JARTEST38
JARTEST38
Instructions
Enter Data:
Enter jar test data into the DataEntry worksheet.
The StockSolutionHELP worksheet provides information on making stock solutions.
The JarSettingsHELP worksheet provides information on setting mixing speeds and settling times.
The results from individual jar tests can be saved to the Database worksheet by clicking on the Updata Database Button
found in the DataEntry worksheet.
Results from a previous jar test can be retrieved from the database by inputting the jar test date and number and clicking
on the Retrieve Button found in the DataEntry worksheet.
modified chart)
solidate calculations;
mix segments.
puts to be consistent.
s in worksheets.
s. Modified calibratation
ancements made to
updated to JARTEST38.
Jar Test Summary for WTP
Step 1 - Enter plant background data. Enter data in cells with white background only
Plant/Train Name Date Test No. Test Time, hr:min Test Date 05-Mar-03
Test No. 1
Water Source Flow Rate (MGD) Raw Turbidity Water Temp (C) Raw pH Raw Alk. (mg/L) Raw TOC (mg/L)
Chemical Coagulant Other Chemical 1Other Chemical 2Settled Turbidity IFE Turbidity Treated TOC (mg/L)
Name
Current Dose
Step 2 - Enter jar test settings. Click Jar Settings HELP Button for guidance on setting parameters.
Rapid Mix #1 Rapid Mix #2 Floc, Stage 1 Floc, Stage 2 Floc, Stage 3 Settle Time (min)
Speed (RPM)
Time (min)
Step 3 - Enter desired dose to determine volume of stock solution for each jar.
Click on Stock Solution HELP Button for guidance on preparing stock solutions.
Desired Stock Coagulant Other Chemical 1Other Chemical 2 Raw Water Added to Jars (mL)
Solution Concentration (%)
Jar # 1 2 3 4 5 6
Coagulant Dose (mg/L)
Stock Solution (mL)
See Legend
7.5
3.0 0.30
7.0
2.0 0.20 6.5
6.0
1.0 0.10
5.5
UV Absorbance vs TOC
12.00 TOC Removal, %
100%
90%
10.00
80%
UV Absorbance
70%
TOC Removal
8.00
60%
6.00 50%
40%
4.00 30%
20%
2.00 10%
0%
0.00
0 1 1
0.0 2.0 4.0 6.0 8.0 10.0 12.0
TOC Concentration, mg/L Coagulant Dose, mg/L
Stock Solution HELP Screen
The goal of this guideline is to help you "Prepare a Stock Solution"
Table 1: Determining the concentration of the stock solutions
To use Table 1, FIRST determine how much raw water you will be adding to each jar. For example, if you are using 2,000 mL jars and conducting a
conventional jar test, you will typically be adding 2,000 mL to each jar. SECOND, consider the chemical dosages that are to be added to each jar.
For example, you may want the alum dosage to increase by 10 mg/L in each jar. THIRD, identify the stock solution concentration (%) that you need
to prepare and transfer this information to Table 3 below.
Table 1
How much raw water are you going to put in each jar? 2000 mL
How much do you want the dosage (mg/L) Concentration of the stock
to change for each milliliter (mL) of stock solution solution that you need to prepare
that you add to a jar? (%) (Mg/L)
0.05 0.01 100
0.25 0.05 500
0.50 0.1 1000
1.00 0.2 2000
2.50 0.5 5000
5.00 1.0 10000
10.00 2.0 20000
15.00 3.0 30000
20.00 4.0 40000
0.00 0
The following equation is used to calculate the Stock Solution Concentration in Table 1:
Stock Solution Concentration (%) =
Desired Dosage (mg/L) x Volume of Raw Water (mL)
Amount of Stock Solution added to each jar (1 mL) x 10,000 (mg/L to % conversion factor)
Table 2: Determining the product strength of liquid chemicals
To determine how much liquid chemical you must use to prepare the stock solution, you must first determine the product strength. Product strength
is the actual (reactive) chemical that is contained in each gallon of liquid. To determine the product strength, you must know the product specific
gravity and percent concentration. For example, liquid alum has a product specific gravity of 1.35 and a percent concentration of about 48 %.
Product specific gravity and percent concentration can be determined from the product supplier and product information sources such as MSDS.
Once the product specific gravity and percent concentration are known, Table 2 can be used to determine the product strength.
Table 2
Coagulant Other Chemical 1 Other Chemical 2
Product Strength (%)
Specific Gravity
Product Strength (lb/gal)
If product is LIQUID
Parameter Coagulant Other Chemical 1 Other Chemical 2
Flask size (mL)
Product Strength, lb/gal
Volume to add to flask, mL 0.0 0.0 0.0
The following equation is used to determine the product volume:
Product volume (mL) = (% solution) x (flask volume, mL) x (8.34 lb/gal)
100 x (product strength, lb/gal)
Temperature C
RPM 0 4 10 16 21
10 3.0 3.3 3.5 3.8 4.1
30 15.8 17.0 18.4 19.9 21.3
50 33.9 36.5 39.7 42.7 45.8
100 95.9 103.3 112.2 120.8 129.6
300 498.1 536.5 583.0 627.7 673.4
0.00004000
0.00002000
0.00001500
0.00001000
Page 7 0.00000500
0.00000000
0 5 10 15 20 25
0.00004000
Viscosity
0.00002000
0.00001500
0.00001000
0.00000500
0.00000000
0 5 10 15 20 25
Temperature (C)
Page 8
JarG
1930.4 Impeller: 40 mm x 60 mm
Input 1 liter jar based on EC Engineering design and mixing
Diameter D 0.253 ft
ended value of 3.6 for flat blade turbine to fit original curve Np 3 FBT
Specific grS 1
Volume V 0.035 ft3
u 0.00003746 lb-sec/ft2 @ 0C
u 0.00003229 lb-sec/ft2 @ 4C
u 0.00002735 lb-sec/ft2 @ 10C
u 0.00002359 lb-sec/ft2 @ 16C
u 0.0000205 lb-sec/ft2 @ 21C
u 0.00001799 lb-sec/ft2 @ 27C
u 0.00001595 lb-sec/ft2 @ 32C
C Temperature C
27 32 RPM 0 4 10
4.4 4.6 10 4.6 4.9 5.4
22.7 24.1 30 23.8 25.6 27.8
48.9 51.9 50 51.2 55.1 59.9
138.3 146.9 100 144.8 156.0 169.5
718.8 763.4 300 752.4 810.4 880.5
0
Page 9
0
0 5 10 15 20 25 30 35
0
0
0 5 10 15 20 25 30 35
Temperature (C)
Page 10
JarG
Impeller: 40 mm x 60 mm 2400
C Engineering design and mixing curve.
7.7 cm versus 6 cm to match vendor curve
lb-sec/ft2 @ 0C
lb-sec/ft2 @ 4C
lb-sec/ft2 @ 10C
lb-sec/ft2 @ 16C
lb-sec/ft2 @ 21C
lb-sec/ft2 @ 27C
lb-sec/ft2 @ 32C
Temperature C
16 20 27 32
5.8 6.2 6.6 7.0
30.0 32.2 34.3 36.5
64.5 69.2 73.9 78.5
182.5 195.7 208.9 221.9
948.1 1017.1 1085.7 1153.0
Page 11
Jar Settings HELP Screen
Step 1 - Determine rapid mix time based on available rapid mix volume and flow rate through rapid mix. To determine the mixing
energy (G value), use plant design info or refer to HELP buttons for type of mixing.
Enter square jar volume (1 or 2) Liters
1 or 2 Liter
Stage 1st 2nd 3rd
Rapid Mix Volume (ft3)
Rapid Mix Flow Rate (MGD)
Mix Time (sec) CALCULATIONCALCULATIONCALCULATION
G Value (sec-1)
Jar RPM CALCULATIONCALCULATIONCALCULATION
Step 2 - Determine flocculation time per stage based on available flocculation volume and flow rate through the flocculation stage.
To determine mixing energy (G value) for each stage, use plant design info or refer to HELP buttons for type of mixing.
Table 3
STAGE 1st 2nd 3rd 4th Hydraulic & Turbine Mix buttons
Volume (ft3) may also apply to flocculation
Flow Rate (MGD)
Floc Time (min) CALCULATIONCALCULATIONCALCULATIONCALCULATION
G Value (sec-1)
Jar RPM CALCULATIONCALCULATIONCALCULATIONCALCULATION
Step 3 - Determine the jar settling time based on the sed basin surface overflow rate (rise rate) and corresponding particle settling
velocity. If the sed basins have tube settlers installed, use input box on the right.
100
10
1
10 100 1000
Impeller Speed (rpm)
1
See Turbine Mix Help worksheet
Calculation of Velocity Gradient (G) for Hydraulic Mixing
Return to Data Entry Screen Return to Jar Settings HELP Screen
The Hazen-Williams equation for determination of head loss in pressure pipe (should be used only for turbulent flow).
Calculation of Velocity Gradient (G) for Pump Injection thru Nozzle
Return to Data Entry Screen Return to Jar Settings HELP Sc
Min 0% 0 100
10%
20% 80
30% 60
40%
40
50%
60% 20
70%
0
80% 0 2 4 6 8 10
90%
Mixer Speed (RPM)
Max 100%
Actual
NOTE:
Source of information, equations, and images: Mixing in Coagulation and Flocculation, AWWARF 199 You will need to enter the data for each vertical turbine mixer
Water Works Engineering, Qasim & Zhu, Prentice Hall PTR 2000 and then transfer the resulting G value to the appropriate box
in the JarSettingsHELP screen. For example, if the plant has a
Impeller Power Number (Np) two-stage mixer, the table will need to be filled out for each stage.
Propeller Type Np Page down for additional turbine mixer data entry tables.
Flat Blade Turbine (radial flow) 2.6 - 3.6
Disk Turbine (radial flow) 5.1 - 6.2
Curved Blade Turbine (radial flow) 2.5
45o Pitched Blade Turbine (axial flow) 1.36 - 1.94
4-Blade Hydrofoil 0.4
3-Blade Hydrofoil 0.3
Propeller (axial flow) 0.3 - 0.7
3-Blade Hydrofoil
Disk
Calculation of Velocity Gradient (G) for Paddle-Type Mixers Return to Data Entry
Return to Jar Settings HELP Screen
Screen
Parameters Input Units NOTE:
Description Input current water temperature in the DataEntry Screen - the
Coefficient of Drag (Cd) velocity gradient calculation requires a current value to be accurate.
Area of Paddles (A) ft2
Diameter of Flocculator (d) ft
Volume of basin (V) ft3
12
NOTE:
You will need to enter the data for each paddle-type mixer
and then tranfer the resulting G value to the appropriate
box on the JarSettingsHELP screen. For example,
if the plant has three-stage mixer, the table will
need to be filled out once for each stage.
Page down for additional paddle-type mixer data entry tables.
to be accurate.
Calculation of Velocity Gradient (G) for Walking Beam Mixers
NOTE:
You will need to enter the data for each walking-beam mixer
and then tranfer the resulting G value to the appropriate Return to Jar Settings HELP Screen
box on the JarSettingsHELP screen. For example,
if the plant has three-stage flocculation, the table will
need to be filled out once for each stage.
Date &
Sample No. Plant/Train Water Test Test Raw Water
38477.01 Date Name Source No. Time Turbidity Temperature
# m/d/y # hr:min NTU C
1 2 3 4 5 6 7 8
37044.01 2-Jun-01 Example Wilson Lake 1 9:00 6 15
37559.01 30-Oct-02 Thibodaux WTP
Bayou Lafourche 1 2:00 53 24
37685.01 5-Mar-03 Winchester WTP
Kentucky River 1 15:00 10 6
38477.01 5-May-05 Algiers WTPMississippi River 1 0:00 20
Current Other Current Dose Other
Water Raw Raw Raw Coagulant Dose Chemical 1 Other Chemical 2
Flow pH TOC Alkalinity Name Coagulant Name Chemical 1 Name
MGD units mg/L mg/L
9 10 11 12 13 14 15 16 17
7 7.4 4 65 Alum 20.0 Cat Floc 1 Nalco 8109
1.44 7 7.7 72 Alum
2.5 7.7 122 Thermafloc
10 Ferric Sulfate 7.3 Magnafloc 7 Lime
Current Dose Rapid Mix Rapid Mix Rapid Mix Rapid Mix Floc
Other Settled IFE Finished Speed Time Speed Time Stage 1
Chemical 2 Turbidity Turbidity TOC #1 #1 #2 #2 Speed
RPM min RPM min RPM
18 19 20 21 22 23 24 25 26
0.05 2.00 0.15 2.20 100 60 40
5 100 40
80 100 52
55.00 47 33 118 2 45
Floc Floc Floc Floc Floc Stock Solution Concentration
Stage 1 Stage 2 Stage 2 Stage 3 Stage 3 Settle Coagulant Other Other
Time Speed Time Speed Time Time Chemical 1 Chemical 2
min RPM min RPM min min % % %
27 28 29 30 31 32 33 34 35
15 30 15 15 15 10
25 10 2
14 15 14 15 2
44 0.15 0.15 1.5
Raw Water Jar 1 Jar 1 Jar 1 Jar 1 Jar 1 Jar 1 Jar 1 Jar 1
Added to CoagulantOther ChemOther
1 Chem 2
Time to Floc Floc Settled Settled Filtered
Jars Dose Dose Dose Formation Size Turb pH Turb
mL mg/L mg/L mg/L min mm NTU units NTU
36 37 38 39 40 41 42 43 44
10.00 2.50 0.05 4.00 0.50 4.00 7.30 0.15
2000 47.10 6.85
2000 10.00 10.20 7.35
1500 6.90 55.00
Jar 1 Jar 1 Jar 2 Jar 2 Jar 2 Jar 2 Jar 2 Jar 2 Jar 2
Settled Settled CoagulantOther ChemOther
1 Chem 2
Time to Floc Floc Settled Settled
TOC UV absorb Dose Dose Dose Formation Size Turb pH
mg/L cm-1 mg/L mg/L mg/L min mm NTU units
45 46 47 48 49 50 51 52 53
3.80 0.0700 20.00 3.00 0.10 3.00 0.50 3.80 7.20
20.00 10.00 45.80 6.85
0.0755 20.00 4.20 7.15
3.00 6.90 55.00
Jar 2 Jar 2 Jar 2 Jar 3 Jar 3 Jar 3 Jar 3 Jar 3 Jar 3
Filtered Settled Settled CoagulantOther ChemOther
1 Chem T
2 ime to Floc Floc Settled
Turb TOC UV absorb Dose Dose Dose Formation Size Turb
NTU mg/L cm-1 mg/L mg/L mg/L min mm NTU
54 55 56 57 58 59 60 61 62
0.14 3.70 0.0650 30.00 3.50 0.15 2.00 1.00 3.50
40.00 2.00 14.40
0.0640 30.00 3.00
6.00 6.90 55.00
Jar 3 Jar 3 Jar 3 Jar 3 Jar 4 Jar 4 Jar 4 Jar 4 Jar 4
Settled Filtered Settled Settled CoagulantOther ChemOther
1 Chem 2
Time to Floc Floc
pH Turb TOC UV absorb Dose Dose Dose Formation Size
units NTU mg/L cm-1 mg/L mg/L mg/L min mm
63 64 65 66 67 68 69 70 71
7.10 0.13 3.50 0.0600 40.00 4.00 0.20 1.00 2.00
6.75 60.00 2.00
7.19 0.0580 40.00
7.25 6.90 55.00
Jar 4 Jar 4 Jar 4 Jar 4 Jar 4 Jar 5 Jar 5 Jar 5 Jar 5
Settled Settled Filtered Settled Settled CoagulantOther ChemOther
1 Chem 2
Time to Floc
Turb pH Turb TOC UV absorb Dose Dose Dose Formation
NTU units NTU mg/L cm-1 mg/L mg/L mg/L min
72 73 74 75 76 77 78 79 80
3.00 7.00 0.12 3.30 0.0550 50.00 4.50 0.25 1.00
1.38 6.67 80.00 2.00
3.20 7.16 0.0530 50.00
9.00 6.90 55.00
Jar 5 Jar 5 Jar 5 Jar 5 Jar 5 Jar 5 Jar 6 Jar 6 Jar 6
Floc Settled Settled Filtered Settled Settled CoagulantOther ChemOther
1 Chem 2
Size Turb pH Turb TOC UV absorb Dose Dose Dose
mm NTU units NTU mg/L cm-1 mg/L mg/L mg/L
81 82 83 84 85 86 87 88 89
2.00 2.80 6.90 0.10 3.20 0.0500 60.00 5.00 0.30
1.74 6.57 100.00
0.80 7.29 0.0520 60.00
12.00 6.90 55.00
Jar 6 Jar 6 Jar 6 Jar 6 Jar 6 Jar 6 Jar 6
Time to Floc Settled Settled Filtered Settled Settled Last
Floc Size Turb pH Turb TOC UV absorb Column
min mm NTU units NTU mg/L cm-1
90 91 92 93 94 95 96 97
1.00 2.00 3.50 6.80 0.14 3.00 0.0400
2.00 2.06 6.49
1.45 7.12 0.0445