918

918 U
INSTRUCTION MANUAL

938
938 U

This instruction manual applies to machines

from the following serial numbers onwards:
# 2 671 899

296-12-18 997/002
Betriebsanleitung engl. 06.12
 This Instruction Manual is valid for all models and subclasses listed in the
chapter "Specifications".

The adjustment manual for the machines can be downloaded free of

charge from the internet address
www.pfaff-industrial.com/pfaff/de/service/downloads
As an alternative to the internet download the adjustment manual can also be
ordered in book form under part no. 296-12-18 998/002.

The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or

in part, is only permitted with our previous authorization and with written reference to the
source.

PFAFF Industriesysteme
und Maschinen AG

Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
 Index

Contents ..................................................................................Page
1 Safety .................................................................................................................................... 5
1.01 Directives ............................................................................................................................... 5
1.02 General notes on safety ......................................................................................................... 5
1.03 Safety symbols ...................................................................................................................... 6
1.04 Important points for the user ................................................................................................. 6
1.05 Operating and specialist personnel ........................................................................................ 7
1.05.01 Operating personnel .............................................................................................................. 7
1.05.02 Specialist personnel ............................................................................................................... 7
1.06 Danger warnings .................................................................................................................... 8

2 Proper use............................................................................................................................. 9

3 Specifications ..................................................................................................................... 10
3.01 PFAFF 918, 938 .................................................................................................................... 10
3.02 PFAFF 918 U, 938 U ............................................................................................................ 11

4 Disposal of Machine .......................................................................................................... 12

5 Transportation, packing and storage ................................................................................ 13

5.01 Transportation to customer‘s premises ............................................................................... 13
5.02 Transportation inside the customer‘s premises ................................................................... 13
5.03 Disposal of packing materials .............................................................................................. 13
5.04 Storage ................................................................................................................................ 13

6 Explanation of symbols ..................................................................................................... 14

7 Controls .............................................................................................................................. 15
7.01 Main switch ......................................................................................................................... 15
7.02 Keys on the machine head (only on machines with flange motor) ....................................... 15
7.03 Adjustment lever for zigzag stitch and needle position ........................................................ 16
7.04 Reverse-feed key / Stitch length adjustment wheel............................................................ 16
7.05 Adjustment wheel for multi-stitch and zigzag stitch (only on the PFAFF 918 U and 938 U).... 17
7.06 Lever for raising presser foot ............................................................................................... 17
7.07 Pedal .................................................................................................................................... 18
7.08 Adjustment lever of the underedge trimmer -771/05 .......................................................... 18
7.09 Control panel ........................................................................................................................ 18

8 Installation and commissioning ....................................................................................... 19

8.01 Installation............................................................................................................................ 19
8.01.01 Adjusting the table-top height .............................................................................................. 19
8.01.02 Mounting the upper V-belt guard / Fitting the machine cover .............................................. 20
Index

Contents ..................................................................................Page
8.01.03 Fitting the reel stand ............................................................................................................ 20
8.01.04 Fitting the flange motor ....................................................................................................... 21
8.01.05 Fit the belt guard of the flange-motor .................................................................................. 21
8.01.06 Fitting the tilt lock................................................................................................................. 22
8.01.07 Connecting the plug-in connections and earth cables ......................................................... 22
8.02 Commissioning .................................................................................................................... 23
8.03 Switching the machine on/off .............................................................................................. 24
8.04 Basic position of the machine drive unit
8.05 Mounting/connecting the start inhibitor............................................................................... 25

9 Preparation ........................................................................................................................ 26
9.01 Inserting the needle ............................................................................................................. 26
9.02 Winding the bobbin thread, adjusting the thread tension .................................................... 27
9.03 Removing / Inserting the bobbin case ................................................................................. 28
9.04 Threading the bobbin case, adjusting the thread tension .................................................... 28
9.04.01 PFAFF 938 and 938 U without thread trimmer .................................................................... 28
9.04.02 PFAFF 938 and 938 U with thread trimmer ........................................................................ 29
9.04.03 PFAFF 918 and 918 U .......................................................................................................... 29
9.05 Threading the needle thread / Adjusting the needle thread tension .................................... 30
9.06 Setting the zigzag stitch and the stitch position ................................................................... 31
9.07 Adjusting the stitch length ................................................................................................... 31
9.08 Adjusting the multi-stitch or the zigzag stitch
(only on the 918 U and 938 U with flange motor) ................................................................ 32
9.08.01 Changing from zigzag stitch to multi-stitch .......................................................................... 32
9.08.02 Changing from multi-stitch to zigzag stitch .......................................................................... 32
9.09 Adjusting the multi-stitch or the zigzag stitch
(on the 918 U and 938 U with an external motor) .....................................................................33
9.09.01 Changing from zigzag stitch to multi-stitch .......................................................................... 33
9.09.02 Changing from multi-stitch to zigzag stitch .......................................................................... 33

10 Care and maintenance ....................................................................................................... 34

10.01 Servicing and maintenance intervals ................................................................................... 34
10.02 Cleaning the machine .......................................................................................................... 34
10.03 Lubricating the hook ............................................................................................................ 35
10.04 Oiling the zigzag drive .......................................................................................................... 36
10.05 Checking/adjusting the air pressure .................................................................................... 37
10.06 Cleaning the air filter of the air-filter / lubricator .................................................................. 37

11 Wearing parts ..................................................................................................................... 38

 Safety

1 Safety
1.01 Directives
The machine has been constructed in accordance with the requirements listed in the
EC Declaration of Conformity and the Declaration of Incorporation.
In addition to this Instruction Manual, also observe all generally accepted, statutory and
other regulations and legal requirements and all valid environmental protection regulations!
The regionally valid regulations of the social insurance society for occupational accidents or
other supervisory organizations are to be strictly adhered to!

1.02 General notes on safety

● This machine may only be operated by adequately trained operators and only after having
completely read and understood the Instruction Manual!

● All Notes on Safety and Instruction Manuals of the motor manufacturer are to be read be-
fore operating the machine!

● The danger and safety instructions on the machine itself are to be followed!

● This machine may only be used for the purpose for which it is intended and may not be
operated without its safety devices. All safety regulations relevant to its operation are to
be adhered to.

● When exchanging sewing tools (e.g. needle, roller presser, needle plate and bobbin),
when threading the machine, when leaving the machine unattended and during mainte-
nance work, the machine is to be separated from the power supply by switching off the
On/Off switch or by removing the plug from the mains!

● Everyday maintenance work is only to be carried out by appropriately trained personnel!

● Repairs and special maintenance work may only be carried out by qualified service staff
or appropriately trained personnel!

● Work on electrical equipment may only be carried out by appropriately trained personnel!

● Work is not permitted on parts and equipment which are connected to the power supply!
The only exceptions to this rule are found in the regulations EN 50110.

● Modifications and alterations to the machine may only be carried out under observance
of all the relevant safety regulations!

● Only spare parts which have been approved by us are to be used for repairs! We express-
ly point out that any replacement parts or accessories which are not supplied by us have
not been tested and approved by us. The installation and/or use of any such products can
lead to negative changes in the structural characteristics of the machine. We are not liable
for any damage which may be caused by non-original parts.

5
Safety
1.03 Safety symbols

Danger!
Points to be observed.

Danger of injury for operating and specialist personnel!

Caution
Do not operate without finger guard and safety devices.
Before threading, changing bobbin and needle, cleaning
etc. switch off main switch.

1.04 Important points for the user

● This Instruction Manual is an integral part of the machine and must be available to the
operating personnel at all times.

● The Instruction Manual must be read before operating the machine for the first time.

● The operating and specialist personnel is to be instructed as to the safety equipment of

the machine and regarding safe work methods.

● It is the duty of the user to only operate the machine in perfect running order.

● It is the obligation of the user to ensure that none of the safety mechanisms are removed
or deactivated.

● It is the obligation of the user to ensure that only authorized persons operate and work
on the machine.

Further information can be obtained from your PFAFF agent.

6
 Safety
1.05 Operating and specialist personnel
1.05.01 Operating personnel
Operating personnel are persons responsible for the equipping, operating and cleaning of
the machine as well as for taking care of problems arising in the sewing area.

The operating personnel is required to observe the following points and must:

● always observe the Notes on Safety in the Instruction Manual!

● never use any working methods which could adversely affect the safety of the machine!

● not wear loose-fitting clothing or jewelery such as chains or rings!

● also ensure that only authorized persons have access to the potentially dangerous area
around the machine!

● always immediately report to the person responsible any changes in the machine which
may limit its safety!

1.05.02 Specialist personnel

Specialist personnel are persons with a specialist education in the fields of electrics, electro-
nics and mechanics. They are responsible for the lubrication, maintenance, repair and adjust-
ment of the machine.

The specialist personnel is obliged to observe the following points and must:

● always observe the Notes on Safety in the Instruction Manual!

● switch off the On/Off switch before carrying out adjustments or repairs, and ensure that
it cannot be switched on again unintentionally!

● wait until the luminous diode on the control box is no longer blinking or on before begin-
ning adjustment or repair work.

● never work on parts which are still connected to the power supply! Exceptions are ex-
plained in the regulations EN 50110.

● replace the protective coverings and close the electrical control box after all repairs or
maintenance work!

7
Safety

1.06 Danger warnings

A working area of 1 m must be kept free both in front of and behind the machi-
ne, so that easy access is possible at all times.

Never put your hands or fingers in the sewing area during sewing!
Danger of injury by the needle!

While setting or adjusting the machine do not leave any objects on the table nor
in the needle plate area! Objects may be trapped or flung out of the machine!

6 4

2
3
5

Fig. 1 - 01

Do not operate the machine without the take-up lever guard 1!

Danger of injury through the movement of the take-up lever.

Do not operate the machine without finger guard 2!

Danger of injury from the needle!

Do not operate machines with flange motor without start inhibitor 3!

Danger of injury if the machine is started accidentally!

When using an external motor do not operate the machine without belt guard 4
and 5! Danger of injury from the drive belts!

Do not operate the machine without tilt lock 6!

Danger of crushing between sewing head and table top!

8
 Proper use

2 Proper use

The PFAFF 918 is a high-speed zigzag sewing machine with bottom feed and large hook.

The PFAFF 918 U is a high-speed zigzag sewing machine with bottom feed, a large hook and
mechanical shift from zigzag to 3-stitch zigzag.

The PFAFF 938 is a high-speed zigzag sewing machine with bottom feed.

The PFAFF 938 U is a high-speed zigzag sewing machine with bottom feed and mechanical
shift from zigzag to 3-stitch zigzag.

The machines are used for producing zigzag lockstitch seams in the clothing and linen industry

Any and all uses of this machine which have not been approved of by the
manufacturer are considered to be inappropriate! The manufacturer cannot be
held liable for any damage caused by the inappropriate use of the machine!
The appropriate use of the machine includes the observance of all operational,
adjustment, maintenance and repair measures required by the manufacturer!

9
Specifications

3 Specifications
3.01 PFAFF 918, 938 ▲
Stitch type: .............................................................................................. 304 (zigzag lockstitch)
Needle system: .................................................................................................................... 438

Needle size in 1/100 mm:

Model A: ......................................................................................................................... 60 - 70
Model B: ....................................................................................................................... 80 - 100

Presser foot clearance: .....................................................................................................7 mm

Clearance width: ...........................................................................................................260 mm
Clearance height: ..........................................................................................................130 mm

Bedplate dimensions: ......................................................................................... 476 x 177 mm

Sewing head dimensions:

Length: .................................................................................................................... ca. 550 mm
Width: ..................................................................................................................... ca. 180 mm
Height (above table): ............................................................................................... ca. 300 mm

Max. stitch length

PFAFF 918-6/01: .............................................................................................................4,5 mm
PFAFF 938-6/01; -6/27: ...................................................................................................2,5 mm

Max. speed
PFAFF 918: .......................................................................................................... 5000 Sti/min ◆
PFAFF 938-6/01; -771/05-6/27: ............................................................................ 5500 Sti/min ◆
PFAFF 938-34/01 R: ............................................................................................ 6000 Sti/min ◆

Max. stitch with

PFAFF 918: ................................................................................................................... 10,0 mm
PFAFF 938-6/01: .............................................................................................................6,0 mm
PFAFF 938-771/05-6/27:.................................................................................................3,0 mm
PFAFF 938-34/01 R: .......................................................................................................4,5 mm

Connection data:
Operating voltage: ................................................................................ 230 V ± 10%, 50/60 Hz
Motor data: .................................................................... See instruction manual for the motor

Noise data:
Noise emission level at workplace with a sewing speed of 4000 spm: ...........LpA < 80 dB(A) ■
(Noise measurement in accordance with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO 4871)

Net weight of sewing head:.........................................................................................ca. 46 kg

Gross weight of sewing head: .....................................................................................ca. 54 kg

▲
Subject to alterations
◆
Depending on the stitch length, the maximum speed is reduced automatically within the
max. pre-set value.
■
KpA = 2.5 dB

10
 Specifications

3.02 PFAFF 918 U, 938 U ▲

Stitch type: .............................................................................................. 304 (zigzag lockstitch)
Needle system: .................................................................................................................... 438

Needle size in 1/100 mm:

Model A: ......................................................................................................................... 60 - 70
Model B: ....................................................................................................................... 80 - 100

Presser foot clearance: .....................................................................................................7 mm

Clearance width: ...........................................................................................................260 mm
Clearance height: ..........................................................................................................130 mm

Bedplate dimensions: ......................................................................................... 476 x 177 mm

Sewing head dimensions:

Length: .................................................................................................................... ca. 550 mm
Width: ..................................................................................................................... ca. 180 mm
Height (above table): ............................................................................................... ca. 300 mm

Max. stitch length: .........................................................................................................2,5 mm

Max. stitch with

PFAFF 918 U: ............................................................................................................... 10,0 mm
PFAFF 938 U: .................................................................................................................6,0 mm

Max. speed:
With 33 mm needle bar stroke: .............................................................................. 4500 spm ◆

Connection data:
Operating voltage: ................................................................................ 230 V ± 10%, 50/60 Hz
Motor data: .................................................................... See instruction manual for the motor

Noise data:
Noise emission level at workplace with a sewing speed of 3600 spm: ........LpA < 78,5 dB(A) ■
(Noise measurement in accordance with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO 4871)

Net weight of sewing head:.........................................................................................ca. 46 kg

Gross weight of sewing head: .....................................................................................ca. 54 kg

▲
Subject to alterations
◆
Depending on the stitch length, the maximum speed is reduced automatically within the
max. pre-set value.
■
KpA = 2.5 dB

11
Disposal of Machine

4 Disposal of Machine
● Proper disposal of the machine is the responsibility of the customer.

● The materials used for the machine are steel, aluminium, brass and various plastic
materials. The electrical equipment comprises plastic materials and copper.

● The machine is to be disposed of according to the locally valid pollution control regula-ti-
ons; if necessary, a specialist ist to be commissioned.

Care must be taken that parts soiled with lubricants are disposed of separately
according to the locally valid pollution control regulations!

12
 Transportation, packing and storage

5 Transportation, packing and storage

5.01 Transportation to customer‘s premises
The machines are delivered completely packed.

5.02 Transportation inside the customer‘s premises

The manufacturer cannot be made liable for transportation inside the customer‘s premises
nor to other operating locations. It must be ensured that the machines are only transported
in an upright position.

5.03 Disposal of packing materials

The packing materials of this machine comprise paper, cardboard and VCE fibre. Proper dis-
posal of the packing material is the responsibility of the customer.

5.04 Storage
If the machine is not in use, it can be stored as it is for a period of up to six months, but It
should be protected against dust and moisture.
If the machine is stored for longer periods, the individual parts, especially the surfaces of
moving parts, must be protected against corrosion, e.g. by a film of oil.

13
Explanation of symbols

6 Explanation of symbols
In this instruction manual, work to be carried out or important information is accentuated by
symbols. These symbols have the following meanings:

Note, information

Cleaning, care

Lubrication

Maintenance, repairs, adjustment, service work

(only to be carried out by technical staff)

14
 Controls
7 Controls
7.01 Main switch
● The machine is switched on or off by tur-
ning the main switch 1.

Fig. 7 - 01

7.02 Keys on the machine head (only on machines with flange motor)
● As long as key 1 is pressed during sew-
ing, the machine sews in reverse.
● Keys 2 and 3 can be allocated with cor-
responding parameter settings, see the
Motor Instruction Manual.

3
2
1

Fig. 7 - 02

15
Controls
7.03 Adjustment lever for zigzag stitch and needle position
● The zigzag stitch adjustment lever 1 is
4 used for adjusting the width of the zig-
zag stitch.
● To change the position of the adjustment
L M lever, the locking lever 2 must be pressed
R against the adjustment lever 1.
3
The current zigzag-stitch width
can be seen on scale 3.

● By turning the needle-position adjust-

1 ment lever 4 the required needle position
can be set.
L = needle-position left
M = needle-position center
2 R = needle-position right

Fig. 7 - 03

7.04 Reverse-feed key / Stitch length adjustment wheel

● The machine sews in reverse as long as
the reverse-feed key 1 is pressed.
● The stitch length can be adjusted by
turning the stitch length adjustment
wheel 2.
● The stitch length setting can be read on
scale 3.

1 2

3
Fig. 7 - 04

16
 Controls
7.05 Adjustment wheel for multi-stitch and zigzag stitch
(only on the PFAFF 918 U and 938 U)

Before sewing begins, make

sure that adjustment wheel 1 is
locked in position! Only switch
over when the machine is at a
standstill! Danger of machine
damage!

● It is possible to switch between multi

stitch and zigzag stitch with adjustment
wheel 1, see Chapter 9.10 Adjusting the
multi- or zigzag stitch.

Fig. 7 - 05

7.06 Lever for raising presser foot

● The presser foot is raised by turning
lever 1.

Fig. 7 - 06

17
Controls
7.07 Pedal
0 = Neutral position
+1 = Sewing

-1 = Raise presser foot

0 (on machines with -910/..)

-2 = Trim thread
+1
(on machines with -900/..)

-1
-2
Fig. 7 - 07

7.08 Adjustment lever of the underedge trimmer -771/05

● By pulling and turning lever 1 towards "+",
the underedge trimmer is switched on
and the knife stroke set.

Do not touch the knife while it

is running!
Danger of injury from the mo-
ving knife.
4
3
2
1
0

1
Fig. 7 - 08

7.09 Control panel

The description can be found in the separate instruction manual for the motor.

18
 Installation and commissioning
8 Installation and commissioning
The machine must only be mounted and commissioned by qualified personnel!
All relevant safety regulations are to be observed!
If the machine is delivered without a table, it must be ensured that the frame
and the table top which you intend to use can hold the weight of the machine
and the motor. It must be ensured that the supporting structure is sufficiently
sturdy, including during all sewing operations.

8.01 Installation
The site where the machine is installed must be provided with suitable connections for the
electric current, see Chapter 3 Specifications.
It must also be ensured that the standing surface of the machine site is firm and horizontal,
and that sufficient lighting is provided.

The method of packaging used requires that the table top be lowered for trans-
port. The following is a description of how to adjust the height of the table top.

8.01.01 Adjusting the table-top height

1 2 1

Fig. 8 - 01

● Loosen screws 1 and 2 and set the desired table-top height

● Tighten screws 1 well.
● Adjust the position of the pedal so that you can operate it comfortably and tighten screw 2.

19
Installation and commissioning

8.01.02 Mounting the upper V-belt guard / Fitting the machine cover
● Slide the left and right halves of the V-belt
guard into place with the slots behind the
heads of screws 1 and 2.
● Screw screw 3 with distance bush 4 into
threaded hole 5.
1
● Align the V-belt guard, taking care that
clip 6 is behind slot 7 and in front of di-
8 stance bush 4.
9 ● Tighten screws 1 and 2 (through holes 8
2
and 9) and screw 3.
5 6 ● When using an external motor, the motor
cover must also be fitted as described by
7 the motor manufacturer.

4
3
Fig. 8 - 02

8.01.03 Fitting the reel stand

● Fit the reel stand as shown in Fig. 8 - 03.
● Afterwards insert the stand in the hole in
the table top and secure it with the nuts
provided.

Fig. 8 -03

20
 Installation and commissioning

8.01.04 Fitting the flange motor

8 5

7 6

2 4
Fig. 8 - 04
1

● Loosen screws 1 and remove toothed belt wheel 2 from the motor shaft 3.
● Attach bearing plate 4 to the motor 5 with screws 6 as shown in Fig. 8-04.
● Slide toothed belt wheel 2 onto the motor shaft 3 and fasten with screws 1.
● Slightly tilt bearing plate 4 with motor 5 to the side and place the toothed belt 7 on the
toothed belt wheels.
● Align bearing plate 4 of motor 5 on the machine case and attach it with screws 8.

8.01.05 Fit the belt guard of the flange-motor

● Attach belt guard 1 with screws 2 and 3.
3

2 1

Fig. 8 - 05

21
Installation and commissioning

8.01.06 Fitting the tilt lock

● Screw on tilt lock 1, provided in the ac-
cessories, using screw 2.
2 Do not operate the machine
without tilt lock 1!
Danger of crushing between
sewing head and table top!

Fig. 8 - 06

8.01.07 Connecting the plug-in connections and earth cables

● Connect all plug connections as described
in the operations manual of the drive
● The following ground cables must be
attached in order to discharge static
electricity.
● Attach ground cables for machine, main
switch, control unit and motor to ground
point 1.

Fig. 8 - 07

22
 Installation and commissioning
8.02 Commissioning

5 3

Fig. 8 - 08 Fig. 8 - 08a

● Examine the machine, in particular the electric cables and pneumatic connection tubes
for any damage.
● Clean the machine thoroughly and then oil it., see Chapter 10 Care and Maintenance!
● Before commissioning the machine remove plug 1 (Fig. 8 - 08) from its hole and fill in oil
up to marking 2, see Chapter 10.03 Oiling the hook.

Plug 1 serves as a safety device for transportation and should not be used
during sewing operations.

● Before commissioning the machine remove screw 3 (Fig. 8 - 08a) and fill in oil up to the
marking
(inspection glass on the front side of the machine), see Chapter 10.04 Oiling the zigzag
drive.
● Have skilled personnel check if the machine can be operated with the available mains
voltage.

Do not operate the machine if there is any discrepancy.

The machine may only be connected to an earthed socket!

Have home position of the machine drive verified by certified technicians before
first commissioning! Have settings carried out my technicians where required
(see chapter 8.04)

● Connect machine to the compressed air system. The manometer on the air filter/
lubricator unit must display a pressure of 6 bar. If necessary, set to the correct value
(see chapter 10.05 Checking / regulating air compression).

23
Installation and commissioning
8.03 Switching the machine on/off
● Switch the machine on, see Chapter 7.01 Main switch.

8.04 Basic position of the machine drive unit

( On machines with EcoDrive and control unit P40 ED)

● Switch on the machine.

● Press the TE/speed key twice to select the input mode.
● Select parameter "798" by pressing the corresponding +/- key, and select service level
C, see Chapter Selecting the user level in the instruction manual for the control panel.
● By pressing the corresponding +/- key select the parameter "799" (Selecting the machine
class).
● Check whether value "1" is set, and correct it if necessary.

If the parameter has to be altered, operate the TE/Speed key and then switch
off the machine and switch it on again. Then select service level C again as de-
scribed above.

● By pressing the corresponding +/- key, select parameter "800" (selecting the sewing
direction).
● By pressing the corresponding +/- key, select the value for the parameter at "1".
● By pressing the corresponding +/- key, select parameter "700".
● Sew a stitch by operating the pedal.
● Turn the balance wheel in the sewing direction until the descending needle is level with
the top edge of the needle plate.
● Conclude the adjustment of the sewing motor by pressing the TE/Speed key.

24
 Installation and commissioning
8.05 Mounting/connecting the start inhibitor

1
2

5
Fig. 8 - 09 6

● For machines delivered without a table, the plate 1 from the accessories should be
mounted under the table top, so that the switch lug 2 is resting on plate 1 when the
sewing head is in an upright position.
● Loosen screws 3 and adjust switch 4 so that the switch lug 2 is free when the sewing
head is tilted back and pressed when the sewing head is upright.
● Connect plugs 5 and 6 to the switch 4.

Function check of the start inhibitor

● Switch the machine on at the main switch and tilt back the sewing head.
● The error message "Error 9" must appear on the control panel.
● If the message does not appear, check the setting of safety switch 4.
● After the sewing head has been returned to the upright position, the machine is
ready for operation again.

25
Preparation
9 Preparation
All regulations and instructions in this Instruction Manual are to be observed!
Special attention is to be paid to the safety regulations!

All preparation work is only to be carried out by appropriately trained personnel.

Before all preparation work, the machine is to be separated from the electricity
supply by removing the plug from the mains or switching off the On/Off switch!

9.01 Inserting the needle

Switch off the machine!
Danger of injury due to uninten-
tional starting of the machine!

Only use needles from the sys-

tem intended for the machine,
see Chapter 3 Specifications.

1 ● Bring the needle bar into its highest po-

sition.
● Loosen screw 1.
● Insert the needle 2 as far as possible.
The long needle groove must be facing
forwards.
● Tighten screw 1.
Fig. 9 - 01

26
 Preparation
9.02 Winding the bobbin thread, adjusting the thread tension

4
7

5 1

Fig. 9 - 02

● Place an empty bobbin 1 onto bobbin shaft 2.

● Thread the bobbin in accordance with Fig. 9-02 and wind it anti-clockwise around bobbin
1 a few times.
● Switch on the bobbin winder while at the same time pressing bobbin winder spindle 2
and lever 3.

The bobbin fills up during sewing.

● The tension of the thread on bobbin 1 can be adjusted with knurled screw 4.
● The bobbin winder stops automatically when bobbin 1 is full.
● Remove the filled bobbin 1 and cut the thread on knife 5.

If the thread is wound unevenly, loosen nut 6 and turn thread guide 7 accordin-
gly. Retighten nut 6 after the adjustment.

27
Preparation
9.03 Removing / Inserting the bobbin case
Switch off the machine!
Danger of injury due to uninten-
tional starting of the machine!

1 Removing the bobbin case:

● Lift clip 1 and remove bobbin case 2.

Inserting the bobbin case:

● Insert bobbin case 1 until you feel it click
into place.

Fig. 9 - 03

9.04 Threading the bobbin case, adjusting the thread tension

9.04.01 PFAFF 938 and 938 U without thread trimmer
● Insert bobbin 1 into bobbin case 2.
● Guide the thread through the slot under
spring 3.
1 ● Adjust the thread tension by turning
screw 4.
5 cm

When the thread is pulled the

bobbin 1 must rotate in the
direction of the arrow.

4
2

Fig. 9 - 04

28
 Preparation
9.04.02 PFAFF 938 and 938 U with thread trimmer
● Insert bobbin 1 into bobbin case 2.
● Guide the thread through the slot under
spring 3.

1 ● Adjust the thread tension by turning

screw 4.

5 cm
When the thread is pulled the
bobbin 1 must rotate in the di-
3 rection of the arrow.

2
Fig. 9 - 05

9.04.03 PFAFF 918 and 918 U

● Pull the thread through the slot under
the spring as shown in the opposite
illustration.
● Adjust the thread tension by turning
screw 1.
5 cm

When the thread is pulled, the

bobbin 1 must turn in the direc-
tion of the arrow.

1
Fig. 9 - 06

29
Preparation
9.05 Threading the needle thread / Adjusting the needle thread tension

m
6c

Fig. 9 - 07

Switch off the machine!

Danger of injury due to unintentional starting of the machine!

● Thread the needle thread as show in the above illustration.

● Adjust the needle thread tension by turning milled screw 1.

30
 Preparation
9.06 Setting the zigzag stitch and the stitch position
● Set the zigzag stitch width by turning the
4 zigzag lever 1.
● To vary the adjustment press catch 2
against zigzag lever 1.
L M ● The setting can be read from scale 3.
R
3 ● Set the stitch position by turning stitch
position lever 4.

L = stitch position on left

M = stitch position in the middle
1
R = stitch position on the right

Fig. 9 - 08

9.07 Adjusting the stitch length

● Adjust the stitch length by turning the
feed regulator wheel 1.
● The setting can be read on scale 2.

Fig. 9 - 09

31
Preparation
9.08 Adjusting the multi-stitch or the zigzag stitch
(only on the 918 U and 938 U with flange motor)

9.08.01 Changing from zigzag stitch to multi-stitch

Before sewing begins, make
sure that adjustment wheel 1 is
locked in position! Only switch
over when the machine is at a
standstill! Danger of machine
damage!
1
● Bring the machine into a switching positi-
on by operating key 2.
● Pull adjustment wheel 1 and turn it in the
direction of the arrow until it clicks into
position.

Fig. 9 - 10

9.08.02 Changing from multi-stitch to zigzag stitch

Before sewing begins, make
sure that adjustment wheel 1 is
locked in position! Only switch
over when the machine is at a
standstill! Danger of machine
damage!
1
● Bring the machine into a switching positi-
on by operating key 2.
● Pull adjustment wheel 1 and turn it in the
direction of the arrow until it clicks into
position.

Fig. 9 - 11

32
 Preparation
9.09 Adjusting the multi-stitch or the zigzag stitch
(on the 918 U and 938 U with an external motor)

9.09.01 Changing from zigzag stitch to multi-stitch

Before sewing begins, make
sure that adjustment wheel 1 is
locked in position! Only switch
over when the machine is at a
standstill! Danger of machine
1 damage!

● By turning the balance wheel bring the

needle to its lowest position at its right
point of penetration (the marking on
the balance wheel and the arrow must
match).
● Pull adjustment wheel 1 and turn it in the
direction of the arrow.
● If adjustment wheel 1 does not lock into
position, turn the balance wheel around
twice (the marking on the balance wheel
Fig. 9 - 12
and the arrow must match).
● If necessary repeat the operation until
the adjustment wheel locks into position.

9.09.02 Changing from multi-stitch to zigzag stitch

Before sewing begins, make
sure that adjustment wheel 1 is
locked in position! Only switch
over when the machine is at a
standstill! Danger of machine
damage!
1
● By turning the balance wheel bring the
needle to its lowest position at its right
point of penetration (the marking on
the balance wheel and the arrow must
match).
● Pull adjustment wheel 1 and turn it in the
direction of the arrow.
● If adjustment wheel 1 does not lock into
position, turn the balance wheel around
twice (the marking on the balance wheel
Fig. 9 - 13
and the arrow must match).
● If necessary repeat the operation until
the adjustment wheel locks into position.

33
Care and maintenance
10 Care and maintenance
10.01 Servicing and maintenance intervals

Cleaning .......................................................... daily, several times by continuous operation

Checking the oil level (hook oil tank) .................................................................once a years

Checking the oil tank(zigzag eccentric lubrication) .............................daily, before operation

Checking/adjusting the air pressure .......................................... daily, before each operation

Cleaning the air filter/lubricator ............................................ Cleaning the air filter/lubricator

These maintenance intervals are calculated for the average running time of a
single shift operation. If the machine is operated more than this, shorter inter-
vals are recommended.

10.02 Cleaning the machine

The cleaning cycle required for the machine depends on following factors:
● Single or several shift operation
● Amount of dust resulting from the workpiece
It is therefore only possible to stipulate the best possible cleaning instructions for each indi-
vidual case.

For all cleaning work the machine must be disconnected from the mains
by switching off the on/off switch or by removing the mains plug!
Danger of injury if the machine suddenly starts up .

To avoid breakdowns, the following cleaning

work is recommended for single shift ope-
ration:
● Swing out the cover plate and tilt back
the sewing head.
● Clean the hook and hook compartment
daily, more often if in continuous opera-
tion.

Return the machine to its up-

right position using both hands!
Danger of injury by crushing
between the edge of the
machine and the table top!

Fig. 10 - 01

34
 Care and maintenance
10.03 Lubricating the hook

Fig. 10 - 02 Fig. 10 - 03

Switch off the machine!

Danger of injury due to unintentional starting of the machine!

Only use oil with a mean viscosity of 22.0 mm2/s at 40°C and a density of
0.865 g/cm3 at 15°C.

● Lay the machine head on its back.

● Fill the oil reservoir 1 up to the upper marking 3 through hole 2.
● Before operating the machine for the first time or after longer stationary periods,
add a few additional drops of oil into the hook race (see arrow in Fig. 10-03).

Return the machine to its upright position with both hands. Danger of crushing
between machine head and table top!

We recommend PFAFF sewing machine oil. 280-1-120 144.

35
Care and maintenance

10.04 Oiling the zigzag drive

5 1 2

Fig. 10 - 02 Fig. 10 - 03

Switch off the machine!

Danger of injury due to unintentional starting of the machine!

Only use oil with a mean viscosity of 68.00 m2/s at 40° C and a density
of 0.881 g/cm3 at 15° C.

● Check the oil level before each operation.

● If necessary, remove screw 1 and fill in oil up to top marking 2.
● Tighten screw 1.

Never allow the oil level to sink below the minimum mark 3!
Danger of damage to the machine!

To fill in larger quantities of oil, e.g. when filling for the first time before
commissioning, it is better to remove cover 5.

● Loosen screws 4 and remove cover 5.

● Take care that no dirt gets into the case.
● Fill in oil up to the top marking 2.
● Clean the surface of cover 5, the case and the seal.
● Replace cover 5 and tighten screws 4.

We recommend PFAFF sewing machine oil, part no. 280-1-120 146.

36
 Care and maintenance
10.05 Checking/adjusting the air pressure
● Before operating the machine, always
check the air pressure on gauge 1.
2
● Gauge 1 must show a pressure of 6 bar.
● If necessary adjust to this reading.
● To do so, pull knob 2 upwards and turn
it so that the gauge shows a pressure of
6 bar.

Fig. 10 - 04

10.06 Cleaning the air filter of the air-filter / lubricator

Switch the machine off!
Disconnect the air hose at the
air-filter / lubricator.

To drain water bowl

● Water bowl 1 drains itself automatically
when the compressed-air hose is discon-
nected from the air-filter / lubricator

Cleaning filter
● Unscrew water bowl 1 an take out fil-
2 ter 2.
● Clean filter 2 with compressed air or
isopropyl alkohol ( part No. 95-665 735-91 ).
1
● Screw in filter 2 and screw on water
bowl 1.
Fig. 10 - 05

37
Wearing parts
11 Wearing parts
This is a list of the most important wearing parts.
A detailed parts list for the complete machine is included with the accessories.
In case of loss, the parts list can be downloaded from the internet address
www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to
the internet download the parts lists can also be ordered in book form under
part no. 296-12-18 997.

91-100 296-25 (3x)

11-108 174-25 91-701 179-15

11-108 174-15 (2x)

PFAFF 918

91-268 674-91 A B

91-168 178-05
91-265 227-05 (3x)

91-268 679-05 A B

91-268 675-91 A B

11-174 912-15 (2x)

91-168 627-45 A B

91-268 678-05 91-168 628-91 A B

11-210 009-15 (3x)

91-168 468-05

91-009 026-05

91-000 250-15 91-002 134-05

91-000 390-05

38
 Wearing parts
PFAFF 938
91-265 225-91

91-265 227-05 (3x)

91-167 595-05

91-174 507-05
91-168 144-05

91-140 945-05
91-167 598-41

11-174 912-15 (2x)

91-175 690-05

91-265 227-05 (3x)

91-009 026-05
91-000 250-15 91-002 134-05
91-167 597-91
91-000 390-05

99-137 151-45

91-171 049-05

91-171 042-05
95-774 464-25
91-700 996-15

91-168 498-15

91-700 249-15

91-168 499-05
11-180 094-15

39
 © PFAFF Industriesysteme und Maschinen AG 2009, PFAFF is the exclusive trademark of VSM Group AB.PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark.

PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern

Phone: +49 - 6301 3205 - 0

Fax: +49 - 6301 3205 1386
E-mail: [email protected]

Printed in Germany