DKG-545

PARÇA KODU : J46R02KO

DKG 545

AUTOMATIC MAINS ALARM

MAINS

FAILURE UNIT ACK/RESET

LOAD

GENSET

LOW OIL HIGH ENGINE BATTERY UNDER/OVER LOW FUEL OVER

PRESSURE TEMPERATURE VOLTAGE SPEED LEVEL LOAD

DESCRIPTION
The DKG-545 is a comprehensive AMF unit for a single genset A
standby or dual genset mutual standby operations. TEST AUTO MAN STOP START

The same unit offers also remote start operation functionality,

selectable through program parameter.
In AUTOMATIC position, DKG-545 monitors mains phase
voltages and controls the automatic starting, stopping and load FEATURES
transfer of the generating set in case of a mains failure and
once the generator is running, it monitors internal protections
and external fault inputs. If a fault condition occurs, the unit Automatic mains failure
shuts down the engine automatically and indicates the failure Manual control & Remote Start operation available
source with the corresponding red led lamp and text. Engine control
Gas engine support
The operation of the unit is controlled with front panel
Engine idle speed control
pushbuttons. The TEST, AUTO, MANUAL, STOP and START
pushbuttons select the operating mode. Other buttons select Generator protection
the display parameter scroll, alarm mute and lamp test Built in alarms and warnings
functions. Dual genset mutual standby operation
Load shedding, dummy load
The DKG-545 provides a comprehensive set of digitally Periodic maintenance request indicator
adjustable timers, threshold levels, input and output
configurations, operating sequences and engine types. The
Built in daily / weekly / monthly exerciser
unauthorized access to program parameters is prevented by the Event logging with time stamp and measurements
program lock input. All programs may be modified via front panel Statistical counters
pushbuttons, and do not require an external unit. Battery backed-up real time clock
Weekly operation schedule programs
The fault conditions are considered in 3 categories as
Warnings, Loaddumps and Shutdown Alarms. Measured
3 level password support
values have separate programmable limits for warning and Field adjustable parameters
shutdown conditions. The unit is able to initiate modem calls RS-232/RS-485 selectable serial port
and sending SMS messages in fault conditions. Firmware downloadable from serial port
Free MS-Windows Remote monitoring SW:
Last 100 faults are stored in the event log file. The event log
-local and modem connection
includes not only the date-time information, but also a
comprehensive list of measured genset parameters at the time -monitoring, download of parameters
that the fault has occurred. -modem networking
GSM and PSTN modem support
The service request indicator lamp turns on at the expiration of GSM SMS message sending on fault
either engine hours or time limits.
Modem calls on fault
It is possible to monitor and control the operation of the system MODBUS communications
locally or remotely with the WINDOWS based RAINBOW Graphic LCD display (128x64 pixels)
program. Triple language support
The unit supports MODBUS protocol enabling communication Customer logo display capability
with PLCs and building management systems. The MODBUS Protected semiconductor digital outputs
protocol is also supported through GSM and PSTN modems. Magnetic pickup input
Digital outputs: 7
The unit is designed for front panel mounting. Connections are
Configurable analogue inputs: 5
made with 2 part plug and socket connectors.
Configurable digital inputs: 8
I/O expansion capability
MEASUREMENTS Survives cranking dropouts
Sealed front panel
Generator Volts: L1-N, L2-N, L3-N,L1-L2, L2-L3, L3-L1
Generator Amps: L1, L2, L3
Plug-in connection system for easy replacement
Generator KW: L1, L2, L3, total
Generator pf: L1, L2, L3, total
Generator Frequency
Engine rpm
Mains Volts: L1-N, L2-N, L3-N, L1-L2, L2-L3, L3-L1
Mains Frequency
Battery Voltage
Engine Coolant Temperature
Engine Oil Pressure
Fuel Level
Engine Oil Temperature
 DIGITAL INPUTS TECHNICAL SPECIFICATIONS
The unit has 8 configurable digital inputs. Each input is fully Alternator voltage: 0 to 300 V-AC (Ph-N)
configurable with selectable names, alarm type, polling, Alternator frequency: 0-100 Hz.
latching and contact type. Mains voltage: 0 to 300 V-AC (Ph-N)
Mains frequency: 0-100 Hz.
ANALOG INPUTS V-A-cos Accuracy: 1.0% + 1 digit
kW-kVA-kVAr Accuracy: 2.0% + 1 digit
Engine analog inputs are provided for coolant temperature, oil DC Supply Range: 8.0 to 36.0 V-DC
pressure, oil temperature, fuel level and canopy temperature. Cranking dropouts: survives 0 V for 100ms.
The inputs have programmable sensor characteristics so that Typical Standby Current: 130 mA-DC
they are suitable for any type and brand of sensors. Maximum Operating Current: 250 mA-DC (Outputs open)
Digital Outputs: 1A @ 28V protected semiconductor outputs
OUTPUTS Charge excitation: min 150mA @ 10 to 30 V-DC
Magnetic pickup input:: 0.5 – 30 V-AC.
The unit provides 7 semiconductor outputs. 5 of them have Magnetic pickup frequency: 10 KHz max.
programmable functions, selectable from a list. Any function or Current inputs: from CTs, .../5A. Max load 0.7VA per phase.
alarm condition may be a digital output. Analog input range: 0-5000 ohms.
Using two Relay Expansion Modules, the number of relays Serial port: RS-232, 9600 bauds, no parity, 1 bit stop
may be increased to 23, 16 of them being volt-free contacts. Operating temp.: -20C (-4F) to 70 C (158F).
Storage temp.: -40C (-40F) to 80 C (176F).
EVENT LOGGING Maximum humidity: 95% non-condensing.
Dimensions: 202 x 148 x 48 mm (WxHxD)
The unit records last 100 events with date-time stamp and a Panel Cut-out Dimensions: 183x134 mm minimum.
total of 18 measured parameters. Weight: 400 g (approx.)
Case Material: High Temperature ABS/PC (UL94-V0)
IP Protection: IP65 from front panel, IP30 from the rear
TELEMETRY AND REMOTE PROGRAMMING
Installation: Flat surface mounting on a Type 1 Enclosure. Rear
retaining plastic brackets.
The unit provides the user with large telemetry facilities via its
CE Conformity reference standards:
standard RS-232 serial port, connecting either to a PC, PLC or
a GSM or PSTN modem. It supports both RAINBOW and EN 61010 (safety requirements)
MODBUS communication protocols. The standard PC software EN 61326 (EMC requirements)
offers local and modem operation capabilities as well as UL / CSA Conformity: certificate # 20110527-E314374
modem networking feature. UL 508, Edition 17
The PC program is used for below purposes: UL 2200, 1st Edition.
-parameter upload/download UL 840 Edition 3
-remote monitoring and control CSA C22.2 NO. 14 - Edition 10
-diagnostics and analysis
LOAD

L2
L3
MAINS N
L1 L1
L2 L2
L3 L3
N N
Use electrical interlock
Earth Current Transformer
Earth Current Transformer

between contactors
M G
Bat+ Bat+
Fuse

Fuse
Fuse

Mains Genset
Contactor Contactor
Fuse
Fuse
Fuse
MC

GC

RS-485 A RS-232
Serial
RS-485 B
RS-485 GN DKG 545 Input / Output
Extension
Bat+

Fuel

Canopy Temp. Sender

Idle Speed
Bat-

Water Temp. Sender

MPU -
MPU+
4-20mA Oil Press.
Oil Press. Sender

Coolant Level AC

Low Oil Pressure

Oil Temp. Sender
Fuel Lev. Sender

Emergency Stop

Low Fuel Level

Charge Alternator

Sender ground

Remote Start
High Temp
BATTERY 12/24V

Spare_1
Spare_2
Spare_3
Crank
Fuse

Alarm
Stop

WL/D+

S
Starter Motor

*1 Ground from one end only.