine life. SANY
90° and raise the machine so that one track is off the
recommends a break-in period of 100 service
ground. Rotate the track forward and backward to
hours for a new machine. Properly breaking-in a
remove the mud from the sprocket, track rollers, and
new machine is crucial for long service life by
idlers.
allowing time for internal engine parts to break-in.
Warm-up Operation Make sure the machine is in normal working
condition before proceeding with the break-in.
WARNING 1. Start the engine and run at low idle until it reaches
proper operating temperatures. Do not move the
• In case of emergency, irregular engine operation,
controls.
or other faults, turn the key switch to OFF to stop
the engine. 2. Avoid operating the machine under heavy loads or at
high speeds during the break-in period. Operate as
• Do not operate the machine immediately after
much as possible in the 1/2 to 3/4 throttle or load
starting the engine. Insufficient warm-up of the
range. Do not operate this machine with a full load
machine and hydraulic system may cause slow
during the break-in period.
response or abrupt movement during operation,
resulting in serious accidents. Warm-up is 3. Avoid sudden starts, movements, or stops.
especially necessary in cold areas. 4. Monitor the instruments frequently – especially the
• Operating the machine before the hydraulic oil is engine oil pressure and engine coolant temperature.
warmed to operating temperature may cause Shut down the machine at the first indication of an
slow control response or abrupt movement abnormal reading.
during operation. 5. Avoid operating the engine at low idle for long
Failure to follow these warnings could result in death periods of time.
or serious injury. 6. Manage engine power to allow acceleration to
governed speed when conditions require more
Check the following items: power. Do not over-rev the engine.
1. Deactivate the auto idle mode after starting the 7. Always allow the engine to cool before shutting it
engine, and adjust the throttle so that the engine runs down
unloaded at 1400 rpm for 5 minutes. 8. After shutting down the engine, check the fluid levels.
2. Adjust the throttle so the engine runs at 1500 rpm,
then slowly operate the bucket for 5 minutes. Engine Shutdown
3. Adjust the throttle so the engine runs at a high rpm,
then operate the boom, arm, and bucket for 5 to 10 NOTICE!
minutes. • Stopping the engine before it cools can
Repeat all movements several times and stop the accelerate engine component wear. Never
warm-up process. Check the monitor for normal abruptly shut down the engine, except in an
operating readings after the warm-up process. emergency.
• Never stop the engine suddenly when it is
overheated. Run the engine at low idle to allow it
to cool down gradually before shutting it down.
Failure to follow these notices could result in
damage to the machine or cause the machine to
operate improperly.

1. Park the machine on a firm, level surface.

2. Lower the bucket or optional equipment to the
ground.

4-14 SY60C Excavator OMM

MACHINE OPERATION

0002764
Figure 4-24
3. Move the hydraulic lockout control lever (2) to the
locked (closed) position (3).

0002757
Figure 4-25
4. Adjust the throttle control dial (1) to MIN (low idle)
and allow the engine to idle for 5 minutes to cool
down.
5. Turn the key switch to OFF and remove the key.

Inspection after Engine Shutdown

1. After shutting down the engine, conduct a
walk-around inspection. Check the work equipment,
the exterior of the machine, and the undercarriage.
2. Check for fluid leaks.
3. Fill the fuel tank with diesel fuel.
4. To prevent fires, clear the engine compartment of
combustible debris.
5. Clean mud from the tracks and undercarriage.

SY60C Excavator OMM 4-15

MACHINE OPERATION

Moving the Machine

Machine Moving Precautions
1
WARNING
• Check the surroundings and sound the horn
before moving the machine.
• Do not allow personnel to approach the machine
without the operator’s approval.
• The rear of the machine is a blind area. Use the
rearview mirrors and be extremely careful when
backing up the machine. Use a signalman as 0002757
Figure 4-27
needed.
Adjust the throttle control dial (1) to MAX (high idle).
Failure to follow these warnings could result in
death or serious injury. Forward Travel

Directional Arrow

1
0002828
Figure 4-28
Push both travel control levers equally or press the top of
both foot pedals equally to move the machine forward.
Backward Travel
Pull both travel control levers equally or press the bottom
0003879
of both foot pedals equally to move the machine
Figure 4-26 backwards.
The directional arrow (1) on each of the track frames
indicates the machine front and the forward movement of Spot Turning
the machine. Check these arrows before using the travel To the Left
control levers/pedals. The track sprocket is at the rear of
the track frame. If the track frame is facing backward, the
travel direction will be opposite the maneuvering direction 1
of the travel control lever/pedal. The machine will move
forward when you pull the control levers backward and 4
backward when you push the control levers forward. Left
and right control directions are also reversed when the 2
track frame faces backward.

Travel Control
3
NOTICE! Figure 4-29
0002831

• Stop the machine for 5 minutes after every

Simultaneously push the right travel control lever (1) or
15 minutes of traveling. Prolonged traveling may
press the top of the right foot pedal (2) and pull the left
strain the travel motors.
travel control lever (4) or press the bottom of the left foot
pedal (3) to rotate the machine to the left.

4-16 SY60C Excavator OMM

MACHINE OPERATION

To the Right Stopping the Machine

Simultaneously push the left travel control lever (1) or
press the top of the left foot pedal (2) and pull the right
N
travel control lever (4) or press the bottom of the right foot
pedal (3) to rotate the machine to the right.
Right Turn

2 0002832
Figure 4-32

Figure 4-30
0002829 NOTICE!
Push the left travel control lever (1) or press the top of the Do not stop the machine suddenly, except in an
left foot pedal (2) with the right travel control lever and emergency. Failure to follow this notice could
foot pedal in the neutral position to turn the machine to result in machine damage.
the right.
The joysticks will return to the neutral position when
Left Turn released, and the work equipment will hold its position.
Slowly move the travel control levers/pedals to the
1 neutral (N) position. The travel brake will stop and hold
the machine automatically.

0002830
Figure 4-31
Push the right travel control lever (1) or press the top of
the right foot pedal (2) with the left travel control lever and
foot pedal in the neutral position to turn the machine to
the left.

SY60C Excavator OMM 4-17

MACHINE OPERATION

Work Equipment Control and Boom Control – BHL Mode

Operation
Arm Control – SAE Mode

0003060
Figure 4-36
To raise the boom, pull the left joystick.
0002834 To lower the boom, push the left joystick.
Figure 4-33
To extend the arm, push the left joystick. Bucket Control – SAE/BHL Mode
To retract the arm, pull the left joystick.

Arm Control – BHL Mode

0002833
Figure 4-37
To uncurl the bucket, move the right joystick to the right.
0003059
Figure 4-34 To curl the bucket, move the right joystick to the left.
To extend the arm, push the right joystick.
Swing Control – SAE/BHL
To retract the arm, pull the right joystick.

Boom Control – SAE Mode

0002854
Figure 4-38
To swing the machine to the right, move the left joystick
0002853
Figure 4-35 to the right.
To raise the boom, pull the right joystick. To swing the machine to the left, move the left joystick to
To lower the boom, push the right joystick. the left.

4-18 SY60C Excavator OMM

MACHINE OPERATION

Boom Swing Pedal Restricted Operation

CAUTION
• Use caution when operating work equipment
while the machine is traveling.
• When the engine auto idle is on, moving any
control lever increases the engine speed.
• Avoid sudden stops when operating work
equipment. Hydraulic shock can damage the
hydraulic system.
• Avoid any working conditions that may cause the
machine to tip over.
0003792 • Avoid moving any control lever or pedal to
Figure 4-39 abruptly change the direction of the machine.
The boom swing control pedal is mounted on the cab • Do not operate the machine on any ground that
floor to the right of the travel controls. The boom swing lacks sufficient support.
control pedal pivots the boom to the right or left
independent of the cab. • Do not attempt work operations such as
scraping, digging, etc., with the hydraulic
Press the left side of the pedal to swing the boom to the cylinder fully extended.
left.
Failure to follow these precautions could result in
Press the right side of the pedal to swing the boom to the injury or damage to the machine. Never Operate
right. with Bucket Force.
Dozer Blade Control Lever

0002851 0002867
Figure 4-40 Figure 4-41
To raise the dozer blade, pull the dozer blade control Never use the landing force of the bucket for excavating,
lever. digging, breaking, or pile-driving operations. Such
To lower the dozer blade, push the dozer blade control operations may reduce the service life of the machine.
lever.

SY60C Excavator OMM 4-19

MACHINE OPERATION

Never Use Traveling Force

0002869
Figure 4-42
To avoid hydraulic cylinder damage, do not use the
bucket to strike or compact the ground.

Never Use Swing Force

0002865
Figure 4-44
Never use the machine’s traveling force to cut the bucket
into the ground to excavate. Such an operation may
damage the machine or the work equipment.

Do Not Operate a Cylinder to the

Stroke End
0002850
Figure 4-43
Never use swing force to compact the ground or to break
objects. Such operation is very dangerous and may
reduce the service life of the machine.

0002849
Figure 4-45
Avoid operating the machine with any cylinder fully
retracted or extended.
If the cylinder piston reaches its end of stroke, continued
use of the work equipment could damage that cylinder.

4-20 SY60C Excavator OMM

MACHINE OPERATION

Never Operate Using Machine Weight Avoid Shifting Travel Directions

Suddenly

0002873
Figure 4-48
• Never shift the control levers quickly since it can lead
to sudden, unexpected travel.
• Avoid moving the control levers quickly from forward
travel to reverse travel.
• Never move the control levers quickly from high speed
to neutral.

Excavating Hard or Rocky Ground

0002871
Figure 4-46 Use alternate work equipment to break up hard ground
Never raise the rear or front of the machine to use the before excavation to prevent machine damage.
machine’s weight to excavate. Operating while using the Support the Dozer Blade
machine’s weight may damage the machine.

Avoid Dozer Blade Impact

0002877
Figure 4-49
When the dozer blade is used as a stabilizer, never use
0002875
Figure 4-47 one end of the blade to support the machine.
Do not strike rocks or other hard objects with the dozer
blade. This can shorten the service life of the dozer blade
or the hydraulic cylinder.

SY60C Excavator OMM 4-21

MACHINE OPERATION

Travel
General Travel Instructions

CAUTION
Appoint a signalman when driving or operating
the machine in confined areas. Use standard hand
signals before starting the machine. Failure to
follow this caution could result in injury.

0002883
Figure 4-52

CAUTION
1 Do not drive or swing the machine on broken
stones, rugged surfaces, steel bars, or scrap iron.
This could cause personal injury or track damage.

0002879
Figure 4-50
The machine’s travel direction is controlled by the travel NOTICE!
control levers/pedals and dictated by the location of the Do not perform operations where the rubber
travel motors relative to the cab. tracks may skid. This can cause early track wear.
When the travel motors (1) are positioned behind the
cab, press the top of the travel control pedals or push the
travel control levers to move the machine forward.
Select a flat travel surface and travel in a straight line. If
possible, turn the machine slowly and gradually.

0002885
Figure 4-53
Slow the machine when traveling on uneven ground. A
lower speed reduces the possibility of machine damage.
Do not operate the machine on a surface covered by
0002881 small stones that could cause track skidding or damage.
Figure 4-51
Avoid premature track wear or damage. Do not operate
Never let the machine make contact with power lines or the machine on new asphalt or other hot surfaces.
bridges (2).
Do not allow fuels, oils, salt, or chemical solvents to
make contact with the tracks. These substances will
erode the track links and cause rusting and peeling.
Wash these substances off the tracks immediately with
clean water.

4-22 SY60C Excavator OMM

MACHINE OPERATION

Traveling at High Speed

When traveling at high speeds, position the front of the
track frame to the direction of travel. See “Directional
Arrow” on page 4-16.

Operating in Water

2 1

1 Figure 4-55
0002889

• Continuously monitor the condition of the machine

when operating in water. Move the machine to a
different location if necessary.
0002887 • Make sure that the swing bearing, swing drive gear,
Figure 4-54
and swivel do not become submerged in water.

NOTICE! NOTE: If the swing bearing, swing drive gear, or swivel

area (2) has been submerged in water, they must
• Do not operate the machine in a marine
be cleaned. Lubricate the swing drive gear and
environment.
swing bearing.
• When driving the machine out of water on a
grade steeper than 15°, the rear of the upper
structure may be submerged in water. The
radiator fan may sustain water damage that can
result in damage to the machine or cause the
equipment to operate improperly.
• Do not drive the machine into water where the water
depth is above the center of the final sprocket (1).
• Grease the parts that have been submerged until the
old grease has been displaced from the bearing
(especially from the bucket pin).
• Make sure that the job site surface is hard enough for
the machine.

SY60C Excavator OMM 4-23

MACHINE OPERATION

Traveling on an Incline • Before traveling up a steep slope, allow the machine

to warm up sufficiently so it can perform well.
Precautions When Traveling on an • Avoid crossing inclines as much as possible.
Incline Slipping or rolling over may occur.

WARNING
• Operating the machine on an incline may cause
the machine to become unstable.
1
• Use a lower engine speed when operating the
machine on an incline.
• Operate the machine slowly and monitor
2
machine movement.
• Do not travel on an incline with the bucket loaded
or with a lifted load.
0002891
• Do not swing a loaded bucket toward the Figure 4-56
downhill direction.
• Do not swing (1) the upper structure on a slope. The
Failure to follow these warnings could result in machine may tip over. If such an operation is
death or serious injury. necessary, swing the upper structure and the boom
with great care.

NOTICE! • Build a platform (2) on an incline so the machine can

be operated on a level surface.
The engine may be damaged if the machine is
operated on an incline of more than 25°.

Tipping over may result if the machine is on uneven

ground or on a slope. To avoid such accidents, follow
these instructions:
• Keep the engine running at a low speed.
3
• Choose low-speed travel mode. See “Home Screen”
on page 3-5.
• Operate slowly and observe the motion of the
machine.
• Do not attempt to travel on a slope with the bucket 4
0002902
loaded or with a load lifted. Figure 4-57
• Never attempt to travel up or down a slope with a • When traveling down a grade greater than 15°, the
grade greater than 30°. Never attempt to cross a work equipment should be positioned in front of the
slope with a grade greater than 15°. cab. Keep the boom-arm angle between 90° and
110°, (3) and the bucket 8 in.–12 in. (20 cm–30 cm)
• Always keep the seat belt fastened.
(4) above the ground.
• Keep the bucket pointed toward the traveling
direction and 
8 in.–12 in. (20 cm–30 cm) off the ground. Travel at
low speed.
• Do not attempt to change direction on a slope. Only 5
perform a direction change on an even and solid
surface.
• If the engine stalls on a slope, lower the bucket to
the ground immediately, neutralize all control levers, 6
and restart the engine. See “Engine Stalls on an
Incline” on page 4-25. 0002904
Figure 4-58

4-24 SY60C Excavator OMM

MACHINE OPERATION

• When traveling up a grade greater than 15°, the If the engine stalls on an incline, do not use the joystick to
work equipment should be positioned in front of the swing the machine. The upper structure will swing due to
cab. Keep the boom-arm angle between 90° and its weight.
110° (5) and the bucket 8 in.–12 in. (20 cm–30 cm) Before traveling up a steep incline, allow the machine to
(6) above the ground. warm to operating temperatures.

0002906
Figure 4-59

NOTICE!
When traveling up a grade, make sure the
directional arrows are in the uphill direction. If
not, the tracks may loosen and slip, resulting in
damage or misalignment. Use the arm to help the
machine travel uphill as necessary.

• Extend the boom and arm uphill and keep the bucket
8 in.–12 in. (20 cm–30 cm) (7) off the ground. Travel
at a low speed.

0002908
Figure 4-60
• When traveling downhill, keep the bucket in the
traveling direction and 8 in.–12 in. (20 cm–30 cm)
(8) above the ground. Lower the bucket immediately
if the machine slips or loses balance.

Engine Stalls on an Incline

If the engine stalls when the machine is on an incline,
lower the bucket to the ground immediately, move all
control levers to the neutral position, and restart the
engine.

SY60C Excavator OMM 4-25

MACHINE OPERATION

Operating on Soft Ground WARNING

NOTICE! Rotating tracks are dangerous. Stay away from
• Rugged terrain could cause damage to track rotating tracks. Failure to follow this warning
components. could result in death or serious injury.
• Wide tracks are intended for operation on soft
5. Remove mud buildup by operating the lifted track
ground.
forward and backward.
• Inspect the tracks on a regular basis.
6. Place cribbing under the track to provide a firm
Choose the proper tracks when operating the machine surface if necessary.
on soft ground. Soft ground may cave in and cause the
7. Raise the boom to lower the track onto the cribbing.
machine to roll over. Place steel plates on soft ground to
support the machine. 8. Drive the machine out of the mud.
The machine may get stuck when operating on soft Two Tracks Stuck
ground. If the machine gets stuck, see “Removing a
1. Position the boom and arm at an angle between
Stuck Machine” on this page.
90°and 110°.
Removing a Stuck Machine 2. Pivot the upper structure to position the boom over
the front of the machine.
3. Curl the bucket so the back of the bucket touches the
ground.
4. Lower the boom to raise the front of the tracks.
5. Place cribbing under the tracks to provide a firm
surface if necessary.
1 6. Raise the boom to lower the tracks onto the cribbing.
7. Cut the bucket into the ground in front of the
machine. Retract the arm (as with normal
excavating) while driving the machine forward out of
the mud.
0002910 If the machine does not move, tow the machine. See
Figure 4-61 “Towing the Machine” on page 4-26.
Be careful when operating on soft terrain to avoid If the machine is not operational, it may need to be
becoming stuck. If your machine becomes stuck, perform moved using a lifting device. See “Lifting the Machine” on
the following procedures to free the machine: page 4-36.
WARNING Towing the Machine
Use caution when placing cribbing under the
track. The machine is supported only by the boom WARNING
and could drop without warning. Failure to follow
• Make sure the equipment used for towing the
this warning could result in death or injury.
machine has the correct capacity rating.
One Track Stuck • Never use a broken chain, worn wire rope, or
bent hook to tow the machine.
1. Position the boom and arm at an angle (1) between
• Never jerk the wire rope.
90° and 110°.
Failure to follow these warnings could result in
2. Pivot the upper structure to position the boom over
death or injury.
the track that is stuck.
3. Curl the bucket so the back of the bucket touches the
ground.
4. Lower the boom to raise the track.

4-26 SY60C Excavator OMM

MACHINE OPERATION

Recommended Operations
NOTICE!
• Avoid sudden stops when lowering the boom.
Hydraulic shock can damage the hydraulic
system.
1 • Avoid extending the arm cylinder while in full
travel. This can damage the hydraulic cylinder.
2 • Do not allow the bucket to come in contact with
the tracks when excavating at an angle.
• Do not allow the boom or arm hydraulic
0002912
Figure 4-62 cylinder’s hoses to come into contact with the
If the machine is stuck and is unable to get out under its ground.
own power, use wire rope(s) (2) attached to the frame (1) Operate the machine using the following applications.
to assist in its removal. The scope of application can also be expanded by using
various optional attachments.
Towing Point for a Light Load
Trenching Work
WARNING
• Make sure the equipment used for towing has the
correct capacity rating.
• A shackle must be used.
• Keep the wire ropes/slings horizontal and parallel
to the tracks.
• Drive the machine at low speed.
• Never use a broken chain, worn wire rope, or
bent hook to tow the machine.
• Never jerk the wire rope.
Failure to follow these warnings could result in 0002916
death or injury. Figure 4-64
When performing trenching work, install a bucket that
matches the width of the trench, and keep the tracks
parallel with the trench.
When excavating a trench, always start from the sides,
then remove the earth in the middle.

Boom Swing Feature

0002913
Figure 4-63
The machine is equipped with a towing point (1) on the
frame that can be used to tow a light load.

0002918
Figure 4-65
The boom swing feature allows this excavator to perform
trench work close to a wall.

SY60C Excavator OMM 4-27

MACHINE OPERATION

Vehicle Loading Operation Precautions

0002924
Figure 4-68
0002920
Figure 4-66
To increase efficiency, load a dump truck from behind WARNING
instead of from the side.
• Always wear appropriate personal protective
Leveling Operation equipment (PPE) and clothing during operation.
• Clear all personnel and obstacles around the
machine and the work area. Inspect the machine
and its surroundings during operation. Be careful
not to allow the upper structure to hit any objects
when operating the machine in narrow or
confined spaces.
• When loading a dump truck, do not swing the
bucket over the truck cab or any people on the
job site.
• Operate the machine on a hard, level surface.
When working in a ditch or on a road shoulder,
keep the tracks perpendicular to the work face
0002922 and the travel motors at the rear of the machine.
Figure 4-67 Placing the machine in this position helps
1. Roll the bucket out and hold it slightly ahead of the facilitate escape if a collapse occurs.
arm. • When working under a cliff or high embankment,
make sure the work area is secure.
NOTICE! Failure to follow these warnings could result in
Do not drag or push the bucket on the ground death or serious injury.
while the machine is traveling.

2. Raise the boom slowly and retract the arm at the NOTICE!
same time. Once the arm passes the vertical • Do not allow the arm to interfere with the tracks
position, lower the boom slowly and keep the bucket during operation.
moving parallel to the ground.
• Do not use the swinging force of the machine to
move rocks or break walls.
• Adjust the length and depth of the cut so the
bucket is full after each cycle.
• To improve efficiency, a full bucket is more
important than loading speed.
• Do not use the side of the bucket to level
materials or strike objects.
Failure to follow these notices could result in
damage to the machine or cause it to operate
improperly.

4-28 SY60C Excavator OMM

MACHINE OPERATION

Park the Machine Parking the Machine on a Grade

1. Move the machine to a solid, level surface.

0002928
Figure 4-71
0002926
Figure 4-69
2. Lower the bucket and dozer blade to the ground. WARNING
3. Move the throttle control dial to MIN (low idle). Run Avoid parking the machine on a grade when
the engine at idle for 5 minutes to cool it down. possible. Machine may become unstable and roll
over. Failure to follow this warning could result in
death or serious injury.

If it is necessary to park the machine on a grade:

1
1. Face the machine uphill.
2. Firmly set the bucket teeth and dozer blade into the
ground.
3. Move the hydraulic lockout control lever to the locked
(closed) position.
2 4. Turn the key switch to OFF and remove the key.
5. Close the windows and cab door.
6. Turn the battery disconnect switch to OFF.
7. Close and lock all doors.
8. Securely chock the tracks.
0002764
Figure 4-70
4. Move the hydraulic lockout control lever (1) to the
locked (closed) position (2).
5. Turn the key switch to OFF and remove the key.
6. Close the windows and cab door.
7. Turn the battery disconnect switch to OFF.
8. Close and lock all doors.

SY60C Excavator OMM 4-29

MACHINE OPERATION

Cold Weather Operation WARNING

Operating Fluids in Cold Weather Rotating tracks are dangerous. Stay away from
When operating the machine in low temperatures, the rotating tracks. Failure to follow this warning
engine may be difficult to start, the fuel lines may freeze, could result in death or serious injury.
and oil may become more viscous. Select fuels and
lubricants according to the air temperature. 2. Raise the machine so that one side of the tracks is off
See “Recommended Lubricants, Fuel, and Engine the ground. Remove mud buildup by operating the
Coolant” on page 5-7. lifted track forward and backward.

Battery in Cold Weather

NOTICE!
WARNING Fill the fuel tank to its maximum level after
operation to prevent moisture in the fuel tank
Before proceeding with any battery maintenance from condensing.
procedure, observe the following precautions:
3. Fill the fuel tank.
• The top of the battery must be kept clean to
prevent plugging of the battery vents. Regularly Machine Storage in Cold Weather
wash the top of the battery to prevent the battery
• Clean the machine.
vents from plugging.
• Battery gases are explosive. Never smoke • Check the engine coolant and engine oil levels, and
around batteries or expose them to sparks or check for leaks. The machine is normally filled to
open flames. Work in a well-ventilated area. withstand a minimum low temperature of -40°F (-40°C).
Change the fuel, coolant, engine oil, hydraulic oil, and
• Wear personal protective equipment (PPE) when
gear oil with new fluids that meet the air temperature
working with batteries.
requirements as necessary. See “Recommended
• Battery acid can cause burns or injury. If battery Lubricants, Fuel, and Engine Coolant” on page 5-7.
acid makes contact with your skin or eyes, flush
the area immediately with fresh water and seek • Check the machine for leaks. Check all cylinder rods
medical attention. for scratches and corrosion. Apply grease to exposed
cylinder rods.
Failure to follow this warning could result in death
or serious injury. • Remove and charge the battery. When the battery is
fully charged, store it indoors.
In cold climates, battery efficiency will decline. Electrolyte
• Install the battery and start and run the machine on a
can freeze if the battery charge is low. Keep the battery
monthly basis.
charged near 100% and in a warm area if possible.
• Clean the battery terminals as necessary. Apply a coat
After Daily Operation of dielectric grease to the terminals.
Mud and water accumulation on the undercarriage can
affect normal operation of the machine. Make sure to After the Cold Season
perform the following actions after daily operation: Replace the fuel and engine oil with fuel and oil of the
specified viscosity. See “Recommended Lubricants, Fuel,
• Remove mud and water from the machine. Mud, dirt,
and Engine Coolant” on page 5-7.
and water can damage the seals.
NOTE: If permanent ethylene glycol engine coolant was
• Park the machine on a firm, dry surface. not used and ethanol engine coolant is used as an
• If possible, park the machine on boards, which can alternative, drain and flush the cooling system
prevent the tracks from sinking into soft ground. completely and add new ethylene glycol engine
Normal operation can fail if the machine becomes coolant to the cooling system.
stuck.
• After operating the machine in water or mud, perform
the following procedures to drain water from the
undercarriage to extend its service life:
1. Run the engine at low speed and swing the upper
structure 90° so the work equipment is sideways.

4-30 SY60C Excavator OMM

MACHINE OPERATION

Long-Term Storage During Storage

Prepare for Long-Term Storage
WARNING
NOTICE!
When operating the machine indoors, open the
Extend the bucket and arm and lower the boom to windows and doors to provide proper ventilation
prevent the cylinder rods from rusting. and avoid gas poisoning. Failure to follow this
warning could result in death or serious injury.

During the storage period, operate the machine on a

monthly basis to prevent rust and seizing of moving parts
and to lubricate the seals. Charge the battery at this time.

Removing from Storage

NOTICE!
If machine was not operated monthly, contact a
SANY dealer before using the machine.
0002930
Figure 4-1 Follow the procedures below before using a machine that
Perform the following procedures before storing the has been stored for a prolonged period of time:
machine: • Clean the grease from the cylinder rods.
• Add oil and apply lubricant to all parts and
NOTICE! components.
Fill the fuel tank to its maximum level after
operation to prevent moisture in the fuel tank
from condensing. Starting the Engine After Long-Term
Storage
• Fill the fuel tank, lubricate the machine, and change Follow the procedures below when starting the engine
the engine oil before storage. after long-term storage:
• Clean and wash all components and park the
machine indoors. If indoor storage is not possible, WARNING
park the machine on a firm, level surface. Cover the • Before starting the engine or leaving the operator
machine if possible. seat, make sure the hydraulic lockout control
• Extend the bucket, arm, and boom and support the lever is in the locked (closed) position. If the
dozer blade on a block. hydraulic system is not locked out, unintentional
machine operation may occur.
• Apply a thin film of grease to any exposed surfaces
• Confirm that the surrounding area is clear of
of the hydraulic cylinder rods.
personnel and obstructions, and sound the horn
• Disconnect the negative battery cable or remove the before starting the engine.
battery and store it. • Always start the engine from the operator seat.
• If the ambient temperature is expected to drop Never start the engine by shorting the starter
below 32°F (0°C), check the engine coolant mixture solenoid or starter relay.
ratios and add concentrated engine coolant to the • Never use ether starting fluid to start the engine.
cooling system if necessary. Ether is highly flammable and can cause a fire or
an explosion.
• Close and lock all doors.
• Exhaust gas contains carbon monoxide. Carbon
monoxide is an invisible and odorless gas, and is
toxic. Provide adequate ventilation when starting
the engine in a confined space.
Failure to follow these warnings could result in
death or serious injury.

SY60C Excavator OMM 4-31

MACHINE OPERATION

1. Check the fluid levels before starting the engine.

Drain the water and sediment from the fuel water NOTICE!
separator. See “Check and Drain the Fuel Water Before starting the engine, make sure that the
Separator” on page 4-7. throttle control dial is at MIN (low idle). Starting
2. Turn the battery disconnect switch to ON. See with the throttle control dial at MAX (high idle) will
“Battery Disconnect Switch” on page 3-21. accelerate the engine and could damage it.
3. When in the operator seat, buckle the seat belt. See
“Seat Belt” on page 4-11. 6. Adjust the throttle control dial (3) to MAX (high idle)
for 3 seconds.
7. Turn the throttle control dial to MIN (low idle).

1
4

0002756
Figure 4-4
0002764
Figure 4-2 8. Turn the key switch (4) to ON and check the monitor.
If all readings are normal and no fault codes are
WARNING present, the display will return to the default page
The machine should not move when the hydraulic within 2 seconds.
lockout control lever is in the closed position. If it 9. Sound the horn to warn personnel that the machine
does, contact a SANY dealer. Failure to correct is being started.
this could result in death or serious injury.
NOTICE!
4. Move the hydraulic lockout control lever (1) to the
In order to prevent starter damage, do not operate
locked (closed) position (2). If it is in the unlocked
the starter motor for more than 15 seconds. If the
(open) position, the engine will not start.
engine does not start, allow the starter motor to
5. Make sure the control levers/pedals are in the neutral cool for at least 15 seconds. If the engine does not
position, move freely, and return to the neutral start the second time, turn the key switch to OFF
position when released. and wait a minimum of 2 minutes before trying to
start the engine again.

If the engine fails to start after five attempts,

3 contact a SANY dealer.

10. Turn the key switch to START. When the engine

starts, release the key. It will return to ON.
11. Run the engine for 5 minutes after the engine and all
components have reached normal operating
temperate.

0002757
Figure 4-3

4-32 SY60C Excavator OMM

MACHINE OPERATION

Transportation Information
Transportation Method
Applicable laws and regulations must be observed when
transporting the machine.
• When transporting the machine on a trailer, confirm
the length, width, height, and weight capacity of the
trailer before loading.
1
• Investigate the road conditions in advance (for
example, dimension restrictions, weight restrictions,
and traffic regulations).
0002936
• The machine may need to be disassembled to meet Figure 4-5
the local dimension and/or weight limits. • Make sure the loading ramps have adequate width,
NOTE: The machine’s shipping weight and dimensions length, thickness, and strength. The maximum angle of
may vary, depending on equipped tracks and the ramps is 15° (1).
work equipment. • Never change direction on the access ramp. If
Loading and Unloading repositioning the machine is necessary, back up,
re-orient the machine, and drive up or down the ramps.

WARNING • Use care when driving over the joints between the
trailer and the ramps.
• To prevent the machine from tipping over, select
a firm and level location that is a safe distance • Retract and lower the arm and swing the upper
from any road or structure. structure slowly to achieve optimal balance.
• Make sure the trailer is properly chocked to • Never operate any controls other than the travel levers
prevent any movement. when the machine is on a ramp.
• Use an access ramp with enough length, • Clean the landing platform, ramps, and trailer floor
strength, and width to properly support the before loading or unloading.
machine. The ramp grade should not exceed 15°.
• Drive slowly at the junction of the ramp and the Loading the Machine
trailer. The machine may shift suddenly due to a
change in its center of gravity.
• Use a signalman to alert the operator to any
potential hazards.
• Deactivate the auto idle mode before loading or
unloading, otherwise the machine may move
suddenly.
• Adjust the throttle control dial to MIN (low idle).
Operating the engine at high speed could result
in sudden, unexpected movement.
• Swinging the upper structure may cause the
machine to tip over. 0002932
Figure 4-6
• Grease, mud, or ice on the trailer, loading
platform, and ramps can cause the machine to NOTE: Do not load or unload the machine without a
slide and tip over. landing platform or ramps.
Failure to follow these warnings could result in
death or serious injury.

• Position the trailer and machine on a solid, level ground

and keep the machine a safe distance away from roads
during loading and unloading operations.

SY60C Excavator OMM 4-33

MACHINE OPERATION

0002938 0002944
Figure 4-7 Figure 4-9
Use a loading platform or ramps when loading or NOTE: To prevent damage to the bucket cylinder, place a
unloading the machine. wood block (1) between the bucket cylinder and
When loading the excavator with work equipment the trailer floor. Slowly lower the bucket cylinder
installed, place the work equipment in the front and travel onto the wood block.
forward.

0002940
Figure 4-10
6. When loading the excavator without equipment
installed, travel in reverse up the ramps. Maintain the
ramps at no more than a 15° angle (1).
7. Stop the engine and turn key to ON.
8. Operate the joysticks until the pressure inside the
hydraulic cylinders is fully released.
9. Move the hydraulic lockout control lever to the locked
(closed) position.
10. Turn the key to OFF and remove from the key switch.
Figure 4-8
0002942 11. Close the cab window and door.
Use the following procedures during loading:
1. Align the centerline of the machine to the trailer
NOTICE!
centerline. • Never turn the battery disconnect switch to OFF
while the engine is running. This can damage the
2. Slowly drive the machine up the ramps.
electrical system or cause the machine to
3. When the machine tilts toward the trailer, lower the operate improperly.
bucket close to the trailer floor. Drive slowly until the
• After machine shutdown, wait at least 1 minute
tracks are completely on the trailer.
for the Engine Control Module (ECM) to complete
4. Slightly raise the bucket. Retract the arm and keep it its shutdown before turning the battery
in a lower position. Slowly swing the upper structure disconnect switch to OFF.
180°. Lower the dozer blade.
5. Fully curl the bucket and arm. Slowly lower the
boom.

4-34 SY60C Excavator OMM

MACHINE OPERATION

Failure to follow these notices could cause • Do not unload the machine with the arm
damage to the machine or cause it to operate retracted.
improperly. Failure to follow these notices could result in
damage to the machine.
12. Turn the battery disconnect switch to OFF.
13. Lock all doors and hoods. 1. Always load/unload the machine on firm, level
14. Cover the exhaust opening to prevent contamination. ground and keep a safe distance away from roads.

Securing the Machine

NOTICE!
To prevent damage to the machine during
transportation:
1
• Lower the radio antenna and position the 2
rearview mirror inward towards the cab.
• Secure any removed parts to the trailer. 0002936
Figure 4-12
• Put a wood block between the bucket cylinder
2. Park the trailer properly and place chocks (1) on the
and the trailer floor to help prevent damage to the
trailer wheels. Place the ramps between the trailer
bucket cylinder.
and the machine. Adjust the distance between ramps
• Secure chains and wire ropes to the machine to match the distance between the tracks.
frame.
3. Make sure the loading ramps have adequate width,
• Prevent chains and wire ropes from crossing or length, thickness, and strength. The maximum angle
pressing against the hydraulic lines or hoses, of the ramps is 15° (2).
which could result in damage and leaks.
4. Remove the chains and wire ropes that secure the
machine.
5. Start the engine. See “Starting the Engine” on
page 4-12.
6. Push the hydraulic lockout lever to the unlock
position.

1 1

0002946
Figure 4-11

When the machine has been loaded, follow these

procedures to tie it down:
1. Prevent machine movement during transportation by 0002948
placing chocks (1) at both ends of the tracks. Figure 4-13
2. Secure the machine firmly in place with chains or 7. Raise the work equipment and retract the arm toward
wire ropes to prevent it from sliding. the boom. Drive the machine slowly.

Unloading the Machine

NOTICE!
• Use extreme care when the machine drives over
the joint area between the trailer and the ramps.
• Position the boom and arm at an angle between
90° and 110°.

SY60C Excavator OMM 4-35

MACHINE OPERATION

Lifting the Machine

WARNING
• Make sure all lifting devices are in safe operating
condition and with sufficient capacity rating to
3 safely support the intended load.
• Never lift the machine with a person inside the
cab.
• Allow no one to stand close to or under a lifted
machine.
0002950
Figure 4-14 • Always lift with the longitudinal centerlines of the
8. Stop the machine when it travels over the rear upper structure and undercarriage parallel to
wheels of the trailer and toward the ramps. each other.
9. Adjust the boom-arm angle between 90° and 110° (3) • Keep the hydraulic lockout control lever in the
and lower the bucket so that the flat surface is in locked (closed) position to prevent unexpected
contact with the ground. movement of the machine.
Failure to follow these warnings could result in
death or serious injury.

NOTE: The lifting procedure applies to standard

machines. Check operating weight of the
machine, see “Technical Specifications” on
page 6-4.

0002952
Figure 4-15
10. Drive the machine slowly onto the ramps.
11. Operate the boom and the arm slowly when the
machine is on the ramps. Allow the machine to
descend slowly until it comes in contact with the
ground.
0004525
Figure 4-16
1. Park the machine on firm, level ground, raise the
dozer blade, and swing the upper structure to the
rear of the machine.

0002954
Figure 4-17

4-36 SY60C Excavator OMM

MACHINE OPERATION

2. Fully extend the arm cylinder and the bucket cylinder.

Raise the boom.
3. Move the hydraulic lockout control lever to the locked
(closed) position.
4. Turn the key to OFF and remove from the key switch.
5. Close the cab window and door.
6. Turn the battery disconnect switch to OFF.
7. Lock all doors and hoods.
8. Cover the exhaust opening to prevent contamination.

0002956
Figure 4-18

0002971
Figure 4-19
9. Use wire ropes and a spreader bar (1) that have
adequate length to prevent machine damage.
10. Pass the wire ropes under the tracks as shown, and
anchor the ropes on the crane hook.
11. Lift the machine 10 in.–12 in. (25 cm–30 cm) and
check its balance. If it is not balanced, lower the
machine to the ground and adjust the boom or dozer
blade positions.

SY60C Excavator OMM 4-37

MACHINE OPERATION

Page Intentionally Blank

4-38 SY60C Excavator OMM

Chapter 5

Maintenance
Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Checks Before Maintenance or Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Checks After Maintenance or Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Hour Meter Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Genuine SANY Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
SANY-Approved Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Oil and Filter Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Collect Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Fuel Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Preventing Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Securing Access Covers and Compartment Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Cleaning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Weld, Drill, Cut, or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Inspection and Maintenance for Severe Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Mud, Rain, or Snow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Near Ocean (Salt Air) Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Dusty Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Cold Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Other Weather Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Check the Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Recommended Lubricants, Fuel, and Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Hydraulic Oil Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Lubrication and Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Oil Viscosity/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Daily Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
After the First 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Weekly or Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Every 100 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Every 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Every 3 Months or 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Every 6 Months or 1000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Annually or Every 2000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Hydraulic Breaker Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
After Maintenance is Completed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Lubrication and Maintenance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Doors, Fuel Filler Cap, and Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Left and Right Rear Access Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

SY60C Excavator OMM 5-1

MAINTENANCE

Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Unlocking/Opening the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Closing/Locking the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Opening the Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Closing the Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Accessory Light Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Opening the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Closing the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Check the Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Access the Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Fuse Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Relay Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Engine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Prestart Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Change the Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Collect Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Check and Adjust the Fan Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Replace the Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Check and Replace the Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Check the Dust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Replace Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Check the Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Check the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Change the Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Inspect and Clean the Cooling Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Inspect the Engine Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Climate Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Service Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Check and Adjust the Air Conditioner Compressor Belt Tension . . . . . . . . . . . . . . . . . . 5-24
Two Methods of Checking Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Adjust the Air Conditioner Compressor Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Replace the Ventilation Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Check Climate Control System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Bleed the Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Drain the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Replace the Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Replace the Fuel Water Separator Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Check the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Remove the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Check the Accumulator Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Relieve Hydraulic System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Check the Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Add Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

5-2 SY60C Excavator OMM

MAINTENANCE

Replace the Hydraulic Tank Breather Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Replace the Hydraulic Oil Pilot Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Replace the Hydraulic Oil Return Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Clean and Replace the Hydraulic Oil Suction Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Collect Hydraulic Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Change the Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Check the Hydraulic Hoses, Lines, and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Check the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Adjust the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Increase the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Decrease the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Check and Add Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Change the Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Collect Final Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Check the Final Drive Motor Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Arm Cylinder Rod End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Boom-Arm Connecting Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Arm Cylinder Base End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Boom Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Boom Swing Cylinder Base End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Swing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Swing Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Boom Swing Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Dozer Blade Linkage Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Dozer Blade Cylinder End Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Boom Swing Cylinder Rod End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Boom Cylinder Base End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Boom Cylinder Rod End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Bucket Linkage Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Bucket Cylinder Rod End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Bucket Cylinder Base End Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Inspect the Cab Door Lock and Front Window Lock Catch . . . . . . . . . . . . . . . . . . . . . . 5-44
Inspect and Lubricate the Cab Door Hinges and Front Window Slide Rail . . . . . . . . . . 5-44
Inspect and Tighten the Windshield Wiper Arm Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Replace the Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Remove and Install the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46

SY60C Excavator OMM 5-3

MAINTENANCE

Maintenance Information
Do not perform any maintenance and/or repairs unless Genuine SANY Parts
the procedures are covered in this manual. Always follow
all safety precautions. Read and understand the Safety Use genuine SANY replacement parts when repairing or
section of this manual before proceeding with any replacing machine components. Failure to do so may
inspection or maintenance procedures. See result in premature system or part failure.
“Maintenance Safety” on page 2-5. SANY-Approved Lubricants
Checks Before Maintenance or Always use SANY-approved lubricants and engine
Repairs coolants. Never mix different lubricant brands or
viscosities. The use of unapproved lubricants and engine
Review the Maintenance Log and follow these points: coolants, or mixing different lubricant brands or
• Avoid working on the machine while the engine is viscosities, may result in shortened service life or system
running unless required to do so in the procedure. If failure.
the engine must remain running during a procedure,
always have a person in the cab who can correctly Oil and Filter Inspection
operate the machine and who is in clear contact with
you at all times. NOTICE!
• Contact a SANY dealer if you are unable to perform Failure to inspect machine oils and filters for
the procedures listed in this manual or if additional contamination may result in damage to the
procedures are required. machine or cause improper operation.
• Always use the proper tools when performing any After changing the engine or hydraulic oil or filters,
maintenance procedures. inspect them for contamination. If contamination is found,
Checks After Maintenance or Repairs send a sample of the oil for testing to help determine the
cause. Consult with a SANY dealer before operating the
With the engine off: machine.
• Verify all steps listed in this book have been
followed. Collect Oil Sample
• If necessary, have a coworker inspect your work for Collect and send an oil sample for testing in accordance
correct and proper completion. to the maintenance schedule. Obtain and follow the
instructions within an oil analysis sample kit from a SANY
• Complete the maintenance log. dealer.
• Check for leaks in the system you have maintained. Fuel Strainer
• Verify there are no abnormal sounds coming from The fuel strainer should always be installed when fueling
the engine or hydraulic system. the machine.
• Check for any loose or abnormal movement in the
Preventing Contamination
system you have maintained.
Clean dirt, dust, and debris from the hydraulic tank filter
• Check for any overheating in the system you have cover or cover before opening. Make sure objects do not
maintained. fall into the tank and contaminate fluids during servicing.
After performing maintenance or repairs to the machine, If any object falls into any tank, remove it immediately.
always take time to inventory your tools, parts used, and Failure to do so could result in component malfunction,
fasteners to be sure none of these items were left on or damage to the machine, or improper machine operation.
inside the machine. Return the machine to its proper
location.
Securing Access Covers and
Compartment Doors
Hour Meter Reading When servicing the machine with any access cover or
Record the hour meter reading (on the monitor home compartment door open, use the lock latch or bar to
screen) on a daily basis. Confirm hour meter readings secure the cover or compartment door in the open
with the required maintenance intervals listed in this position. Covers and doors that are not locked open can
manual. See “Home Screen” on page 3-5. shut unexpectedly and cause injury.

5-4 SY60C Excavator OMM

MAINTENANCE

Cleaning the Machine Daily Inspection and Maintenance

Never clean the machine with caustic chemicals or steam Before operation, check the following with the engine
cleaners. Instead, use mild soaps and a pressure washer off:
to clean the machine. Always protect electrical parts
• Check the engine oil level. (See page 4-6.)
when cleaning the machine. Never flood or
pressure-wash the inside of the cab. Use only • Check the hydraulic oil level. (See page 5-29.)
nonflammable cleaning solvents. Never use flammable
• Check the coolant level. (See page 4-5.)
liquids to clean parts or systems.
• Drain the water and sediment in the fuel tank and
Weld, Drill, Cut, or Grind on the water separator. (See page 4-7.)
Machine • Check the engine fan belt and compressor belt to
see if they are loose or damaged. (See page 5-20
NOTICE! and page 5-24.)
Contact a SANY dealer before beginning any • Lubricate the work equipment. (See page 5-39.)
welding repairs. Any welding repairs on the
machine must be performed by personnel who are • Check that the air filter is not clogged. (See
qualified and certified to perform repairs that page 5-20.)
require welding. Owners are responsible for the • Inspect the machine for loose or missing fasteners
structural integrity of any completed repair. and components.

After turning off the key switch, wait 1 minute • Clean the cab.
before disconnecting the battery. Remove the • Check all controls for smooth operation and make
negative battery cable from the negative (-) post sure they return to the neutral position.
of the battery.
• Make sure all safety decals are in place and are
The welding ground cable must be connected no legible.
more than 3.3 ft. (1 m) from the welding area. The • Check for fluid leaks.
welding cable must be connected directly to the
part being welded. Do not ground through Check the following during operation with the engine
bearings, hydraulic cylinder pins, or work running:
equipment pins. • Warm up the machine before operating.
• Check the monitor for normal machine operating
Failure to disconnect the negative battery cable
parameters.
could result in damage to the machine or cause
the machine to operate improperly. • Make sure the machine operates normally.
• Check for fluid leaks.
Check the following after operation with the engine off
and cool:
• Check service points for wear or damage.
• Clean the cab.
• Check for fluid leaks.
• Check for loose or missing fasteners and
components.

SY60C Excavator OMM 5-5

MAINTENANCE

Inspection and Maintenance for Engine coolant is an important fluid protecting against
engine freezing and coolant boiling. Make sure the
Severe Operating Conditions engine coolant is at a high enough coolant/water
If the machine will be operating under adverse concentration to prevent freezing. Refer to the coolant
conditions: manufacturer’s instructions for checking the
• Check and clean any electrical components to avoid concentration required for the expected temperatures.
any accumulated corrosion. Prior to starting the engine, make sure the battery is fully
charged and the battery case and the cables have not
• Check and clean any areas where extreme heat is
cracked. See “Cold Weather Operation” on page 4-30.
present, such as the exhaust system, manifold, and
turbocharger.
Other Weather Environments
For heavy-load operation, add grease to the pins of the NOTE: If there is evidence of overheating of bearings or
work equipment prior to each operation. Cycle the bushings, loose parts, or rust during regular
operation of all working parts several times before inspection, increase the frequency of lubrication.
refilling with additional grease.
Based on experience and suggestions by lubricating oil
Mud, Rain, or Snow Conditions suppliers, the lubricating intervals listed in the
“Maintenance Schedule” on page 5-9 apply only to
Before operating the machine, inspect for loose
normal operating conditions. In harsh environments,
connectors, tighten as required.
including those with dusty and corrosive air, abnormal
After operating the machine, clean the machine and external temperature, extremely heavy overload,
inspect for missing or loose fasteners. Add oil and frequent operating times, long-time duty cycle, etc.,
lubricating grease as needed. lubricating intervals should be shortened.
Near Ocean (Salt Air) Environments Check the Maintenance Log
Before operating the machine, inspect for any signs of The maintenance log lists regularly scheduled
corrosion. Apply grease where rust is found. maintenance that should be performed by the operator or
After operating the machine, thoroughly wash away the service personnel. All maintenance performed on the
salt residue, apply grease where rust is found, and machine must be recorded in the maintenance log.
perform maintenance carefully on the electric
components to prevent corrosion.

Dusty Environments
Clean the following components:
• Engine air filter: Clean the dust valve frequently.
Immediately service the air filter and air filter
housing whenever an air filter restriction warning is
displayed. See “Check and Replace the Air Filters”
on page 5-20.
• Radiator: Clean the radiator core frequently to
prevent blockage.
• Fuel equipment: Drain sediment frequently.
• Fresh-air and recirculation filters: Clean the filters
frequently.

Cold Environments
In extremely cold environments, 32°F (0°C) or below, use
only the fuels, lubricants, and engine coolants listed in
“Recommended Lubricants, Fuel, and Engine Coolant”
on page 5-7.

5-6 SY60C Excavator OMM

MAINTENANCE

Recommended Lubricants, Fuel, and Engine Coolant

• Use #2 diesel fuel. In cold weather climates, use a
NOTICE! mixture of #2 diesel and #1 diesel fuels.
Never mix lubricants of different types or • Use only ultra-low sulfur fuel, with a limit of S<15
viscosities (weights), and never overfill the mg/kg for all normal operations.
system that is being serviced. Failure to follow
these standards can cause damage to the • SANY does not recommend the use of any diesel
machine or may cause improper machine fuel with a Cetane level less than 40.
operation. • Do not use gasoline, kerosene, or any unapproved
fuels in the fuel system.
Always use SANY-approved lubricants, engine coolants,
and filters. SANY is not responsible for damage caused • If fuel waxing or bacterial growth occurs in the fuel
by using unauthorized lubricants and engine coolants. system, contact a SANY dealer.
• Make sure that there is no water or foreign material
Hydraulic Oil Description in the fuel. Take appropriate precautions to prevent
Hydraulic oil is an important part of the hydraulic system. fuel contamination during refueling.
Hydraulic oil lubricates hydraulic system components,
carries heat away from components, and contains Lubrication and Grease
anti-corrosion additives and detergents. Always use clean extreme pressure (EP) grease when
Hydraulic system malfunctions are often caused by poor greasing the machine. Avoid using low-viscosity greases.
machine maintenance practices. Following the guidelines SANY recommends EP 2 or equivalent designed for:
below will result in proper hydraulic system maintenance: • Heavy-duty bearings and general industrial
• Do not add any additives to the hydraulic oil. lubrication.
• Replace hydraulic oil that has been subjected to • Heavy-duty plain and rolling element bearings
overheating or damaged components. operating under severe conditions, including shock
loading in wet environments.
• Change the hydraulic filter as recommended.
• Keep the tank filled to the full level of hydraulic oil. Engine Coolant
Engine coolant is an important fluid protecting against
• Keep the oil cooler free of dust and debris.
engine overheating and freezing. Anti-freezing engine
• Cap and plug all openings after removing coolant is also necessary in regions where freezing
components for service or repair. protection is unnecessary.
• If using concentrated engine coolant, use distilled
Fuel
water to dilute per instructions on engine coolant
container. Natural water, such as river water and
WARNING well water (hard water) contain large amount of
• Fuel or fuel vapors that come into contact with minerals (calcium, magnesium, etc.) which can form
hot surfaces or electrical components can cause scale in the engine and radiator. Mineral scale is not
a fire. easily removed and can cause overheating.
• Never service the fuel system near an open flame • Precautions in this manual must be followed when
or while smoking. working with engine coolants.
• Clean up spilled fuel immediately. • Some engine coolants are flammable. Keep them
Failure to follow these warnings could result in away from open fire.
death or serious injury.
• If the engine is overheating, wait for the engine to
cool down before refilling engine coolant.
NOTICE! Windshield Washer Fluid
Never dilute fuels. Damage to the injection system Only use clean automotive windshield washer fluid. Do
can result, causing the machine to operate not mix concentrates into the washer fluid. In cold
improperly. weather areas, use washer fluid with a low temperature
rating.
Observe the following when adding fuel:

SY60C Excavator OMM 5-7

MAINTENANCE

Engine Oil Viscosity/Temperature Data

Ambient Temperature
Component or
Oil Type -22°F -4°F 14°F 32°F 50°F 68°F 86°F 104°F 122°F
System
(-30°C) (-20°C) (-10°C) (0°C) (10°C) (20°C) (30°C) (40°C) (50°C)
SAE 30
SAE 10W
Engine Engine oil
SAE 10W-30
SAE 15W-40
Swing
machinery SAE 30
case
Track roller Gear oil SAE 30
Idler SAE 30
Final drive SAE 30
Carrier roller SAE 30
SAE 10W
SAE 10W-30
Hydraulic Hydraulic SAE 15W-40
system oil ISO VG32
ISO VG46
ISO VG68
ASTM D 975 No.2
Diesel
Fuel tank GB252 Super-20 diesel fuel
fuel
GB252 Super -35 diesel fuel
Grease fitting Grease NLGI No.2
Engine See the engine manual or contact a SANY dealer for the recommended engine
Cooling system
coolant coolant.

Fluid Capacities

Capacities
Model Cooling
Fuel Tank Hydraulic Tank Engine Oil System Final Drive
SY60C 34.3 gal. (130 L) 22.5 gal. (85 L) 2.5 gal. (9.6 L) 1.5 gal. (5.6 L) 0.26 gal. (1 L)

• When operating the machine in temperatures below • If low-quality fuels are used, the oil change interval
32°F (0°C), use SAE 10W, SAE 10W-30, or SAE must be decreased due to shortened engine oil life.
15W-40 engine oil.
• Sulfur oxide is a by-product of diesel fuel combustion.
When sulfur oxide is combined with water, sulphuric
acid is created. Always use ultra-low sulfur diesel
(ULSD) that contains less than 0.2% sulfur to prevent
potential engine damage from sulfur oxide.

5-8 SY60C Excavator OMM

MAINTENANCE

Maintenance Schedule
NOTE: The lubricating intervals listed in the following Weekly or Every 50 Hours
tables apply only to normal operating conditions.
In harsh environments, including those with dusty • Lubricate the bucket linkage pins. (See page 5-43.)
or corrosive air, extreme temperatures, heavy • Check the batteries. (See page 5-27.)
loads, frequent operating times, and long duty
cycles, lubricating intervals should be shortened. • Check the hydraulic hoses, lines, and connectors. (See
page 5-34.)
Daily Maintenance and Inspection
• Check the final drive oil level. (See page 5-36.)
• Inspect the machine for loose or missing components.
• Check the final drive motor mounting fasteners. (See
• Clean the cab. page 5-38.)
• Lubricate the work equipment. (See page 5-39.) • Check and adjust the track tension. (See page 5-35.)
• Make sure all safety decals are in place and are legible. Every 100 Hours
• Make sure safety equipment is in place and in • Lubricate the machine. (See page 5-11.)
operating condition.
• Check all controls for smooth operation and make sure
Every 250 Hours
they return to the neutral position. • Change the engine oil and filter. (See page 5-19.)
• Check if the engine fan belt is loose or damaged. (See • Replace the hydraulic oil filter after 250 hours with a
page 5-20.) breaker operating rate above 50%.
• Check if the air conditioner compressor belt is loose or • Check the doors and hood. (See “Doors, Fuel Filler
damaged. (See page 5-24.) Cap, and Hood” on page 5-13.)
• Check for fluid leaks. • Inspect the engine coolant pump. (See page 5-23.)
• Check the operation and maintenance manual. (See • Check the track tension. (See page 5-35.)
page 1-2.)
• Inspect and adjust air conditioner compressor belt
• Check the escape tool. (See page 3-35.) tension. (See page 5-24.)
• Check the fire extinguisher. (See page 3-35.) Every 3 Months or 500 Hours
• Check the engine oil level. (See page 4-6.)
• Lubricate the swing gear. (See page 5-41.)
• Check the engine coolant level. (See page 4-5.)
• Lubricate the swing bearing. (See page 5-41.)
• Check the hydraulic oil level. (See page 5-29.)
• Inspect and clean the radiator, hydraulic oil cooler, and
• Drain water from the fuel/water separator. (See condenser fins. (See page 5-23.)
page 4-7.)
• Replace the secondary fuel filter. (See page 5-26.)
When Required • Replace the fuel filter water separator element (See
• Check the cooling package. (See page 5-23.) page 5-26.)

• Check the track tension. (See page 5-35.) • Replace the secondary air filter. (See page 5-20.)

• Check the windshield washer fluid. (See page 4-8.) • Replace the hydraulic tank breather filter element (See
page 5-30.)
• Replace the bucket teeth. (See page 5-45.)
• Replace the ventilation filter. (See page 5-25.)
• Replace the bucket. (See page 5-46.)
• Collect engine oil sample. (See page 5-19.)
• Check the air filter if a restriction warning is displayed.
(See page 5-20.) • Collect hydraulic oil sample. (See page 5-33.)
• Collect final drive oil sample (both). (See page 5-37.)
After the First 50 Hours
• Change the final drive oil. (See page 5-37.)
• Initial change of the engine oil and filter. (See
page 5-19.)

SY60C Excavator OMM 5-9

MAINTENANCE

Every 6 Months or 1000 Hours Hydraulic Breaker Maintenance

• Pressure wash and clean the entire machine. Do a Interval
complete machine structural inspection. Hydraulic oil breaks down faster on machines equipped
with a hydraulic breaker than on machines equipped with
• Check the fuel tank strainer. (See page 5-15.)
a bucket.
• Check the fuel lines for leaks or damage. Replace as Change the hydraulic oil and filters every 400 hours on
necessary. breaker equipped machines.
• Check the accumulator function. (See page 5-29.)
NOTICE!
• Check the fan belt tension. (See page 5-20.)
The hydraulic oil filter must be replaced after 250
• Clean the hydraulic oil suction strainer. (See hours with a breaker operating rate above 50%.
page 5-32.)
• Replace the hydraulic oil return filter. (See page 5-31.) See “Change the Hydraulic Oil” on page 5-33.

• Replace the hydraulic oil pilot filter. (See page 5-31.) After Maintenance is Completed
Record the completion of all of the maintenance tasks in
Annually or Every 2000 Hours the Maintenance Log. If authorized, remove all
• Check the alternator. (See page 5-21.) lockout/tagout warnings and machine-securing elements
and fully activate the machine. Return the machine to
• Check the starter. (See page 5-21.) operation.
• Check the engine valve clearance. (Contact a SANY
dealer for more information.)
• Change the hydraulic oil. (See page 5-33.)
• Change the engine coolant. (See page 5-22.)
• Change the final drive oil. (See page 5-37.)

5-10 SY60C Excavator OMM

MAINTENANCE

Lubrication and Maintenance Charts Clean grease fittings before applying grease. Use a
grease gun to pump grease into the fitting until old
Lubricants are used to minimize wear between moving grease begins to escape. Clean off any grease that has
parts. Insufficient lubrication will lead to excessive wear escaped.
and damage to components. Engine oil is critical for
engine operation. Never use lubricants that are not Shown below are the lubrication points that must be
SANY-approved. maintained according to the lubrication chart. See
“Lubrication Points” on page 5-39.

1
4 5

2 3
1

11
13 10

13 12 9 8 7 6

0002197
Figure 5-1

Lubrication Chart

Qty. of Lubrication Interval

Item Maintenance Items Lubricant
Fittings Daily 100 hr. 250 hr. 500 hr.
1 Arm cylinder pins 2
2 Boom-arm connecting pin 1
3 Boom pin 1
4 Boom swing cylinder base end 1
5 Swing gear 1
6 Swing bearing 2
7 Boom swing pin 2 Grease
8 Dozer blade linkage pins 2
9 Dozer blade cylinder pins 2
10 Boom swing cylinder rod end 1
11 Boom cylinder pins 2
12 Bucket linkage pins 3
13 Bucket cylinder pins 4

SY60C Excavator OMM 5-11

MAINTENANCE

Replacement Item Intervals

When 1000 2000
Replacement Items 8 hr. 50 hr. 100 hr. 250 hr. 500 hr.
Required hr. hr.
Engine oil and filter
Engine coolant
Fuel/water separator element
Fuel filter
Primary air filter
Secondary air filter
Hydraulic suction strainer
Hydraulic return filter
Hydraulic tank breather filter
element
Hydraulic pilot filter
Hydraulic oil
Final drive oil

The charts indicate the service intervals of the

lubrication, maintenance, and replacement. The following
symbols indicate the type of service:
• Maintenance/lubrication
• Replace
• Initial replacement on a new machine
• Clean or drain as applicable.

5-12 SY60C Excavator OMM

MAINTENANCE

Doors, Fuel Filler Cap, and Hood

The following can be locked using the machine key to Left and Right Rear Access Doors
prevent unauthorized access:
• Cab door
2
• Fuel tank filler cap
• Engine hood 1 3
• Left and right rear access doors (non-locking)
• Right front access door

Cab Door

0003211
2 Figure 5-4
4
5 The left (1) and right (3) rear access doors are opened
after the engine hood (2) is opened.
NOTE: The left and right rear access doors must be
closed before the engine hood is closed.
3 The left and right rear access doors are secured closed
0002823
Figure 5-2 by the engine hood. See “Closing the Engine Hood” on
1. Unlock the cab door (1) at key lock (3) and pull the page 5-14.
door handle (5) to open the cab door.
Right Front Access Door
2. Once open, secure the cab door in position by
pushing the cab door against the side of the machine Unlocking/Opening the Right Front Access
until the door catch (4) engages the latch (2). Door

6
2

3
1

0002826
0002824 Figure 5-5
Figure 5-3
1. Insert the key into the key slot.
3. To release the cab door from the side of the machine,
push down on the release lever (6) located on the left NOTE: Insert the key all the way into the lock. The key
side of the operator seat. may break if turned before it is fully inserted.
2. Turn the key from position (1) counterclockwise to
position (2) to unlock. Pull on the latch (3) to open the
access door.

SY60C Excavator OMM 5-13

MAINTENANCE

1 2

0003212
Figure 5-6
0002856
The right front access door (1) is supported by a Figure 5-9
pneumatic cylinder (2). 2. Pull outward on the latch (3) and open the engine
Closing/Locking the Right Front Access hood (1).
Door NOTE: The hood is supported by two pneumatic cylinders
(4).
Closing the Engine Hood
NOTE: Before closing the hood, make sure the right
and left access doors are closed.

2 1. Close the engine hood. Make sure the right and left
access doors are closed and the hood is firmly
seated in the latch.
1 2. Turn the key clockwise to lock the hood latch, then
remove the key.

Accessory Light Outlet

0002826
Figure 5-7
Close the door and insert the key into the key slot and
turn the key from position (2) clockwise to position (1) to
lock. Remove the key after locking.

Engine Hood
Opening the Engine Hood
1
1

0003206
Figure 5-10
2 A 12V outlet is located in the right front compartment for
3
powering an accessory light.

0002855
Figure 5-8
1. Insert the key into the key slot (2) and turn to the
counterclockwise position to unlock the hood.

5-14 SY60C Excavator OMM

MAINTENANCE

Fuel Tank Filler Cap Closing the Fuel Tank Filler Cap

NOTICE!
1 2
To prevent damage to the filler caps:

• Make sure the filler cap is fully seated before 3

turning the key to lock the cap. The key slot
shield covers the key slot after the key is
removed to prevent dirt, debris, and moisture
from entering the lock.
• Make sure the O-ring in the filler cap is clean. If
the O-ring is contaminated by dirt or debris the
O-ring will be damaged, causing the filler cap to
seal improperly.
Opening the Fuel Tank Filler Cap 4

1 2
0002825
Figure 5-12
1. Install the filler cap (2) onto the filler tube.
3 2. Insert the key into the key slot.
3. Turn the key from position (4) counterclockwise until
the key slot points to position (3). Remove the key.
4. Close the key slot shield (1).
Check the Fuel Tank Strainer

1
4

0002825
Figure 5-11
1. Rotate the key slot shield (1) on the filler cap (2).
2. Insert the key into the slot.
NOTE: Insert the key all the way into the lock. The
key may break if it is turned before it is fully
inserted.
3. Turn the key from position (3) clockwise until the key 2
slot points to position (4) and remove the filler cap:
• Position (4): Unlocked
• Position (3): Locked
0004524
Figure 5-13
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
2. Remove the fuel tank filler cap.
3. Inspect the fuel tank strainer (1) for torn strainer
mesh (2). Replace a damaged or missing fuel
strainer with a new one.
4. Install and lock the fuel tank filler cap.

SY60C Excavator OMM 5-15

MAINTENANCE

Fuses
Access the Fuse Panel Fuse Replacement
If an electrical component fails, check the fuse first. The
fuse and relay box is located behind the operator’s seat.

1 2
K7 1

K5 K12

K13
K8 2
K9
007835S
Figure 5-14
NOTE: Always turn the battery disconnect switch to off K6 K3
before checking or replacing fuses.See “Battery
Disconnect Switch” on page 3-21.
0002857
1. Move/ tilt the seat forward to provide room to access Figure 5-16
fuse access panel (1). 1. Use the fuse removal and installation tool (1) to pull a
2. Pull on tabs (2) and remove the fuse access panel. blown fuse and install a new fuse.
2. Spare fuses (2) can be used for replacing a blown
3 fuse. Always replace a fuse with a fuse of the same
amperage rating.
Fuse Circuits

Fuse Amperage Circuit

4 4 F1 25 Amp Starting
F2 10 Amp Battery charging
F3 15 Amp Dome light and horn
F4 25 Amp Work light
F5 15 Amp Wiper, washer, and radio
F6 5 Amp Climate control panel
0007836S Global Positioning System
Figure 5-15 F7 10 Amp
(GPS)
3. Remove the transparent protective cover (3) by F8 20 Amp Climate control system fan
gently pulling out on the bottom of one of the four
F9 10 Amp Cigarette lighter
latches (4) while lifting up the adjacent corner of the
cover. Repeat for the other three tabs to release the F10 10 Amp A/C compressor
cover. F11 25 Amp Monitor controller
F12 25 Amp Fuel pump
F13 20 Amp Unused
F14 15 Amp Unused

5-16 SY60C Excavator OMM

MAINTENANCE

Relay Circuits
Contact your SANY dealer for troubleshooting electrical
problems with the machine.

Relay Amperage Circuit

K3 12V/35 Amp Starting
K5 12V/35 Amp Horn
K6 12V/35 Amp Work lights
K7 12V/35 Amp Cold weather starting
K8 12V/35 Amp Monitor power down
K9 12V/35 Amp Spare
K12 12V/35 Amp HVAC system fan
K13 12V/35 Amp A/C compressor

SY60C Excavator OMM 5-17

MAINTENANCE

Maintenance Procedures
Engine Engine Inspection
Always turn off the engine and turn the battery
WARNING disconnect switch to OFF (unless otherwise specified)
before inspecting the engine or performing maintenance
Maintenance and service must be performed with
or service procedures.
the engine off unless otherwise indicated:
Regular inspection of the engine and engine
• Shut off the engine before opening or removing compartment helps identify potential problems and
the engine hood. prevent defects that may lead to service interruption and
costly repair.
• Remove the key and turn the battery disconnect
switch to OFF. 1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
Failure to follow these warnings could result in
death or serious injury. 2. Shut the engine off. Open the engine hood and left
and right access doors.
3. Inspect the engine and engine compartment for:
CAUTION • Oil, fuel, and coolant leaks.
• Do not perform engine maintenance when the • Loose fasteners and connections.
engine is hot. Hot engine oil or engine
components may cause severe burns. • Worn or loose belts.
• Allow the engine to cool before performing • Damaged hoses and wiring harnesses.
engine maintenance.
Failure to follow this caution could result in injury.

Prestart Inspection
For more information, see “Daily Inspection and Maintenance” on page 5-5.

Prestart Check Reference

Check the engine coolant level and add as necessary. See “Check Engine Coolant Level” on page 4-5.
Check the engine oil level. See “Check Engine Oil Level” on page 4-6.
Check the fuel level and add as necessary. See “Check Fuel Level” on page 4-7.
See “Check and Drain the Fuel Water Separator” on
Drain water from the fuel.
page 4-7.
Check the hydraulic oil level and add as necessary. See “Check Hydraulic Oil Level” on page 4-8.
Check the electrical wires and connectors for damage. See “Electrical Components Check” on page 4-9.
Check the horn operation. See “Horn Function Check” on page 4-9.

5-18 SY60C Excavator OMM

MAINTENANCE

Change the Engine Oil and Filter 5. Open the engine hood and remove the oil filter (4).
1. Prepare the machine for service. See “Maintenance 6. Clean the oil filter housing mating surface as
Safety” on page 2-5. necessary to remove O-ring residue and inspect the
threads.
NOTE: Always use SANY-approved oil filters.
1 7. Apply a thin layer of engine oil to the new oil filter
2 O-ring gasket.
8. Install the new oil filter by hand until the oil filter
O-ring touches the oil filter housing.
Tighten the oil filter 3/4 to 1 full turn by hand to
securely install the oil filter.
3 NOTE: Overtightening the filter may damage the O-ring,
resulting in an oil leak.
9. Remove the fill cap and add engine oil until the level
is at the upper mark on the dipstick. See “Check
Engine Oil Level” on page 4-6.
0002858 10. Install the fill cap.
Figure 5-17
11. Start and run the engine at low idle for 5 minutes.
NOTICE! 12. Stop the engine and check the engine oil level. Add
oil as necessary.
Dispose of used engine oil in accordance with all
applicable environmental regulations. Failure to Collect Engine Oil Sample
do so could result in damage to the environment.
1. Obtain an oil analysis sample kit from a SANY dealer.
NOTE: For engine oil capacity see “Fluid Capacities” on 2. Operate the machine until the engine oil is up to
page 5-8. normal operating temperature.
3. Prepare the machine for service. See “Maintenance
2. Place a suitable container under the drain valve (1).
Safety” on page 2-5.
Remove the dust cap (3).
NOTE: The drain tube must have a special connector that NOTICE!
opens the spring loaded engine oil drain valve.
It is critical that all material used to collect the
Contact a SANY dealer for more information.
sample is absolutely clean.
3. Install a drain tube (2) onto the drain valve until the
valve opens. Allow the oil to drain. Failure to adhere to this warning can cause
4. Remove the drain tube. Install the dust cap and equipment damage and contaminate the sample.
tighten it securely.
4. Clean the area around the engine oil dipstick and
remove the dipstick.
5. Insert the oil sample tube into the dipstick tube and
4 collect a sample of engine oil. Install the dipstick.
6. Send the sample for testing in accordance with the
instructions packaged with the sample kit.

0002862
Figure 5-18

SY60C Excavator OMM 5-19

MAINTENANCE

Check and Adjust the Fan Belt Tension 4. Turn the tension adjuster (4) to achieve the specified
belt tension.
NOTICE! 5. Tighten the adjusting plate fastener, alternator
bracket fastener, and tension adjuster locknut.
• A loose fan belt may cause improper battery
charging, engine overheating, or accelerated fan 6. Check the fan belt tension to confirm adjustment.
belt wear.
Replace the Fan Belt
• An overtightened fan belt may cause damage to
Visually inspect the condition of the fan belt. Belts that
the belt, the bearings in the alternator, and the
have been exposed to oil or engine coolant, or show
engine coolant pump.
signs of damage or wear, must be replaced.
1. Prepare the machine for service. See “Maintenance
Contact a SANY dealer for replacing a fan belt.
Safety” on page 2-5.
Check and Replace the Air Filters

1 NOTICE!
Shut off the engine to prevent dirt from entering
2 the engine and causing damage when checking or
replacing the air filters.
3
Check the Dust Valve

1
2
0002398
Figure 5-19
2. Check the fan belt tension by pressing down on the
fan belt between the fan pulley (1) and the alternator
pulley (2). The fan belt must deflect (3) 
0.35 in.–0.47 in. (9 mm–12 mm).

4
3

0002895
5 Figure 5-21
The dust valve (3) is at the bottom of the end cover (1).
1. When the engine is off, the dust valve should be
closed; if not, replace the dust valve.
2. Squeeze the dust valve to release any dust or debris.
6

0002894
Figure 5-20
3. Adjust the belt if it is outside of specification. Loosen
the adjusting plate fastener (5), alternator bracket
fastener (6), and tension adjuster locknut (7).

5-20 SY60C Excavator OMM

MAINTENANCE

0002896
Figure 5-23

Figure 5-22
0004113 NOTE: Clean the interior of the housing before removing
the primary filter element.
3. Examine the dust valve to see if it is cracked, torn,
remains open. Dust particles that are normally 4. Remove the primary filter element (5) and then the
expelled can deposit themselves onto the filter and secondary filter element (4).
will shorten the air filter service life. 5. Installation is in the reverse order of removal.
4. Install a new dust valve if needed.
Check the Alternator
Replace Air Filters Prepare the machine for service. See “Maintenance
When dust buildup reaches a certain level, the air filter Safety” on page 2-5.
restriction warning will appear on the display screen. Check the alternator for abnormal noise and operation. If
• Replace the primary air filter whenever the air filter the alternator is malfunctioning, the brushes or bearings
restriction warning is displayed. may have reached the end of their service life and may
need to be replaced. Contact a SANY dealer for
• Replace the secondary air filter every 500 hours. additional information.
NOTE: Always use SANY-approved air filters.
Check the Starter
1. Prepare the machine for service. See “Maintenance Prepare the machine for service. See “Maintenance
Safety” on page 2-5. Safety” on page 2-5.
2. Open the machine front access door and locate the Check the starter motor for abnormal noise and
air filter housing. operation. If the starter is malfunctioning, contact a SANY
3. Release the three latches (2) and remove the end dealer for additional information.
cover.

SY60C Excavator OMM 5-21

MAINTENANCE

Engine Cooling System

Change the Engine Coolant

WARNING
• Engine coolant is toxic. Avoid inhaling or
ingesting engine coolant. If eyes or skin are
contaminated by coolant, wash the affected area 2
with plenty of water and seek medical treatment
immediately.
• Do not remove the radiator cap while the engine 3
is hot. Engine coolant may be under pressure
when the engine is hot. Avoid contact with hot
engine coolant. Allow the engine to cool before
removing the radiator cap.
Failure to follow these warnings could result in
0002898
death or serious injury. Figure 5-25
NOTE: For engine cooling system capacity see “Fluid
1. Prepare the machine for service. See “Maintenance Capacities” on page 5-8.
Safety” on page 2-5.
3. Follow the drain hose (3) from the drain valve (2) to
where it exits the bottom of the machine. Place an
appropriate container under the drain hose. Open the
drain valve and allow the engine coolant to drain.
1
4. Close the drain valve. Add clean water to fill the
radiator. Start the engine and run it at low speed until
the temperature reaches a normal operating
temperature. Run the engine for an additional 10
minutes.
5. Stop the engine. Allow the engine to cool and drain
the water into an appropriately sized container.

5
0002897
Figure 5-24
4
2. Slowly loosen and remove the radiator cap (1).

0002899
Figure 5-26

NOTICE!
Dispose of the engine coolant in accordance with
all applicable environmental regulations. Failure
to do so could result in damage to the
environment.

5-22 SY60C Excavator OMM

MAINTENANCE

6. Drain the engine coolant in the over flow tank (4) by 2. Open the engine hood (1) and the right rear access
removing cap (5), loosening the clamp fastener (6), door (4).
and removing the tank to pour the over flow tank
contents in a container. NOTE: Maintain a minimum distance of 12 in. (30 cm)
7. Install the over flow tank, tighten clamp fastener and from the cooling fins during cleaning.
install the over flow tank cap.
3. Check the front and rear of the radiator (2), hydraulic
8. Close the drain valve. Add new engine coolant to the oil cooler (3), and air conditioner condenser (5) for
radiator until the level reaches the radiator filler dirt or debris. Use compressed air or low-pressurized
opening. With the radiator cap removed, run the water from the engine side out through the cooling
engine at low idle for 5 minutes and then at high package to clean the radiator fins.
speed for 5 minutes to bleed air from the cooling
4. Check the fins for deformation, corrosion, and cracks
system.
after cleaning.
9. Top off the radiator and fill the over flow tank until the
5. Check for loose radiator hoses and clamps. Tighten
engine coolant is between the FULL and LOW
clamps as necessary. Check for indications of
marks.
coolant leaks, repair as required.
10. Install the radiator filler cap.
Inspect the Engine Coolant Pump
Inspect and Clean the Cooling Package Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
WARNING
• Do not allow compressed air, pressurized water,
or steam to come into contact with skin. Always
1
wear goggles, gloves, and other personal
protective equipment (PPE).
• Failure to follow this warning could result in 2
death or serious injury.

NOTICE!
• Compressed air, high-pressure water, or steam
can damage the cooling fins if the nozzle is too
close to the fins. To prevent cooling fin damage,
keep the nozzle at a safe distance while cleaning.
• Damaged cooling fins may lead to leaks and
overheating. In dusty environments, inspect the 0002899
cooling fins daily regardless of the maintenance Figure 5-28
schedule. The engine coolant pump (1) is behind and connected to
the engine fan (2).
1. Prepare the machine for service. See “Maintenance 1. Check if the engine fan pulley has any play by gently
Safety” on page 2-5. pulling and pushing the fan from side to side.
2. If the fan pulley has play, the bearings inside the
engine coolant pump are worn and the engine
coolant pump must be replaced.
2 3
1 3. Look for signs of leaking coolant at hose connections
4 and underneath the coolant pump.
NOTE: Contact a SANY dealer for replacement of engine
components.
5

0002957
Figure 5-27

SY60C Excavator OMM 5-23

MAINTENANCE

Climate Control System

NOTE: When the air conditioning will not be used for an extended period of time, it should be operated for 3 to 5 minutes
each month to lubricate compressor components and air conditioning system seals.
Service Intervals

Item Description Service Interval

Refrigerant (R134a) Check for leaks in lines, fittings, and components. Daily
Condenser Check if condenser fins are plugged. When required
Compressor Check the compressor function and for leaks. Every 4000 service hours
Check tension.
V-belt Every 250 service hours
Check for damage, wear, and deterioration.
Blower speed Check fan motor and fan operation.
Daily
adjustment dial Check speed adjustment function.
Temperature
Check for normal operation. Daily
adjustment dial
Fasteners Check for missing or loose fasteners. Every 6 months

Check and Adjust the Air Conditioner Adjust the Air Conditioner Compressor Belt Tension
Compressor Belt Tension
NOTICE!
Two Methods of Checking Belt Tension
Check the pulleys and V-belt for damage and
Prepare the machine for service. See “Maintenance
wear. Make sure that the V-belt does not rub
Safety” on page 2-5.
against the bottom groove of the pulleys.
• Use a tensioning gauge to check the tension of the
compressor belt. A new belt should be tightened to A newly installed V-belt must be readjusted after
143 lb. (637 N), and a used belt should be tightened to operating the machine for 1 hour.
99 lb. (441 N).

1 2 3
1

0002958
Figure 5-30
Figure 5-29
0002961 1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
• Press down on the belt halfway between the drive belt 2. Loosen the belt adjustment pulley locknut (1) and
pulley (3) and the compressor belt pulley (2). The belt turn the tension adjuster (2) to achieve the correct
must deflect (1) 0.20 in.–0.31 in. (5 mm–8 mm). belt tension.
3. Tighten the belt adjustment pulley locknut.

5-24 SY60C Excavator OMM

MAINTENANCE

Replace the Ventilation Filter Fuel System

1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
Bleed the Fuel System
NOTE: Air trapped in the fuel system may cause engine
2 starting failure or abnormal running.
After servicing the fuel system or running out of fuel, the
key switch should be turned to ON for 2 to 3 minutes
before attempting to start the engine. The lift pump will
bleed air from the system.
1 1
Drain the Fuel Tank

WARNING
• Fuel or fuel vapors that come into contact with
hot surfaces or electrical components can cause
0002964
Figure 5-31 a fire.
2. Remove the four fasteners (1) securing the • Never service the fuel system near an open flame
ventilation filter cover (2) beneath the seat. Remove or while smoking.
the ventilation filter cover. • Clean up spilled fuel immediately.
Failure to follow these warnings could result in
death or serious injury.

4
NOTICE!
• Cleanliness is important when working with an
open fuel system. Contaminated fuel can result in
engine damage.
3 3 • Dispose of fuel and filter in accordance with all
applicable environmental regulations. Failure to
do so could result in damage to the environment.

0002965 NOTE: Use diesel fuel to clean the inside of the fuel tank.
Figure 5-32 Never use trichloroethane to clean the fuel tank.
3. Remove the four fasteners (3) securing the
ventilation filter (4). 1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
NOTE: Always use SANY-approved air filters.
NOTE: For fuel tank capacity see “Fluid Capacities” on
4. Remove and install a new ventilation air filter. page 5-8.
5. Install the ventilation filter cover. 2. Open the engine hood and right rear access door.
Check Climate Control System Operation
See “Climate Control Panel” on page 3-30.
1. With the engine running, adjust the blower speed
adjustment dial to check start-up, fan speed control, 1
and airflow.
2. Turn the temperature adjustment dial to the right and
check if heat is present.
2
3. Turn the temperature adjustment dial to the left and
check if the air temperature decreases.
4. Check the fresh-air/recirculation switch function.
5. Check the air conditioning power switch function.
0003004
Figure 5-33

SY60C Excavator OMM 5-25

MAINTENANCE

3. Trace the drain hose (2) from the drain valve (1) to
where it exits the bottom of the machine. Place an
appropriate container under the drain hose.
4. Open the drain valve to drain water and sediment
accumulated on the bottom of the tank. Do not allow 1
the fuel to splash out of the container.
5. When only clean fuel drains from the fuel tank, close
the valve.
6. If the fuel tank is completely drained, the system
must be bled after refilling. See “Bleed the Fuel
System” on page 5-25.
Replace the Secondary Fuel Filter

WARNING 0002960
Figure 5-34
• Components and oil remain hot when the engine
is stopped, which may cause severe burns. Wait 2. Place a container under the fuel filter (1) to collect
until components and oil are cool before you any spilled fuel.
proceed. 3. Remove the fuel filter with a filter wrench.
• Never service the fuel system near an open flame NOTE: Always use SANY-approved fuel filters.
or while smoking.
4. Clean the mounting base of the fuel filter and fill the
• Fuel that comes into contact with hot surfaces or
new fuel filter with clean fuel. Apply a thin film of oil
electrical components can cause a fire. Clean up
onto the O-ring and install the new fuel filter onto the
any fuel spills immediately.
filter housing.
Failure to follow these warnings could result in
5. When the fuel filter O-ring touches the filter housing,
death or serious injury.
turn the fuel filter an additional 1/2 turn.
Overtightening the filter may damage the O-ring,
resulting in a fuel leak.
NOTICE!
6. Bleed trapped air from the fuel system. See “Bleed
• Cleanliness is important when working with an
the Fuel System” on page 5-25.
open fuel system. Contaminated fuel can result in
engine damage. 7. Start the engine and check the fuel filter for leaks.
• Dispose of contaminated fuel and filter in Replace the Fuel Water Separator Filter
accordance with all applicable environmental Element
regulations. Failure to do so could result in
damage to the environment.
WARNING
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5. • Fuel or fuel vapors that come into contact with
hot surfaces or electrical components can cause
a fire that could result in death or serious injury.
• Never service the fuel system near an open flame
or while smoking.
• Clean up spilled fuel immediately.
Failure to follow these warnings could result in
death or serious injury.

NOTICE!
Dispose of contaminated fuel or water in
accordance with all applicable environmental
regulations. Failure to do so could result in
damage to the environment.

5-26 SY60C Excavator OMM

MAINTENANCE

Batteries
1
Check the Batteries

WARNING
Before proceeding with any battery maintenance
procedure, observe the following:

5 • The top of the battery must be kept clean to

prevent plugging of the battery vents. Regularly
4 wash the top of the battery to prevent the battery
vents from plugging.
3
• Battery gases are explosive. Never smoke
2 around batteries or expose them to sparks or
open flames. Work in a well-ventilated area.
• Wear personal protective equipment (PPE) when
0003012
Figure 5-35 working with batteries.
1. Prepare the machine for service. See “Maintenance • Battery acid can cause burns or injury. If battery
Safety” on page 2-5. acid makes contact with your skin or eyes, flush
2. Open the engine hood and right rear access door. the area immediately with fresh water and seek
medical attention.
NOTICE! Failure to follow these warnings could result in
death or serious injury.
Open and close the fuel shutoff and drain valves
by hand. Never use tools to open or close the
valves.
NOTICE!
3. Turn the fuel shutoff valve (1) to OFF. After machine shutdown, wait at least 1 minute for
4. Route the drain hose (2) into a suitable container. the Engine Control Module (ECM) to complete its
shutdown before disconnecting the batteries.
5. Open the drain valve (3) and drain the fuel water Failure to observe and follow this notice can
separator. cause damage to the machine or cause the
6. Close the drain valve. machine to operate improperly.
7. Remove the filter housing (4).
8. Remove filter element (5) from the filter housing. 1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
9. Clean the filter housing with clean fuel.
2. Open the right front access door and turn the battery
NOTE: Always use SANY-approved fuel filters. disconnect switch to OFF. See “Battery Disconnect
10. Replace the filter element and make sure it is Switch” on page 3-21.
securely seated within the filter housing and fill the
filter housing with clean fuel.
11. Reinstall the filter housing.
1
12. Turn the fuel shutoff valve (1) to the ON position.
2
13. Turn the key switch to ON for 2 to 3 minutes before
attempting to start the engine. The lift pump will
bleed air from the system.
14. Start the engine and check for leaks.

0003208
Figure 5-36
1. Remove the fasteners (1) securing the 
battery cover (2). Remove the battery cover.

SY60C Excavator OMM 5-27

MAINTENANCE

NOTICE!
After machine shutdown, wait at least 1 minute for
3 4 the Engine Control Module (ECM) to complete its
shutdown before disconnecting the batteries.
Failure to observe and follow this notice can
cause damage to the machine or cause the
machine to operate improperly.

1. Prepare the machine for service. See “Maintenance

Safety” on page 2-5.
2. Open the right front access door and turn the battery
disconnect switch to OFF. See “Battery Disconnect
Switch” on page 3-21.
0003209
3. Remove the battery cover. See “Check the Batteries”
Figure 5-37 on page 5-27.
2. Remove any tools, parts, or debris from the battery
compartment.
3. Check ground (3) and positive (4) terminals for
corrosion or loose connections under the protective 1 2
covers. Clean the area with a mixture of baking soda
and warm water and tighten fasteners as needed.
4. Wipe down the batteries and terminals with a clean
cloth.
5. Use a corrosion preventative coating on the battery 3
terminals.
6. Install the battery cover. 3
Remove the Batteries

WARNING
0003209
Before proceeding with any battery maintenance Figure 5-38
procedure, observe the following: 4. Note where the cables are attached. Disconnect the
ground terminals (1) first, followed by the positive
• The top of the battery must be kept clean to terminals (2).
prevent plugging of the battery vents. Regularly 5. Remove the fasteners (3) securing the battery
wash the top of the battery to prevent the battery hold-down. Remove the battery hold-down.
vents from plugging.
6. Check that all cables and parts are out of the way,
• Battery gases are explosive. Never smoke then lift the batteries out of the battery compartment.
around batteries or expose them to sparks or
7. Clean the batteries and terminals. See “Check the
open flames. Work in a well-ventilated area.
Batteries” on page 5-27.
• Wear personal protective equipment (PPE) when
8. Clean the battery tray.
working with batteries.
9. Installation is in the reverse order of removal. Install
• Battery acid can cause burns or injury. If battery
the terminals in the same positions from which they
acid makes contact with your skin or eyes, flush
were removed. Connect the positive terminals first,
the area immediately with fresh water and seek
followed by the ground terminals.
medical attention.
Failure to follow these warnings could result in
death or serious injury.

5-28 SY60C Excavator OMM

MAINTENANCE

Hydraulic System Relieve Hydraulic System Pressure

Check the Accumulator Function NOTE: Hydraulic system pressure must be relieved
before disconnecting or servicing hydraulic
system components.
WARNING
1. Prepare the machine for service. See “Maintenance
• The accumulator contains pressurized nitrogen.
Safety” on page 2-5.
Improper handling is extremely dangerous.
2. Turn the key switch to ON. Do not start the engine.
• Do not drill holes on the accumulator or place it
close to fire or high heat source. 3. Set the hydraulic lockout control lever to the
unlocked (open) position.
• Do not weld any part on the accumulator.
4. Fully cycle each pedal, joystick, and travel control
• Air in the accumulator must be released upon
two to three times to release the system pressure
disposal.
remaining in the hydraulic lines.
• See “Accumulator” on page 2-6 for special
5. Turn the key switch to OFF.
precautions that need to be taken when working
with or around the accumulator. 6. Remove the top access panel. See “Add Hydraulic
Oil” on this page.
• Contact a SANY dealer for additional information.
Failure to follow these warnings could result in
death or serious injury. 1
2
The pilot valve accumulator allows the operator to lower
hydraulic functions within 15 minutes of an engine
shutdown with the key switch in the ON position.
1. Prepare the machine for checks and inspections.
See “Maintenance Safety” on page 2-5.
2. Lower the work equipment to 18 in.–24 in. 
(0.45m–0.6m) from the ground.
3. Shut down the engine.
4. Turn the key switch ON.
0003007
Figure 5-39
1 7. Remove the cap (1) and press the relief valve button
(2) to release pressure in the hydraulic tank.
8. Install the cap.
Check the Hydraulic Oil Level
See “Check Hydraulic Oil Level” on page 4-8.
Add Hydraulic Oil

WARNING
• Allow the hydraulic system to cool before
servicing. Hot oil may cause burns or other
serious injury.
0003556
Figure 5-1 • The hydraulic tank may be under pressure, and
5. Move the hydraulic lockout control lever (1) to the hydraulic oil may be present at the filler cap.
unlocked (open) position. Relieve any pressure to prevent injury.
6. Use the joystick control to lower the boom. Failure to follow this warning could result in death
or serious injury.
7. The boom should lower.
NOTE: If there is no movement, contact a SANY dealer.

SY60C Excavator OMM 5-29

MAINTENANCE

Replace the Hydraulic Tank Breather Filter

NOTICE! Element
Filling the hydraulic tank past the recommended
maximum level may result in hydraulic system WARNING
damage.
• Allow the hydraulic system to cool before
1. Position the work equipment as shown on the servicing. Hot oil may cause burns or other
hydraulic tank decal. See “Check Hydraulic Oil Level” serious injury.
on page 4-8. • The hydraulic tank may be under pressure, and
2. Prepare the machine for service. See “Maintenance hydraulic oil may be present at the filter cover.
Safety” on page 2-5. Relieve any pressure to prevent injury.
Failure to follow this warning could result in death
or serious injury.

2 1. Prepare the machine for service. See “Maintenance

1 Safety” on page 2-5.
2. Remove the top access panel. See “Add Hydraulic
Oil” on page 5-29.

1 2
4 3
3

Figure 5-40
0003013
4
3. Loosen the clamp (3) and remove the intake cover
(2). Remove the four fasteners (1) securing the top
access panel (4) and remove the top access panel.
4. Relieve system pressure. See “Relieve Hydraulic
0003007
System Pressure” on page 5-29. Figure 5-41
5. Remove the hydraulic oil return filter cover. See 3. Clean the top of the hydraulic tank and remove
“Replace the Hydraulic Oil Return Filter” on contaminants from around the breather valve (4).
page 5-31.
4. Remove the cap (1) and press the relief valve button
6. Slowly add hydraulic oil to the return chamber of the (2) to release pressure in the hydraulic tank.
hydraulic tank. Monitor the oil level as it is added.
5. Remove and clean the filter cover (3).
See “Check Hydraulic Oil Level” on page 4-8.
7. Install the hydraulic oil return filter cover. See
“Replace the Hydraulic Oil Return Filter” on
page 5-31.
8. Install the top access panel and intake cover. 5

0003008
Figure 5-42

5-30 SY60C Excavator OMM

MAINTENANCE

NOTE: Always use SANY-approved breather filters. NOTE: Always use SANY-approved oil filters.
6. Install the new filter. Tighten the cover and cap 6. Install a new filter element, gasket, and O-ring.
securely. 7. Install the filter bowl and tighten securely.
8. To purge air from the system, start the engine and
NOTICE! run at low idle for 10 minutes.
Dispose of the filter in accordance with all 9. Check the hydraulic oil level and add hydraulic oil as
applicable environmental regulations. Failure to needed. See “Check Hydraulic Oil Level” on
do so could result in damage to the environment. page 4-8.

Replace the Hydraulic Oil Pilot Filter Replace the Hydraulic Oil Return Filter

WARNING WARNING
• Allow the hydraulic system to cool before • Allow the hydraulic system to cool before
servicing. Hot oil may cause burns or other servicing. Hot oil may cause burns or other
serious injury. serious injury.
• The hydraulic tank may be under pressure, and • The hydraulic tank may be under pressure, and
hydraulic oil may be present at the filter cover. hydraulic oil may be present at the filter cover.
Relieve any pressure to prevent injury. Relieve any pressure to prevent injury.
Failure to follow these warnings could result in Failure to follow these warnings could result in
death or serious injury. death or serious injury.

1. Prepare the machine for service. See “Maintenance

Safety” on page 2-5. NOTICE!
2. Relieve system pressure. See “Relieve Hydraulic Examine the return filter for metal chips and
System Pressure” on page 5-29. debris. An excessive amount of bronze and steel
chips indicates that the hydraulic pump or a
hydraulic motor has been damaged. Rubber
debris indicates seal and/or gasket damage.
Inspect these components before filling the
hydraulic tank and returning the machine to
service.

1. Prepare the machine for service. See “Maintenance

1 Safety” on page 2-5.
2. Relieve system pressure. See “Relieve Hydraulic
System Pressure” on page 5-29.
3. Remove the top access panel. See “Add Hydraulic
Oil” on page 5-29.

0003125
Figure 5-43
3. Place a container under the pilot filter bowl (1) to
catch any spilled oil. 1 2
4. Loosen and remove the pilot filter bowl.

NOTICE!
Dispose of the contaminated oil and filter in
accordance with all applicable environmental
regulations. Failure to do so could result in
damage to the environment.
0003037
5. Remove the filter element from the housing. Use a Figure 5-44
lint free cloth to clean the interior of the housing and
bowl.

SY60C Excavator OMM 5-31

MAINTENANCE

Clean and Replace the Hydraulic Oil Suction

Strainer
2 2
1
WARNING
• Allow the hydraulic system to cool before
3 servicing. Hot oil may cause burns or other
serious injury.
• The hydraulic tank may be under pressure, and
hydraulic oil may be present at the filter cover.
Relieve any pressure to prevent injury.
Failure to follow these warnings could result in
death or serious injury.
4
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
2. Relieve system pressure. See “Relieve Hydraulic
System Pressure” on page 5-29.
3. Remove the top access panel. See “Add Hydraulic
Oil” on page 5-29.

0002397
Figure 5-45
4. Clean the top of the hydraulic tank and remove
contaminants from around the return filter cover (1).

1 2
CAUTION
The return filter cover is spring loaded. Apply and
keep pressure on the cover as the cover is
removed. Failure to do so could cause injury.
0003037
5. Loosen the four fasteners (2) securing the return filter Figure 5-46
cover. Push the cover down against spring pressure
while removing the fasteners. Remove the cover.
6. Remove the spring (3) and return filter (4).

NOTICE!
Dispose of the contaminated oil and filter in
accordance with all applicable environmental
regulations. Failure to do so could result in
damage to the environment.

NOTE: Always use SANY-approved oil filters.

7. Dispose of the used return filter and spring. Install a
new return filter and spring.
8. Install a new O-ring for the return filter cover. Tighten
the fasteners securely.
9. To purge air from the system, start the engine and
run at low idle for 10 minutes.
10. Check the hydraulic oil level and add hydraulic oil as
needed. See “Check Hydraulic Oil Level” on
page 4-8.

5-32 SY60C Excavator OMM

MAINTENANCE

Collect Hydraulic Oil Sample

2 2
1 WARNING
• Allow the hydraulic system to cool before
servicing. Hot oil may cause burns or other
3 serious injury.
• The hydraulic tank may be under pressure, and
hydraulic oil may be present at the filter cover.
Relieve any pressure to prevent injury.
Failure to follow these warnings could result in
4
death or serious injury.

1. Obtain an oil analysis sample kit from a SANY

dealer.
2. Operate the machine until the hydraulic oil is up to
normal operating temperature.
3. Prepare the machine for service. See “Maintenance
5 Safety” on page 2-5.

NOTICE!
It is critical that all material used to collect the
sample is absolutely clean. Failure to adhere to
0002408
Figure 5-47 this warning can cause equipment damage and
contaminate the sample.
4. Clean the top of the hydraulic tank and remove
contaminants from around the suction strainer cover
4. Remove the hydraulic oil return filter cover. See
(1).
“Replace the Hydraulic Oil Return Filter” on
5. Loosen the four fasteners (2) securing the suction page 5-31.
strainer cover. Push the cover down against spring
5. Insert the oil sample tube into the hydraulic tank and
pressure while removing the fasteners. Remove the
collect a sample of hydraulic oil.
cover.
6. Install the hydraulic oil return filter cover.
6. Remove the spring (3), rod (4), and suction strainer
(5). Send the sample for testing in accordance with the
instructions packaged with the sample kit.
7. Clean the suction strainer of any contaminants.
Inspect and replace if damaged. Change the Hydraulic Oil

NOTICE! WARNING
Dispose of the strainers in accordance with all • Allow the hydraulic system to cool before
applicable environmental regulations. Failure to servicing. Hot oil may cause burns or other
do so could result in damage to the environment. serious injury.
• The hydraulic tank may be under pressure, and
8. Install the suction strainer, rod, and spring.
hydraulic oil may be present at the filter cover.
9. Install a new O-ring for the suction strainer cover. Relieve any pressure to prevent injury.
Tighten the fasteners securely.
Failure to follow these warnings could result in
NOTE: Use the extrusion on the bottom of the cap to hold death or serious injury.
the spring in place.
10. To purge air from the system, start the engine and
run it at low idle for 10 minutes.
NOTICE!
• If the hydraulic oil is contaminated (discolored or
11. Check the hydraulic oil level and add hydraulic oil as
containing debris), change the oil immediately.
needed. See “Check Hydraulic Oil Level” on
Find and correct the cause of the contamination
page 4-8.
before changing the hydraulic oil.

SY60C Excavator OMM 5-33

MAINTENANCE

• Dispose of the hydraulic oil and filters in 7. Fill the hydraulic tank to the specified level. See “Add
accordance with all applicable environmental Hydraulic Oil” on page 5-29.
regulations.
Check the Hydraulic Hoses, Lines, and
Failure to do so could result in damage to the
environment.
Connectors
Check all hoses and lines for leaks. Replace damaged or
NOTES: leaking hoses or lines immediately. Any hydraulic pump
lines or connectors connected to the engine
• Always use the same type and grade of hydraulic oil. compartment must be replaced if damaged.
• Hydraulic oil deteriorates faster on machines Make sure all hydraulic lines and hoses do not come in
equipped with a hydraulic breaker than on machines contact with each other or with high-temperature engine
equipped with a bucket. components.

1. Prepare the machine for service. See “Maintenance

Safety” on page 2-5.
2. Relieve system pressure. See “Relieve Hydraulic
System Pressure” on page 5-29.
3. Remove the top access panel. See “Add Hydraulic
Oil” on page 5-29.

1 1

0003009
Figure 5-48
4. Remove the four fasteners (1) securing the center
lower access panel (2). Remove the access panel.

0003010
Figure 5-49
NOTE: For hydraulic tank capacity see “Fluid Capacities”
on page 5-8.
5. Place a suitable container under the drain plug (3).
Remove the drain plug and allow the oil to drain.
6. Install the drain plug and the center lower access
panel.

5-34 SY60C Excavator OMM

MAINTENANCE

Track Assembly
WARNING
Check the Track Tension • If the track remains too tight after opening the
track tension grease valve, or if the track remains
NOTICE! too loose after adding grease to the track tension
Remove gravel or mud buildup between the grease fitting, do not attempt to remove the track
sprocket and the track before checking track or remove the track adjuster. If this occurs,
tension. contact a SANY dealer for further instructions.
• Pressurized grease inside the track adjuster may
1. Use the bucket as a support to lift the track on one cause serious injury if any component is
side. disassembled before pressure is released.
2. Rotate the track one full revolution. Failure to follow these precautions could result
in injury.
3. Prepare the machine for service. See “Maintenance
Safety” on page 2-5. 1. Use the bucket as a support to lift the track on one
side.
2. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.

1
0002345
Figure 5-50
4. Use a straightedge to measure the track sag (1)
between the tread of the roller and the rail surface of 0003038
Figure 5-51
the track.
3. Loosen the fasteners securing the track tension
5. Normal track sag is 0.4 in.–0.8 in. (10 mm–20 mm)
adjuster cover (1). Rotate the cover open.
for rubber tracks and 0.6 in.–1.0 in. (15 mm–25 mm)
for steel tracks. If the track sag is outside of this
range, the track tension must be adjusted.
Adjust the Track Tension
3
WARNING 2
• The track tension grease fitting is under extreme
pressure and grease can exit the grease valve
and cause serious injury.
• Wear safety goggles, gloves, and other personal
protective equipment (PPE) to prevent serious
injury.
0003039
• Do not stand directly in front of the track tension Figure 5-52
grease fitting valve when loosening the valve. Increase the Track Tension
Failure to follow these warnings could result in 1. Prepare the machine for service. See “Maintenance
death or serious injury. Safety” on page 2-5.
2. Make sure that the grease valve (2) is closed tightly.
3. Using a grease gun, pump grease into the grease
fitting (3) while observing idler movement.
4. Rotate the track one full revolution. Check the track
tension to confirm adjustment.
5. Position the adjuster cover and tighten the fasteners.

SY60C Excavator OMM 5-35

MAINTENANCE

Decrease the Track Tension Check and Add Final Drive Oil

NOTICE! CAUTION
Remove gravel or mud buildup between the • Allow the final drive to cool before servicing. Hot
sprocket and the track before reducing track oil may cause burns or other serious injury.
tension. • Wear safety goggles, gloves, and other personal
protective equipment (PPE) to prevent serious
injury.
NOTICE! • The final drive oil may be under pressure.
Dispose of used grease in accordance with all Remove the plugs slowly to prevent injury.
applicable environmental regulations. Failure to Failure to follow these precautions could result in
do so could result in damage to the environment. injury.

1. Slowly open the grease valve (2) 1 to 1-1/2 turns

while observing idler movement. Grease should
come out from behind the grease valve.
NOTE: If grease does not come out, slowly rotate the 1
track in both directions. When grease begins to
flow, stop and continue the adjustment.
2. When the track sag is within specification, tighten the 2
grease valve to 44 lb-ft–59 lb-ft (60 N•m–80 N•m).
3. Rotate the track one full revolution. Check track
tension to confirm adjustment. 3
4. Position the adjuster cover and tighten the fasteners.

0003040
Figure 5-53
1. Park the machine to position the drain plug (3) at the
bottom of one of the final drives.
2. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
3. Wait 10 minutes for the gear oil to cool.
4. Place a suitable container under the final drive to
catch any oil that may leak out.
5. Slowly loosen the oil level plug (2) to relieve any
internal pressure.
6. The oil should be at or near the lower edge of the oil
level plug opening.
7. If necessary, remove the fill plug (1) and add oil.
8. Install the oil level and fill plugs and tighten to 
12.5 lb-ft (17 N•m).
9. Repeat this procedure on the other final drive.

5-36 SY60C Excavator OMM

MAINTENANCE

Change the Final Drive Oil 7. Install the drain plug and tighten to 12.5 lb-ft (17
N•m).
8. Add new gear oil through the fill plug opening. Fill
until the gear oil is at the lower edge of the level plug
opening.
1
9. Install the oil level and fill plugs and tighten to 
12.5 lb-ft (17 N•m).
10. Repeat this procedure on the other final drive.
2
Collect Final Drive Oil Sample

3 CAUTION
• Allow the final drive to cool before servicing. Hot
oil may cause burns or other serious injury.
• Wear safety goggles, gloves, and other personal
protective equipment (PPE) to prevent serious
0003040
Figure 5-54 injury.
• The final drive oil may be under pressure.
CAUTION Remove the plugs slowly to prevent injury.
• Allow the final drive to cool before servicing. Hot Failure to follow these precautions could result in
oil may cause burns or other serious injury. Wear injury.
safety goggles, gloves, and other personal
protective equipment (PPE) to prevent injury. 1. Obtain an oil analysis sample kit from a SANY
• The final drive oil may be under pressure. dealer.
Remove the plugs slowly to prevent injury. 2. Operate the machine to normal operating tempera-
Failure to follow these precautions could result in ture.
injury.
3. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
NOTICE!
Dispose of oil in accordance with all applicable NOTICE!
environmental regulations. Failure to do so could It is critical that all material used to collect the
result in damage to the environment. sample is absolutely clean. Failure to follow this
notice can cause equipment damage and
NOTE: If the final drive oil is cold, it should be warmed contaminate the sample.
prior to changing. Use the bucket as a support to
lift the track on one side. Move the throttle control 4. Remove the final drive check plug. See “Check and
dial to MIN (low idle) and operate the raised track Add Final Drive Oil” on page 5-36.
for 5 minutes. Lower the track.
5. Insert the oil sample tube into the final drive and col-
1. Park the machine to position the drain plug (3) at the lect a sample of final drive oil. Reinstall the final drive
bottom of one of the final drives. check plug.
2. Prepare the machine for service. See “Maintenance 6. Send the sample for testing in accordance with the
Safety” on page 2-5. instructions packaged with the sample kit.
3. Wait 10 minutes for the gear oil to cool.
4. Place a suitable container under the final drive.
5. Slowly loosen and remove the oil level plug (2) and
fill plug (1) to relieve any internal pressure.

NOTE: For final drive oil capacity see “Fluid Capacities”

on page 5-8.

6. Remove the drain plug and allow the oil to drain.

SY60C Excavator OMM 5-37

MAINTENANCE

Check the Final Drive Motor Mounting 5. Replace any damaged or defective fasteners and
Fasteners tighten any loose fasteners. Final drive mounting
fasteners are tightened to 117 lb-ft–144 lb-ft 
1. Prepare the machine for service. See “Maintenance (158 N•m–196 N•m).
Safety” on page 2-5.
6. Install the travel motor cover (2) and secure with
fasteners (1). The travel motor cover fasteners are
1 tightened to 33 lb-ft–43 lb-ft (45 N•m–59 N•m).

0004527
Figure 5-1
2. Remove the three fasteners (1) and remove the 4
travel motor cover (2). The right side is shown, the Figure 5-3
0003040

left side is similar.

7. Inspect the sprocket mounting bolts (4) on the
opposite side of the track for rust, damage, or
3 looseness.
NOTE: Use thread-lock compound when tightening loose
fasteners or installing new fasteners.
8. Replace any damaged or defective fasteners and
tighten any loose fasteners.The sprocket mounting
bolts are tightened to 117 lb-ft–144 lb-ft 
(158 N•m–196 N•m).
NOTE: Contact a SANY dealer if any abnormalities are
3 found.

0004526
Figure 5-2
3. Make sure all hoses are tightly connected and not
leaking. Inspect hoses for wear or damage.
4. Inspect all of the final drive mounting fasteners (3) for
rust, damage, or looseness.
NOTE: Use thread-lock compound when tightening loose
fasteners or installing new fasteners.

5-38 SY60C Excavator OMM

MAINTENANCE

Lubrication
Lubrication Points

3
5 6

2 4
1

12
16 11

15 14 10 9 8 7

0002197
Figure 5-4

1 Arm cylinder rod end pin (page 5-39) 9 Dozer blade linkage pins (page 5-41)
2 Boom-arm connecting pin (page 5-40) 10 Dozer blade cylinder end pins (page 5-42)
3 Arm cylinder base end pin (page 5-40) 11 Boom swing cylinder rod end pin (page 5-42)
4 Boom pin (page 5-40) 12 Boom cylinder base end pin (page 5-42)
5 Boom swing cylinder base end pin (page 5-40) 13 Boom cylinder rod end pin (page 5-42)
6 Swing gear (page 5-41) 14 Bucket linkage pins (page 5-43)
7 Swing bearing (page 5-41) 15 Bucket cylinder rod end pin (page 5-43)
8 Boom swing pin (page 5-41) 16 Bucket cylinder base end pin (page 5-43)

See “Lubrication and Maintenance Charts” on page 5-11 Arm Cylinder Rod End Pin
for additional information.
NOTE: A new machine must be greased every 8 hours
within the initial 50 service hours. 1
2
If the lubricated location produces abnormal noise,
additional lubrication is required besides regular
maintenance.
More frequent lubrication is required when the machine is
operated with heavy optional equipment (e.g., a hydraulic
breaker).
After operating in water, grease the machine to expel any
water from the lubrication points.
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
2. Using a grease gun, pump grease into the grease
0003021
fittings. Figure 5-5
3. Clean off all excess grease. 1. Remove the grease fitting cap (1) from the arm
cylinder rod end pin grease fitting (2).

SY60C Excavator OMM 5-39

MAINTENANCE

2. Grease the arm cylinder rod end pin grease fitting. 4. Install the grease fitting cap.
NOTE: Wipe excess grease from around the grease Boom Pin
fitting.
3. Install the grease fitting cap.
Boom-Arm Connecting Pin
1
2

2
0003024
Figure 5-8
1. Remove the grease fitting cap (1) from the boom pin
grease fitting (2).
2. Grease the boom pin grease fitting.
3. Wipe excess grease from around the grease fitting.
4. Install the grease fitting cap.
0003022
Figure 5-6
Boom Swing Cylinder Base End Pin
1. Remove the grease fitting cap (1) from the boom-arm
connecting pin grease fitting (2).
2. Grease the boom-arm connecting pin grease fitting. 2
NOTE: Wipe excess grease from around the grease 1
fitting.
3. Install the grease fitting cap.
Arm Cylinder Base End Pin

0003027
Figure 5-9
1. Remove the grease fitting cap (1) from the boom
swing cylinder base end pin fitting (2).
2. Grease the boom swing cylinder base end pin fitting.
3. Wipe excess grease from around the grease fitting.
2
4. Install the grease fitting cap.

0003023
Figure 5-7
1. Remove the grease fitting cap (1) from the arm
cylinder base end pin grease fitting (2).
2. Grease the arm cylinder base end pin grease fitting.
3. Wipe excess grease from around the grease fitting.

5-40 SY60C Excavator OMM

MAINTENANCE

Swing Gear Boom Swing Pin

1 2
2

0003027
Figure 5-10
1. Remove the grease fitting cap (1) from the swing
gear grease fitting (2). 0003028
Figure 5-12
2. Grease the swing gear grease fitting.
1. Remove the grease fitting cap (1) from the grease
NOTE: Wipe excess grease from around the grease the boom swing pin fitting (2).
fitting.
2. Grease the boom swing pin fitting.
3. Install the grease fitting cap.
NOTE: Wipe excess grease from around the grease
Swing Bearing fitting.
3. Install the grease fitting cap.
Dozer Blade Linkage Pins

2
1

0003025
Figure 5-11
1. Grease the two fittings on the swing bearing (1).
NOTE: Only one fitting is shown. Figure 5-13
0003030

2. Start the engine and raise the bucket 0.8 in.–1.2 in. NOTE: Only one dozer blade linkage pin grease fitting
(20 mm–30 mm) above the ground. Swing the upper cap is shown.
structure 45 degrees (1/8 turn) in each direction.
3. Shut down the machine. 1. Remove the grease fitting cap (1) from the dozer
blade linkage pin fitting (2).
4. Repeat steps 1 through 3 until grease appears from
the swing bearing seal. 2. Grease the dozer blade linkage pins grease fitting.

NOTE: Wipe excess grease from around the grease NOTE: Wipe excess grease from around the grease
fittings. fitting.
3. Install the grease fitting cap.

SY60C Excavator OMM 5-41

MAINTENANCE

Dozer Blade Cylinder End Pins Boom Cylinder Base End Pin

2
2

1
2 1

0003029 0003031
Figure 5-14 Figure 5-16
NOTE: Only one dozer blade cylinder grease fitting cap is 1. Remove the grease fitting cap (1) from the boom
shown. cylinder base end pin grease fitting (2).
2. Grease the boom cylinder base end pin grease
1. Remove the grease fitting cap (1) from the dozer
fitting.
blade cylinder end pin fitting (2).
2. Grease the dozer blade cylinder end pin fitting. NOTE: Wipe excess grease from around the grease
fitting.
NOTE: Wipe excess grease from around the grease
fittings. 3. Install the grease fitting cap.

3. Install the grease fitting cap. Boom Cylinder Rod End Pin

Boom Swing Cylinder Rod End Pin

2
1 2

1
0003032
Figure 5-17
0003035 1. Remove the grease fitting cap (1) from the boom
Figure 5-15
cylinder rod end pin grease fitting (2).
1. Remove the grease fitting cap (1) from the boom
2. Grease the boom cylinder rod end pin grease fitting.
swing cylinder rod end pin fitting (2).
2. Grease the boom swing cylinder rod end pin fitting. NOTE: Wipe excess grease from around the grease
fitting.
NOTE: Wipe excess grease from around the grease
fitting. 3. Install the grease fitting cap.

3. Install the grease fitting cap.

5-42 SY60C Excavator OMM

MAINTENANCE

Bucket Linkage Pins Bucket Cylinder Base End Pin

1
1
1
2
0003189 0003034
Figure 5-18 Figure 5-20
1. Remove the grease fitting caps (2) from the bucket 1. Remove the grease fitting cap (1) from the bucket
linkage pin grease fittings (1). cylinder base end pin grease fitting (2).
2. Grease the bucket linkage pin grease fittings. 2. Grease the bucket cylinder base end pin grease
fitting.
NOTE: Wipe excess grease from around the grease
fittings. NOTE: Wipe excess grease from around the grease
fitting.
3. Install the grease fitting caps.
3. Install the grease fitting cap.
Bucket Cylinder Rod End Pin

1
2

2 1 2

0003033
Figure 5-19
1. Remove the grease fitting caps (1) from the bucket
cylinder rod end pin grease fittings (2).
2. Grease the bucket cylinder rod end pin grease
fittings.
NOTE: Wipe excess grease from around the grease
fittings.
3. Install the grease fitting caps.

SY60C Excavator OMM 5-43

MAINTENANCE

Cab Inspect and Lubricate the Cab Door Hinges

and Front Window Slide Rail
Inspect the Cab Door Lock and Front
Window Lock Catch
1

0002969
Figure 5-24
0002966 Grease the two cab door hinges (1) until grease comes
Figure 5-21 out of the hinge.
Check the body (1) of the cab door lock.

2
2

0002967
Figure 5-22 0002970
Figure 5-25
Check the lock catch (2) of the cab door lock.
Apply a lubricating silicone to the slide rails (2) on both
sides of the cab door ceiling.
Inspect and Tighten the Windshield Wiper
Arm Nut

3
1

0002968
Figure 5-23
2
Check the windshield lock catch (3) inside the cab (one
on each side).

0002963
Figure 5-26
Raise the nut cap (1) at the end of the wiper arm, and
check the nut (2). If the nut is loose, tighten it to 
26 lb-ft–33 lb-ft. (35 N•m–40 N•m).

5-44 SY60C Excavator OMM

MAINTENANCE

Bucket
Replace the Bucket Teeth

WARNING
• Unexpected machine movement can be
dangerous when replacing the bucket teeth.
Place the bucket on a stable work surface. Shut
down the engine and lock out the control levers.
3
• Roll pins may eject with extreme force when
removed. Do not allow anyone to stand in front of
the pins during pin removal. 0002350
Figure 5-28
• Metal fragments from roll pins and tools may
break off during roll pin removal and installation. 3. Select a stable work surface. Move the hydraulic
Wear safety goggles, gloves, and other personal controls to the locked position. Keep the bottom of
protective equipment (PPE) to prevent serious the bucket level on a wooden block (3).
injury.
Failure to follow these warnings could result in
death or serious injury.
5
NOTE: Bucket teeth must be replaced before the bucket 4
tooth adapter wears out.
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.

1
0002351
Figure 5-29
4. Remove the roll pins (4) and worn bucket teeth (5).

2
6 7
0002349
Figure 5-27
2. Measure the length of the bucket teeth (1). If the
bucket teeth are worn more than the service limit
dimension (2), replace the bucket teeth.
0002352
• The dimension of new bucket teeth is 5.90 in. Figure 5-30
(150 mm).
5. Install new bucket teeth (6) and roll pins (7) in the
• The minimum service limit of bucket teeth is 2.95 in. reverse order of removal.
(75 mm).

SY60C Excavator OMM 5-45

MAINTENANCE

Remove and Install the Bucket 4. Clean the pins and pin bores. Lubricate the pin bores
with grease.
WARNING 5. Align the arm with a new bucket. Make sure the
bucket is secured and will not move.
• Keep fingers and other body parts away from
pinch points to prevent crushing injuries while 6. Align the arm and bucket and install the bucket pin.
removing or installing the bucket. Never put your Install the retaining fasteners into the pin.
finger into the pin bore during alignment. 7. Align the linkage to the bucket and install the bucket
• Secure buckets after removal and before pin. Install the retaining fasteners into the pin.
servicing. 8. Grease the bucket pins.
• Bucket pins may be ejected with extreme force 9. Start the engine and run it at low idle. Operate the
when removed forcefully. Do not allow anyone to bucket by slowly curling it in both directions to check
stand in front of the pins during removal. for binding.
• Never stand or place your feet or other body part
under the bucket when removing bucket pins.
Failure to follow these precautions could result in
death or serious injury.

1. Prepare the machine for service. See “Maintenance

Safety” on page 2-5.

0002279
Figure 5-31
2. Lower the bucket to the ground and support the
bucket to prevent it from rolling over when the bucket
pin is removed.

5
4
2
1

0002354
Figure 5-32
3. Remove the bucket pin hardware and bucket pins
(1 and 2) and remove the bucket (3) from the arm (4)
and linkage (5).

5-46 SY60C Excavator OMM

Chapter 6

Specifications
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Working Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Lift Chart: Blade Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Lift Chart: Blade Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

SY60C Excavator OMM 6-1

SPECIFICATIONS

Machine Dimensions

2
1 3

7
9

4
10 5
11 8 6

0002892
Figure 6-1

Item Description Dimensions

1 Upper structure width 6 ft. 1 in. (2860 mm)
2 Transport length 19 ft. 9 in. (6015 mm)
3 Tail swing radius 5 ft. 5 in. (1640 mm)
4 Dozer blade height 1 ft. 1 in. (340 mm)
5 Track length on ground 6 ft. 9 in. (2045 mm)
6 Track length 8 ft. 4 in. (2545 mm)
7 Transport height 8 ft. 8 in. (2645 mm)
8 Standard track width 1 ft. 4 in. (400 mm)
9 Minimum ground clearance 1 ft. 1 in. (330 mm)
10 Track gauge 5 ft. 3 in. (1600 mm)
11 Transport width 6 ft. 7 in. (2005 mm)

6-2 SY60C Excavator OMM

SPECIFICATIONS

Working Range

1
3

5
6

8
9

7
0002893
Figure 6-2

Item Description Dimensions

1 Maximum cutting height 19 ft. (5790 mm)
2 Maximum height at minimum swing radius 14 ft. 8.76 in. (4.49 m)
3 Maximum dumping height 13 ft. 4 in. (4.06 m)
4 Minimum swing radius 8 ft. 5 in. (2.55 m)
5 Maximum dozer raising height 1 ft. 3.12 in. (385 mm)
6 Maximum dozer lowering depth 1 ft. 2.88 in. (380 mm)
7 Maximum reach at ground level 20 ft. 8.76 in. (6.32 m)
8 Maximum vertical wall digging depth 10 ft. 5.16 in. (3.18 m)
9 Maximum digging depth 13 ft. (3.95 m)

SY60C Excavator OMM 6-3

SPECIFICATIONS

Technical Specifications
Description Specifications

Operating weight 13448 lb. (6100 kg)

Ground pressure 5.0 psi (34.6 kPa)
Engine Yanmar 4TNV98C-WSY
Displacement 202.5 in.3 (3.3 L)
Rated power (kW/rpm) 56.9 hp (42.4 kW) at 2000 rpm
Hydraulics Load sensing with pilot control
Main hydraulic pump Axial piston – Variable displacement
Operating flow (maximum) 37.7 gal/min (142.7 L/min)
Operating pressure (maximum) 3553 psi (24.5 MPa)
Travel motor Axial piston with park brake
Travel pressure (maximum) 3553 psi (24.5 MPa)
high speed 2.4 mph (3.7 km/h)
Travel speed (high/low)
low speed 1.5 mph (2.40 km/h)
Travel effort (maximum) 10,611 lbf (47.2 kN)
Grade capability (maximum) 35°
Swing motor Axial piston with swing brake
Swing pressure (maximum) 2770 psi (19.1 MPa)
Swing speed 9.6 rpm
Undercarriage (standard) Belted rubber track
Track shoe width (standard) 16 in. (400 mm)
Track rollers (per side) 5
Carrier rollers (per side) 1
Bucket capacity 7.41 ft.3 (0.21 m3)
Blade width and height 78.7 in. x 13.4 in. (2.0 m x 0.34 m)
Bucket breakout force (ISO) 10,116 lb-ft (45.0 kN)
Arm digging force (ISO) 7419 lb-ft (33.0 kN)

6-4 SY60C Excavator OMM

SPECIFICATIONS

Lift Chart: Blade Down

Rated Capacity
lb. (kg)

Load Point Radius ft. (m)

Load
Point Lift capacity at max
Height 6.6 (2.0) 9.8 (3.0) 13.1 (4.0) 16.4 (5.0)
reach
ft. (m)
End Side End Side End Side End Side End Side

13.1 2205 2205 *2425 1874

(4.0) (*1000) (1000) (*1100) (850)

9.8 2535 2205 2425 1433 *2535 1433

(3.0) (*1150) (1000) (*1100) (650) (*1150) (650)

6.6 3968 3086 2976 2094 2646 1433 2646 1323

(2.0) (*1800) (1400) (*1350) (950) (*1200) (650) (*1200) (600)

3.3 5401 2756 3638 1874 2976 1433 2756 1213

(1.0) (*2450) (1250) (*1650) (850) (*1350) (650) (*1250) (550)

0.0 6173 2646 4079 1764 3086 1323 2976 1323

(0.0) (*2800) (1200) (*1850) (800) (*1400) (600) (*1350) (600)

-3.3 8378 5291 6063 2646 4079 1764 3197 1433

(-1.0) (*3800) (2400) (*2750) (1200) (*1850) (800) (*1450) (650)

-6.6 8818 5181 5401 2646 3417 1874 3417 1874

(-2.0) (*4000) (2350) (*2450) (1200) (*1550) (850) (*1550) (850)

* Indicates load limited by hydraulic lifting capacity.

NOTE: These capacities only apply to the machine as
originally manufactured and normally equipped by
SANY. Lift capacities do not include a bucket and
are in compliance with ISO 10567:2007
NOTE: Least stable position is over the side.
NOTE: The load point is the centerline of the bucket pivot
mounting pin on the arm.

SY60C Excavator OMM 6-5

SPECIFICATIONS

Lift Chart: Blade Up

Rated Capacity
lb. (kg)

Load Point Radius ft. (m)

Load
Point Lift capacity at max
Height 6.6 (2.0) 9.8 (3.0) 13.1 (4.0) 16.4 (5.0)
reach
ft. (m)
End Side End Side End Side End Side End Side

13.1 2205 2205 *2205 1874

(4.0) (*1000) (1000) (*1000) (850)

9.8 2205 2205 1984 1433 *1984 1433

(3.0) (*1000) (1000) (*900) (650) (*900) (650)

6.6 3968 3086 2866 2094 1984 1433 1764 1323

(2.0) (*1800) (1400) (*1300) (950) (*900) (650) (*800) (600)

3.3 3968 2756 2646 1874 1984 1433 1764 1213

(1.0) (*1800) (1250) (*1200) (850) (*900) (650) (*800) (550)

0.0 3858 2646 2535 1764 1874 1323 1784 1323

(0.0) (*1750) (1200) (*1150) (800) (*850) (600) (*800) (600)

-3.3 7937 5291 3858 2646 2535 1764 1984 1433

(-1.0) (*3600) (2400) (*1750) (1200) (*1150) (800) (*900) (650)

-6.6 8157 5181 3968 2646 2646 1874 2646 1874

(-2.0) (3700) (2350) (*1800) (1200) (*1200) (850) (*1200) (850)

* Indicates load limited by hydraulic lifting

capacity.
NOTE: These capacities only apply to the machine as
originally manufactured and normally equipped by
SANY. Lift capacities do not include a bucket and
are in compliance with ISO 10567:2007
NOTE: Least stable position is over the side.
NOTE: The load point is the centerline of the bucket pivot
mounting pin on the arm.

6-6 SY60C Excavator OMM

Chapter 7

SY60C Excavator OMM 7-1

OPTIONAL EQUIPMENT

Optional Equipment Selection Operation Precautions

Consult a SANY dealer before installing any optional
equipment to the machine. Depending on the type of NOTICE!
optional equipment selected, protective structures (such The following precautions must be strictly
as front guards or top guards) may need to be installed observed when selecting, installing, and
on the machine. operating optional equipment. Failure to observe
Only install SANY-approved optional equipment. SANY and follow this notice can cause damage to the
assumes no responsibility for accidents, loss, or failures machine or cause the machine to operate
caused by any unapproved optional equipment. improperly.

Read Equipment Instructions • Prior to the operation, move the machine to a safe
Read and understand the optional equipment manual area and test its operation.
before installing and operating any optional equipment. • Be aware of how the machine will move with
Do not exceed the manufacturer’s specifications for optional equipment installed, since the machine’s
maximum flow and pressure of optional equipment. center of gravity and working range may change.
If the optional equipment manual is missing or damaged,
• Make sure the machine is well-balanced.
contact the manufacturer of the optional equipment to
obtain a replacement. • Maintain a safe distance from all surrounding
barriers during machine operations.
Removal and Installation Precautions
• In order to prevent the machine from tipping over,
never swing, lower, or stop the machine suddenly.
NOTICE!
The following precautions must be strictly • In order to prevent impact that may cause the
observed when selecting, installing, and machine to tip over, never raise or lower the boom
operating optional equipment. Failure to observe suddenly.
and follow this notice can cause damage to the • Install front guards on the machine as necessary per
machine or cause the machine to operate the nature of the optional equipment.
improperly.

• Follow the instructions in this manual and in the

optional equipment manual.
• Remove and install equipment only on a firm, level
surface.
• Use an appropriate lifting device when handling
heavy objects weighing more than 55 lb. (25 kg).
• Never stand under a suspended load.
• Make sure the machine is well-balanced and
supported whenever installing or removing optional
equipment.
For additional information about removal and installation
of optional equipment, consult a SANY dealer.

7-2 SY60C Excavator OMM

OPTIONAL EQUIPMENT

Install Optional Equipment 5. Connect the optional equipment to the machine in

accordance with the manufacturer’s instructions.
WARNING 6. Connect the optional equipment hydraulic lines and
bleed the hydraulic system in accordance with the
Do not release the equipment unless it is on the
manufacturer’s instructions.
ground or on a solid, supportive surface. Block or
support the equipment to prevent rolling or
tipping. Failure to follow these warnings could
result in death or serious injury.
3
Hydraulic systems operate under extremely high 5
pressure. Escaping hydraulic oil under pressure
is dangerous. Always relieve pressure before
disconnecting hoses. Failure to follow these
warnings could result in death or serious injury.
4
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5.
2. Relieve system pressure. See “Relieve Hydraulic
System Pressure” on page 5-29. 0003207
Figure 7-2
7. Adjust the return flow selector valve (3) according to
the optional equipment being installed. It is located
behind the right front access door. The return flow
selector valve regulates the direction of hydraulic oil
1
flow. There are one-way (4) or two-way (5) positions
for operating optional equipment.
NOTE: A variety of optional one-way and two-way flow
equipment is available for use on this machine. A
hydraulic breaker is an example of one-way flow
2 equipment; a bucket thumb or shear are examples
of two-way flow equipment.
0004528
Figure 7-1 8. Select the correct operating mode from the monitor.
See “Operating Mode Screen” on page 3-12.
NOTICE! 9. Check the hydraulic oil level. See “Check the
Dispose of hydraulic oil in accordance with local Hydraulic Oil Level” on page 5-29.
environmental regulations. Failure to do so could
damage the environment.

3. Place a suitably sized container under the hydraulic

connection to catch any residual hydraulic oil.
4. Remove the line nut (1) and plug (2) from the
hydraulic line.
NOTE: Right side shown. Repeat for the left side.

SY60C Excavator OMM 7-3

OPTIONAL EQUIPMENT

Remove Optional Equipment

WARNING
Do not release the equipment unless it is on the 1
ground or on a solid, supportive surface. Block or
support the equipment to prevent rolling or
tipping. Failure to follow these warnings could
result in death or serious injury.

Hydraulic systems operate under extremely high

2
pressure. Escaping hydraulic oil under pressure
0004528
is dangerous. Always relieve pressure before Figure 7-3
disconnecting hoses. Failure to follow these 5. Install the line nut (1) and plug (2) to the hydraulic
warnings could result in death or serious injury. line.
NOTE: Right side shown. Repeat for the left side.
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-5. 6. Disconnect the optional equipment from the machine
2. Relieve system pressure. See “Relieve Hydraulic in accordance with the manufacturer’s instructions.
System Pressure” on page 5-29. 7. Adjust the return flow selector valve as necessary.
See “Install Optional Equipment” on page 7-3.
NOTICE! 8. Select the correct operating mode from the monitor.
Dispose of the hydraulic oil in accordance with See “Operating Mode Screen” on page 3-12.
local environmental regulations. Failure to do so 9. Check the hydraulic oil level. See “Check the
could result in damage to the environment. Hydraulic Oil Level” on page 5-29.

3. Place a suitably sized container under the hydraulic

connection to catch any residual hydraulic oil.
4. Disconnect the optional equipment hydraulic lines in
accordance with the manufacturer’s instructions.

7-4 SY60C Excavator OMM

Page Intentionally Blank
318 Cooper Circle

Peachtree City, Georgia 30269

Fax: 770 632 7820

Sales E-mail: [email protected]

Service E-mail: [email protected]

Service Hotline: 470 552 SANY (7269)

s a nyam er ica.co m [email protected]

SANY Part Number SSY005078669

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