MANHOLE

SERVICE

TRENCHLESS
CONSTRUCTION

ACCESSORIES

SUSTAINABILITY

KERA.BOX
SYSTEM.iX OPEN-TRENCH KERA.APP
CONSTRUCTION

THE KERA RANGE

SOLUTIONS FOR TODAY’S WASTEWATER INDUSTRY
A SOLUTION FOR WASTEWATER
FROM EUROPE FOR EUROPE

3 LOCATIONS
IN EUROPE*
BRANCH OFFICES
Belgium, Germany,
France, Italy, Poland

CONTACTS
Luxembourg,
the Netherlands
Austria, Portugal, Romania,
Switzerland, Slovakia, Spain,
Czech Republic, Hungary

420
EMPLOYEES

180 YEARS
WORLDWIDE of experience in

2.033
municipal and
industrial
drainage

KILOMETERS
The average annual quantity of
KERA pipe systems delivered ACTIVE IN

23
* Headquarters in Frechen (DE), production facilities in Bad Schmiedeberg (DE) and Hasselt (B)
countries
 3

KERA

Ecological. Economical. Proven.

FUTURE-ORIENTED WASTEWATER SOLUTIONS
FROM STEINZEUG-KERAMO
Steinzeug-Keramo, a Wienerberger Group company, is a solutions and systems provider for the
sustainable water and wastewater industry.

As a medium-sized company with many years of experience, we prove ourselves to our partners
with fully developed expertise in the production, installation and operation of water and waste–
water systems. At the same time, we attach great value to the high quality and sustainability of
our products. Our core competency is in the production of future-proof pipe systems that are fully
compliant with the highest technical, economic and ecological requirements.

We produce pipes, manholes, fittings and accessories in the highest quality, and offer entire sys-
tem solutions – for safe, reliable and economical operation spanning generations.

At the same time, the range of products we offer is geared towards efficient construction site
management and fulfills all the requirements of modern sewer systems. What’s more, the use
of natural raw materials and the application of the most modern process engineering results in
extremely durable products that are fully recyclable and have a service life exceeding 100 years.

DISCOVER MORE WITH

AUGMENTED REALITY!
Download the Steinzeug-Keramo AR app

Scan pages with the AR marker

Discover more!

ANDROID APP ON Available on the iPhone

4

CONTENTS
THE KERA RANGE
The right components for every job
 5
NEW

CONNECTION IST ALLES

CONNECTION IS EVERYTHING

KERA.BASE/KERA.PRO
OPEN-TRENCH CONSTRUCTION
Joint Systems .............................................................. 8
KERA.Base – Normal Strength .................................. 10
KERA.Pro – Extra Strength ........................................ 20
Special Fittings .......................................................... 28
System.iX .................................................................. 36

KERA.DRIVE
TRENCHLESS CONSTRUCTION
KERA.Drive ­– Jacking Pipes ...................................... 44
Jacking Technologies ................................................ 55
Renewal Methods ...................................................... 62
Construction Pits ....................................................... 64
Tests .......................................................................... 65

KERA.PORT KERA.MAT
MANHOLES ACCESSORIES
KERA.Port Manholes ................................................. 67 COUPLING.Pro.......................................................... 87
Construction Features ............................................... 68 COUPLING.Basic ...................................................... 88
Product Range........................................................... 74 Ceramic Coupling ...................................................... 94
Special Solutions ....................................................... 81 Connecting Elements ................................................ 95
Installation ................................................................. 83 Joints........................................................................ 99
Joint Elements, Auxiliaries and Appliances ............... 100

AT A GLANCE ENVIRONMENTAL PROTECTION

AND SUSTAINABILITY
Certificates .............................................................. 103 Responsibility in Everyday Practice .......................... 108
Standards ................................................................ 104 Cradle to Cradle® .................................................... 110
Material Properties ................................................... 105 Climate-Neutral Production ...................................... 112
Service and Support ................................................ 106
6 OPEN-TRENCH CONSTRUCTION

OPEN-TRENCH
CONSTRUCTION
All a question of agreement

INFOPOOL

MANHOLE AND
INFOPOOL BUOYANCY
HYDRAULIC CALCULATOR
CALCULATOR

INFOPOOL

FLEXIBLE-
COUPLING
CALCULATOR
 7

> DEVELOPMENT OF NEW HOUSING AREAS

> RENEWAL OF EXISTING SYSTEMS
> HOUSE CONNECTIONS
PRODUCTION

We’re at your side and committed to

taking care of your needs. We work
with you at every stage and sup-
INFOPOOL
port you in all matters concerning
PROFITABILITY sewer construction. Our competent
CALCULATOR employees around the world live
this comprehensive service concept
every day.

. Regional Contacts
. Personal construction-site
consulting
. Online-Service

INFOPOOL

STATISTICS
CALCULATOR
INFOPOOL

You can find our calculation mod-

ules, CAD drawings and additional
detailed information and seminars
in our Infopool.
8 KERA.BASE/KERA.PRO | Joint Systems

JOINT SYSTEMS
FOR KERA.BASE AND KERA.PRO

L JOINT
JOINT SYSTEM F

The L joint consists of a profile ring to align the spigot,

and the sealing material is EPDM.

In nominal sizes DN 100 - DN 200

K JOINT
JOINT SYSTEM C

The K joint consists of a sealing element within the sock-

et (polyurethane, rigid) and a sealing element attached
to the spigot (polyurethane, soft).

In nominal sizes DN 200 - DN 800

KERA.BASE/KERA.PRO | Joint Systems 9

S JOINT
JOINT SYSTEM C

Pipe systems fitted with an S joint consist of a ceramic-rubber seal. After

firing, the socket and the spigot are ground with high precision to the
required size. An EPDM sealing ring is attached to the spigot during the
manufacturing process.

In nominal sizes DN 200 - DN 600

Pipe with S joint

KERA.BASE
NORMAL STRENGTH

FOR USE IN ZONE II

WATER PROTECTION
AREAS:
KERA.BASE 2.4
KERA.BASE – NORMAL STRENGTH | Pipes 11

KERA.Base pipe/L joint KERA.Base pipe/K joint KERA.Base pipe/S joint

KERA.BASE PIPES | NORMAL STRENGTH

Nominal Joint Joint Pipe Socket Length Weight Crushing Strength

Size System Diameter Diameter Strength Class

DN Inner Outer Inner Outer FN

d1 d3 d4 d8 l1
Max.
mm mm mm mm cm Kg/Piece kN/m
100 L F 100 ± 4,0 131 ± 1,5 – 200 125 18 34 34
125 L F 126 ± 4,0 159 ± 2,0 – 230 125 24 34 34
150 L F 151 ± 5,0 186 ± 2,0 – 260 100 24 34 34
150 L F 151 ± 5,0 186 ± 2,0 – 260 150 36 34 34
200 L F 200 ± 5,0 242 ± 3,0 – 340 100 38 32 160
200 L F 200 ± 5,0 242 ± 3,0 – 340 150 54 32 160
200 S C 200 ± 5,0 242 ± 5,0 260 ± 0,5 340 250 92 40 200
250 K C 250 ± 6,0 299 ± 6,0 317,5 ± 0,5 400 250 132 40 160
250 S C 250 ± 6,0 299 ± 6,0 317,5 ± 0,5 400 250 132 40 160
300 K C 300 ± 7,0 355 ± 7,0 371,5 ± 0,5 470 250 181 48 160
300 S C 300 ± 7,0 355 ± 7,0 371,5 ± 0,5 470 250 181 48 160
350 K C 348 ± 7,0 417 ± 7,0 433,5 ± 0,5 525 250 253 56 160
400 K C 398 ± 8,0 486 ± 8,0 507,5 ± 0,5 620 250 350 64 160
400 S C 398 ± 8,0 486 ± 8,0 507,5 ± 0,5 620 250 350 64 160
500 K C 496 ± 9,0 581 ± 9,0 605 ± 0,5 730 250 435 60 120
500 S C 496 ± 9,0 581 ± 9,0 605 ± 0,5 730 250 435 60 120
600 K C 597 ± 12,0 687 ± 12,0 720 ± 0,5 860 250 575 57 95
600 S C 597 ± 12,0 687 ± 12,0 720 ± 0,5 860 250 575 57 95

Other lengths available on request

12 KERA.BASE – NORMAL STRENGTH | Fittings | Bends

KERA.Base Bend 15° KERA.Base Bend 30° KERA.Base Bend 90°

KERA.BASE BENDS | NORMAL STRENGTH

BEND 15° WITH
K JOINT Nominal Specification Joint Joint System Weight Strength
Size Class

DN Angle* Kg/Piece
100 15° L F 6 34
100 30° L F 6 34
100 45° L F 6 34
100 90° L F 6 34
125 15° L F 7 34
125 30° L F 7 34
125 45° L F 7 34
125 90° L F 7 34
150 15° L F 10 34
150 30° L F 10 34
150 45° L F 10 34
150 90° L F 10 34
200 15° L F 15 200
200 30° L F 15 200
200 45° L F 15 200
BEND 90° WITH 200 90° L F 15 200
L JOINT
200 15° K C 15 200
200 30° K C 15 200
200 45° K C 15 200
200 90° K C 15 200
250 15° K C 25 160
250 30° K C 25 160
250 45° K C 25 160
300 15° K C 37 160
300 30° K C 37 160
300 45° K C 37 160

* 15° ± 3°; 30° ± 4°; 45° ± 5°; 90° ± 5°

KERA.BASE – NORMAL STRENGTH | Fittings | Junctions 13

KERA.Base Junction 45° Junction 45°

KERA.BASE JUNCTIONS 45° | NORMAL STRENGTH

Nominal Specification Branch Size Joint Joint System Dimensions Length Weight Strength Class
Size

DN 1 Angle DN 2 DN 1 DN 1 e a l1 Kg/Piece DN1 / DN2

DN 2 DN 2 Min. Max.
± 5° mm mm cm
100 45° 100 LL FF 70 240 40 12 34/34
125 45° 100 LL FF 70 240 40 15 34/34
125 45° 125 LL FF 70 260 40 15 34/34
150 45° 100 LL FF 75 240 40 16 34/34
150 45° 125 LL FF 75 260 40 18 34/34
150 45° 150 LL FF 75 270 50 20 34/34
200 45° 150 KL CF 85 350 50 32 200/34
200 45° 200 KK CC 85 370 60 40 200/200
200 45° 150 LL FF 85 270 50 32 200/34
200 45° 200 LL FF 85 370 60 40 200/200
250 45° 150 KL CF 85 350 50 41 160/34
250 45° 200 KL CF 85 370 60 48 160/200
250 45° 200 KK CC 85 370 60 48 160/200
300 45° 150 KL CF 85 350 50 49 160/34
300 45° 200 KK CC 85 370 60 60 160/200
300 45° 200 KL CF 85 370 60 60 160/200

FITTING
14 KERA.BASE – NORMAL STRENGTH | Fittings | Junctions

KERA.Base Junction 90° Junction 90°

KERA.BASE JUNCTION 90° | NORMAL STRENGTH

Nominal Specification Branch Size Joint Joint Dimensions Length Weight Strength Class
Size System

DN 1
Angle DN 2 DN 1 DN 1 a l1 DN1/DN2
DN 2 DN 2 Max.
± 5° mm cm Kg/Piece
125 90° 125 LL FF 160 40 15 34/34
150 90° 150 LL FF 160 50 18 34/34
200 90° 150 KL CF 170 60 32 200/34
200 90° 200 KK CC 180 60 40 200/200
200 90° 150 LL FF 170 50 32 200/34
200 90° 200 LL FF 180 60 40 200/200
250 90° 150 KL CF 170 50 41 160/34
250 90° 200 KL CF 180 60 48 160/200
250 90° 200 KK CC 180 60 48 160/200
300 90° 150 KL CF 170 50 49 160/34
300 90° 200 KL CF 200 60 60 160/200
300 90° 200 KK CC 200 60 60 160/200
KERA.BASE – NORMAL STRENGTH | Fittings | Junctions 15

KERA.Base Junction without socket KERA.Base compact junction

KERA.BASE JUNCTIONS WITHOUT SOCKETS 45° | NORMAL STRENGTH

JUNCTION WITHOUT SOCKET 45°
Nominal Specifi- Branch Joint Joint Dimensions Length Weight Strength
Size cation Size System Class

DN 1 Angle DN 2 DN 2 DN 2 a e l1 DN1/ DN2

Max.
± 5° mm mm cm Kg/Piece
150 45° 150 L F 270 75 50 17 34/34
200 45° 150 L F 305 85 60 25 200/34
250 45° 150 L F 300 85 60 34 160/34
300 45° 150 L F 300 85 60 42 160/34

KERA.BASE COMPACT JUNCTION 90° | NORMAL STRENGTH

COMPACT JUNCTION 90°
Nominal Specifi- Branch Joint Joint Di- Length Weight Strength
Size cation Size System men- Class
sions

DN 1 Angle DN 2 DN 1 DN 1 a l1 DN1/ DN2

DN 2 DN 2 Max.
± 5° mm cm Kg/Piece
350 90° 150 KL CF 70 75 53 160/34
350 90° 200 KL CF 80 75 53 160/200
400 90° 150 KL CF 70 75 109 160/34
400 90° 200 KL CF 80 75 109 160/200
500 90° 150 KL CF 70 75 143 120/34
500 90° 200 KL CF 80 75 143 120/200
600 90° 150 KL CF 70 75 194 95/34
600 90° 200 KL CF 80 75 194 95/200
16 KERA.BASE – NORMAL STRENGTH | Fittings | Connectors

KERA.Base connector GE KERA.Base auxiliary connector

KERA.BASE CONNECTORS GE | NORMAL STRENGTH

CONNECTOR (GE)
Nominal Joint Joint System Length Weight Strength
Size Class

DN l1
cm Kg/Piece
150 L F 25 10 34
*l1 *l1 200 K C 25 14 200
200 L F 25 14 200
* l 1 Installation outer dimension 250 K C 25 20 160
300 K C 25 31 160
350 K C 25 37 160
400 K C 25 61 160
500 K C 25 84 120
600 K C 25 118 95

KERA.BASE AUXILIARY CONNECTORS

AUXILIARY CONNECTOR
FOR CONNECTING DIFFERENT
STRENGTH CLASSES
Auxiliary connector N on H, spigot N, socket H. For the transition
between extra strength and normal strength ranges (for identical
nominal sizes), the following adapters are available: DN 200 H/200
N and DN 250 H/250 N. Socket sizes are for the extra strength
l1 range (H), and spigot sizes are for the normal strength range (N).
Length is 0.25 m (± 10 mm).
KERA.BASE – NORMAL STRENGTH | Fittings | Connectors 17

KERA.Base Inlet connector KERA.Base outlet connector

KERA.BASE INLET CONNECTORS | NORMAL STRENGTH

INLET CONNECTOR (GZ)

Nominal Joint Joint Length Weight Crushing Strength
Size System Strength Class

DN l1 FN
Kg/Piece
cm kN/m
150 L F 60 19 34 34
200 K C 60 25 40 200
200 L F 60 25 40 200
250 K C 60 41 40 160
300 K C 60 56 48 160
350 K C 75 83 56 160
400 K C 75 115 64 160
500 K C 75 146 60 120
600 K C 75 197 57 95

KERA.BASE OUTLET CONNECTORS | NORMAL STRENGTH

OUTLET CONNECTOR (GA)
Nominal Joint Joint Length Weight Crushing Strength
Size System Strength Class

DN l1 FN
Kg/Piece
cm kN/m
150 L F 60 16 34 34
200 K C 60 24 40 200
200 L F 60 24 40 200
250 K C 60 34 40 160
300 K C 60 45 48 160
350 K C 75 71 56 160
400 K C 75 95 64 160
500 K C 75 117 60 120
600 K C 75 160 57 95
18 KERA.BASE – NORMAL STRENGTH | Fittings | End Caps

KERA.Base End cap KERA.Base Transition section

KERA.BASE END CAPS | NORMAL STRENGTH

END CAP K JOINT
Nominal Size Joint Joint System Weight Strength Class

DN
100 L F Kg/Piece
1 34
125 L F 2 34
150 L F 3 34
200 K C 4 200
200 L F 4 200
250 K C 5 160
300 K C 6 160
400 K C 15 160

Additional accessories e.g. fixing hooks, also available on request

KERA.BASE TRANSITION SECTIONS | NORMAL STRENGTH

TRANSITION SECTION
Nominal Size Joint Joint System Length Weight Strength Class

DN 1 DN 2 I1
cm Kg/Piece DN 1/ DN 2
100 125 L F 25 6 34/34
100 150 L F 25 7 34/34
125 150 L F 25 8 34/34
150 200 L F 25 11 34/200
150 200 LK FC 25 11 34/200
200 250 KK CC 25 15 200/160
200 250 LK FC 25 15 200/160
250 300 KK CC 25 21 160/160
KERA.BASE – NORMAL STRENGTH | Fittings | Sections 19

KERA.Base 1/2 section channel KERA.Base 1/3 section channel

KERA.BASE 1/2 SECTION CHANNEL | NORMAL STRENGTH

1/2 SECTION CHANNEL
Nominal Size Chord Length Wall Thickness Length Weight

DN b1 l1
mm mm cm Kg/Piece
150 152 +/- 3 19 +/–2 100 +/- 2 10
200 200 +/- 3 22 +/–2 100 +/- 2 15
250 250 +/- 4 22 +/–2 100 +/- 2 24
300 300 +/- 5 27 +/–2 100 +/- 2 31
350 350 +/–6 27 +/–2 100 +/- 2 38
400 400 +8/–4 29 +/–2 100 +/- 2 48
500 500 +9/–5 34 +/–2 100 +/- 2 65
600 600 +12/–8 48 +/–2 100 +/- 2 104

KERA.BASE 1/3 SECTION CHANNEL | NORMAL STRENGTH

CHANNEL
Nominal Size Chord Length Wall Thickness Length Weight

DN b1 l1
mm mm cm Kg/Piece
250 217 +4/–1 21 +/–2 50 +/- 0,5 6
300 260 +5/–2 27 +/–2 50 +/- 0,5 9
400 350 +5/–3 29 +/–2 50 +/- 0,5 14
500 430 +6/–3 34 +/–2 50 +/- 0,5 25
600 517 +8/–5 48 +/–2 50 +/- 0,5 27
KERA.PRO
EXTRA STRENGTH

FOR USE IN
WATER PROTECTION
AREAS ZONE II:
KERA.PRO 2.4
KERA.PRO – EXTRA STRENGTH | Pipes 21

KERA.Pro Pipe /Joint K KERA.Pro Pipe /Joint S

KERA.PRO PIPES | EXTRA STRENGTH

Nominal Joint Joint System Pipe Diameter Socket Diameter Length Weight Crushing Strength
Size Strength Class

DN Inner Outer Inner Outer I1 FN

d1 d3 d4 d8
Max.
mm mm mm mm cm Kg/Piece kN/m
200 S C 200 ± 5,0 254 ± 5,0 275 ± 0,5 360 250 107 48 240
250 S C 250 ± 6,0 318 ± 6,0 341,5 ± 0,5 440 250 188 60 240
250 K C 250 ± 6,0 318 ± 6,0 341,5 ± 0,5 440 250 188 60 240
300 K C 300 ± 7,0 376 ± 7,0 398,5 ± 0,5 510 250 250 72 240
300 S C 300 ± 7,0 376 ± 7,0 398,5 ± 0,5 510 250 250 72 240
400 K C 398 ± 8,0 492 ± 8,0 515,5 ± 0,5 650 250 379 80 200
400 S C 398 ± 8,0 492 ± 8,0 515,5 ± 0,5 650 250 379 80 200
500 K C 496 ± 9,0 609 ± 9,0 637 ± 0,5 790 250 575 80 160
500 S C 496 ± 9,0 609 ± 9,0 637 ± 0,5 790 250 575 80 160
600 K C 597 ± 12,0 725 ± 12,0 758 ± 0,5 930 250 780 96 160
600 S C 597 ± 12,0 725 ± 12,0 758 ± 0,5 930 250 780 96 160
700 K C 694 ± 12,0 832 ± 12,0 871 ± 0,5 1030 200 810 112 120
800 K C 792 ± 12,0 932 ± 12,0 976 ± 0,5 1150 200 950 96 120
22 KERA.PRO – EXTRA STRENGTH | Fittings | Bends

KERA.Pro Bend 15° KERA.Pro Bend 30° KERA.Pro Junction 45°

KERA.PRO BEND | EXTRA STRENGTH

BEND 15° WITH JOINT K
Nominal Specifica- Joint Joint System Weight Strength
Size tion Class

DN Angle
Kg/Piece
200 15° ± 3° K C 22 240
200 30° ± 4° K C 22 240
200 45° ± 5° K C 22 240
250 15° ± 3° K C 45 240
250 30° ± 4° K C 45 240
250 45° ± 5° K C 45 240
300 15° ± 3° K C 59 240
300 30° ± 4° K C 59 240
300 45° ± 5° K C 59 240

KERA.PRO JUNCTION 45° | EXTRA STRENGTH

JUNCTION 45°
Nominal Specifi- Branch Joint Joint Dimen- Length Weight Strength
Size cation size System sions Class

DN 1
Angle DN 2 DN 1 DN 1 e a l1 DN1/DN2
DN 2 DN 2 Min. Max.
± 5° mm mm cm Kg/Piece
200 45° 150 KL CF 85 305 50 36 240/34
200 45° 200 KL CF 85 350 60 42 240/200
200 45° 200 KK CC 85 350 60 42 240/200
250 45° 150 KL CF 85 300 50 55 240/34
250 45° 200 KK CC 85 350 60 64 240/200
250 45° 200 KL CF 85 350 60 64 240/200
300 45° 150 KL CF 85 300 50 73 240/34
300 45° 200 KK CC 85 350 60 86 240/200
300 45° 200 KL CF 85 350 60 86 240/200
KERA.PRO – EXTRA STRENGTH | Fittings | Junctions 23

KERA.Pro Junction 90° KERA.Pro Junction without socket 45°

KERA.PRO JUNCTION 90° | EXTRA STRENGTH

JUNCTION 90°
Nominal Specifi- Branch Joint Joint Dimen- Length Weight Strength
Size cation Size System sions Class

Angle
DN 1 DN 2 DN 1 DN 1 a l1 DN1/ DN2
DN 2 DN 2 Max.
± 5° mm Kg/Piece
cm

200 90° 150 KL CF 170 50 36 240/34

200 90° 200 KL CF 180 60 42 240/200
200 90° 200 KK CC 180 60 42 240/200
250 90° 150 KL CF 170 50 55 240/34
250 90° 200 KL CF 180 60 64 240/200
250 90° 200 KK CC 180 60 64 240/200
300 90° 150 KL CF 170 50 73 240/34
300 90° 200 KK CC 200 60 86 240/200
300 90° 200 KL CF 200 60 86 240/200

KERA.PRO JUNCTION WITHOUT SOCKET 45° | EXTRA STRENGTH

JUNCTION WITHOUT SOCKET 45°
Nominal Specifi- Branch Joint Joint Dimen- Length Weight Strength
Size cation Size System sions Class

DN 1
Angle DN 2 DN 2 DN 2 e a l1 DN1/ DN2
Min. Max.
± 5° mm cm Kg/Piece
200 45° 150 L F 85 305 60 29 240/34
250 45° 150 L F 85 300 60 55 240/34
24 KERA.PRO – EXTRA STRENGTH | Fittings | Junctions & End Caps

KERA.Pro Compact Junction KERA.Pro End cap

KERA.PRO COMPACT JUNCTION 90° | EXTRA STRENGTH

COMPACT JUNCTION 90°
Nominal Specifi- Branch Joint Joint Dimen- Length Weight Strength
size cation Size System sions Class

DN 1 Angle DN 2 DN 1 DN 1 a l1 DN 1/ DN 2
DN 2 DN 2 Max.
± 5° mm cm Kg/Piece
400 90° 150 KL CF 70 75 129 200/34
400 90° 200 KL CF 70 75 129 200/34
500 90° 150 KL CF 80 75 203 160/34
500 90° 200 KL CF 80 75 203 160/34
600 90° 150 KL CF 70 75 270 160/34
600 90° 200 KL CF 70 75 270 160/34
700* 90° 150 KL CF 80 75 335 120/34
800* 90° 150 KL CF 70 75 395 120/34
* Special components will be produced on request

KERA.PRO END CAPS | EXTRA STRENGTH

END CAP K JOINT
Nominal size Joint Joint Weight Strength
system class

DN
200 K C 8 240
250 K C 12 240
300 K C 14 240
400 K C 24 200
KERA.PRO – EXTRA STRENGTH | Fittings | Connectors 25

CONNECTOR (GE)

* l1 Outer dimension
KERA.Pro Connector GE

KERA.PRO CONNECTORS GE | EXTRA STRENGTH

Nominal Joint Joint Length Weight Strength

Size System Class

DN l1
cm Kg/Piece
200 K C 25 21 240
250 K C 25 35 240
300 K C 25 46 240
400 K C 25 67 200
500 K C 25 123 160
600 K C 25 176 160
700 K C 25 185 120
800 K C 25 215 120
26 KERA.PRO – EXTRA STRENGTH | Fittings | Connectors

KERA.Pro Inlet connector KERA.Pro Outlet connector

KERA.PRO INLET CONNECTOR | EXTRA STRENGTH

INLET CONNECTOR (GZ)
Nominal Joint Joint Length Weight Crushing Strength
Size System Strength Class

DN l1 FN
cm kN/m
Kg/Piece
200 K C 60 36 48 240
250 K C 60 65 60 240
300 K C 60 84 72 240
400 K C 75 128 80 200
500 K C 75 208 80 160
600 K C 75 279 96 160
700 K C 75 335 112 120
800 K C 75 395 96 120

KERA.PRO OUTLET CONNECTOR | EXTRA STRENGTH

OUTLET CONNECTOR (GA)
Nominal Joint Joint Length Weight Crushing Strength
Size System Strength Class

DN l1 FN
Kg/Piece
cm kN/m
200 K C 60 31 48 240
250 K C 60 48 60 240
300 K C 60 66 72 240
400 K C 75 111 80 200
500 K C 75 163 80 160
600 K C 75 214 96 160
700 K C 75 285 112 120
800 K C 75 335 96 120
 27

INSTALLATION INSTALLATION

Use only
or
o i

gi
ra

na
eug-Ke

l KERA.M
inz
te

at
S

lu
br
icant from
28 KERA.BASE/KERA.PRO | Existing System Renewal

EXISTING SYSTEM RENEWAL

FITTINGS FOR SPECIAL

APPLICATIONS
For complicated, exceptional situations when installing new
pipes or exchanging old ones, you will find customized solutions
to suit your individual needs at Steinzeug-Keramo: fittings,
connecting pipes with or without socket, eccentric junctions
and transition sections that can handle any connection scenario.
Eccentric junctions and level-invert junctions represent solutions
for special situations in sewer construction. This applies to both
new installations and sewer replacement.

INDIVIDUAL SOLUTIONS

. Fittings with socket/socketless

. Inlet connection with socket/
socketless

. Strength class according to

standards

. Variable inlet diameters

. Variable connection invert

level to meet customer needs

. Connection solutions for

every kind of raw material
KERA.BASE/KERA.PRO | Existing System Renewal 29

Socketless junction 90°, branch with socket, Transition section DN 300/DN 500 Special junction 90° DN 1 and DN 2
invert-level with socket > DN 200

High- precision solutions

for your project
ECCENTRIC
JUNCTIONS
When replacing wastewater sewers that are no longer hydraulically adequate
with larger-diameter pipes, the household connection points remain in place.
If retrofitted connections or incorrectly executed connections with low inflow
to the main sewage pipe exist, these can be replaced using eccentric (repair)
junctions without sockets. Such situations call for connection solutions
capable of flexible application, and that allow precious “height” to be gained. Joint system inlet
connections with socket:
For situations like this, we offer custom-made, high-precision fittings with DN 150 L-joint (system F) / DN
diameters from DN 250 to DN 800 with inlet connections of DN 150/200/250, 200 L-joint or K-joint (system C)/
depending on diameter. Larger diameters for special cases can also be from DN 250 K-joint
manufactured if necessary. Depending on the customer’s request, a 45 ° or
90 ° version is possible. Inlet load classes:
From DN 200, inlets are available
The junctions can be finished in four versions with different “e” values, with in both normal or extra strength
connecting pipes available both with and without socket. For socket junctions, versions. Inlet connection options:
differentiation into right and left junctions (relative to direction of flow) has to be with corresponding adapters/
taken into account. couplings, house connections
covering a variety of materials that
can be connected.
30 KERA.BASE/KERA.PRO | Existing System Renewal

SOCKETLESS JUNCTION

Repair junction 90°, branch with socket, invert-level

ECCENTRIC JUNCTIONS
DN 1 FN Strength DN 2 a b
kN/m (N/H) Class cm cm

250 40 (N) 160 150 60 30

250 60 (H) 240 150 60 30
300 48 (N) 160 150/200 60 30
300 72 (H) 240 150/200 60 30
350 56 (N) 160 150/200 75 37,5
400 64 (N) 160 150/200/250 75 37,5
400 80 (H) 200 150/200/250 75 37,5
500 60 (N) 120 150/200/250 75 37,5
500 80 (H) 160 150/200/250 75 37,5
600 57 (N) 95 150/200/250 75 37,5
600 96 (H) 160 150/200/250 75 37,5
700 112 (H) 120 150/200/250 100 50
800 96 (H) 120 150/200/250 100 50
Dimensions are to be specified on request by the customer (dimensions c and e)
KERA.BASE/KERA.PRO | Existing System Renewal 31

DESIGN: MAIN PIPE WITH SOCKET/INLET WITH SOCKET

DESIGN: MAIN PIPE WITH SOCKET/INLET SOCKETLESS

DESIGN: MAIN PIPE SOCKETLESS/INLET WITH SOCKET

DESIGN: MAIN PIPE SOCKETLESS/INLET SOCKETLESS

32 KERA.BASE/KERA.PRO | Existing System Renewal

Transition section DN 300/DN 500 Longitudinal section View

ECCENTRIC
TRANSITION SECTIONS
DN 1 DN 2
For special applications, we offer our customers eccentric transition sections
mm mm in addition to concentric ones. Invert-level design is possible for many
200 150 diameter combinations,  and pipe extensions and reductions are also an
250 150 option. Eccentric transition sections are manufactured when ordered, to
250 200 meet specific customer requirements, making transition sections possible
300 200
for many applications.  For inner-city reconstructions, for example, an older,
300 250
existing drain can be connected to a manhole with a changed diameter as an
350 250
interim solution. Another example would be larger diameter drains which can
400 250
be set up as a wastewater reservoir with reduced outflow.
350 300
400 300
500 300
The difference in diameter can be freely chosen by the customer (see table).
400 350 Please talk to our experts about your special requirements. The necessary
500 350 designs will be manufactured in the required load class (see table). As a rule,
500 400 socketless fittings are connected to the different pipe diameters with flexible
600 400 couplings. With a combination of couplings and compensation rings, these
transitions are also possible for other pipes. A solution with integrated joints
using joint system C is also possible.
KERA.BASE/KERA.PRO | Existing System Renewal 33

Special junction 90° DN 1 and DN 2

with socket > DN 200

SPECIAL JUNCTIONS
Special junctions make wastewater networks as a system extremely flexible
and capable. We can supply every conceivable combination in all diameters
up to DN 800 at short notice. At the same time, we take into account various
junction angles and loads affecting the pipe. Both the main and connecting
pipes can be produced in normal and extra strength versions.

Our standard range is extended with products specially tailored to meet

customer needs. If you have special requirements that go beyond the range of
junctions we already provide, then talk to us. We offer a wealth of experience
in specially designed sections and can manufacture them with the highest
precision for your project.

ÜBERGABAU FORM
IS GE IN EXZ
ICHNWEI EN RISCHER
GENT NG IN EXZENTRISCHE SOND
ERZEABZ ANW ENDUN BESTELLFORM R BAUFORERAMB
TUNGSV ONDBES
ERETELLFORMULAR ULAR BES TELLFO ZWEIG
ERLEIS ES RMULA
MUST ÜCKE FÜR B R
GP

FORMST Bauvo ______ ______ __________________

____________EP (Stü
ck)

rhabe n:______
______
__________________ ____________
______ ____________
Bauv
____________ orh
______
eibung
rhaben: ____________ aben
Beschr
Bauvo __________________ ____________ : ___
Auftraggebe
______ __________________
r: ______
______ ___
______
____________
__________________ ____________ Auftr
gebe__
______ ____________
_______
______ag
/
0,75 m ______
______ ____________ ______ ______
geber:
Auftrag
90° Grad 350 -
DN 600,
__________________ ______ ____________ r: ___ ______
DN 250
- DN 800, 0,6 m / DN Bauunterneh
____________ __________________
mer: Bauu
______ ___ ____________
______ ______
DN 300, ____________ ________________________ ______
Zulaufes e DN 250 - m
terneh mer: __________________ ____________ ______ nterne __
DN2 ______ ______ _ ______
Bau läng
- DN 800,
1,0
Bauun / links ____________ ______
____________ hmer: ______ ______
____________
__________________ ______
kN/m
DN 700 rechts _______ Ansprechpa ______ ______ ______ ______
Variante kN/m / FN ptrohr) ______ ______
rtner: An ___ ______ ___ ______
2 e Hau ______ ______ ____________ sp rec ___ ______ _______________ ______
____________
/ DN ___
DN 1 FN ____ Sohl
le Zula Ansprechpartner:
uf über ______ hpart_____
______ ______ ______
__________________ ______
ruckkraft - ______
Scheiteld ___ cm (Soh DN 250
______ ____________ ner: ______
länge /Fax: ______ ___ ___ DN2
______
mit e=
____ ig, Bau Telefon: E-Mail
____ ______ DN1
Telef ______
______
______ ______ ______
glattend ____________ ____________
a

Zulaufst m
utzen
______ __________________ ____________
______
on: ___ ______
______
______
___ __________________ ______
______
, : ______
/ FN /
______ (N / H ) ___ e ___ ______
90° Grad Telefon
600, 0,75 sklasse: TKL / _ E-Mail/Fax: ______ ______ ______ ______
- DN 800, 350 - DN
DN 250 0,6 m / DN
Übergang Nennw mm
____ Tragfähigkeit Ne
______ ___
______
______ ______
DN1 ___
______ ______ ___
______ ______ eite nn ______
a

Seite DN 1: weite ______ ____________ ______ e ______

ig DN 1: ______
m
DN 300, DN 800, 1,0 ____________mm DN 1:______ _
- links Abzwe
/eite / H ) ______
FN / (NTragfä ______ ______ ______
DN 700 Nennw
rechts
Variante kN/m / FN
_______
kN/m
sklass e: TKL /___ higkei (N / H ______ ___ ______
/ DN 2 FN _______ über Sohle
Hau ptroh r)
mm_ Tragfä higkeit xxx Nenn tsklas ) ___
se:___
TKL FN / (N / H ) ______ _ E-Ma
___ ______ __
____________
Nennw eite Seite DN ___/ ___ ______
DN 1 uf ufes ______
______ xxx ______mm weite Abzw _______ il/Fax
l
ruckkraft le Zula DNdes2:Zula 2: ______ 1
______ ______
Scheiteld ___ cm (Soh
____ Nennweite Zulauf Bauform ___ Tragfä
higkei eig DN ______ : ___
______ ______
mit e= ntrische Bauform Seite tsklas2:se: __ ______ __
ig exze glattend ig Baufo (N TKL
/ / FN / Tra
tend DN 1: rm H (N
) ______ / H ) ____________ gfähig l ___ ______
ige glat mit Spitzenddichtu
1

g-Abzwe m/
m Abzwe ig: Abzw ______ _ keits ______
Steinzeu Baufor0,75 ng glatten eig _____ klass
- DN 600, DN2 dig : e: TK _____
/ DN 350 Seite DN 2: 45° Gra Tragfä L / FN
0,6 m m / (N / H
DN 300, DN 800, 1,0 / links mit Spitzenddichtu Seite d higke ) ______
DN 700
-
rechts _______
kN/m glattendig DN1 ng
glattendig DN 2: itskla
sse: ______
Variante kN/m / FN ptrohr) 90° Gra TKL /
/ DN 2 FN _______ über e Hau :
Zulauf Angabe Maß
ufes Beste d
uf m FN / (N
Sohl
Baufor des Zula 90° Grad„l“ nach Werkszeichn llm
a

e
DN 1 ruckkraft
Scheiteld ___ cm (Soh
le Zula
senkrec
ntrische
ht zu Abzweig
Bauform ung (cm): ______ enge: ___ / H ) ___
Zulauf

You can find all our forms at:

____ Stutzen ig exze !) __________________ ______
mit e= tend 0,75 m/
variante ______ gla ttend DN2 ___
ige glat - DN 600, Bestellmeng als Sonder ___
______
g-Abzwe e:250 - DN 350 ______ ____________ ig
SteinzeuDN 300, 90°
Grad,
0,6 m
/ DN 350 Ja (nur für DN ________________________ ____ ______ DN1 ______________
DN 250/ e DN 250 - Ausfüh
DN 300, rung 45° Grad: ______________________________ ______
____________ ____________ ______
__________________
m
Bauläng DN 800, 1,0 GP l ____________ ______
a

- / links ______ 1
____________
DN 700 rechts
Variante kN/m / FN „e“
_______
kN/m
ptrohr) ______
____________EP (Stück) ____________ ______
Maß e Hau(cm): ______

www.steinzeug-keramo.com
/ DN 2 FN Angab _______ eüber Sohl ______
DN 1 ruckkraft le Zula
uf
______
Scheiteld ___ cm (Soh DN2 ______
____ ng
mit e=
Beschr
eibu l ______
_____
1
DN 1

c
, h c
Bauform ängig nac
ntrische ensionsabh e
cke, exze e dim DN1 DN2
DN 1

DN 2

angsstü ig, Bauläng

c e
DN 1

g-Überg tend e
Steinzeu DN 800, glat c b
- _m e
Ausführung: DN 200 chnung ____
Hauptrohr glattend kzei e ___ kN/m
ig/Zulauf glattend Wer / FN ____
DN2
ig 2 ___ kN/m DN1
a

/ DN FN ____ b glattendig
DN 1 ruckkraft r glattendig/Zulauf
Scheiteld a Ausführung: Hauptroh e
DN1
l1
a

ngen zu
e
Weitere Zeichnu
DN 2 rungen
Stück DN2 weiteren Ausfüh l1
Seite 4 in
finden Sie auf
DN1
dieser Broschüre. l1
a

rechts e DN2

Ort/D
Ort/Datum/U atum/ DN1
nterschrift: Unter
____________
schri ____________
______ft:
bei glattendig
a

e
______
______ ______
______
l1
____________
______ ____________
__ _________
_________
______ DN2
______
__________________
DN1
______
__________________ ______
__________________ l ______
terschrift: ______
a

___
1

Ort/Datum/Un ______
______
______
DN2 ______
l1
__

DN1
a

l1

DN2
34 KERA.BASE/KERA.PRO | Existing System Renewal

SPECIAL JUNCTION 90° SPECIAL JUNCTION 90°

DN 1 SOCKETLESS, DN 2 WITH SOCKET DN 1 UND DN 2 WITH SOCKET

SPECIAL JUNCTIONS COMBINATIONS FOR 45° AND 90°

DIN 1 NORMAL STRENGTH DN 250 – DN 600, DN 2 NORMAL STRENGTH DN 250 – DN 600*

DN 1 DN 2 DN 2 DN 2 DN 2 DN 2 DN 2

250 250 – – – – –

300 250 300 – – – –

350 250 300 350 – – –
400 250 300 350 400 – –
500 250 300 350 400 500 –
600 250 300 350 400 500 600

* Combinations with DN1 normal strength – DN2 extra strength are also possible

SPECIAL JUNCTIONS COMBINATIONS FOR 45° AND 90°

DN 1 NORMAL STRENGTH DN 250 – DN 600, DN 2 NORMAL STRENGTH DN 250 – DN 600

DN 1 DN 2 DN 2 DN 2 DN 2 DN 2 DN 2

250 25 – – – – –
300 250 30 – – – –
400 250 300 350 400 – –
500 250 300 350 400 500 –
600 250 300 350 400 500 600
700 250 300 350 400 500 600
800 250 300 350 400 500 600
KERA.BASE/KERA.PRO | Existing System Renewal 35

SPECIAL JUNCTION 45° SPECIAL JUNCTION 45°

DN 1 SOCKETLESS, DN 2 WITH SOCKET DN 1 SOCKETLESS, DN 2 WITH SOCKET

SPECIAL JUNCTIONS COMBINATIONS FOR 45° AND 90°

DN 1 HOCHLAST DN 250 – DN 800, DN 2 HOCHLAST DN 500 – DN 800

DN 1 DN 2 DN 2 DN 2 DN 2 DN 2 DN 2 DN 2

250 250 – – – – – –
300 250 300 – – – – –
400 250 300 400 – – – –
500 250 300 400 500 – – –
600 250 300 400 500 600 – –
700 250 300 400 500 600 700 –
800 250 300 400 500 600 700 800
CONNECTION IS EVERYTHING

Complex sewer construction projects put the highest

demands on the conditions surrounding the materials
and systems used. The System.iX, with its new products,
gives you the flexibility you need on your construction
site. With the newly developed socketless KERA.iXP and
KERA.iX vitrified clay pipes and the innovative iX.LINK
connection technology perfectly matched to it, we are
setting new standards in terms of simple, fast and safe
installation.
SYSTEM.iX 37

KERA.iX
SYSTEM

Socketless KERA.iXP pipe iX.LINK connector

Developed for the greatest possible flexibility

FOR OPTIMAL RESULT
KERA.iXP AND iX.LINK
The new KERA.iXP socketless vitrified clay pipe is exceptionally robust. Even Together with iX.LINK,
in tight environments, it is easy and safe to install. KERA.iXP offers
  optimized:
For our customers, it represents a universal pipe of the very highest quality.
. Ease of installation
With strength class 240, it is also suitable for use with extreme loads.
. Robustnes
KERA.iXP comes factory-fitted with the iX.LINK, enabling efficient installation . Tightness
with low insertion forces as well as trouble-free on-site length adjustment.
KERA.iXP will be available in a universal-strength version in sizes DN 200, 250
und 300.
38 SYSTEM.iX

Designed for
efficient installation

ALWAYS PERFECTLY CONNECTED

iX.LINK MAKES IT POSSIBLE
An important component of our new KERA.iX System is combination options with pipes of different strengths
the customized iX.LINK connection system. It consists and diameters, as well as with connecting elements
of a sealing element and a support element made of from different requirement classes, offer solutions for
different materials. The connection is factory-fitted practically every project.
firmly to one end of the KERA.iX pipe, allowing for quick
and easy installation on site, with low insertion forces Exactly the right element, every time: For different
and maximum freedom of movement in the trench. Its requirements, connecting elements are available in
innovative construction guarantees a controlled socket Basic, Standard and Pro versions.
joint and complete resistance against root ingress. It is
also compatible with our existing KERA products. The

CONNECTION
IS EVERYTHING

Basic
Standard
Pro
SYSTEM.iX 39

KERA.iXP with iX.LINK Standard Cross-section stainless steel support element

Cross-section iX.LINK Cross-section connection KERA.iXP Connection KERA.iXP

TECHNICAL FEATURES

BASIC STANDARD PRO

. Plastic support element . V2A stainless steel support . V4A stainless steel support

. Tightness: 0.5 bar with shear

.
element

.
element

load and angular deflection Tightness: 1.0 bar with shear Tightness: 1.0 bar with shear
in accordance with EN 295 load and angular deflection
(Table 2 of ZP WN 295)
. load and angular deflection
(Table 2 of ZP WN 295)

. Tightness: 2.4 bar with no

shear load/angular deflection

. Increased corrosion resistance

. Ideally suited to use in

aggressive environmental
conditions
40 SYSTEM.iX

KERA.iXP PIPES

Nominal Size Length Strength Class Crushing Strength Weight Joint System

DN cm FN Kg/Piece
kN/m
200 250 240 48 88 X*
250 250 240 60 117 X*

KERA.iXP JUNCTION 45°

Nominal Size Specification Branch size Length Strength Class Weight Joint System

DN
Angle DN cm Kg/Piece
200 45° 150 60 240 25 X*
250 45° 150 60 240 34 X*

KERA.iXP INLET CONNECTORS

Nominal Size Length Strength Class Crushing Strength Weight Joint System

FN Kg/Piece
DN cm kN/m
200 60 240 48 24 X*
250 60 240 60 34 X*

* iX.LINK connections available in Basic, Standard and Pro versions

KERA.iXP OUTLET CONNECTORS

Nominal Size Length Strength Class Crushing Strength Weight

FN Kg/Piece
DN cm kN/m
200 60 240 48 24
250 60 240 60 34
SYSTEM.iX

EVOLUTION AS INNOVATION
KERA.iX WITH HOLLOW CHAMBERS

KERA.iX – a pipe unlike any other, ever. Until today, material-

related limits have made it impossible to manufacture vitrified
clay pipes of greater wall thicknesses to handle even higher load
capacities. The amazing solution to this problem was found in
the construction plans offered by nature. Our engineers have
exploited a principle, proven over millions of years, to develop
a pioneering product The integration of hollow chambers into
the pipe wall starting from DN 400 changed the entire geometry
and yielded a product of enormous strength, at the same time
considerably reducing weight and the amount of material used.

This nature-oriented lightweight construction forms the basis

Coming soon
for our new generation of vitrified clay pipes called KERA.iX.
42 TRENCHLESS CONSTRUCTION

TRENCHLESS
CONSTRUCTION
Unnoticed, undisturbed...
and easy on the environment
For more than 30 years, trenchless construction has offered many convincing
advantages – economically, environmentally, and socially.

PROTECTING WORKER
THE EARTH’S SURFACE PROTECTION

. Minimal above-ground operations . Very high working safety

. Environmentally friendly – easy on
flora and fauna
 43

ENHANCED SHORTER
SERVICE LIFE CONSTRUCTION TIMES

.
Particularly high structural quality .
No particular interference with
and safety of the wastewater system
.
the technical infrastructure
High reserves of the jacking pipes .
Citizen-friendly: no interference
for sewer operation
.
with day-to-day life on the
Construction method with lowest surface, e.g. in shopping
potential for subsidence streets or traffic routes;
no noise pollution

GROUNDWATER POSITIVE
PROTECTION ENERGY BALANCE

.
Easy on groundwater resources .
.
Less building and transport
equipment
.
No need to lower groundwater
levels to build Shorter transport distance
.
Substantial reductions in CO2
emissions and fine dust
KERA.DRIVE

TRENCHLESS CONSTRUCTION
RANGE OF JACKING PIPES
The installation of wastewater pipes using trenchless construc-
tion is becoming increasingly important, limiting as it does the
negative impacts on road traffic, residents and the surround-
ing natural environment caused by construction work. The
KERA.Drive range of jacking pipes covers all of the system
components you need for contemporary new constructions
or for the targeted renovation of existing sewer systems using
pipe-jacking construction. The range includes a broad selection
of vitrified clay jacking pipes.

POTENTIAL APPLICATIONS
.
.
Construction of new sewers

.
Development of new residential zones

.
Renewal of existing systems

.
House connections

.
Crossing of roads and highways

.
Crossing of railway tracks and waterways
Creation of protective pipelines for cables, etc.
KERA.DRIVE | Jacking Pipes DN 150 and DN 200 45

KERA.Drive J­ acking pipe DN 150 KERA.Drive ­Jacking pipe DN 200 Joint type 1

KERA.DRIVE JACKING PIPES

SMALL-DIAMETER PIPES
DN 150
Our smaller-diameter KERA.Drive jacking pipes have proven themselves
over many years of use, both for house connections and for main sewers up
to DIN 200.

Jacking direction

KERA.DRIVE VITRIFIED CLAY JACKING PIPES

Glazed both inside and outside, guide ring DN 150 AND DN 200
made of glass-fiber-reinforced polypropylene

DN 150 DN 200
DN 200
Internal
d Diameter 1
mm 149 ±2,5 199 ±2,5
Spigot
d Diameter 3
mm 186 ±2 244 ±2
External
d Pipe Diameter M
mm 213 +0/–4 276 +0/–4
Assembly Depth
e mm 50 49
Pipe
l Length 1
mm 997 990
Coupling
d Diameter k
mm 207 261
Coupling
s Thickness k
mm – 1,5
Jacking direction
Coupling
b Width k
mm 103 103,1
Glazed both inside and outside, coupling made of Thickness
D of Thrust Ring z
mm – 10
corrosion-resistant stainless steel in accordance
with EN 295, with integrated rubber joint and
pre-assembled thrust ring made of wood P5 in
accordance with DIN 312.
46 KERA.DRIVE | Jacking Pipes DN 250 to DN 600

KERA.DRIVE JACKING PIPES

MEDIUM AND LARGE-DIAMETER PIPES

After the sintering process, our medium and large-diameter jacking pipes
obtain a particularly smooth surface with minimal frictional resistance and high
resistance to biological and chemical substances. Because of the material-
specific smooth surface, glazing is not required. KERA.Drive jacking pipes are
ideal for wastewater disposal from households and industry.

Through our cooperation with external monitoring institute MPA NRW, our
jacking pipes are continually being inspected. They comply with all of the
requirements of DIN EN 295, and also have unrestricted approval from the
German Federal Railway Authority for installation underneath rail tracks.
KERA.DRIVE | Jacking Pipes DN 250 to DN 300 47

KERA.Drive jacking pipes DN 250 KERA.Drive packaging unit KERA.Drive joint detail

KERA.DRIVE JACKING PIPES

MEDIUM DIAMETERS
Our KERA.Drive pipes in the DN 250 and DN 300 diameter ranges are available for jacking sewers of all kinds. The
pipes feature a specially developed coupling system that easily withstands internal and external pressure exceeding
0.5 bar, making them the perfect solution for a wide range of potential applications.

KERA.DRIVE VITRIFIED CLAY JACKING PIPES

DN 250 AND DN 300
DN 250 - DN 300

DN 250 DN 300

Internal
d Diameter 1
mm 253 ±4 305 ±5
Spigot
d Diameter 3
mm 331,5 + 0/–1 388,5 + 0/–1
External
d Pipe Diameter M
mm 361 + 0/–8 417 + 0/–10
Assembly Depth
e mm 55 55
Jacking direction
Pipe
l Length 1
mm 996/1996 996/1996
Coupling
d Diameter k
mm 349,5 405,5
Coupling made from corrosion-resistant stainless
steel in accordance with EN 295 with integrated Coupling
s Thickness k
mm 1,5 1,5
pre-installed rubber thrust ring.
Coupling
b Width k
mm 104 104
Thickness
D of Thrust Ring z
mm 5 5
48 KERA.DRIVE | Jacking Pipes DN 400 to DN 600

KERA.Drive jacking pipes DN 500 Packaging unit Joint detail

KERA.DRIVE JACKING PIPES

LARGE DIAMETERS
Our jacking pipes with nominal sizes DN 400 to DN 600 When the pipes are brought together – that is, when the
have a new intelligent joint system. spigot is inserted – the joint is rolled back and slides over
the spigot with minimal friction. The joint material is so
The joint system consists of two identical mechanical constructed that the use of lubricant during assembly on
joints. The seal is pre-installed beneath the coupling on site is neither recommended nor necessary. This KERA.
one side. The second joint and the required thrust ring Drive joint system reliably withstands an internal and
are supplied separately to ensure the greatest possible external pressure exceeding 0.5 bar.
protection from weather-related influences. While the
thrust ring is used on the coupling side, the second joint
is simply attached and fixed to the factory-machined
groove at the spigot. Note that the joint, after mounting,
at first projects beyond the facing of the spigot.
KERA.DRIVE | Jacking Pipes DN 400 to DN 600 49

OPERATING PRINCIPLE OF THE MECHANICAL JOIN

Direction of insertion

Roll direction

Direction of insertion

Direction of insertion

Roll direction

Direction of insertion

Direction of insertion

KERA.DRIVE VITRIFIED CLAY JACKING PIPES | DN 400, DN 500 AND DN 600

DN 400 DN 500 DN 600

Internal
d Diameter 1
mm 406 ± 5 504 ± 5 609 ± 5
Spigot
d Diameter 3
mm 534 + 0/–1 617 + 0/–1 738 + 0/–1
External
d Pipe Diameter M
mm 557 + 0/–10 644 + 0/–10 765 + 0/–14
Assembly Depth
e mm 55 55 55
Pipe
l Length 1
mm 984/1984 984/1984 984/1984
Coupling
d Diameter k
mm 540,6 629 744,6
Coupling
S Thickness k
mm 2 2 2
Coupling
b Width k
mm 115 115 115
Thickness
D of Thrust Ring z
mm 18 18 18

DN 400–600

Jacking direction

Coupling made of corrosion-resistant stainless steel In accordance with EN 295 with

pre-installed rubber joint and thrust ring made of wood composite.
50 KERA.DRIVE | Indicators

Shaping of pipes Thrust ring Post-production storage

KERA.DRIVE VITRIFIED CLAY JACKING PIPES | DN 150 – DN 600

DN dm Length Weight Jacking Force* Crushing Longitudinal

Strength Pressure Strength

Pilot Pipe Micro-

Jacking Tunneling

mm max. mm m kg/m kN kN/m N/mm²

150 213 1,00 36 150 – 64 100
200 276 1,00 60 300 – 80 100
250 361 1,00 / 2,00 100 ** ** 100 100
300 417 1,00 / 2,00 120 ** ** 120 100
400 557 1,00 / 2,00 240 1700 1600 160 100
500 644 1,00 / 2,00 260 1900 1700 120 100
600 765 1,00 / 2,00 338 2400 2200 120 100

* Please note:
. The maximum permissible jacking force must be calculated in each case according to
the applicable regulations, e.g. DWA-A 161 of March 2014
.  Values given here serve only as a guide for planning
. This is subject to the condition that the effective jacking forces are continuously
monitored and logged during the jacking process
. The maximum pressure of the jacking device must be limited to the permissible
jacking force

** Data available on request

KERA.DRIVE | Manhole Connectors 51

Manhole connector part A Manhole connector part B Manhole connector part C

DN 250 - 300 DN 250 - 300 DN 250 - 300

MANHOLE CONNECTORS

Nominal Size Length*

Manhole Connectors
DN m

0,33 und 0,50

A, B, C 200
with primer

A, B, C 250–300 0,33

A, B, C 400 –600 0,33 und 0,66

* Other lengths available on request

Special joint element for DN 150 Stopper DN 150

JACKING ACCESSORIES AVAILABLE ON REQUEST

52 KERA.DRIVE | Special Components

Jacking connector with spigot Transition section Jacking connector pipe

TRANSITION SECTIONS AND JACKING CONNECTORS

Nominal Size Length

DN m

Jacking Connector 150–200 between 0,3 and 1,0

cut at one or both ends 250–600 between 0,3 and 2,0

Jacking Connector Pipes (short pipes) 250–600 between 1,0 and 2,0m*

* Only available custom-made after prior consultation.

Custom-made products, such as transitions from jacking pipes to socket

pipes, can be manufactured individually after consultation.

EXAMPLES OF MANHOLE CONNECTION OPTIONS

1 Factory-fitted BKK jointing element

2 Flexible coupling type 2B with compensation element
3 Coupling
4 Jacking connector cut at one end
5 Jacking connector for jacking pipe cut at one end
6 Jacking pipe
JACKING | Advantages of Trenchless Construction 53

THE ADVANTAGES ARE ENORMOUS

While wastewater jacking pipes made of vitrified clay are being installed
beneath the surface, life above ground goes on largely disturbed. Apart
from the start and target pits – and, depending on the distance covered,
a few intermediate shafts – there are no above-ground restrictions of any
significance along the entire course of the installation. Transport routes,
for example, don’t suffer from traffic jams, nor business from turnover
reductions, nor towns from major construction sites. Noise and mess are
mostly avoided, CO2 emissions and fine dust are considerably reduced,
streets are not torn up, and flora and fauna are protected. In short: compared
to open-trench construction, trenchless pipe laying reduces economic losses
and environmental stress to a minimum.

The mole principle:

the work goes on underground –
on top you see nothing at all.

Unnoticed. Undisturbed. Easy on the environment.

JACKING | Technologies 55

JACKING TECHNOLOGIES

JACKING:
UNDERGROUND
CONSTRUCTION
We supply jacking pipes for main
sewers and house connections.

NEW CONSTRUCTION
.  Pilot pipe jacking
with soil displacement
with soil removal 
.  Microtunneling
with auger spoil removal
with slurry shield 
. Manned pipe jacking

RENEWAL
. Pipe-Eating
. Burstlining (related method)
56 JACKING | Technologies | Pilot Pipe Jacking

NEW CONSTRUCTION
MAIN SEWERS PILOT PIPE JACKING

This guided jacking method is used primarily for constructing

smaller-diameter pipe systems.

WITH SOIL DISPLACEMENT | DN 150 TO DN 1000

APPLICATIONS FEATURES
. . Low space requirements
.
Main sewers
. Fast preparation of construction site

.
House connections
Stone-free, displaceable soils
. Low equipment and personnel costs

. In groundwater with additional measures

. Pipe-system lengths up to approx. 80 m

PHASE 1
.  Jacking of the (hollow) pilot rod through the soil to
the target shaft
. Continuous monitoring of direction and gradient
 using guide optics

PHASE 2
. Attachment of the drill pipe (fitted with an internal
 auger) to the last pilot pipe
. Soil removal
. Removal of the pilot pipe in the target pit
JACKING | Technologies | Pilot Pipe Jacking 57

PHASE 3
. Removal of the drill pipe in the target pit
. Jacking of the vitrified clay jacking pipe

PHASE 4 (NECESSARY FROM DN 400)

. Use of an additional, directly driven reamer
. Used after the last drill pipe, followed by removal
of soil in the target pit
. Jacking of the vitrified clay jacking pipe after
the reamer

WITH SOIL REMOVAL | DN 300 TO DN 600

APPLICATIONS FEATURES
. Main sewers . Low space requirements
. Highly compact soils (SPT values > 35) . Fast preparation of construction site
. In soft rock formations (hardnesses up to 10 MPa) . Low equipment and personnel costs
. System lengths up to approx. 100 m . Pipe-eating possible

Pilot pipe jacking with soil removal using a patented

front-steer system is a method involving the removal
of soil. It is used predominantly in soils that are non-
displaceable
. The cutting head is guided through the soil, which is
simultaneously retrieved.
. Jacking of steel pipes fitted with an auger (attached
behind the cutting head).
. Removal of soil in the starting pit.
. Jacking of vitrified clay jacking pipes once the cutting
head has reached the target pit.

Source : Bohrtec GmbH

58 JACKING | Technologies | Pilot Pipe Jacking

MAIN SEWERS MICROTUNNEL CONSTRUCTION

A guided method using hydraulic presses: the pipe assembly – the tip of which
is fitted with a jacking machine – is jacked from the starting pit in the direction
of the target pit depending on pipe diameter and geological conditions. The
distances that can be covered can be up to 200 m or even more.

The removed soil is transported by an auger or an irrigation pipe.

WITH AUGER SOIL REMOVAL

FROM DN 250 TO DN 1000

APPLICATIONS
. Main sewers DN 250 or larger . Insertion of the vitrified clay jacking pipes directly
. behind the jacking machine
.
Easily to moderately drillable soils
In groundwater with additional measures
. Guidance of the jacking machine by guidance
. System lengths up to approx. 100 m
.
cylinders in the cutting head
Laser measurement with target board and geolaser
. Removal of soil at the cutting face by the cutting
wheel
FEATURES
. . Removal of soil by augers

.
Moderate space requirements . Removal of soil via conveyance pipes and augers in
Fast preparation of construction site
. Low equipment and personnel costs .
the starting pit

. Pipe-eating possible
Recovery of jacking machine in the target pit
JACKING | Technologies | Pilot Pipe Jacking 59

WITH SLURRY SHIELD

DN 250 AND LARGER

APPLICATIONS
. Broad range of applications in virtually all .
Insertion of the vitrified clay jacking pipes directly
types of soil behind the jacking machine
. Can be used in groundwater .
Guidance of the jacking machine by guidance
. System lengths up to 250m and more
cylinders in the cutting head
.
Laser measurement with target board and geolaser
.
Removal of soil at the cutting face by the cutting
wheel
FEATURES
. .
Removal of the soil by slurry shields

.
Reduction of groundwater level not necessary
.
Separation of soil and water in the separation plant

.
Long jacking distances possible
Pipe-eating possible
.
Recovery of jacking machine in the target pit
60 JACKING | Technologies | Pilot Pipe Jacking

HOUSE CONNECTIONS
THE MOST IMPORTANT METHODS

This guided jacking method is used primarily for

constructing smaller-diameter pipe systems.

PRESSURE JACKING PILOT PIPE JACKING

. Two to eight meters using the . Pilot pipe jacking with soil displacement: using the
unguided horizontal pipe jacking guided pipe jacking method from starting to target pit
method (see also pilot pipe jacking, main sewers, p 56).
JACKING | Technologies | Pilot Pipe Jacking 61

UNDERGROUND CONNECTION DRILLING FROM A PIPE

DN 150 TO MAIN COLLECTOR ≥ DN 300 ≥ DN 1200
. Drill hole using a guided auger . Drilling underground house connections from
. accessible collectors
.
Drill core hole in the main channel
. Unguided from sewers DN 1200 or larger
.
Insert vitrified clay jacking pipes with special jointing
element on the first jacking pipe Guided from sewers DN 1800 or larger

DRILLING BLIND BOREHOLES “BERLINER BAUWEISE”

DN 150 AND DN 200 THE BERLIN METHOD
. A blind borehole is a drillhole without a target pit In the Berlin Method, house connections are drilled from
. Insert vitrified clay pipes into steel pipes existing starting, target, pass-through, or intermediate
. Retract steel pipes into starting pit pits — or are connected using the open-trench method.
62 JACKING | Renewal Methods

RENEWAL
METHODS

PIPE-EATING
Pipe-eating is a guided variant of the jacking method and involves the “swallowing” and
destruction of the defective old pipe (no steel pipes, no reinforced concrete pipes).

DN 250 AND LARGER APPLICATIONS

APPLICATIONS
.
.
Main sewers DN 250 or larger The following technologies can be used for this method:
. Microtunnel construction with auger soil removal
.
The new pipe must have the same or a larger
diameter than the pipe to be replaced Microtunnel construction with slurry shield
. Identical cross-section/enlargement possible . Pilot pipe jacking with soil removal (front steer)
the old pipe must be backfilled

FEATURES
. The new pipe does not lie on a bed of scrap, but Pipe-eating enables new pipes to be jacked in the area
in the natural substratum/bedding material
.
of the old existing sewer. The pipes are not jacked in the
The new pipe assembly can be constructed along natural subsoil, which means a lower geological risk.
the same invert or axis
JACKING | Renewal Methods 63

BURSTLINING
Burstlining is an unguided jacking method.

DN 150 AND LARGER

APPLICATIONS
. For main sewers DN 250 or larger .
Destruction and displacement of the old pipe into
. the surrounding subsoil
The new pipe must have the same or a larger
diameter than the pipe to be replaced .
Simultaneous replacement by vitrified clay jacking
. Identical cross-section/enlargement possible pipes of the same or smaller cross-section
. The old pipe must be backfilled

FEATURES
. Guided method
. The new pipe does not lie on a bed of scrap, but in
the natural substratum/bedding material
. The new pipe assembly can be constructed along the
same invert or axi
64 JACKING | Pits

PITS
STARTING AND TARGET PITS
Preparation of the starting and target pits is an essential
part of jacking operations. The way they are excavated
and lined is primarily dependent on the subsoil conditions,
the jacking method to be employed, and the depth of the
jacking operations. Pilot pipe jacking and microtunneling
can be started from relatively small starting pits.

MINIMUM DIMENSIONS OF STARTING AND TARGET PITS

Dimensions Starting Pit Target Pit

DN 2000/1500 2,00 m x 1,50 m

DN 150
2,00 m x 1,50 m 1,00 m x 1,00 m

DN 200–DN 300 DN 2000 DN 2000 (1500)

Pipes 1.00m in length 2,80 m x 2,50 m 2,00 m x 2,00 m

DN 250–DN 800 5,00 m x 4,00 m DN 2500 (2600)

Pipes 2.00m in length (with compact press system) 2,50 m x 2,50 m

5,00 m x 4,00 m
(with compact press system)
DN 900–DN 1200
8,00 m x 4,50 m 3,50 m x 3,00 m
Pipes 2.00m in length
otherwise at least
8,00 to 10,00 m x 4,50 m
JACKING | Testing 65

TESTS
TESTING PIPES BEFORE STARTING JACKING
. Correct fit of the coupling
. Correct fit of the profile ring (jointing ring)
. Correct fit of the thrust ring
. Undamaged pipe surfaces
. Dusting with talcum powder DN 150 to DN 600
. Testing of spigots with spigot test device DN 150 to DN 600
KERA.PORT
KERA.PORT | Manholes 67

KERA.PORT
MANHOLES
CORROSION-RESISTANT AND SECURE

Our manholes complete our range of high-quality system solutions. Public authorities are increasingly focusing on
manholes for wastewater systems. For a number of reasons, wastewater today is considerably more aggressive than
it was a few years ago. The main cause of this is changes to social demographics. In addition, wastewater today has
to be transported over greater distances. For treatment plants to work efficiently, it is crucial to avoid unwanted water
infiltrating into wastewater systems through insecure manholes.

Ready for extreme requirements

CONSTRUCTION FEATURES

. KERA.Port manholes are monolithic up to transport height

. Extension pieces are delivered with integrated joint
. Cover slabs complete the manhole; for DN 1000 manholes, an optional
taper is available
. The corrosion-resistant inner lining of channel elements/cover slabs/
tapers is made of polyurethane (PU) up to DN 1000

PU bottom element: We’re happy to make you an

DN 600 offer for an Individual solution
DN 800 for DN 600 and larger. The
DN 1000 interior construction design is
completely flexible.
68 KERA.PORT | Construction Features

. Structural analysis allows a possible installation depth

exceeding 8 meters, documented with heavy traffic
loads. Furthermore, the manholes are approved for
installation within the range of railway traffic.
. With their rigid non-deformable material, the
manholes are absolutely secure and won’t buckle.
. Manholes with nominal sizes DN 600, DN 800 and
DN 1000 are equipped with a PU bottom element as
standard.
. Delivery includes the manhole base unit, extension
pieces and cover slab or taper.
KERA.PORT | Construction Features 69

PROVEN PRODUCT
CHARACTERISTICS
. Resistant to biogenic sulfuric acid corrosion
. High-pressure water-jetting resistance Standard manholes come equipped
. Temperature resistance to 45°C;º up to 60°C on request with a one-piece PU bottom element,
. Environmentally compatible, sustainable with integrated manhole connections
. Durability > 100 years
from DN 150 to DN 400 in the pipe

. High wall thickness provides strength

wall, as well as integrated buoyancy

. Buoyancy proofed (verifiable with online calculator in

protection.

Steinzeug-Infopool)
. Retrofitting of connections is possible
. Connections are integrated into manhole wall up to DN 1000
. Channel slope gradient: 0 percent as standard*
. Manhole connections: based on 5 gon spacing; smaller
gradations possible
. Inlets crown-level*
. Manhole extension sections with integrated joint elements
. Cover slabs/tapers made from concrete with PU inner lining
. upper edge of taper/cover slab DIN 4034 compatible

* Individual designs possible

70 KERA.PORT | Construction Features

KERA.PORT MANHOLES
BUILT FOR DEMANDING CONDITIONS

CNC TECHNOLOGY –
FOR HIGH-PRECISION FINISHING

Standard manholes are manufactured from smooth pipe

elements, cut precisely to the required length depending
on the task at hand. In a subsequent step, mountings
for the channel element and connections are carved out
using CNC milling and drilling robots.

Milling and cutting with millimeter accuracy

100% TIGHT SEALING –

THE PU BOTTOM ELEMENT
The manhole connections integrated into the wall of
standard manholes up to DN 1000 are firmly attached
to the bottom element. The high-precision PU bonding
(see sketch) is completed from underneath – and the
prefabricated bottom element is thus securely sealed.

For out-of-the-ordinary stress caused by the soil or

groundwater, an optional protective layer of PU can be
Manhole base unit prepared for bottom element
added to the underside.
KERA.PORT | Construction Features 71

INTEGRATED INTERNAL
BUOYANCY PROTECTION
When it comes to reliable buoyancy protection, two com-
plement factors come into play: first, the weight of the vit-
rified clay material itself, and second, the internal filling of
the base with concrete beneath the PU channel element.

A layer of adhesive to the PU as well as steel cables inte-

grated into the PU channel element ensures that the con-
crete adheres to the channel element. Reinforcement rods
anchored in the manhole wall provide a reliable connection
between the pipe wall and the buoyancy protection.

MANHOLE CONNECTIONS
Each of the manhole connections is completely integrat- 1 | Pipe wall
ed into the manhole wall. No socket protusions – nothing 2 | PU bottom element
juts out – everything terminates flush with the outer wall 3 | Factory-produced sealing of
of the pipe. A one hundred percent smooth outer surface. the channel element (PU)
Quality that only Steinzeug-Keramo offers. 4 | Concrete buoyancy protection
5 | Optional protective layer

Up to DN –
all around smooth
and absolutely flush

Manhole connections
72 KERA.PORT | Construction Features

MONOLITHIC
UP TO TRANSPORT HEIGHT

STANDARD MANHOLE AND EXTENSION SECTIONS

The useable height of the standard manhole as monolith is

1.7 meters. Individual extension sections can be supplied
up to an installation height of 2.5 meters.

Extension sections for DN 600 to DN 1000 manholes have

sockets with PU joints to the manhole base unit (joint K for
joint system C ).

Our system gives you the option of keeping the number

of individual elements (standard manhole and extension
Milling and cutting with millimeter accuracy
sections) as low as possible at the planning stage. In
addition to simplifying installation, this also makes all
cleaning and maintenance processes easier. Other
advantages: the fewer the individual parts, the fewer the
number of connections that need to be sealed. You benefit
from a high level of system security.

Sealing of manhole base unit/extension section

DN 600 to DN 1000

The sealing of the top pieces is

made to protect the pipe wall over
the spigot end. This means that all
load weight is evenly transferred to
the shaft wall.
KERA.PORT | Construction Features 73

ALL SAFE AND SECURE –

FROM TRANSPORT TO MAINTENANCE

Holes pre-bored in the pipe wall are designed to take rigging slings and steps. Internal stainless steel bolts and
transport anchors, attached using a wall-plug system, can be removed after use.

All of these represent optimal precautionary measures: for safety during transport, installation and maintenance,
and for long-term reliable functionality.

Internal transport anchor Connection integrated into the pipe wall

74 KERA.PORT | Product Range

PRODUCT RANGE
STEPS TO MEET
YOUR NEEDS

Manholes are delivered as standard without steps. On

request, various kinds of steps can be installed: standard
rungs, step irons and stainless steel steps. We particularly
recommend the use of ladder systems made of aluminum
or stainless steel, which are normally attached to stainless
steel bolts set into the inner wall. Other variants are available
on request.

The manhole base unit

DN 600 to DN 1000 are basically
equipped with a one-piece PU
bottom element that allows
connections from nominal size
DN 150 upwards. Extension
sections are fitted with proven
joint systems in accordance
with EN 295 and permanent
pressure transfer.

Cover slabs come as standard

with a corrosion-resistant PU
lining from nominal size DN 800
upwards.
KERA.PORT | Product Range 75

RELIABILITY FROM TOP TO BOTTOM

Delivery includes the manhole base unit, extension pieces and cover slab or taper,
as applicable. Standard manholes are equipped with a one-piece PU channel
element with integrated manhole connections from DN 150 to DN 400 in the
smooth pipe cylinder, as well as internal integrated buoyancy protection.

MANHOLE DN 600 MANHOLE DN 800 – DN 1000 MANHOLE DN 1000

WITH COVER SLAB WITH COVER SLAB WITH TAPER

A* Manhole top and A* Manhole top and A* Manhole top and

adjusting elements adjusting elements adjusting elements
B Cover slab B Cover slab inner lining B Taper inner lining (PU)
2 Vitrified clay manhole (PU) for corrosion protection for corrosion protection
3 Prefab bottom element (PU) C Cover slab C Taper
4 Buoyancy protection (concrete) 1 Factory cast 1 Factory cast
5 Manhole height jointing element (PU) jointing element (PU)
(Ground level to flow line) 2 Vitrified clay manhole 2 Vitrified clay manhole
3 Prefab bottom element (PU) 3 Prefab bottom element (PU)
4 Buoyancy protection (concrete) 4 Buoyancy protection (concrete)
5 Manhole height 5 Manhole height
(Ground level to flow line) (Ground level to flow line)

* Not supplied by Steinzeug-Keramo

76 KERA.PORT | Product Range

COVER SLAB/TAPER
YOU HAVE THE CHOICE

For sizes DN 800 to DN 1000, concrete cover slabs are produced. These are
reinforced to the requirements of traffic load D 400. Up to DN 1000, the cover
slabs are finished with corresponding recesses on the underside to secure
them against displacement.

The undersides of the cover slabs and the inner side of the taper are given a
corrosion-resistant PU covering.

Recesses of different sizes can be order for the top of the cover slabs, for
attaching a wide range of covers. To adjust for the final height, compensating
elements can, depending on design, be added on site (these are not in our
product range). The sizes listed in the following table are intended only as a
guide and are subject to design adaptations.

KERA.Port taper for DN 1000 manhole Integrated PU joint/joint tape to accommodate

cover slab/taper
KERA.PORT | Product Range 77

KERA.PORT COVER SLABS FOR MANHOLES DN 800 - DN 1000 WITH PU COATING

Manhole a = Opening b c d = External e

DN (entrance) Diameter

mm mm mm mm mm mm
800/TKL 120 625 805 976 1240 100
800/TKL 120 625 625 976 1240 175
800/TKL 120 700 775 976 1240 100
1000/TKL 95 625 805 1203 1470 103
1000/TKL 95 625 625 1203 1470 289
1000/TKL 95 700 775 1203 1470 103
1000/TKL 95 800 970 1203 1470 103
1000/TKL 95 800 800 1203 1470 201,5

KERA.PORT TAPER FOR MANHOLES DN 1000 WITH COATING

Manhole a = Opening b c d = External

DN (entrance) Diameter

mm mm mm mm mm
1000/TKL 95 625 805 1303 1543
78 KERA.PORT | Product Range

KERA.PORT MANHOLE DIMENSIONS/STRENGTH CLASS DN 600 – DN 1000

Estimated Weight Additional Characteristics

Manhole Manhole Manhole Exten- Cover Slab Taper Crushing Inner Wall External Possible Max. Outer
DN Base Unit Base Unit sion Strength Dia- Thick- Dia- Connec- Diameter
Usable Usable Section meter ness meter tions Extension
Height Height Section
0.7m 1.7m Socket Size*

t t t t t
DN Section Section kN/m mm mm mm DN mm
150–250/
600/TKL 95 0,5 0,73 0,23 0,3 – 57 597 45 687 860
TKL 160
150–300/
800/TKL 120 0,97 1,44 0,48 0,6 – 96 792 70 932 1150
TKL 240
150–500/
1000/TKL 95 1,43 2,24 0,81 0,85 0,71 110 1007 76 1159 1450
TKL 160

Note: The component weights given are only a guide. They vary depending on the particular design.
Upon delivery of the manhole, its weight is recorded either on the delivery note or directly on the manhole itself.

MANHOLE CONNECTIONS
HIGHEST PRECISION
For manhole connections, the minimum distance in gon
between the outlet and the connections has to be taken
into consideration, depending on the connection size.
These are available in a table on the Steinzeug-Keramo
Infopool, organized by manhole dimensions.

CONNECTING ELEMENTS,
INLETS AND OUTLETS

Manholes from DN 600 to DN 1000 come with a non-slo-

ping PU bottom element with PU manhole connection
elements integrated into the pipe wall. The berm is at
crown height. Standard finishing of the inlets and out-
lets is crown-level, and based on 5 gon spacing. Smaller
gradations are also possible depending on the manhole
diameter.
KERA.PORT | Manhole Calculator 79

CHOOSE YOUR MANHOLE IN THREE STEPS

WITH THE MANHOLE CALCULATOR FROM
STEINZEUG-KERAMO
With the online manhole calculator available in the Steinzeug Infopool, you can
calculate your manhole in just a few minutes by filling out the straightforward
online form.

MANHOLE

Vitrified clay manholes DN 800 to

DN 1000 can be assembled and
calculated.

Register here in 2 minutes

www.steinzeug-keramo.com

The manhole calculator is unique. Quick and easy – plan,

calculate and order your manhole system with a few clicks.
80 KERA.PORT | Buoyancy Calculator

DOCUMENTING THE STATICS/BUOYANCY SAFETY

USE OUR BUOYANCY CALCULATOR

Structural calculation for our manholes allows for a depth

of up to 8m with traffic loading. For special applications
please enquire with details of your expected load.

The manholes are equipped from the factory with

buoyancy protection, without the need for a projecting
manhole foot. This allows the manholes to be installed
BUOYANCY
even in tight conditions.
Both for vitrified clay manholes and
You can use our “Manhole Buoyancy Calculator” in the
vitrified clay pipes, documentation
Steinzeug Infopool to check the worst-case scenario for
can be supplied that rules out floating
your particular situation – installed and connected sewer
(buoyancy) of the construction.
pipes in an unfilled, flooded trench.

WATER TABLE

PA = Manhole buoyancy
H = Manhole height
HW = Height of the water table
GR = Manhole weight
KERA.PORT | Special Solutions 81

SPECIAL SOLUTIONS
BUILD ON OUR FLEXIBILITY

Individual solutions are possible to meet special requirements, e.g. gate-valve con-
nections, baffle plates for energy conversion or for pump installations. Manholes can
also be connected in series for special treatment purposes or separators.

Manhole on main pipe Gate-valve installation Special manhole with connections

for pressure pipes in the extension section
82 KERA.PORT | Special Solutions

PRESSURE PIPE END MANHOLE

With pressure pipe end chambers, pipe sleeves (for example Doyma or Link
Seal, included in delivery) are installed in the standard manhole connections on
the pressure side. The diameter of the pressure pipe has to be specified. Pipe
sleeves can also be integrated into vitrified clay branches as a special order.

MANHOLES WITH
CHANNEL MADE OF
VITRIFIED CLAY
With this solution, the berm is tiled
and grouted with clinker plates to
make it corrosion-resistant.

Size range: DN 800, DN 1000.

RETROFITTED CONNECTIONS
Retrofitted connections can be bored using diamond-coated drilling
heads. From DN 125 to DN 200, we offer connecting elements for the
various wall thicknesses in our range of accessories.

Larger sizes can be connected using short pipes.

Example of retrofitted connection with connecting element C

KERA.PORT | Installation 83

INSTALLATION
QUICK REFERENCE

During installation, the requirements of EN 1610 as well as national regulations

shall be taken into account. Before being installed, all components shall be
checked for damage. To ensure safe handling on the construction site, all
manhole components are supplied with integrated lifting slings.

PREVENT SETTLEMENT
According to EN 1610, manholes should be installed so as to exclude
settlement as much as possible. If the ground on-site is not prone to settling,
the manholes can be placed on a well-compacted, flat sand-gravel bed. An
additional bedding layer of concrete or screed is recommended.

MEASURES FOR SOILS

PRONE TO SETTLING
If the on-site ground is prone to settling, a reinforced concrete foundation slab
must be provided according to the planner’s specifications. The manhole
always has to be supported on a flat surface.

The manhole base unit is to be placed onto the support and aligned according
to the planning standards. To move manhole components, hoist and lifting
equipment are to be chosen according to the component’s weights. These
weights are indicated on the delivery note as well as the component itself.
84 KERA.PORT | Installation

Creating a solid base

RULES FOR ADDING EXTENSIONS

AND COVERING
Adding extension sections and cover slabs should be done so as to exclude
any form of damage. Before assembly, all jointing elements must be coated
with KERA.Mat lubricant on both sides. The order of any integrated steps
must also be borne in mind during installation.

Compensating rings and manhole covers are not included in delivery. To

achieve the final height, these need to be installed on-site in accordance with
the manufacturer’s specifications

MANHOLE CONNECTIONS AND CONNECTORS

To compensate for different degrees

of settling between manholes and the
pipeline when making connections,
connector pipes – inlet connector (GZ)
and outlet connector (GA) – from the
pipe range shall be used.

Operating principle of inlet and outlet connectors with different degrees of subsidence
KERA.PORT | Installation 85

Setting the manhole in place

Filling the trench around the KERA.Port manhole is to be carried out in layers
according to EN 1610/DWA-A 139. We recommend using the excavated soil
for filling the trench, if appropriate. In the immediate area of the manhole, grain
size should be limited to a maximum of 40mm. Compaction is to be carried
out with appropriate compaction equipment.

LEAKAGE TESTING FOR

MANHOLES WITH OR WITHOUT
CONNECTED PIPES
Our manholes are constructed so that all elements and connections resist water pressure from
inside and out. Leakage testing is regulated by EN 1610 and DWA-A 139. The manholes can be
tested both with and without connected pipes.

For manholes, Steinzeug-Keramo recommends water testing In accordance with EN 1610, which
specifies: If the manhole as a component is tested separately with water, a water addition value of
0.4 l/m2 wetted surface in the testing period of 30 minutes must not be exceeded. Testing takes
place with the manhole filled to the bottom edge of the cover slab or taper. If the manhole testing
takes place in conjunction with the pipe testing, the water addition value is a maximum of 0.2 l/
m2 wetted surface.
86 KERA.MAT

ACCESSORIES
KERA.MAT ACCESSORIES RANGE
Perfectly coordinated with pipes and fittings: the KERA.Mat
original accessory range for connection technology.
KERA.MAT | COUPLING.Pro 87

COUPLING.PRO
FOR CONNECTING TWO PIPE SPIGOTS

ONE COUPLING FOR . Robust and especially safe thanks to

MANY DIFFERENT the amount of material used

APPLICATIONS . Complies with EN 16397 for tightness,

angular deflection, and shear load
. Minimization of stocks in trade depots
and on construction sites
. No confusion possible
. Includes the RE-system (see page 92)

The universal solution for connecting normal-strength and extra-strength pipes: one coupling for many different ap-
plications. Not only do dealers and construction companies reduce storage space, it also prevents confusion, since
it can be used for all applications with the same diameter. A further advantage is the integrated RE-System.

KERA.MAT | COUPLING.PRO

Clamping Range Nominal Size Strength Class Width Thickness Tightening Torque

External DN mm mm (Nm)
d3
mm
230–265 200 160/200/240 150 7,5 6
290–330 250 160/240 185 9,5 10
345–385 300 160/240 185 9,5 10
If there are major differences in the outside diameters of the pipes to be connected, for example in the case of normal-strength or extra-strength clay pipes,
compensating rings may need to be used.
88 KERA.MAT | COUPLING.Basic

COUPLING.BASIC
TYPE 2A AND TYPE 2B

KERA.Mat COUPLING.Basic for joining two pipe spigots of type 2A (normal)

or type 2B (wide), available in various diameters.

COUPLING.Basic with compensation rings in the sizes 4, 8, 12, 16, 24, and
32 mm for connecting two pipe spigots with different external diameters from
160 to 1399 mm.

Type 2B,
TOX-welded connection,
2.5 bar tightness
KERA.MAT | COUPLING.Basic 89

KERA.Mat COUPLING.Basic type 2B KERA.Mat compensation ring

KERA.MAT COUPLING.BASIC TYPE 2A (1.4301)

Clamping Nominal Strength Width Thickness Tightening
Range Size Class Torque

External DN mm mm (Nm)
d3
mm
120–135 100 34 102 3,4 6
150–165 125 34 102 3,4 6
175–190 150 34 102 3,4 6
235–250 200 160/200 102 3,4 6
COUPLING
CALCULATOR
Watertight to 1.0 bar

INFOPOOL
COUPLING
CALCULATOR
For connecting spigots, the
Coupling Calculator works
out the type of coupling, and
if necessary, the quantity and
type of compensating rings
required.

Access via our website:

www.steinzeug-keramo.com
90 KERA.MAT | COUPLING.Basic

KERA.MAT COUPLING.BASIC TYPE 2B WITH RE-SYSTEM

NORMAL STRENGTH *

Clamping Range Nominal Size Strength Class Width Thickness Tightening torque

External, d3, mm DN mm mm (Nm)

120–137 100 34 150 7,7 6
140–165 125 34 150 7,7 6
175–200 150 34 150 7,7 6
225–250 200 160/200 150 7,7 10
285–310 250 160 185 9,2 10
335–360 300 160 185 9,2 10
400-425 350 160 185 9,2 13
460–490 400 160 185 9,2 13
570-600 500 120 185 9,2 13
670-700 600 95 185 9,2 20

* Watertight to 2.5 bar

KERA.MAT | COUPLING.Basic 91

KERA.MAT COUPLING.BASIC TYPE 2B WITH RE-SYSTEM UP TO DN 1200

EXTRA STRENGTH */**

Clamping Range Nominal Size Strength Class Width Thickness Tightening Torque

External, d3, mm DN mm mm (Nm)

245–275 200 240 150 7,7 10
305–335 250 240 185 9,2 10
355–385 300 240 185 9,2 10
420–445 350 200 185 9,2 13
480–510 400 200 185 9,2 13
530–560 450 160 185 9,2 13
590–620 500 160 185 9,2 20
705–735 600 160 185 9,2 20
820–850 700 120 185 9,2 20
920–950 800 120 185 9,2 20
1060–1090 900 120 185 9,2 20
1247–1277 1000 120 185 9,2 20
1430–1470 1200 95 185 9,2 20

* Watertight to 1.0 bar for diameters larger than 820 mm

** Watertight to 2.5 bar up to 735 mm
92 KERA.MAT | COUPLING.Basic

RE-System for COUPLING.Pro and 1. Coupling

COUPLING.Basic Type 2B 2. RE-System

RE-SYSTEM
Our COUPLING.Pro and COUPLING.Basic Type 2B in Furthermore, customers can be sure that the flexible
various diameters are supplied with the patented pipe coupling they ordered has actually been installed. During
joint identification system (RE-System). The system assembly of the flexible coupling, the coupling “clip” is
enables joints made with our flexible couplings to be placed at the pipe crown between the pipe ends to be
marked on the inside to prevent misinterpretations in connected.
future sewer inspections.

PRODUCT
ADVANTAGES
. Unambiguous classification of
the joint
. Prevention of unnecessary
rehabilitation costs resulting from
misinterpretations in future sewer
inspections
. Quality assurance: the type of
flexible coupling can be checked
from the inside
. Easy to install
. No extra costs
. The ID is in the pipe crown, close
to the pipe wall
. Resistant to high-pressure flushing
KERA.MAT | COUPLING.Basic

KERA.MAT COUPLING.BASIC, SPECIAL SIZES

TYPE 2B

Clamping Range Width Thickness Tightening Torque

External,
d3, mm mm mm
190–215 150 7,7 10
200–225 150 7,7 10
265–290 150 7,7 10
295–320 185 9,2 10
315–345 185 9,2 10
385–410 185 9,2 13
405–430 185 9,2 13
435–465 185 9,2 13
495–525 185 9,2 13
510–540 185 9,2 13
520–550 185 9,2 13
555–580 185 9,2 13
610–640 185 9,2 20
630–660 185 9,2 20
650–680 185 9,2 20
685–715 185 9,2 20
730–760 185 9,2 20
750–780 185 9,2 20
800–830 185 9,2 20
820–850 185 9,2 20
845–875 185 9,2 20
860–890 185 9,2 20
900–930 185 9,2 20
920–950 185 9,2 20
945–975 185 9,2 20
970–999 185 9,2 20
1 000–1 099 185 9,2 20
1 100–1 199 185 9,2 20
1 200–1 299 185 9,2 20
94 KERA.MAT | Ceramic Coupling

CERAMIC COUPLING
DN 200
THE PERFECT CONNECTION

Ideal for a complete system solution and only available from Steinzeug-Keramo.
The ceramic coupling is optimized to connect KERA.Base DN 200 normal-strength
pipes (strength class 200 and crushing strength FN 40). It is equally suited for
connecting spigots in new installations and for retrofitting pipes and fittings. The
simple clamping system enables fast, project-compliant assembly.

. Complies with EN 295 for tightness, angular deflection,

and shear load Rubber material: EPDM
. Clamp material: stainless steel 1.4301
. Bonding between front face of rubber and sleeve prevents
contact between water/subsoil and turnbuckles

CERAMIC SLEEVE
. Length 175 mm
. Internal diameter 270 mm
. External diameter 310 mm
KERA.MAT | Connecting Elements 95

CONNECTING ELEMENTS

CONNECTING ELEMENTS CONNECTING ELEMENTS CONNECTING ELEMENTS

C AND F C MADE OF VITRIFIED CLAY F MADE OF RUBBER
DN 150 and DN 200 ELASTOMER/ABS

for retrofitting connections to: Borehole diameter: Borehole diameter:

. Vitrified clay pipes acc. to

DN 150: 200 ± 1 mm
DN 200: 257 ± 1 mm
DN 125: 152 ± 1 mm
DN 150: 172 ± 1 mm
EN 295
. Vitrified clay jacking pipes
DN 200: 232 ± 1 mm

acc. to EN 295
. Concrete pipes acc. to
EN 1916 and DIN V 1201
. Reinforced-concrete pipes
acc. to EN 1916 and
DIN V 1201

You can find the

installation instructions
for our accessories here.
96 KERA.MAT | Connecting Elements

KERA.MAT CONNECTING ELEMENTS C AND F – USAGE BY PIPE MATERIAL, NOMINAL SIZE

AND WALL STRENGTH OF THE VITRIFIED CLAY PIPES ACC. TO EN 295 AND ZP WN 295

Socket Pipes Jacking Pipes

Nominal Size Nominal Size
Connecting Elements* Connecting Elements*

DN DN 125 DN 150 DN 200 DN DN 125 DN 150 DN 200

200 N – – – 200 F F –
200 H – – – 250 F F –
250 N F F – 300 F F F
250 H F F – 400 – C 70 C70
300 N F F – 500 – C 70 C70
300 H F F – 600 – C 70 C70
350 N F F – * The choice of connecting element depends on the actual wall
400 N – C 40 F strength at the borehole.

400 H – C 40 F
450 H – C 40 F
500 N – C 40 F
500 H – C 40 F
600 N – C 40 F
600 H – C 40 F
700 H – C 70 C 70
800 H – C 70 C 70

* The choice of connecting element depends on the actual wall

strength at the borehole.

KERA.MAT CONNECTING ELEMENTS

CONCRETE PIPES AND OTHER PIPES

Connecting Elements Wall Thickness

mm
C 40 40–65
C 70 70–95
C 100 100–115
C 120 120–135
C 140 140–155
C 160 160–175
C 180 180–195
C 200 ≥ 200

When using reinforced concrete pipes, make sure that the

reinforcement is covered.
KERA.MAT | Connecting Elements 97

Connecting element C40, DN 150 Connecting element C160, DN 150

CONNECTING ELEMENT C
Ceramic connecting element.
Full-surface elastomer joint with sealing
lips and all-round sealing collar.

DN 150 / DN 200
Connection to medium and large pipes.
Pipe wall thickness 40 mm to 200 mm.
Vitrified clay pipes DN 400 and larger.

KERA.Mat Connecting element C

CONNECTING ELEMENT F
Connecting element comprising ABS compression
seal and socket, made of rubber-elastomer.

DN 125 / DN 150 / DN 200

Connection to smaller pipes.
Vitrified clay pipes DN 250 and larger.
Vitrified clay jacking pipes DN 200 and larger.

KERA.MAT Connecting element F

98 KERA.MAT | Connecting Elements

INSTALLATION INSTRUCTIONS FOR CONNECTING

TO VITRIFIED CLAY PIPE SYSTEMS
. According to EN 1610, connections should be made in the upper half of
the pipe section, preferably at an angle of 45° from the perpendicular of the
longitudinal axis of the pipe.
. The distance to the socket/spigot or between connections must be at least
250 mm.
. Pipes with sufficient length may only be drilled a maximum of twice per
pipe. The minimum distance between the boreholes in the longitudinal and
transverse axis must be no less than 250 mm.
. When the installation differs from this, the influences on the statics of the pipe
and functioning of the pipe system must be checked.

DB = Diameter of borehole

Connecting element in the crown Connecting elements staggered right and left Cross-section

DB = Diameter of borehole

Connecting element right Connecting element left Lateral view

KERA.MAT | Jointing Rings 99

P-ring C40, DN 150 U-ring C160, DN 150

P-RING
KERA.MAT P-RINGS
P-rings in the DN 200 to DN 600 diameters, in normal-
strength and extra-strength versions, are used as jointing
elements for the K and S socket-type joints (joint system C)
for the spigot of shortened pipes and fittings. They are also
used as jointing elements for the transition from spigots, joint
system F to socket-type joint K, joint system C.

U-RING
KERA.MAT U-RINGS
For connecting pipes made of other materials to the socket
of vitrified clay pipes with socket-type joint L, joint system F.
The U-ring is made of rubber-elastomer.

KERA.MAT | JOINTING RINGS | U-RINGS*

Vitrified clay pipe Vitrified clay pipe Diameter of foreign pipe

Nominal Joint Joint Crushing Strength Ductile iron pipe Plastic pipe
size system strength class

SML GGG PVC-U

DN FN N d3 d3
kN/m mm mm
100 L F 34 – 110 ± 2 – 110 + 0,3/– 0
125 L F 34 – 135 ± 2 – 125 + 0,3/–0
150 L F 34 – 160 ± 2 170 + 1/– 2,9 160 ± 0,4/– 0
200 L F 40 200 210 ± 2 – 200 + 0,4/– 0

* Special components available on request

100 KERA.MAT | Jointing Elements and Auxiliaries

DN 150 DN 200 N/H

DN 200 N DN 250 N/H
DN 300 N/H
DN 400 N/H
DN 500 N/H
DN 600 N/H

BKL jointing element with polystyrene BKL jointing element

BKL JOINTING ELEMENT BKK JOINTING ELEMENT

WITH POLYSTYRENE
BKL jointing element (socket joint) for installation in BKK jointing element (socket joint) for installation in
manholes and concrete junctions. manholes.

For connecting vitrified clay pipes with joint system F, For connecting vitrified clay pipes with joint system C,
socket-type joint L. The supporting element is made of socket-type joint K/S. The supporting element is made
polystyrene. of ABS.

1 2 3 4

1 | KERA.MAT VITRIFIED CLAY TILES 2 | KERA.MAT FIXING HOOKS

Format Number required for Weight

To secure vitrified clay end caps during the tightness test
1 m2 with air or water. Available in diameters DN 100, DN 125,
Kg/Unit (approx.) DN 150, and DN 200. The end cap is inserted with the open
240 x 115 x 20 33 1,25 side facing outwards and secured with the fixing hook.
325 x 115 x 20 24 1,70

The underside is grooved to increase the bonding strength.

3 | KERA.MAT TWO-COMPONENT ADHESIVE SET 4 | KERA.MAT LUBRICANT

For tight bonding of ceramic surfaces Can also be used 1 and 3 kg tubs to reduce insertion forces. Suitable for all
on wet surfaces. vitrified clay joint systems acc. to EN 295 and ZP WN 295.
KERA.BOX/KERA.APP | The Mobile Construction Solutions 101

DO YOU ALREADY KNOW OUR

NEW CONSTRUCTION SITE SERVICE?
Get to know two new services designed to help you solve
many of the day-to-day on-site material problems you face,
intelligently and flexibly.

KERA.App
With the KERA.App, you can reorder parts using your
smartphone quickly and easily.

You can order any missing accessories directly from

the construction site – most of them delivered within
24 hours.

NOW BY
NOW BY Download in the

KERA.Box
With the KERA.Box on-site container, our
accessories and auxiliary products are
available on-site, around the clock.

Go in, get what you need, get back to work.

The boxes are preconfigured for each building
site, so you get what you really need. We only
charge for what you actually take out.

Would you like to use the KERA.Box on your

site? Do you have questions about the app?
Contact our customer service:

Tel.: +49 2234 507 507

www.steinzeug-keramo.com/keraapp
AT A
GLANCE
AT A GLANCE | Certificates 103

THE QUALITY OF OUR

PRODUCTS AND SERVICES

CERTIFICATIONS
All of our products stand for quality. Quality signifies safety and reliability.
Safety and reliability create trust – trust in what we make. We manufacture our
pipes and fittings diligently and in full accord with sophisticated technologies
– at the very highest level.

Standards for vitrified clay pipes are specified by EN 295, parts 1 to 7. In

addition, our products are produced and inspected in compliance with the
ZP WN 295 certification program, which in part includes significantly higher
requirements than EN 295.

By implementing the standard in areas under the supervision of the building

authorities, separate approval of the products is not required by the Deutsche
Institut für Bautechnik (DIBt – the German Institute of Construction Engineering).

Our own internal monitoring, voluntary external monitoring and usage rights
for various quality labels. For example, the quality labels of the MPA, NRW,
Benor, NF and IKOBKB, represent special certification of the quality of our
entire product range, and the high standards which go beyond the legal and
normative stipulations of the EN 295 European standard.

Most importantly, these labels create trust for the customer, who can rely
unreservedly on the assured attributes of our products. At the same time,
they document the existence and use of an ISO 9001:2015-compliant quality
management system.

CSTB Copro Swiss Quality

Centre Scientifique et Technique du COPRO is recognized by the Qplus Zertifizierungen,
Bâtiment, Belgi­an Government as Zürich (Switzerland)
Marne-la-Vallée (France) a quality control organization
1731 Zellik (Belgium)

SKG-IKOB MPA NRW

NL-BSB – Nederlands Materialprüfungsamt
(The Netherlands) North Rhine-Westphalia
(Germany)
104 AT A GLANCE | Standards

STEINZEUG SETS STANDARDS IN MODERN SEWER

CONSTRUCTION: ECONOMICAL AND ECOLOGICAL.

Economical FOR PEOPLE Ecological FOR THE PLANET

Our products are fair for future generations. The With us, you’re making an environmentally sound
material lasts not just one lifetime, but many. choice. Our material is 100 percent natural, saves
Ongoing costs are minimal, and the durability of on resources during production, and protects the
our products ensures reliable function even under subsoil during operation. A material with no wear,
the heaviest loads, thus guaranteeing maximum no microparticles, and no pollutants. At the end of
operational safety. That relieves the burden on their service life, the pipes can stay in the ground
decision makers – financially as well, since it or be recycled as required, thus guaranteeing a
reduces costs in the long term. completely circular economy.

4 GOOD REASONS 4 GOOD REASONS

FOR VITRIFIED CLAY FROM AN FOR VITRIFIED CLAY FROM AN

ECONOMICAL STANDPOINT ECOLOGICAL STANDPOINT

. A service lifetime exceeding 100 years ensures . Vitrified clay consists only of clay, chamotte and
safe, long-term disposal water – natural raw materials, nothing else.
. Extreme robustness and tightness ensures the . Vitrified clay pipes are 100% recyclable – forever
function of the wastewater system .
.
Production is climate-neutral – we use local raw
Virtually maintenance-free means reduced materials and power from renewable sources,
budgetary strain spanning decades. and our production processes that conserve
. resources in regions with plentiful water.
.
Natural material saves on renovation costs and
disposal expenses if decommissioned. Our production is Cradle-to-Cradle ® -certified
and in accordance with ESS guidelines
. From nature, for nature – and a clean
environment for tomorrow’s generations

Proven FOR THE FUTURE

Those who decide today for this forward-looking and environmentally sound solution are making an important
contribution to the future of generations to come. We believe we have a responsibility, to make the better world
of tomorrow – a real possibility today.
Outstanding
CHARACTERISTICS OF OUR
MATERIAL
Specific Weight .................................................................... 22 kN/m3
Bending Tensile Strength ............................................15 to 40 N/mm2
Compressive Strength ............................................... min. 100 N/mm2
Tensile Strength ..........................................................10 to 20 N/mm2
Young´s Modulus ...................................................... ~ 50.000 N/mm2
Coefficient of Thermal Expansion K-1..................................... ~ 5 x 10–6
Thermal Conductivity ....................................................... ~1,2 W/(mK)
Poisson’s Ratio ............................................................................ 0,25
Crushing Strength, depending on Nominal Size is from 34 to 160 kN/m
Tightness ................................................................................ 2,4 bar
Corrosion Resistance .............................................................resistant
Chemical Resistance. ....................................................... pH 0 bis 14
Frost Resistance .................................................................... resistant
Biological Resistance ............................................................. resistant
Ozone Resistance ................................................................. resistant
Hardness (Mohs scale) .................................................................. ~ 7
Fatigue Strength .................................................................... resistant
Fire Resistance ............................................................. nonflammable
Wall Roughness k ................................................................. 0,02 mm
Abrasion Resistance am ..................................................... ≤ 0,25 mm
High-pressure Jetting Resistance ........................................... 280 bar
Service Lifetime ........................................................... over 100 years
106 SERVICE & SUPPORT | Direct and online

WE’RE AT YOUR SIDE FOR EVERY PROJECT.

SERVICE &
SUPPORT
We are committed to taking care of your needs, working .
Regional contacts
with you at every stage, and supporting you in all matters .
Personal construction-site consulting
concerning sewer construction. Our expert employees .
Dealer service
around the world embody this comprehensive service
concept.
 107

.
INFOPOOL WITH:

.
Informational material

.
Training sessions/seminars

Direct and online .

Technical documentation
Model service specifications
and online calculator
Register soon at
www.steinzeug-keramo.com

The Infopool offers all relevant calculation modules, CAD drawings of prod-
ucts in our range, and also documents about our pipes, manholes and
accessories. You will also find a wealth of information about the proper
construction of wastewater installations with vitrified clay pipe systems.

STATICS – OPEN TRENCH BUOYANCY

This tool allows you to generate the Both for vitrified clay manholes and vit-
structural calculation of socket pipes by rified clay pipes, documentation can be
calculating the required bedding material. supplied that rules out floating (buoyancy)
You receive a verifiable structural calcula- of the construction.
tion for pipes DN 100 to DN 800.

STATICS – TRENCHLESS COUPLING

This tool allows you to generate the For connecting spigots, the Coupling
structural calculation for jacking pipes by Calculator works out the type of coupling
calculating the permissible jacking forces. and, if necessary, the quantity and type of
You receive a verifiable structural calcula- compensating rings required.
tion for pipes DN 150 to DN 600

HYDRAULIC CONNECTING ELEMENT

This program offers a simple method to This calculator allows you to calculate the
calculate the outflow in round sections. type of connecting element to use with
The flow rate, gradient and flow velocity retrofitted connections, both with vitrified
can be calculated for Steinzeug-Keramo clay pipes and pipes made of other materials
products under full and partial filling (concrete).
conditions.

MANHOLE COST-EFFECTIVENESS
Vitrified clay manholes DN 600 to This program is designed to demon-
DN 1000 can be assembled and strate the economic performance
calculated. of vitrified clay pipe systems com-
pared with systems made of other
materials.
ENVIRONMENTAL
PROTECTION &
SUSTAINABILITY
RESPONSIBILITY IN
EVERYDAY PRACTICE

With their outstanding technical, chemical

and physical characteristics, vitrified clay
pipes fulfill all environmental demands. They
unite the greatest strength, impermeability
and hardness with excellent abrasion and
corrosion resistance. In addition, their long
service life coupled with low maintenance
and repair requirements makes them a cost-
effective long-term solution.

We want to help communities become climate-neutral

as soon as possible, and to move ahead with us into a
CO2-neutral future.

OUR PROMISE
. to increase the benefits for our partners with eco-
nomically and environmentally sound characteristics

. not to compromise the health of people who come

into contact with our products

. to take both economic and environmental needs

into account in equal measure
 ENVIRONMENTAL PROTECTION AND SUSTAINABILITY 109

nature.
Zero waste.
RAW MATERIAL EXTRACTION RAW MATERIAL TRANSPORT
We mine the clay for our products locally. This allows By sourcing raw materials close to our regional
environmentally sound raw material extraction and factories, our production processes conserve
subsequent ecological restoration. resources and are low in CO 2 output.

RECYCLING RAW MATERIAL

Ceramic products Clay, chamotte and
are 100% recyclable, water. Only these
returning to the natural raw materials
production cycle as the go into our sustainable
material chamotte. products.

OPERATION MANUFACTUR-
With their long service ING PROCESS
lifetime and low ser- Cradle to Cradle® criteria
vice and maintenance are observed throughout
costs, our products the manufacturing
offer long-term eco- process and optimized
nomic viability. with biomass systems,
heat exchangers and
green power.

INSTALLATION LOGISTICS
We offer pipe systems for both open- Sophisticated logistics and freight optimization
trench and trenchless construction, with protect the environment. Flexible and fast –
on-site technical expertise. short routes to trade dealers or straight to the
construction site.
110 ENVIRONMENTAL PROTECTION AND SUSTAINABILITY | Cradle to Cradle®

CRADLE TO CRADLE ®
A PRODUCT CYCLE WITH A FUTURE

Cradle to Cradle ® means everything planned so that no waste is generated. Each component
continues its service, becoming a raw material for another new product in a system that
profits industry, the economy and consumers alike.

MATERIAL WATER RECYCLING

No raw material is used un- We treat this valuable resource Ceramic products are 100%
tested. We know the exact with the greatest care through- recyclable, returning to the
composition, durability and out our production processes. production cycle as the mate-
environmental compatibility of All of our production facilities rial chamotte. Pipes can also
everything we use. All our raw for example, are in regions with remain in the ground without
materials come from nearby plentiful water. causing problems.
clay pits and are environmen-
tally harmless.

We have been living these rules not

only since we achieved Cradle to
Cradle ® certification, but since we
first started producing pipes and
fittings from vitrified clay.
 111

For us,
sustainability means
looking centuries ahead.

SOCIAL
ENERGY RESPONSIBILITY
We are constantly optimizing We see our employees as re-
our energy consumption by us- sponsible people and we make
ing fast-firing technology, heat every effort to support them in
recovery with heat exchang- this role. Work safety, work-life
ers, and energy from regional balance, skill enhancements
biogas facilities. In addition, and career planning are core
we use green power from re- policies. We cultivate respect-
newable sources and primarily ful and honest interactions with
work with local resources. We our suppliers, customers, and
produce in Europe for Europe colleagues alike.
– keeping transport routes as
short as possible.
112 ENVIRONMENTAL PROTECTION AND SUSTAINABILITY | Climate-neutral production

CLIMATE-NEUTRAL PRODUCTION
OUR RESPONSIBILITY FOR THE FUTURE

Inspired by Nature
Climate protection is one of the greatest challenges of our time. To safeguard our
future, we need to reduce greenhouse gas emissions and energy consumption, and
make more efficient use of renewable energy sources. Many towns and cities are
aware of their share of responsibility for this issue, and are leading the way by adopting
green public procurement strategies. As a supplier of wastewater systems, we have
also committed ourselves to an environmentally friendly product portfolio.

OUR CONTRIBUTION TO ENVIRONMENTAL

AND CLIMATE PROTECTION
As a supplier of vitrified clay wastewater systems, we are committed to
products made of 100 % natural raw materials. We have been dedicated to
sustainability and effective environmental protection for years.

The successful Cradle to Cradle ® certification motivates us to invest more in

climate and environmental protection.

We have the know-how to effectively reduce CO2 emissions with our products.
With our carbon-neutral vitrified clay pipes, we are already making a decisive
contribution to effective climate and environmental protection. In addition, we
actively support sewerage operators in their quest to be ecologically better
and offer real “green” alternatives for future-proof and environmentally-aware
material procurement.

You can find out more on

this topic on our website:
www.steinzeug-keramo.com
 SERVICE
SUS LIFE
TAIN = IMPACTS ON THE
ABILITY ENVIRONMENT
114

GET TO KNOW OUR SOLUTION

FOR PROFESSIONAL SEWER REHABILITATION

THE DURA RANGE

PROFESSIONAL REHABILITATION
AND CONSTRUCTION
THE ALL-ROUND SOLUTION FOR
ACCESSIBLE SEWER SYSTEMS

SEWER NEW SEWER MANHOLE

REHABILITATION CONSTRUCTION. REHABILITATION.
PARTIAL OR RETROACTIVELY SYSTEMATICALLY
COMPLETE. OPTIMIZED. REFURBISHED.

Find out more about our

DURA range on our website
or directly, with the AR-code:
DURA
RANGE
www.steinzeug-keramo.com
NOTES

STAY INFORMED
FOLLOW US ON
 01.2021
Copyright 2019: Steinzeug-Keramo GmbH | Steinzeug-Keramo N.V.. All rights reserved. Reproduction in whole or in part only with permission.
All measurements are to be checked and conform with the specifications set down in EN 295 and the (ZP) WN 295 certification program.
We reserve the right to make technical changes.

Steinzeug-Keramo GmbH Steinzeug-Keramo N.V.

Europaallee 63 · D-50226 Frechen Paalsteenstraat 36 · B-3500 Hasselt

Telephone +49 2234 507-0 Telephone +32 11 21 02 32

Telefax +49 2234 507-207 Telefax +32 11 21 09 44

Email [email protected] Email [email protected]

Internet www.steinzeug-keramo.com Internet www.steinzeug-keramo.com

A member of Wienerberger AG