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Analisis Effect RO System GB #2

1. The document compares data from a boiler system before and after installing a reverse osmosis (RO) system for water treatment. 2. Key metrics such as gas consumption, water conductivity, chemical usage, and operating costs decreased after RO installation. However, some post-RO data points require further analysis as results did not match normal values. 3. Estimated annual savings from lower costs of gas, water, electricity and chemicals after RO installation are Rp. 460,264,585. Further operational improvements may be possible by addressing areas marked as needing additional review.

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Ounur Rofiq
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60 views

Analisis Effect RO System GB #2

1. The document compares data from a boiler system before and after installing a reverse osmosis (RO) system for water treatment. 2. Key metrics such as gas consumption, water conductivity, chemical usage, and operating costs decreased after RO installation. However, some post-RO data points require further analysis as results did not match normal values. 3. Estimated annual savings from lower costs of gas, water, electricity and chemicals after RO installation are Rp. 460,264,585. Further operational improvements may be possible by addressing areas marked as needing additional review.

Uploaded by

Ounur Rofiq
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Comparison Data of RO System Install

No. Description Unit Before Improvement

1. Periode of data taken - May 03rd - May 23rd 2016


2. External Treatment - Softener System
3. Gas Consumption m3N/day 2,620
4. Feed Water Conductivity µS/cm 298.3
5. Feed Water Temperature Into Boiler o
C 78.1
6. Feed Water Consumption m3/day 60.8
7. Steam Supply to Process ton/day 52.3
8. Boiler Water Conductivity µS/cm 2,176
9. Boiler Steam / Feed Water Ratio % 85.98
10. Boiler Gas / Steam Ratio m3N/ton-steam 50.11
11. Boiler Calor Efficiency % 126.89
12. Boiler Electric Consumption kWh/day 1,062.3
13. Electric Consumption of System kWh/day 16.2
14. RO Rejection m3/day -
15. HCl Chemical consumption kg/day 5.0
16. NaCl Chemical consumption kg/day 12.5
17. Kurita AX-115C Chemical cons. kg/day 12.2
18. Kurita Oxynon H104 Chemical cons. kg/day 1.0

VA Calculation ( estimation )

No. Description VA / month


1 Gas Cost Reduce $ 2,460
2 Water Cost Reduce $ 1,008
3 Electric Cost Reduce $ 209
4 Chemical HCl $ 41
5 Chemical NaCl $ 71
6 Chemical Kurita AX-115C $ 387
7 Chemical Oxynon H104 $ 46
Total $ 4,222 VA permonth
$ 50,669 VA peryear
Rp 694,169,557 VA peryear
n Data of RO System Installation Effect

After Improvement Deviation Remark


(%)
( still trial )
May 25th - May 31st 2016 -
Reverse Osmosis System - Water Treatment much better for Boiler operation
2,415 -7.82 Gas Consumption has decreased
49.8 -83.31 Electrical Conductivity has decreased
76.0 -2.67 Feed Water Temperature has decreased
39.1 -35.75 Feed Water Consumption has decreased
35.8 -31.49 Steam Water Consumption has decreased
1,065 -51.06 Boiler Water Conductivity has decreased
91.68 6.63 Efficiency Ratio has increased
67.41 34.54 Data still analizing, result not match with normal data
94.65 -25.41 Data still analizing, result not match with normal data
895 -15.76 Only Boiler Electric Consumption has decreased
120 640.74 Electric of System Consumption has increased
6 #DIV/0! Water Consumption increased
3.0 -40.00 HCl Chemical consumption has decreased
- -100.00 NaCl Chemical consumption has decreased
7.8 -35.75 Kurita AX-115C Chemical consumption has decreased
0.7 -35.75 Oxynon H-104 Chemical consumption has decreased
Judge

GOOD
GOOD
GOOD
NG
GOOD
GOOD
GOOD
GOOD
?
?
GOOD
NG
NG
GOOD
GOOD
GOOD
GOOD
Comparison Data of RO System Install

No. Description Unit Before Improvement

1. Periode of data taken - May 03rd - May 23rd 2016


2. External Treatment - Softener System
3. Gas Consumption m3N/day 2,590.0
4. Feed Water Conductivity µS/cm 298.3
5. Feed Water Temperature Into Boiler o
C 78.1
6. Feed Water Consumption m3/day 41.7
7. Steam Supply to Process ton/day 35.8
8. Boiler Water Conductivity µS/cm 2,176
9. Boiler Steam / Feed Water Ratio % 85.98
10. Boiler Gas / Steam Ratio m3N/ton-steam 72.31
11. Boiler Calor Efficiency % 87.92
12. Boiler Electric Consumption kWh/day 1,065.0
13. Electric Consumption of System kWh/day 16.2
14. RO Rejection m3/day -
15. HCl Chemical consumption kg/day 5.0
16. NaCl Chemical consumption kg/day 12.5
17. Kurita AX-115C Chemical cons. kg/day 8.3
18. Kurita Oxynon H104 Chemical cons. kg/day 0.7

VA Calculation ( estimation )

No. Description VA / month


1 Gas Cost Reduce $ 2,100
2 Water Cost Reduce $ 318
3 Electric Cost Reduce $ 218
4 Chemical HCl $ 41
5 Chemical NaCl $ 71
6 Chemical Kurita AX-115C $ 46
7 Chemical Oxynon H104 $ 5
Total $ 2,800 VA permonth
$ 33,596 VA peryear
Rp 460,264,585 VA peryear
n Data of RO System Installation Effect

After Improvement Deviation Remark


(%)
( still trial )
May 25th - May 31st 2016 -
Reverse Osmosis System - Water Treatment much better for Boiler operation
2,415 -6.76 Gas Consumption has decreased
49.8 -83.31 Electrical Conductivity has decreased
76.0 -2.67 Feed Water Temperature has decreased
39.1 -6.21 Feed Water Consumption has decreased
35.8 0.02 Steam Water Consumption has decreased
1,065 -51.06 Boiler Water Conductivity has decreased
91.68 6.63 Efficiency Ratio has increased
67.41 -6.77 Data still analizing, result not match with normal data
94.65 7.65 Data still analizing, result not match with normal data
895 -15.98 Only Boiler Electric Consumption has decreased
120 640.74 Electric of System Consumption has increased
6 #DIV/0! Water Consumption increased
3.0 -40.00 HCl Chemical consumption has decreased
- -100.00 NaCl Chemical consumption has decreased
7.8 -6.21 Kurita AX-115C Chemical consumption has decreased
0.7 -6.21 Oxynon H-104 Chemical consumption has decreased
Judge

GOOD
GOOD
GOOD
NG
GOOD
GOOD
GOOD
GOOD
?
?
GOOD
NG
NG
GOOD
GOOD
GOOD
GOOD

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