Bihl Wiedman
Bihl Wiedman
Part 1: EtherNet/IP
Manual
© Bihl+Wiedemann GmbH
Floßwörthstr. 41
D-68199 Mannheim
Manual
EtherNet/IP + Modbus TCP-Gateways
Table of Contents
Table of Contents
Part 1: EtherNet/IP
3 EtherNet/IP ............................................................................................ 7
3.1 ASi-3/ASi-5 Overview of the main connections ............................................ 7
3.1.1 ASi-3 Data blocks examples .......................................................................................... 9
3.1.2 ASi-5 Data blocks examples .......................................................................................... 9
3.1.3 ASi-3 digital data ........................................................................................................... 10
3.1.4 ASi-5 I/O data and flags ................................................................................................ 11
3.1.5 ASi-3 analog data .......................................................................................................... 13
Analog data for ASi nodes 29 … 31 ........................................................................... 13
8 byte analog In (1 ASi node) ..................................................................................... 13
3.1.6 ASi-3 Flags + Fault Detector ........................................................................................ 15
3.1.7 List of ASi-3 peripheral faults ...................................................................................... 16
3.1.8 List of ASi-5 peripheral faults ...................................................................................... 16
3.1.9 List of ASi-3 configuration errors................................................................................ 17
3.1.10 List of ASi-5 configuration errors................................................................................ 17
3.1.11 Fieldbus Bits.................................................................................................................. 18
3.1.11.1 2 Byte Fieldbus Bits ..................................................................................................... 18
3.1.11.2 16 Byte Fieldbus Bits ................................................................................................... 19
3.1.12 Safety Status ................................................................................................................. 20
3.1.13 Monitor and I/O Data ..................................................................................................... 21
3.1.14 Diagnostics Safe Link................................................................................................... 23
6 Diagnostics ......................................................................................... 27
6.1 System diagnostics on the PC ..................................................................... 27
6.1.1 Software for diagnostics, service and release measurements................................. 27
6.1.2 ASi Control Tools360.................................................................................................... 27
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Manual
EtherNet/IP + Modbus TCP-Gateways
Table of Contents
7 Appendix ............................................................................................. 34
7.1 Quick Start Guides ......................................................................................... 34
7.2 Extended List of Assembly Objects ............................................................. 34
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Manual
EtherNet/IP + Modbus TCP-Gateways
Setting up the ASi bus
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Manual
EtherNet/IP + Modbus TCP-Gateways
Configuration and Start-up of the Safety Monitor
Configuration and start-up of the ASi Safety Monitor is accomplished using a PC/
notebook running the ASIMON360 configuration software.
Note!
For more detailed information please refer to the separate manual for the ASIMON360
configuration software.
Configuration should be performed only by a qualified and authorized person. All
safety-related commands are password protected.
The correct safety functioning of the unit must absolutely be verified in the system!
Note!
Quick Start Guides for commissioning and service are provided on the Bihl+Wiede-
mann website available for download.
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Manual
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EtherNet/IP
3. EtherNet/IP
3.1 ASi-3/ASi-5 Overview of the main connections
Length (byte)
Fieldbus Bits
Analog ASi-3
Output
Input
109 32 145 32 6 12
ASi-3 ASi-3 ASi-3
Single circuit 1, circuit 1,
Gateway 112 56 148 56 all nodes 7 15
analog nodes
29 ... 31
127 64 163 64 8 16
ASi-3 ASi-3 ASi-3
Double Gate- circuits 1+2, circuits 1+2,
way 133 112 169 112 all nodes 11 24
analog nodes
29 ... 31
ASi-3 176 98 177 66 10 20
Double Gate- ASi-3 ASi-3 2 bytes 32 bytes
way with circuits 1+2, circuits 1+2, In / Out In
Safety Moni- 180 146 181 114 all nodes 13 26
analog nodes
tor 29 ... 31
ASi-3 186 (1) 66 187 34 8 16
Single ASi-3 ASi-3 2 bytes 32 bytes
Gateway circuit 1, circuit 1,
190 (1) 90 191 58 In / Out In 8 16
with Safety all nodes analog nodes
Monitor 29 ... 31
ASi-3
ASi-3
Double Gate- ASi-3
circuits 1+2,
way with 196 (1) 191 183 152 circuits 1+2,
analog nodes
15 30
Safety Moni- all nodes
29 ... 31
tor 38 bytes 2 bytes 32 bytes 7 bytes
ASi-3 In / Out In / Out In In
ASi-3
Single ASi-3
circuit 1,
Gateway 197 (1) 135 193 96 circuit 1,
analog nodes
10 20
with Safety all nodes
29 ... 31
Monitor
all
ASi-5/ASi-3
Gateways
with variably
configurable 254 vc (3) 255 vc (3) conf. (4)
Assembly
Objects
(see
data sheet)
Tab. 3-1. Connections
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Manual
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EtherNet/IP
Length (byte)
Safety Status
Fieldbus Bits
Analog ASi-3
Output
Input
ASi-3
circuit 1,
ASi-5/ASi-3 all nodes
Single 240 160 241 160
ASi-5
N/A conf. (4)
Gateway
circuit 1,
128 bytes (3)
ASi-3
circuits 1+2,
ASi-5/ASi-3 all nodes
Double Gate- 242 320 243 320 ASi-5 N/A conf. (4)
way circuits 1+2,
128 bytes each
circuit (3)
ASi-3
ASi-5/ASi-3 circuit 1,
Single all nodes 38 bytes 2 bytes 32 bytes 7 bytes
Gateway 244 239 245 200
ASi-5
N/A
In / Out In / Out In In conf. (4)
with Safety
circuit 1,
Monitor
128 bytes (3)
ASi-3
ASi-5/ASi-3 circuits 1+2,
Double Gate- all nodes
38 bytes 2 bytes 32 bytes 7 bytes
way with 246 399 247 360 ASi-5 N/A
In / Out In / Out In In conf. (4)
Safety Moni- circuits 1+2,
tor 128 bytes each
circuit (3)
Tab. 3-1. Connections
(1) Available only for gateways from Ident.-No. ≥ 15864 (see lateral label)!
(2) The minimum times for the RPI shown in the table do not represent the worst case values. Depending on the Gateway
load greater minimum times for the RPI than indicated here may be needed.
(3) Variably configurable via ASIMON360 (gateways without a monitor via ASi Control Tools360).
(4) Devices with improved response times have a min. RPI value depending on configuration.
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Manual
EtherNet/IP + Modbus TCP-Gateways
EtherNet/IP
Byte 0 ... 63 Byte 64 ... 111 Byte 112 ... 113 Byte 114 ... 145
ASi-3 digital data ASi-3 analog data ASi-3 fieldbus bits ASi-3 safety status
ASi-3 circuits 1+2 ASi-3 circuits 1+2
2 bytes In / Out 32 bytes In
all nodes analog nodes 29 ... 31
Tab. 3-3. Asembly instance 180
Note!
For an facilitated access to the data blocks of a Rockwell-Automation PLC please use
the Add-On-Instructions (AOI) to convert the raw data into structured tags.
The Add-On-Instructions are available together with the application examples at the
support/download section of our homepage.
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Manual
EtherNet/IP + Modbus TCP-Gateways
EtherNet/IP
Flags
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Manual
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EtherNet/IP
Flags
Input data Output data
F2 PeripheryFault → ConfigurationMode
F3 ConfigurationActive → ProtectedMode
ConfigError: 0 = ConfigOK 1 = ConfigError
APF: 0 = ASi Power OK 1 = ASi Power Fail
PeripheryFault: 0 = PeripheryOK 1 = PeripheryFault
ConfigurationActive: 0 = ProtectedMode 1 = ConfigurationMode
Offline: 0 = Online 1 = Offline
LOS-Master-Bit: 0 = Offline by ConfigError deac- 1 = Offline by ConfigError
tivated activated
ASi-5 flags
Bit Input data Output data
F0 ASI5CFG_NOK reserved
F1 ASI5CFG_MODE reserved
F2 ASI5NOP_INACTVE reserved
F3 ASI5APF reserved
F4 ASI5PF reserved
F5 ASI5PS_INCONSISTENT reserved
F6 ASI5PS_INACTIVE reserved
F7 reserved reserved
Tab. 3-8. ASi-5 Flags
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EtherNet/IP
Note!
Using these flags it is possible to implement effective ASi diagnostics in the control with
very little effort.
Note!
The ASI5CFG_NOK bit is to be understood as a global enable flag for the input data
and evaluated accordingly in the controller before the process input data is accessed.
If the ASI5CFG_NOK bit is set, the transferred process input data is invalid (substitute
values) and not identical to the actual value in the input module. In the control program,
this must be taken into consideration in order to ensure a defined procedure in the sys-
tem, even in the case of a configuration error.
It is possible to operate ASi without having to program further diagnostics.
For extended diagnostics, the list of ASi-5 configuration errors can be used to subse-
quently determine the exact node number that caused the configuration error.
If the ASi-5 flags indicate errors, we recommend using our PC software (see
<chap. 6.1>).
Note!
The mapping of the ASi-5 process data image, e.g. which node number is correspond-
ing with which byte(s), is available via the display menu of the ASi Master, as well as
via the ASi Control Tools360 or the ASIMON360 software.
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Manual
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EtherNet/IP
Note!
A-nodes map the data on channels 1 and 2.
B-nodes map the data on channels 3 and 4.
Note!
Available only for gateways with variably configurable Assembly Objects (see data
sheet)!
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EtherNet/IP
Note!
A-nodes map the data on channels 1 and 2.
B-nodes map the data on channels 3 and 4.
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EtherNet/IP
EC-flags (16-bit)
215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20
DA NSE OV EF – – – Pok OR APF NA CA AAv AAs S0 Cok
Tab. 3-12.
Note!
Using this data module it is possible to implement effective ASi diagnostics in the con-
trol with very little effort.
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EtherNet/IP
The list of ASi-3 peripheral faults contains ASi addresses which indicate peripher-
al faults. The cause for the peripheral fault report (e.g. broken wire) can be found
in the documentation of the ASi node.
Note!
Using this data module it is possible to implement effective ASi diagnostics in the con-
trol with very little effort.
Note!
Using this data module it is possible to implement effective ASi diagnostics in the con-
trol with very little effort.
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Manual
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EtherNet/IP
The list of ASi-3 configuration errors contains the ASi addresses with configura-
tion errors.
Note!
Using this data module it is possible to implement effective ASi diagnostics in the con-
trol with very little effort.
Note!
Using this data module it is possible to implement effective ASi diagnostics in the con-
trol with very little effort.
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The bits of the output data bytes are ORed with the real and homonymous hard-
ware inputs of the device.
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EtherNet/IP
Note!
This feature is only available for certain devices. Further information can be found in
the documentation of your device.
The bits of the output data bytes are ORed with the real and homonymous hard-
ware inputs of the device.
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Input Data
Byte Meaning
0 Safety Status OSSD 1
1 Safety Status OSSD 2
... …
n Safety Status OSSD n
Tab. 3-21.
The table shows the color coding as represented in the ASIMON360 software.
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EtherNet/IP
The module contains 6 bytes of information about the current switching states of
the local in- and outputs on the gateway as well as 1 byte of monitor information.
These are encoded as follows:
Input data
Byte Description
1 Monitor Info
2 Status SI1/SI2
3 Status SI3/SI4
4 Status SI5/SI6
5 Status SO1/SO2
6 Status SO3/SO4
7 Status SO5/SO6
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Manual
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EtherNet/IP
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EtherNet/IP
The Safe Link process data diagnostics allows you to visualize the status of the
safe link between the various gateways in the controller.
St. Adr. data assignment out of the list 'Node overview' (bytes 1-8) and node status:
Bit-combination Meaning
11 active
01 not active
10 not taught (only in the manager, message with the highest priority)
00 not used
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CIP Safety via EtherNet/IP
(1) The minimum times for the RPI shown in the table do not represent the worst case values. Depending
on the Gateway load greater minimum times for the RPI than indicated here may be needed.
Note!
A detailed description of the address assignment for the automatic configuration can
be found in the manual of the ASIMON360 software, chapter "8 Byte PROFIsafe / CIP-
Safety / FSoE / openSAFETY Assignment".
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Manual
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CIP Safety via EtherNet/IP
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Selection of Mode of Safe Operation via Fieldbus
Note!
This feature is only available for certain devices. Further information can be found in
the documentation of your device.
The configuration of the Selection of Mode of Safe Operation takes place in the
ASIMON360 software.
OPC UA is recommended for communication between the safety monitor and the
input device. Alternatively, communication in the ASIMON360 software can also
be set via the fieldbus.
Note!
Available only for gateways with variably configurable Assembly Objects (see
data sheet)!
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Diagnostics
6. Diagnostics
6.1.3 ASIMON360
The ASIMON360 software is used to configure the safety unit. Already configured
systems can be diagnosed live using the software. The status of all in- and out-
puts is graphically represented as are the results of the preparatory processing.
When projecting the user has the ability to assign unique identifiers to the individ-
ual devices. These also appear in the device displays in connection with error
messages. To prevent errors in the projecting stage the ASIMON360 software
provides advance warning at the relevant points.
used for easy diagnostics of the modules and for live monitoring and testing of in-
puts and outputs. Errors in the ASi circuit, e.g. non-projected nodes, are visible at
a glance as simple, easily understandable symbols.
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Diagnostics
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Diagnostics
When a configuration error is reported, e.g. because an ASi node has failed, the
ASi master continues to communicate with the remaining nodes. In many cases
however a good and simple solution is to terminate running of the PLC program in
case of a configuration error.
For further diagnostics, we recommend our PC software (see <chap. 6.1>).
Bits 2 and 3 are used to send the status of the safety input (the device color of the
ASIMON360):
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Diagnostics
Device colors
The colors refer to the diagnostics in the ASIMON360.
LED
Value Color Description state change "OUT" (1)
0 green output on – on
green
1 – – –
flashing
2 yellow restart inhibit auxiliary signal 2 1 Hz
yellow
3 – – –
flashing
4 red output off – off
waiting for reset of error
5 red flashing auxiliary signal 1 8 Hz
condition
connection or only via Power On all LEDs
6 gray
internal error on device flashing
output released, switched on by setting
7 green/yellow off
but not switched on the output bit1
Tab. 6-29. Device colors
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Diagnostics
Important!
The following points must be noted for processing:
• The color information of the device is only available if the safe input is also
used within the Safety Monitor.
• The information for switching state and error status are not processed time-
synchronous.
• When there is a configuration error all bits having value 0 are sent; this must
be noted when processing the data.
• When the Monitor is stopped the device color is "gray".
• When regularly switching, the status "yellow flashing" can be recognized as a
transition status. This depends on the component model set. This status can-
not be understood as a testing request until it is stably reported (see Monitor
Info and Safety Control/Status Byte). This is not the case until bit ’6’ is set in
the Monitor Info and Safety Control/Status Byte ("At least one module in Test
status"). This means the diagnostics information in the input data image does
not serve as a trigger for the testing request, but rather only as detailed infor-
mation after the Monitor Info and Safety Control/Status byte have indicated
that at least one component has reported a testing request.
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Diagnostics
6.3.1 LEDs
The LEDs located on the device allow you to quickly see the status of the main
function parameters, such as power, communication with the host controller, com-
munication on the ASi circuit and state of the safety in- and outputs.
6.3.2 LC-Display
In the display of the Gateways plain text messages are shown spontaneously for
any detected errors (e.g. missing nodes, earth fault, duplicate address…).
Configuration error
The actual configuration found on ASi does not match the projected configura-
tion, or the ASi master performs startup operations.
Node 0 detected
There is an ASi node with zero address.
Configuration mode
The ASi master is in configuration mode.
No normal operation
ASi master is performing startup operations
Off-line
ASi master doesn't send telegrams on ASi
Issue date: 02.11.2022
Peripheral fault
At least one ASi node reports a peripheral fault, or the ASi master performs start-
up operations.
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Diagnostics
24V AUX
External 24 V voltage is present.
Power-Fail 24V
External 24 V voltage is not present.
Earth fault
The earth fault monitor checks the symmetry of the ASi voltage. If the voltage is
no longer sufficiently symmetrical, the noise immunity of data transmission is
compromised.
Overvoltage
Normally UASi+ and UASi- are in symmetry with system ground. If this potential
rises significantly, the overvoltage detector reports this anomaly.
Noise voltage
Noise voltages on the ASi cable can cause telegram errors. The noise voltage de-
tector monitors the ASi circuit for AC voltages which have been generated by nei-
ther the ASi Master nor the nodes.
Duplicate address
The Master detects when two nodes having the same address are present in the
ASi circuit.
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Appendix
7. Appendix
7.1 Quick Start Guides
Quick Start Guides for commissioning and service are provided on the Bihl+Wie-
demann website available for download.
Note!
Older ASi-3 gateways (Art.no. < BWU23XX) do not support all Assembly Instances.
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Appendix
improved
response
times (1)
Assembly instance Data Item
Safety FB Bits
Available with
Size (byte)
Analog
Output
Digital
Input
Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
35
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
EtherNet/IP + Modbus TCP-Gateways
Appendix
improved
response
times (1)
Assembly instance Data Item
Safety FB Bits
Available with
Size (byte)
Analog
Output
Digital
Input
36 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
EtherNet/IP + Modbus TCP-Gateways
Appendix
improved
response
times (1)
Assembly instance Data Item
Safety FB Bits
Available with
Size (byte)
Analog
Output
Digital
Input
186
66 187 (0xBB) 34 8 16
(0xBA) (3)
188 189
104 72 long 8 16
ASi-3 (0xBC) (3) (0xBD)
Double 190 ASi
90 191 (0xBF) 58 2 8 16
Gateway (0xBE) (3) ASi circ. 1, 32
bytes
with inte- circ. 1, analog bytes
192 In /
grated 128 193 (0xC1) 96 all nodes nodes long In 10 20
Safety (0xC0) (3) 29 ... 31 Out
Monitor ASi
194 circ. 1,
280 195 (0xC3) 248 analog long 14 28
(0xC2) (3) nodes
10 ... 31 1 1
ASi-3
Double ASi
Gateway ASi circ. 1+2,
with inte- 196 (3) 191 183 152 circ. 1+2, analog long 15 30
grated all nodes nodes
Safety 29 ... 31 2
32 7
Monitor bytes
bytes bytes
ASi-3 In /
In In
Single ASi Out
Gateway ASi circ. 1,
with inte- 197 (3) 135 193 96 circ. 1, analog long 10 20
grated all nodes nodes
Safety 29 ... 31
Monitor
ASi-3
circ. 1,
ASi-5/ all nodes
ASi-3
Single-
240 160 241 160 ASi-5 N/A conf. (5)
circ. 1,
Gateway
128
bytes (6)
ASi-3
circ. 1+2,
ASi-5/ all nodes
ASi-3 ASi-5
Double
242 320 243 320
circ. 1+2,
N/A conf. (5)
Gateway 128 bytes
each
circ. (6)
Tab. 7-30.
Issue date: 02.11.2022
Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
37
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
EtherNet/IP + Modbus TCP-Gateways
Appendix
improved
response
times (1)
Assembly instance Data Item
Safety FB Bits
Available with
Size (byte)
Analog
Output
Digital
Input
ASi-5/ ASi-3
ASi-3 circ. 1,
all nodes 38 2
Single 32 7
bytes bytes
Gateway 244 239 245 200 ASi-5 N/A
In / In /
bytes bytes conf. (5)
with circ. 1, In In
Out Out
Safety 128
Monitor bytes (6)
ASi-3
ASi-5/ circ. 1+2,
ASi-3 all nodes 38 2
Double 32 7
ASi-5 bytes bytes
Gateway 246 399 247 360
circ. 1+2,
N/A
In /
bytes bytes conf. (5)
In /
with In In
128 bytes Out Out
Safety
each
Monitor
circ. (6)
all Gate-
ways
with
variably
configu- not
rable 254 vc (6) 255 vc (6) avail-
Assem- able
bly
Object
(see data
sheet)
Tab. 7-30.
(1) Valid only for devices with variably configurable Assembly Objects and improved response
times (see data sheet).
(2) Recommended Assembly Instances are highlighted.
All Assembly Instances for Single Gateways are also available for Double Gateways.
All Assembly Instances for standard Gateways are also available for Gateways with Safety Monitor.
All Assembly Instances for ASi-3 Gateways are also available for ASi-5/ASi-3 Gateways.
(3) Available only for gateways from Ident.-No. ≥ 15864 (see lateral label)!
(4) Minimum times for RPI -as indicated within the table- do not correspond to worst-case values. De-
pending on the workload of the gateway higher minimum times than indicated ones may be re-
quired for RPI.
(5) Devices with improved response times have a min. RPI value depending on configuration.
(6) Variably configurable via ASIMON360
Issue date: 02.11.2022
38 Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399
Manual
EtherNet/IP + Modbus TCP-Gateways
Appendix
Note!
Available only for gateways with variably configurable Assembly Objects (see data
sheet)!
Following objects are variably configurable:
• ASi Master
• ASi node
• I/O Data
• Advanced Diagnostics
• Short Command Interface
• Long Command Interface
• Safety Control/Status
• Monitor and I/O Data
• Safe Link Diag.
Issue date: 02.11.2022
Subject to technical modifications; no responsibility is accepted for the accuracy of this information © Bihl+Wiedemann GmbH
39
Internet: www.bihl-wiedemann.de • Flosswoerthstr. 41 • D-68199 Mannheim phone: +49 621 33 996-0 • fax: +49 621 3 39 22 399