Hifi énGinéFA co This service manual is designed for service engineers to repair, adjust, maintain and order the replacement parts of the AU~4400 correctly. When ordering the parts, use the stock number and parts name speci- fically referring to the Parts Locations & Parts Lists. For general usage and maintenance of the unit, please refer to the Operating Instructions attached with the unit. TABLE OF CONTENTS. Section Title 1. SPECIFICATIONS . 2. BLOCK DIAGRAM AND VALUE OF EACH LEVEL . 3. ADJUSTMENT ....... a 4, TROUBLESHOOTING CHART. 4-1. Troubleshooting on Power Supply Section....... 4-2. Troubleshooting on Audio Section 5. PARTS LOCATIONS AND PARTS LISTS . 5-1. F-2400A Equalizer, Tone Control Circuit Board 5-2. F-2402 Main & Power Supply Circuit Board .. 5-3. F-2406 Selector Switch Circuit Board 5-4. F-2407 Volume Circuit Board... 5-5. F-2408A Accessory Circuit Board 5-6. Other Parts (Front Side) 5-7. Other Parts (Top Side) 6. SCHEMATIC DIAGRAM . 7. PACKING LIST ..... 8. ACCESSORY PARTS LIST1, SPECIFICATIONS CONTINUOUS RMS POWER OUTPUT eesevesns++20 Watts per channel x2 (oth channels driven) LOAD IMPEDANCE ......89 POWER BAND ..........40 to 20,000Hz TOTAL HARMONIC DISTORTION sslless than 0.3% (from AUX inputs) '96W (42 1,000H2) Tow (a 1;000H=) Continuous RMS power output..23+23W (80 1,000H2) INTERMODULATION DISTORTION (at rated power output, 70Hz: 7kHz=4: 1 SMPTE method) OVERALL (from AUX) .. less than 0.5% FREQUENCY RESPONSE (at 1 Watt power output) OVERALL (from AUX) ..20 to 30,000Hz #348 Cee (at TAPE REC output) + RIAA Curve (GoH2~15kHz £148) DAMPING FACTOR ......50 (8Q) CHANNEL SEPARATION (1kHz at rated power output) PHONO . s+eeee better than 45dB TUNER, AUX, TAPE ....better than 45dB IHF HUM AND NOISE PHONO sees MIC .better than 70dB TUNER, AUX, TAPE ....better than 8548 INPUT SENSITIVITY AND IMPEDANCE (1kHz for rated power output) Music power (IHF) better than 70dB PHONO -..2.5mV 50k, (Max. input capability: 100mV at 0.2% distortion) MIC ... : 25mV 10k TUNER, AUX -150mV 50k TAPE RLAY (Pin jack) ..150mV 50k0 TAPE REC/PLAY (DIN socket) cesses 1SOMV 50k0 RECORDING OUTPUT | TAPE REC (Pin jack) ....150mV TAPE REC/PLAY (DIN socket) . .30mV SWITCHES AND CONTROLS BASS --+12dB, —12dB (50Hz) TREBLE . ++. #12dB, —12dB (15kHz) LOUDNESS (volume control: 3048) = +10dB (50Hz) +8dB (10kHz) LOW FILTER . —3d8 (100Hz, 6d8/oct.) HIGH FILTER 3dB (7kHz, 6dB/oct.) OTHERS ‘SEMICONDUCTORS ‘TRANSISTOR DIODES POWER REQUIREMENTS VOLTAGE .. CONSUMPTION DIMENSIONS .. 100, 117, 220, 240V 50/60Hz 56W (rated), 156W (max.) 400mm (1534") W 120mm (4%4") H 240mm (9)4") D .3Kg (13.9 Ibs) net 7.6Kg (16.8 Ibs) packed WEIGHT * Design and specification subject to change without notice for Improvements.‘AU-4400 oe 50 | A008 a $01 (e~I)s SELECTOR 1. MIC $01 (o~d) 2, PHONO S01 (e~h) 3, TUNER S01 (/~i) 4, AUK S01 (1) 1. SOURCE 2. PLAYBACK. '$02 (a,b): LOUDNESS 1. OUT 2.IN Conditions of Level Measuring *Value of each level in block diagram was measured by the followings. 1. MASTER VOLUME «.2..04+00seese00ee0++Maximum 2. BASS, TREBLE, BALANCE volume . Center 3. Input .....-.-+-..PHONO 2.5mV 1kHz Sine Wave AUX 150mV 1kHz Sine Wave (output impedance of 6000. at an audio oscillator) | i | | t if | _ 803 (o,): HIGH FILTER $05 (o~e): POWER SPEAKERS 1. OUT 1. POWER OFF 2.IN 2A ‘$04 (o,b)s LOW FILTER 3. SPEAKER OFF 1. our 4B 2.IN SATB $06, MODE 1. STEREO 2, MONO 4, Output +: 14.5V (26W) 80. Note: Each voltage value is for reference and measured by aVTVM. In some recorders, the actual voltage value is in minor difference from the reference value. Output... - Each channel driven 80 at 1,000kHzET 3. ADJUSTMENT 3-1. Bias Current Adjustment Note: 1. Master Volume 2 Speaker Selector ..... Make the SP terminals free (no load). Confirm the AC power supply voltage. After adjustment, run the unit for more than 3 minutes then check and readjust necessary. Room temperature should be 18~28" (65~83°F) for bias current adjustment. "Before adjustment of bias current, set VRO3 and VRO4 as follows. (Fig. 3-1) 11) Turn VRO3 (L-ch) fully counterclockwise. (The bias current is minimum) 2) Turn VRO4 (R-ch) fully clockwise. (The bias current is minimum) -Minimum s+ SYSTEM (A) [| eee | min 0s Fo. Foz Tater meter: OF milliam- meter SUBJECT | EQUIPMENT | MEASURE OUTPUT| _ADIUST | ADJUST FOR ‘CONDITION 7 | Bias current | DC milliam- | F-2402 FOT (Fig. 3-1) | F-2402 VRO3 | 20mAt1mA | Step down meter’s range ac- Lech meter | (Fig. 3-1) cordingly 2 | Bias current | Same as above | F-2402 FO2 (Fig. 3-1) | F-2402 VRO4 | 20mA:t1mA | eChange lead's porarity if meter Rech (fig. 1) swings backwardee 4, TROUBLESHOOTING CHART >>>>>>00> one>> >000000N NN eee eese> Oe @ENNO>>>>N200000N>>e22008 >oe°5-2. F-2402 Main & Power Supply Circuit Board (stock No. 7570950 Complete Circuit Board F-2402) Conductor Side Parts List Parts No. Stock No. Parts No. Stock No. Description Position TRo1,e2 0900470,1 2SA726W (F.6) 20.24 Roi.ea 010747447040 TReso1 0900470,1 _25a724W (F<) 2C.2A Reve 0107222210 TRes.c4 0905991 25CIZ110 2C.2a Roses 0107223280. Trorce 0208791 2SC7HIE 1C.1A force 0107563 58k. ‘TRor, 10 0305990,1 _28C1211 (C, D) pTransisior 1C.1A pee oe 0900910, 254897 (C.D) 1CLA a ee 3061012 251444 (0, ¥) 18 eee ae 0306101,2 2501444 (0. ¥) 1c. nigra onorsaiet eae o3osea1 2812110 28 Ris.m 0107563 SNP UW CR a Rava 0107182 1k. eae Oe ae Res,24 0107472 47Q jestasee 100-2 iode Res,26 © 0107222 2.240 0310350 100-2 as Rz,2 0107821 8200 ami0aso 100-2 18 Rov.2 0107390390. osigios orp | Rai. o107z21 200. 0560331 3206F S0V CC. 20.2a fas.ae 0107221 22082 nA Cor,c8 0515470 A7yé SOV EC. 20.24 Raa 0107100 100 4 10660509 ‘SpF SOV CC. 2C.2A Rua 0107100 100 a asisas0 aay SOV EC. 2eC2As Rive 0122338 0332) aw cae Ica ee ee re Rava 0122380330, : 1c A econ aaees} SY aon Rise 010079 «a7 KW CR tela 0801477 0.047 uF SOV MAC. IG.1A Rees 107823 BAN YW CR 20.24 So. B89107 18002 oy 128,24 Reo 10447) 700 WC 2.24 Corm 0515100 Toye} SOV EC. Per Root 107101 1000 28 Goi 0519902 ary BV EC. 28 oriorss 18k) 28 isd 0659010 0.0047 HF S00V CC. 28 1035070 1kOB Bios Current Volume 18,C.1A.E Cios 0519903 100 BOVE. 28 Gir 0549208 2200KF G3V EG on 0499670 «25K. Guck Acting Fase 18.1B Cp 0659011 LOI pF SOV CLC. 28 5937080 Heo! Sinker5-3, F-2406 Selector Switch Circuit Conductor Side Board Parts List PartsNo. Stock No. Description Rotjce 0107103 1k YW ‘Sor 0130860 Push Switch (Selector) Coos 0687473 0.047 uF SOV CC. 5-4. F-2407 Volume Conductor Side 5-5. F-2408A Accessory Circuit Boarb (Stock No. 7592200 Complete Circuit Board F-2408) Conductor Side InsNvs 80bz—4 BOZ-4 Parts List Parts List Parts No. Stock No. Description Parts No. Stock No. Description Position Cie one) = ae Corea 0601157 O1SuF BA Ceo oszisei se} SYP Gos,o4 0601227 0224F) SOV MLC. 8 Cos oe 0601477 0.047p 8 Rx 17163. tk te otis tain) MY SR tower 1073 za ba Res.ce 10710 100402 8 Vor 1011010,1 250421(6)%2} Vario fov.co rarer aren (MW CR 8 Ric 1011010,1 250400(@)x2} Resisor Ror. 010722 = akg. 8 Sm{os) 117000 sxis.s A Stoo) 1170350 X18 Lover Switch 8 Su(eb) 117030 x18 8 Abbreviations: Carbon Resistor ‘Solid Resistor nt Resistor Bi-Polar Electrolytic Capacitor (Ceramic capacitor Mi Mylar Capacitor + Electrolytic Capacitor T.C. Polystyrene Capacitor £ Tantalum Capacitornu A 5-6. Other Parts (Front Side) Parts List Parte No. Stock No. Description Parts No, Stock No. Description 1101161 Binding Head Serow, MAX 6 25 1170340 LEVER Switch, Loudness 2 109222 Binding Head Topping Screw, 3x8 26 1011010,1 250K (8)x2_ VOLUME 3 5109222 Binding Head Topping Screw, 3X8 27 1130860 Push Switch (8 Stage) 4 5006350 Bonnet 28 5326500 _—B Type Push Button 5 5317880 S+5 Type Knob, SPEAKERS 29 58265008 Type Push Button 6 5317880 $+5 Type Knob, BASS volume 30 53265008 Type Push Button 7 5817880 $5 Type Knob, TREBLE volume 31 5326500 _—B Type Push Button 8 5317880 5:5 Type Knob, BALANCE volume 32 53265008 Type Push Button 9 5817911 M-5 Type Knob, VOLUME 33 2430050 DIN Comector 10 -§326460 +1 Type Knob, LEVER Switch 34 2430160 Mie Jock 115826460 E+ Type Knob, LEVER Switch 35 7726080 LED Ass'y (Light Enited Diode) 12 $102543 Type Scrow, M3X 6 36 5166520 Binding Head Screw, M3X 12 13 6102543 F Type Scrow, M3X 6 37 5121340 Wosher, M36 14 5109122 Binding Head Tapping Serew, 3X8 38 5514940 Rubber Foot 15 6109122 Binding Head Tapping Screw, 3x8 39 5168520 Binding Head Screw, MX 12 16 5309332 Front Panel 405121340 Wether, Mab 17 1101850 Rotary Switch Y-1-2-5, SPEAKERS 415516940 —_Rubber Foot 18 2430190 Headphone Jack 42 109222 Binding Head Screw, M3X8 19 1015080 100882 (A)x2 BASS volume 435109222 Binding Head Screw, M3X8 20 1018080 10002 (A)x2_ TREBLE volume 44 5058190 Bottom Plt 21 1018070 100k (MN)x2-_BALANCE volume AS 1170340 Lever Switeh, LOW FILTER 22 5047460 Mashing, High Filer Switch 46 1170340 Lever Switch, MODE 23 1170350 LEVER Switch, High Filter 4753264801 TYPE Knob, LOW FILTER switch 24 5047450 Motkng, Loudnats Switeh 48 5326460._—_E-1 TYPE Knob, MODE switch5-7. Other Parts (Top Side) Parts List Parts No. Stock No. O701,C0702 PU701 Description TRII-16 0306101,2 28C1444 (0, ¥) Tronsstor Cro 0659801 rot. 702 0107224 Rras, 706 0107104 Rros, 7060103331 ror, 708 0106334 LeD 7726080 Jrov 2430160, rea 2430050, Jen —2430190, Orr 722 2450060 Oo1nF Lay CC. 22040) fon) "C8 3300 WW CR 330k YW CR (ELB) Ugh Enited Diode Ass'y ie Jack DIN Jock Phone Jock AC Outlet Parte No. Stock No. Tro 4002120 0431242 Fron (0431232 2300060 (2410080 PUror {2410090 2200350 2210200 2230050 3800020 3910490 ‘J701,J702 R701~R704 Description Power Transformer 24 (100~117V) 1.54 (220~240V) ? Power Fuse Fuse Holder Voltage Selector, Socket Voltoge Selector, Plug 10° Input Terminal 4® Speaker Terminal Ground Terminal Power Cord (KP-200) Power Cord Clip Abbreviations: .C: Ceramic Capacitor E.R: Carbon Resistor* Design and specifications subject to change without notice for improvernents. 6. SCHEMATIC DIAGRAM ra at | eee a ; 4 . eas t