Scribd
Upload
84 views

Calculator 1

This document provides technical specifications and calculations for the design of a storage tank. It includes dimensions for structural elements like the roof, secondary and main rafters, and calculations to determine required thicknesses and sizes based on loading conditions. Stress, deformation and other parameters are evaluated to verify structural integrity under expected operating loads. Filter design details like media composition and heights are also specified along with load calculations and finite element analysis results.

Uploaded by

hgag selim
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
84 views

Calculator 1

This document provides technical specifications and calculations for the design of a storage tank. It includes dimensions for structural elements like the roof, secondary and main rafters, and calculations to determine required thicknesses and sizes based on loading conditions. Stress, deformation and other parameters are evaluated to verify structural integrity under expected operating loads. Filter design details like media composition and heights are also specified along with load calculations and finite element analysis results.

Uploaded by

hgag selim
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 9

110 mm ca 1.

5 mm

tw = 5.9 mm

9.2 mm

220 mm 201.6 mm

A 32.1344 cm2

ixx 2652.77 cm4 ZXX 241.16 Cm3

iyy 204.43 cm3 zyy 37.169 cm3

NX 110 MM
NY 55 MM

area = 0.00321
w,t = 25.9823 kg/m
mm 91 mm

tw = 4.4 mm

7.7 mm

180 mm 164.6 mm

A 21.2564 cm2

ixx 1204.3 cm4 ZXX 133.81 Cm3

iyy 96.83 cm3 zyy 21.28 cm3

NX 90 MM
NY 45.5 MM

area 0.002126 m2
w,t 17.18686 kg/m2
ANNEX-B
A ) ROOF THICKNESS EVALUATION
1) Tank design data
Tank diameter D = 15 m
Roof slop 1 : 6
Roof thickness th = 5 mm
Roof slope Angle ß° = 9.4695343
Roof Height hr = 1250.9703 mm
2) NO.OF RAFTERS EVALUATION
Max spacing between rafter as per clause 5.10.4.4 = 1,915.1 mm
No .of Rafters Calculated@ 24.606299 n = 26
Spacing between Rafters L = 1812.4573 mm Safe
Min.thk.of Roof Plates as per 5.10.2.2 th = 4.78 mm
3) ROOF LOADS
DL (Dead Loads of Plates ) DLP = 38.24 kg/m2
Platforms Loads PL = 0 kg/m2
Additional Loads (Manholes & Nozzles ) AL = 15 kg/m2
Total Dead Loads DL 53.24 kg/m2
LL (Live Load ) LL = 100 kg/m2
Internal Pressure @ 0.05 bar Pi = 0.51 kg/m2
Snow Loads SL = 100 kg/m2
External Pressure @ 0.025 bar Pe = 0.25 kg/m2
As per API 650 ,Roof Loading combinations
Roof Load =Max (DL +(LL or SL )+0.4 Pe @ DL+Pe+0.4 (LL or SL )

wunif. = 153.34197 kg/m2

Max. bending moment assumed simply supp. from one side


and continous from other side
M = Wunif.*L2 /10 M = 5037.286 kg.cm/m
As per 5.10.3.1 .stress should not exceed limitations specified in AISC
Plates Yield stress at design Temperature Fy = 250 Mpa
Fb = 0.75 Fy Fb = 1911.9675 kg/cm2
Calculated Roof Plate thickness
tr =(6 M /(B*Fb ))0.5 tr = 3.9758837 mm
Where
Plate Unit width B = 100 cm
Corrosion allowance Ca = 0 mm
Min.Thk. Incl. corr. allowance tp = 3.9758837 mm

Roof thickness selected tr = 5 mm


Development Radius = 15.232571 m
Roof joint efficiency = 0.35
Weight of Roof Plates (New condtions ) = 7331.6179 kg
Weight of Roof Plates (corroded condtions ) = 7331.6179 kg
B) EVALUATION OF ROOF STRUCTURE
Assumption : Load acting on the main & secondary Beams is uniformly distributed
Fram Diagram

Ring
Beam

secondary beam

main beam

ß° 9.5

15 m

Diameter of Crown ring Dc = 1.6 m


Diameter of the Tank Dc = 15.00 m
Diameter of Ring Beam DR = 7.5 m
i) Sizing of Secondary Rafters
Length of secondary rafters L = 3.8018064 m
Spacing at shell S = 1.8124573 m
Spacing at ring Sr = 0.9062287 m
Average Uniform Load Ws = 208.44433 kg/m
Self weight of Secondary beam wm = 12.9 kg/m
uniform load acting on the beam including self w,t ws = 221.34433 kg/m
Section Modulus Z = 75 cm³
525 cm
4
Moment of inertia Ixx =
As per AISC for uniformly distributed load :
Maximum bending moment acting on the beam M = ws*L²/8 = 399.90645 kg-m
Minimum yield strenght for structural material, Fy = 250 Mpa
Allowable bending Stress Fall. = 1699.5352 kg/cm2
Modulus of Elasticity E = 200,000 Mpa
Required section modulus Zreq. = 23.530343 Cm3
Safe
Max.bending stress =M/Z Fb.max = 52.289901 Mpa
Safe
Beam deflection =5* ws* L4/ (384 *E* IX) δ = 0.5813485 cm
Max.Deflection Allowable as per ASCE-ASD = L/360 = 1.0560573 cm
Acceptable
Secondary Beams Summary
PROFILE 2L/BACK TO BACK
Qty . 13
Weight-kg 637.56

II) SIZING OF MAIN RAFTERS


filter 3.6m x19m

Media
Anthracite layer 0.6 m 0.78 m Density 800 kg/m1
Sand 0.4 m 0.52 m Density 1550 kg/m2
Graval 0.15 m 0.195 m Density 1680 kg/m2

Media Height DRY 1.15 m


Media Height Wet 1.495 m

FILTER CONSIDER FULL OF WATER 1.8 m


Nozzle Plate Level at from vessel center 850 mm
Preforated area (Filtration area ) 64.3 m2
Data sheet 75.2 m2

Preforated Plate thickness 16 mm


Attached FEA for Filter based on
Shell thickness 10 mm
Preforated Plate thickness 16 mm
Media Height above Preforated Plate 1500 mm
FILTER LOADS
Wet Media 1500 mm @ density 1257.5 kg/m3
Full of water above Preforated Plate 2650 mm @ density 1000 kg/m4
Design Pressure 6 Mpa
Pressure Drop due to nozzles 0.1 Mpa
Pressure under Preforated Plate 0.5 Mpa
Max.deformation of vessel and Perofrated Plate Under condtions
4mm < 0.5 thickness ( THCIKNESS 16mm for Preforated Plate )

Equivalent Stress
Submodle Preforated plate 16 mm
Linerzation at Preforated Plate with shell juncture

< allowable
< allowable
< allowable
< allowable
< allowable
TRUNNION
MAX. STRESS AT TRUNNION PADS < ALLOWABLE

Max.deformation

You might also like