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PIP-HS - MS - 4-5KVA - New - Service - Manual - 201506A Part 2

This document provides instructions for servicing an inverter. It describes how to remove and replace the charger board, noting steps like removing screws and cutting spare PCBs. It also explains how to remove the SCC board from a new version inverter, including disconnecting cables and removing screws. Finally, it outlines some common fault cases like damaged DC-DC mosfets, SPS modules, MOVs, or AC SPS modules and the appropriate repairs.

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Warren Morse
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339 views9 pages

PIP-HS - MS - 4-5KVA - New - Service - Manual - 201506A Part 2

This document provides instructions for servicing an inverter. It describes how to remove and replace the charger board, noting steps like removing screws and cutting spare PCBs. It also explains how to remove the SCC board from a new version inverter, including disconnecting cables and removing screws. Finally, it outlines some common fault cases like damaged DC-DC mosfets, SPS modules, MOVs, or AC SPS modules and the appropriate repairs.

Uploaded by

Warren Morse
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERVICE MANUAL Inverter 4KVA/5KVA

Remove the
screws on the
charger board.

Take off the


charger board.
Until now the
finish the SCC
board
disassembly.

Note: If you want to replace a new charger board, before you put it on the bottom heatsink. You should follow
the steps as below.
Cut off the spare
PCB under the
mosfet. It is best
use an oblique
mouth clamp to
help you to
remove the
connection point.
Be careful do not
let the mosfet out
of the shape.

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SERVICE MANUAL Inverter 4KVA/5KVA

Get the silicon


pad from the old
main board to the
new main board.
Keep the pad in
the right position.

Note: When you put the depression bar on the mosfet, and ready to screw the screw, be sure the bar in the
right position as below. Before you start to screw, it is best to use the other hand to hold the bar, to avoid the
bar moving when fixed the screw.

4.3 INVERTER MPPT 4KVA/5KVA (NEW VERISON)


The steps are similar with OLD ones, the difference is focused on SCC board part. Here we only show
some critical steps to tell you how to remove SCC board.
First open the top
cover, the inside
is showed as
right.

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SERVICE MANUAL Inverter 4KVA/5KVA

Remove the
black and red
cables on the
SCC board.
Remove the
parallel power
board also.

Remove the
plastic screws on
the air flow paper
to take out the
paper.

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V201505A
SERVICE MANUAL Inverter 4KVA/5KVA

Remove the
screws mark in
red and blue.
Plug out the 4 pin
cable and 2 pin
cable.

Take out the SCC


board.

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SERVICE MANUAL Inverter 4KVA/5KVA

If you want to
take the inductor
pallet off, you can
remove the
screws showed in
the figure.

After you remove


the inductor
pallet, the inverter
is the same with
PWM without
SCC.

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V201505A
SERVICE MANUAL Inverter 4KVA/5KVA

5. Common fault case


5.1 DC-DC mosfet damaged
As follow, because of the DC-DC mosfet damaged, the inverter couldn’t startup completely. You
should repair the main board or replace it directly.

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SERVICE MANUAL Inverter 4KVA/5KVA

5.2 Bat SPS module damaged


As follow, because of the Bat SPS damaged, the inverter couldn’t startup completely. You should
change new components or replace new main board.

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SERVICE MANUAL Inverter 4KVA/5KVA

5.3 MOV (Metal oxide varistors) damaged


As follow, because of the MOV damaged, the inverter couldn’t absorb AC surge. You should change
new components.

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SERVICE MANUAL Inverter 4KVA/5KVA

5.4 AC SPS module damaged


As follow, because of the AC SPS damaged, the inverter couldn’t AC charge when switch off. You
should change new components or replace new main board.

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V201505A

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